Users manual

HtIndustry programmable controller

LAC, spol. s r.o.

INDUSTRY 01/03 soft 2.01/rev. 1, english version

tefnikova 116 664 61 RAJHRAD e-mail: [email protected] www.lac.cz

1 Introduction
INDUSTRY is a controller intended for controlling of complex technology equipment (controlling of electrical and gas furnaces, technology lines, ). Enables the programmable controlling and with freely configured outputs you can as well as control the auxiliary equipment. The controller can be enhanced with 2 communication lines. One can be used for the link with PC / Master, the other for the communication with another controllers (Master-Slave, cascade controlling ). The controller can be set up via keys or via PC Users manual for controller INDUSTRY is divided into particular chapters. When it is installed and put into operation we recommend proceed as follows:

If you are a final user, the controller is in the default setting by the suplier
If you are a final user, you will get the device in the customized setting and you can view and change only the parameters that you need for your own work on the controller. If you are a new user of the device, focus on the following chapters: Basic terms, here it is explained the key functions, displays, and so on. Basic mode, the description of basic mode of controller. User level, the description of parameters and menus of user level. Program, all you need to know about editing a program.

If you are carring out the complete installation and setting of the controller
In this case you proceed in accordance with the following chapters: Installation, in this chapter it is described how to build in a controller into panel. Principals of installation, we recommend you to observe the guidelines described in this chapter. Wiring, the description for wiring of the controller. Putting into operation, at first power-up you enter the initial menu in which you can configure and set the most important parameters of controller. According to the procedure you will perform installation, wiring and basic setting of controller. You can find out more details on the scope of the controller and its operation in the following chapters.

2 Basic terms
To avoid problems in operation of device the user should be able to manage its operation, setting parameters,...

2.1 Operation and description of controller

On the front panel board you can see 2 displays, 3 control lights (LED diodes) for indicating a status of outputs, 3 control lights (LED diodes) for indicating how a program runs. The device is set and configured via key-buttons.

Function of indicators

Upper display:
it shows process value in basic mode it shows parameter value when you set the device

LED diode 1
indicates state of output 1

LED diode 2
indicates state of output 2

sp

time

LED diode Al
indicates state of alarm output

Lower display:
it shows stp value in basic mode. when set it shows the name of parameter

Diodes rate, sp, time

indicates the state in the program
PROG
START STOP

Function of key-buttons
The setting of parameters of the controller is performed via key-board. The function of each key-button is as follows:

, key for setting and viewing of parameters of user, operation, configuration and user level. By pressing this key you confirm the change in configured parameter and the controller comes to another parameter. , key for decreasing a value of parameter. The value of parameter is either the figure or abbreviation composed of maximum 4 letters. , key for increasing a value of parameter.
PROG

, key intended for editing a program. By pressing this key you edit the actual parameter of the program and the controller comes to another parameter. , key intended for starting and interrupting a program. By short pressing you enter to menu for starting a program. By long pressing (3 seconds) you enter to menu for starting a program by real time. , by pressing both keys for short time the controller returns to basic mode, see page 6. After long pressing (3 seconds) you enter to higher levels of menu (operation, configuration, service).
START STOP

2.2 Information and error messages

Information and error messages are indicated only in basic mode, see page 6.

Information messages, upper display

----

error of input sensor or input is not set.

Information messages, lower display

PCLK Aut1

starting a program by the clock, see page 15. automatic setting/autotunning of PID parameters the set 1 for heating, Pb1A , It1A , dE1A , see page automatic setting/autotunning of PID parameters - the set 2 for heating, Pb1b , It1b , dE1b , see page

9.
Aut2

9.
Aut3 GSd

automatic setting/autotunning of PID parameters for cooling Pb2A , It2A , dE2A , see page 9. GSD, process value is outside the soak band, program is held and as soon as process value returns to the defined soak band and the program starts again, see page 17.

Error messages, lower display

If there is a error message indicated then the control outputs are switched OFF, the signal output is switched OFF, the alarm output is activated. Err0 error in FLASH memory of program. Switch the controller OFF and ON again. If the problem persists, contact your supplier. Err1 error in EEPROM memory for configuration and operation parameters. The troubleshooting error can be made by restarting of all parameters in user level. After restart it is necessary to set up all parameters again. This can be done only by an experienced user. If the trouble persists, contact your supplier. Err3 error in A/D converter. It can be caused by electrical impulse at input, too low temperature and excessive humidity, . Switch the controller OFF and ON again. If the problem persists, contact your supplier.

2.3 Overview of levels, menus

For the right function of the controller it is necessary to set up its parameters properly. For better understanding the parameters are sorted out to groups (levels and menus). Level is superior to menu, menu is a part of level (menu out 1 ). The structure of sorting shows the following picture.

User level
Enables the quickest access to the parameters selected. Description on page 7.

sp

time

PROG

Editing a program
Menu is intended for editing a program. Specification on page 10.

PROG

START STOP

START STOP

Starting/ interrupting a program

With this key you can start or interrupt a program, see page 15.

Press both keys for 3 seconds.

START STOP

Starting a program by real time clock

By long pressing of the key (3 seconds) you enter the menu for setting the function of starting a program by clock, see page 15.

oPEr LEVEL
Choose requisite level by the arrow-keys

x PASS x PASS

Operation level
Level where operation parameters find themselves. Description on page 18.

ConF LEVEL

Configuration level
Is intended for configuration of controller. We recommend to secure this level by password. Description on page 22.

SErV LEVEL

x PASS

Service level
Is intended for service workers. We recommend to secure this level by password. Description on page 32.

If the right password is not entered for the level, parameter PASS will not appear.

2.4 Basic mode

The controller is in Basic mode when powered up (the initial set-up must be performed, see page 38 ). Upper display shows process value, Lower display shows oFF when the output is switched OFF or it shows set point value.

Upper display shows process value

sp

time

Lower display oFF is shown when output is OFF or it shows setpoint value (figure)
PROG
START STOP

Diodes indicates state of program: When rate up/down to stp value diode rate blinks and diode sp is lit. When soak at stp value diode time blinks and diode sp is lit. If program does not run, no diode is lit.

If there is different reading from oFF or set point value (figure) on lower display controller is not in Basic mode (parameters are being set). In Basic mode information and error messages appear on lower display, see page 4.

Return to basic mode

To return to Basic mode press shortly the keys . The controller returns to basic mode automatically if no key is pressed for 60 seconds.

The state of the controller when no program runs

If no program runs the controller can be set that the control output is switched OFF (it indicates oFF on lower display) or the controller can maintain the process value at the set point value (figure appears on lower display). The state of the controller beyond the program is configured via the parameter SLEEP : SLEEP = oFF, the control output is switched OFF, heading oFF is lit on lower display SLEEP = SP1, the controller maintains the process value at the set point value. On lower display appears setpoint value that can be modified through key-arrows. Parameter SLEEP can be found in configuration level, menu SYS .

3 User level
User level is intended for the quick access to the most common parameters for a user. To enter user level and to go through this level press the key . To return from user level you must go trough all the parameters or by pressing shortly the keys . You can configure freely the structure of user level: you can define which parameters and menus will be in user level, you can define on which position these parameters(menus) will be placed, the parameters and menus are displayed only in case that their showing has the meaning (e.g. the state of event output is shown only in case that output 2 is set as the event output).

Overview of all the parameters and menus of user level

Display Procedure The parameters that indicate the run of the program are accessible ProG , When in program it indicates the number of the program that runs currently. StEP , When in program it indicates the actual step of the program. EnSP , When in program it indicates set point value of the actual step. trEM , When in program it indicates the time to end of the step. Parameters are shown when in program. The parameters that indicate the run of the program are accessible. The parameters of the actual step being running can be changed: ProG , When in program it indicates the number of the program that runs currently. StEP , When in program it indicates the actual step of the program. tYPE , indicates the type of step(StPt, rAtE, SoAK) of the program that is just running. rAtE , you can edit the rate up of the step that is just running. This value can be changed. EnSP , you can edit the final set point value of the step that is just running. This value can changed. trEM , you can edit the time to the end of the step. This value can be changed. Parameters are shown when in program. Indicates the power in % of the control output 1. It is displayed only then if the output 1 is set as the control output. Indicates the power in % of the control output 2. It is displayed only then if the output 2 is set as the control output. The consumed energy in kWh for the last firing. When program is started the counter is reset and the counting begins from 0. The total consumption of energy in kWh. After the value 9999 is reached the counter is reset and the counting begins from 0. Menu for switching OFF of permanent alarm. Set YES and confirm to switch OFF the permanent alarm Starting / ending of autotunning/automatic setting of PID parameters: oFF, autotunning /automatic setting of PID parameters is turned OFF. ht, starting of autotunning/automatic setting of PID parameters for heating CL, starting of autotunning/automatic setting of PID parameters for cooling . Period of data storing for datalogger in minutes. Range: 1 to 120 minutes. Condition for data storing of the measured values in datalogger. oFF, storing is turned OFF ProG, storing is executed only if program runs ALMr, storing is executed only at alarm. Cont, storing is executed constantly. Indicates the state of event output 1 ( oFF switched OFF, on switched ON). The output can be set by arrow-keys only if program does not run. Indicates the state of event output 2 ( oFF switched OFF, on switched ON). The output can be set by arrow-keys only if program does not run. Indicates the state of event output 3 ( oFF switched OFF, on switched ON). The output can be set by arrow-keys only if program does not run. Indicates the state of event output 4 ( oFF switched OFF, on switched ON). The output can be set by arrow-keys only if program does not run. The entry to menu of datalogger. To enter the menu set YES at upper display and confirming. In menu of datalogger you can view the course of firing. The entry to menu for setting of the real time clock. To enter this menu set YES on upper display and confirming. Menu is described on page 21.

