2

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Rexroth Linear Motion Technology

Ball Rail Systems Standard Ball Rail Systems Super Ball Rail Systems Ball Rail Systems with aluminum Runner Block High-speed Ball Rail Systems Corrosion-resistant Ball Rail Systems Wide Ball Rail Systems Ball Rail Systems with Integrated Measuring System Clamp and Brake Units for Ball Rail Systems Racks for Ball Rail Systems Miniature Ball Rail Systems Cam Roller Guides Standard Roller Rail Systems Wide Roller Rail Systems High-load Roller Rail Systems Roller Rail Systems with Integrated Measuring System Clamp and Brake Units for Roller Rail Systems Racks for Roller Rail Systems

Roller Rail Systems

Linear Bushings and Shafts Linear Bushings, Linear Sets Shafts, Shaft Support Rails, Shaft Support Blocks Ball Transfer Units Traditional Technical Parts Ball Screw Assemblies Linear Motion Systems Linear Motion Slides
Linear Modules Ball Screw Toothed Belt Ball Screw Toothed Belt Gear Rack Pneumatic Drive Linear Motor Ball Screw Toothed Belt Linear Motor

Compact Modules

Precision Modules Ball Rail Tables

Ball Screw Ball Screw Linear Motor

Controllers, Motors, Electrical Accessories Electric Cylinders

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

General Product Description

Overview of Load Capacities and Rail Lengths Product Description General Technical Data Technical Calculations Accuracy Classes System Preload 4 16 18 20 22 24

Resist NR ll Ball rail Systems

Product Description Runner Blocks Flanged Normal Standard, FNS Slimline Normal Standard, SNS Guide Rails With Rail Seal Cover Strip and Strip Holder With Plastic Mounting Hole Plugs For Mounting from Below 108 110 112 114 116 118

Runner Blocks, Steel Version and Resist NR

Product Description Flanged Normal Standard, FNS Flanged Long Standard, FLS Flanged Short Standard, FKS Slimline Normal Standard, SNS Slimline Long Standard, SLS Runner Blocks, Steel Version Slimline Short Standard, SKS Slimline Normal High, SNH Slimline Long High, SLH Flanged Low Normal, FNN Flanged Short Low Normal, FKN Slimline Low Normal, SNN Slimline Short Normal, SKN 26 28, 32 34, 38 40 42, 46 48, 52 54 56 60 64 66 68 70

Accessories for Standard Runner Blocks

Overview of Accessories and Allocation Scraper Plates Lubrication Plates Front Seals Bellows Lubrication Adapters Front Lube Units 120 122 123 124 125 127 129

Accessories for Standard Guide Rails

Overview of Accessories and Allocation Notes on Rail Seal Cover Strip Mounting Rail Seal Cover Strip and Strip Holder Mounting Hole Plugs 133 134 136 139

Super Runner Blocks s Steel Version

Product Description Flanged Short Standard FKS Slimline Short Standard, SKS 72 74 76

Wide Ball Rail Systems

Product Description Wide Runner Blocks Wide Low Normal, BNN Wide Guide Rails With Plastic Mounting Hole Plugs For Mounting from Below Accessories for Wide Ball Rail Systems 140 142 144 146 148

Runner Blocks, Aluminum Version

Product Description Flanged Normal Standard, FNS Slimline Normal Standard, SNS 78 80 82

High-speed Runner Blocks

Product Description Flanged Normal Standard, FNS Slimline Normal Standard, SNS 84 86 88

Accessories in General
Overview and Allocation Lube Nipple, Reducing Elements, Lubricant Wedge-Profile Retaining Strips for Guide Rails 152 153 156

Standard Guide Rails

Product Description and Ordering Examples Standard Guide Rails With Rail Seal Cover Strip and Strip Holder With Rail Seal Cover Strip and Protective Caps With Plastic Mounting Hole Plugs With Steel Mounting Hole Plugs For mounting from below Hard Chrome Plated Guide Rails - Resist CR With Rail Seal Cover Strip and Protective Caps With Plastic Mounting Hole Plugs For mounting from below 90 92 94 96 98 100 102 104 106

Mounting Instructions
General Mounting Instructions for Standard Runner Blocks for Super Runner Blocks s for Wide Runner Blocks Mounting Screws for Guide Rail Base Vertical Offset Parallelism of Guide Rails Composite Guide Rails 157 158 160 162 163 164 166 167

Maintenance and Lubrication

Maintenance Grease Lubrication Oil Lubrication Mounting at Angles and at Sides Lubricating from above without Lubrication Adapter 168 168 169 170 171

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Overview of Load Capacities Runner Blocks, Steel Version

Standard Runner Blocks, Steel Version
Flanged Normal Standard Width FNS R1651 R2001

Page
C C0

28

C C0

C C0

Flanged Long Standard Width FLS R1653 R2002

34

C C0

C C0

C C0

Flanged Short Standard Width FKS R1665 R2000

40

C C0

C C0

C C0

Slimline Normal Standard SNS R1622 R2011

42

C C0

C C0

C C0

Slimline Long Standard SLS R1623 R2012

48

C C0

C C0

C C0

Slimline Short Standard SKS R1666 R2010

54

C C0

C C0

C C0

Slimline Normal High SNH R1621

56

C C0

C C0

C C0

Slimline Long High SLH R1624

60

C C0

C C0

C C0

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

Size Version Without chain C (N) With chain C (N) Without chain C0 (N) With chain C0 (N) Without chain C (N) With chain C (N) Without chain C0 (N) With chain C0 (N) Without chain C (N) With chain C (N) Without chain C0 (N) With chain C0 (N) Without chain C (N) With chain C (N) Without chain C0 (N) With chain C0 (N) Without chain C (N) With chain C (N) Without chain C0 (N) With chain C0 (N) Without chain C (N) With chain C (N) Without chain C0 (N) With chain C0 (N) Without chain C (N) With chain C (N) Without chain C0 (N) With chain C0 (N) Without chain C (N) With chain C (N) Without chain C0 (N) With chain C0 (N)

15

20

25

30

35

45

55

65

Load capacities 7 800 7 280 13 500 12 100 10 000 9 000 20 200 17 500 5 400 4 600 8 100 6 700 7 800 7 280 13 500 12 100 10 000 9 000 20 200 17 500 5 400 4 600 8 100 6 700 7 800 7 280 13 500 12 100 18 800 17 400 24 400 21 700 24 400 23 100 35 200 32 500 12 400 12 400 13 600 13 600 18 800 17 400 24 400 21 700 24 400 23 100 35 200 32 500 12 400 12 400 13 600 13 600 22 800 21 300 30 400 27 300 30 400 27 500 45 500 39 500 15 900 14 000 18 200 15 200 22 800 21 300 30 400 27 300 30 400 27 500 45 500 39 500 15 900 14 000 18 200 15 200 22 800 21 300 30 400 27 300 30 400 27 500 45 500 39 500 31 700 29 300 41 300 37 200 40 000 38 000 57 800 53 700 22 100 22 100 24 800 24 800 31 700 29 300 41 300 37 200 40 000 38 000 57 800 53 700 22 100 22 100 24 800 24 800 31 700 29 300 41 300 37 200 40 000 38 000 57 800 53 700 41 900 41 900 54 000 54 000 55 600 53 000 81 000 75 600 29 300 29 300 32 400 32 400 41 900 41 900 54 000 54 000 55 600 53 000 81 000 75 600 29 300 29 300 32 400 32 400 41 900 41 900 54 000 54 000 55 600 53 000 81 000 75 600 68 100 63 300 85 700 77 100 90 400 81 900 128 500 111 400 68 100 63 300 85 700 77 100 90 400 81 900 128 500 111 400 68 100 63 300 85 700 77 100 90 400 81 900 128 500 111 400 98 200 121 400 124 200 170 000 98 200 121 400 124 200 170 000 98 200 121 400 124 200 170 000 123 000 192 700 163 000 289 000 123 000 192 700 163 000 289 000

Basis for load capacities: Determination of dynamic load capacity C is based on a travel life of 100,000 m to DIN 636. However, frequently this is determined on the basis of only 50 000 m. The specified values C are then to be multiplied by 1.26.

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Overview of Load Capacities Runner Blocks, Aluminum Version and Steel Version
Page Low Profile Runner Blocks, Steel Version
Flanged Low Normal FNN R1693
C C0

64

C C0

C C0

Flanged Short Long Normal FKN R1663

66

C C0

C C0

C C0

Slimline Low Normal SNN R1694

68

C C0

C C0

C C0

Slimline Short Normal SKN R1664

70

C C0

C C0

C C0

Super Runner Blocks, Steel Version with Self-aligning Feature

Flanged Short Standard FKS R1661

74

C C0

C C0

C C0

Slimline Short Standard SKS R1662

76

C C0

C C0

C C0

Standard Runner Blocks, Aluminum Version

Flanged Normal Standard FNS R1631

80

C C0

C C0

C C0

Slimline Normal Standard SNS R1632

82

C C0

C C0

C C0

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

Size Version Without chain C (N) Without chain C0 (N) Without chain C (N) Without chain C0 (N) Without chain C (N) Without chain C0 (N) Without chain C (N) Without chain C0 (N)

15

20

25

30

35

45

55

65

Load capacities 14 500 24 400 9 600 13 600 14 500 24 400 9 600 13 600 22 800 30 400 15 900 18 200 22 800 30 400 15 900 18 200

Without chain C (N)

3 900

10 100

11 400

15 800

21 100

Without chain C (N)

3 900

10 100

11 400

15 800

21 100

Without chain C (N) With chain C (N)

7 800 7 280

18 800 17 400

22 800 21 300

31 700 29 300

41 900 41 900

Without chain C (N) With chain C (N)

7 800 7 280

18 800 17 400

22 800 21 300

31 700 29 300

41 900 41 900

Basis for load capacities: Determination of dynamic load capacity C is based on a travel life of 100,000 m to DIN 636. However, frequently this is determined on the basis of only 50,000 m. The specified values C are then to be multiplied by 1.26.

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Overview of Load Capacities Runner Blocks, Steel Version

Page High-speed Runner Block, Steel Version
Flanged Normal Standard FNS R2001

86

C C0

C C0

C C0

Slimline Normal Standard SNS R2011

88

C C0

C C0

C C0

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

Size Version Without chain C (N) Without chain C0 (N) Without chain C (N) Without chain C0 (N)

15

20

25

30

35

45

55

65

Load capacities 5 300 9 100 5 300 9 100 12 700 16 500 12 700 16 500 15 500 20 600 15 500 20 600 21 500 28 000 21 500 28 000 28 500 36 700 28 500 36 700

Basis for load capacities: Determination of dynamic load capacity C is based on a travel life of 100,000 m to DIN 636. However, frequently this is determined on the basis of only 50,000 m. The specified values C are then to be multiplied by 1.26.

10

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Overview of Rail Lengths Standard Guide Rails

Standard Guide Rails, Steel Version
For mounting from above, with rail seal cover strip and strip holder R1605 .3. .. For mounting from above, with rail seal cover strip and protective caps R1605 .6. .. For mounting from above, with mounting hole plugs, plastic version R1605 .0. .. For mounting from above, with mounting hole plugs, steel version R1606 .5. .. For mounting from below R1607

Page 92

94

96

98

100

Standard Guide Rails, Thin Dense Chrome Plated Resist CR

For mounting from above with cover strip thin dense chrome plated R1645 .33. .. For mounting from above thin dense chrome plated R1645 .03 .. For mounting from below thin dense chrome plated R1647 .03 ..

102

104

106

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

11

Size

15

20

25

30

35

45

55

65

Maximum unit length (mm) 4 000 6 000 6 000 6 000 6 000 6 000 4 000 4 000

4 000

6 000

6 000

6 000

6 000

6 000

4 000

4 000

4 000

6 000

6 000

6 000

6 000

6 000

4 000

4 000

6 000

6 000

6 000

6 000

4 000

4 000

4 000

6 000

6 000

6 000

6 000

6 000

4 000

4 000

4 000

4 000

4 000

4 000

4 000

4 000

4 000

4 000

4 000

4 000

4 000

4 000

4 000

4 000

4 000

4 000

4 000

4 000

4 000

4 000

4 000

4 000

4 000

4 000

12

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Overview of Load Capacities Ball Rail Systems Made of Corrosion-resistant Steel

Page Runner Blocks Made of Corrosion-resistant Steel Resist NR ll
Flanged Normal Standard FNS R2001
C C0

110

C C0

C C0

Slimline Normal Standard SNS R2011

112

C C0

C C0

C C0

Page Guide Rails Made of Corrosion-resistant Steel Resist NR ll

For mounting from above, with rail seal cover strip and strip holder R2045 .3. .. For mounting from above, with mounting hole plugs plastic (or steel) R2045 .0. .. For mounting from below R2047

114

116

118

Accessories for Standard Guide Rails

Bosch Rexroth offers a wide selection of accessories. A total overview of these is in the Accessories Section.

120

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

13

Size Version Without chain With chain Without chain With chain Without chain With chain Without chain With chain C (N) C (N) C0 (N) C0 (N) C (N) C (N) C0 (N) C0 (N)

15

20

25

30

35

45

Load capacities 5 100 4 700 9 300 8 400 5 100 4 700 9 300 8 400 12 300 11 400 16 900 15 000 12 300 11 400 16 900 15 000 15 000 14 000 21 000 18 900 15 000 14 000 21 000 18 900 20 800 19 300 28 700 25 800 20 800 19 300 28 700 25 800 27 600 27 600 37 500 37 500 27 600 27 600 37 500 37 500

Basis for load capacities: Determination of dynamic load capacity C is based on a travel life of 100,000 m to DIN 636. However, frequently this is determined on the basis of only 50 000 m. The specified values C are then to be multiplied by 1.26. Note on runner block with ball chain: The permissable moment loads decrease by the same relation as do the load capacities.

Size

15

20

25

30

35

45

Maximum unit length (mm) 2 000 2 000 4 000 4 000 4 000

2000

2 000

4 000

4 000

4 000

2 000

2 000

4 000

4 000

4 000

14

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Overview of Load Capacities and Rail Lengths Wide Ball Rail Systems
Wide Ball Rail Systems Runner Blocks, Steel Version
Wide R1671

142

C C0

C C0

C C0

Wide Ball Rail Systems Guide Rails

Wide, for mounting from above R1675

144

C C0

C C0

C C0

Wide, for mounting from below R1677

146

C C0

C C0

C C0

Accessories for Wide Ball Rail Systems

Accessories for Wide Ball Rail Systems, complementary to the comprehensive general range of accessories:

148

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

15

Size Version Without chain C (N) Without chain C0 (N)

20/40 15 600 24 100

25/70

35/90 58 200 86 300

Load capacities
30 400 45 500

Basis for load capacities: Determination of dynamic load capacity C is based on a travel life of 100,000 m to DIN 636. However, frequently this is determined on the basis of only 50,000 m. The specified values C are then to be multiplied by 1.26.

Maximum unit length (mm) 4 000 4 000 4 000

4 000

4 000

4 000

Lubrication plate

Scraper plates

Protective bellows

16

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Product Description
Make up your own compact linear motion guideways from interchangeable standard stock elements...
Rexroth manufactures its guide rails and runner blocks with such high precision, especially in the ball track zone, that each individual component element can be replaced by another at any time. This makes infinite combinations possible within each accuracy class. This enables a high standards of logistics that are unique worldwide. Each element can be individually ordered and separately stocked. Both sides of the guide rail can be used as reference edges.

Highlights:
Top load capacities in all load directions Lowest possible noise level and best running characteristics Excellent dynamic characteristics: v up to 5 m/s; amax up to 500 m/s2 New: high-speed version vmax = 10 m/s; amax = 500 m/s2 Long-term lubrication, up to several years Minimum quantity lubrication system with integrated reservoir for oil lubrication Lube ports with metal threads on all sides Limitless interchangeability due to standardized guide rails with or without rail seal cover strip, for all runner block versions Optimum system rigidity through preloaded O-arrangement Optimum installation error compensation with super runner block 60 % weight saving with aluminum runner block compared to the steel version Interchangeability with Rexroth roller rail system (overall system dimensions) Integrated, inductive and wear-free measuring system as an option Comprehensive range of accessories Runner block can be bolted from above or below * Improved rigidity under lift-off and side loading conditions when additional mounting screws are used in holes provided at the center of the runner block * Guide rails and runner blocks also available with surface protection as an option Front face securing threads for all attachments High rigidity in all load directions can therefore be used in single bearing applications Integral, all-round sealing High torque load capacity Optimized entry-zone geometry and the high number of balls per track greatly reduce variation in elastic deflection Smooth, light running due to optimized ball recirculation and ideal ball/ball chain track geometry Various preload classes New: corrosion-resistant steel version of runner block and guide rail complying with DIN EN 10088

Proven rail seal cover strip for guide rail mounting holes:
One cover for all holes, saves time and costs Made of corrosion-resistant spring steel DIN EN 10088 Easy, secure mounting Clip-on and fasten
* depends on type

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

17

Runner Blocks, Steel Version

Ball chain as an option

Standard Width

Slimline Runner Block

Wide Ball Rail Systems

10' 5' 2'

10' 5' 2'

Super Runner Blocks s

Ball Rail Systems made of Corrosion-resistant Steel

High-speed Runner Block, Steel Version

Runner Blocks, Aluminum Version

18

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

General Technical Data and Calculations

General Notes
The general technical data and calculations apply to all ball rail systems (all runner blocks and rails). Specific technical data referring to the individual types is given separately.

Preload classes

With the various application requirements in mind, Rexroth Ball Rail Systems are available in four different preload classes.

So as not to reduce the service life, the preload should not exceed 1/3 of the load on bearing F. In general, the rigidity of the runner block rises with increasing preload.

Guide Systems with Parallel Rails

for the selected preload class, also comply with the permitted parallelism deviation of the rails (see tables for each version).

When specifying ball rail systems of accuracy class N, we recommend the version with clearance or preload class 0.02C to avoid incorrect preloads due to the tolerances.

Speed vmax : 3 to 10 m/s

For exact values, refer to the individual runner block.

Acceleration amax : 250 to 500 m/s2

For exact values, refer to the individual runner block. Only in the case of preloaded systems. In the case of non-preloaded systems. amax = 50 m/s2

Temperature resistance tmax = 100 oC

Maximum value, only permitted for brief period. In continuous operation, do not exceed the maximum temperature of 80 C.

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

19

Friction
The friction coefficient of Rexroth Ball Rail Systems is approx. 0.002 to 0.003 (without friction of the seals).

Rexroths special design with 4 ball circuits ensures that the balls make contact at two points regardless of the direction of loading. This reduces the friction to a minimum.

Other ball rail systems with 2 or 4 ball circuits with 4-point contact have multiple friction. This high friction leads to correspondingly greater heat.

Seals

The purpose of seals is to prevent dirt, swarf etc. from penetrating inside the runner block and thus shortening its service life.

Universal Seals

Universal seals are incorporated as standard in Rexroth Runner Blocks. They provide equal sealing performance on guide rails with and without rail seal cover strips. Low friction combined with a good sealing effect was an important factor during design.

Suitable for applications requiring good sealing.

Special low-friction seals are available on request.

Front Seal

Front seals can be ordered separately as accessories for mounting by the customer. Viton and NBR seals can be ordered separately for mounting by the customer.

For use in environments with fine dirt or metal particles and cooling or cutting fluids. For use in extreme environments with coarse dirt or metal particles or where cooling or cutting fluids are used intensively. For use in environments subject to coarse dirt or swarf.

Scraper plate

Scraper plates can be ordered separately as accessories for mounting by the customer.

20

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

General Technical Data and Calculations

Definition of dynamic load capacity C
The radial loading of constant magnitude and direction which a linear rolling bearing can theoretically endure for a nominal life of 105 meters distance traveled (to DIN 636 Part 2). Static load in the load direction that corresponds to a calculated load in the center of the contact point with the greatest load between the rolling element and track zone (guide rail) with an osculation of 0.52, 4200 MPa. The dynamic load capacities given in the tables are mostly 30% above DIN values. They have been proven in tests.

Definition of static load capacity C0

Note: With this load on the contact point, a permanent overall deformation of the rolling element and track zone occurs, corresponding to around 0.0001 times the ball diameter (complying with DIN 636 part 2).

Definition and calculation of the nominal life

The calculated life for an individual bearing or a group of obviously identical bearings that can be achieved with 90% probability under equal conditions using Calculate the nominal life L or Lh according to the formulas (1), (2) or (3):

generally used material of normal manufacturer quality and under the usual operating conditions (complying with DIN 636 part 2).

Nominal life at constant speed

(1)

L=( Lh =

C F

10

(2)

L 2 s n 60 L 60 vm

L Lh C F s n

= = = = = =

nominal life nominal life dynamic load capacity equivalent load travel length travel frequency (cycles/min)

(m) (h) (N) (N) (m) (min-1)

Nominal life at varying speed

(3) (4)

vm = Dynamic equivalent load on bearing for calculation of life

with variable load on bearing

L = nominal life (m) Lh = nominal life (h) vm = medium speed (m/min) v1, v2...vn = travel speeds (m/min) t1 v1 + t2 v2 + ... + tn vn t , t ...t = time 1 2 n proportions for v1, v2...vn (%) 100

Lh =

With variable load on bearing, calculate the dynamic equivalent load F according to the formula (5):
(5)

F1 =

F1

q1 q q 3 3 + F2 2 + ... + Fn n 100 100 100

F = equivalent load (N) F1,F2 . . . Fn = stepped single load (N) q1,q2 . . . qn = cycle proportion for F1,F2 . . . Fn (%)

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

21

with combined load on bearing

The equivalent dynamic load F resulting from combined vertical and horizontal loads is calculated according to the formula (6): Note: the structure of the ball rail system permits this simplified calculation.

(6)

F = |FV| + |FH|

F = dyn. equivalent load FV = dynamic external load, vertical FH = dynamic external load, horizontal

(N) (N) (N)

Note If FV and FH involve several different load levels, they have to be calculated separately using formula (5). An external load acting at an angle on the runner block is to be broken down into its FV and FH components and these values are then used in formula (6).

with combined load on bearing in conjunction with a torsion moment

With combined external load vertical and horizontal in conjunction with a torsion moment, calculate the dynamic equivalent load F according to formula (7): Formula (7) only applies if a single guide rail is used.

(7)

F = |FV| + |FH| + C

|M| Mt

F FV, FH M C Mt

= = = = =

dyn. equivalent load dyn. external loads dyn. torsion moment dynamic load capacity * Permissable dyn. moment* * see tables

(N) (N) (Nm) (N) (Nm)

Note

If FV and FH involve several different load levels, they have to be calculated separately using formula (5).

FV FH

An external load acting at an angle on the runner block is to be broken down into its FV and FH components and these values then used in formula (7).

Static equivalent load on bearing

With combined external static load vertical and horizontal in conjunction with a static torsion moment, calculate the static equivalent load F0 according to formula (8). The static equivalent load F0 must not exceed the static load capacity C0. Formula (8) only applies if a single guide rail is used.
FV0 FH0
(8) F0

= |FV0| + |FH0| + C0

F0 |M0| FV0, FH0, M0 Mt0 C0 Mt0

= = = = =

equivalent static load external static loads stat. torsion moment static load capacity * permissible static moment * * see tables

(N) (N) (Nm) (N) (Nm)

Note
M

An external load acting at any angle on the runner block is to be broken down into its FV0 and FH0 components and these values are then used in formula (8).

22

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Selection Criteria Accuracy Class

Accuracy classes and their tolerances (m)
Rexroth Ball Rail Systems are offered in up to five different accuracy classes.
H

P1

For available versions see table "Part Numbers".

P1 A3 P1

Built-in interchangeability through precision machining Rexroth manufactures its guide rails and runner blocks with such high precision, especially in the ball track zone, that each individual component element can be replaced by another at any time. For example, a runner block can be used without problems on various guide rails of the same size. This applies equally to the use of different runner blocks on one and the same guide rail.
1)

Accuracy classes N H P XP 2) SP UP

Tolerances1) dimensions H and A3 (m) H A3 100 40 20 11 10 5 40 20 10 8 7 5

Max. difference in dimension H and A3 on one guide rail H, A3 (m) 30 15 7 7 5 3

Tolerances for the combination of different accuracy classes of runner blocks and guide rails are available XP Runner blocks, SP guide rails

Measured at middle of runner block:

2)

For any runner block/rail combination at any position on rail

For different runner blocks at same position on rail

Parallelism offset P1 of the ball rail system in service

Measured at middle of runner block

50 40 30 20 10 N H

P SP UP

Key to Illustration P1 = parallelism offset L = rail length

0 0 1000 2000 3000 4000 5000 6000

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

23

Selection Criteria Combination Accuracy Class

Runner Block N
Tolerance Dimension H (m) Tolerance Dimension A3 (m) Max. difference in Dimension H und A3 on one guide rail (m) Tolerance Dimension H (m) Tolerance Dimension A3 (m) Max. difference in Dimension H und A3 on one guide rail (m) Tolerance Dimension H (m)

Rails

N m +/ 100 +/ 40 30 +/ 88 +/ 33 15 +/ 84 +/ 28 7 +/ 84 +/ 28 7 +/ 83 +/ 27 5 +/ 82 +/ 26 3

H m +/ 48 +/ 28 30 +/ 40 +/ 20 15 +/ 34 +/ 16 7 +/ 34 +/ 16 7 +/ 33 +/ 15 5 +/ 32 +/ 14 3

P m +/ 32 +/ 22 30 +/ 23 +/ 14 15 +/ 21 +/ 10 7 +/ 21 +/ 10 7 +/ 19 +/ 9 5 +/ 18 +/ 8 3

SP m +/ 23 +/ 20 30 +/ 23 +/ 20 15 +/ 11 +/ 8 7 +/ 11 +/ 8 7 +/ 10 +/ 7 5 +/ 9 +/ 6 3

UP m +/ 19 +/ 19 30 +/ 19 +/ 19 15 +/ 7 +/ 7 7 +/ 7 +/ 7 7 +/ 6 +/ 6 5 +/ 5 +/ 5 3

Tolerance Dimension A3 (m) Max. difference in Dimension H und A3 on one guide rail (m) Tolerance Dimension H (m)

XP

Tolerance Dimension A3 (m) Max. difference in Dimension H und A3 on one guide rail (m) Tolerance Dimension H (m)

SP

Tolerance Dimension A3 (m) Max. difference in Dimension H und A3 on one guide rail (m) Tolerance Dimension H (m)

UP

Tolerance Dimension A3 (m) Max. difference in Dimension H und A3 on one guide rail (m)

Recommendation of combination of accuracy classes

Recommended for short strokes and small runner block-spacing: Runner blocks in a higher accuracy class than the guide rail.

Recommended for long strokes and larger runner block-spacing: Guide rails in a higher accuracy class than the runner block.

Selection criteria movement accuracy

Runner Blocks of accuracy classes XP, SP and UP provide unmatched travel accuracy due to perfected run-in and runout zones. These high accuracy bearings are especially suitable for high-precision machining processes, measurement systems, high-precision scanners, grinding systems etc.

24

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Selection Criteria Preload

Definition of the preload class Preloading force based on the dynamic carrying capacity Cdyn of the respective runner blocks. Example: Runner Block R1651 314 20 Cdyn = 41 900 N Preload 0,02 C = 838 N This Runner block is preloaded with a base load of approximately 838 N.

Selection of the preload class On the versions with clearance, no preload is achieved. It is more often the case that there is clearance between the runner block and guide rail of between 1 to 10 m. If you use two rails and more than one runner block per guide rail, this clearance is usual equalized by parallelism tolerances.

Code C0

Version without Preload

Application Area For especially smooth guide systems with the lowest possible friction and minimal outside influences.

Clearance versions are available only in class N and H. C1 Preload 0,02 C For precise guide systems with minimal external loading and high demands on overall rigidity,

C2

Preload 0,08 C

For precise guide systems with both high external loading and high demands on overall rigidity; recommended for single rail systems. Above average moment loads can be absorbed without significant elastic deformation. Further improved overall rigidity with only medium moment loads.

C3

Preload 0,13 C

For highly rigid guide systems such as precision tooling machine or injection molding closing systems. Above average loads and moments can be absorbed with the least possible elastic deformation. Version with preload 0.13C is available in accuracy classes XP, SP and UP only.

Selection criteria Runner Block Seals Selection of Seal types For moderate and higher loads, the standard seal is always recommended and provides the best sealing effectiveness. In the case of these loads, seal friction is a small proportion of the overall system friction. This seal is also suitable for high dirt accumulation such as metal shavings and other particulate. The low-friction seal was designed for lowload applications where seal friction represents a larger portion of the overall system friction. This greatly reduces friction for especially light loads. The seal function is nonetheless fully sufficient to clear away light dirt accumulation, light-weight semiconductor parts and similar. Front seals and the use of a cover strip for the rail can further improve seal effectiveness against heavy dirt accumulation such as from wood dust.

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

25

Selection Criteria Preload

Elastic deformation dependent on the preload class and the runner block Example: Runner block FNS, Size 35 a) Runner block R1651 31. 20 with preload 0.02 C (C1) b) Runner block R1651 32. 20 with preload 0.08 C (C2) c) Runner block R1651 33. 20 with preload 0.13 C (C3) Example: Runner block FLS, Size 35 a) Runner block R1653 31. 20 with preload 0.02 C (C1) b) Runner block R1653 32. 20 with preload 0.08 C (C2) c) Runner block R1653 33. 20 with preload 0.13 C (C3) Example: Runner block SNS, Size 35 a) Runner block R1622 31. 20 with preload 0.02 C (C1) b) Runner block R1622 32. 20 with preload 0.08 C (C2) c) Runner block R1622 33. 20 with preload 0.13 C (C3)
60 50 40 30 20 10
60 50 40 30 20 10 0 0 5000 10000 15000 20000 25000

60 50

a
40 30 20 10 0 0 5000 10000 15000 20000 25000

b c

a b c

a b c

Example: Runner block SLS, Size 35 a) Runner block R1623 31. 20 with Preload 0.02 C (C1) b) Runner block R1623 32. 20 with Preload 0.08 C (C2) c) Runner block R1623 33. with Preload 0.13 C (C3)

0 0 5000 10000 15000 20000 25000

60 50 40 30 20

a b c

Graphic Legend el. = elastic deformation F = Load

10 0 0 5000 10000 15000 20000 25000

26

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Standard Runner Blocks, Steel Version

Excellent properties: Top load capacities in all 4 main load directions Low noise level and outstanding running characteristics Excellent dynamic characteristics v = 5 m/s; amax = 500 m/s2 Long-term lubrication, up to several years possible Minimum quantity lubrication system with integrated reservoir for oil lubrication Lube ports with metal threads on all sides Limitless interchangeability due to standardized guide rails, with or without rail seal cover strip, for all runner block versions Optimum system rigidity through preloaded O-arrangement Integrated, inductive and wear-free measuring system as an option Existing range of accessories fully utilizable Top logistics that are unique worldwide due to interchangeability of components within one accuracy class Further highlights: Runner block can be bolted from above or below Improved rigidity under lift-off and side loading conditions when additional mounting screws are used in holes provided at the center of the runner block Front face securing threads for all attachments High rigidity in all load directions can therefore be used in single bearing applications Integral, all-round sealing High torque load capacity Optimized entry-zone geometry and the high number of balls per track greatly reduce variation in elastic deflection Smooth, light running due to optimized ball recirculation and ideal ball/ball chain track geometry Various preload classes Available with surface protection as an option New: corrosion-resistant version of runner block complying with DIN EN 10088 With ball chain as an option *

* depends on type

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

27

Ball Chain Material Specifications

1 2 3 4 5 6 7 8 9 10 11 12 Recirculation elements: POM Lube nipple: carbonized steel Thread plates: 1.4301 Seals: TEE-E Flange screws: carbonized steel Set screws: 1.4301 Balls: anti-friction bearing steel Housing: heat-treated steel Strip holder: aluminum Clamping screw and nut: 1.4301 Guide rail: heat-treated steel Rail seal cover strip: 1.4310

Optimized noise level and running characteristics

1 2 3 11

12

9 6 5 10 4 7

28

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Runner Blocks, Steel

Runner Block FNS R1651
Flanged Normal Standard Runner block without ball chain: See table for part numbers Runner block with low friction seal without ball chain**: Part numbers R1651 xxx 21 Runner block with ball chain: Part numbers R1651 xxx 22 Runner block with low friction seal and ball chain**: Part numbers R1651 xxx 23 Dynamic Characteristics Speed Acceleration vmax = 5 m/s amax = 500 m/s2
Size 15 Accuracy Class C0 N H P N H P N H P N H P N H P N H P Accuracy Class C1 15 XP SP UP XP SP UP XP SP UP XP SP UP XP SP UP XP SP UP R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 Part numbers for runner blocks for preload class C1 C2 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 114 113 112 814 813 812 214 213 212 714 713 712 314 313 312 414 413 412 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 124 123 122 824 823 822 224 223 222 724 723 722 324 323 322 424 423 422 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

Precision Runner Blocks Pre-lubricated Corrosion resistant versions For Resist NR with runner block housing out of corrosion resistant steel, see appropriate section. For Resist NR II all corrosion resistant steel parts see appropriate section.

