PIPING SUPPORT FOR AGRU IN MLNG DUA Contractor Work No: JB-250 Document No: BTU.2.10.

9958 STRUCTURAL CALCULATION

NEW PIPE SUPPORT MLNG 2 NODE NO. 240

0 Rev.

05/06/12 Date

IFA Description

Yap Prepared

Musawir Checked

Ari Approved Authorized

TOYO ENGINEERING & CONSTRUCTION Sendirian Berhad (152

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MLNG NEW PIPE SUPPORT CONTRACTOR WORK NO. : JB-250 STRUCTURAL CALCULATION (Node 240)

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Doc.No. BTU.2.10.9958

Revision History (1/1)

REV NO. 00

DATE 05/06/12

DESCRIPTION IFA

TOYO ENGR. & CONST. SDN. BHD.

MLNG NEW PIPE SUPPORT CONTRACTOR WORK NO. : JB-250 STRUCTURAL CALCULATION (Node 240)

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CONTENTS PAGE NO. 1.0 2.0 3.0 4.0 5.0 6.0 7.0 GENERAL LAYOUT PLAN DESIGN LOADING INFORMATION STRUCTURE DESIGN CONCEPT STRUCTURE ANALYSIS MODEL ANALYSIS INPUT AND OUTPUT RESULT AND CONCLUSION 4-5 6-7 8 9 9 11 12 12 15

Appendices Appendix A Appendix B Appendix C Appendix D Appendix D1 Appendix D2 Load Combination And Load Combination Factor Piping Load Wind Load Analysis Input And Output Node 240 Steel Structure with Dynamic Analysis Output Node 240 Steel Structure with Static Analysis Output

Appendix E Appendix F Appendix G Appendix H

Pad Footing Design Calculation Column Base Plate and Anchor Bolt Design Column Stump Design Stability Check

TOYO ENGR. & CONST. SDN. BHD.

MLNG NEW PIPE SUPPORT CONTRACTOR WORK NO. : JB-250 STRUCTURAL CALCULATION (Node 240)

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1.0

GENERAL 1.1 Scope These calculation sheets cover the design of pipe supports structures and foundation for MLNG 2 Node No. 240. 1.2 Applicable Documents Design Codes BS 8110 BS 5950 BS 8004 BS 6399 CP3:Chapter V UBC 1997 Structural use of concrete Structural use of steelwork in building Design of foundation Design loading for buildings Wind loads Seismic load

a)

b)

Reference Documents PTS 34.00.01.30 PTS 34.19.20.31 PTS 34.28.00.31 1.3 Loading Data Piping loads (Operation) as given by relevant engineering divisions Wind loads Seismic loads Self weight Thermal Friction loads Loadings for Test and Erection are not considered due to that the proposed pipe supports are additional pipe supports to existing pipes. The existing pipe supports will be able to withstand the Test and Erection load where applicable. Load combination is as shown in Appendix A. 1.4 Materials Structural Steel Structural Section Bolts Grade 43A (fy = 275N/mm2) HT Bolts Gr 8-8 to BS 4190 Minimum Requirements for Structural Design And Engineering Reinforced Concrete Foundation And Structures Steel Structure

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MLNG NEW PIPE SUPPORT CONTRACTOR WORK NO. : JB-250 STRUCTURAL CALCULATION (Node 240)

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Concrete Concrete Lean Concrete Rebar High Yield Bar Mild Steel Foundation Pad Footing Allowable bearing capacity = 90kN/m2 Refer to Design Calculation for Pipe Supports and Miscellaneous Steel Structures, Doc No.: BTU.2.10.7298 fy = 460N/mm2 fy = 250N/mm2 Grade 40 Grade 20

1.5

Allowable Effective Length Allowable limitation of the ratio of effective length (kl) to the appropriate radius of gyration (r) is tabulated below: For Main Compressive Members For Members Resisting Self Weight And Wind Load Only For Bracing Kl/r 180 Kl/r 250 Kl/r 350

1.6

Allowable Deflections Allowable deflections due to live load shall refer to BS 5950.

a)

Vertical Deflection Cantilever beams Other beams Span/180 Span/200

b)

Horizontal Deflection Total horizontal displacement shall not exceed 1/150 of the height for cantilever pipe support. 1.7 Structural Natural Frequency To minimize the dynamic amplification factor as well as to avoid resonance the structural natural frequency must not within the range of 7.5 Hz to 22.5 Hz (i.e. 50% below or above 15 Hz).