(run)

(Erun)

PCnt 1 PCnt 2 P ProG P tot AL oFF

Aut

dt PEr

dt Sto

Ent1 Ent2 Ent3 Ent4 dtLoG? CLK ?

Setting of parameters and menus in user level

User level provides a user with the quickest access for viewing and setting of parameters. The list of the parameters that will be present and accessible for a user in user level, as well as their sequence can be freely configured. You will carry out the formation of user level in configuration level, menu uSEr . Example how to create user menu: You want to place the parameter Ent1 on the 1st position of user level and starting autotunning Aut position of user level: Set the parameter StEP 1 = Ent1. Set the parameter StEP 2 = Aut . 3rd to 12th positions are not used, for parameters StEP 3 to StEP12 set no. You can view the result in user level on the 2nd

3.1 Datalogger
The controller is equipped with the function for datastoring of measured values, it can store 40 logs for standard memory and with extended memory as many as 4000 logs. If the memory is full, the oldest data are written over with the newer. Each stored record consists of the following items: month, day, hour and minute of the log measured value
date 17.10.2002 17.10.2002 17.10.2002 17.10.2002 17.10.2002 time 08.45 08.50 08.55 09.00 17.40 measured value 850 852 855 857 194

Stored logs can be read by 2 ways :

On displays of the controller in menu dtLoG?. When the menu is opened on lower display time in format hour and minute is shown and on upper display measured value is shown. You can scroll through single measured values with the arrow-keys. Menu dtLoG? Must be placed in user level. Data transferring via communication lines. All necessary information is in the manual devoted to communication lines.

Parameters for the configuration of datalogger

By the parameter dt PER you can set and configure the period for storing in minutes. By the parameter dt Sto you can set the condition for datastoring: dt Sto = Cont, data will be stored constantly, dt Sto = ALMr, data will be stored at alarm, dt Sto = ProG, data will be stored when program runs, dt Sto = oFF, data are not stored. The both parameters are located in operation level or in user level. You can make them accessible in user level.

3.2 Autotunning automatic setting of PID parameters

The controller is fitted with the function that sets automatically PID parameters. Autotunning can be started both in program and in controlling to stp value. However, the control output must not be turned OFF.
Start of autotunning End of autotunning

Procedure of starting autotunning :

The controller must switch the control output it means the control output must not be turned OFF (in basic MODE there must not be on lower display oFF). Automatic optimalization you can start with parameter Aut = ht for heating or Aut = CL for cooling. You will find parameter Aut in operation level or user level. Starting of autotunning is possible only when the particular output is set for PID controlling. The controller explores the characteristics of system from switching ON/OFF on the output and determines optimal PID parameters. It can cause an overshoot. On lower display blinks Aut1 (configuration of parameters for heating Pb1A , It1A , dE1A ), Aut2 (configuration of parameters for heating Pb1b , It1b , dE1b ) or Aut3 (configuration of parameters for cooling Pb2A , It2A , dE2A ).

Important:
Parameters Pb1A , It1A , dE1A , are set when 1 set of PID parameters is used (ALGo = PId) or the both sets of PID parameters are used (ALGo = 2PId) and the actual set point value is lower than parameter SWPId. Parameters Pb1b , It1b , dE1b , are set if the actual set point value is higher than parameter SWPId when the both sets of PID parameters are used (ALGo = 2PId). and SWPId are found in configuration level, menu out1 .

Parameters ALGo

3.3 Monitoring of energy consumption

The controller is equipped with the function for monitoring of approximate consumed energy: Total, reading in kWh is indicated with parameter P tot , that is found in operation level or in user level. For single firing, reading in kWh is indicated with parameter P ProG, that is found in operation level or in user level.

Important:
For the correct counting of consumed energy you must set the input power of furnace (the equipment) with parameter . Parameter finds itself in configuration level, menu SYS , see page 26. The counters of consumed energy P tot and P ProG have maximum range 9999. After reaching this value they are reset and the counting continues. The counter of consumed energy P ProG is automatically reset each time when a program starts. The counter P tot can be reset in service level, menu SYS , parameter CLrP ?.
PoWEr

4 Program
The term program can be understood like the requested course of the temperature that user wants to attain. This chapter is to clarify: principals of programming, editing a program, starting and interrupting a program, running a program, setting of parameters connected with the program.

4.1 Principals of programing

Program (ProG) consists of single steps (StEP) that goes one after other (program starts with step 1, continues with step 2, ). Program is ended up with step End (ending a program). You can edit as many as 30 programs numbered with 1 to 30 and each program can consist of maximum 15 steps.

Types of steps
The following pictures shows all types of steps you can use for editing: ramp up (down) to the temperature (setpoint value - stp) StPt, rAtE, soak at the temperature (stp), SoaK, jump at another program, step JuMP, end of a program, End.

Stp valuetemperature

SoAK
STP value is not changed during this step. Time of soak is set

JuMP
Enables jump at: Another step in the program running Another step in another program

End of program End

It puts a program to an end.

Ramp rate up/down StPt, rAtE

Rate up/down of value in defined time. StPt, rate up/down is defined by stp value and time needy for reaching stp value. rAtE, rate up/down is defined by stp value and rate of value (unit/hour) up/down

time

10

StPt, rate up and down of stp value

Setpoint value

EnSP.xx
(C)

Initial set point value in step StPt is the same as the final set point value of preceding (former) step. In case of starting a program the initial set point value is equal to the process value. Time for step is maximum 99 hours 59 minutes.
tIME.xx (hour..min)
time

The summary of parameters of step StPt:

display EnSP.xx tIME.xx Ent1.xx Ent2.xx Ent3.xx Ent4.xx GSd.xx Meaning Final set point value. Time needy for reaching set point value, is stated in format hours .minutes . State of the event output 1. Parameter is displayed only when the output 4 is set as the event. State of the event output 2. Parameter is displayed only when the output 5 is set as the event. State of the event output 3. Parameter is displayed only when the output 6 is set as the event. State of the event output 4. Parameter is displayed only when the output 7 is set as the event. Function GSD, see page 17.

rAtE, rate up and down of set point value

Initial set point value of step rAtE is the same as the final set point value of preceding (former) step. In case of starting a program the initial set point value is equal to the process value. Duration of step is not limited.
rAtE.xx
(C/hour)

Setpoint value

EnSP.xx
(C)

time

The summary of parameters of step rAtE:

Display EnSP.xx rAtE.xx Ent1.xx Ent2.xx Ent3.xx Ent4.xx GSd.xx Meaning Final set point value. Rate of time , is stated in format C/hour. State of the event output 1. Parameter is displayed only when the output 4 is set as the event. State of the event output 2. Parameter is displayed only when the output 5 is set as the event. State of the event output 3. Parameter is displayed only when the output 6 is set as the event. State of the event output 4. Parameter is displayed only when the output 7 is set as the event. The function GSD, see page 17.

11

SoAK, soak on set point value

Setpoint value

STP value of step SoAK is the same as the final STP of previous step. In case of starting a program the set point value is equal to the process value. Time duration of step is maximum 99 hours 59 minutes.

tIME.xx (hour.min)

time

The summary of parameters for step SoAK:

Display tIME.xx Ent1.xx Ent2.xx Ent3.xx Ent4.xx GSd.xx Meaning Time of soak is stated in format hours minutes. State of the event output 1. Parameter is displayed only when the output 4 is set as the event. State of the event output 2. Parameter is displayed only when the output 5 is set as the event. State of the event output 3. Parameter is displayed only when the output 6 is set as the event. State of the event output 4. Parameter is displayed only when the output 7 is set as the event. The function GSD, see page 17.

JuMP, jump in program

You can not jump-loop to the step that you are on.

Setpoint value

Setpoint value

time

time

The summary of parameters for step JuMP:

Display J Pr.xx J St.xx Meaning The number of the program where you want to jump-loop to. The number of the step that you want to jump-loop to.

End, ending a program

The summary of parameters for step End:
Display Ent1.xx Ent2.xx Ent3.xx Ent4.xx Meaning State of the event output 1. Parameter is displayed only when the output 4 is set as the event. State of the event output 2. Parameter is displayed only when the output 5 is set as the event. State of the event output 3. Parameter is displayed only when the output 6 is set as the event. State of the event output 4. Parameter is displayed only when the output 7 is set as the event.

The step End puts a program to an end and adjusts the event outputs. 12

4.2 Editing a program

Menu for editing a program is intended for: editing a new program, viewing a program that has been edited, change of some parameters in the program already edited To enter the menu editing a program from basic mode press the key
PROG

. .