R1651 194 20 R1651 193 20 R1651 894 20 R1651 893 20 R1651 294 20 R1651 293 20 R1651 794 20 R1651 793 20 R1651 394 20 R1651 393 20 R1651 494 20 R1651 493 20

20

25

30

35

45*

High Precision Runner Blocks Improved travel accuracy Superior quality Highest precision Pre-lubricated Minimal oil preservation

Size

Part numbers for runner blocks for preload class C2 C3 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 128 121 129 828 821 829 228 221 229 728 721 729 328 321 329 428 421 429 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 R1651 138 131 139 838 831 839 238 231 239 738 731 739 338 331 339 438 431 439 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

20

25

Preload Class C0 = without Preload C1 = Preload 2% C C2 = Preload 8% C C3 = Preload 13% C For further technical information, please see chapter on "General Technical Data and Calculations".

30

35

45*

118 111 119 818 811 819 218 211 219 718 711 719 318 311 319 418 411 419

* Not available with low friction seal

** Low friction seal available in preloads C0 and C1 (only for precision classes N, H, XP)

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

29

S9 V1 E9 H H1 K3

A E8 S2 S1 N2

S2 S1 N1 H2 K4

B K2 B2

N6

A3 A1

A2 S5
a)

K1
b)

B1 E4

E3 E2

a) For O-ring c) Lube nipple sizes 15 and 20: Size 15: dia. 4 1.0 (mm) funnel-type nipple Size 20-45: dia. 5 1.0 (mm) Type A M3 x 5, DIN 3405 Open lube bore as required. B2 = 1.6 mm See Accessories: If another lube nipple is used: Mounting lubrication adapter. observe the screw-in depth of b) Recommended position for 5 mm! pin holes (dimensions E4 see Size 25 to 45: M6 x 8, "Mounting Instructions", DIN 71412 Section "Locating pins". B = 9.5 mm Note Ready-drilled holes made for production purposes may already exist at this position. These may be extended and bored open to accommodate the locating pins.
2

If another lube nipple is used: observe the screw-in depth of 8 mm! Connection possible at all sides.

E1

c)

Dimensions (mm) Size 15 20 25 30 35 45

1)

A 47 63 70 90 100 120

A1 23.5 31.5 35.0 45.0 50.0 60.0

A2 15 20 23 28 34 45

A3

B1

H 24 30 36 42 48 60

H1 19.90 25.35 29.90 35.35 40.40 50.30

2)

H21) 16.30 20.75 24.45 28.55 32.15 40.15

H22)

V1

E1

E2 30 40 45 52 62 80

E3 26 35 40 44 52 60

E8 24.55 32.50 38.30 48.40 58.00 69.80

E9 6.70 7.30 11.50 14.60 17.35 20.90

K1 8.00 11.80 12.45 14.00 14.50 17.30

K2 9.6 11.8 13.6 15.7 16.0 19.3

K3 3.20 3.35 5.50 6.05 6.90 8.20

K4 3.20 3.35 5.50 6.05 6.90 8.20

16.0 58.2 39.2 21.5 75.0 49.6 23.5 86.2 57.8 31.0 97.7 67.4 33.0 110.5 77.0 37.5 137.6 97.0

16.20 5.0 38 20.55 6.0 53 24.25 7.5 57 28.35 7.0 72 31.85 8.0 82 39.85 10.0 100

Dimension H2 with rail seal cover strip

Dimension H2 without rail seal cover strip

Load capacities (N)3) Moments (Nm)

Size 15 20 25 30 35 45
3)

N1

N2

Dimensions (mm) N60.5 S1 S2 S5 4.4 6.0 7.0 9.0 9.0 14.0

S9 M2.5-3.5 deep M3-5 deep M3-5 deep M3-5 deep M3-5 deep M4-7 deep

Mass (kg) 0.20 0.45 0.65 1.10 1.60 3.00

C dyn. 7 800 18 800 22 800 31 700 41 900 68 100

C0 stat. 13 500 24 400 30 400 41 300 54 000 85 700

Mt dyn. 130 240 320 540 890 1830

Mt0 stat. 74 310 430 720 1160 2310

ML dyn. 40 130 180 290 440 890

ML0 stat. 71 165 240 380 565 1130

5.2 4.4 10.3 4.3 M5 7.7 5.2 13.2 5.3 M6 9.3 7.0 15.2 6.7 M8 11.0 7.9 17.0 8.5 M10 12.0 10.2 20.5 8.5 M10 15.0 14.4 23.5 10.4 M12

Load capacities for version without ball chain. Load capacities for version with ball chain, see Product Overview with Load Capacities. Determination of the dynamic of the load capacities and moments is based on 100,000 m of stroke travel. Often only 50,000 m are actually stipulated. Comparison: Value C, Mt und ML per table multiplied by 1.26.

30

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Standard Runner Blocks, Steel

Runner Block FNS R1651
Flanged Normal Standard Runner block without ball chain: See table for part numbers Dynamic Characteristics Speed Acceleration vmax = 3 m/s amax = 250 m/s2

Precision Runner Blocks Not Pre-lubricated

Size 55

Accuracy Class C0 N H P N H P Accuracy Class C0 SP UP SP UP

Part numbers for runner blocks for preload class C1 C2 R1651 R1651 R1651 R1651 R1651 R1651 514 513 512 614 613 612 10 10 10 10 10 10 R1651 R1651 R1651 R1651 R1651 R1651 524 523 522 624 623 622 10 10 10 10 10 10

C3

R1651 594 10 R1651 593 10 R1651 694 10 R1651 693 10

R1651 532 10

65

R1651 632 10

Size 55 65

Part numbers for runner blocks for preload class C1 C2 R1651 R1651 R1651 R1651 511 519 611 619 10 10 10 10 R1651 R1651 R1651 R1651 521 529 621 629 10 10 10 10

C3 531 539 631 639 10 10 10 10

R1651 R1651 R1651 R1651

Chrome-plated Version Resist CR Runner block housing chromium-plated matt silver Not Pre-lubricated

Size 55 65

Accuracy Class H H

Part numbers for runner blocks for preload class C0 C1 R1651 593 60 R1651 693 60 R1651 513 60 R1651 613 60

Preload Class C0 = without Preload C1 = Preload 2% C C2 = Preload 8% C C3 = Preload 13% C For further technical information, please see chapter on "General Technical Data and Calculations".

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

31

S9 V1 E9 H H1 N5

A E8 S2 S1 N2

S2 S1 N1 H2

B B2

N6

A3 A1

A2 S5 a) Recommended position for pin holes b) Lube nipple sizes 45 and 55: (dimensions E4, see "Mounting BM 6 DIN 71412 Instructions", section "Locating Pins"). B2 = 16 mm

Note Ready-drilled holes made for production purposes may already exist at this position. These may be extended and bored open to accommodate the locating pins.
B1 E3 E2

Lube nipple size 65: BM 8 x 1 DIN 71412 B2 = 16 mm Connection possible at either end.

E 8.1 E8 E9
Dimensions (mm) E8.1 E9.1 100 53.5

E4

a)

E 9.1
b)

Size 65

E1

Size 65
Dimensions (mm) Size 55 65
1)

A 140 170

A1 70.0 85.0

A2 53 63

A3 43.5 53.5

B1

H 70 90
2)

H1

H21)

H 22)

V1

E1

E2

E3 70 82

E8 80.0 76.0

E9 22.3 11.0

N1 18.0 23.0

N2 13.5 14.0

159 115.5 188 139.6

57.0 48.15 76.0 60.15

47.85 12.0 59.85 15.0

116 95 142 110

Dimension H2 with rail seal cover strip

Dimension H2 without rail seal cover strip

Load capacities (N)

Moments (Nm)

Dimensions (mm) Size 55 65 N5 9.0 16.0 N60.5 29.0 38.5 S1 S2 S5 S9 12.5 M14 14.5 M16

Mass (kg)

C dyn. 98 200 123 000

C0 stat. 121 400 192 700

Mt dyn. 3 100 4 850

Mt0 stat. 3 860 7 610

ML dyn. 1 540 2 430

ML0 stat. 1 905 3 815

16.0 M5-8 deep 5.20 18.0 M4-7 deep 10.25

32

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Runner Blocks, Resist NR1) - Corrosion-resistant Housing

Runner Block FNS R2001
Flanged Normal Standard Runner block without ball chain: See table for part numbers Runner block with low friction seal without ball chain: Part numbers R2001 xxx 31 Runner block with ball chain: Part numbers R2001 xxx 32 Runner block with low friction seal and ball chain: Part numbers R2001 xxx 33 Dynamic Characteristics Speed Acceleration vmax = 5 m/s amax = 500 m/s2

Size 15 20 25 30 35 452)

Accuracy Class H H H H H H

Part numbers for runner blocks for preload class C0 C1 R2001 R2001 R2001 R2001 R2001 (R1651 193 893 293 793 393 493 30 30 30 30 30 70)

Custom version Chrome-plated Resist CR Pre-lubricated Resist CR Chromium-plated matt silver runner block housing instead of corrosionresistant steel runner block housing Resist CR without ball chain R1651 xxx 70 Resist CR with low friction seal, without ball chain R1651 xxx 71 Resist CR with ball chain R1651 xxx 72 Resist CR with low friction seal and ball chain R1651 xxx 73

R2001 713 30 R2001 313 30 (R1651 413 70)

1) In preparation 2) Only available in chromium plated matt silver Resist CR at this time, low friction seal option not available.

Preload Class C0 = without Preload C1 = Preload 2% C For further technical information, please see chapter on "General Technical Data and Calculations".

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

33

S9 V1 E9 H H1 K3

A E8 S2 S1 N2

S2 S1 N1 H2 K4

B K2 B2

N6

A3 A1

A2 S5
a)

a) For O-Ring Size 15: 4 1,0 (mm) Size 20-45: 5 1,0 (mm) Open lube bore as required. See Accessories: Mounting K1 lubrication adapter.
b)

c) Lube nipple sizes 15 and 20: Trichterschmiernippel Form A M3 x 5, DIN 3405 B2 = 16 mm If another lube nipple is used: observe the screw-in depth of 5 mm! Size 25 to 45: M6 x 8, DIN 71412 B2 = 9,5 mm If another lube nipple is used: observe the screw-in depth of 8 mm! Connection possible at all sides.

B1 E4

E3

b) Recommended position for pin holes (dimensions E , see "Mounting E 2 Instructions", 4section "Locating Pins"). Note Ready-drilled holes made for production purposes may already exist at this position. These may be extended and bored open to accommodate the locating pins.

E1

c)

Dimensions (mm) Size A A1 23.5 31.5 35.0 45.0 50.0 60.0 A2 15 20 23 28 34 45 A3 B B1 39.2 49.6 57.8 67.4 77.0 97.0 H 24 30 36 42 48 60 H1 19.90 25.35 29.90 35.35 40.40 50.30
2)

H21) 16.30 20.75 24.45 28.55 32.15 40.15

H22)

V1

E1

E2 30 40 45 52 62 80

E3 26 35 40 44 52 60

E8 24.55 32.50 38.30 48.40 58.00 69.80

E9 6.70 7.30 11.50 14.60 17.35 20.90

K1 8.00 11.80 12.45 14.00 14.50 17.30

K2 9.6 11.8 13.6 15.7 16.0 19.3

K3 3.20 3.35 5.50 6.05 6.90 8.20

K4 3.20 3.35 5.50 6.05 6.90 8.20

15 47 20 63 25 70 30 90 35 100 45 120
1)

16.0 58.2 21.5 75.0 23.5 86.2 31.0 97.7 33.0 110.5 37.5 137.6

16.20 5.0 38 20.55 6.0 53 24,25 7.5 57 28,35 7.0 72 31.85 8.0 82 39.85 10.0 100

Dimension H2 with rail seal cover strip

Dimension H2 without rail seal cover strip

Load Capacities (N)3) Moments (Nm)

Dimensions (mm) Size 15 20 25 30 35 45

3)

Mass S9 M2.5-3.5deep M3-5deep M3-5deep M3-5deep M3-5deep M4-7deep (kg) 0.20 0.45 0.65 1.10 1.60 3.00

C
dyn.

C0
stat.

Mt
dyn.

Mt0
stat.

ML
dyn.

ML0
stat.

N1

N2 N6

0,5

S1

S2

S5

5.2 4.4 10.3 4.3 M5 4.4 7.7 5.2 13.2 5.3 M6 6.0 9.3 7.0 15.2 6.7 M8 7.0 11.0 7.9 17.0 8.5 M10 9.0 12.0 10.2 20.5 8.5 M10 9.0 15.0 14.4 23.5 10.4 M12 14.0

7 800 18 800 22 800 31 700 41 900 68 100

13 500 24 400 30 400 41 300 54 000 85 700

74 240 320 540 890 1830

130 310 430 720 1 160 2310

40 130 180 290 440 890

71 165 240 380 565 1130

Load capacities for version without ball chain. Load capacities for version with ball chain, see Product Overview with Load Capacities. Determination of the dynamic of the load capacities and moments is based on 100,000 m of stroke travel. Often only 50,000 m are actually stipulated. Comparison: Value C, Mt und ML per table multiplied by 1.26.

34

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Standard Runner Blocks, Steel Version

Runner Block FLS R1653
Flanged Long Standard Runner block without ball chain: See table for part numbers Runner block with low friction seal without ball chain**: Part numbers R1653 xxx 21 Runner block with ball chain: Part numbers R1653 xxx 22 Runner block with low friction seal and ball chain**: Part numbers R1653 xxx 23

Dynamic Characteristics Speed Acceleration vmax = 3 m/s amax = 500 m/s2

Size 15 Accuracy Class C0 N H P N H P N H P N H P N H P N H P Accuracy Class C1 15 XP SP UP XP SP UP XP SP UP XP SP UP XP SP UP XP SP UP R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 Part numbers for runner blocks for preload class C1 C2 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 114 113 112 814 813 812 214 213 212 714 713 712 314 313 312 414 413 412 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 124 123 122 824 823 822 224 223 222 724 723 722 324 323 322 424 423 422 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 R1653 194 20 R1653 193 20 R1653 894 20 R1653 893 20 R1653 294 20 R1653 293 20 R1653 794 20 R1653 793 20 R1653 394 20 R1653 393 20 R1653 494 20 R1653 493 20

Precision Runner Block Pre-lubricated Corrosion resistant versions For Resist NR with runner block housing out of corrosion resistant steel, see appropriate section. For Resist NR II all corrosion resistant steel parts, see appropriate section.

20

25

30

35

45*

High Precision Runner Blocks Improved travel accuracy Superior quality Highest precision Pre-lubricated Minimal oil preservation

Size

Part numbers for runner blocks for preload class C2 C3 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 R1653 128 121 129 828 821 829 228 221 229 728 721 729 328 321 329 428 421 429 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 R1653138 R1653131 R1653139 R1653838 R1653831 R1653839 R1653238 R1653231 R1653239 R1653738 R1653731 R1653739 R1653338 R1653331 R1653339 R1653438 R1653431 R1653439 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

20

25

Preload Class C0 = without Preload C1 = Preload 2% C C2 = Preload 8% C C3 = Preload 13% C For further technical information, please see chapter on "General Technical Data and Calculations".

30

35

45*

118 111 119 818 811 819 218 211 219 718 711 719 318 311 319 418 411 419

* Not available with low friction seal

** Delivery of low friction seal in preloads for C0 and C1 (only for precision classes N, H, XP)

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

35

S9 V1 E9 H H1 K3

A E8 S2 S1 N2

S2 S1 N1 H2 K4

B K2 B2

N6

A3 A1

A2 S5 a)

K1

a) For O-ring Size 15: dia. 4 1.0 (mm) Size 20-45: dia. 5 1.0 (mm) Open lube bore as required. See Accessories: Mounting lubrication adapter. b) Recommended position for pin holes (dimensions E4 see "Mounting Instructions", Section "Locating pins"). Note Ready-drilled holes made for production purposes may already exist at this position. These may be extended and bored open to accommodate the locating pins.

c) Lube nipple sizes 15 and 20: funnel-type nipple Type A M3 x 5, DIN 3405 B2 = 1.6 mm If another lube nipple is used: observe the screw-in depth of 5 mm! Size 25 to 45: M6 x 8, DIN 71412 B2 = 9.5 mm If another lube nipple is used: observe the screw-in depth of 8 mm! Connection possible at all sides.

B1 E4

b) E3 E2

c) E1

Dimensions (mm) Size A A1 A2 15 20 23 28 34 45 A3 16.0 21.5 23.5 31.0 33.0 37.5 B B1 H H1 19.90 25.35 29.90 35.35 40.40 50.30
2)

H2

1)

H22)

V1

E 1 E2 38 53 57 72 82 100 30 40 45 52 62 80

E3 26 35 40 44 52 60

E8 24.55 32.50 38.30 48.40 58.00 69.80

E9 6.70 7.30 11.50 14.60 17.35 20.90

K1 15.20 19.80 23.30 25.00 28.75 35.50

K2 16.80 19.80 24.45 26.70 30.25 37.50

K3 3.20 3.35 5.50 6.05 6.90 8.20

K4 3.20 3.35 5.50 6.05 6.90 8.20

15 47 23.5 20 63 31.5 25 70 35.0 30 90 45.0 35 100 50.0 45 120 60.0

1)

72.6 53.6 24 91.0 65.6 30 107.9 79.5 36 119.7 89.4 42 139.0 105.5 48 174.1 133.5 60

16.30 20.75 24.45 28.55 32.15 40.15

16.20 5.0 20.55 6.0 24.25 7.5 28.35 7.0 31.85 8.0 39.85 10.0

Dimension H2 with rail seal cover strip

Dimension H2 without rail seal cover strip

Load capacities (N)3) Moments (Nm)

Dimensions (mm) Size N1 N2 N6

0.5

Mass S9 M2.5-3.5 deep M3-5 deep M3-5 deep M3-5 deep M3-5 deep M4-7 deep (kg) 0.30 0.55 0.90 1.50 2.25 4.30

C dyn. 10 000 24 400 30 400 40 000 55 600 90 400

C0 stat. 20 200 35 200 45 500 57 800 81 000 128 500

Mt dyn. 130 310 430 690 1 200 2 440

Mt0 stat. 190 450 650 1 000 1 740 3 470

ML dyn. 98 225 345 495 830 1700

ML0 stat. 150 330 510 715 1215 2425

S1

S2

S5

15 5.2 4.4 20 7.7 5.2 25 9.3 7.0 30 11.0 7.9 35 12.0 10.2 45 5.0 12.4
3)

10.0 4.3 13.2 5.3 15.2 6.7 17.0 8.5 20.5 8.5 23.5 10.4

M5 4.4 M6 6.0 M8 7.0 M10 9.0 M10 9.0 M12 14.0

Load capacities for version without ball chain. Load capacities for version with ball chain, see Product Overview with Load Capacities. Determination of the dynamic of the load capacities and moments is based on 100,000 m of stroke travel. Often only 50,000 m are actually stipulated. Comparison: Value C, Mt und ML per table multiplied by 1.26.

36

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Standard Runner Blocks, Steel Version

Runner Block FLS R1653
Flanged Long Standard Runner block without ball chain: See table for part numbers Dynamic Characteristics Speed Acceleration vmax = 5 m/s amax = 250 m/s2

Precision Runner Blocks Not Pre-lubricated

Size 55

Accuracy Class C0 N H P N H P Accuracy Class C1 SP UP SP UP R1653 R1653 R1653 R1653

Part numbers for runner blocks for preload class C1 C2 R1653 R1653 R1653 R1653 R1653 R1653 514 513 512 614 613 612 10 10 10 10 10 10 R1653 R1653 R1653 R1653 R1653 R1653 524 523 522 624 623 622 10 10 10 10 10 10

C3

R1653 594 10 R1653 593 10 R1653 694 10 R1653 693 10

R1653 532 10

65

R1653 632 10

Size 55 65

Part numbers for runner blocks for preload class C2 C3 10 10 10 10 R1653 R1653 R1653 R1653 521 529 621 629 10 10 10 10 R1653 R1653 R1653 R1653 531 539 631 639 10 10 10 10

511 519 611 619

Corrosion resistant versions Resist CR Runner block housing chromium-plated matt silver Not Pre-lubricated

Size 55 65

Accuracy Class H H

Part numbers for runner blocks for preload class C0 C1 R1653 593 60 R1653 693 60 R1653 513 60 R1653 613 60

Preload Class C0 = without Preload C1 = Preload 2% C C2 = Preload 8% C C3 = Preload 13% C For further technical information, please see chapter on "General Technical Data and Calculations".

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

37

S9 V1 E9 H H1 N5

A E8 S2 S1 N2

S2 S1 N1 H2

B B2

N6 S5

A3 A1

A2

a) Recommended position for pin holes (dimensions E4, see "Mounting Instructions", section "Locating Pins").

b) Lube nipple sizes 45 and 55: BM 6 DIN 71412 B2 = 16 mm Lube nipple size 65: BM 8 x 1 DIN 71412 B2 = 16 mm Connection possible at either end.

Note Ready-drilled holes made for production purposes may already exist at this position. These may be extended and bored open to accommodate the locating pins.
B1 E4
a)

E3 E2

E 8.1 E8 E9
Dimensions (mm) E9.1 E8.1 100 53.5

E 9.1
b)

Size 65

E1

Size 65
Dimensions (mm)

Size 55 65
1)

A1

A2

A3 43.5 53.5

B1

H 70 90
2)

H1 57.0 76.0

H21)

H22)

V1

E1

E2

E3 70 82

E8 80.0 76.0

E9 22.3 11.0

N1 18.0 23.0

N2 13.5 14.0

140 70.0 53 170 85.0 63

200.0 155.5 243.0 194.6

48.15 47.85 12.0 60.15 59.85 15.0

116 95 142 110

Dimension H2 with rail seal cover strip

Dimension H2 without rail seal cover strip

Load capacities (N)

Moments (Nm)

Dimensions (mm) Size 55 65 N5 9.0 16.0 N60.5 29.0 38.5 S1 12.5 14.5 S2 M14 M16 S5 16 18 S9 M5-8 deep M4-7 deep

Mass (kg) 7.50 14.15

C dyn. 124 200 163 000

C0 stat. 170 000 289 000

Mt dyn. 3 950 6 440

Mt0 stat. 5 400 11 420

ML dyn. 2 630 4 620

ML0 stat. 3 600 8 190

38

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Runner Blocks, Resist NR1) - Corrosion-resistant Housing

Runner Block FLS R2002
Flanged Long Standard Runner block without ball chain: See table for part numbers Runner block with low friction seal without ball chain: Part numbers R2002 xxx 31 Runner block with ball chain: Part numbers R2002 xxx 32 Runner block with low friction seal and ball chain: Part numbers R2002 xxx 33 Dynamic Characteristics Speed Acceleration vmax = 5 m/s amax = 500 m/s2
Size 15 20 25 30 35 452) Accuracy Class H H H H H H Part numbers for runner blocks for preload class C0 C1 R2002 R2002 R2002 R2002 R2002 (R1653 193 893 293 793 393 493 30 30 30 30 30 70)

Precision Runner Blocks Pre-lubricated

R2002 713 30 R2002 313 30 (R1653 413 70)

1) In Preparation 2) Only available in chromium plated matt silver Resist CR at this time, low friction seal option not available.

Custom version Chrome-plated Resist CR Pre-lubricated Resist CR Chromium-plated matt silver runner block housing instead of corrosion-resistant steel runner block housing Resist CR without ball chain R1653 xxx 70 Resist CR with low friction seal, without ball chain R1653 xxx 71 Resist CR with ball chain R1651 xxx 72 Resist CR with low friction seal and ball chain R1653 xxx 73 Preload Class C0 = without Preload C1 = Preload 2% C

For further technical information, please see chapter on "General Technical Data and Calculations".

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

39

S9 V1 E9 H H1 K3

A E8 S2 S1 N2

S2 S1 N1 H2 K4

B K2 B2

N6

A3 A1

A2 S5 a)

K1

B1 E4

b) E3 E2

a) For O-ring Size 15: dia. 4 1.0 (mm) Size 20-45: dia. 5 1.0 (mm) Open lube bore as required. See Accessories: Mounting lubrication adapter. b) Recommended position for pin holes (dimensions E4 see "Mounting Instructions", Section "Locating pins"). Note: Ready-drilled holes made for production purposes may already exist at this position. These may be extended and bored open to accommodate the locating pins.

c) Lube nipple sizes 15 and 20: funneltype nipple Type A M3 x 5, DIN 3405 B2 = 1.6 mm If another lube nipple is used: observe the screw-in depth of 5 mm! Size 25 to 45: M6 x 8, DIN 71412 B2 = 9.5 mm If another lube nipple is used: observe the screw-in depth of 8 mm! Connection possible at all sides.

c) E1

Dimensions (mm) Size A A1 23.5 31.5 35.0 45.0 50.0 60.0 A2 15 20 23 28 34 45 A3 16.0 21.5 23.5 31.0 33.0 37.5 B B1 H 24 30 36 42 48 60
2)

H1 19.90 25.35 29.90 35.35 40.40 50.30

H21) 16.30 20.75 24.45 28.55 32.15 40.15

H22)

V1

E1

E2 30 40 45 52 62 80

E3 26 35 40 44 52 60

E8 24.55 32.50 38.30 48.40 58.00 69.80

E9 6.70 7.30 11.50 14.60 17.35 20.90

K1 15.20 19.80 23.30 25.00 28.75 35.50

K2 16.80 19.80 24.45 26.70 30.25 37.50

K3 3.20 3.35 5.50 6.05 6.90 8.20

K4 3.20 3.35 5.50 6.05 6.90 8.20

15 47 20 63 25 70 30 90 35 100 45 120
1)

72.6 53.6 91.0 65.6 107.9 79.5 119.7 89.4 139.0 105.5 174.1 133.5

16.20 5.0 38 20.55 6.0 53 24.25 7.5 57 28.35 7.0 72 31.85 8.0 82 39.85 10.0 100

Dimension H2 with rail seal cover strip

Dimension H2 without rail seal cover strip

Load Capacities (N)3) Moments (Nm)

Size 15 20 25 30 35 45
3)

N1

N2

Dimensions (mm) N60,5 S1 S2 S5 10.3 4.3 13.2 5.3 15.2 6.7 17.0 8.5 20.5 8.5 23.5 10.4 M5 4.4 M6 6.0 M8 7.0 M10 9.0 M10 9.0 M12 14.0

S9 M2.5-3.5 deep M3-5 deep M3-5 deep M3-5 deep M3-5 deep M4-7 deep

Mass (kg) 0.30 0.55 0.90 1.50 2.25 4.30

C
dyn.

C0
stat.

Mt
dyn.

Mt0
stat.

ML
dyn.

ML0
stat.

5.2 4.4 7.7 5.2 9.3 7.0 11.0 7.9 12.0 10.2 15.0 12.4

10 24 30 40 55 90

000 400 400 000 600 400

20 35 45 57 81 128

200 200 500 800 000 500

130 310 430 690 1 200 2 440

190 450 650 1 000 1 740 3 470

98 225 345 495 830 1 700

150 330 510 715 1 215 2 425

Load capacities for version without ball chain. Load capacities for version with ball chain, see Product Overview with Load Capacities. Determination of the dynamic of the load capacities and moments is based on 100,000 m of stroke travel. Often only 50,000 m are actually stipulated. Comparison: Value C, Mt und ML per table multiplied by 1.26.

40

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Standard Runner Blocks, Steel Version

Runner Block FKS R1665
Flanged Short Standard Versions: Runner block without ball chain: See table for part numbers Runner block with low friction seal without ball chain: Part numbers R1665 xxx 21 Runner block with ball chain: Part numbers R1665 xxx 22 Runner block with low friction seal and ball chain: Part numbers R1665 xxx 23 Dynamic Characteristics Speed Acceleration Pre-lubricated Corrosion resistant Version Resist NR* R2000 Pre-lubricated Resist NR with corrosion-resistant steel runner block housing Resist NR without ball chain, see Table Resist NR with low friction seal, without ball chain R2000 xxx 31 Resist NR with ball chain 2000 xxx 32 Resist NR with low friction seal and ball chain R2000 xxx 33 * In Preparation Custom version Chrome-plated Resist CR Pre-lubricated Resist CR Chromium-plated matt silver runner block housing instead of corrosionresistant steel runner block housing Resist CR without ball chain R1665 xxx 70 Resist CR with low friction seal, without ball chain R1665 xxx 71 Resist CR with ball chain R1665 xxx 72 Resist CR ith low friction seal and ball chain R1665 xxx 73 Preload Class C0 = without Preload C1 = Preload 2% C
Size 15 20 25 30 35

vmax = 5 m/s amax = 500 m/s2

Size 15 20 25 30 35 Accuracy Class N H N H N H N H N H Part numbers for runner blocks for preload class C0 C1 R1665 R1665 R1665 R1665 R1665 R1665 R1665 R1665 R1665 R1665 194 193 894 893 294 293 794 793 394 393 20 20 20 20 20 20 20 20 20 20 R1665 R1665 R1665 R1665 R1665 R1665 R1665 R1665 R1665 R1665 114 113 814 813 214 213 714 713 314 313 20 20 20 20 20 20 20 20 20 20

Precision Runner Block

Accuracy Class H H H H H

Part numbers for runner blocks for preload class C0 C1 R2000 R2000 R2000 R2000 R2000 193 893 293 793 393 30 30 30 30 30

R2000 713 30 R2000 313 30

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

41

A E8 S9 V1 E9 H H1 K3

S2 S1 N1 H2 K4

B K2 B2

N6

A3 A1

A2 S5

a)

a) For O-ring Size 15: dia. 4 1.0 (mm) Size 20-35: dia. 5 1.0 (mm) Open lube bore as required. See Accessories: Mounting lubrication adapter.

K1 B1

b) Lube nipple sizes 15 and 20: funnel-type nipple Type A M3 x 5, DIN 3405 B2 = 1.6 mm. If other lubrication connections are used: observe the screw-in depth of 8 mm! Size 25 to 35: M6 x 8, DIN 71412 B2 = 9.5 mm. If other lubrication connections are used: observe the screw-in depth of 8 mm! Connection possible at all sides.

b) E1

Dimensions (mm) Size 15 20 25 30 35

1)

A 47 63 70 90 100

A1 23.5 31.5 35.0 45.0 50.0

A2 15 20 23 28 34

A3 16.0 21.5 23.5 31.0 33.0

B 44.7 57.3 67.0 75.3 84.9

B1 25.7 31.9 38.6 45.0 51.4

H 24 30 36 42 48
2)

H1 19.90 25.35 29.90 35.35 40.40

H21) 16.30 20.75 24.45 28.55 32.15

H22) 16.20 20.55 24.25 28.35 31.85

V1 5.0 6.0 7.5 7.0 8.0

E1 38 53 57 72 82

E8

E9

K1 16.25 22.95 25.35 28.80 32.70

K2 17.85 22.95 26.50 30.50 34.20

K3 3.20 3.35 5.50 6.05 6.90

K4 3.20 3.35 5.50 6.05 6.90

24.55 6.70 32.50 7.30 38.30 11.50 48.40 14.60 58.00 17.35

Dimension H2 with rail seal cover strip

Dimension H2 without rail seal cover strip

Load capacities (N)3) Moments (Nm)

Dimensions (mm) Size 15 20 25 30 35

3)

Mass S2 M5 M6 M8 M10 M10 S5 4.4 6.0 7.0 9.0 9.0 S9 M2.5-3.5 deep M3-5 deep M3-5 deep M3-5 deep M3-5 deep (kg) 0.15 0.30 0.50 1.80 1.20

C dyn. 5 400 12 400 15 800 22 100 29 300

C0 stat. 8 100 13 600 18 200 24 800 32 400

Mt dyn. 52 150 230 380 640

Mt0 stat. 80 170 260 430 700

ML dyn. 19 52 82 133 200

ML0 stat. 28 58 94 150 220

N1 5.2 7.7 9.3 11.0 12.0

N6

0.5

S1 4.3 5.3 6.7 8.5 8.5

10.0 13.2 15.2 17.0 20.5

Load capacities for version without ball chain. Load capacities for version with ball chain, see Product Overview with Load Capacities. Determination of the dynamic of the load capacities and moments is based on 100,000 m of stroke travel. Often only 50,000 m are actually stipulated. Comparison: Value C, Mt und ML per table multiplied by 1.26.

