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Gtaw 106

This document is a proposed welding procedure specification for gas tungsten arc welding (GTAW) of carbon steel pipes with diameters ranging from 1.5 to 10 mm. It specifies the base and filler metals, welding positions, preheat and interpass temperatures, shielding gas composition and flow rates, electrical parameters, and welding techniques. Welding will be done manually in all positions using an ER 70S-3 filler wire between 2.4-2.4 mm in diameter with direct current of 105-160 amps, 8-11 volts and a travel speed of 70-130 mm/min, resulting in a maximum heat input of 1.0 kJ/mm.

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271 views2 pages

Gtaw 106

This document is a proposed welding procedure specification for gas tungsten arc welding (GTAW) of carbon steel pipes with diameters ranging from 1.5 to 10 mm. It specifies the base and filler metals, welding positions, preheat and interpass temperatures, shielding gas composition and flow rates, electrical parameters, and welding techniques. Welding will be done manually in all positions using an ER 70S-3 filler wire between 2.4-2.4 mm in diameter with direct current of 105-160 amps, 8-11 volts and a travel speed of 70-130 mm/min, resulting in a maximum heat input of 1.0 kJ/mm.

Uploaded by

ganeshkumarg_1
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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PW.P.S.

PROPOSED WELDING PROCEDURE SPECIFICATION


REV.

SHEET

1/2

Company Name

SEKO MIDDLE EAST FZE


Date

By

Welding Procedure Specification No

Welding Process(es)

GTAW

Type (s)

MANUAL
(Autom atic,Manual,Machine,or Sem i-Auto.)

JOINTS(Q.W.-402) Joint Design Backing (YES) Backing Material (Type ) See Detail NO ;'-

Details

(Refer to both backing and retainers.)

Metal

Nonmetallic Other Retainers : NOT USED

BASE METALS (Q.W.-403) P-No 1

Group No

to

P-No

Group No

OR Specification type and grade to Specification type and Grade OR Chem. Analysis and Mech. Prop. to Chem. Analysis and Mech. Prop. Thickness Range: Base Metal Pipe Dia. Range Other GTAW YES 5.18 ER 70S-3 6 1 2.4 mm SMAW FCAW SAW Groove Groove 1.5 To 10 mm ALL Fillet Fillet ALL ALL N/A N/A

SA -106 Gr B SA -106 Gr B

OR CORRESPONDING MATERIALS OR CORRESPONDING MATERIALS

FILLER METALS (Q.W.-404) Spec. No ( SFA ) AWS No ( Class ) F - No A - No Size of Filler Metals Deposited Weld Metal : Thickness Range Groove Fillet Electrode - FLUX ( Class ) Flux Trade Name Consumable Insert Other
TRADE NAME :

MAX 10.0 mm ALL N/A N/A NONE

PROPOSED WELDING PROCEDURE SPECIFICATION POSITIONS (Q.W.-405) Position (s) of Groove Welding progression: Position (s) of Fillet All
UPHILL For vertical Downhill

W.P.S. REV.

SHEET 2/2

POSTWELD HEAT TREATMENT (Q.W.-407 ) Temperature Range Holding Time N/A GAS (Q.W.-408 ) ALL NONE NONE

PREHEAT (Q.W.-406) Preheat Temp. Min. Interpass Temp. Max 20 C 175 C

Shielding Gas (es)

ARGON

Percent Compositions (mixtures)

99.999%

Flow Rate Lt/min. 8 - 15 For GTAW Postheating NONE ( Continuous or special heating where applicable should be recorded ) Gas backing ARGON / 99.999 % / 15 to 20 LPM Trailing Shielding Gas Composition NONE

ELECTRICAL CHARACTERISTIC (Q.W.-409) Current AC or DC DC Polarity EN

For Electrical Parameters See Table Below Tungsten Electrode Size and Type Mode of Metal Transfer : Electrode Wire feed speed range TECHNIQUE (Q.W.- 410 ) String or Weave Bead Orifice or Gas Cup Size Initial and Interpass Cleaning Method of Back Gouging Oscillation Contact Tube to Work Distance Mutiple or Single Pass (per side) Multiple or Single Electrodes Travel Speed (Range ) Peening Other NONE
FIT-UP WITH TACK-WELD WITH PROCESS AND PARAMETERS AS THE FIRST PASS

2.4 mm Dia / EW.th 2% GMAW : N/A FCAW : N/A

SEE TABLE

PULSED ARC FOR GTAW : NONE

Both 8 - 10 mm BRUSHING & GRINDING NONE NONE N/A MULTIPASS SINGLE SEE TABLE

Filler Metal Weld Layer Root &Fill Process Class GTAW ER 70S-3 Dia. 2/2.4mm

Current Type Polar. EN

DIRECT Amp. Range 105 ~ 160 Volt Range 8 ~ 11


Travel Speed

mm/ Min 70 ~ 130

Heat Input

1.0 Max

SEKO MIDDLE EAST FZE:

Reviewed by:

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