To return from menu editing a program to basic mode press the both keys The overall menu for editing a program is illustrated in the following picture:

E ProG E StEP

Set the number of programm Set the number of step

tYPE.xx

StPt EnSP.xx tIME.xx Ent1.xx Ent2.xx Ent3.xx Ent4.xx GSd.xx

rAtE EnSP.xx rAtE.xx Ent1.xx Ent2.xx Ent3.xx Ent4.xx GSd.xx

SoAK tIME.xx Ent1.xx Ent2.xx Ent3.xx Ent4.xx GSd.xx

JuMP J Pr.xx J St.xx

End Ent1.xx Ent2.xx Ent3.xx Ent4.xx

Parameters Ent1.xx to Ent4.xx are shown only when the outputs are set as the event outputs (in configuration level output 4 to 7). Type of step StPt is shown only in case if it is allowed (rA tYP = StPt or rA tYP = both). Type of step rAtE is shown only in case if it is allowed (rA tYP = rAtE or rA tYP = both).

Important:
At each change of the parameter rA tYP it is recommended to check up all edited programs.

How to edit a program it will be detailed in the following example

13

Example for editing a program: Edit the program to the controller program is illustrated below and stated in the table . Edit the program to the position 2 (program - number 2). In configuration level the output 2 is set as the event (out4 = Ent1)and both types of steps are allowed for rate up/down (rA tYP = both).

setpoint value

Step 3
ramp up to stp value 1050C with rate 250C/hour. event output is OFF GSD is OFF

Step 5
ramp down to stp value to 150C with rate 300C/hour. event output is OFF GSD is OFF

Step 4
soak of 0 hour. 50 min . event output is ON GSD is ON in the whole step

Step 6 Step 1
ramp up to stp value 150C within 1 hour. 30 min. event output is OFF GSd is OFF

Step 2
soak of 1 hour. 10 min . event output is ON GSD is ON at the beginning

ending a program event output is OFF

time

E StEP 1 2 3 4 5 6 7 8

tYPE.xx StPt SoAK rAtE SoAK rAtE End

EnSP.xx 150 1050

tIME.xx 1.30 1.10 0.50

rAtE.xx

250 300

150

Ent1.xx oFF on oFF on oFF oFF

Ent2.xx

Ent3.xx

Ent4.xx

GSd.xx oFF Strt oFF on oFF

Now you can edit the program to the controller: Controller is in basic mode, see page 6. Press the key PROG. On lower display it appears E ProG. Procedure for editing is in the following table.
Display E Prog E Step tYPE. 1 EnSP. 1 tIME. 1 Ent1. 1 GSd. 1 E StEP tYPE 2 tIME. 2 Ent1. 2 GSd. 2 The number of the program, set The number of the step, leave Procedure 2, confirm with the key PROG. 1, confirm with the key PROG.

Type of the step 1, set StPt, confirm with the key PROG. Set point value of the step 1, set 150, confirm with the key PROG. Time needy for reaching the value EnSP 1 of the step 1, set 1.30, and confirm with the key PROG. State of the event output for the step 1, set oFF, and confirm with the key PROG. The function GSD, set oFF. The number of the step, leave 2, and confirm with the key PROG. Type of the step 2, set SoAK, and confirm with the key PROG. Time of soak of the step 2, set 1.10, and confirm with the key PROG. The state of the event output 2, set The function GSD, set Strt. on, and confirm with the key PROG.

Proceed in the same way for editing other parameters up to the step 6

E StEP tYPE. 6 Ent1. 6

The number of the step, leave

6, confirm with the key PROG.

Type of the step 6, set End, confirm with the key PROG. State of the event output of the step 6, set oFF, confirm with the key PROG.

14

4.3 Starting and ending a program

The program can be started up by the command of operator with keyboard or can be automatically started up by the internal real time clock.

Starting a program with keyboard

Controller is in basic mode, see page 6. Press shortly the key START / STOP. On lower display it appears ProG , on upper display you set via key-arrows the number of the program you wish to start and you confirm with the key START / STOP. The requested program starts. Running a program is indicated with diodes rate, sp a time.

Starting a program by the internal clock

You can select the program that will be started up by the clock after the time setting. Controller is in basic mode, see page 6. Press the key START / STOP for approx. 3 seconds. On lower display it appears PCLK , further you will proceed acc. to the table:
Display PCLK Mon dAtE hour Min Procedure Set the number of program you wish to start up by clock. If you set oFF, automatic start is not allowed. Confirm with the key START / STOP. Set month of start of program. If you dont like to set month and day of starting, set oFF. In that case parameter dAY is not displayed and program starts every day. Confirm with the key START / STOP. Set day of starting. It is not displayed, if setting is Mon = oFF. Confirm with the key START / STOP. Set hour of starting a program. Confirm with the key START / STOP. Set minute of starting a program. Confirm with the key START / STOP.

Important:
If you set the automatic starting a program by the clock, on lower display blinks PCLK . You can not set the automatic starting of the program if another program runs. If the program started up by the clock is shorter than 10 minutes, it can be started several times successively one after another.

Interruption of a program
You can end up a program in this way: The controller is in basic mode, the program is running. Press shortly the key START / STOP, on lower display it appears ProG . If you set Cont on upper display and confirm with the key START / STOP, program will continue. If you set End on upper display and confirm with the key START / STOP, program will be ended up.

4.4 The course of the program running

The run of the program is indicated with diode lights rate, sp and time: rate blinks, sp is lit, it means that the ramp rate up/down to stp value is running. time blinks, sp is lit, it means that the soak on the stp value is running.

To read the state of the program

To read the state of the program that is just running you need to set the parameter StePxx = run, see page 27. In user level the following parameters will be available for you (only when the program is running): ProG shows the number of the program that is just running, StEP shows the number of the actual step, EnSP shows the final set point value of the actual step, TrEM shows the time to the end of the step.

To read the state of the program, the change of actual step

The parameters for reading the state of the program and for the change of setting for the step that is just running can be available by setting StePxx = Erun, , see page 27. In user level the following parameters will be shown when the program runs: ProG shows the number of the program that is just running, 15

StEP tYPE EnSP rAtE trEM

shows the number of the actual step, shows the type of actual step, shows the final set point value of the actual step, this parameter can be changed, shows rate up of the actual step, this parameter can be changed, shows the time to the end of the step, this parameter can be changed.

The parameters changed/configured in this way have influence only on the course of actual step, they are not edited permanently.

Scope of setting and reading parameters, event. state of controller in a program

Setting and reading of parameters is allowed in user level. Setting and reading of parameters is allowed in operation level. Setting of automatic start-up of a program by the clock is allowed. The interruption and ending a program is allowed. Autotunning of PID parameters is allowed. Setting the parameters in configuration level is inhibited

4.5 Event outputs Ent1 to Ent4

The event output is intended for controlling of external events (cooling flaps of furnace, fan, ) by the program. In particular steps of the program the event output can be switched ON (Ent1 = on) or switched OFF (Ent1 = oFF).

1 step of program

Example of setting for event outputs at particular steps of the program. You can control external equipment via event outputs.

Ent1

Ent2

Output ON

Output OFF vypnut

Ent3

Ent4

Options for configurations of event output

Output 4 to 7 can be configured as the event one (Ent1 to Ent4). You can carry out this setting in configuration level, menu out4 parameter out4 = Ent1 .

State of event output at the interruption of the program

If you end up the program before (interruption of firing), you want the event outputs to be set in the defined status by you (e.g. opening of cooling flap). The response of the event outputs to the interruption of program can be configured in configuration level, menu out4 to out7 , parameters I Ent1 to I Ent4 as follows: I Ent1 = hoLd, state of the event output remains unchanged. I Ent1 = oFF, the event output is switched OFF at the interruption of the program. I Ent1 = on, the event output is switched ON at the interruption of the program

16

Controlling of event output when not in program

In operation level with parameter Entx (this parameter can be located in user level as well) you can control the state of the event output. When in program you can only view the state of the event output.

4.6 Guaranteed Soak Deviation - GSD

The function of GSD helps to maintain the requested course of the program. If the process value leaves the defined Soak Band, counting down is paused. Typical example is a furnace where a fast ramp and soak is requested. The function GSD ensures that the counting down of soak time starts after the stp value in the furnace is reached. The function GSD is defined for each step separately and can be set up in the following way: oFF, at that step GSD is turned OFF (counting down is not paused in that step). Strt, GSD is turned ON only at the beginning of the step (the step starts at the moment when process value gets into soak band GS dE in the surroundings of stp value, (further the counting down is not paused). on, GSD is turned ON in the whole step (the counting down is paused each time when process value leaves soak band GS dE ). Width of soak band GSD can be set in configuration level, menu SYS ?, parameter GS dE .

Setpoint value GSD Is OFF Range of GS dE

GSD in whole step

GSD at beginning of step

time

4.7 Signalling for the run of a program, the end of a program

The auxiliary outputs (out4 to out7) can indicate the run of a program as well as ending a program. Example: Output 4 will indicate the run of a program, output 5 will indicate ending a program (the duration for the switching ON of relay will be adjusted to 15 seconds). In configuration level you will set: Output 4 out 4 = ProG. Output 5 out 5 = PEnd, parameter tIME 5 = 15.