42

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Runner Blocks Slimline, Steel Version

Runner Block SNS R1622
Slimline Normal Standard Versions: Runner block without ball chain: for part numbers, see table Runner block with low friction seal without ball chain**: Part numbers R1622 xxx 21 Runner block with ball chain: part numbers R1622 xxx 22 Runner block with low friction seal with ball chain**: Part numbers R1622 xxx 23 Dynamic Characteristics Speed Acceleration vmax = 5 m/s amax = 500 m/s2
Size 15 Accuracy Class N H P N H P N H P N H P N H P N H P Part numbers for runner blocks for preload class C0 C1 R1622 194 20 R1622 193 20 R1622 894 20 R1622 893 20 R1622 294 20 R1622 293 20 R1622 794 20 R1622 793 20 R1622 394 20 R1622 393 20 R1622 494 20 R1622 493 20 R1622 R1622 R1622 R1622 R1622 R1622 R1622 R1622 R1622 R1622 R1622 R1622 R1622 R1622 R1622 R1622 R1622 R1622 114 113 112 814 813 812 214 213 212 714 713 712 314 313 312 414 413 412 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 C2 124 123 122 824 823 822 224 223 222 724 723 722 324 323 322 424 423 422 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

Precision Runner Block Pre-lubricated

20

Corrosion resistant version Pre-lubricated For Resist NR corrosion-resistant Steel runner block, see appropriate section. For Resist NR II - All corrosion-resistant steel parts, see appropriate section.
25

30

35

High Precision Runner Blocks Improved travel accuracy Superior quality Highest precision Pre-lubricated Minimal oil preservation

45*

R1622 R1622 R1622 R1622 R1622 R1622 R1622 R1622 R1622 R1622 R1622 R1622 R1622 R1622 R1622 R1622 R1622 R1622

Size 15 20 25 30 35 45*

Accuracy Class XP XP XP XP XP XP

Part numbers for runner blocks for preload class C1 C2 R1622 R1622 R1622 R1622 R1622 R1622 118 818 218 718 318 418 20 20 20 20 20 20 R1622 R1622 R1622 R1622 R1622 R1622 128 828 228 728 328 428 20 20 20 20 20 20

C3 138 838 238 738 338 438 20 20 20 20 20 20

R1622 R1622 R1622 R1622 R1622 R1622

Preload Class C0 = without Preload C1 = Preload 2% C C2 = Preload 8% C C3 = Preload 13% C For further technical information, please see chapter on "General Technical Data and Calculations".

* Not available with low friction seal

** Low friction seal available for preload C0 and C1 (only for precision classes N, H, XP)

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

43

A E8 S9 V1 E9 H H1 H2 A3 A1 A2 S5 N6 K3 S2 N3 K2 K4

B B2

a)

K1

a) For O-ring Size 15: dia. 4 1.0 (mm) Size 20-45: dia. 5 1.0 (mm) Open lube bore as required. See Accessories: Mounting lubrication adapter.

b) Lube nipple sizes 15 and 20: funnel-type nipple Type A M3 x 5, DIN 3405 B2 = 1.6 mm If another lube nipple is used: observe the screw-in depth of 5 mm! Size 25 to 45: M6 x 8, DIN 71412 B2 = 9.5 mm If another lube nipple is used: observe the screw-in depth of 8 mm! Connection possible at all sides.

B1

E2

b) E1
Dimensions (mm) Size 15 20 25 30 35 45
1)

A 34 44 48 60 70 86

A1 17 22 24 30 35 43

A2 15 20 23 28 34 45

A3

B1 39.2 49.6 57.8 67.4 77.0 97.0

H 24 30 36 42 48 60
2)

H1 19.90 25.35 29.90 35.35 40.40 50.30

H21) 16.30 20.75 24.45 28.55 32.15 40.15

H22)

V1

E1 26 32 35 40 50 60

E2 26 36 35 40 50 60

E8 24.55 32.50 38.30 48.40 58.00 69.80

E9 6.70 7.30 11.50 14.60 17.35 20.90

K1

K2

K3 3.20 3.35 5.50 6.05 6.90 8.20

K4 3.20 3.35 5.50 6.05 6.90 8.20

9.5 58.2 12.0 75.0 12.5 86.2 16.0 97.7 18.0 110.5 20.5 137.6

16.20 5.0 20.55 6.0 24.25 7.5 28.35 7.0 31.85 8.0 39.85 10.0

10.00 11.60 13.80 13.80 17.45 18.60 20.00 21.70 20.50 22.00 27.30 29.30

Dimension H2 with rail seal cover strip

Dimension H2 without rail seal cover strip

Load capacities (N)3) Moments (Nm)

Size 15 20 25 30 35 45
3)

N3 6.0 7.5 9.0 12.0 13.0 18.0

N60.5 10.3 13.2 15.2 17.0 20.5 23.5

Dimensions (mm) S2 S5 S9 M4 M5 M6 M8 M8 M10 4.4 6.0 7.0 9.0 9.0 14.0 M2.5-3.5 deep M3-5 deep M3-5 deep M3-5 deep M3-5 deep M4-7 deep

Mass (kg) 0.15 0.35 0.50 0.85 1.25 2.40

C dyn. 7 800 18 800 22 800 31 700 41 900 68 100

C0 stat. 13 500 24 400 30 400 41 300 54 000 85 700

Mt dyn. 74 240 320 540 890 1 830

Mt0 stat. 130 310 430 720 1 160 2 310

ML dyn. 40 130 180 290 440 890

ML0 stat. 71 165 240 380 565 1 130

Load capacities for version without ball chain. Load capacities for version with ball chain, see Product Overview with Load Capacities. Determination of the dynamic of the load capacities and moments is based on 100,000 m of stroke travel. Often only 50,000 m are actually stipulated. Comparison: Value C, Mt und ML per table multiplied by 1.26.

44

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Standard Runner Blocks, Steel Version

Runner Block SNS R1622
Slimline Normal Standard Runner block without ball chain: for part numbers, see table

Dynamic characteristics Speed Acceleration vmax = 3 m/s amax = 250 m/s2

Precision Runner Blocks Not Pre-lubricated

Size 55

Accuracy Class C0 N H P N H P

Part numbers for runner blocks for preload class C1 C2 R1622 R1622 R1622 R1622 R1622 R1622 514 513 512 614 613 612 10 10 10 10 10 10 R1622 R1622 R1622 R1622 R1622 R1622 524 523 522 624 623 622 10 10 10 10 10 10

C3

R1622 594 10 R1622 593 10 R1622 694 10 R1622 693 10

R1622 532 10

65

R1622 632 10

Corrosion resistant versions Resist CR Runner Block housing hard Chromium-plated matt silver Not Pre-lubricated

Size 55 65

Accuracy Class H H

Part numbers for runner blocks for preload class C0 C1 R1622 593 60 R1622 693 60 R1622 513 60 R1622 613 60

Preload Class C0 = without Preload C1 = Preload 2% C C2 = Preload 8% C C3 = Preload 13% C For further technical information, please see chapter on "General Technical Data and Calculations".

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

45

A E8 S9 V1 E9 H H1 H2 N6 N5 N3 S2 B B2

A3 A1

A2

S5

E 8.1

B1

E2
E9 E 9.1

E8

a) Lube nipple sizes 45 and 55: BM 6 DIN 71412 B2 = 16 mm Lube nipple size 65: BM 8 x 1 DIN 71412 B2 = 16 mm Connection possible at either end.

a) E1

Size 65

Dimensions (mm) Size 55 65

1)

A 100 126

A1 A2 50 53 63 63

A3 23.5 31.5

B 159 188

B1 115.5 139.6

H1

H21)

H22)

V1 12.0 15.0

E1 75 76

E2 75 70

E8 80.0 76.0

E8.1 100

E9 22.3 11.0

E9.1 53.5

N3 19.0 21.0

70 57.0 90 76.0
2)

48.15 47.85 60.15 59.85

Dimension H2 with rail seal cover strip

Dimension H2 without rail seal cover strip

Load capacities (N)

Moments (Nm)

Size 55 65

N5 9.0 16.0

N60.5 29.0 38.5

Dimensions (mm) S2 S5 S9 M12 16.0 M16 18.0 M5-8 deep M4-7 deep

Mass (kg) 3.80 6.90

C dyn. 98 200 123 000

C0 stat. 121 400 192 700

Mt dyn. 3 100 6 300

Mt0 stat. 3 860 7 610

ML dyn. 1 540 3 160

ML0 stat. 1 905 3 815

46

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Runner Blocks, Resist NR1) - Corrosion-resistant Housing

Runner Block SNS R2011
Slimline Normal Standard Runner block without ball chain: for part numbers, see table Runner block with low friction seal without ball chain: Part numbers R2011 xxx 31 Runner block with ball chain: Part numbers R2011 xxx 32 Runner block with low friction seal and ball chain: Part numbers R2011 xxx 33 Dynamic Characteristics Speed Acceleration vmax = 5 m/s amax = 500 m/s2
Size 15 20 25 30 35 452) Accuracy Class H H H H H H Part numbers for runner blocks for preload class x 13 C0 C1 R2011 193 30 R2011 893 30 R2011 293 30 R2011 793 30 R2011 393 30 (R1622 493 70)

Precision Runner Block Pre-lubricated

R2011 713 30 R2011 313 30 (R1622 413 70)

Custom version Chrome-plated Resist CR Pre-lubricated Resist CR Chromium-plated matt silver runner block housing instead of corrosionresistant steel runner block Resist CR without ball chain R1622 xxx 70 Resist CR with low friction seal, without ball chain R1622 xxx 71 Resist CR without ball chain R1622 xxx 72 Resist CR with low friction seal and ball chain R1622 xxx 73

1) In Preparation 2) Only available in chromium plated matt silver Resist CR at this time, no delivery on the low friction seal option

Preload Class C0 = without Preload C1 = Preload 2% C

For further technical information, please see chapter on "General Technical Data and Calculations".

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

47

A E8 S9 V1 E9 H H1 H2 A3 A1 A2 S5 N6 K3 S2 N3 K2 K4

B B2

a)

K1

a) For O-ring Size 15: dia. 4 1.0 (mm) Size 20-45: dia. 5 1.0 (mm) Open lube bore as required. See Accessories: Mounting lubrication adapter.

b) Lube nipple sizes 15 and 20: funnel-type nipple Type A M3 x 5, DIN 3405 B2 = 1.6 mm If another lube nipple is used: observe the screw-in depth of 5 mm! Size 25 to 45: M6 x 8, DIN 71412 B2 = 9.5 mm If another lube nipple is used: observe the screw-in depth of 8 mm! Connection possible at all sides.

B1

E2

b) E1
Dimensions (mm) Size 15 20 25 30 35 45
1)

A 34 44 48 60 70 86

A1 17 22 24 30 35 43

A2 15 20 23 28 34 45

A3

B1 39.2 49.6 57.8 67.4 77.0 97.0

H 24 30 36 42 48 60
2)

H1 19.90 25.35 29.90 35.35 40.40 50.3

H21) 16.30 20.75 24.45 28.55 32.15 40.15

H22)

V1

E1

E2

E8

E9

K1

K2

K3

K4 3.20 3.35 5.50 6.05 6.90 8.20

9.5 58.2 12.0 75.0 12.5 86.2 16.0 97.7 18.0 110.5 20.5 137.6

16.20 5.0 20.55 6.0 24.25 7.5 28.35 7.0 31.85 8.0 39.85 10.0

26 26 24.55 6.70 10.00 11.60 3.20 32 36 32.50 7.30 13.80 13.80 3.35 35 35 38.30 11.50 17.45 18.60 5.50 40 40 48.40 14.60 20.00 21.70 6.05 50 50 58.00 17.35 20.50 22.00 6.90 60 60 69.8 20.90 27.30 29.30 8.20 Moments (Nm)

Dimension H2 with rail seal cover strip

Dimension H2 without rail seal cover strip

Load capacities (N)3)

Size 15 20 25 30 35 45
3)

N3 6.0 7.5 9.0 12.0 13.0 18.0

N60.5 10.3 13.2 15.2 17.0 20.5 23.5

Dimensions (mm) S2 S5 M4 M5 M6 M8 M8 M10 4.4 6.0 7.0 9.0 9.0 14.0

S9

Mass (kg) 0.15 0.35 0.50 0.85 1.25 2.40

C dyn. 7 800 18 800 22 800 31 700 41 900 68 100

C0 stat. 13 500 24 400 30 400 41 300 54 000 85 700

Mt dyn. 74 240 320 540 890 1830

Mt0 stat. 130 310 430 720 1 160 2 310

ML dyn. 40 130 180 290 440 890

ML0 stat. 71 165 240 380 565 1 130

M2.5-3.5 deep M3-5 deep M3-5 deep M3-5 deep M3-5 deep M4-7 deep

Load capacities for version without ball chain. Load capacities for version with ball chain, see Product Overview with Load Capacities. Determination of the dynamic of the load capacities and moments is based on 100,000 m of stroke travel. Often only 50,000 m are actually stipulated. Comparison: Value C, Mt und ML per table multiplied by 1.26.

48

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Runner Blocks, Steel Version

Runner Block SNS R1623
Slimline Normal Standard Runner block without ball chain: for part numbers, see table Runner block with low friction seal without ball chain**: Part numbers R1623 xxx 21 Runner block with ball chain: Part numbers R1623 xxx 22 Runner block with Low friction seal and ball chain**: Part numbers R1623 xxx 23 Dynamic Characteristics Speed Acceleration vmax = 5 m/s amax = 500 m/s2
Size 15 Accuracy Class C0 N H P N H P N H P N H P N H P N H P Part numbers for runner blocks for preload class C1 C2 R1623 R1623 R1623 R1623 R1623 R1623 R1623 R1623 R1623 R1623 R1623 R1623 R1623 R1623 R1623 R1623 R1623 R1623 114 113 112 814 813 812 214 213 212 714 713 712 314 313 312 414 413 412 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 R1623 R1623 R1623 R1623 R1623 R1623 R1623 R1623 R1623 R1623 R1623 R1623 R1623 R1623 R1623 R1623 R1623 R1623 124 123 122 824 823 822 224 223 222 724 723 722 324 323 322 424 423 422 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

Precision Runner Block Pre-lubricated Corrosion resistant version Pre-lubricated For Resist NR corrosion-resistant steel runner block, see appropriate section. For Resist NR II - All corrosion-resistant steel parts, see appropriate section.

R1623 194 20 R1623 193 20 R1623 894 20 R1623 893 20 R1623 294 20 R1623 293 20 R1623 794 20 R1623 793 20 R1623 394 20 R1623 393 20 R1623 494 20 R1623 493 20

20

25

30

35

High Precision Runner Blocks Improved travel accuracy Superior quality Highest precision Pre-lubricated Minimal preservation

45*

Size 15 20 25 30 35 45*

Accuracy Class C1 XP XP XP XP XP XP R1623 R1623 R1623 R1623 R1623 R1623

Part numbers for runner blocks for preload class C2 C3 20 20 20 20 20 20 R1623 R1623 R1623 R1623 R1623 R1623 128 828 228 728 328 428 20 20 20 20 20 20 R1623 R1623 R1623 R1623 R1623 R1623 138 838 238 738 338 438 20 20 20 20 20 20

118 818 218 718 318 418

Preload Class C0 = without Preload C1 = Preload 2% C C2 = Preload 8% C C3 = Preload 13% C For further technical information, please see chapter on "General Technical Data and Calculations".

* Not available with low friction seal

** Low friction seal available for preload C0 and C1 (only for precision classes N, H, XP)

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

49

A E8 S9 V1 E9 H H1 H2 A3 A1 a) A2 S5 N6 K3 S2 N3 K2 K4

B B2

K1

b) Lube nipple sizes 15 and 20: funnel-type a) For O-ring nipple Size 15: dia. 4 1.0 (mm) Type A M3 x 5, DIN 3405 Size 20-45: dia. 5 1.0 (mm) B2 = 1.6 mm Open lube bore as required. See Accessories: If another lube nipple is used: observe the Mounting lubrication adapter. screw-in depth of 5 mm! Size 25 to 45: M6 x 8, DIN 71412 B2 = 9.5 mm If another lube nipple is used: observe the screw-in depth of 8 mm! Connection possible at all sides.

B1

E2

b) E1
Dimensions (mm) Size 15 20 25 30 35 45
1)

A 34 44 48 60 70 86

A1 17 22 24 30 35 43

A2 15 20 23 28 34 45

A3 9.5 12.0 12.5 16.0 18.0 20.5

B 72.6 91.0 107.9 119.7 139.0 174.1

B1 53.6 65.6 79.5 89.4 105.5 133.5

H 24 30 36 42 48 60
2)

H1 19.90 25.35 29.90 35.35 40.40 50.30

H21) 16.30 20.75 24.45 28.55 32.15 40.15

H22)

V1 E1 26 32 35 40 50 60

E2 26 50 50 60 72 80

E8 24.55 32.50 38.30 48.40 58.00 69.80

E9 6.70 7.30 11.50 14.60 17.35 20.90

K1 17.20 14.80 20.80 21.00 23.75 35.50

K2 18.80 14.80 21.95 22.70 25.25 37.50

K3 3.20 3.35 5.50 6.05 6.90 8.20

K4 3.20 3.35 5.50 6.05 6.90 8.20

16.20 5.0 20.55 6.0 24.25 7.5 28.35 7.0 31.85 8.0 39.85 10.0

Dimension H2 with rail seal cover strip

Dimension H2 without rail seal cover strip

Load Capacities (N)3) Moments (Nm)

Size 15 20 25 30 35 45
3)

N3 6.0 7.5 9.0 12.0 13.0 18.0

N60,5 10.3 13.2 15.2 17.0 20.5 23.5

Dimensions (mm) S2 S5 M4 M5 M6 M8 M8 M10 4.4 6.0 7.0 9.0 9.0 14.0

S9 M2.5-3.5deep M3-5 deep M3-5 deep M3-5 deep M3-5 deep M4-7 deep

Mass (kg) 0.20 0.45 0.65 1.10 1.70 3.20

C
dyn.

C0
stat.

Mt
dyn.

Mt0
stat.

ML
dyn.

ML0
stat.

10 24 30 40 55 90

000 400 400 000 600 400

20 200 35 200 45 500 57 800 81 000 128 500

130 310 430 690 1 200 2 440

190 450 650 1 000 1 740 3 470

98 225 345 495 830 1 700

150 330 510 715 1 215 2 425

Load capacities for version without ball chain. Load capacities for version with ball chain, see Product Overview with Load Capacities. Determination of the dynamic of the load capacities and moments is based on 100,000 m of stroke travel. Often only 50,000 m are actually stipulated. Comparison: Value C, Mt und ML per table multiplied by 1.26.

50

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Standard Runner Blocks, Steel Version

Runner Block SLS R1623
Slimline Long Standard Runner Block with ball chain: See table for part numbers Dynamic Characteristics Speed Acceleration vmax = 3 m/s amax = 250 m/s2.

High Precision Runner Blocks Not Pre-lubricated

Size 55

Accuracy Class C0 N H P N H P

Part numbers for runner blocks for preload class C1 C2 10 10 10 10 10 10 R1623 R1623 R1623 R1623 R1623 R1623 524 523 522 624 623 622 10 10 10 10 10 10

C3

65

R1623 594 10 R1623 514 R1623 593 10 R1623 513 R1623 512 R1623 694 10 R1623 614 R1623 693 10 R1623 613 R1623 612

R1623 532 10

R1623 632 10

Custom version Chrome-plated Resist CR Resist CR Chromium-plated matt silver runner block housing Not Pre-lubricated

Size 55 65

Accuracy Class H H

Part numbers for runner blocks for preload class C0 C1 R1623 593 60 R1623 693 60 R1623 513 60 R1623 613 60

Preload Class C0 = without Preload C1 = Preload 2% C C2 = Preload 8% C C3 = Preload 13% C For further technical information, please see chapter on "General Technical Data and Calculations".

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

51

A E8 S9 V1 E9 H H1 H2 A3 A1 A2 S5 N6 N5 N3 S2 B B2

B1

E2
E9 E 9.1

E 8.1 E8

a) Lube nipple sizes 45 and 55: BM 6 DIN 71412 B2 = 16 mm Lube nipple size 65: BM 8 x 1 DIN 71412 B2 = 16 mm Connection possible at either end.

a) E1

Size 65

Dimensions (mm) Size 55 65

1)

A 100 126

A1 50 63

A2

A3

B1

H 70 90
2)

H1

H21)

H22)

V1

E1 75 76

E2 95 120

E8 80.0 76.0

E8.1 100

E9 22.3 11.0

E9.1 53.5

N3 19.0 21.0

53 23.5 63 31.5

200.0 155.5 243.0 194.6

57.0 48.15 76.0 60.15

47.85 12.0 59.85 15.0

Dimension H2 with rail seal cover strip

Dimension H2 without rail seal cover strip

Load capacities (N)

Moments (Nm)

Size 55 65

N5 9.0 16.0

Dimensions (mm) N60.5 S2 S5 29.2 38.5 M12 16.0 M16 18.0

S9 M5-8 deep M4-7 deep

Mass (kg) 4.8 9.8

C dyn. 124 200 163 000

C0 stat. 170 000 289 000

Mt dyn. 3 950 6 440

Mt0 stat. 5 400 11 420

ML dyn. 2 630 4 620

ML0 stat. 3 600 8 190

52

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Runner Blocks, Resist NR1) - Corrosion-resistant Housing

Runner Block SLS R2012
Slimline Long Standard Versions: Runner block without ball chain: for part numbers, see table Runner block with low friction seal without ball chain: Part numbers R2012 xxx 31 Runner block with ball chain: Part numbers R2012 xxx 32 Runner block with low friction seal with ball chain: Part numbers R2012 xxx 33 Dynamic characteristics Speed Acceleration vmax = 5 m/s amax = 500 m/s2
Size 15 20 25 30 35 452) Accuracy Class H H H H H H Part numbers for runner blocks for preload class C0 C1 R2012 R2012 R2012 R2012 R2012 (R2012 193 893 293 793 393 493 30 30 30 30 30 70)

Precision Runner Block Pre-lubricated

R2012 713 30 R2012 313 30 (R2012 413 70)

Custom version Chrome-plated Resist CR Pre-lubricated Resist CR Chromium-plated matt silver runner block housing instead of corrosionresistant steel runner block housing Resist CR without ball chain R1623 xxx 70 Resist CR with low friction seal, without ball chain R1623 xxx 71 Resist CR with ball chain R1623 xxx 72 Resist CR with low friction seal and ball chain R1623 xxx 73

1) In Preparation 2) Only available in chromium plated matt silver Resist CR at this time, no delivery on the low friction seal option

Preload Class C0 = without Preload C1 = Preload 2% C

For further technical information, please see chapter on "General Technical Data and Calculations".

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

53

A E8 S9 V1 E9 H H1 H2 A3 A1 a) A2 S5 N6 K3 S2 N3 K2 K4

B B2

K1

B1

E2

a) For O-ring b) Lube nipple sizes 15 and 20: funnel-type Size 15: dia. 4 1.0 (mm) nipple Size 20-45: dia. 5 1.0 (mm) Type A M3 x 5, DIN 3405 Open lube bore as required. B2 = 1.6 mm See Accessories: If another lube nipple is used: observe the Mounting lubrication screw-in depth of 5 mm! adapter. Size 25 to 45: M6 x 8, DIN 71412 B2 = 9.5 mm If another lube nipple is used: observe the screw-in depth of 8 mm! Connection possible at all sides.

b) E1
Dimensions (mm) Size 15 20 25 30 35 45
1)

A 34 44 48 60 70 86

A1 17 22 24 30 35 43

A2 15 20 23 28 34 45

A3 9.5 12.0 12.5 16.0 18.0 20.5

B1

H 24 30 36 42 48 60
2)

H1 19.90 25.35 29.90 35.35 40.40 50.30

H21) 16.30 20.75 24.45 28.55 32.15 40.15

H22)

V1

E1 26 32 35 40 50 60

E2 26 50 50 60 72 80

E8 24.55 32.50 38.30 48.40 58.00 69.80

E9 6.70 7.30 11.50 14.60 17.35 20.90

K1 17.20 14.80 20.80 21.00 23.75 35.50

K2 18.80 14.80 21.95 22.70 25.25 37.50

K3 3.20 3.35 5.50 6.05 6.90 8.20

K4 3.20 3.35 5.50 6.05 6.90 8.20

72.6 53.6 91.0 65.6 107.9 79.5 119.7 89.4 139.0 105.5 174.1 133.5

16.20 5.0 20.55 6.0 24.25 7.5 28.35 7.0 31.85 8.0 39.85 10.0

Dimension H2 with rail seal cover strip

Dimension H2 without rail seal cover strip

Load Capacities (N)3) Moments (Nm)

Size 15 20 25 30 35 45
3)

N3 6.0 7.5 9.0 12.0 13.0 18.0

N60.5 10.3 13.2 15.2 17.0 20.5 23.5

Dimensions (mm) S2 S5 M4 M5 M6 M8 M8 M10 4.4 6.0 7.0 9.0 9.0 14.0

S9

Weight (kg) 0.20 0.45 0.65 1.10 1.70 3.20

C
dyn.

C0
stat.

Mt
dyn.

Mt0
stat.

ML
dyn.

ML0
stat.

M2.5-3.5deep M3-5 deep M3-5deep M3-5 deep M3-5 deep M4-7 deep

10 000 24 400 30 400 40 000 55 600 90 400

20 200 35 200 45 500 57 800 81 000 128 500

130 310 430 690 1 200 2 440

190 450 650 1 000 1 740 3 470

98 225 345 495 830 1 700

150 330 510 715 1 215 2 425

Load capacities for version without ball chain. Load capacities for version with ball chain, see Product Overview with Load Capacities. Determination of the dynamic of the load capacities and moments is based on 100,000 m of stroke travel. Often only 50,000 m are actually stipulated. Comparison: Value C, Mt und ML per table multiplied by 1.26.

54

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Standard Runner Blocks, Steel Version

Runner Block SKS R1666
Slimline Short Standard Runner block without ball chain: for part numbers, see table Runner block with low friction seal without ball chain: Part numbers R1666 xxx 21 Runner block with ball chain: Part numbers R1666 xxx 22 Runner block without low friction seal and ball chain: Part numbers R1666 xxx 23 Dynamic Characteristics Speed Acceleration vmax = 5 m/s amax = 500 m/s2
Size 15 20 25 30 35 Accuracy Class N H N H N H N H N H Part numbers for runner blocks for preload class C0 C1 R1666 R1666 R1666 R1666 R1666 R1666 R1666 R1666 R1666 R1666 194 193 894 893 294 293 794 793 394 393 20 20 20 20 20 20 20 20 20 20 R1666 R1666 R1666 R1666 R1666 R1666 R1666 R1666 R1666 R1666 114 113 814 813 214 213 714 713 314 313 20 20 20 20 20 20 20 20 20 20

Precision Runner Block Pre-lubricated Corrosion resistant version Resist NR* R2010 Pre-lubricated Resist NR without ball chain, see table Resist NR with low friction seal, without ball chain R2010 xxx 31 Resist NR with ball chain 2010 xxx 32 Resist NR with low friction seal and ball chain R2010 xxx 33 Pre-lubricated * In Preparation Custom version Chrome-plated Resist CR Pre-lubricated Chromium-plated matt silver runner block housing instead of corrosion-resistant steel runner block housing Resist CR without ball chain R1666 xxx 70 Resist CR with low friction seal, without ball chain R1666 xxx 71 Resist CR with ball chain R1666 xxx 72 Resist CR with low friction seal and ball chain R1666 xxx 73 Preload Class C0 = without Preload C1 = Preload 2% C

Size 15 20 25 30 35

Accuracy Class H H H H H

Part numbers for runner blocks for preload class C0 C1 R2010 R2010 R2010 R2010 R2010 193 893 293 793 393 30 30 30 30 30

R2010 713 30 R2010 313 30

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

55

A E8 S9 V1 E9 H H1 H2 A3 A1 a) A2 S5 N6 K3 S2 N3 K2 K4

B B2

K1 B1

b) Lube nipple sizes 15 and 20: funnela) For O-ring type nipple Size 15: dia. 4 1.0 (mm) Type A M3 x 5, DIN 3405 Size 20-35: dia. 5 1.0 (mm) B2 = 1.6 mm Open lube bore as required. See Accessories: If another lube nipple is used: observe Mounting lubrication the screw-in depth of 5 mm! adapter. Size 25 to 35: M6 x 8, DIN 71412 B2 = 9.5 mm If another lube nipple is used: observe the screw-in depth of 8 mm! Connection possible at all sides.

b) E1

Dimensions (mm) Size 15 20 25 30 35

1)

A 34 44 48 60 70

A1 17 22 24 30 35

A2 15 20 23 28 34

A3 9.5 12.0 12.5 16.0 18.0

B 44.7 57.3 67.0 75.3 84.9

B1 25.7 31.9 38.6 45.0 51.4

H 24 30 36 42 48
2)

H1 19.90 25.35 29.90 35.35 40.40

H21) 16.30 20.75 24.45 28.55 32.15

H22) 16.20 20.55 24.25 28.35 31.85

V1 5.0 6.0 7.5 7.0 8.0

E1 26 32 35 40 50

E8 24.55 32.50 38.30 48.40 58.00

E9 6.70 7.30 11.50 14.60 17.35

K1 16.25 22.95 25.35 28.80 32.70

K2 17.85 22.95 26.50 30.50 34.20

K3 3.20 3.35 5.50 6.05 6.90

K4 3.20 3.35 5.50 6.05 6.90

Dimension H2 with rail seal cover strip

Dimension H2 without rail seal cover strip

Load capacities (N)3) Moments (Nm)

Size 15 20 25 30 35
3)

N3 6.0 7.5 9.0 12.0 13.0

N60.5 10.3 13.2 15.2 17.0 20.5

Dimensions (mm) S2 S5 M4 M5 M6 M8 M8 4.4 6.0 7.0 9.0 9.0

S9 M2.5-3.5 deep M3-5 deep M3-5 deep M3-5 deep M3-5 deep

Mass (kg) 0.10 0.25 0.35 0.60 0.90

C dyn. 5 400 12 400 15 900 22 100 29 300

C0 stat. 8 100 13 600 18 200 24 800 32 400

Mt dyn. 52 150 230 380 640

Mt0 stat. 80 170 260 430 700

ML dyn. 19 52 82 133 200

ML0 stat. 28 58 94 150 220

Load capacities for version without ball chain. Load capacities for version with ball chain, see Product Overview with Load Capacities. Determination of the dynamic of the load capacities and moments is based on 100,000 m of stroke travel. Often only 50,000 m are actually stipulated. Comparison: Value C, Mt und ML per table multiplied by 1.26.

56

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Standard Runner Blocks, Steel Version

Runner Block SNH R1621
Slimline Normal High Runner block without ball chain: for part numbers, see table Runner block with low friction seal without ball chain**: Part numbers R1621 xxx 21 Runner block with ball chain: Part numbers R1621 xxx 22 Runner block with low friction seal and ball chain**: Part numbers R1621 xxx 23 Dynamic characteristics Speed Acceleration vmax = 5 m/s amax = 500 m/s2
Size 15 Accuracy Class C0 N H P N H P N H P N H P N H P Part numbers for runner blocks for preload class C1 C2 R1621 R1621 R1621 R1621 R1621 R1621 R1621 R1621 R1621 R1621 R1621 R1621 R1621 R1621 R1621 114 113 112 214 213 212 714 713 712 314 313 312 414 413 412 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 R1621 R1621 R1621 R1621 R1621 R1621 R1621 R1621 R1621 R1621 R1621 R1621 R1621 R1621 R1621 124 123 122 224 223 222 724 723 722 324 323 322 424 423 422 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20

Precision Runner Block Pre-lubricated Custom version Chrome-plated Resist CR Resist CR Runner Block housing chromium-plated matt silver Pre-lubricated Delivery only in precision class H: Sizes 15, 25 only without preload Sizes 30, 35, 45 only without preload or 2%C preload High Precision Runner Blocks Further improved movement accuracy Superior quality Highest precision Pre-lubricated Minimal oil preservation Preload Class C0 = without Preload C1 = Preload 2% C C2 = Preload 8% C C3 = Preload 13% C For further technical information, please see chapter on "General Technical Data and Calculations".

R1621 194 20 R1621 193 20 R1621 294 20 R1621 293 20 R1621 794 20 R1621 793 20 R1621 394 20 R1621 393 20 R1621 494 20 R1621 493 20

25

30

35

45*

Size 15 25 30 35 45*

Accuracy Class C1 XP XP XP XP XP R1621 R1621 R1621 R1621 R1621

Part numbers for runner blocks for preload class C2 C3 20 20 20 20 20 R1621 R1621 R1621 R1621 R1621 128 228 728 328 428 20 20 20 20 20 R1621 R1621 R1621 R1621 R1621 138 238 738 338 438 20 20 20 20 20

118 218 718 318 418

* Not available with low friction seal

** Delivery of low friction seal in preloads for C0 and C1 (only for precision classes N, H, XP)

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

57

A E8 S9 V1 E9 H H1 H2 A3 A1 A2 S5 N6 K3 S2 N3 K2 K4

B B2

a)

K1

a) For O-ring Size 15: dia. 4 1.0 (mm) Size 25 to 45: dia. 5 1.0 (mm) Open lube bore as required. See Accessories: Mounting lubrication adapter.

b) Lube nipple sizes 15: funnel-type nipple Type A M3 x 5, DIN 3405 B2 = 1.6 mm If another lube nipple is used: observe the screw-in depth of 5 mm! Size 25 to 45: M6 x 8, DIN 71412 B2 = 9.5 mm If another lube nipple is used: observe the screw-in depth of 8 mm! Connection possible at all sides.