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MLNG NEW PIPE SUPPORT CONTRACTOR WORK NO. : JB-250 STRUCTURAL CALCULATION (Node 240)

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2.0

LAYOUT PLAN 2.1 Setting Out Plan

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MLNG NEW PIPE SUPPORT CONTRACTOR WORK NO. : JB-250 STRUCTURAL CALCULATION (Node 240)

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2.2

Section/Elevation a) Node 240

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MLNG NEW PIPE SUPPORT CONTRACTOR WORK NO. : JB-250 STRUCTURAL CALCULATION (Node 240)

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3.0

DESIGN LOADING INFORMATION 3.1 Piping Load All pipe loadings given as shown in Appendix B. The loading given is taken as static operation load applied at the respective direction. An additional harmonic dynamic load of 5 kN amplitude with frequency of 15 Hz to be applied at relevant direction. There is no live load applicable for this pipe support. The loading given is the most critical load applicable to the pipes including pipe selfweight (dead load). 3.2 Wind Load The basic design wind speed is 30.6 m/s. The detailed design calculation is as shown in Appendix C. 3.3 Seismic Factors from Uniform Building Code (UBC) for horizontal loading: i) ii)
iii)

Zone factor, z = 1.0 Importance factor, I = 1 Site amplification factor, S = 1.5

The seismic loading is generated by StaadPro using the above design data.
3.4

Thermal Friction Load (Due to Pipe Expansion) The thermal friction force is taken as 15% of the total operating load to the local supporting beams.

3.5

Temperature Load (Due to Steel Structure Expansion) For cantilever single frame structure the temperature load is insignificant, therefore not taken into consideration.

3.6

Load Combination And Load Factors The design load combination and load factors are shown in Appendix A. Serviceability check shall be based on load combinations without load factor. Ultimate limit design for steel structure and reinforce concrete shall be based on load combinations with load factors.

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MLNG NEW PIPE SUPPORT CONTRACTOR WORK NO. : JB-250 STRUCTURAL CALCULATION (Node 240)

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4.0

STRUCTURE DESIGN CONCEPT The structure is designed as steel structure on RC pad footing. The bearing capacity for pad footing is taken as 90N/m2. (Refer to Design Calculation for Pipe Supports and Miscellaneous Steel Structures, Doc No.: BTU.2.10.7298). All the steel structure connection is by welding as shown in drawings.

5.0

STRUCTURE ANALYSIS MODEL Two numbers of 3-D model are created using StaadPro V8i for the purpose of analysis and design of the new structure. One model is for the dynamic analysis of the steel structures for Node 240 to design and calculate the natural frequency of the steel structure. One model is for the static analysis of the steel structures for Node 240 for steel member design check.

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MLNG NEW PIPE SUPPORT CONTRACTOR WORK NO. : JB-250 STRUCTURAL CALCULATION (Node 240)

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5.1

Node Number Node 240

5.2

Member Number Node 240

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MLNG NEW PIPE SUPPORT CONTRACTOR WORK NO. : JB-250 STRUCTURAL CALCULATION (Node 240)

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5.3

Pad Footing for Node 240

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MLNG NEW PIPE SUPPORT CONTRACTOR WORK NO. : JB-250 STRUCTURAL CALCULATION (Node 240)

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6.0

ANALYSIS INPUT AND OUTPUT The analysis input and output of the analysis are shown in Appendix D1 and D2 where the appendices content is as below:
1) Appendix D1 - Dynamic analysis of steel structure for Node 240 2) Appendix D2 - Static analysis of steel structure for Node 240

7.0

RESULTS AND CONCLUSION

Natural Frequency (Dynamic Analysis) The natural frequencies of the steel structure in all three directions are as follows: a.) Node 240 Direction Horizontal X Horizontal Z Vertical Y Mode 5 6 3 Natural Frequency (Hz) 1012.47 1097.325 360.166

Note: 1) All of the natural frequencies are not within the range of 7.5 Hz to 22.5 Hz.

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MLNG NEW PIPE SUPPORT CONTRACTOR WORK NO. : JB-250 STRUCTURAL CALCULATION (Node 240)

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7.2

Steel Structure Design (Critical Load Case ) The result of steel structures design summary is as below: a.) Node 240

MEMBER 254

TABLE UC203X203X46

RESULT PASS

CRITICAL COND ANNEX I.1

RATIO 0.154

LOADING 1965

FX 0.59 C

MY 3.42

MZ 13.63

LACATION -

Note: All units are in kN or meter (unless otherwise) 7.3 Pad Footing Design The size of pad footing is 1.7 m x 1.6 m x 1.0 m thick. Detail design calculation is as shown in Appendix E.
7.4

Column Base Plate and Anchor Bolt Design Column base plate and anchor bolt design is as shown in Appendix F.

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MLNG NEW PIPE SUPPORT CONTRACTOR WORK NO. : JB-250 STRUCTURAL CALCULATION (Node 240)

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7.5

Deflection Check (Critical Load Case ) Node 240

StaadPro Model Node Displacement Summary. Joint No. 2 2 Height (mm) 1500 1500 Load Combination 841 857 Deflection (mm) Allowable Actual 10.00 1.172 10.00 0.455 Status PASS PASS

Deflection Check Results. Note: -Horizontal deflection check by L/150 for cantilever beam. 7.6 Column Stump Design The detailed design for column stumps are as shown in Appendix G.

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MLNG NEW PIPE SUPPORT CONTRACTOR WORK NO. : JB-250 STRUCTURAL CALCULATION (Node 240)

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7.7

Stability Check Overturning and sliding check is shown in Appendix H. From the calculation the safety factor for overturning is 2.18 which are more than the required value of 1.5. The safety factor for sliding is 2.94 which are more than the required value of 1.5.