End of program Start a program

oFF
Output ON Output 4

oFF

Output OFF

Output 5

Output ON

Output OFF

17

5 Operation level
In operation level you can set parameters which are available to a user. From basic mode to operation level you will get by pressing the keys appears LEVEL , on upper display set oPEr and confirm with the key for approx. 3 seconds. . On lower display it . If PASS appears on lower display the level is .

secured with the password. In this case set the right password with the arrow-key

PCnt 1 PCnt 2 P ProG P tot AL oFF Ent1 Ent2 Ent3 Ent4 Aut dt PEr dt Sto out1 ?
Yes no

Pb1A It1A dE1A Pb2A It2A dE2A hYS 2 AL Lo AL hI Pb1b It1b dE1b hYS 1

out2 ?
Yes

n
out3 ?
Yes no

out4 ?
Yes no

ot4 Lo ot4 hI

out5 ?
Yes no

ot5 Lo ot5 hI

out6 ?
Yes no

ot6 Lo ot6 hI

out7 ?
Yes no

ot7 Lo ot7 hI

CLK ?
Yes no

YEAr Mon dAtE hour Min

18

Menu of operation level

Display PCnt 1 PCnt 2 P ProG P tot AL oFF Ent1 Ent2 Ent3 Ent4 Shows the actual power of the output 1 in %. Shows the actual power of the output 2 in %. Energy consumption in kWh for the last firing. When in program the counter is set to 0 and counting of consumption starts from 0. Total consumption in kWh. After reaching value 9999 the counter is reset and starts counting from 0. You can switch OFF permanent alarm by setting YES and confirming. Meaning

Aut

dt PEr

dt Sto

Appears the state of the event output 1 ( oFF switched OFF, on switched ON). The output can be configured via the arrowkeys if a program does not run. Appears the state of the event output 2 ( oFF switched OFF, on switched ON). The output can be configured via the arrowkeys if a program does not run. Appears the state of the event output 3 ( oFF switched OFF, on switched ON). The output can be configured via the arrowkeys if a program does not run. Appears the state of the event output 4 ( oFF switched OFF, on switched ON). The output can be configured via the arrowkeys if a program does not run. Starting / turning OFF of autotunning of PID parameters: oFF, turning OFF of autotunning of PID parameters. ht, starting of autotunning of PID parameters, heating. CL, starting of autotunning of PID parameters, cooling. The period of data storing of measured process values in datalogger in minutes. Range: 1 to 120 minutes. Condition for data storing of measured process values(data history) in datalogger: oFF, data storing is turned OFF ProG, storing is executed only if program runs. ALMr, storing is executed only at alarm. Cont, storing is executed constantly. The entry to menu for setting of parameters of the output 1 (PID parameters or hysteresis of the control output). The entry to menu for setting of parameters of the output 2 (PID parameters or hysteresis of the control output). The entry to menu for setting of parameters of the output 3 (alarm limits). The entry to menu for setting of parameters of the output 4 (signal limits). The entry to menu for setting of parameters of the output 5 (signal limits). The entry to menu for setting of parameters of the output 6 (signal limits). The entry to menu for setting of parameters of the output 7 (signal limits). The entry to menu for setting of real time clock.

out1 ? out2 ? out3 ? out4 ? out5 ? out6 ? out7 ? CLoCK?

out1

, menu for parameters of the output 1

Menu is intended for manual setting of PID parameters or for fine tunning of parameters when the controlling is not enough precise.
Display Pb1A It1A dE1A Pb1b It1b dE1b hYS1 Proportional band, the first set of PID parameters. Range: 1 to 2499 C. Integral value , the first set of PID parameters. Range: oFF, 0.1 to 99.9 minutes. Derivative value, the first set of PID parameters. Range: oFF, 0.01 to 9.99 minutes. Proportional band, the second set of PID parameters. Range: 1 to 2499 C. Integral value, the second set of PID parameters. Range: oFF, 0.1 to 99.9 minutes. Derivative value, the second set of PID parameters. Range: oFF, 0.01 to 9.99 minutes. Hysteresis, this single parameter is set only for ON/OFF control. Range: 1 to 249 C. Meaning

Parameters Pb1A , It1A , dE1A

/ Pb2A , It2A , dE2A

are switched over with accordance to stp value. 19

The temperature for switching over is set in configuration level, menu out1 parameter SWPId . If stp value is lower than SWPId , parameters Pb1A , It1A , dE1A are used, if it is higher, the parameters Pb2A , It2A , dE2A are used.

out2

, menu for parameters of the output 2

Menu is intended for manual setting of PID parameters of the output 2 or for the correction of PID parameters after autotunning.
Display Pb2A It2A dE2A hYS2 Proportional band. Range: 1 to 2499 C. Integral value. Range: oFF, 0.1 to 99.9 minutes. Derivative value. Range: oFF, 0.01 to 9.99 minutes. Hysteresis, this single parameter is set only for ON/OFF control. Range: 1 to 249 C. Meaning

out3

, menu for setting of alarm limits

The menu is shown when the output 3 is set as the alarm one (out 3 = ALPr or out 3 = ALdE).
Display Meaning Low limit of alarm. Alarm is activated when process value is lower than the set alarm limit. Range: -499 to AL hI C for out 3 = ALPr. -999 to 0 C for out 3 = ALdE. High limit of alarm. Alarm is activated when process value is higher than the set alarm limit. Range: AL Lo to 2499 C for out 3 = ALPr. 0 to 999 C for out 3 = ALdE.

AL Lo

AL hI

out4

, menu for setting of signal limits of output 4

The menu is shown when the output 4 is set as the signal one (out 4 = SGPr or out 4 = SGdE).
Display Meaning Low limit of signalling. Output is activated when process value is lower than the set signalling limit. Range: -499 to ot4 hI C for out 4 = SGPr. -999 to 0 C for out 4 = SGdE. High limit of signalling. Output is activated when process value is higher than the set signalling limit. Range: ot4 Lo to 2499 C for out 4 = SGPr. 0 to 999 C for out 4 = SGdE.

ot4 Lo

ot4 hI

out5

, menu for setting of signal limits of output 5

The menu is shown when the output 5 is set as the signal one (out 5 = SGPr or out 5 = SGdE).
Display Meaning Low limit of signalling. Output is activated when process value is lower than the set signalling limit. Range: -499 to ot5 hI C for out 5 = SGPr. -999 to 0 C for out 5 = SGdE. High limit of signalling. Output is activated when process value is higher than the set signalling limit. Range: ot5 Lo to 2499 C for out 5 = SGPr. 0 to 999 C for out 5 = SGdE.

ot5 Lo

ot5 hI

20

out6

, menu for setting of signal limits of output 6

The menu is shown when the output 6 is set as the signal one (out 6 = SGPr or out 6 = SGdE).
Display Meaning Low limit of signalling. Output is activated when process value is lower than the set signalling limit. Range: -499 to ot6 hI C for out 6 = SGPr. -999 to 0 C for out 6 = SGdE. High limit of signalling. Output is activated when process value is higher than the set signalling limit. Range: ot6 Lo to 2499 C for out 6 = SGPr. 0 to 999 C for out 6 = SGdE.

ot6 Lo

ot6 hI

out7

, menu for setting of signal limits of output 7

The menu is shown when the output 7 is set as the signal one (out 7 = SGPr or out 7 = SGdE).
Display Meaning Low limit of signalling. Output is activated when process value is lower than the set signalling limit. Range: -499 to ot7 hI C for out 7 = SGPr. -999 to 0 C for out 7 = SGdE. High limit of signalling. Output is activated when process value is higher than the set signalling limit. Range: ot7 Lo to 2499 C for out 7 = SGPr. 0 to 999 C for out 7 = SGdE.

ot7 Lo

ot7 hI

CLK

, menu for setting the real time clock

In this menu you can set the real time clock. The clock is not equipped with automatic changeover from standard time to daylight saving time and back in turn.
Display YEAr Mon dAtE hour MIn Set the actual year. Set the actual month. Set the actual day. Set current hour. Set current minute. Meaning

21

6 Configuration level
Configuration level is intended for the basic setting of the controller. In this level the control output is turned OFF and alarm, signal and event outputs are deactivated. To enter configuration level from basic mode press both the keys for 3 seconds. On lower display it appears , on upper display set via the arrow-keys ConF and confirm. If PASS appears on lower display, configuration level is secured with the password. In this case set the password via the arrow-keys and confirm again.
LEVEL

InPt1?
Yes no

SEn1 dEC1 CAL1 CoMM1 r Lo1 bAud1 Addr1 CoMM2

Yes

CoMM1?
no

r hI1 Ftr1

Ye

CoMM2?
no

bAud2 Addr2 out 1 Ct1 ALGo out 2 SP2 dE Ct2 out 3 Lat 3 SIL 3 out 4 SIdE 3 hYS 3 PCnt SWPid PL Lo SW PL PL hI

out1 ?
Yes no

E
out2 ?
Yes no

out3 ?
Yes no

out4 ?
Yes no

out5 ?
Yes no

out 5

I Ent1 SIdE 4 hYS 4 I Ent2 SIdE 5 hYS 5 I Ent3 SIdE 6 hYS 6

tIME 4

out6 ?
Yes no

out 6

tIME 5

out7 ?
Yes no

out 7

StPt ?
Yes no

tIME 6 I Ent4 SIdE 7 hYS 7 SP1 Lo tIME 7 SP1 hI SLEEP PoWEr rA tYP GS dE Po tIM StEP 1 Po ACt StEP 2 StArt StEP 3 StoP StEP 4 dEr tI PAS oP PAS Co StEP11 PAS SE StEP12