B1

E2

b) E1

Dimensions (mm) Size A 15 25 30 35 45

1)

A1 17 24 30 35 43

A2 15 23 28 34 45

A3

B1 39.2 57.8 67.4 77.0 97.0

H 28 40 45 55 70
2)

H1 23.90 33.90 38.35 47.40 60.30

H21) 16.30 24.45 28.55 32.15 40.15

H22)

V1

E1

E2

E8

E9

K1

K2

K3

K4

34 48 60 70 86

9.5 58.2 12.5 86.2 16.0 97.7 18.0 110.5 20.5 137.6

16.20 5.0 24.25 7.5 28.35 7.0 31.85 8.0 39.85 10.0

26 26 24.55 10.70 10.00 11.60 35 35 38.30 15.50 17.45 18.60 40 40 48.40 17.60 20.00 21.70 50 50 58.00 24.35 20.50 22.00 60 60 69.80 30.90 27.30 29.30

7.20 7.20 9.50 9.50 9.05 9.05 13.90 13.90 18.20 18.20

Dimension H2 with rail seal cover strip

Dimension H2 without rail seal cover strip

Load capacities (N)3) Moments (Nm)

Size 15 25 30 35 45
3)

N3 6.0 9.0 12.0 13.0 18.0

Dimensions (mm) N60.5 S2 S5 10.3 15.2 17.0 20.5 23.5 M4 4.4 M6 7.0 M8 9.0 M8 9.0 M10 14.0

S9 M2.5-3.5 deep M3-5 deep M3-5 deep M3-5 deep M4-7 deep

Mass (kg) 0.20 0.60 0.95 1.55 3.00

C dyn. 7 800 22 800 31 700 41 900 68 100

C0 stat. 13 500 30 400 41 300 54 000 85 700

Mt dyn. 74 320 540 890 1 830

Mt0 stat. 130 430 720 1 160 2 310

ML dyn. 40 180 290 440 890

ML0 stat. 71 240 380 565 1130

Load capacities for version without ball chain. Load capacities for version with ball chain, see Product Overview with Load Capacities. Determination of the dynamic of the load capacities and moments is based on 100,000 m of stroke travel. Often only 50,000 m are actually stipulated. Comparison: Value C, Mt und ML per table multiplied by 1.26.

58

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Standard Runner Blocks, Steel Version

Runner Block SNH R1621
Slimline Normal High Runner block without ball chain: for part numbers, see table Dynamic characteristics Speed Acceleration Calculations vmax = 3 m/s amax = 250 m/s2

Precision Runner Block Not Pre-lubricated

Size 55

Accuracy Class N H P

Part numbers for runner blocks for preload class C0 C1 C2 R1621 594 10 R1621 593 10 R1621 514 10 R1621 513 10 R1621 512 10 R1621 524 10 R1621 523 10 R1621 522 10

C3

R1621 532 10

Custom version Chrome-plated Resist CR Resist CR Chromium-plated matt silver runner block housing Not Pre-lubricated

Size 55

Accuracy Class H

Part numbers for runner blocks for preload class C0 C1 R1621 593 60 R1621 513 60

Preload Class C0 = without Preload C1 = Preload 2% C C2 = Preload 8% C C3 = Preload 13% C For further technical information, please see chapter on "General Technical Data and Calculations".

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

59

A S9 V1 E9 H H1 N5 N3 H2 A3 A1 E8 S2 B B2

N6

A2

S5

B1

E2

a) E1

a) Lube nipple sizes 45 and 55: BM 6 DIN 71412 B2 = 16 mm Connection possible at either end.

Dimensions (mm) Size 55

1)

A 100

A1 50

A2 53

A3

B1
2)

H 80

H1

H21)

H22) 47.85

V1 12.0

E1 75

E2 75

E8 80.0

E9 32.3

N3 19

23.5 159.0 115.5

67.0 48.15

Dimension H2 with rail seal cover strip

Dimension H2 without rail seal cover strip

Load capacities (N) Moments (Nm)

Size 55

N5 19.0

Dimensions (mm) N60.5 S2 S5 29.0

S9

Mass (kg) 4.70

C
dyn.

C0
stat.

Mt dyn. 3 100

Mt0 stat. 3 860

ML dyn. 1 540

ML0 stat. 1 905

M12 16.0 M5-8 deep

98 200

121 400

60

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Standard Runner Blocks, Steel Version

Runner Block SLH R1624
Slimline Long High Runner block without ball chain: for part numbers, see table Runner block with low friction seal without ball chain:**: Part numbers R1624 xxx 21 Runner block with ball chain: Part numbers R1624 xxx 22 Runner block with low friction seal and ball chain:**: Part numbers R1624 xxx 23 Dynamic characteristics Speed Acceleration vmax = 5 m/s amax = 500 m/s2
Size Accuracy Class C0 25 N H P N H P N H P N H P Part numbers for runner blocks for preload class C1 C2 R1624 R1624 R1624 R1624 R1624 R1624 R1624 R1624 R1624 R1624 R1624 R1624 214 213 212 714 713 712 314 313 312 414 413 412 20 20 20 20 20 20 20 20 20 20 20 20 R1624 R1624 R1624 R1624 R1624 R1624 R1624 R1624 R1624 R1624 R1624 R1624 224 223 222 724 723 722 324 323 322 424 423 422 20 20 20 20 20 20 20 20 20 20 20 20 R1624 294 20 R1624 293 20 R1624 794 20 R1624 793 20 R1624 394 20 R1624 393 20 R1624 494 20 R1624 493 20

Precision Runner Blocks Pre-lubricated Custom version Chrome-plated Resist CR Resist CR Chromium-plated matt silver runner block housing Pre-lubricated Delivery only in precision class H: Size 25 only without preload Sizes 30, 35, 45 only without preload or 2%C preload High Precision Runner Blocks Improved travel accuracy Superior quality Highest precision Pre-lubricated Minimal oil preservation Preload Class C0 = without Preload C1 = Preload 2% C C2 = Preload 8% C C3 = Preload 13% C For further technical information, please see chapter on "General Technical Data and Calculations".

30

35

45*

Size 25 30 35 45*

Accuracy Class C1 XP XP XP XP R1624 R1624 R1624 R1624

Part numbers for runner blocks for preload class C2 C3 20 20 20 20 R1624 R1624 R1624 R1624 228 728 328 428 20 20 20 20 R1624 R1624 R1624 R1624 238 738 338 438 20 20 20 20

218 718 318 418

* Not available with low friction seal

** Low friction seal available for C0 and C1 (only for precision classes N, H, XP)

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

61

A E8 S9 V1 E9 H H1 H2 A3 A1 a) A2 S5 N6 K3 S2 N3 K2 K4

B B2

K1

a) For O-ring Size 25 - 45: dia. 5 1.0 (mm) Open lube bore as required. See Accessories: Mounting lubrication adapter. b) Size 25 to 45: M6 x 8, DIN 71412 B2 = 9.5 mm If another lube nipple is used: observe the screw-in depth of 8 mm! Connection possible at all sides.

B1

E2

E1

b)

Dimensions (mm) Size 25 30 35 45

1)

A 48 60 70 86

A1 24 30 35 43

A2 23 28 34 45

A3 12.5 16.0 18.0 20.5

B1

H 40 45 55 70
2)

H1 33.90 38.35 47.40 60.30

H21) 24.45 28.55 32.15 40.15

H22)

V1

E1

E2

E8

E9

K1

K2

K3

K4

107.9 79.5 119.7 89.4 139.0 105.5 174.1 133.5

24.25 7.5 28.35 7.0 31.85 8.0 39.85 10.0

35 50 38.30 15.50 20.80 21.95 40 60 48.40 17.60 21.00 22.70 50 72 58.00 24.35 23.75 25.25 60 80 69.80 30.90 35.50 37.50

9.50 9.50 9.05 9.05 13.90 13.90 18.20 18.20

Dimension H2 with rail seal cover strip

Dimension H2 without rail seal cover strip

Load capacities (N)3) Moments (Nm)

Size 25 30 35 45
3)

N3 9.0 12.0 13.0 18.0

Dimensions (mm) N60.5 S2 S5 15.2 17.0 20.5 23.5 M6 7.0 M8 9.0 M8 9.0 M10 14.0

S9 M3-5 deep M3-5 deep M3-5 deep M4-7 deep

Mass (kg) 0.80 1.20 2.10 4.10

C dyn. 30 400 40 000 55 600 90 400

C0 stat. 45 500 57 800 81 000 128 500

Mt dyn. 430 690 1 200 2 440

Mt0 stat. 650 1 000 1 740 3 470

ML dyn. 345 495 830 1 700

ML0 stat. 510 715 1 215 2 425

Load capacities for version without ball chain. Load capacities for version with ball chain, see Product Overview with Load Capacities. Determination of the dynamic of the load capacities and moments is based on 100,000 m of stroke travel. Often only 50,000 m are actually stipulated. Comparison: Value C, Mt und ML per table multiplied by 1.26.

62

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Standard Runner Blocks, Steel Version

Runner Block SLH R1624
Slimline Long High Runner block without ball chain: for part numbers, see table Dynamic characteristics Speed Acceleration vmax = 3 m/s amax = 250 m/s2

Precision Runner Blocks Not Pre-lubricated

Size 55 Accuracy Class C0 N H P Part numbers for runner blocks for preload class C1 C2 R1624 524 10 R1624 523 10 R1624 522 10 C3

R1624 594 10 R1624 514 10 R1624 593 10 R1624 513 10 R1624 512 10

R1624 532 10

Custom version Chrome-plated Resist CR Resist CR Runner Block housing chromium-plated matt silver Not Pre-lubricated

Size 55

Accuracy Class H

Part numbers for runner blocks for preload class C0 C1 R1624 593 60 R1624 513 60

Preload Class C0 = without Preload C1 = Preload 2% C C2 = Preload 8% C C3 = Preload 13% C For further technical information, please see chapter on "General Technical Data and Calculations".

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

63

A S9 V1 E9 H H1 N5 N3 H2 A3 A1 E8 S2 B 16

N6

A2

S5

a) Lube nipple sizes 45 and 55: BM 6 DIN 71412 Connection possible at either end.

B1

E2

a) E1

Dimensions (mm) Size 55

1)

A 100

A1 50

A2 53

A3 23.5

B 200

B1 155.5
2)

H 80

H1 67.0

H 21) 48.15

H22) 47.85

V1 12.0

E1 75

E2 95

E8 80.0

E9 32.3

N3 19

Dimension H2 with rail seal cover strip

Dimension H2 without rail seal cover strip

Load capacities (N)

Moments (Nm)

Size 55

N5 19.0

Dimensions (mm) N60.5 S2 S5 29.0 M12

S9

Mass (kg) 6.00

C
dyn.

C0
stat.

Mt dyn. 3 950

Mt0 stat. 5 400

ML dyn. 2 630

ML0 stat. 3 600

16.0 M5-8 deep

124 200

170 000

64

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Low Profile Runner Blocks, Steel Version

Runner Block FNN R1693
Flanged Low Normal Runner block without ball chain: for part numbers, see table Runner block with low friction seal without ball chain: Part numbers R1693 xxx 11 Dynamic characteristics Speed Acceleration vmax = 3 m/s amax = 250 m/s2

Precision Runner Blocks Not Pre-lubricated

Size 20 25

Accuracy Class N H N H

Part numbers for runner blocks for preload class C0 C1 R1693 R1693 R1693 R1693 894 893 294 293 10 10 10 10 R1693 R1693 R1693 R1693 814 813 214 213 10 10 10 10

Custom version Chrome-plated Resist CR Resist CR Runner Block housing chromium-plated matt silver Not Pre-lubricated

Size 20 25

Accuracy Class H H

Part numbers for runner blocks for preload class C0 R1693 893 60 R1693 293 60

Preload Class C0 = without Preload C1 = Preload 2% C

For further technical information, please see chapter on "General Technical Data and Calculations".

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

65

A E8 S9 V1 E9 H H1 N5

S2 S1 N1 H2 N 6

B K2 B2

A3 A1

A2 S5

K1 B1 E2

a) For O-ring dia. 5 1 mm Open lube bore as required. Send for instructions. b) Lube nipple Funnel-type nipple Type B Thread size M3 B2 = 8 mm Lube port with additional anti-twist feature. Connection possible at either end. Lube nipple size 25: side connections present

a) b)

E1

Dimensions (mm) Size 20 25

1)

A 59 73

A1 29.5 36.5

A2 20 23

A3 19.5 25.0

B 72.5 81.0

B1 49.6 57.8
2)

H 28 33

H1 23.0 26.5

H21)

H22)

V1 6.0 7.5

E1 49 60

E2 32 35

E8 30.5 38.3

E9 5.6 8.5

K1 13.0 16.6

K2 17.0

N1 7.7 9.3

20.7 20.55 24.4 24.25

Dimension H2 with rail seal cover strip

Dimension H2 without rail seal cover strip.

Load capacities (N)

Moments (Nm)

Size 20 25

N5 3.6 4.1

N60.5 13.2 15.2

Dimensions (mm) S1 S2 S5 5.4 6.8 M6 M8 6.0 7.0

S9 M3-5 deep M3-5 deep

Mass (kg) 0.40 0.60

C dyn. 14 500 22 800

C0 stat. 24 400 30 400

Mt dyn. 190 320

Mt0 stat. 310 430

ML dyn. 100 180

ML0 stat. 165 240

Load capacities for version without ball chain. Load capacities for version with ball chain, see Product Overview with Load Capacities. Determination of the dynamic of the load capacities and moments is based on 100,000 m of stroke travel. Often only 50,000 m are actually stipulated. Comparison: Value C, Mt und ML per table multiplied by 1.26.

66

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Low Profile Runner Blocks, Steel Version

Runner Block FKN R1663
Flanged Short Low Normal Runner block without ball chain: for part numbers, see table Runner block with low friction seal without ball chain: Part numbers R1663 xxx 11

Dynamic characteristics Speed Acceleration vmax = 3 m/s amax = 250 m/s2

Precision Runner Block Not Pre-lubricated

Size 20 25

Accuracy Class N H N H

Part numbers for runner blocks for preload class C0 C1 R1663 R1663 R1663 R1663 894 893 294 293 10 10 10 10 R1663 R1663 R1663 R1663 814 813 214 213 10 10 10 10

Custom version Chrome-plated Resist CR Resist CR Runner Block housing chromium-plated matt silver Not Pre-lubricated

Size 20 25

Accuracy Class H H

Part numbers for runner blocks for preload class C0 R1663 893 60 R1663 293 60

Preload Class C0 = without Preload C1 = Preload 2% C C2 = Preload 8% C C3 = Preload 13% C For further technical information, please see chapter on "General Technical Data and Calculations".

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

67

A E8 S9 V1 E9 H H1 N5

S2 S1 N1 H2 N 6 K2

B B2

A3 A1

A2 S5

K1 B1

a) For O-ring dia. 5 1 mm Open lube bore as required. Send for instructions. b) Lube nipple Funnel-type nipple Type B Thread size M3 B2 = 8 mm

a) b)

Lube port with additional anti-twist feature. Connection possible at either end. Lube nipple size 25: side connections present

E1

Dimensions (mm) Size 20 25

1)

A 59 73

A1 29.5 36.5

A2 20 23

A3 19.5 25.0

B 55 62

B1 31.9 38.6

H 28 33
2)

H1 23.0 26.5

H21)

H22)

V1 6.0 7.5

E1 49 60

E8 30.5 38.3

E9 5.6 8.5

K1 20.1 24.5

K2 25.0

N1 7.7 9.3

N5 3.6 4.1

20.7 20.55 24.4 24.25

Dimension H2 with rail seal cover strip

Dimension H2 without rail seal cover strip.

Load capacities (N)

Moments (Nm)

Size 20 25

N60.5 13.2 15.2

Dimensions (mm) S1 S2 S5 5.4 6.8 M6 M8 6.0 7.0

S9 M3-5 deep M3-5 deep

Mass (kg) 0.25 0.45

C dyn. 9 600 15 900

C0 stat. 13 600 18 200

Mt dyn. 120 235

Mt0 stat. 170 260

ML dyn. 40 82

ML0 stat. 58 94

Load capacities for version without ball chain. Load capacities for version with ball chain, see Product Overview with Load Capacities. Determination of the dynamic of the load capacities and moments is based on 100,000 m of stroke travel. Often only 50,000 m are actually stipulated. Comparison: Value C, Mt und ML per table multiplied by 1.26.

68

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Low Profile Runner Blocks, Steel Version

Runner Block SNN R1694
Slimline Low Normal Runner block without ball chain: for part numbers, see table Runner block with low friction seal without ball chain: Part numbers R1694 xxx 11 Dynamic characteristics Speed Acceleration vmax = 3 m/s amax = 250 m/s2

Precision Runner Blocks Not Pre-lubricated

Size 20 25

Accuracy Class N H N H

Part numbers for runner blocks for preload class C0 C1 R1694 R1694 R1694 R1694 894 893 294 293 10 10 10 10 R1694 R1694 R1694 R1694 814 813 214 213 10 10 10 10

Custom version Chrome-plated Resist CR Resist CR Chromium-plated matt silver runner block housing Not Pre-lubricated

Size 20 25

Accuracy Class H H

Part numbers for runner blocks for preload class C0 R1694 893 60 R1694 293 60

Preload Class C0 = without Preload C1 = Preload 2% C

For further technical information, please see chapter on "General Technical Data and Calculations".

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

69

S9 V1 E9 H H1 N5

A E8 S2 K2

B B2

N3 H2 N6

A3 A1

A2

S5

K1 E2

a) For O-ring dia. 5 1 mm Open lube bore as required. Send for instructions. b) Lube nipple Funnel-type nipple Type B thread size M3 B2 = 8 mm Lube connection with additional locking piston. Connection possible at either end. Lube nipple size 25: side connections present

B1

a) b)

E1

Dimensions (mm) Size 20 25

1)

A 42 48

A1 21 24

A2 20 23

A3 11.0 12.5

B 72.5 81.0

B1 49.6 57.8
2)

H 28 33

H1 23.0 26.5

H21)

H22)

V1 6.0 7.5

E1 32 35

E2 32 35

E8 30.5 38.3

E9 5.6 8.5

K1 13.0 16.6

K2 17.0

N3 6.3 7.0

20.7 20.55 24.4 24.25

Dimension H2 with rail seal cover strip

Dimension H2 without rail seal cover strip.

Load capacities (N)

Moments (Nm)

Size 20 25

N5 3.6 4.1

Dimensions (mm) N60.5 S2 S5 13.2 5.2 M5 M6 6.0 7.0

S9 M3-5 deep M3-5 deep

Mass (kg) 0.30 0.45

C dyn. 14 500 22 800

C0 stat. 24 400 30 400

Mt dyn. 190 320

Mt0 stat. 310 430

ML dyn. 100 180

ML0 stat. 165 240

Load capacities for version without ball chain. Load capacities for version with ball chain, see Product Overview with Load Capacities. Determination of the dynamic of the load capacities and moments is based on 100,000 m of stroke travel. Often only 50,000 m are actually stipulated. Comparison: Value C, Mt und ML per table multiplied by 1.26.

70

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Low Profile Runner Blocks, Steel Version

Runner Block SKN R1664
Slimline short Normal Runner block without ball chain: Part numbers, see table Runner block with low friction seal without ball chain: Part numbers R1664 xxx 11 Dynamic characteristics Speed Acceleration vmax = 3 m/s amax = 250 m/s2

Precision Runner Blocks Not Pre-lubricated

Size 20 25

Accuracy Class N H N H

Part numbers for runner blocks for preload class C0 C1 R1664 R1664 R1664 R1664 894 893 294 293 10 10 10 10 R1664 R1664 R1664 R1664 814 813 214 213 10 10 10 10

Custom version Chrome-plated Resist CR Resist CR Chromium-plated matt silver runner block housing Not Pre-lubricated

Size 20 25

Accuracy Class H H

Part numbers for runner blocks for preload class C0 R1664 893 60 R1664 293 60

Preload Class C0 = without Preload C1 = Preload 2% C

For further technical information, please see chapter on "General Technical Data and Calculations".

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

71

S9 V1 E9 H H1 N5

A E8 S2 K2 N3 H2 N6

B B2

A3 A1

A2

S5

a) For O-ring dia. 5 1 mm Open lube bore as required. Send for instructions. b) Lube nipple Funnel-type nipple Type B thread size M3 B2 = 8 mm Lube connection with additional locking piston. Connection possible at either end.
a) b)

K1 B1

Lube nipple size 25: side connections present

E1

Dimensions (mm) Size 20 25

1)

A 42 48

A1 21 24

A2 20 23

A3 11.0 12.5

B 55 62

B1 31.9 38.6
2)

H 28 33

H1 23.0 26.5

H21) 20.7 24.4

H22) 20.55 24.25

V1 6.0 7.5

E1 32 35

E8 30.5 38.3

E9 5.6 8.5

K1 20.1 24.5

K2 25.0

N3 6.3 7.0

Dimension H2 with rail seal cover strip

Dimension H2 without rail seal cover strip

Load capacities (N)

Moments (Nm)

Size 20 25

N5 3.6 4.1

Dimensions (mm) N60.5 S2 S5 13.2 15.2 M5 M6 6.0 7.0

S9 M3-5 deep M3-5 deep

Mass (kg) 0.20 0.30

C dyn. 9 600 15 900

C0 stat. 13 600 18 200

Mt dyn. 120 235

Mt0 stat. 170 260

ML dyn. 40 82

ML0 stat. 58 94

Load capacities for version without ball chain. Load capacities for version with ball chain, see Product Overview with Load Capacities. Determination of the dynamic of the load capacities and moments is based on 100,000 m of stroke travel. Often only 50,000 m are actually stipulated. Comparison: Value C, Mt und ML per table multiplied by 1.26.

72

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Product Overview Super Runner Blocks s Steel Version

Excellent properties Automatically compensates for errors in alignment of up to 10' arc about two axes Extra-compact design Identical load capacities in all four main directions Wider permissible tolerances for parallelism and height of mounting surfaces Accuracy classes H and N Preload class: clearance and 2% preload Smooth running due to optimized ball recirculation and entry-zone geometry Make up your own compact linear motion guideways from interchangeable standard stock elements... Rexroth manufactures its guide rails and runner blocks with such high precision, especially in the ball track zone, that each individual component element can be replaced by another at any time. This makes infinite combinations possible within each accuracy class. Self-alignment The Rexroth Super Runner Block with self-aligning feature automatically compensates for errors in alignment to 10' of arc. There is no load capacity reduction through compression across the edges. The center of the mating surfaces supporting the steel load bearing plates serve as a rocking fulcrum. Therefore slight errors in alignment between runner block and guide rail do not cause problems. Also, inaccuracies in machining, mounting errors or guide rail bending will automatically be corrected. The self-aligning feature assures smooth entry and exit of the balls into and out of the load-carrying area and uniform load distribution over the entire row of balls. The result is extra-smooth running and considerably longer service life. With two runner blocks on one guide rail, it is also possible to produce tilt-free linear rolling motion guides with a high load capacity, particularly for handling applications.

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

73

Internal ball load distribution in the case of angle errors

10' 5' 2'

10' 5' 2'

Internal ball load distribution Rexroth rail system w i t h self-aligning feature s

10' 5' 2'

10'

Internal load distribution Rail systems without self-alignment feature

5' 2'

74

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Super Runner Blocks s Steel Version

Super Runner Block s FKS with self-aligning feature R1661
Flanged Short Standard Runner block without ball chain: for part numbers, see table Runner block with low friction seal without ball chain: Part numbers R1661 xxx 11 Dynamic characteristics Speed Acceleration vmax = 3 m/s amax = 250 m/s2

Precision Runner Blocks Not Pre-lubricated

Size 15 20 25 30 35

Accuracy Class N H N H N H N H N H

Part numbers for runner blocks for preload class C0 R1661 R1661 R1661 R1661 R1661 R1661 R1661 R1661 R1661 R1661 194 193 894 893 294 293 794 793 394 393 10 10 10 10 10 10 10 10 10 10

C1 114 113 814 813 214 213 714 713 314 313 10 10 10 10 10 10 10 10 10 10

R1661 R1661 R1661 R1661 R1661 R1661 R1661 R1661 R1661 R1661

Custom version Chrome-plated Resist CR Resist CR Chromium-plated matt silver runner block housing Not Pre-lubricated

Size 15 20 25 30 35

Accuracy Class H H H H H

Part numbers for runner blocks for preload class C0 R1661 R1661 R1661 R1661 R1661 193 893 293 793 393 60 60 60 60 60

C1

R1661 713 60 R1661 313 60

Preload Class C0 = without Preload C1 = Preload 2% C For further technical information, please see chapter on "General Technical Data and Calculations".

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

75

S9 V1 E9 H H1 N5

A E8

S2 S1 N1

B B2

10' H2 A3 A1 E1
10'
10'

N6

10' S5

A2

a) Recommended position for pin holes (dimensions E4, see "Mounting Instructions", section "Locating pins"). Note Ready-drilled holes made for production purposes may already exist at this position. These may be extended and bored open to accommodate the locating pins.
a)

B1

b) Lube nipple sizes 15 and 20: funnel-type nipple Type B thread size M3 B2 = 8 mm Lube nipple sizes 25 to 35: BM 6 DIN 71412 B2 = 16 mm Connection possible at either end.

b)

E4

Dimensions (mm) Size 15 20 25 30

1)

A 47 63 70 90

A1 23.5 31.5 35.0 45.0

A2 15 20 23 28

A3 16.0 21.5 23.5 31.0

B 40.5 52.5 61.5 71.5

B1 25.7 31.9 38.6 45.0

H 24 30 36 42
2)

H1 19.8 25.4 29.5 35.0

H21) 16.3 20.7 24.4 28.5

H22) 16.20 20.55 24.25 28.35

V1 5.0 6.0 7.5 7.0

E1 38 53 57 72

E8 24.55 32.40 38.30 48.40

E9 6.7 7.3 11.5 14.6

N1 5.0 7.5 9.0 11.0

Dimension H2 with rail seal cover strip

Dimension H2 without rail seal cover strip

Load capacities (N) Permissible load (N) Moments (Nm)

Size 15 20 25 30 35

N5 4.0 4.7 5.5 6.0 7.0

N60.5 10.3 13.2 15.2 17.0 20.5

Dimensions (mm) S1 S2 S5 4.4 5.4 6.8 8.6 8.6 M5 M6 M8 M10 M10

S9

Mass (kg) 0.19 0.30 0.50 0.90 1.35

C dyn. 3 900 10 100 11 400 15 800 21 100

Fmax 1 500 3 900 4 400 6 100 8 100

Mt dyn. 39 130 170 270 450

Mt max. 15 50 65 105 175

4.4 M2.5-3.5 deep 6.0 M3-5 deep 7.0 M3-5 deep 9.0 M3 5 deep 9.0 M3-5 deep

Determination of the dynamic of the load capacities and moments is based on 100,000 m of stroke travel, however,only 50,000 m are often actually stipulated. Comparison: Value C, Mt und ML per table multiplied by 1.26.

76

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Super Runner Blocks s Steel Version

Super Runner Block s SKS with self-aligning feature R1662
Slimline Short Standard Runner block without ball chain: for part numbers, see table Runner block with low friction seal without ball chain: Part numbers R1662 xxx 11 Dynamic characteristics Speed Acceleration vmax = 3 m/s amax = 250 m/s2
Size 15 20 25 30 35 Accuracy Class N H N H N H N H N H Part numbers for runner blocks for preload class C0 C1 R1662 R1662 R1662 R1662 R1662 R1662 R1662 R1662 R1662 R1662 194 193 894 893 294 293 794 793 394 393 10 10 10 10 10 10 10 10 10 10 R1662 R1662 R1662 R1662 R1662 R1662 R1662 R1662 R1662 R1662 114 113 814 813 214 213 714 713 314 313 10 10 10 10 10 10 10 10 10 10

Precision Runner Blocks Not Pre-lubricated

Custom version Chrome-plated Resist CR Resist CR Chromium-plated matt silver runner block housing Not Pre-lubricated

Size 15 20 25 30 35

Accuracy Class H H H H H

Part numbers for runner blocks for preload class C0 C1 R1662 R1662 R1662 R1662 R1662 193 893 293 793 393 60 60 60 60 60

R1662 713 60 R1662 313 60

Preload Class C0 = without Preload C1 = Preload 2% C For further technical information, please see chapter on "General Technical Data and Calculations".

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

77

A E8 S9 V1 E9 H H1 H2 N6 N5 N3 10' 10' S5
10'
a) Lube nipple sizes 15 and 20: funnel-type nipple Type B thread size M3 B2 = 8 mm

S2

B B2

A3 A1

A2

10'

B1

Sizes 25 to 35: BM 6 DIN 71412 B2 = 16 mm Connection possible at either end.

a) E1

Dimensions (mm) Size 15 20 25 30 35

1)

A 34 44 48 60 70

A1 17 22 24 30 35

A2 15 20 23 28 34

A3 9.5 12.0 12.5 16.0 18.0

B 40.5 52.5 61.5 71.5 79.0

B1 25.7 31.9 38.6 45.0 51.4

H 24 30 36 42 48
2)

H1 19.8 25.4 29.5 35.0 40.0

H21) 16.30 20.75 24.45 28.55 32.15

H22) 16.20 20.55 24.25 28.35 31.85

V1 5.0 6.0 7.5 7.0 8.0

E1 26 32 35 40 50

E8 24.55 32.40 38.30 48.40 58.00

E9 6.7 7.3 11.5 14.6 17.5

N3 6.0 7.5 9.0 12.0 13.0

Dimension H2 with rail seal cover strip

Dimension H2 without rail seal cover strip

Load capacities (N) Permissible load (N) Moments (Nm)

Size 15 20 25 30 35

N5 4.0 4.7 5.5 6.0 7.0

Dimensions (mm) N60.5 S2 S5 10.3 13.2 15.2 17.0 20.5 M4 M5 M6 M8 M8 4.4 6.0 7.0 9.0 9.0

S9 M2.5-3.5 deep M3-5 deep M3-5 deep M3-5 deep M3-5 deep

Mass (kg) 0.12 0.25 0.40 0.65 0.95

C dyn. 3 900 10 100 11 400 15 800 21 100

Fmax 1 500 3 900 4 400 6 100 8 100

Mt dyn. 39 130 170 270 450

Mt max. 15 50 65 105 175

Determination of the dynamic of the load capacities and moments is based on 100,000 m of stroke travel, however,only 50,000 m are often actually stipulated. Comparison: Value C, Mt und ML per table multiplied by 1.26.

78

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Product Overview Runner Blocks, Aluminum Version

Excellent Properties Rexroth Ball Rail Systems with aluminum runner blocks were specifically developed for use in industrial robots and general purpose machines calling for compact, rolling-element linear motion guideways and are available in different accuracy classes, each with high load capacity and high rigidity. These compact and weight-saving assemblies are available in 4 common sizes and offer the same high dynamic load capacities in all four main load directions. High torque load capacity Optimized entry-zone geometry and the high number of balls per track greatly reduce variation in elastic deflection Very low weight: 60% lighter than the equivalent steel version Further Highlights Wider permissible tolerances for parallelism and height of mounting surfaces Accuracy classes H and N can be combined with any of the rails in each accuracy class Lube port at either end for added ease of maintenance End face mounting holes for attachment of bellows or scraper plates Guide rails in accuracy class H also available with surface protection Smooth, light running due to optimized ball recirculation and ideal ball/track geometry Improved rigidity under lift-off and side loading conditions when additional mounting screws are used in holes provided at the center of the runner block Attachments can be mounted to runner block from above or below Pre-drilled locating pin holes in runner blocks

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

79

Ball Chain Optimized noise level and running characteristics

Make up your own compact linear motion guideways from interchangeable standard stock elements... Rexroth manufactures its guide rails and runner blocks with such high precision, especially in the ball track zone, that each individual component element can be replaced by another at any time. This makes infinite combinations possible within each accuracy class. Each element can be individually ordered and separately stocked. Both sides of the guide rail can be used as reference edges. The runner block is simply pushed onto the rail.

80

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Runner Blocks, Aluminum Version

Runner Block FNS R1631
Flanged Normal Standard Runner block without ball chain: for part numbers, see table Runner block with low friction seal without ball chain: Part numbers R1631 xxx 21 Runner block with ball chain: Part numbers R1631 xxx 22 Runner block with low friction seal with ball chain: Part numbers R1631 xxx 23 Dynamic characteristics Speed Acceleration vmax = 5 m/s amax = 500 m/s2
Size 15 Accuracy Class N H N H N H N H N H Part numbers for runner blocks for preload class C0 R1631 R1631 R1631 R1631 R1631 R1631 R1631 R1631 R1631 R1631 194 193 894 893 294 293 794 793 394 393 20 20 20 20 20 20 20 20 20 20 C1 114 113 814 813 214 213 714 713 314 313 20 20 20 20 20 20 20 20 20 20

Precision Runner Blocks Pre-lubricated

20 25 30 35

R1631 R1631 R1631 R1631 R1631 R1631 R1631 R1631 R1631 R1631

Load Capacities (N)

Permissible Load (N)

Moments (Nm)

Size 15 20 25 30 35

C dyn. 7 18 22 31 41 800 800 800 700 900

Fmax 3 000 7 200 8 800 12 200 16 200

Mt
dyn.