SYS

?
Yes no

uSEr ?
Yes no

PASS ?
Yes no

22

InPt1 , input setting

Display Meaning Setting of input sensor thermal input. no input is not set. J thermocouple J, range -200 to 900C. K thermocouple K, range -200 to 1360C. t thermocouple T, range -200 to 400C. n thermocouple N, range -200 to 1300C. E thermocouple E, range -200 to 700C. r thermocouple R, range 0 to 1760C. S thermocouple S, range 0 to 1760C. b thermocouple B, range 300 to 1820C. C thermocouple C, range 0 to 2320C. d thermocouple D, range 0 to 2320C. rtd rtd sensor (Pt100), range -200 to 800C. Setting of input sensor process input: no input is not set. 0-20 0 20 mA, range -499 to 2499 units. 4-20 4 20 mA, range -499 to 2499 units. 0-5 0 5 V, range -499 to 2499 units. 1-5 1 5 V, range -499 to 2499 units. 0-10 0 10 V, range -499 to 2499 units. Setting of decimal point for displaying thermal input. 0 no decimal point. 0.0 1 decimal point. Setting of decimal point for displaying process input: 0 no decimal point. 0.0 1 decimal point. 0.00 2 decimal points. 0.000 3 decimal points Correction of sensor. The set value is added to process value. Range: -999 to 999 C. Together with parameter r hI1 you also set the scale of displaying measured values for process input ranges. Range: -499 to r hI1 . Together with parameter r Lo1 you also set the scale of displaying measured values for process input ranges. Range: r Lo1 to 2499. You set filter coefficient for input signal. The more the filter coefficient is the more the filter smoothes the input signal. Range: oFF, 0.1 to 60.0 seconds.

SEn1

dEC1

CAL1 r Lo1 r hI1 Ftr1

CoMM1 , first communication line

Display CoMM1 bAud1 Addr1 Meaning Setting of communication line: Mod the controller is set for communication with PC. SGnL the controller transmits information for controlling of SLAVE units (process and stp values, output power).. Baudrate of communication, is in default setting - 9600Bd. Address of the equipment, it is shown when CoMM1 = Mod.

CoMM2 , second communication line

Display Meaning Setting of communication line: Mod the controller is set for the communication with PC. SGnL the controller transmits information for controlling of SLAVE units (process and stp values, output power). SG 1 enhanced system Master-Slave. The controller transmits set point value and reads process value from the address 1 of the controller Slave. SG 2 enhanced system Master-Slave. The controller transmits set point value and reads process value from the addresses 1 and 2 of the controllers Slave. SG 3 enhanced system Master-Slave. The controller transmits set point value and reads process value from the addresses 1 to 3 of the controllers Slave. SG 4 enhanced system Master-Slave. The controller transmits set point value and reads process value from the addresses 1 to 4 of the controllers Slave. SG 5 enhanced system Master-Slave. The controller transmits set point value and reads process value from the addresses 1 to 5 of the controllers Slave. SG 6 enhanced system Master-Slave. The controller transmits set point value and reads process value from the addresses 1 to 6 of the controllers Slave. SG 7 enhanced system Master-Slave. The controller transmits set point value and reads process value from the addresses 1 to 7 of the controllers Slave. SG 8 enhanced system Master-Slave. The controller transmits set point value and reads process value from the addresses 1 to 8 of the controllers Slave. SG 9 enhanced system Master-Slave. The controller transmits set point value and reads process value from the addresses 1 to 9 of the controllers Slave. SG10 enhanced system Master-Slave. The controller transmits set point value and reads process value from the addresses 1 to 10 of the controllers Slave.

CoMM2

23

bAud2 Addr2

Baudrate of communication, is in default setting - 9600Bd. Address of the equipment, it is shown when CoMM2 = Mod.

out1
Display

, output 1
Meaning Function of the output 1: oFF the output 1 is turned OFF. ht the heating control, PID controlling. ht2 the heating control, ON/OFF controlling Time cycle for switching of the output 1. Range: 1 to 200 seconds. Algorithms of PID controlling: PId one set of PID parameters is used. 2PId both sets of PID parameters are used. Limit between PID set 1 and PID set 2. Range: -499 to 2499 C. Power limit function for the limiting of output power at low measured values, in %. Range: 0 to 100 %. Setting of limit between low and high values of power limit function. Range: -499 to 2499 C. Power limit function for the limiting of output power at high measured values, in %. Range: 0 to 100 %.

out 1

Ct1

ALGo

SWPId PL Lo SW PL PL hI

out2
Display

, output 2
Meaning Function of the output 2: oFF the output 2 is turned OFF. CL the cooling control, PID controlling. CL2 the cooling control, ON/OFF controlling. A ht auxiliary heating. Stp value for the output 2 (deviation from stp value of the output 1). Range: 0 to 1000 C. Time cycle for switching of the output 2. Range: 1 to 200 seconds. Limiting of power of auxiliary heating. Range: 0 to 100 %.

out2

SP2 dE Ct2 PCnt

out3
Display

, alarm output
Meaning Function of the alarm output: oFF alarm output is turned OFF. ALPr alarm defined by the absolute value. ALdE alarm defined by the deviation from stp value SP1. Setting for alarm latching: oFF temporary alarm / signalling. on permanent alarm / signalling. Setting for alarm silencing at the power-up: oFF alarm function is active. on alarm function is deactivated. The selection of active limits for alarm: both low and high limit is active. hI high limit is active. Lo low limit is active. Hysteresis for switching for the alarm output. Range: 1 to 249 C.

out 3

Lat 3

SIL 3

SIDE 3

hYS 3

24

out4
Display

, auxiliary output
Meaning Function of auxiliary output: oFF auxiliary output is turned OFF. Ent1 event 1 controlled by the program. SGPr signalling when process value is beyond the defined limits, absolute value. SGdE signalling when process value is beyond the defined limits, deviation from stp value SP1. ProG signalling when the program runs. PEnd signalling when the program has ended. State of the event output 1 when the program is interrupted: hold event output 1 remains unchanged. oFF event output 1 is turned OFF. on event output 1 is turned ON. Parameter is shown only when out 4 = Ent1 . Selection of the active limits for signalling that process value is beyond these defined limits: both low and high limit is active. hI high limit is active. Lo low limit is active. Parameter is shown only when out 4 = SGPr or SGdE. Hysteresis for switching for the signalling output. Range: 1 to 249 C. Parameter is shown only when out 4 = SGPr or SGdE. Setting of the duration of signalling at the end of a program. Range: 1 to 999 seconds. Parameter is shown only when out 4 = PEnd.

out 4

I Ent1

SIdE 4

hYS 4

tIME 4

out5
Display

, auxiliary output
Meaning Function of auxiliary output: oFF auxiliary output is turned OFF. Ent2 event 2 controlled by the program. SGPr signalling when process value is beyond the defined limits, absolute value. SGdE signalling when process value is beyond the defined limits, deviation from stp value SP1. ProG signalling when the program runs. Pend signalling when the program has ended. State of the event output 2 when the program is interrupted: hold event output 2 remains unchanged. oFF event output 2 is turned OFF. on event output 2 is turned ON. Parameter is shown only when out 5 = Ent2 . Selection of the active limits for signalling that process value is beyond these defined limits: both low and high limit is active. hI high limit is active. Lo low limit is active. Parameter is shown only when out 5 = SGPr or SGdE. Hysteresis for switching for the signalling output. Range: 1 to 249 C. Parameter is shown only when out 5 = SGPr or SGdE. Setting of the duration of signalling at the end of a program. Range: 1 to 999 seconds. Parameter is shown only when out 5 = PEnd.

out 5

I Ent2

SIdE 5

hYS 5

tIME 5

out6
Display

, auxiliary output
Meaning Function of auxiliary output: oFF auxiliary output is turned OFF. Ent1 event 3 controlled by the program. SGPr signalling when process value is beyond the defined limits, absolute value. SGdE signalling when process value is beyond the defined limits, deviation from stp value SP1. ProG signalling when the program runs. PEnd signalling when the program has ended.

out 6

25

I Ent3

SIdE 6

State of the event output 3 when the program is interrupted: hold event output 3 remains unchanged. oFF event output 3 is turned OFF. on event output 3 is turned ON. Parameter is shown only when out 6 = Ent3 . Selection of the active limits for signalling that process value is beyond these defined limits: both low and high limit is active. hI high limit is active. Lo low limit is active. Parameter is shown only when out 6 = SGPr or SGdE. Hysteresis for switching for the signalling output. Range: 1 to 249 C. Parameter is shown only when out 6 = SGPr or SGdE. Setting of the duration of signalling at the end of a program. Range: 1 to 999 seconds. Parameter is shown only when out 6 = PEnd.

hYS 6

tIME 6

out7
Display

, auxiliary output
Meaning Function of auxiliary output: oFF auxiliary output is turned OFF. Ent1 event 4 controlled by the program. SGPr signalling when process value is beyond the defined limits, absolute value. SGdE signalling when process value is beyond the defined limits, deviation from stp value SP1. ProG signalling when the program runs. PEnd signalling when the program has ended. State of the event output 4 when the program is interrupted: hold event output 4 remains unchanged. oFF event output 4 is turned OFF. on event output 4 is turned ON. Parameter is shown only when out 7 = Ent4 . Selection of the active limits for signalling that process value is beyond these defined limits: both low and high limit is active. hI high limit is active. Lo low limit is active. Parameter is shown only when out 7 = SGPr or SGdE. Hysteresis for switching for the signalling output. Range: 1 to 249 C. Parameter is shown only when out 7 = SGPr or SGdE. Setting of the duration of signalling at the end of a program. Range: 1 to 999 seconds. Parameter is shown only when out 7 = PEnd.

out 7

I Ent4

SIdE 7

hYS 7

tIME 7

StPt
Display SP1 Lo SP1 hI

, features of set point value (stp value)

Meaning The limit of low range for stp value. Range: -499 to SP1 hI C. The limit of high range for stp value. Range: SP1 Lo to 2499 C. State of the controller if a program does not run: oFF the controller does not maintain the process value to stp value. SP1 the controller maintains the process value to stp value SP1.