Mt
max.

ML
dyn.

ML
max.

74 240 320 540 890

29 92 125 210 345

40 130 180 290 440

16 50 70 110 170

Preload Class C0 = without Preload C1 = Preload 2% C For further technical information, please see chapter on "General Technical Data and Calculations".

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

81

S9 V1 E9 H H1 K3

A E8 S2 S1 N2

S2 S1 K4 N1 N4 H2 N6 K2

B B2

A3 A1

A2 S5 a)

K1 S 11 b) B1 E4 E3 E2

a) For O-ring Size 15: dia. 4 1.0 (mm) Size 25-35: dia. 5 1.0 (mm) Open lube bore as required. See Accessories: Mounting lubrication adapter. b) Pin holes are already predrilled as illustrated. (Dimensions E4 see "Mounting Instructions", Section "Locating pins" in the main catalog 82 201).

c) Lube nipple size 15: funnel-type nipple Type A M3 x 5, DIN 3405 B2 = 1.6 mm If another lube nipple is used: observe the screw-in depth of 5 mm! Size 25 to 35: M6 x 8, DIN 71412 B2 = 9.5 mm If another lube nipple is used: observe the screw-in depth of 8 mm! Connection possible at all sides.

c) E1

Dimensions (mm) Size A A1 23.5 31.5 35.0 45.0 50.0 A2 15 20 23 28 34 A3 B B1 39.2 49.6 57.8 67.4 77.0 H 24 30 36 42 48 H1 19.90 25.35 29.90 35.35 40.40 H21) 16.30 20.75 24.45 28.55 32.15
2)

H22) 16.20 20.55 24.25 28.35 31.85

V1 5.0 6.0 7.5 7.0 8.0

E1 38 53 57 72 82

E2 30 40 45 52 62

E3 26 35 40 44 52

E8

E9

K1

K2 9.6 11.8 13.6 15.7 16.0

K3 3.20 3.35 5.50 6.05 6.90

K4 3.20 3.35 5.50 6.05 6.90

15 47 20 63 25 70 30 90 35 100
1)

16.0 58.2 21.5 75.0 23.5 86.2 31.0 97.7 33.0 110.5

24.55 6.70 8.00 32.50 7.30 11.80 38.30 11.50 12.45 48.40 14.60 14.00 58.00 17.35 14.50

Dimension H2 with rail seal cover strip

Dimension (mm) Size 15 20 25 30 35 N1 5.2 7.7 9.3 11.0 12.0 N2 4.4 5.2 7.0 7.9 10.2 N4 10.3 13.5 17.8 20.5 24.0 N60.5 10.3 13.2 15.2 17.0 20.5

Dimension H2 without rail seal cover strip

Mass S1 S2 M5 M8 M8 M10 M10 S11 3.7 4.7 5.7 7.7 7.7 S5 4.4 6.0 7.0 9.0 9.0 S9 M2.5-3.5 deep M3-5 deep M3-5 deep M3-5 deep M3-5 deep (kg) 0.10 0.24 0.30 0.55 0.75

4.3 5.3 6.7 8.5 8.5

Determination of the dynamic of the load capacities and moments is based on 100,000 m of stroke travel, however,only 50,000 m are often actually stipulated. Comparison: Value C, Mt und ML per table multiplied by 1.26.

82

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Runner Blocks, Aluminum Version

Runner Block SNS R1632
Slimline Normal Standard Runner block without ball chain: for part numbers, see table Runner block with low friction seal without ball chain: Part numbers R1632 xxx 21 Runner block with ball chain: Part numbers R1632 xxx 22 Runner block with low friction seal with ball chain: Part numbers R1632 xxx 23 Dynamic characteristics Speed Acceleration vmax = 5 m/s amax = 500 m/s2
Size 15 20* 25 30 35 * In Preparation Accuracy Class N H N H N H N H N H Part numbers for runner blocks for preload class C0 C1 R1632 R1632 R1632 R1632 R1632 R1632 R1632 R1632 R1632 R1632 194 193 894 893 294 293 794 793 394 393 20 20 20 20 20 20 20 20 20 20 R1632 R1632 R1632 R1632 R1632 R1632 R1632 R1632 R1632 R1632 114 113 814 813 214 213 714 713 314 313 20 20 20 20 20 20 20 20 20 20

Precision Runner Blocks Pre-lubricated

Preload Class C0 = without Preload C1 = Preload 2% C For further technical information, please see chapter on "General Technical Data and Calculations".

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

83

A E8 S9 V1 E9 H H1 H2 A3 A1 A2 S5 N6 K3 S2 N3 K2 K4

B B2

a)

a) For O-ring Size 15: dia. 4 1.0 (mm) Size 25-35: dia. 5 1.0 (mm) Open lube bore as required. See Accessories: Mounting lubrication adapter. b) Lube nipple size 15: funnel-type nipple Type A M3 x 5, DIN 3405 B2 = 1.6 mm If another lube nipple is used: observe the screw-in depth of 5 mm! Size 25 to 35: M6 x 8, DIN 71412 B2 = 9.5 mm

K1

B1

E2

b) E1

If another lube nipple is used: observe the screw-in depth of 8 mm! Connection possible at all sides.

Dimensions (mm) Size 15 25 25 30 35

1)

A 34 44 48 60 70

A1 17 22 24 30 35

A2 15 20 23 28 34

A3

B1 39.2 49.6 57.8 67.4 77.0

H 24 30 36 42 48

H1 19.90 25.35 29.90 35.35 40.40

H21) 16.30 20.75 24.45 28.55 32.15

2)

H22) 16.20 20.55 24.25 28.35 31.85

V1

E1

E2 26 36 35 40 50

E8

E9

K1

K2

K3 3.20 3.35 5.50 6.05 6.90

K4 3.20 3.35 5.50 6.05 6.90

9.5 58.2 12.0 75.0 12.5 86.2 16.0 97.7 18.0 110.5

5.0 26 6.0 32 7.5 35 7.0 40 8.0 50

24.55 6.70 10.00 11.60 32.50 7.30 13.80 13.80 38.30 11.50 17.45 18.60 48.40 14.60 20.00 21.70 58.00 17.35 20.50 22.00

Dimension H2 with rail seal cover strip

Dimension H2 without rail seal cover strip

Load capacities (N) Permissible load (N) Moments (Nm)

Size 15 20 25 30 35

N3 6.0 7.5 9.0 12.0 13.0

Dimensions (mm) N60.5 S2 S5 S9 10.3 13.2 15.2 17.0 20.5 M4 M5 M6 M8 M8 4.4 6.0 7.0 9.0 9.0 M2.5-3.5 deep M3-5 deep M3-5 deep M3-5 deep M3-5 deep

Mass (kg) 0.10 0.35 0.25 0.45 0.65

C dyn. 7 800 18 800 22 800 31 700 41 900

Fmax 3 000 7 200 8 800 12 200 16 200

Mt dyn. 74 240 320 540 890

Mt max. 29 92 125 210 345

ML dyn. 40 130 180 290 440

ML max. 16 50 70 110 170

Determination of the dynamic of the load capacities and moments is based on 100,000 m of stroke travel, however,only 50,000 m are often actually stipulated. Comparison: Value C, Mt und ML per table multiplied by 1.26.

84

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Product Overview High-speed Runner Blocks

Excellent properties of the new runner blocks: Excellent dynamic characteristics v = 10 m/s; amax = 500 m/s2 High load capacities in all 4 main load directions Long-term lubrication, up to several years Minimum quantity lubrication system with integrated reservoir for oil lubrication Lube ports with metal threads on all sides Limitless interchangeability due to standardized guide rails, with or without rail seal cover strip, for all runner block versions Optimum system rigidity through preloaded O-arrangement Electrically insulating due to the use of ceramic balls Existing range of accessories fully utilizable Unique solution only available from Rexroth Further highlights: High speed due to low mass of the ceramic balls Runner block can be bolted from above or below Improved rigidity under lift-off and side loading conditions when additional mounting screws are used in holes provided at the center of the runner block Front face securing threads for all attachments High rigidity in all load directions can therefore be used as an individual block Integral, all-round sealing High torque load capacity Optimized entry-zone geometry and the high number of balls per track greatly reduce variation in elastic deflection Smooth, light running due to optimized ball recirculation and ideal ball/track geometry Various preload classes Available in 5 common sizes

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

85

For speeds up to 10 m/s

86

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

High-speed Runner Block, Steel Version

Runner Block FNS R2001
Flanged Normal Standard, high-speed version Runner block without ball chain: for part numbers, see table

Dynamic characteristics Speed Acceleration vmax = 10 m/s amax = 500 m/s2

Precision Runner Blocks Pre-lubricated

Size 15 20 25 30 35

Accuracy Class H P H P H P H P H P

Part numbers for runner blocks for preload class C2 R2001 R2001 R2001 R2001 R2001 R2001 R2001 R2001 R2001 R2001 123 122 823 822 223 222 723 722 323 322 90 90 90 90 90 90 90 90 90 90

Preload Class C2 = Preload 8% C For further technical information, please see chapter on "General Technical Data and Calculations".

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

87

S9 V1 E9 H H1 K3

A E8 S2 S1 N2

S2 S1 N1 H2 K4

B K2 B2

N6

A3 A1

A2 S5 a) For O-ring Size 15: dia. 4 1.0 (mm) Size 20-35: dia. 5 1.0 (mm) Open lube bore as required. See Accessories: Mounting lubrication adapter.

a)

c) Lube nipple sizes 15 and 20: funnel-type nipple Type A M3 x 5, DIN 3405 B2 = 1.6 mm If another lube nipple is used: observe the screw-in depth of 5 mm! Size 25 to 35: M6 x 8, DIN 71412 B2 = 9.5 mm If another lube nipple is used: observe the screw-in depth of 8 mm! Connection possible at all sides.

K1 b) B1 E4 E3 E2

b) Recommended position for pin holes (dimensions E4 see "Mounting Instructions", Section "Locating pins" in main catalog 82 201). Note Ready-drilled holes made for production purposes may already exist at this position. These may be extended and bored open to accommodate the locating pins.

c) E1

Dimensions (mm) Size 15 20 25 30 35

1)

A 47 63 70 90 100

A1 23.5 31.5 35.0 45.0 50.0

A2 15 20 23 28 34

A3

B1 39.2 49.6 57.8 67.4 77.0

H 24 30 36 42 48

H1 19.90 25.35 29.90 35.35 40.40

H21) 16.30 20.75 24.45 28.55 32.15

2)

H22) 16.20 20.55 24.25 28.35 31.85

V1 E1 E2 5.0 6.0 7.5 7.0 8.0 38 53 57 72 82 30 40 45 52 62

E3 26 35 40 44 52

E8

E9

K1 8.00 11.80 12.45 14.00 14.50

K2 9.6 11.8 13.6 15.7 16.0

K3 3.20 3.35 5.50 6.05 6.90

K4 3.20 3.35 5.50 6.05 6.90

16.0 58.2 21.5 75.0 23.5 86.2 31.0 97.7 33.0 110.5

24.55 6.70 32.50 7.30 38.30 11.50 48.40 14.60 58.00 17.35

Dimension H2 with rail seal cover strip

Dimension H2 without rail seal cover strip

Load capacities (N) Moments (Nm)

Size 15 20 25 30 35

N1

N2

Dimensions (mm) N60.5 S1 S2 S5 10.65 13.35 15.55 17.35 20.85 4.3 5.3 6.7 8.5 8.5 M5 M6 M8 M10 M10 4.4 6.0 7.0 9.0 9.0

S9 M2.5-3.5 deep M3-5 deep M3-5 deep M3-5 deep M3-5 deep

Mass (kg) 0.20 0.45 0.60 1.05 1.50

C dyn. 5 300 12 700 15 500 21 500 28 500

C0 stat. 9 100 16 500 20 600 28 000 36 700

Mt dyn. 50 160 210 360 600

Mt0 stat. 88 210 290 490 780

ML dyn. 27 88 120 190 300

ML0 stat. 48 110 160 250 380

5.2 4.4 7.7 5.2 9.3 7.0 11.0 7.9 12.0 10.2

Determination of the dynamic of the load capacities and moments is based on 100,000 m of stroke travel, however,only 50,000 m are often actually stipulated. Comparison: Value C, Mt und ML per table multiplied by 1.26.

88

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

High-speed Runner Block, Steel Version

Runner Block SNS R2011
Slimline Normal Standard, high-speed version Runner block without ball chain: for part numbers, see table Dynamic characteristics Speed Acceleration vmax = 10 m/s amax = 500 m/s2

Precision Runner Blocks Pre-lubricated

Size 15 20 25 30 35

Accuracy Class H P H P H P H P H P

Part numbers for runner blocks for preload class C2 R2011 R2011 R2011 R2011 R2011 R2011 R2011 R2011 R2011 R2011 123 122 823 822 223 222 723 722 323 322 90 90 90 90 90 90 90 90 90 90

Preload Class C2 = Preload 8% C For further technical information, please see chapter on "General Technical Data and Calculations".

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

89

A E8 S9 V1 E9 H H1 H2 A3 A1 A2 S5 N6 K3 S2 N3 K2 K4

B B2

a)

a) For O-ring Size 15: dia. 4 1.0 (mm) Size 20-35: dia. 5 1.0 (mm) Open lube bore as required. See Accessories: Mounting lubrication adapter. b) Lube nipple sizes 15 and 20: funnel-type nipple Type A M3 x 5, DIN 3405 B2 = 1.6 mm If another lube nipple is used: observe the screw-in depth of 5 mm! Size 25 to 35: M6 x 8, DIN 71412 B2 = 9.5 mm If another lube nipple is used: observe the screw-in depth of 8 mm!

K1

B1

E2

b) E1

Connection possible at all sides.

Dimensions (mm) Size 15 20 25 30 35

1)

A 34 44 48 60 70

A1 17 22 24 30 35

A2 15 20 23 28 34

A3

B1 39.2 49.6 57.8 67.4 77.0

H 24 30 36 42 48

H1 19.90 25.35 29.90 35.35 40.40

2)

H21) 16.30 20.75 24.45 28.55 32.15

H 22) 16.20 20.55 24.25 28.35 31.85

V1 E1 5.0 6.0 7.5 7.0 8.0 26 32 35 40 50

E2 26 36 35 40 50

E8

E9

K1

K2

K3 3.20 3.35 5.50 6.05 6.90

K4 3.20 3.35 5.50 6.05 6.90

9.5 58.2 12.0 75.0 12.5 86.2 16.0 97.7 18.0 110.5

24.55 6.70 10.00 11.60 32.50 7.30 13.80 13.80 38.30 11.50 17.45 18.60 48.40 14.60 20.00 21.70 58.00 17.35 20.50 22.00

Dimension H2 with rail seal cover strip

Dimension H2 without rail seal cover strip

Load capacities (N) Moments (Nm)

Size 15 20 25 30 35

N3 6.0 7.5 9.0 12.0 13.0

Dimensions (mm) N60.5 S2 S5 10.65 13.55 15.55 17.35 20.85 M4 M5 M6 M8 M8 4.4 6.0 7.0 9.0 9.0

S9

Mass (kg) 0.15 0.35 0.45 1.80 1.15

C dyn. 5 300 12 700 15 500 21 500 28 500

C0 stat. 9 100 16 500 20 600 28 000 36 700

Mt dyn. 50 160 210 360 600

Mt0 stat. 88 210 290 490 780

ML dyn. 27 88 120 190 300

ML0 stat. 48 110 160 250 380

M2.5-3.5 deep M3-5 deep M3-5 deep M3-5 deep M3-5 deep

Determination of the dynamic of the load capacities and moments is based on 100,000 m of stroke travel, however,only 50,000 m are often actually stipulated. Comparison: Value C, Mt und ML per table multiplied by 1.26.

90

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Product Overview Standard Guide Rails

Top rigidity in all load directions High torque load capacity Guide rails in accuracy class H also available as hard chromium-plated Proven rail seal cover strip for guide rail mounting holes: One cover for all holes Made of corrosion-resistant spring steel DIN EN 10088 Easy, secure mounting Clip on and fasten

Guide rails with rail seal cover strip and aluminum strip holder
Without front face threaded mounting holes (not required)

Guide rail seal cover strip and plastic protective caps

With front face threaded mounting holes

Guide rails with plastic hole plugs

Guide rails with steel hole plugs

Guide rails for mounting from below

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

91

Ordering Example, Standard Guide Rails

Ordering guide rails with recommended rail length
The following examples apply to all guide rails. Use the part numbers and dimensions from the corresponding tables. Wherever possible, the recommended rail lengths according to the tables should be used. Ordering Example 1 Guide rail size 35 with rail seal cover strip and strip holder, accuracy class H, rail length 1756 mm according to table, (21 T, number of holes nB = 22) Ordering information: 1605-333-61, 1756 mm
30 Size Accuracy class Guide rail one-part
Part number, Rail length L (mm)

Recommended rail length composite Spacing T (mm) Number of holes nB / Rail length L (mm)

Part number, Number of sections Rail length L (mm)

15

20

25

35

N H P SP UP N H P SP UP N H P SP UP N H P SP UP N H P SP UP

R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605

164 163 162 161 169 864 863 862 861 869 264 263 262 261 269 764 763 762 761 769 364 363 362 361 369

31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 61,.... 61,.... 61,.... 61,.... 61,....

R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605

164 163 162 161 169 864 863 862 861 869 264 263 262 261 269 764 763 762 761 769 364 363 362 361 369

3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 6.,.... 6.,.... 6.,.... 6.,.... 6.,....

60

From 2/ 116 to 40/ 2396 per formula L = nB T 4 Additional: 2/ 84 2/ 90 2/ 100

60

From 2/ 116 to 55/ 3296 per formula L = nB T 4 Additional: 2/ 90 2/ 100

60

From 2/ 116 to 64/ 3836 per formula L = nB T 4

80

From 2/ 156 to 48/ 3836 per formula L =n B T 4

80

From 2/ 156 to 48/ 3836 per formula L =n B T 4

Ordering guide rails with intermediate rail length

Calculation of rail length L and ordering examples: The preferred dimension is T1S If preferred dimension T1S is cannot be used: - Select an end space T1 between T1S and T1 min - Do not go below the minimum spacing T1 min! Note T1, T1 min, T1S are the same at either end of the rail.

T1

T nT T L + 1,5 2,5

(T1)

T1

T nT T L + 1,5
2,5

(T1)

L or L

= nB T - 4 = nT T + 2 T1S

L T T1S nB nT

= rail length (mm) = spacing*) (mm) = preferred dimension*) (mm) = number of holes per row = number of spaces *) values, see table

Ordering example 2 (up to Lmax): From desired length to recommended length L= Guide rail size 35 with rail seal cover strip and strip holder, accuracy class H, rail length 1676 mm, (20 T, preferred dimension T1S = 38 mm; number of holes nB = 21) Ordering data: Part number, length (mm) 80 mm 4 mm T1 / nT T / T1 (mm) 1605-333-61, 1676 mm 38 / 20 80 / 38 mm

Ordering example 3 (over Lmax): Guide rail size 35 with rail seal cover strip and strip holder, accuracy class H, rail length 5036 mm, 2 sections (62 T, preferred dimension T1S = 38 mm; number of holes nB = 63) Ordering data: Part number and number of sections, length (mm) T1 / nT T / T1 (mm) 1605-333-62, 5036 mm 38 / 62 80 / 38 mm Rail lengths above Lmax are made up of fitted rail sections mounted end to end.

( (

Desired length L * Division T

) T 4 mm

* Round to whole numbers

Example: L= 1660 mm 80 mm

L = 21 80 mm 4 mm L = 1676 mm

92

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Standard Guide Rails

Guide rails R1605 .3. ..
For mounting from above, with rail seal and strip holder Sturdy aluminum strip holder Guide rail without front face threaded mounting holes (threaded mounting holes not required for strip holder) Note The guide rails are also available as composite rails, see ordering examples.

Part numbers and rail lengths

Size Accuracy class Guide Rail single part composite
Part number, Rail length L (mm) Part number, Number of sections, Rail length L (mm)

Recommended rail length Spacing T (mm) Number of holes nB / Rail length L (mm) From 2/ 116 to 40/ 2396 per formula L = nB T 4 Additional: 2/ 84 2/ 90 2/ 100

15

20

25

30

35

45

55

65

N H P SP UP N H P SP UP N H P SP UP N H P SP UP N H P SP UP N H P SP UP N H P SP UP N H P SP UP

R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605

134 133 132 131 139 834 833 832 831 839 234 233 232 231 239 734 733 732 731 739 334 333 332 331 339 434 433 432 431 439 534 533 532 531 539 634 633 632 631 639

31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 61,.... 61,.... 61,.... 61,.... 61,.... 61,.... 61,.... 61,.... 61,.... 61,.... 61,.... 61,.... 61,.... 61,.... 61,.... 61,.... 61,.... 61,.... 61,.... 61,....

R1605 134 3.,.... R1605 133 3.,.... R1605 132 3.,.... R1605 131 3.,.... R1605 139 3.,.... R1605 834 3.,.... R1605 833 3.,.... R1605 832 3.,.... R1605 831 3.,.... R1605 839 3.,.... R1605 234 3.,.... R1605 233 3.,.... R1605 232 3.,.... R1605 231 3.,.... R1605 239 3.,.... R1605 734 3.,.... R1605 733 3.,.... R1605 732 3.,.... R1605 731 3.,.... R1605 739 3.,.... R1605 334 6.,.... R1605 333 6.,.... R1605 332 6.,.... R1605 331 6.,.... R1605 339 6.,.... R1605 434 6.,.... R1605 433 6.,.... R1605 432 6.,.... R1605 431 6.,... R1605 439 6.,.... R1605 534 6.,.... R1605 533 6.,.... R1605 532 6.,.... R1605 531 6.,.... R1605 539 6.,.... R1605 634 6.,.... R1605 633 6.,.... R1605 632 6.,.... R1605 631 6.,.... R1605 639 6.,....

60

60

From 2/ 116 to 55/ 3296 per formula L = nB T 4 Additional: 2/ 90 2/ 100

60

From 2/ 116 to 64/ 3836 per formula L = nB T 4

80

From 2/ 156 to 48/ 3836 per formula L =nB T 4

80

From 2/ 156 to 48/ 3836 per formula L =nB T 4

105

From 4/ 416 to 37/ 3881 per formula L = nB T 4

120

From 6/ 716 to 32/ 3836 per formula L = nB T 4

150

From 8/ 1196 to 25/ 3746 per formula L = nB T 4

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

93

Dimensions and masses

H2 N6

S5 T1 T L N8 N7

A2

N9

Dimension (mm) Size 15 20 25 30 35 45 55 65

1) 2) 3) 4)

Mass S5 4.4 6.0 7.0 9.0 9.0 14.0 16.0 18.0

+0.5 T1S-1.0 3)

A2 15 20 23 28 34 45 53 63

H21) 16.3 20.7 24.4 28.5 32.15 40.15 48.15 60.15

N60.5 10.3 13.2 15.2 17.0 20.5 23.5 29.0 38.5

N72) 7.3 7.1 8.2 8.7 11.7 12.5 14.0 15.0

N8 12.0 12.0 13.0 13.0 16.0 18.0 17.0 17.0

N9 2.0 2.0 2.0 2.0 2.2 2.2 3.2 3.2

D 7.4 9.4 11.0 15.0 15.0 20.0 24.0 26.0

T1 min 12 13 13 16 16 18 20 21

T 60 60 60 80 80 105 120 150

Lmax4) 4000 4000 4000 4000 4000 4000 4000 4000

(kg/m) 1.4 2.4 3.2 5.0 6.8 10.5 16.2 22.4

28.0 28.0 28.0 38.0 38.0 50.5 58.0 73.0

Dimension H2 with rail seal cover strip Dimension N7 with rail seal cover strip Preferred dimension For sizes 20 45, one-piece guide rails up to approx. 6000 mm in length can be supplied in special cases.

+0.5

94

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Standard Guide Rails

Guide rails R1605 .6. ..
For mounting from above, with rail seal and screw-down protective caps Plastic protective caps Guide rail with front face threaded mounting holes Note The guide rails are also available as composite rails, see ordering examples.

Part numbers and rail lengths

Size Accuracy class Guide rail one-part composite
Part number, Rail length L (mm) Part number, Spacing T Number of sections (mm) Rail length L (mm)

Recommended rail length Number of holes nB / Rail length L (mm)

15

20

25

30

35

45

55

65

N H P SP UP N H P SP UP N H P SP UP N H P SP UP N H P SP UP N H P SP UP N H P SP UP N H P SP UP

R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605

164 163 162 161 169 864 863 862 861 869 264 263 262 261 269 764 763 762 761 769 364 363 362 361 369 464 463 462 461 469 564 563 562 561 569 664 663 662 661 669

31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 61,.... 61,.... 61,.... 61,.... 61,.... 61,.... 61,.... 61,.... 61,.... 61,.... 61,.... 61,.... 61,.... 61,.... 61,.... 61,.... 61,.... 61,.... 61,.... 61,....

R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605

164 163 162 161 169 864 863 862 861 869 264 263 262 261 269 764 763 762 761 769 364 363 362 361 369 464 463 462 461 469 564 563 562 561 569 664 663 662 661 669

3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 6.,.... 6.,.... 6.,.... 6.,.... 6.,.... 6.,.... 6.,.... 6.,.... 6.,.... 6.,.... 6.,.... 6.,.... 6.,.... 6.,.... 6.,.... 6.,.... 6.,.... 6.,.... 6.,.... 6.,....

60

From 2/ 116 to 40/ 2396 per formula L = nB T 4 Additional: 2/ 84 2/ 90 2/ 100

60

From 2/ 116 to 55/ 3296 per formula L = nB T 4 Additional: 2/ 90 2/ 100

60

From 2/ 116 to 64/ 3836 per formula L = nB T 4

80

From 2/ 156 to 48/ 3836 per formula L =nB T 4

80

From 2/ 156 to 48/ 3836 per formula L =nB T 4

105

From 4/ 416 to 37/ 3881 per formula L = nB T 4

120

From 6/ 716 to 32/ 3836 per formula L = nB T 4

150

From 8/ 1196 to 25/ 3746 per formula L = nB T 4

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

95

Dimensions and masses

H2 N6

S5 T1 N9 M4 N8 T L

N7 A2

Dimension (mm) Size 15 20 25 30 35 45 55 65

1) 2) 3) 4)

Mass S5 4.4 6.0 7.0 9.0 9.0 14.0 16.0 18.0 T1S+0.5 -1
3)

A2 15 20 23 28 34 45 53 63

H2

1)

N6

0.5

N7

2)

N8 14.0 14.0 15.2 15.2 18.0 20.0 20.0 20.0

N9 6.5 6.5 6.5 7.0 7.0 7.0 7.0 7.0

D 7.4 9.4 11.0 15.0 15.0 20.0 24.0 26.0

T1 min 12 13 13 16 16 18 20 21

T 60 60 60 80 80 105 120 150

Lmax

4)

(kg/m) 1.4 2.4 3.2 5.0 6.8 10.5 16.2 22.4

16.3 20.7 24.4 28.5 32.15 40.15 48.15 60.15

10.3 13.2 15.2 17.0 20.5 23.5 29.0 38.5

9.8 13.0 15.0 18.0 22.0 30.0 30.0 40.0

28.0 28.0 28.0 38.0 38.0 50.5 58.0 73.0

4000 4000 4000 4000 4000 4000 4000 4000

Dimension H2 with rail seal cover strip Dimension N7 with rail seal cover strip Preferred dimension For sizes 20 45, one-piece guide rails up to approx. 6000 mm in length can be supplied in special cases.

96

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Standard Guide Rails

Guide rails R1605 .0. ..
For mounting from above, with plastic mounting hole plugs (supplied)

Part numbers and rail lengths

Size Accuracy class Guide rail one-part
Part number, Rail length L (mm)

composite
Part number, Number of sections Rail length L (mm)

Recommended rail length Spacing T (mm) Number of holes nB / Rail length L (mm) From 2/ 116 to 40/ 2396 per formula L = nB T 4 Additional standard lengths: 2/ 80 2/ 90 2/ 100 From 2/ 116 to 55/ 3296 per formula L = nB T 4 Additional standard lengths: 2/ 90 2/ 100 5/ 280 8/460 From 2/ 116 to 64/ 3836 per formula L = nB T 4 Additional standard lengths: 2/ 100 5/ 280 6/ 340 7/400 8/460

15

20

25

30

35

45

55

65

N H P SP UP N H P SP UP N H P SP UP N H P SP UP N H P SP UP N H P SP UP N H P SP UP N H P SP UP

R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605

104 103 102 101 109 804 803 802 801 809 204 203 202 201 209 704 703 702 701 709 304 303 302 301 309 404 403 402 401 409 504 503 502 501 509 604 603 602 601 609

31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,....

R1605 104 3.,.... R1605 103 3.,.... R1605 102 3.,.... R1605 101 3.,.... R1605 109 3.,.... R1605 804 3.,.... R1605 803 3.,.... R1605 802 3.,.... R1605 801 3.,.... R1605 809 3.,.... R1605 204 3.,.... R1605 203 3.,.... R1605 202 3.,.... R1605 201 3.,.... R1605 209 3.,.... R1605 704 3.,.... R1605 703 3.,.... R1605 702 3.,.... R1605 701 3.,.... R1605 709 3.,.... R1605 304 3.,.... R1605 303 3.,.... R1605 302 3.,.... R1605 301 3.,.... R1605 309 3.,... R1605 404 3.,.... R1605 403 3.,.... R1605 402 3.,.... R1605 401 3.,.... R1605 409 3.,.... R1605 504 3.,.... R1605 503 3.,.... R1605 502 3.,.... R1605 501 3.,.... R1605 509 3.,.... R1605 604 3.,.... R1605 603 3.,.... R1605 602 3.,.... R1605 601 3.,.... R1605 609 3.,....

60

60

60

80

From 2/ 156 to 48/ 3836 per formula L =nB T 4 Additional standard lengths: 6/ 440 7/ 520 8/ 600 From 2/ 156 to 48/ 3836 per formula L =nB T 4 Additional standard lengths: 9/ 680 10/ 760 13/ 1000 15/1160 16/1240 17/1320 From 4/ 416to 37/ 3881 per formula L = nB T 4 Additional standard lengths: 9/ 885 11/ 1095 12/ 1200 From 6/ 716 to 32/ 3836 per formula L = nB T 4 Additional standard lengths: 12/ 1380 13/1500

80

105

120

150

From 8/ 1196 to 25/ 3746 per formula L = nB T 4

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

97

Dimensions and masses

H2 N6

S5 T1 N9 M4 N8 T L

N7 A2

Dimensions (mm) Size 15 20 25 30 35 45 55 65

1) 2) 3)

Mass
2)

A2 15 20 23 28 34 45 53 63

H21) 16.20 20.55 24.25 28.35 31.85 39.85 47.85 59.85

N60.5 10.3 13.2 15.2 17.0 20.5 23.5 29.0 38.5

D 7.4 9.4 11.0 15.0 15.0 20.0 24.0 26.0

S5 4.4 6.0 7.0 9.0 9.0 14.0 16.0 18.0

T1S+0.5 -1 28.0 28.0 28.0 38.0 38.0 50.5 58.0 73.0

T1 min 10 10 10 12 12 16 18 20

T 60 60 60 80 80 105 120 150

Lmax3) 4000 4000 4000 4000 4000 4000 4000 4000

(kg/m) 1.4 2.4 3.2 5.0 6.8 10.5 16.2 22.4

Dimension H2 without rail seal cover strip Preferred dimension For sizes 20 45, one-piece guide rails up to approx. 6000 mm in length can be supplied in special cases.

98

Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Standard Guide Rails

Guide rails R1606 .5. ..
For mounting from above, with steel mounting hole plugs (not supplied) Order steel mounting hole plugs and mounting tool separately. Observe the mounting instructions for steel mounting hole plugs.

Part numbers and rail lengths

Size Accuracy class Guide rail one-part
Part number, Rail length L (mm)

Recommended rail length composite Spacing T (mm) Number of holes nB / Rail length L (mm)

Part number, Number of sections Rail length L (mm)

25

N H P SP

R1606 254 31,.... R1606 253 31,.... R1606 252 31,.... R1606 251 31,.... R1606 754 31,.... R1606 753 31,.... R1606 752 31,.... R1606 751 31,.... R1606 354 31,.... R1606 353 31,.... R1606 352 31,.... R1606 351 31,.... R1606 454 31,.... R1606 453 31,.... R1606 452 31,.... R1606 451 31,.... R1606 554 31,.... R1606 553 31,.... R1606 552 31,.... R1606 551 31,.... R1606 654 31,.... R1606 653 31,.... R1606 652 31,.... R1606 651 31,....