SLEEP

SYS
Display PoWEr

, system parameters
Meaning Power of system under control in kW. This parameter is used for the calculation of consumed energy. Range: 0.0 to 999.0 kW. Type of step for ramp up/down allowed in program: StPt step is defined by stp value and time needy for reaching it. rAtE step is defined by stp value and by ramp rate up/down. both both steps are accessible/available.

rA tYP

26

GS dE

Po tIM

Setting of band for GSD about stp value when the program runs. Range: 1 to 999 C. Maximum duration of power cut in minutes. If the duration is shorter than Po tIM, the program continues on, If it is longer, the response to the power cut is defined by setting of the parameter Po Act. When you set oFF this function is not active. Range: oFF, 1 to 999 minutes. The response to the power cut. It takes effect after the duration Po tIM has elapsed. Cont program continues. hoLd program is held and the cotroller maintains the last stp value. Abrt program is held and the control output is turned OFF. Setting of the program start : ProG you only set the program that starts with the first step. PrSt you set the program as well as the step. Setting of the ending or interrupting a program: C E Continue (continues in running the program), End (ending the program). Ch E Continue (continues in running the program), Hold (soak at the temperature), End (ending the program). C AE Continue (continues in running the program), Abort (turning OFF the control output), End (ending the program). ChAE Continue (continues), Hold (soak), Abort (turning OFF the control output), End (ending the program). It makes the character of derivative value more accurate. The more value is set, the more derivative value is damped down. Range: 1.0 to 100.0 seconds.

Po ACt

StArt

StoP

dEr tI

uSEr
Display

, setting of user menu

Meaning Parameter, that is placed on first position in user menu. In brackets it is suggested the displaying of the parameter in user level (on lower 6-figure display): no no parameter run makes accessible parameters ProG , StEP , EnSP , trEM , that indicate the program status. Erun makes accessible ProG , StEP , tYPE , EnSP , rAtE, trEM . Setting can be changed. PCn1 (PCnt 1) indicates the power in % for the control output 1. PCn2 (PCnt 2) indicates the power in % for the control output 2. PPrG (P ProG) indicates the consumed energy kWh for the last firing. Ptot (P tot ) indicates the total consumed energy in kWh. AoFF (AL oFF) the function for turning the alarm OFF . Aut (Aut ) starting / stopping of automatic optimalization of PID parameters/autotunning. dPEr (dt PEr) datalogger, setting of the period for data storing of measured values. dSto (dt Sto) datalogger, setting the condition for data storing. Ent1 (Ent1 ) displaying and controlling of the event output 1. Ent2 (Ent2 ) displaying and controlling of the event output 2. Ent3 (Ent3 ) displaying and controlling of the event output 3. Ent4 (Ent4 ) displaying and controlling of the event output 4. dLoG (dtLoG?) the access to menu of datalogger. CLK (CLK ? ) the access to menu for setting of the real time clock. Parameter that is placed on 2nd position of user menu. The list is the same as in StEP 1. Parameter that is placed on 3rd position of user menu. The list is the same as in StEP 1. Parameter that is placed on 4th position of user menu. The list is the same as in StEP 1. Parameter that is placed on 5th position of user menu. The list is the same as in StEP 1. Parameter that is placed on 6th position of user menu. The list is the same as in StEP 1. Parameter that is placed on 7th position of user menu. The list is the same as in StEP 1. Parameter that is placed on 8th position of user menu. The list is the same as in StEP 1. Parameter that is placed on 9th position of user menu. The list is the same as in StEP 1. Parameter that is placed on 10th position of user menu. The list is the same as in StEP 1. Parameter that is placed on 11th position of user menu. The list is the same as in StEP 1. Parameter that is placed on 12th position of user menu. The list is the same as in StEP 1.

StEP 1

StEP 2 StEP 3 StEP 4 StEP 5 StEP 6 StEP 7 StEP 8 StEP 9 StEP10 StEP11 StEP12

PASS
Display PAS oP PAS Co PAS SE

, passwords for the entry to higher levels of menu

Meaning Password for the entry to operation level. If it is set oFF, the entry is not secured with password. Range: oFF, 1 to 9999. Password for the entry to configuration level. If it is set Range: oFF, 1 to 9999. Password for the entry to service level. If it is set Range: oFF, 1 to 9999. oFF, the entry is not secured with password. oFF, the entry is not secured with password.

27

6.1 Measurement
The right selection, the installation, the wiring, the location of sensor in the equipment and the corresponding setting of parameters of the controller has the essential importance for the correct function. Parameters for the configuration of the measurement input are in configuration level, menu InPt1 .

Setting of input sensor

Set the corresponding input sensor in parameter SEn1 . You will find the survey of input sensors in the chapter Technical parameters, see page 39. You can set the position of decimal point by parameter dEC1 . For thermal sensors it is possible to display without decimal point or with 1 decimal point. Set the calibration of sensor with the parameter CAL1 . The set value is added to process/measured value. You can set the limit for set point value in configuration level , menu SYS , parameters SP1 Lo a SP1 hI.

Important:
Thermocouple and RTD inputs have the detection of improperly wired sensor. When the sensor is open or broken, the control output is turned OFF, the alarm output is activated, the signal output is deactivated..

Input filter
If the process value is distorted by interference, you can use the digital filter. The more the filter coefficient is Ftr1 , the more the filter smoothes the input signal. When Ftr1 = oFF the filter is turned OFF.

process value with no filtering

time with filter

time

Measuring range of process inputs

In configuration level, menu InPt1 , you can define the measuring range of the process inputs with r Lo1 , r hI1 and dEC1 . Example of setting for the process input: You want the input signal 4 to 20 mA to be displayed in the range 6.0 to 24.0. Set dEC1 = 0.0, r Lo1 = 6.0 and r hI1 = 24.0. The distribution between the values 6.0 and 24.0 will be linear.

Displaying Of process value

24.0

6.0

4 mA

20 mA

Input signal

28

6.2 Controlling, the control output

You can select in the controller ON/OFF (2 state) or PID controlling for heating or cooling. If PID controlling is set, you can use the autotuning function for finding optimal PID parameters, see page 9 and the power limit function, see page 30. Parameters for configuration of the control output 1 are in configuration level, menu out1 , of the control ouput 2 in menu out2 .

ON/OFF controlling
ON/OFF control is selected by setting out1 = ht2 heating control) or out2 = CL2 cooling control). It is used for less exacting application. It is not possible to achieve zero hysteresis value on principle. The process value rises and drops about set point value in the characteristic way.
Procees value Stp value hysteresis

time State of control output ON

OFF time

PID controlling
PID control is selected by setting out1 = ht (heating) or out2 = CL (cooling). It provides the precise control. For the correct function of the controller, however, it is necessary to set properly PID parameters. Autotunning for setting of PID parameters is described on page 9. PID parameters have the following meaning : Pb proportional band, is set in measured units. It is the band about the set point value in which the controller keeps the temperature. It integral factor, in minutes. Integral factor compensates the loss of system. A low integral value causes a fast integrating action. dE derivative factor, in minutes. Derivative responses to fast changes and tries to react against them. The more value is, the more derivative factor reacts. If the control output is 2 state (ON/OFF) (relay or SSR), the power is (given in %) transferred to the output with so called pulse width modulation. In each time cycle (parameter Ct1 , you will find it in configuration level, menu out1 ) the control output is switched ON once and once OFF. The more the power is necessary , the wider the width of switching is. The output responses are illustrated in the third part of the drawing. Example of pulse width modulation of the output: Time cycle is 10 seconds, the power requested is 30%. The output is ON for 3 seconds and OFF for 7 seconds. Time cycle is 10 seconds, the power requested is 5%. The output is ON for 0,5 second and OFF for 9,5 seconds.
Process value hodnota

STP value

Time Output power 100 %

Important:
(Ct1 , Ct2 ) The duration of time cycle has the influence on the quality of control. The longer the cycle is, the less the quality of control is. If the electromechanical unit (relay, switching contactor) is used for the control output, the duration of time cycle must be set longer with regard to lifetime of switch.
Time State of control output ON

OFF Time Time cycle

29

Power limit function

You can improve the quality of control by limiting of the output power. Power limit function can be used only for heating.

Example how to use the power limit function: When rising at set point value the big overshoot occurs. One of possible solution is the power limit in the vicinity of set point value. The procedure is the following: Find out the power supplied to the stable system. Set the switcher SW PL on the value by several oC less than set point value. Set power limit PL Lo to 100%. Set power limit Pl hI approx. by 10 to 20% higher than the power supplied to the stable system.
Process value Power limit function above PL hI

SW PL
Power limit function below PL Lo

time

6.3 Alarm
The third output (output 3) is alarm. The configuration parameters of the output you will find in configuration level, menu out3 AL Lo and AL hI you will find in operation level. , setting of the alarm limits

Setting of alarm output

Set this function with parameter out 3 : out 3 = oFF, alarm output is turned OFF. out 3 = ALPr, alarm limits defined by the absolute value. out 3 = ALdE, alarm limits are set as the deviation from stp value.