R1606 254 3.,.... R1606 253 3.,.... R1606 252 3.,.... R1606 251 3.,.... R1606 754 3.,.... R1606 753 3.,.... R1606 752 3.,.... R1606 751 3.,.... R1606 354 3.,.... R1606 353 3.,.... R1606 352 3.,.... R1606 351 3.,.... R1606 454 3.,.... R1606 453 3.,.... R1606 452 3.,.... R1606 451 3.,.... R1606 554 3.,.... R1606 553 3.,.... R1606 552 3.,.... R1606 551 3.,.... R1606 654 3.,.... R1606 653 3.,.... R1606 652 3.,..... R1606 651 3.,.... 150 From 8/ 1196 to 25/ 3746 per formula L = nB T 4 120 From 6/ 716 to 32/ 3836 per formula L = nB T 4 105 From 4/ 416 to 37/ 3881 per formula L = nB T 4 80 From 2/ 156 to 48/ 3836 per formula L =nB T 4 80 From 2/ 156 to 48/ 3836per formula L =nB T 4 60 From 2/ 116 to 64/ 3836 per formula L = nB T 4

30

N H P SP

35

N H P SP

45

N H P SP

55

N H P SP

65

N H P SP

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

99

Dimensions and masses

D2 D1 N 11 D

N 10

H2 A2

N6 S5 T1 T L

Dimensions (mm) Size 25 30 35 45 55 65 A2 23 28 34 45 53 63 H2 24.25 28.35 31.85 39.85 47.85 59.85 N60.5 15.2 17.0 20.5 23.5 29.0 38.5 D 11.0 15.0 15.0 20.0 24.0 26.0 N10 3.7 3.6 3.6 8.0 8.0 8.0 D1 12.55 17.55 17.55 22.55 27.55 29.55 N11 0.9 0.9 0.9 1.45 1.45 1.45 D2 13.0 18.0 18.0 23.0 28.0 30.0

Size 25 30 35 45 55 65
1)

S5 7.0 9.0 9.0 14.0 16.0 18.0

-1

T1S+0.5 1.0 28.0 38.0 38.0 50.5 58.0 73.0

1)

Dimensions (mm) T1 min 13 16 16 18 20 21 T 60 80 80 105 120 150 Lmax 4000 4000 4000 4000 4000 4000

Mass (kg/m) 3.2 5.0 6.8 10.5 16.2 22.4

Preferred dimension
Size 25 30 35 45 55 65 Steel mounting hole plugs Part numbers R1606 R1606 R1606 R1606 R1606 R1606 200 300 300 400 500 600 75 75 75 75 75 75

Steel mounting hole plugs

100 Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Standard Guide Rails

Guide rail R1607
For mounting from below

Part numbers and rail lengths

Size Accuracy class Guide rail one-part
Part number, Rail length L (mm)

Recommended rail length composite Spacing T (mm) Number of holes nB / Rail length L (mm)

Part number, Number of sections Rail length L (mm)

15

20

25

30

35

45

55

65

N H P SP UP N H P SP UP N H P SP UP N H P SP UP N SP P H N N H P SP UP N H P SP UP N H P SP UP

R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607

104 103 102 101 109 804 803 802 801 809 204 203 202 201 209 704 703 702 701 709 304 301 302 303 304 404 403 402 401 409 504 503 502 501 509 604 603 602 601 609

31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,....

R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607 R1607

104 103 102 101 109 804 803 802 801 809 204 203 202 201 209 704 703 702 701 709 304 301 302 303 304 404 403 402 401 409 504 503 502 501 509 604 603 602 601 609

3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,....

60

From 2/ 116 to 40/ 2396 per formula L = nB T 4 Additional: 2/ 80 2/ 90 2/ 100

60

From 2/ 116 to 55/ 3296 per formula L = nB T 4 Additional: 2/ 90 2/ 100

60

From 2/ 116 to 64/ 3836 per formula L = nB T 4

80

From 2/ 156 to 48/ 3836 per formula L =nB T 4

80

From 2/ 156 to 48/ 3836 per formula L =nB T 4

105

From 4/ 416 to 37/ 3881 per formula L = nB T 4

120

From 6/ 716 to 32/ 3836 per formula L = nB T 4

150

From 8/ 1196 to 25/ 3746 per formula L = nB T 4

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

101

Dimensions and masses

H2 A2

N7 S7 T1 T L

Dimensions (mm) Size 15 20 25 30 35 45 55 65

1) 2)

Mass T 60 60 60 80 80 105 120 150 Lmax2) 4000 4000 4000 4000 4000 4000 4000 4000 kg/m 1.4 2.4 3.2 5.0 6.8 10.5 16.2 22.4

A2 15 20 23 28 34 45 53 63

H2 16.20 20.55 24.25 28.35 31.85 39.85 47.85 59.85

N7 7.5 9.0 12.0 15.0 15.0 19.0 22.0 25.0

S7 M5 M6 M6 M8 M8 M12 M14 M16

+0.51) T1S.1.0

T1min 10 10 10 12 12 16 18 20

28.0 28.0 28.0 38.0 38.0 50.5 58.0 73.0

Preferred dimension For sizes 20 45 in accuracy classes N, H and P one-piece guide rails up to approx. 6000 mm in length can be supplied in special cases.

102 Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Standard Guide Rails, Thin Dense Chrome Plated

Guide rails Resist CR R1645 .33 .. Hard chromium-plated, matt silver
For mounting from above, with rail seal and screw-down protective caps The holes have a chrome coating. The end faces of composite rails are chromium-plated. Versions: End faces not chromium-plated (except composite rails): For part numbers, see table End faces chromium-plated: Part numbers R1645 .33 41 Composite guide rails are secured on both sides of the butt joint. Part numbers and rail lengths
Size Accuracy class Guide rail one-part
Part number, Rail length L (mm)

composite
Part number, Number of sections Rail length L (mm)

Recommended rail length Spacing T (mm) 60 Number of holes nB / Rail length L (mm) From 2/ 116 to 40/ 2396 per formula L =nB T 4 Additional: 2/ 84 2/ 90 2/ 100 From 2/ 116 to 55/ 3296 per formula L = nB T 4 Additional: 2/ 90 2/ 100 From 2/ 116 to 64/ 3836 per formula L = nB T 4 From 2/ 156 to 48/ 3836 per formula L =nB T 4 From 2/ 156 to 48/ 3836 per formula L =nB T 4 From 4/ 416 to 37/ 3881 per formula L = nB T 4 From 6/ 716 to 32/ 3836 per formula L = nB T 4 From 8/ 1196 to 25/ 3746 per formula L = nB T 4

15

R1645 133 31,....

R1645 133 4.,....

20

R1645 833 31,....

R1645 833 4.,....

60

25

R1645 233 31,....

R1645 233 4.,....

60

30

R1645 733 31,....

R1645 733 4.,....

80

35

R1645 333 61,....

R1645 333 7.,....

80

45

R1645 433 61,....

R1645 433 7.,....

105

55

R1645 533 71,....

R1645 533 7.,....

120

65

R1645 633 71,....

R1645 633 7.,....

150

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

103

Dimensions and masses

H2 N6

S5 T1 T L N8 N7

A2

N9

Dimesions (mm) Size 15 20 25 30 35 45 55 65

1) 2) 3)

Mass S5 4.4 6.0 7.0 9.0 9.0 14.0 16.0 18.0 T1S+0.5 1.0 28.0 28.0 28.0 38.0 38.0 50.5 58.0 73.0
3)

A2 15 20 23 28 34 45 53 63

H21) 16.30 20.75 24.45 28.55 32.15 40.15 48.15 60.15

N60.5 10.3 13.2 15.2 17.0 20.5 23.5 29.0 38.5

N72) 7.3 7.1 8.2 8.7 11.7 12.5 14.0 15.0

N8 12.0 12.0 13.0 13.0 16.0 18.0 17.0 17.0

N9 2.0 2.0 2.0 2.0 2.2 2.2 3.2 3.2

D 7.4 9.4 11.0 15.0 15.0 20.0 24.0 26.0

T1 min 12 13 13 16 16 18 20 21

T 60 60 60 80 80 105 120 150

Lmax 4000 4000 4000 4000 4000 4000 4000 4000

kg/m 1.4 2.4 3.2 5.0 6.8 10.5 16.2 22.4

Dimension H2 with rail seal cover strip Dimension N7 with rail seal cover strip Preferred dimension

Recommended runner blocks

Recommended runner block: Size 15 to 65: Runner blocks of accuracy class H to 10 m clearance Size 35 to 65: Runner blocks of accuracy class H to 0.02 C preload

When using a combination of guide rails and runners block of different accuracy classes, the tolerances for dimensions H and A3 change. (Dimensions H and A3, see sections "Accuracy classes and their tolerances" at the technical data for runner blocks.) Exact values for the desired combinations are available on request.

104 Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Standard Guide Rails, Thin Dense Chrome Plated

Guide rail Resist CR R1645 .03 .. Hard chromium-plated, matt silver
for mounting from above, complete with plastic mounting hole plugs The holes have a chrome coating. The end faces of composite rails are chromium-plated. Versions: End faces not chromium-plated (except composite rails): For part numbers, see table End faces chromium-plated: Part numbers 1645 ..3 41 Composite guide rails are secured on both sides of the butt joint. Part numbers and rail lengths
Size Accuracy class one-part Guide rail composite
Part number, Number of sections Rail length L (mm)

Recommended rail length Spacing T (mm) Number of holes nB / Rail length L (mm) From 2/ 116 to 40/ 2396 per formula L =nB T 4 Additional: 2/ 80 2/ 90 2/ 100 From 2/ 116 to 55/ 3296 per formula L = nB T 4 Additional: 2/ 90 2/ 100 From 2/ 116 to 64/ 3836 per formula L = nB T 4 From 2/ 156 to 48/ 3836 per formula L =nB T 4 From 2/ 156 to 48/ 3836 per formula L =nB T 4 From 4/ 416 to 37/ 3881 per formula L = nB T 4 From 6/ 716 to 32/ 3836 per formula L = nB T 4 From 8/ 1196 to 25/ 3746 per formula L = nB T 4

Part number, Rail length L (mm)

15

R1645 103 31,....

R1645 103 4.,....

60

20

R1645 803 31,....

R1645 803 4.,....

60

25

R1645 203 31,....

R1645 203 4.,....

60

30

R1645 703 31,....

R1645 703 4.,....

80

35

R1645 303 31,....

R1645 303 4.,....

80

45

R1645 403 31,....

R1645 403 4.,....

105

55

R1645 503 41,....

R1645 503 4.,....

120

65

R1645 603 41,....

R1645 603 4.,....

150

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

105

Dimensions and masses

H2 A2

N6 S5 T1 T L

Dimension (mm) Size 15 20 25 30 35 45 55 65

1)

A2 15 20 23 28 34 45 53 63

H2 16.20 20.55 24.25 28.35 31.85 39.85 47.85 59.85

N60.5 10.3 13.2 15.2 17.0 20.5 23.5 29.0 38.5

S5

T1S+0.5 T1 min -1 28.0 28.0 28.0 38.0 38.0 50.5 58.0 73.0 10 10 10 12 12 16 18 20

1)

Mass T 60 60 60 80 80 105 120 150 Lmax 4000 4000 4000 4000 4000 4000 4000 4000 (kg/m) 1.4 2.4 3.2 5.0 6.8 10.5 16.2 22.4

7.4 4.4 9.4 6.0 11.0 7.0 15.0 9.0 15.0 9.0 20.0 14.0 24.0 16.0 26.0 18.0

Preferred dimension

Recommended runner blocks

Recommended runner block: Size 15 to 30: Runner blocks of accuracy class H to 10 m clearance Size 35 to 65: Runner blocks of accuracy class H to 0.02 C preload Accuracy class H: Runner block optionally available as chromium-plated; part numbers available on request.

When using a combination of guide rails and runners block of different accuracy classes, the tolerances for dimensions H and A3 change. (Dimensions H and A3, see sections "Accuracy classes and their tolerances" at the technical data for runner blocks.) Exact values for the desired combinations are available on request.

106 Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Standard Guide Rails, Thin Dense Chrome Plated

Guide rail Resist CR R1647 .03 .. Hard chromium-plated, matt silver
For mounting from below The holes have a chrome coating. The end faces of composite rails are chromium-plated. Versions: End faces not chromium-plated (except composite rails): For part numbers, see table End faces chromium-plated: Part numbers R1647 .3 41 Composite guide rails are secured on both sides of the butt joint.

Part numbers and rail lengths

Size Accuracy class Guide rail composite
Part number, Number of sections Rail length L (mm)

Recommended rail length Spacing T (mm) 60 Number of holes nB / Rail length L (mm) From 2/ 116 to 40/ 2396 per formula L =nB T 4 Additional: 2/ 80 2/ 90 2/ 100 From 2/ 116 to 55/ 3296 per formula L = nB T 4 Additional 2/ 90 2/ 100 From 2/ 116 to 64/ 3836 per formula L = nB T 4 From 2/ 156 to 48/ 3836 per formula L =nB T 4 From 2/ 156 to 48/ 3836 per formula L =nB T 4 From 4/ 416 to 37/ 3881 per formula L = nB T 4 From 6/ 716 to 32/ 3836 per formula L = nB T 4 From 8/ 1196 to 25/ 3746 per formula L = nB T 4

one-part

Part number, Rail length L (mm)

15

R1647 103 31,....

R1647 103 4.,....

20

R1647 803 31,....

R1647 803 4.,....

60

25

R1647 203 31,....

R1647 203 4.,....

60

30

R1647 703 31,....

R1647 703 4.,....

80

35

R1647 303 31,....

R1647 303 4.,....

80

45

R1647 403 31,....

R1647 403 4.,....

105

55

R1647 503 41,....

R1647 503 4.,....

120

65

R1647 603 41,....

R1647 603 4.,....

150

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107

Dimensions and masses

H2 A2

N7 S7 T1 T L

Dimension (mm) Size 15 20 25 30 35 45 55 65

1)

Mass T 60 60 60 80 80 105 120 150 Lmax 4000 4000 4000 4000 4000 4000 4000 4000 (kg/m) 1.4 2.4 3.2 5.0 6.8 10.5 16.2 22.4

A2 15 20 23 28 34 45 53 63

H2 16.20 20.55 24.25 28.35 31.85 39.85 47.85 59.85

N7 7.5 9.0 12.0 15.0 15.0 19.0 22.0 25.0

S7 M5 M6 M6 M8 M8 M12 M14 M16

T1S+0.5 -1 28.0 28.0 28.0 38.0 38.0 50.5 58.0 73.0

1)

T1min 10 10 10 12 12 16 18 20

Preferred dimension

Recommended runner blocks

Recommended runner block: Size 15 to 65: Runner blocks of accuracy class H to 10 m clearance Size 30 to 65: Runner blocks of accuracy class H to 0.02 C preload Accuracy class H: Runner block optionally available as chromium-plated; part numbers available on request.

When using a combination of guide rails and runner blocks of different accuracy classes, the tolerances for dimensions H and A3 change. (Dimensions H and A3, see sections "Accuracy classes and their tolerances" at the technical data for runner blocks.) Exact values for the desired combinations are available on request.

108 Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Product Overview

Ball Rail Systems Resist NR ll made of Corrosion-Resistant Steel

Ball rail systems Resist NR ll made of corrosion-resistant steel* are used especially in conjunction with watery media, diluted acids, alkalis or salt solutions. These rail systems are extremely well suited for use at relative air humidity above 70% and temperatures above 30 C. Conditions like this are found above all in cleaning systems, galvanization and pickling systems, steam degreasing systems and also cooling machines. As no additional corrosion protection is required, ball rail systems Resist NR ll made of corrosion-resistant steel are very well suited for deployment in clean rooms and general printed circuit board production. Other possibilities for use are in the pharmaceuticals and food industries. Excellent properties All metal parts are made of corrosion-resistant steel Available in 5 common sizes Excellent dynamic characteristics v = 5 m/s; amax = 500 m/s2 Same load capacities in all 4 main load directions Available in accuracy classes N, H and P, up to preload class 0.08 C Long-term lubrication, up to several years possible Minimum quantity lubrication system with integrated reservoir for oil lubrication Lube ports with metal threads on all sides Unrestricted interchangeable design: can be combined with standard steel guide rails or standard and high-speed runner blocks made of steel or aluminim Optimum system rigidity through preloaded O-arrangement Existing range of accessories fully utilizable Runner block can be bolted from above or below Improved rigidity under lift-off and side loading conditions when additional mounting screws are used in holes provided at the center of the runner block Front face securing threads for all attachments High rigidity in all load directions can therefore be used as an individual block Integral, all-round sealing Optimized entry-zone geometry reduces variation in elastic deflection Smooth and gentle running Further Highlights Guide rails available with or without rail seal cover strip Guide rails available for mounting from above or below Runner blocks also available with chromium-plated guide rails Optional The same load capacities as standard runner blocks because of design with balls made of rolling bearing steel in conjunction with hard chromium-plated guide rail * for roller bearing applications complying with DIN EN 10088

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109

Material Specifications 1 Recirculation elements: POM 2 Lube nipple: 1.4404 3 Thread plates: 1.4303 4 Seals: TEE-E 5 Flange screws: 1.4303 6 Set screws: 1.4301 7 Balls: 1.4112 8 Housing: 1.4122 9 Strip holder: aluminum 10 Clamping screw and nut: 1.4301 11 Guide rail: 1.4116 12 Rail seal cover strip: 1.4310
1 2 3 11

12

9 6 5 10 4 7

Proven rail seal cover strip for guide rail mounting holes One cover for all holes, saves time and costs Made of corrosion-resistant spring steel, DIN EN 10088 Easy, secure mounting Clip on and fasten

12 11 10

110 Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Resist NR ll Runner Blocks Made of Corrosion-Resistant Steel

Runner Block FNS R2001
Flanged Normal Standard With ball chain as an option Runner block without ball chain: for part numbers, see table Runner block with low friction seal without ball chain**: Part numbers R2001 xxx 05 Runner block with ball chain: Part numbers R2001 xxx 06 Runner block with low friction seal with ball chain**: Part numbers R2001 xxx 07 Dynamic characteristics Speed Acceleration vmax = 5 m/s amax = 500 m/s2
Size 15 Accuracy Class N H P N H P N H P N H P N H P Part numbers for runner blocks for preload class C0 C1 C2 R2001 194 04 R2001 193 04 R2001 894 04 R2001 893 04 R2001 294 04 R2001 293 04 R2001 794 04 R2001 793 04 R2001 394 04 R2001 393 04 R2001 R2001 R2001 R2001 R2001 R2001 R2001 R2001 R2001 R2001 R2001 R2001 R2001 R2001 R2001 114 113 112 814 813 812 214 213 212 714 713 312 314 313 312 04 04 04 04 04 04 04 04 04 04 04 04 04 04 04 R2001 R2001 R2001 R2001 R2001 R2001 R2001 R2001 R2001 R2001 R2001 R2001 R2001 R2001 R2001 124 123 122 824 823 822 224 223 222 724 723 322 324 323 322 04 04 04 04 04 04 04 04 04 04 04 04 04 04 04

Precision Runner Blocks No preservative oil Not pre-lubricated

20

25

30

35

**Low friction seal available for preloads C1 and C0 (only in accuracy classes N, H)

Preload Class C0 = without Preload C1 = Preload 2% C C2 = Preload 8% C For further technical information, please see chapter on "General Technical Data and Calculations".

R310A 2202 (2007.05)

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111

S9 V1 E9 H H1 K3

A E8 S2 S1 N2

S2 S1 N1 H2 K4

B K2 B2

N6

A3 A1

A2 S5 a) a) For O-ring Size 15: dia. 4 1.0 (mm) Size 20-35: dia. 5 1.0 (mm) Open lube bore as required. See Accessories: Mounting lubrication adapter. b) Recommended position for pin holes (dimensions E4 see "Mounting Instructions", Section "Locating pins" in main catalog 82 201). Note Ready-drilled holes made for production purposes may already exist at this position. These may be extended and bored open to accommodate the locating pins. c) Lube nipple sizes 15 and 20: funnel-type nipple Type A M3 x 5, DIN 3405 B2 = 1.6 mm If another lube nipple is used: observe the screw-in depth of 5 mm! Size 25 to 35: M6 x 8, DIN 71412 B2 = 9.5 mm If another lube nipple is used: observe the screw-in depth of 8 mm! Connection possible at all sides.

K1 b) B1 E4 E3 E2

c) E1

Dimensions (mm) Size 15 20 25 30 35

1)

A 47 63 70 90 100

A1 23.5 31.5 35.0 45.0 50.0

A2 15 20 23 28 34

A3

B1 39.2 49.6 57.8 67.4 77.0

H 24 30 36 42 48

H1 19.90 25.35 29.90 35.35 40.40

H21) 16.30 20.75 24.45 28.55 32.15

2)

H22) 16.20 20.55 24.25 28.35 31.85

V1 5.0 6.0 7.5 7.0 8.0

E1 38 53 57 72 82

E2 E3 30 40 45 52 62 26 35 40 44 52

E8

E9

K1

K2

K3 3.20 3.35 5.50 6.05 6.90

K4 3.20 3.35 5.50 6.05 6.90

16.0 58.2 21.5 75.0 23.5 86.2 31.0 97.7 33.0 110.5

24.55 6.70 8.00 9.6 32.50 7.30 11.80 11.8 38.30 11.50 12.45 13.6 48.40 14.60 14.00 15.7 8.00 17.35 14.50 16.0

Dimension H2 with rail seal cover strip

Dimension H2 without rail seal cover strip

Load capacities (N)3) Moments (Nm)

Size 15 20 25 30 35
3)

N1

N2

Dimensions (mm) N60.5 S1 S2 S5 10.30 13.20 15.20 17.00 20.50 4.3 5.3 6.7 8.5 8.5 M5 M6 M8 M10 M10 4.4 6.0 7.0 9.0 9.0

S9

Mass (kg)

C dyn. 5 100 12 300 15 000 20 800 27 600

C0 stat. 9 300 16 900 21 000 28 700 37 500

Mt dyn. 63 205 270 460 760

Mt0 stat. 90 215 295 500 805

ML dyn. 34 110 150 245 375

ML0 stat. 49 115 165 265 390

5.2 4.4 7.7 5.2 9.3 7.0 11.0 7.9 12.0 10.2

M2.5-3.5 deep 0.20 M3-5 deep 0.45 M3-5 deep 0.65 M3-5 deep 1.10 M3-5 deep 1.60

Load capacities for version without ball chain. Load capacities for version without ball chain, see Product Overview with Load Capacities. Determination of the dynamic of the load capacities and moments is based on 100 000 m of stroke travel, however, only 50,000 m are often actually stipulated. Comparison: Value C, Mt und ML per table multiplied by 1.26.

112 Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Resist NR ll Runner Blocks Made of Corrosion-Resistant Steel

Runner Block SNS R2011
Slimline Normal Standard With ball chain as an option Runner block without ball chain: for part numbers, see table Runner block with low friction seal without ball chain**: Part numbers R2011 xxx 05 Runner block with ball chain: Part numbers R2011 xxx 06 Runner block with low friction seal with ball chain**: Part numbers R2011 xxx 07 Dynamic characteristics Speed Acceleration vmax = 5 m/s amax = 500 m/s2
Size 15 Accuracy Class N H P N H P N H P N H P N H P Part numbers for runner blocks for preload class C0 C1 C2 R2011 194 04 R2011 193 04 R2011 894 04 R2011 893 04 R2011 294 04 R2011 293 04 R2011 794 04 R2011 793 04 R2011 394 04 R2011 393 04 R2011 R2011 R2011 R2011 R2011 R2011 R2011 R2011 R2011 R2011 R2011 R2011 R2011 R2011 R2011 114 113 112 814 813 812 214 213 212 714 713 712 314 313 312 04 04 04 04 04 04 04 04 04 04 04 04 04 04 04 R2011 R2011 R2011 R2011 R2011 R2011 R2011 R2011 R2011 R2011 R2011 R2011 R2011 R2011 R2011 124 123 122 824 823 822 224 223 222 724 723 722 324 323 322 04 04 04 04 04 04 04 04 04 04 04 04 04 04 04

Precision Runner Blocks No preservative oil Not pre-lubricated

20

25

30

35

**Delivery available for low friction seal in preloads C1 and C0 (only in accuracy classes N, H)

Preload Class C0 = without Preload C1 = Preload 2% C C2 = Preload 8% C For further technical information, please see chapter on "General Technical Data and Calculations".

R310A 2202 (2007.05)

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Linear Motion and Assembly Technologies

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113

A E8 S9 V1 E9 H H1 H2 A3 A1 A2 S5 N6 K3 S2 N3 K2 K4

B B2

a)

K1

a) For O-ring Size 15: dia. 4 1.0 (mm) Size 20-35: dia. 5 1.0 (mm) Open lube bore as required. See Accessories: Mounting lubrication adapter. b) Lube nipple sizes 15 and 20: funnel-type nipple Type A M3 x 5, DIN 3405 B2 = 1.6 mm If another lube nipple is used: observe the screw-in depth of 5 mm! Size 25 to 35: M6 x 8, DIN 71412 B2 = 9.5 mm

B1

E2

b) E1

If another lube nipple is used: observe the screw-in depth of 8 mm! Connection possible at all sides.

Dimensions (mm) Size 15 20 25 30 35

1)

A 34 44 48 60 70

A1 17 22 24 30 35

A2 15 20 23 28 34

A3

B1 39.2 49.6 57.8 67.4 77.0

H 24 30 36 42 48

H1 19.90 25.35 29.90 35.35 40.40

2)

H21) 16.30 20.75 24.45 28.55 32.15

H22) 16.20 20.55 24.25 28.35 31.85

V1 5.0 6.0 7.5 7.0 8.0

E1 E2 26 32 35 40 50 26 36 35 40 50

E8

E9

K1

K2

K3 3.20 3.35 5.50 6.05 6.90

K4 3.20 3.35 5.50 6.05 6.90

9.5 58.2 12.0 75.0 12.5 85.2 16.0 97.7 18.0 110.5

24.55 6.70 10.00 11.60 32.50 7.30 13.80 13.80 38.30 11.50 17.45 18.60 48.40 14.60 20.00 21.70 58.00 17.35 20.50 22.00

Dimension H2 with rail seal cover strip

Dimension H2 without rail seal cover strip

Load capacities (N)3) Moments (Nm)

Size 15 20 25 30 35
3)

N3 6.0 7.5 9.0 12.0 13.0

Dimensions (mm) N60.5 S2 S5 10.30 13.20 15.20 17.00 20.50 M4 M5 M6 M8 M8 4.4 6.0 7.0 9.0 9.0

S9

Mass (kg) 0.15 0.35 0.50 0.85 1.25

C dyn. 5 100 12 300 15 000 20 800 27 600

C0 stat. 9 300 16 900 21 000 28 700 37 500

Mt dyn. 63 205 270 460 760

Mt0 stat. 90 215 295 500 305

ML dyn. 34 110 150 245 375

ML0 stat. 49 115 165 265 390

M2.5-3.5 deep M3-5 deep M3-5 deep M3-5 deep M3-5 deep

Load capacities for version without ball chain. Load capacities for version without ball chain, see Product Overview with Load Capacities. Determination of the dynamic of the load capacities and moments is based on 100 000 m of stroke travel, however, only 50,000 m are often actually stipulated. Comparison: Value C, Mt und ML per table multiplied by 1.26.

114 Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Guide Rails Resist NR ll 1)

Guide Rail R2045 .3. ..
For mounting from above, with rail seal and strip holder Note The guide rails are also available as composite rails.

Part numbers and rail lengths

Size Accuracy class one-part Guide rail composite
Part number, Spacing T Number of sections (mm) Rail length L (mm)

Recommended rail length Number of holes nB / Rail length L (mm) From: 2/ 116 to 40/ 2396 per formula L =nB T 4 Additional: 2/ 84 2/ 90 2/ 100 From: 2/ 116 bis 55/ 3296 per formula L =nB T 4 Additional: 2/ 90 2/ 100 From: 2/ 116 to 64/ 3836 per formula L = nB T 4 From: 2/ 156 to 48/ 3836 per formula L =nB T 4 From: 2/ 156 to 48/ 3836 per formula L =nB T 4

Part number, Rail length L (mm)

152)

202)

25

30

35

N H P N H P N H P N H P N H P

R2045 R2045 R2045 R2045 R2045 R2045 R2045 R2045 R2045 R2045 R2045 R2045 R2045 R2045 R2045

134 31,.... 133 31,.... 132 31,.... 834 31,.... 833 31,.... 832 31,.... 234 31,.... 233 31,.... 232 31,.... 734 31,.... 733 31,.... 732 31,.... 334 61,.... 333 61,.... 332 61,....

R2045 134 3.,.... R2045 133 3.,.... R2045 132 3.,.... R2045 834 3.,.... R2045 833 3.,.... R2045 832 3.,.... R2045 234 3.,.... R2045 233 3.,.... R2045 232 3.,.... R2045 734 3.,.... R2045 733 3.,.... R2045 732 3.,.... R2045 334 6.,.... R2045 333 6.,.... R2045 332 6.,....

60

60

60

80

80

1) Made from corrosion-resistant 2) In Preparation

steel for roller bearing applications per DIN EN 10088

For ordering examples, see Standard Rail Guides

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

115

Dimensions and masses

H2 N6

S5 T1 T L N8 N7

A2

N9

Dimensions (mm) Size 15 20 25 30 35

1) 2)

Mass S5 4.4 6.0 7.0 9.0 9.0 T1S+0.5 1

3)

A2 15 20 23 28 34

H2

1)

N6

0.5

N7

2)

N8 12 12 13 13 16

N9 2.0 2.0 2.0 2.0 2.2

D 7.4 9.4 11.0 15.0 15.0

T1 min 12 13 13 16 16

T 60 60 60 80 80

Lmax 2000 2000 4000 4000 4000

(kg/m) 1.4 2.4 3.2 5.0 6.8

16.30 20.75 24.45 28.55 32.15

10.3 13.2 15.2 17.0 20.5

7.3 7.1 8.2 8.7 11.7

28.0 28.0 28.0 38.0 38.0

Dimension H2 with rail seal cover strip Dimension N7 with rail seal cover strip 3) Preferred dimension

116 Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Guide Rails Resist NR II1)

Guide rails R2045 .0. ..
For mounting from above, with plastic mounting hole plugs (supplied)

Part numbers and rail lengths

Size Accuracy class Guide rail composite
Part number, Spacing T Number of sections (mm) Rail length L (mm)

Recommended rail length Number of holes nB / Rail length L (mm) From 2/ 116 to 40/ 2396 per formula L =nB T 4 Additional: 2/ 80 2/ 90 2/ 100 From 2/ 116 to 55/ 3296 per formula L =nB T 4 Additional: 2/ 90 2/ 100 From 2/ 116 to 64/ 3836 per formula L = nB T 4 From 2/ 156 to 48/ 3836 per formula L =nB T 4 From 2/ 156 to 48/ 3836 per formula L =nB T 4

one-part

Part number, Rail length L (mm)

152)

202)

25

30

35

N H P N H P N H P N H P N H P

R2045 R2045 R2045 R2045 R2045 R2045 R2045 R2045 R2045 R2045 R2045 R2045 R2045 R2045 R2045

104 103 102 804 803 802 204 203 202 704 703 702 304 303 302

31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,....

R2045 R2045 R2045 R2045 R2045 R2045 R2045 R2045 R2045 R2045 R2045 R2045 R2045 R2045 R2045

104 103 102 804 803 802 204 203 202 704 703 702 304 303 302

3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,....

60

60

60

80

80

1) Made from corrosion-resistant steel for roller bearing applications per DIN EN 10088 2) In Preparation For ordering examples, see Standard Rail Guides

R310A 2202 (2007.05)

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Bosch Rexroth Corp.

117

Dimensions and masses

H2 A2

N6 S5 T1 T L

Dimension (mm) Size 15 20 25 30 35

1) 2)

Mass
2)

A2 15 20 23 28 34

H2

1)

N6

0.5

D 7.4 9.4 11.0 15.0 15.0

S5 4.4 6.0 7.0 9.0 9.0

T1S+0.5 1 28.0 28.0 28.0 38.0 38.0

T1 min 12 13 13 16 16

T 60 60 60 80 80

Lmax 2000 4000 4000 4000 4000

(kg/m) 1.4 2.4 3.2 5.0 6.8

16.20 20.55 24.25 28.35 31.85

10.3 13.2 15.2 17.0 20.5

Dimension H2 without rail seal cover strip Preferred dimension

118 Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Guide Rails Resist NR II1)

Guide Rail 2047For mounting from below

Part numbers and rail lengths

Size Accuracy class one-part Guide rail composite
Part number, Number of sections R ail length L (mm)

Recommended rail length Spacing T (mm) 60 Number of holes nB / Rail length L (mm) From 2/ 116 to 40/ 2396 per formula L =nB T 4 Additional: 2/ 80 2/ 90 2/ 100 From 2/ 116 to 55/ 3296 per formula L =nB T 4 Additional: 2/ 90 2/ 100 From 2/ 116 to 64/ 3836 per formula L = nB T 4 From 2/ 156 to 48/ 3836 per formula L =nB T 4 From 2/ 156 to 48/ 3836 per formula L =nB T 4

Part number, Rail length L (mm)

152)

202)

25

30

35

N H P N H P N H P N H P N H P

R2047 R2047 R2047 R2047 R2047 R2047 R2047 R2047 R2047 R2047 R2047 R2047 R2047 R2047 R2047

104 103 102 804 803 802 204 203 202 704 703 702 304 303 302

31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,.... 31,....

R2047 R2047 R2047 R2047 R2047 R2047 R2047 R2047 R2047 R2047 R2047 R2047 R2047 R2047 R2047

104 103 102 804 803 802 204 203 202 704 703 702 304 303 302

3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,.... 3.,....

60

60

80

80

1) Made from corrosion-resistant steel for roller bearing applications per DIN EN 10088 2) In Preparation For ordering examples, see Standard Rail Guides

R310A 2202 (2007.05)

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp.

119

Dimensions and masses

H2 A2

N7 S7 T1 T L

Dimension (mm) Size 15 20 25 30 35

1)

Mass T1min 10 10 10 12 12 T 60 60 60 80 80 Lmax 2000 4000 4000 4000 4000 (kg/m) 1.4 2.4 3.2 5.0 6.8

A2 15 20 23 28 34

H2 16.20 20.55 24.25 28.35 31.85

N7 7.5 9.0 12.0 15.0 15.0

S7 M5 M6 M6 M8 M8

T1S+0.5 1 28.0 28.0 28.0 38.0 38.0

1)

Preferred dimension

120 Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Accessories for Standard Runner Blocks

Rexroth offers suitable accessories for virtually all special requirements. The complete program at one stop. Perfectly geared for excellent performance.
Two-piece front seal

Standard Runner Blocks

Runner Block standard width FNS R1651 R2001 R1631

Scraper Plates

Runner Block standard width long FLS R1653 R2002

Lubrication plate

Runner Block standard width short FKS R1665 s R1661

Viton scraper plates

Runner Block slimline SNS R1622 R2011 R1632

suitable for
Runner Block slimline, long SLS R1623 R2012

Protective bellows
Runner Block slimline. short SKS R1666 s R1662

Lubrication Adapter (only for runner blocks SNH. SLH)

Runner Block slimline, high SNH R1621

Front lube unit

Mounting Accessories
For Mounting accessories, see Mounting Instructions for Ball Rail Systems RE 82 270

Runner Block slimline, high, long SLH R1624

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121

Accessories for Standard Runner Blocks

Two-piece front seal
Note: The mounting screws are supplied. Observe minimum screw-in depth for front lube connector.
H
45

A E8 S2 S3 E9 D2

D1 A1

Size

Part numbers A A1 27 39 42 53 61 77 90 H 19.0 24.3 29.0 34.5 39.5 49.5 56.0

Dimensions (mm) E8 24.55 32.4 38.3 48.4 58.0 69.8 80.0 E9 6.3 6.8 11.0 14.1 17.0 20.5 21.5 S2 4.3 5.1 7 7 7 7 7 S3 3.5 4 4 4 4 5 6 D1 3.0 3.3 3.3 4.5 4.5 5.5 5.5 D2 2.2 2.5 2.5 3.3 3.3 4.0 4.0

Mass (g) 6 8 10 18 25 55 65

15 20 25 30 35 45 55

R1619 R1619 R1619 R1619 R1619 R1619 R1619

121 821 221 721 321 421 521

20 20 30 30 30 30 30

32 42 47 59 69 85 98

Set of seals
The set of seals consists of the following components: 1 Scraper plate 2 Supporting plate 3 Two-piece front seal Note: For end lubrication, observe minimum screw-in depth. 2 1 3

Size

Part numbers. set of seals For guide rail Without rail seal cover strip For guide rail With rail seal cover strip R1619 R1619 R1619 R1619 R1619 R1619 R1619 120 120 120 120 320 420 520 50 50 50 50 50 50 50

15 20 25 30 35 45 55

R1619 R1619 R1619 R1619 R1619 R1619 R1619

120 820 220 720 320 420 520

50 50 50 50 40 40 40

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Accessories for Standard Runner Blocks

Scraper plate
Material: corrosion-resistant spring steel complying with DIN EN 10088 Finish: bright Precision version with 0.2 to 0.3 mm maximum gap dimension Mounting: The mounting screws are supplied with the scraper plate. When mounting, ensure that there is a uniform gap between runner block and guide rail.

Scraper plates for guide rails with and without rail seal cover strips Note: When used with two-piece front seal, use set of seals R1619 .20 40/50. Note: For end side lubrication, observe minimum screw-in depth.
Size
H
45

A E8 S2 S3 E9 E 8.1 E8 D E9 E 9.1

A1

Size 65

Part numbers A A1 H

Dimensions (mm) E8 E8.1 E9 E9.1 S2 4.6 5.1 7 7 7 7 7 9 4 4 S3 3.5 4 4 4 4 5 6 5 4 4 D 1.0 1.0 1.0 1.0 1.0 2.0 2.0 2.5 1.0 1.0

Mass (g) 5 6 8 12 16 50 65 140 5 7

15 20 25 30 35* 45* 55* 65*

R1620 R1620 R1620 R1620 R1620 R1620 R1620 R1620

110 810 210 710 310 410 510 610

30 30 30 30 40 40 40 40

33 26.4 42 40.0 47 41.6 59 52.8 69 60.9 85 76.7 98 89.8 124 113.2 38.0 41.6

19.2 24.55 24.8 32.4 29.5 38.3 34.7 48.4 40.1 58.0 50.0 69.8 56.4 80.0 74.7 76.0 100 22.8 26.5 30.5 38.3

6.3 6.8 11.0 14.1 17.0 20.5 21.8 10.0 52.5 5.1 8.0

Runner blocks, low profile

20 25

R1620 810 35 41 R1620 210 35 47

* Scraper plates for runner blocks without a rail seal cover strip start at size 35 Part numbers: R1620 .10 30

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Lubrication Plate
Material: Aluminum Versions: Standard (for standard lube nipple) G 1/8 Connection Mounting instructions: The parts required to mount the optional attachments on the runner block are supplied together with the standard parts. Size 25 - 65: The runner block lube nipple can be used. Size 15 and 20: A funnel-type lube nipple with a knock-in spigot is supplied ready for insertion. For mounting details, see "Mounting Instructions for Ball Rail Systems".
B3 S9 N8 H H3 S8 N9

A4

Standard lubrication plate

Part numbers, dimensions and masses.

Size

Part numbers A4 B3 11 12 12 12 12 12 12 14 H 24 30 36 42 48 60 70 90

Dimensions (mm) H3 19.0 24.8 28.3 33.8 39.1 48.5 56.0 75.7 N8 3.4 3.5 6.0 8.0 8.0 8.0 9.0 18.0 N9 5.5 6.0 6.0 6.0 6.0 6.0 6.0 7.0 S8 3 3 M6 M6 M6 M6 M6 M8x1 S9 M3 M3 M3 M6 M6 M6 M6 M8x1

Mass (g) 15 25 30 45 60 85 115 250

15 20 25 30 35 45 55 65

R1620 R1620 R1620 R1620 R1620 R1620 R1620 R1620

111 811 211 711 311 411 511 611

20 32 20 42 20 47 20 59 20 69 20 85 20 98 20 124

S9

10

S9

23,5

B3 N9

S8 N8

H3

H3

A4

A4

Size 25 (Slimline runner block)

Size Part numbers A4 25 30 35 45 55 65 R1620 R1620 R1620 R1620 R1620 R1620 211 711 311 411 511 611 30 57 30 59 30 69 30 85 30 98 30 124 B3 16 16 16 16 16 16 H 36 42 48 60 70 90 Dimensions (mm) H3 28.3 33.8 39.1 48.5 56.0 75.7 N8 7.0 7.0 8.0 8.0 9.0 18.0 N9 8 8 8 8 8 8 G G G G G G 1/8 1/8 1/8 1/8 1/8 1/8 S8 8 8 8 8 8 8 deep deep deep deep deep deep Mass (g) 40 59 79 112 152 285

Lubrication plate G 1/8

Part numbers, dimensions and masses. With slimline runner block size 25, remember that the lubrication plate will project at the side.

124 Bosch Rexroth Corp.

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Accessories for Standard Runner Blocks

Two-piece Viton seal
Material: corrosion-resistant steel plus Viton seal Mounting: The mounting screws - see page 154 for lubrication extension hardware Simple mounting and removal if guide rail secured. Observe the mounting instructions.
H
45

A E8 S2 S3 E9 D2

D1 A1

Size 35 45 55

Part numbers R1619 320 30 R1619 420 30 R1619 520 30 A 69 85 85 A1 61 77 77 H 39.5 49.5 56.4

Dimensions (mm) E8 58.0 69.8 80.0 E9 17.0 20.5 21.8 S2 7 7 7 S3 4 5 6 D1 6.0 6.0 6.0 D2 4.0 4.0 4.0

Mass (g) 39.0 61.0 80.5

One-piece Viton seal

for mounting on the runner block Material: Corrosion-resistant steel in fixed combination with Viton seal Mounting: The mounting screws as well as the longer lube nipple are supplied. Observe the mounting instructions.
H
45

A E 8.1 E8 S3 E9 E 9.1 D

S2

A1

Size 65

Part numbers R1619 620 30 A 124 A1 113.2 H

Dimensions (mm) E8.1 E9 100 E9.1 10 S2 52.5 S3 9 D 6.5 74.7 76

Mass (g) 65

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Accessories for Standard Runner Blocks

Protective bellows
Material: bellows-type protective cover of polyurethane-coated polyester fabric Aluminum lubrication plates The runner block lube nipple can be used.

Heat resistant bellows

Material: bellows made of Nomex fabric, metallized on both sides. Non combustible, non flammable Resistant to sparks, welding splashes and hot chips Temperature resistance: The protective metal coating can withstand temperatures of up to 200C Operating temperature for the entire bellows: 100C. Available in sizes 25-65. The runner block lube nipple can be used.
Size 15 20 25 30 35 45 55 65 25 30 35 45 55 65

Type 1 with lubrication plate and end plate Type 6 with FLU* and end plate R1620 R1620 R1620 R1620 R1620 R1620 R1620 R1620 R1620 R1620 R1620 R1620 R1620 R1620 10. 80. 20. 70. 30. 40. 50. 60. 25. 75. 35. 45. 55. 65. 00 00 00 00 00 00 00 00 00 00 00 00 00 00
Number of folds

Type 2 with mounting frame and end plate

Number of folds

Type 3 with 2 lubrication plates Type 7 with 2 FLU* R1620 R1620 R1620 R1620 R1620 R1620 R1620 R1620 R1620 R1620 R1620 R1620 R1620 R1620 10. 80. 20. 70. 30. 40. 50. 60. 25. 75. 35. 45. 55. 65. 00 00 00 00 00 00 00 00 00 00 00 00 00 00
Number of folds

Part numbers, Bellows Example: Standard Fire resistant Type 1 to 9 Bellows size 35, standard version. type 6 (with FLU* and end plate). number of folds: 36 * FLU = front lube unit R1620 306 00.36 folds =0 =5

... ... ... ... ... ... ... ... ... ... ... ... ... ...

R1620 R1620 R1620 R1620 R1620 R1620 R1620 R1620 R1620 R1620 R1620 R1620 R1620 R1620

102 802 202 702 302 402 502 602 252 752 352 452 552 652

00 00 00 00 00 00 00 00 00 00 00 00 00 00

... ... ... ... ... ... ... ... ... ... ... ... ... ...

... ... ... ... ... ... ... ... ... ... ... ... ...

Type 4 with 2 mounting frames Size 15 20 25 30 35 45 55 65 25 30 35 45 55 65 R1620 R1620 R1620 R1620 R1620 R1620 R1620 R1620 R1620 R1620 R1620 R1620 R1620 R1620 104 804 204 704 304 404 504 604 254 754 354 454 554 654 00 00 00 00 00 00 00 00 00 00 00 00 00 00
Number of folds

Type 5 with lubrication plate and mounting frame (MF) Typ 8 mit VSE* und BR R1620 10. 00 R1620 80. 00 R1620 20. 00 R1620 70. 00 R1620 30. 00 R1620 40. 00 R1620 50. 00 R1620 60. 00 R1620 R1620 R1620 R1620 R1620 R1620 25. 75. 35. 45. 55. 65. 00 00 00 00 00 00
Number of folds

Type 9 Bellows. loose supply (spare part)

Number of folds

... ... ... ... ... ... ... ... ... ... ... ... ... ...

... ... ... ... ... ... ... ... ... ... ... ... ... ...

R1600 R1600 R1600 R1600 R1600 R1600 R1600 R1600 R1600 R1600 R1600 R1600 R1600 R1600

109 809 209 709 309 409 509 609 259 759 359 459 559 659

00 00 00 00 00 00 00 00 00 00 00 00 00 00

... ... ... ... ... ... ... ... ... ... ... ... ... ...

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Accessories for Standard Runner Blocks

Mounting Instructions The bellows are delivered preassembled ready for installation, complete with the screws required for attachment to the guide rail. In types 1 and 2. thread size M4 10 mm deep and countersunk 2 x 45 must be tapped in each end face of the rail. Size 25 - 65: The runner block lube nipple can be used. Size 15 and 20: A funnel-type lube nipple with knock-in spigot is supplied. For mounting details, see "Mounting Instructions for Lubrication Plates and Bellows". Dimensions: Bellows
S9 A4 N8 H N7 S9 S8 B3 12 L max. L min. 2

H3

H4

S7

a) W H3 H4

a) Velcro-type fastener

Heat-resistant bellows
Dimensions (mm) Factor N8 3.4 3.5 6.0 8.0 8.0 8.0 9.0 18.0 S7 M4 M4 M4 M4 M4 M4 M4 M4 S8 3 3 M6 M6 M6 M6 M6 M8x1 S9 M3 M3 M3 M6 M6 M6 M6 M8x1 W 19.9 10.3 12.9 15.4 19.9 26.9 29.9 40.4 U 1.18 1.33 1.32 1.25 1.18 1.13 1.12 1.08 Factor N8 6.0 8.0 8.0 8.0 9.0 18.0 S7 S8 S9 M3 M6 M6 M6 M6 M8x1 W 25.9 25.9 29.9 32.9 37.9 37.9 U 1.25 1.25 1.21 1.18 1.16 1.16 M4 M6 M4 M6 M4 M6 M4 M6 M4 M6 M4 M8x1

Size 15 20 25 30 35 45 55 65

A4 45 42 45 55 64 83 96 120

B3 11 12 12 12 12 12 12 14

H 24 30 36 42 48 60 70 90

H3 26.5 24.0 28.5 34.0 39.0 49.0 56.0 75.0

H4 31.5 29.2 35.0 41.0 47.0 59.0 69.0 89.0

N7 11 13 15 18 22 30 30 40

Dimensions: Heat-resistant bellows

Size 25 30 35 45 55 65 A4 62 67 76 90 104 134 B3 12 12 12 12 12 14 H 36 42 48 60 70 90

Dimensions (mm) H3 39.0 42.0 47.0 55.0 63.0 86.0 H4 44.5 47.5 54.0 64.0 75.0 99.0 N7 15 18 22 30 30 40

Bellows design formulas

Lmax = (Stroke + 30) U Lmin = Lmax - Stroke L No. of folds = max + 2 W

Lmax

= Bellows extended

Lmin = Bellows compressed Stroke = Stroke (mm) U W = Calculation factor = Maximum extension (mm)
L max.

Rail length formula

L min.

LA

L = Lmin + Lmax + LA

L = Rail length (mm)

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Accessories for Standard Runner Blocks

Lubrication adapter
For high runner blocks: SNH SLH Material: plastic Content: 1 unit Mounting instructions: O rings are provided.

D1 F1 F D2 F2

F3

Part numbers and dimensions

Size 15 25 30 35 45

Part numbers R1621 R1621 R1621 R1621 R1621 100 200 700 300 400 05 05 05 05 05 D 12 15 16 18 20 D1 6.2 7.2 7.2 7.2 7.2

Dimensions (mm) D2 3.4 4.4 4.4 4.4 4.4 F 3.70 3.80 2.80 6.80 9.80 F1 3.10 3.20 2.20 6.20 9.20 F2 0.50 0.50 0.50 0.50 0.50 F3 3.20 5.85 6.10 6.80 8.30

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Ball Rail Systems

R310A 2202 (2007.05)

Accessories for Standard Runner Blocks

Mounting lubrication adapter
A lubrication adapter is required for high runner blocks if lubrication is to be carried out from the table section. In the recess for the O-ring. a further small recess (1) has been preformed. Do not open this with a drill bit. Danger of contamination! Preheat the metal tip (2) with a diameter of 0.8 mm. Carefully open the recess (1) with the metal tip and pierce through it. Observe the maximum permissible depth Tmax indicated in the table! Insert O-ring (3) in the recess. Insert lubrication adapter at an angle in the recess and press the flattened side (4) against the steel section (5). Use grease when locating. Insert O-ring (6) in the lubrication adapter.
4 0.5 2
dia.0.8

6 3

Size

Lube hole at top: max. perm. depth for piercing Tmax (mm) 3.6 3.9 3.3 6.6 7.5 8.8

Tmax

15 20 25 30 35 45

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Accessories for Standard Runner Blocks

Front Lube Unit
Advantages during mounting and in service:

Only initial lubrication of the runner block necessary Up to 10 000 km travel life without in-service lubrication Front lube units at both runner block ends Minimal lubricant loss Reduced oil consumption No lubricant lines Max. operating temperature 60C With lube nipple, side filling option of front lube unit Lube port on end face suitable for lubricating runner block with grease
Size Travel under normal operating conditions Travel (km) Load 0.15 C 10 000 10 000 10 000 10 000 10 000 2 500 1 500 1 000

Runner block with two front lubrication units

15 20 25 30 35 45 55 65

Oil consumption comparison (ball rail system size 25)

1 Oil tank 2 Front seals

Front lubrication units without with

Lubricant quantity per lubrication cycle (cm3) 1.2 5.2

Travel (m) 20 000 5 000 000

Consumption (cm3/km) 0.06 ! 100 %

0.00104 ! 1.73 %

Specially designed oil distribution channels ensure that lubricant is applied only where needed: directly to the ball tracks and the guide rail surfaces.

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Accessories for Standard Runner Blocks

Front Lube Units for Ball Rail Systems
Material: special plastic. Mounting: Comes complete with coated mounting screws and lubricating nipple. Front lube units with the part numbers stated below: ...-00 are supplied readyfilled with oil and can be mounted immediately after greasing the runner block.

E8 H4 H3 S9 A4 N8 S8 N8 H N9

E 8.1 E8 E9 E9.1

Dimensions E8, E8.1, E9, E9.1 see chapter "Standard Steel Runner Blocks".

B5

Size 65

Part numbers, dimensions

Size 15 20 25 30 35 45 55 65

Part numbers A4 B5 11.5 12.5 13.0 14.5 16.0 17.0 18.0 19.0 H 24 30 36 42 48 60 70 90 28 33 R1619 125 00 31.8 R1619 825 00 43.0 R1619 225 00 47.0 R1619 725 00 58.8 R1619 325 00 69.0 R1619 425 00 84.0 R1619 525 00 99.0 R1619 625 00 124.2 R1619 826 00 R1619 226 00

Dimensions (mm) H3 19.2 24.4 28.8 34.3 39.3 49.3 56.3 74.7 22.4 25.8 H4 N8 N9 5 5 5 6 6 7 8 8 S8 M3 M3 M6 M6 M6 M6 M6 M8 M3 M6 S9 M3 M3 M6 M6 M6 M6 M6 M8 M3 0.20 3.4 0.50 3.4 0.50 5.2 0.75 5.5 0.55 6.6 0.50 8.0 0.75 8.5 1.00 15.2 0.50 0.50

Oil (cm3) 1.00 2.20 2.60 3.85 5.70 9.60 14.50 30.00 1.8 2.5

Ball rail systems, low profile

20 25

41.0 12.5 47.0 13.0

2.4 3.8 5

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Accessories for Standard Runner Blocks

Initial Lubrication of the Runner Blocks
Prior to mounting the front lube units, initial lubrication of the runner block with lubrication grease may be required!

Lubrication of the runner blocks If there is already lubricant in the runner block, or if other lubrication greases other than those recommended have to be used: see "Compatibility of Lubricants". 1. Lubricate runner blocks according to table. 2. Slide runner block back and forth over at least three times the block length for three full cycles. 3. Repeat steps 1. and 2. two more times 4. Check whether a film of lubricant is visible on the guide rail.

Size

Partial lubricant quantity for initial lubrication of the runner block (cm3) 0.4 0.7 1.4 2.2 2.2 4.7 9.4 15.4

Recommended lubrication greases:

Paragon EP 1. DEA. KP 1 N-30 Optimol Longtime PD 1. [made by] Optimol lwerke. KP 1 N-40 Optimol Longtime PD 2. [made by] Optimol lwerke. KP 2 N-40 Klber Isoflex NCA 15 Klber Polylub GLY 151 Klber Microlube GL 261

15 20 25 30 35 45 55 65

Front Lube Unit

Shipped Condition There are two versions of front lube units. The part numbers mean: ....-...-00: ready for mounting, filled with lubrication oil ....-...-10: without lubrication oil Initial filling of a front lube unit without oil (part numbers ....-...-10) Recommended lubrication oil: Mobil SHC 639 (viscosity 1000 mm2/s at 40 C) If other lubricants have to be used: see "Compatibility of Lubricants". Remove the set screw from the lube bore (1) and keep in a safe place. Screw in the lube nipple (2). Lay the front lube units (3) out flat; fill the oil quantity listed in the table; leave to settle for approx. 36 hours.
Size Oil quantity for initial filling of front lube unit (cm3) 15 20 25 30 35 45 55 65 0.9 2.0 2.4 3.85 5.7 9.6 14.5 30.0
3

Check whether the lube insert is completely soaked in oil. If necessary, add oil. Remove the lube nipple. Tighten the set screw. A

2 1

For size 20 low profile: place the front lube units in 10 cm of oil for approx. 36 hours (! Fig. B).

Oil quantity Size 20 low profile

~10 mm

Compatibility of Lubricants
Synthetic lubricants are superior to those based on mineral oils.,especially paraffin oils. The standard oil filling in the front lube units is Mobil SHC 639. This oil is a fully synthetic lubricant based on synthetic hydrocarbons (polyalphaolefine).

Mobil SHC 639 can be mixed with mineral oils in any ratio. Compatibility with Rexroth corrosion-protection oil is ensured. Mobil SHC 639 is also chemically compatible with lubrication greases whose base oil is synthetic hydrocarbon oil, polyalphaolefin, mineral oil or ester oil. If other lubricants are used. check the compatibility of lubrication oil and lubrication grease.

Minimum requirements for lubrication oils: oils of the ISO viscosity class 1000, in accordance with DIN 51519, without solid lubricant content e.g.: lubrication oil CLP according to DIN 51517, part 3. The lubrication oils must be chemically and physically comparable with Mobil SHC 639. Incompatibilities are to be expected in particular with lubrication greases whose base oil is silicone oil, polyglycol oil, polyphenylether oil or perfluoralkylether oil.

132 Bosch Rexroth Corp.

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Accessories for Standard Runner Blocks

Mounting Front Lube Units
Comes complete with coated mounting screws, additional front seals and lubricating nipple. Mount one front lube unit (3) on each side of the runner block! Do not take the runner block off the guide rail! Push on the front lube units (3). Remove set screws (5) and insert O-rings (6) between the runner block and front lube units. Tighten the screws (4) with tightening torque MA.
MA
(Nm)

3 5

3 4

15 20 25 30 35 45 55 65

M2.5 x 12 M3 x 14 M3 x 14 M3 x 14 M3 x 16 M4 x 18 M5 x 18 M4 x 20

0.3 0.4 0.7 0.7 0.7 1.0 1.3 1.0

In-service lubrication intervals for runner blocks

Check front lube units if travel life does not match that in table. The travel life applies with: Normal operating conditions and load in accordance with table. On reaching the travel life in the table or at the latest after 3 years, we recommend that you replace the front lube units and grease the runner block before mounting the new front lube unit. Under clean operating conditions, the runner block front faces can be lubricated by the front lube unit with grease. The front lube units can be filled with oil.

Lubrication quantities, see "Initial Lubrication of the Runner Block" and "Initial Filling of a Front Lube Unit Without Oil". In ongoing service life tests, longer travel lives have already been achieved. Please ask for information if required!
Size Travel life under normal operating conditions Travel (km) Load 0.15 C 10 000 10 000 10 000 10 000 10 000 2 500 1 500 1 000

The intervals of the in-service lubrication recommendation depend on the ambient influences. load and type of load. Ambient influences are, for example, fine swarf, mineral and similar abrasion, solvents and temperature. Load and the type of load are, for example, vibrations, bumps and tilts. The manufacturer is unaware of the conditions of use. Security with regard to in-service lubrication intervals can only result from the user's own tests or precise observations. Do not use diluted cooling lubricant on guide rails and runner blocks!

15 20 25 30 35 45 55 65

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Accessories for Standard Guide Rails

Overview of Accessories and Allocation
Arbor Guide Rail R1605 .3. .. For mounting from above. with rail seal and strip holder Corrosion-resistant R2045 .3. .. Rail seal cover strip separate

Standard Guide Rails

Aluminum strip holder

Guide Rail R1605 .6. .. For mounting from above. with rail seal cover strip and screw-down protective caps

Plastic protective caps

suitable for
Guide Rail R1605 .0. .. For mounting from above. with plastic mounting hole plugs Hard chromium-plated R1645.03. .. Corrosion-resistant R2045 .0. ..

Mounting set with mounting tools and lifting plate

Plastic mounting hole plugs Steel mounting hole plugs

Two-part mounting tool for steel mounting hole plugs

Guide Rail R1606 .5. .. For mounting from above. with steel mounting hole plugs

Mounting Accessories
Mounting accessories, see Mounting Instructions for Ball Rail Systems RE 82 270

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Notes on rail seal cover strip

Advantages of the rail seal
The rail seal is easy to clip on and remove. This considerably facilitates and speeds up the mounting process: - no need to plug each single hole - no time delay while waiting for adhesive to harden when using adhesive tape The rail seal can be mounted and removed (up to 4 times) The rail seal is a precision-machined part that must be handled with great care. It must on no account be bent.

Versions/Functions
A Snap-fit rail seal (standard) - The rail seal is clipped on before the runner block is mounted and fits tightly. B Sliding-fit rail seal - For mounting or replacing a rail seal when the runner block or superstructure cannot be removed. - A section of the snap-fit rail seal is very slightly widened and can then be easily slid under the runner block. A

An arbor (available as an option) for 0.15 mm rail seals or a special expanding tool for 0.3 mm rail seals can be used to create the sliding fit after installation in order to be able to remove a rail seal. The main advantage is that the length X of the sliding fit can be optimized to suit the installation conditions. Observe the detailed mounting instructions!

Part numbers, see chapter "Accessories for Standard Guide Rails".

X X

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Accessories for Guide Rails

Rail seal cover strip separate
for initial mounting/storage/ replacement A suitable rail seal cover strip with firm seating or rail seal cover strip with sliding fit is available for every guide rail length.

Ordering a standard rail seal cover strip with firm seating Ordering example: Guide rail. size 35. Rail length L = 2696 mm Ordering data: Part number. length L (mm) 1619-330-20. 2696 mm (part numbers, see product table)

Standard rail seal Size

15 20 25 30 35 45 55 65 Part numbers. length (mm) R1619 130 00, .... R1619 830 00, .... R1619 230 00, .... R1619 730 00, .... R1619 330 20, .... R1619 430 20, .... R1619 530 20, .... R1619 630 20, ....

Ordering a rail seal cover strip with firm seating and sliding fit Ordering example: Guide rail, size 35. Rail length L = 2696 mm Length of the sliding fit LS = 1200 mm Ordering data: Part number, length L (mm). length of the sliding fit LS (mm) R1619 330 30, 2696, 1200 mm (Part numbers, see product table) LS = length of the sliding fit L = rail length
min. 300 mm L LS

Rail seals with sliding fit Size

15 20 25 30 35 45 55 65 Part numbers. length (mm) R1619 130 10, .... R1619 830 10, .... R1619 230 10, .... R1619 730 10, .... R1619 330 30, .... R1619 430 30, .... R1619 530 30, .... R1619 630 30, ....

136 Bosch Rexroth Corp.

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Accessories for Guide Rails

Mounting Rail Seals
Mounting Tool Set for rail seal cover strip 0.3 mm For clipping on the rail seal cover strip, there is a mounting tool (A); for removal, there is a lifting plate (B). For more detailed information on how to mount cover strips, see "Mounting instructions for rail seal cover strip" RDEFI 82 070.

Strip holders
Rexroth uses strip holders to secure the rail seal cover strip. Strip holders can: Prevent injuries Prevent inadvertent lifting of the strip and penetration of dirt Attach the rail seal cover strip For part numbers, see chapter "Accessories for Standard Guide Rails".

Mounting hole plugs

For more detailed information on how to mount hole plugs, see "Mounting instructions for rail seal cover strip" RDEFI 82 270. For Part numbers of hole plugs, see chapter "Accessories for Standard Guide Rails".

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Accessories for Guide Rails

Mounting tool set for rail seal cover strip
For clipping on the rail seal cover strip, there is a mounting tool (A); for removal, there is a lifting plate (B).
Size 25 30 35 45 55 65 Part number Mounting tool + lifting plate R1619 R1619 R1619 R1619 R1619 R1619 210 710 310 410 510 610 80 80 60 60 60 60

For more detailed information on how to mount cover strips, see "Mounting instructions for rail seal cover strip" RDEFI 82 070.

Arbor for creation of a sliding fit on rail seal cover strip

For part numbers, see product table For more detailed information on manufacturing and mounting cover strips with sliding fit, see "Mounting instructions for the rail seal cover strip" RDEFI 82 070.
Size 15 20 25 30 35 45 55 65 Part numbers Arbor R1619 R1619 R1619 R1619 R1619 R1619 R1619 R1619 115 815 215 715 315 415 515 615 10 10 10 10 30 30 30 30

138 Bosch Rexroth Corp.

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Ball Rail Systems

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Accessories for Guide Rails

Strip holder
For guide rails without front face threaded mounting holes. Rexroth recommends the use of a strip holder. Strip holders can: Prevent inadvertent lifting of the strip and penetration of dirt Attach the rail seal cover strip Materials: Aluminum strip holder, anodized Clamping screw and nut made of corrosion-resistant steel

Part numbers for strip holder

Size

Strip holder (2 per unit) Part numbers

15 20 25 30 35 45 55 65

R1619 139 50 R1619 839 50 R1619 239 50 R1619 739 50 R1619 339 50 R1619 439 50 R1619 539 50 R1619 639 50

Protective caps
For guide rails with front face threaded mounting holes. Material: Black plastic
15 20 25 30 35 45 55 65 Size

Protective caps Part numbers

individual R1619 139 00 R1619 839 00 R1619 239 00 R1619 739 00 R1619 339 00 R1619 439 00 R1619 539 00 R1619 639 00

Set with screws R1619 139 20 R1619 839 20 R1619 239 20 R1619 739 20 R1619 339 20 R1619 439 20 R1619 539 20 R1619 639 20

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Accessories for Guide Rails

Plastic hole plugs
Size Part numbers Plastic hole plugs R1605 R1605 R1605 R1605 R1605 R1605 R1605 R1605 100 800 200 300 300 400 500 600 80 80 80 80 80 90 90 90

15 20 25 30 35 45 55 65

Steel mounting hole plugs

Size 25 30 35 45 55 65 Part numbers for Mounting Hole plugs made of steel R1606 R1606 R1606 R1606 R1606 R1606 200 300 300 400 500 600 75 75 75 75 75 75

Mounting tool for steel mounting hole plugs

Two-piece A mounting tool with instruction leaflet is available for mounting steel mounting hole plugs.
Size 25 30 35 45 55 65 -00: one-piece -10: two-piece Part numbers Two-piece mounting tool R1619 R1619 R1619 R1619 R1619 R1619 210 710 310 410 510 610 00 00 10 10 10 00

140 Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Product Description, Wide Ball Rail Systems

Excellent properties Due to very high moment and torsional rigidity, particularly suitable for single rail applications High torque load capacity Optimized entry-zone geometry and the high number of balls per track greatly reduce fluctuation in elastic deflection Further Highlights Integral, all-round sealing Innovative cage design allows for longer lubrication intervals At both end faces, 4 lubrication connections each, making it extremely easy to maintain End face mounting holes for attachment of bellows or scraper plates Guide rails and runner blocks in accuracy class N (clearance and preload 0.02 C) also available with surface protection Guide rail with low clearance or light preload Smooth, light running due to optimized ball recirculation and ideal ball/track geometry Improved rigidity under lift-off and side loading conditions when additional mounting screws are used at the center of the runner block Attachments can be mounted to runner block from above or below

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Make up your own compact linear motion guideways from interchangeable standard stock elements... Rexroth manufactures its guide rails and runner blocks with such high precision, especially in the ball track zone, that each individual component element can be replaced by another at any time. This makes infinite combinations possible within each accuracy class.