Important:
Relay in standby MODE means active alarm. When controller is switched OFF, error of sensor, error of controller the alarm is active.

Alarm defined by the deviation from stp value out 3 = ALPr

Alarm limits are defined from absolute values.
Active

Process value

Deactivated

AL hI
Active time

AL Lo

30

Alarm defined by the absolute value of temperature out 3 = ALdE

Parameters AL Lo and define low and high deviation from stp value at which alarm is active.

AL hI

Process value Active

AL hI

Stp value

Deactivated

Active

AL Lo
time

Temporary, permanent(latched) alarm

Alarm can be temporary (LAt 3 = oFF) or permanent (LAt 3 = on). Temporary alarm will turn automatically off when the alarm condition is over. Permanent alarm is turned ON even when the alarm condition is over. Turn OFF permanent(latched) alarm when the alarm condition is over by the function AL oFF, that is found in user level or operation level. Permanent alarm is also turned off after the supply voltage interruption.

Silencing of alarm
Silencing of alarm can be used to disable alarm at startup rising to set point value. This state should not be evaluated as error because the system is not yet stable. This function is set with the parameter : SIL 3 = oFF, function is not active SIL 3 = on, alarm can be activated after the process value at startup rising reached the allowed range for the first time (between alarm limits ).
Procees value Active

When power up alarm is deactivated

Deactivated

Active time

Active sides of alarm

With parameter SIdE 3 you can choose the active side of alarm: SIdE 3 = both, both sides (limits) are active. SIdE 3 = hI, only high alarm side (limit) is active. SIdE 3 = Lo, only low alarm side (limit) is active.

6.4 Auxiliary outputs out4 to out7

Auxiliary outputs can be configured for the following functions: out x = Entx, event output. It is used for controlling of external equipment via program. When not in a program this event output can be set by an operator. out x = SGPr, signalling when process value (temperature) exceeds or underpasses the defined limits. These defined limits are set with parameters otx Lo and otx hI in operation level. The absolute values are set. The output relay is switched ON if temperature is higher than otx hI or lower than otx Lo. out x = SGdE, signalling when process value (temperature) exceeds or underpasses the defined limits. These defined limits are set with parameters otx Lo and otx hI in operation level. The deviation from stp value is set. The output relay is switched ON if temperature is higher than SP1 + otx hI or lower than SP1 - otx Lo. out x = ProG, signalling when the program runs, see page 17. out x = PEnd, signalling when the program has ended, see page 17. 31

7 Service level
Service level is intended for service workers. In this level the control output is switched OFF and alarm and event output is deactivated. You can get to service level from basic mode by pressing the keys for 3 seconds. On lower display it appears , set SErV on upper one and confirm. If it appears PASS on lower display, level is secured with password. In this case set the right password with the arrow-keys and confirm again.
LEVEL

SYS

?
Yes

SoFt P tot CLrP ? t tot tC1 rtd1 Pr I1 rESEt? Pr u1 rESEt? rEG 1 rESEt? rEG 2 rESEt? rEG 3 rESEt? CLrt ?

n
dIAG ?
Yes no

AMb1

rESEt?
Yes no

rEG 4

SYS
Display SoFt P tot CLrP ? t tot CLrt ?

, system menu
Meaning The number of software version. Total consumption in kWh. After reaching 9999 the counter is reset and the counting starts from 0. To reset P tot . By setting YES and confirming the counter is reset P tot . Total time of the control output in hours. Simply it can be said that it is the time of switching ON of the control output. To reset t tot . By setting YES and confirming the counter is reset t tot .

DIAG
Display AMb1 TC1 rtd1 Pr I1 Pr u1 rEG 1 rEG 2 rEG 3 rEG 4

, diagnostic menu
Meaning Actual ambient temperature. Measured voltage, thermocouple input 1. Range 60mV. Measured resistance, resistance input 1. Range 350 . Measured current, current input 1. Range 20mA. Measured voltage, voltage input 1. Range 10V. Parameters needy for manufacturer.

rESEt , editing of initial parameters

Display rESEt? rESEt? rESEt? rESEt? Meaning Editing of initial parameters is the significant action to controller`s setting. First it must be confirmed by 4x setting YES, and then the selection of initiation follows. The selection of initiation: no no setting of initiation. ConF initial configuration (operation, configuration and service level). ProG initiation of programs. dAtA initiation of data in back-up memory (state of controller, consumed energy, ). dLoG deleting measured values in datalogger. All initiation of configuration and programs. After this step the restart of the controller happens,

rESEt?

32

8 Table of parameters
The table of parameters for configuration level:
Sen1 dEC1 CAL1 r Lo1 r hI1 Ftr1 CoMM1 bAud1 Addr1 CoMM2 bAud2 Addr2 out 1 Ct1 ALGo SWPid PL Lo SW PL PL hI out 2 SP2 dE Ct2 PCnt out 3 LAt 3 SIL 3 SIdE 3 hYS 3 out 4 I Ent1 SIdE 4 hYS 4 tIME 4 out 5 I Ent2 SIdE 5 hYS 5 tIME 5 out 6 I Ent3 SIdE 6 hYS 6 tIME 6 out 7 I Ent4 SIdE 7 hYS 7 tIME 7 SP1 Lo SP1 hI SLEEP PoWEr rA tYP GS dE Po tIM Po ACt StArt StoP dEr tI StEP 1 StEP 2 StEP 3 StEP 4 StEP 5 StEP 6 StEP 7 StEP 8 StEP 9 StEP10 StEP11 StEP12 PAS oP PAS Co PAS SE

The table of parameters for operation level:

dt PEr dt Sto Pb1A It1A dE1A Pb1b It1b dE1b hYS1 Pb2A It2A dE2A hYS2 AL Lo AL hI ot4 Lo ot4 hI ot5 Lo ot5 hI ot6 Lo ot6 hI ot7 Lo ot7 hI

33

9 Installation
The controller is designed to be mounted to the panel cutout. Slide the controller into the cutout and fix it with 2 flanges, that are supplied with the controller. The installation requires the access to the back of the panel.

Mounting dimensions
Width x height x overall length: 96 x 96 x 121 mm (including terminalboard). behind panel length: 114 mm (including terminalboard). Cutout in the panel: 91 x 91 mm. The thickness of panel: 1,5 to 10 mm.

Mounting
Make the panel cutout 91 x 91 mm. Slide the controller into the panel cutout. Insert the flanges for holding into the holes upward and downward or on both sides of the controller. Tighten the screws firmly on the flanges.

The controller is now installed, before wiring we recommend to read thoroughly the chapter on the possible sources of interference and principals for installation. Wiring of the controller begins on page 35.

9.1 Principals for installation, the sources of interference

There are many possible sources of interference in environment of the controller. Among the most harmful sources of interference are the following: Equipment with inductive load, e.g. electromotors, winding of relays and breakers, . Thyristors and other semiconductor equipment Welding devices. Wires carrying high currents. Fluorescent lightings and neon lights.

9.2 Reduction of influence of interference

Making a design try to observe these guidelines: All wires of power supply voltage and power wires carrying high currents must be lead separately from signal leads (e.g. thermocouple lead wire, communication lines). Minimum distance between these types of wires should not be smaller than 30 cm. If signal and power wires cross each other it is suitable for them to be crossed in right angle. From the beginning try to find the possible sources of interference and keep the wires away from them. Do not install relays and breakers very close to the controller. Do not use supply voltage for the controller also for supplying inductive and phase angle control equipment. Twisted and shielded wires should be used for signal leads. Shielding should be earthed several times. When necessary the uninterruptible power sources (UPS) could be used.

34

10 Wiring
To avoid potential electric shock, use safety practices laid down by national standards when wiring and connecting this unit to a power source. Failure to do so could result in such damage, and / or injury. The wiring must be done only by the authorized person. If there is any default of the device could cause a damage, the equipment with the controller must be fitted with the independent protection unit (thermal cut-out.

Supply voltage
Before you connect the unit to a supply power source, check the level of supply voltage. The controller is intended for use in industrial or in laboratory equipment.

Fuse T 1A Input 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
HTH8 s.r.o.
HtInd-.

Communication 1

Communication 2

Control output 1

Control output 2

30 29 28 27 26 25 24 23 22 21 20 19 18 17 16

L 100-240 VAC / 50Hz max. 15VA N Output 3 - alarm

Ouput 4

Output 5

Output 6 Output 7

1. Measuring input (In1)

Thermal inputs +
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Process inputs
1

1 2 3

1 2 3

Pt1OO 3-wire connection Pt1OO 2-wire connection Thermocouple input input impedance is 20MOhm.

Current input Input impedance 40 Ohm

Voltage input Input impedance 10 kOhm

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Measuring input is not isolated from ground of the controller 35

Communication line 1 (CoMM1)

Communication is galvanicly isolated from the ground of controller

RS 232
TxD RxD Com
4 5 6

EIA 485
T-/RT+/R+ Com

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Connection of communication RS232 to PC

RxD TxD 5 4 Com 6 TxD RxD 4 5 Com 6

7 20

1 6

2 7

3 8

4 9

Canon 25

Canon 9

Communication line 2 (CoMM2)

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Communication is galvanicly isolated from the ground of controller

RS 232
TxD RxD Com
7 8 9

EIA 485
T-/RT+/R+ Com

Control output 1 (out 1)

SSD ss driver
Open collector 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

RELAY
Relay output 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

max. 30mA Voltage in open state: 12-18Vdc

230Vac/5A or 30Vdc/5A

Output SSD is not galvanicly isolated from the ground 36

Output relay is galvanicly isolated from the ground

Control output 2 (out 2)

SSD ss driver
Open collector 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

RELAY
Relay output 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

max. 30mA Voltage in open state: 12-18Vdc

230Vac/5A or 30Vdc/5A

Output SSD is not galvanicly isolated from the ground

Output relay is galvanicly isolated from the ground

Alarm output (out 3), event outputs (out 4 to out 7)

30 29 28 27 26 25 24 23 22 21 20 19 18 17 16

Output 3, relay, 230Vac/5A or 30Vdc/5A

Output 4, relay, 230Vac/5A or 30Vdc/5A

Output 5, relay, 230Vac/5A or 30Vdc/5A

Output 6, relay, 230Vac/5A or 30Vdc/5A Output 7, relay, 230Vac/5A or 30Vdc/5A

Relay outputs are galvanicly isolated from ground of controller

37

11 Putting into operation

The initial set-up can be done only by the qualified and authorized person. The wrong set-up can cause serious damage. When you power the controller up for the first time, you must enter the most necessary data to the controller for its problem-free operation: Type of sensor, position of decimal point Operational range of set point value Set-up for the control output

11.1 Guidelines
Let`s suppose that the controller is installed in the panel and you have just power it up for the first time. Parameters of initial operation are the following: SEn1 , set input sensor. The description of this parameter see on page 23. dEC1 , set the position of decimal point. You will find the description of this parameter on page 28. This parameter is shown only for the process input. r Lo1 , r hI1 , parameters for setting of the scale of displaying values for process inputs. These are not displayed for thermal inputs. The description of parameters is on page 28. out1 , setting of the control output. The description of this parameter see on page 23. SP1 Lo, set low limit of range of stp value. We recommend to leave 0. SP1 hI, set high limit of range of stp value. We recommend to set maximum working temperature of equipment. The operator can not set higher stp value than this value of parameter. Further information about input setting you will find on page 28, information about output setting on page 29.

Important:
All the parameters that were set in the initial operation can be later changed in configuration level.

38

12 Technical parameters
The controller is intended for use in industrial or laboratory equipment, the category of pollution / overvoltage II.

Controlling
PID, PI, PD, P controlling, autotunning/automatic setting of PID parameters, 2-state (ON/OFF) control control of heating or cooling .

Alarm
absolute or relative defined by the set point value temporary or permanent alarm silencing of alarm at startup of the controller selection of limits high/low, low, high

Controlling / regulation to set point (stp) value

program controlling, 30 programs, 15 steps, control to the constant set point value

Indicators and keys

one 4-figure LED display 14 mm, one 6-figure display 10 mm, 3 LED indicating diodes of outputs, 3 LED indicating diodes for program, 5 keys, setting is done via menu

Sensors, inputs
Thermal input is thermocouple or rtd, the detection of bad-wired/broken sensor : no no input is set, J thermocouple J, range -200 to 900C, K thermocouple K, range -200 to 1360C, t thermocouple T, range -200 to 400C, n thermocouple N, range -200 to 1300C, E thermocouple E, range -200 to 700C, r thermocouple R, range 0 to 1760C, S thermocouple S, range 0 to 1760C, b thermocouple B, range 300 to 1820C, C thermocouple C, range 0 to 2320C, d thermocouple D, range 0 to 2320C, rtd sensor rtd (Pt100), range -200 to 800C, 2 or 3-wire connection, DIN curves. Process input - current (input impedance 40 ), voltage (10 k ), without the detection of broken sensor: no no input is set, 0-20 0 20 mA, range -499 to 2499 units, 4-20 4 20 mA, range -499 to 2499 units, 0-5 0 5 V, range -499 to 2499 units, 1-5 1 5 V, range -499 to 2499 units, 0-10 0 10 V, range -499 to 2499 units.

Outputs 1,2
ss driver/open collector, 12 18 V dc in the state ON, max. 30 mA. Electromechanical relay, 230Vac/5A or 30Vdc/5A, switching ON, without RC suppression unit.

Outputs 3, 4, 5
electromechanical relay, 230Vac/5A or 30Vdc/5A, switching over, without RC suppression unit.

Outputs 6, 7
electromechanical relay, 230Vac/5A or 30Vdc/5A, switching ON, without RC suppression unit. 39

Communication line
RS 232, galvanicly isolated, protocol Modbus RTU, EIA 485, galvanicly isolated, protocol Modbus RTU.

Accuracy of inputs
0,1% of span/range (min. 540C) , 1 digit at 25C 3C of ambient temperature and at 10% rated supply voltage temperature stability 0,1C/C in ambient voltage stability 0,01%/% of change in supply voltage

Supply voltage
100 to 240 VAC 50 Hz, internal slow fuse 2 A/250 V input power max. 6 VA data stored in memory upon power failure

Operating environment
0 to 50 C 0 to 90 % relative humidity, non-condensing

Shipping and storage

-20 to 70 C

Dimensions
width x height x length, 96 x 96 x 121 mm depth behind panel surface 114 mm cutout into the panel 91 x 91 mm, the thickness of the panel, 1,5 to 10 mm

12.1 Warranty
The supplier provides 36-month warranty on defects in material and workmanship on this controller with the exception on defects caused by mechanical or electrical wearing out of the outputs. This warranty does not also apply to damage resulting from inappropriate transportation and storage, misuse, wrong wiring, ambient influences (especially effects of electrical over voltage, electrical values and temperatures of inadmissible intensity, chemical materials, mechanical damage) electrical or mechanical overloading of inputs and outputs.

. 40

12.2 Description of model

HtInd S a b c d e f g h i j k a: input T = thermal input P = process input b: first communication line 0 = none X = communication line RS 232 A = communication line EIA 485 c: second communication line 0 = none X = communication line RS 232 A = communication line EIA 485 d: control output 1 K = ss driver R = electromechanical relay P = current 0-20 mA, 4-20 mA N = voltage 0-5 V, 0-10 V e: control output 2 0 = none K = ss driver R = electromechanical relay P = current 0-20 mA, 4-20 mA N = voltage 0-5 V, 0-10 V f: alarm output 0 = none R = electromechanical relay 0= 1= 2= 3= 4= g: auxiliary outputs none 1 electromechanical relay 2 electromechanical relay 3 electromechanical relay 4 electromechanical relay

h: memory of datalogger 0 = small memory (40 logs) 1 = large memory (4000 logs) i, j, k: version of SW

41

13 Index
1 2
2.1 2.2 2.3 2.4

Introduction .......................................................................................................................................................................................2 Basic terms .........................................................................................................................................................................................3

Operation and description of controller ................................................................................................................................................................. 3 Information and error messages ............................................................................................................................................................................ 4 Overview of levels, menus .................................................................................................................................................................................... 5 Basic mode............................................................................................................................................................................................................ 6

3
3.1 3.2 3.3

User level ............................................................................................................................................................................................7

Datalogger............................................................................................................................................................................................................. 8 Autotunning automatic setting of PID parameters............................................................................................................................................... 9 Monitoring of energy consumption ....................................................................................................................................................................... 9

4
4.1 4.2 4.3 4.4 4.5 4.6 4.7

Program ...........................................................................................................................................................................................10
Principals of programing ..................................................................................................................................................................................... 10 Editing a program ............................................................................................................................................................................................... 13 Starting and ending a program ............................................................................................................................................................................ 15 The course of the program running ..................................................................................................................................................................... 15 Event outputs Ent1 to Ent4.................................................................................................................................................................................. 16 Guaranteed Soak Deviation - GSD...................................................................................................................................................................... 17 Signalling for the run of a program, the end of a program .................................................................................................................................. 17

5 6
6.1 6.2 6.3 6.4

Operation level ................................................................................................................................................................................18 Configuration level ..........................................................................................................................................................................22

Measurement....................................................................................................................................................................................................... 28 Controlling, the control output ............................................................................................................................................................................ 29 Alarm .................................................................................................................................................................................................................. 30 Auxiliary outputs out4 to out7............................................................................................................................................................................ 31

7 8 9
9.1 9.2

Service level .....................................................................................................................................................................................32 Table of parameters ........................................................................................................................................................................33 Installation .......................................................................................................................................................................................34

Principals for installation, the sources of interference ......................................................................................................................................... 34 Reduction of influence of interference ................................................................................................................................................................ 34

10 11 12 13

Wiring ..............................................................................................................................................................................................35 Putting into operation .....................................................................................................................................................................38

11.1 12.1 12.2 Guidelines ..................................................................................................................................................................................................... 38 Warranty ....................................................................................................................................................................................................... 40 Description of model .................................................................................................................................................................................... 41

Technical parameters......................................................................................................................................................................39 Index .................................................................................................................................................................................................42

42