142 Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Wide Runner Block, Steel Version

Runner Blocks BNN Steel Version R1671Wide Low Normal Dynamic characteristics Speed Acceleration vmax = 3 m/s amax = 250 m/s2

Part numbers

Size

Accuracy class

Part numbers for runner blocks for preload class up to approx. 10 m clearance Preload 0.02 C R1671 R1671 R1671 R1671 R1671 R1671 R1671 R1671 R1671 814 813 812 214 213 212 314 313 312 10 10 10 10 10 10 10 10 10

20/40

25/70

35/90

N H P N H P N H P

R1671 894 10 R1671 893 10 R1671 294 10 R1671 293 10 R1671 394 10 R1671 393 10

Note on dynamic load capacities and moments (see table)

Determination of dynamic load capacities and moments is based on a travel life of 100 000 m. However, frequently this is determined on the basis of only 50,000 m. In this case for comparison: multiply values C, Mt and ML by 1.26 in accordance with Rexroth table.

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143

S9 V1 E 9 H1 E9.1 N5

E 8.1 E8 S2 S1 N2

S2 S1 N1 H2 N6 N 10

B 10

A3 A1

A2 S5 A

a) Recommended position for pin holes (Dimensions E4, see table). Note Ready-drilled holes made for production purposes may already exist at this position. These may be extended and bored open to accommodate the locating pins. b) For O-ring 20/40: dia. 5 1 mm 25/70: dia. 5 1 mm 35/90: dia. 6 1.5 mm

E1 B1 E4 E2 a) K2 b) c)

Open lube port if necessary. c) Lube nipple AM 6 DIN 71412 connectable to any side. The runner block features two additional lube ports for the connecting structure.
Dimensions (mm) Size 20/40 25/70 35/90 E4 70 107 144 dia. 4.7 5.7 7.7 Depth 7 8 8

K1

Dimensions (mm) Size 20/40 25/70 35/90 A 80 120 162 A1 40 60 81 A2 42 69 90 A3 19.0 25.5 36.0 B B1 H 27 35 50 H1 23.5 30.0 42.5 H2 19.05 23.40 32.00 V1 E1 E2 E8 E8.1 E9 E9.1 N1 N2 N5 73 52.0 105 79.5 142 113.6 6.0 70 40 36.0 57.5 7.5 107 60 70.2 90.7 8.0 144 80 79.0 116.0 3.55 15.5 5.6 20.3 6.8 29.9 7.7 3.7 4.0 9.0 7.0 5.5 14.0 12.0 9.0

Load capacities (N)

Moments (Nm)

Size

N60.5 N10 5.5 8.0 9.0

Dimensions (mm) S1 S2 K1 K2 5.4 6.4 8.4 M6 10.6 M8 15.4 M10 22.8 11.0 16.3 24.8

S9 M2.5-3.5 deep M3-5 deep M3-5 deep

Mass (kg) 0.45 1.70 3.70

C dyn. 15 600 30 400 58 200

C0 stat. 24 100 45 500 86 300

Mt dyn. 370 1 130 2 880

Mt0 stat. 640 1 690 4 270

ML dyn. 116 345 920

ML0 stat. 200 510 1 370

20/40 13.2 25/70 14.4 35/90 20.5

144 Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Wide Guide Rails

Guide Rail R1675
Wide, for mounting from above

Plastic mounting hole plugs are supplied along with the rail. Reordering data: see table inset on right for part numbers. For special applications: Guide rails for steel mounting hole plugs, Part numbers: R1676 . . 5. . (Not for size 20/40) Steel mounting hole plugs to be ordered separately. A mounting jig with instruction leaflet is available for mounting steel mounting hole plugs. Special versions Guide rails in accuracy class H are available as: Resist CR (matt silver) Part number 1673. 4. 03. Assembly Note A mounting jig with assembly instructions is available for installing steel end caps. Part numbers and rail lengths
Size Accuracy class Guide Rail One-piece Composite Part number, Part number, Rail length L (mm) Number of sections

Size 25/70 35/90

Part numbers Mounting jig R1619 210 40 R1619 310 40

Recommended rail length Spacing T (mm) Number of holes nB / Rail length L (mm) per row

N 20/40 H P N 25/70 H P N 35/90 H P

R1675 804 31,.... R1675 803 31,.... R1675 802 31,.... R1675 204 31,.... R1675 203 31,.... R1675 202 31,.... R1675 304 31,.... R1675 303 31,.... R1675 302 31,....

R1675 804 3.,.... R1675 803 3.,.... R1675 802 3.,.... R1675 204 3.,.... R1675 203 3.,.... R1675 202 3.,.... R1675 304 3.,.... R1675 303 3.,.... R1675 302 3.,.... 80 From 2/ 156 to48/ 3836 per formula L =nB T 4 60 From 2/ 116 to 64/ 3836 per formula L = nB T 4

Mounting hole plugs

Plastic mounting hole plugs Size 20/40 25/70 35/90 Part numbers R1605 100 80 R1605 200 80 R1605 300 80 Size 25/70 35/90 Steel mounting hole plugs Part numbers R1606 200 75 R1606 300 75

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Ordering guide rails at recommended lengths

The following examples are applicable to all guide rails. Recommended and standard guide rail lengths have preferable delivery times (normally in warehouse stock). From desired length to preferred length L=
A2 T3 D

H2

N6 S5 T1 T L

( (

desired length L * division T

) T 4 mm
Dimension (mm) Size A2 42 69 90 H2 19.05 23.40 32.00 N60.5 13.2 14.4 20.5 D 7.4 11.0 15.0 S5 4.4 7.0 9.0
+0.5 T1S1.0 T1min

* Rounded up to whole numbers

Mass T 60 80 80 T3 24 40 60 Lmax 4 000 4 000 4 000 (kg/m) 5.3 11.6 21.0

Example: L= 1660 mm 80 mm

80 mm 4 mm

20/40 25/70 35/90

28 38 38

10 10 12

L = 21 80 mm 4 mm L = 1676 mm
T1 T nT T L + 1,5 2,5 (T1)

Intermediate lengths
Example 1 (up to Lmax): Rail guide size 35/90, Accuracy class H, Calculated rail length 1676 mm, (20 T, preferred dimension T1S = 38 mm; Number of holes nB = 21) Ordering data: Part number, length (mm) T1 / nT T / T1 (mm) R1675 303 31, 1676 mm 38 / 20 80 / 38 mm Note on examples: If the preferred dimension T1S cannot be used: - Select an end space T1 between T1S and T1 min . - Do not go below minimum spacing of T1 min ! T1, T1 min , T1S are the same at either end of the guide rail

L = nB T - 4 or L = nT T + 2 T1S
Example 2 (over Lmax): Guide rail size 35/90 Accuracy class H, Rail length 5036 mm, 2 sections (62 T, preferred dimension T1S = 38 mm; Number of holes nB = 63) Ordering data: Part numbers and number of sections, length (mm) T1 / nT T / T1 (mm) R1675 303 32, 5036 mm 38 / 62 80 / 38 mm For rails longer than Lmax, matched sections are put together at the factory.

L T T1S nB nT

= rail length = hole spacing*) = preferred dimension*) = number of holes per row = number of spaces

(mm) (mm) (mm)

*) see tables for values

146 Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Wide Guide Rails

Guide rail R1677
Wide, for mounting from below

Part numbers and rail lengths

Size Accuracy class Guide Rail One-piece Composite Part number, Part number, Rail length L (mm) Number of sections Rail length L (mm)

Recommended rail length Spacing T (mm) Number of holes nB / Rail length L (mm) per row

N 20/40 H P N 25/70 H P N 35/90 H P

R1677 804 31,.... R1677 803 31,.... R1677 802 31,.... R1677 204 31,.... R1677 203 31,.... R1677 202 31,.... R1677 304 31,.... R1677 303 31,.... R1677 302 31,....

R1677 804 3.,.... R1677 803 3.,.... R1677 802 3.,.... R1677 204 3.,.... R1677 203 3.,.... R1677 202 3.,.... R1677 304 3.,.... R1677 303 3.,.... R1677 302 3.,.... 80 From 2/ 156 to 48/ 3836 per formula L =nB T 4 60 From 2/ 116 to 64/ 3836 per formula L = nB T 4

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147

Ordering guide rails at recommended lengths

The following examples are applicable to all guide rails. Recommended and standard guide rail lengths have preferable delivery times (normally in warehouse stock). From desired length to preferred length L=

T3

H2

N7 S7 T1 T L

A2

( (

desired length L * division T

) T 4 mm
Dimension (mm) Size A2 42 69 90 H2 19.05 23.40 32.00 N7 7.5 12.0 15.0 S7 M5 M6 M8 T1S +0.5 1.0 28 38 38 T1min 10 10 12 T 60 80 80 T3 24 40 60 Lmax 4 000 4 000 4 000 20/40 25/70 35/90 Mass (kg/m) 5.3 11.6 21.0

* Rounded up to whole numbers

Example: L= 1660 mm 80 mm

80 mm 4 mm

L = 21 80 mm 4 mm L = 1676 mm
T1 T nT T L + 1,5
2,5

(T1)

Intermediate lengths
Example 1 (up to Lmax): Rail guide size 35/90, Accuracy class H, Calculated rail length 1676 mm, (20 T, preferred dimension T1S = 38 mm; Number of holes nB = 21) Ordering data: Part number, length (mm) T1 / nT T / T1 (mm) R1675 303 31, 1676 mm 38 / 20 80 / 38 mm Note on examples: If the preferred dimension T1S cannot be used: - Select an end space T1 between T1S and T1 min . - Do not go below minimum spacing of T1 min ! T1, T1 min , T1S are the same at either end of the guide rail

L = nB T - 4 or L = nT T + 2 T1S
Example 2 (over Lmax): Guide rail size 35/90 Accuracy class H, Rail length 5036 mm, 2 sections (62 T, preferred dimension T1S = 38 mm; Number of holes nB = 63) Ordering data: Part numbers and number of sections, length (mm) T1 / nT T / T1 (mm) R1677 303 32, 5036 mm 38 / 62 80 / 38 mm For rails longer than Lmax, matched sections are put together at the factory.

L T T1S nB nT

= rail length = hole spacing*) = preferred dimension*) = number of holes per row = number of spaces

(mm) (mm) (mm)

*) see tables for values

148 Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Accessories for Wide Ball Rail Systems

Wide lubrication plate, G 1/8
Material: aluminum Mounting instructions: The parts required to mount the optional attachments on the runner block are supplied together with the standard parts. The runner block lube nipple can be used. For mounting details, see "Mounting Instructions for Ball Rail Systems".
H B3 M6 N9 S8 N8 H3

A4

Size 25/70 35/90

Part numbers R1670 211 30 R1670 311 30 A4 101 129 B3 16 16 H 35 50

Dimensions (mm) H3 29 41 N8 7.7 8.3 N9 8 8 S8 G 1/8 - 8 deep G 1/8 - 8 deep

Mass (g) 65 120

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149

Wide scraper plate

A E 8.1 E8 S2 S3 D E9 E 9.1
45

A1

Size

Part numbers A A1 H

Dimensions (mm) E8 E8.1 E9 E9.1 S2 S3 D

Mass (g) 10 14 25

20/40 R1670 810 00 64.5 61.5 22.8 36.0 57.5 3.0 15.0 4 4 1.0 25/70 R1670 210 00 101.0 92.7 28.6 70.2 90.7 5.1 19.7 7 4 1.0 35/90 R1670 310 00 129.0 124.2 40.8 79.0 116 5.6 28.7 7 4 1.0

Two-piece front seal

A E 8.1 E8 S2 S3 E9 D2

E 9.1 D1
45

A1

Size

Part numbers A 64.5 101.0 A1 61.5 96.6 H 22.8 28.6 E8 36.0 70.2

Dimensions (mm) E8.1 E9 E9.1 15.0 19.7 S2 3.5 7 S3 3.5 4 D 3.3 3.3 D2 2.5 2.5 57.5 3.05 90.7 5.00

Mass (g) 7.5 14.5

20/40 R1619 822 20 25/70 R1619 222 20

150 Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Accessories for Wide Ball Rail Systems

Wide bellows
Material: bellows-type protective cover of polyurethane-coated polyester fabric The runner block lube nipple can be used.

Part numbers, bellows Ordering example for bellows Size 35/90, Type 2, Number of folds: 36 1670-302-00, 36 folds
Size Type 2
with mounting frame and end plate Number of folds

Type 4
with 2 mounting frames Number of folds

Type 9
Bellows, loose supply (spare part) Number of folds

20/40 25/70 35/90

R1670 802 00 R1670 202 00 R1670 302 00

... ... ...

R1670 804 00 R1670 204 00 R1670 304 00

.. ... ...

R1670 809 00 R1670 209 00 R1670 309 00

... ... ...

Mounting instructions The bellows are delivered preassembled ready for installation, complete with the screws required for attachment to the guide rail. For type 2, two threads size M4-8 10 mm deep and countersunk 2 x 45 must be tapped in each end face of the rail. * The runner block lube nipple can be used.
12 A4 M6 L max. L min. 2

H N7 N9 S7 a) W

H3 H 4

* with size 20/40, only one thread in the rail center a) Velcro-type fastener

Dimensions: bellows
Size 20/40 25/70 35/90 A4 73 101 128 H 27 35 50 H3 31 29 42

Dimensions (mm) H4 35 35 49 N7 11.5 14.0 21.5 N9 26 40 S7 M4 M4 M4 W 19.9 12.9 19.9

Factor U 1.12 1.25 1.18

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Accessories for Wide Ball Rail Systems

Bellows design formulas

Lmax = (Stroke + 30) U Lmin = Lmax - Stroke No. of folds = Lmax W

Lmax

= Bellows extended

Lmin = Bellows compressed Stroke = Stroke (mm)

+2

U W

= Calculation factor = Maximum extension (mm)

Rail length formula

L min.

LA

L max.

L = Lmin + Lmax + LA

L = Rail length (mm)

Mounting Accessories
For details of how to mount accessories such as the lubrication plate, bellows etc, see "Mounting Instructions for Ball Rail Systems" RE 82 270.

152 Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

Overview of Accessories and Allocation

General Accessories for Runner Blocks Standard Runner Blocks
Runner Block standard widthFNS R1651 R2001 R1631 Runner Block standard width, long FLS R1653 R2002 Runner Block standard width, short FKS R1665 s R1661 R2000 Runner Block Slimline SNS R1622 R2011 R1632 Runner Block Slimline, long SLS R1623 R2012 Runner Block Slimline, short SKS R1666 s R1662 R2010

Lube nipple

Lubrication connections Reduction pieces Swiveling screw fittings Plug-in connectors (NEW) Extensions

With the corresponding dimensions, suitable for

Plastic hose for lubrication connection

Runner Block Slimline, high SNH R1621

Runner Block Slimline, high, long SLH R1624

Mounting Accessories
Mounting accessories, see Mounting Instructions for Ball Rail Systems RE 82 270

Wide Runner Blocks

Runner Block wide R1671

General Accessories for Guide Rails

Wedge-profile retaining strip

suitable for

all guide rails

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153

General Accessories for Runner Blocks

Funnel-type lube nipple

M3

M3

max.6

1,5

5
5 max.11

5 3,5 10

1,6

Part number R3417 004 09

Part number R3417 029 09 Resist NR II: R3417 032 09

Part number R3417 005 01

Hydraulic-type lube nipple

M6

Part number R3417 007 02

Part number R3417 008 02 Resist NR II: R3417 013 02

Reducing adapters
12,5

M6

7
G 1/8"

8,5 6,5

for pipe 4 mm

8,5 5,5 4,5

M3 for pipe 2,5 mm

M6x0,75

M6

M8x1

SW 12 20

8
SW 11 8 22

M6

SW 9

8 15,5

Part number R3455 030 34

Part number R3455 030 37

Part number R3455 030 38

M6

154 Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

General Accessories for Runner Blocks

Extension
L1 min. 8 LG

8.5 min. 5
M3 1.5

6
3 G

M6

L
Part numbers Dimensions (mm) L R3455 030 69 21.0 R3455 030 87 25.0 R3455 030 85 26.5 L1 10.5 14.5 16.0 G M6 M6 M6 LG 7.0 8.0 7.0

16.5

R3455 030 78

Part number

Swivel fitting
M8x1

17

A/F 10 20 Part number R3417 018 09

Push in fittings for plastic tubing

for runner blocks without accessories

Straight connector
L d

G A/F LG d A.1

M6

dA

Part numbers dA R3417 R3417 R3417 R3417 033 034 035 036 09 6.0 09 8.0 09 8.5 09 10.0 dA.1 7.0 9.0 10.0 12.0

Dimensions (mm) d 3 3 4 6 L 15.5 18.0 20.5 21.5 SW 6* 8 9 10 G M3 M5 M6 M6 LG 5.0 5.0 8.0 8.0

* Maximum tightening torque: 0.5 Nm

2.6

SW 9

5.3

M3

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155

General Accessories for Runner Blocks

Angle coupling, rotating1)
L d A.1 L1 LG G
Part numbers dA R3417 037 09 R3417 038 09 6.0 8.0 dA.1 7 10 12 d 3 4 6 Dimensions (mm) L L1 SW 62) 9 9 G M3 M6 M6 LG 5.0 8.0 8.0
1) 2)

dA d A/F

13.7 18.0 19.5 24.7 20.0 25.0

R3417 039 09 10.5

Maximum lubricant pressure: 30 bar Maximum tightening torque: 0.5 Nm

Plastic hose, 3 mm

Part numbers R3499 287 00

outside (mm) 3

inside (mm) 1.7

length (m) 50

O-Rings

O-Ring Part numbers

d2 d1

d1 x d2 (mm)
4 x 1.0 5 x 1.0 6 x 1.5

R3411 130 01 R3411 131 01 R3411 003 01

156 Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202 (2007.05)

General Accessories for Guide Rails

Wedge profile for ball rail systems Lateral retention Material: steel Version: gunmetal finish

O5

l1 l3 A7 H7 8 S7 E7 T1 T L l4 S8 h4 h3 h1 r1 r3 815'

Part numbers and dimensions

Size Part numbers A7 E7 Wedge profile Dimensions (mm) H7 S7 T T1 L O5 h1 h3
+1

Wedge profile groove h4 Dimensions (mm) l1 l3 l4 S8

- 1 0. - 2 0. 0. 1

r1

r3

DI 6912 - 2 N 0.

+2 0. 05

m ax. m ax.

15 20 25 30 35 45 55 65

R1619 200 01 12

10

6.0

60

28.5

R1619 400 01 19

16

9.0 105

51.0

3.5 4 957 M5x20 5 5 6 8 942 M8x25 10 10

12.5 12.5 12.5 12.5 12.5 19.0 19.0 19.0

15 15 15 15 15 16 16 16

27 32 35 40 46 64 72 82

15 20 23 28 34 45 53 63

21 26 29 34 40 54 62 72

M5 M5 M5 M5 M5 M8 M8 M8

0.4 0.5 0.8 0.8 0.8 0.8 1.2 1.2

0.5 0.5 0.5 0.5 0.5 0.5 0.5 0.5

R310 A2202

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General Mounting Instructions

General Notes
The following notes relating to mounting apply to all ball rail systems. However, different specifications exist with regard to the parallelism of the guide rails and to mounting the runner blocks with locating pins. During overhead assembly, the runner block may be damaged causing loss or breakage of balls. Secure the runner block to prevent it from falling! This information is provided separately alongside the descriptions of the individual types. Rexroth Ball Rail Systems are high-grade quality products. Particular care must be taken during transportation and subsequent mounting. All steel components are protected with anti-corrosion oil. Preservative substances do not need to be removed provided the recommended lubricants are used.

Mounting examples
Guide rails: Each guide rail has ground reference surfaces on both sides. Possibilities for side fixing: 1 Reference edges 2 Retaining strips 3 Wedge-profile retaining strip Note Guide rails without side fixing have to be aligned straight and parallel when mounting, preferably to an auxiliary strip. (recommended limits for side load if no additional lateral retention is provided, see individual types) Runner Blocks: Each runner block has a ground reference edge on one side (!Dimension V1 in the dimension drawings). Possibilities for additional fixing: 1 Reference edges 2 Retaining strips 4 Locating pins Note After mounting, it should be possible to move the runner block easily.

Mounting with fixation of both guide rails and runner blocks

4 1 2

Mounting with fixation of a guide rail and runner block

Mounting Instructions
For detailed mounting steps, see "Mounting Instructions for Ball Rail Systems" RDEFI 82 270.

158 Bosch Rexroth Corp.

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Ball Rail Systems

R310A2202

Mounting Instructions
Reference edges, corner radii, mounting screw sizes and tightening torque
Steel Runner Block Fxx Flanged type Guide Rails left: For mounting from above R1605, R1645, R2045 right: For mounting from below R1607, R1647, R2047
r2 O2 O1 r2 O4 O4

N8 h2 h1 r1 O3 h2 h1 r1 O6
Size

FNN
O4 N8 DIN 912 4 pcs. (mm)

20 M6x16 9 25 M8x20 10

Steel Runner Blocks Sxx Slimline Guide rail For mounting from above R1605, R1645, R2045 Note The indicated combinations represent examples. It is basically possible to combine any runner block with all the offered guide rail types. Dimensions and recommended limits for side load if no additional lateral retention is provided 1) When mounting the runner block from above using only 4 O4 screws: - Permissible side force 1/3 lower - Lower rigidity 2) For runner block mounting with 6 screws: Tighten screws with torque of strength class 8.8. 3) When mounting with 2 O screws and 2 4 O1 screws Runner Blocks FNS, SNS, SNN, SNH, FNN Runner Blocks FLS, SLS, SLH Tightening torque of the mounting screws

r2

O5

N8 h2 h1
Size

SNN
O5 N8 DIN 912 4 pcs. (mm) M5x16 M6x18 O6
DIN 912 (mm) M4x20 M5x25 M6x30 M8x30 M8x35 M12x45 M14x50 M16x60 M5x12 M6x16 M6x20 M8x20 M8x25 M12x30 M14x40 M16x45 6 9 10 10 13 14 20 22

r1 O3
Size

20 25 O 23)
DIN 6912 2 pcs. M4x10 M5x12 M6x16 M8x16 M8x20 M10x25 M12x30 M14x35

10 11 N8

h1

r1

h2

r2

O1
DIN 912 4 pcs. M4x12 M5x16 M6x20 M8x25 M8x25 M10x30 M12x40 M14x45

O 41)2)
DIN 912 6 pcs. M5x12 M6x16 M8x20 M10x20 M10x25 M12x30 M14x40 M16x45

O5
DIN 912 4 pcs. M4x12 M5x16 M6x18 M8x20 M8x25 M10x30 M12x35 M16x40

O3
DIN 912

min. max. max. max. (mm) (mm) (mm) (mm) (mm) 2.5 3.5 0.4 4 2.5 4.0 0.6 5 3.0 5.0 0.8 5 3.0 5.0 0.8 6 3.5 6.0 0.8 6 4.5 8.0 0.8 8 7.0 10.0 1.2 10 7.0 10.0 1.2 14 0.6 0.6 0.8 0.8 0.8 0.8 1.0 1.0

15 20 25 30 35 45 55 65

Screw strength class 8.8 12.9 8.8 12.9 M4 8.8 12.9 2.7 4.6

Runner blocks 0.11 C 0.18 C 0.08 C 0.14 C M5 5.5 9.5 0.15 C3) 0.22 C3) 0.13 C3) 0.18 C3) M6 9.5 16 M8 23 39 0.23 C 0.35 C 0.18 C 0.26 C M10 46 77 0.11 C 0.18 C 0.08 C 0.14 C M12 80 135

Guide rails 0.06 C 0.10 C 0.04 C 0.07 C M14 125 215 0.06 C 0.10 C 0.04 C 0.07 C M16 195 330

R310A2202

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Linear Motion and Assembly Technologies

Bosch Rexroth Corp. 159

Mounting Instructions
Locating pins
If the recommended values for permissible side forces are exceeded (see table), the runner block must be additionally fixed by means of locating pins or reference edges. Recommended dimensions for the pin holes are indicated in the drawings and table. Possible pin types: Taper pin (hardened) or Straight pin DIN ISO 8734 Note Ready-drilled holes made for production reasons may exist at the recommended pin hole positions (dia. < S10). These may be extended and bored open to accommodate the locating pins. If the locating pins have to be driven in at another point (e.g. when the lube port is central), dimension E2 must not be exceeded in the longitudinal direction (for dimension E2, see the tables for the individual types). Observe dimensions E1 and E4! Only prepare the pin holes after the installation is complete (see also "General Mounting Instructions").
E4
E1

S10

S10

L 10

N9

E2

E2

Runner Block Fxx

Runner BlockSxx

Size Taper pin (hardened)

Straight pin (DIN 6325)

Dimensions (mm)

R1693 R1694 N9 (max) 6.0 7.5 9.0 12.0 13.0 18.0 19.0 22.0 E4 49 60 N9 (max) 6.5 7.0

S10 15 20 25 30 35 45 55 65 4 5 6 8 8 10 12 14

L10 18 24 32 36 40 50 60 60

E1 26 32 35 40 50 60 75 76

E4 38 53 55 70 80 98 114 140

160 Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A2202

Mounting Instructions
Reference edges, corner radii, mounting screw sizes and tightening torque
Runner Block FKx Standard Width, Short
h2 h2 h1 r1 O3 O6 r2 O1 r2 O4

N8

Guide Rails left: For mounting from above R1605 right: For mounting from below R1607 Runner Blocks SKx Slimline,short Guide Rails For mounting from above R1605 Note The indicated combinations represent examples. It is basically possible to combine any runner block with all the offered guide rail types. Screw mounting of runner blocks using two screws is fully sufficient up to maximum load. (See maximum permissible force and moment loads indicated under the individual types.) Dimensions and recommended limits for side load if no additional lateral retention is provided (Runner Blocks FKN, SKN, FKS, SKS)
h1
min. (mm)

h1 r1

r2

O5

N8 h2 h1

r1 O3

r1
max. max. (mm) (mm)

h2

r2

O1
DIN 912 pcs. 2 pcs.

O4
DIN 912 pcs. 2 pcs.

O5
DIN 912 pcs. 2 pcs.

O3
DIN 912 (rail) (rail)

O6
DIN 912 (rail) (rail)

N8
(mm)

max. (mm) (mm)

Size

15 20 25 30 35

2.5 2.5 3.0 3.0 3.5

3.5 4.0 5.0 5.0 6.0

0.4 0.6 0.8 0.8 0.8

4 5 5 6 6

0.6 0.6 0.8 0.8 0.8

M4x12 M5x16 M6x20 M8x25 M8x25

M5x12 M6x16 M8x20 M10x20 M10x25

M4x12 M5x16 M6x18 M8x20 M8x25

M4x20 M5x25 M6x30 M8x30 M8x35 Guide rails 0.09 C 0.15 C

M5x12 M6x16 M6x20 M8x20 M8x25

6 9 10 10 13

Screw strength class 8.8 12.9

Runner blocks 0.08 C 0.13 C 0.12 C 0.21 C 0.08 C 0.13 C

0.09 C 0.15 C

Tightening torque of the mounting screws

M4 Nm 8.8 12.9 2.7 4.6 M5 5.5 9.5 M6 9.5 16 M8 23 39 M10 46 77 M12 80 135 M14 125 215 M16 195 330

R310A2202

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp. 161

Mounting Instructions
Locating pins
If the recommended values for permissible side forces are exceeded, the runner block must be additionally fixed by means of locating pins or reference edges. Recommended dimensions for the pin holes are indicated in the drawings and table. Possible pin types: Taper pin (hardened) or Straight pin DIN ISO 8734 Note Ready-drilled holes made for production reasons may exist at the recommended pin hole positions (dia. < S10). These may be extended and bored open to accommodate the locating pins. Only prepare the pin holes after the installation is complete (see also "General Mounting Instructions").
E4 S10

S10

L 10

N9

E10

E 10

E5

Runner Blocks FKx

Runner Blocks SKx

Size
Taper pin (hardened) Straight pin (DIN 6325)

Dimensions (mm)

R1663 R1664 N9 (max) 3.0 3.5 7.0 10.0 12.0 E4 49 60 N9 (max) 2 5

S10 15 20 25 30 35 4 5 6 8 8

L10 18 24 32 36 40

E4 38 53 55 70 80

E5 26 32 35 40 50

E10 9 10 11 14 15

Permitted alignment error for Super Runner Blocks s

at the guide rail and at the runner block

10

10

10 10

162 Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A2202

Mounting Instructions
Reference edges, corner radii, mounting screw sizes and tightening torque
Runner Block BNN wide Guide rail: Wide, for mounting from above R1675
h2 h1 r1 O3 r2 O2 O1

Runner Block BNN wide

r2 O4 O4

Guide rail: wide, for mounting from below R1677

N8 h2 h1 r1 O3

Dimensions and recommended limits for side load if no additional lateral retention is provided 1) When mounting the runner block from above using only 4 O4 screws: Permissible side force 1/3 lower Lower stiffness
2)

Size

min. max. max. max. DIN 912 DIN 6912 2 pcs. (mm) (mm) (mm) (mm) (mm) 4 pcs.

h1

r1

h2

r2

O1

O22)

DIN 912 6 pcs.

O41)2)

DIN 912

O3

DIN 912

O6

N8
(mm)

20/40 2.0 2.5 25/70 3.0 4.5 35/90 3.5 6.0

0.5 0.8 0.8

4 5 6

0.5 0.8 0.8

M5x16 M5x12 M6x20 M6x16 M8x25 M8x20

M6x16 M4x20 M8x20 M6x30 M10x25 M8x35

M5x12 M6x20 M8x25 Rails

9.5 10.0 13.0

For runner block mounting with 6 screws: Tighten the centerline screws with the torque for strength class 8.8 When mounting with 2 O2 screws and 4 O1 screws

Screw strength class 8.8 12.9

Runner blocks 0.08 C 0.13 C 0.113) C 0.16 C 0.08 C 0.163) C 0.24 C 0.13 C

3)

Tightening torque of the mounting screws

M4 Nm 8.8 12.9 2.7 4.6 M5 5.5 9.5 M6 9.5 16 M8 23 39 M10 46 77

R310A2202

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp. 163

Mounting Instructions
Load on the screwed connection between guide rail and base
The screw connections specified in the standard DIN 645-1 can be subjected to excessive loads due to the performance capability of the profile guide rails. The mounting screws between guide rail and base are critical. If the lifting loads (F) or moments (Mt) are higher than the applicable load values in the table, the screw connections must be re-calculated separately. The data applies to the following conditions: Mounting screws, quality 12.9 Screws tightened using a torque wrench Screws lightly oiled (for screws of quality 8.8, an approximate break factor of 0.6 can be applied)

Lift-off Loads and Moments

Guide rail mounted from above
Runner Blocks

R1663, R1664, R1665 R1621,R1622,R1651, R1623, R1624, R1653 R1666 R1693,R1694,R2001,R2011

Size 15 20 25 30 35 45 55 65
Runner Blocks

Fmax. (N) 6 040 10 000 14 600 27 500

Mt max. (Nm) 41 90 154 360 440

Fmax. (N) 7 050 11 700 17 100 32 400 32 100 78 100 107 800 152 300

Mt max. (Nm) 47 106 180 420 510 1 680 2 690 4 490

Fmax. (N) 8 060 13 400 19 500 37 100 36 700 89 300 123 200 174 100

Mt max. (Nm) 54 121 205 480 580 1 920 3 080 5 130

Guide rail mounted from below

R1663, R1664, R1665 R1666 R1621, R1622, R1651, R1693, R1694, R2001, R2011 R1623, R1624, R1653

Size 15 20 25 30 35 45 55 65

Fmax. (N) 14 300 27 100

Mt max. (Nm) 67 128 150 350 430

Fmax. (N) 11 600 16 500 16 700 31 700 31 600 77 700 106 800 150 850

Mt max. (Nm) 78 149 170 410 500 1 670 2 670 4 450

Fmax. (N) 13 300 18 900 19 100 36 200 36 200 88 800 122 100 172 400

Mt max. (Nm) 89 170 200 470 570 1 900 3 050 5 080

Wide Ball Rail Systems

Mtmax Fmax
Size 20/40
R1675 25/70

R1671 Fmax. Mt max. (N) (Nm) 14 100 33 500 64 800 13 800 33 700 63 700 227 890 2 390 224 900 2 350

Mtmax Fmax

35/90 20/40
R1677 25/70

35/90

164 Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A2202

Mounting Instructions
Vertical offset
The vertical offset values apply to all runner blocks of the standard program. Values around 20% higher are permissible for the runner block R1665 (Standard Width, short) and R1666 (slimline, short). If the admissible vertical offset S1 and S2 is not exceeded, reduction in travel life will as a rule be negligible.

S1

Permissible vertical offset in the transverse direction The permissible offset S1 includes the tolerance for dimension H as given in the table under "Technical Data". Calculation factor Y for steel runner blocks

S1 = a Y

S1 = Permissible vertical offset (mm) a = Distance between rails (mm) Y = Calculation factor

Calculation factor up to approx. 10 m clearance Y 4.3 10-4

for preload class Preload 0.02 C 2.8 10-4 Preload 0.08 C 1.7 10-4 Preload 0.13 C 1.2 10-4

Calculation factor Y for Super Runner Blocks s

Calculation factor up to approx. 10 m clearance Y 8 10-4 Preload 0.02 C 6 10-4

Calculation factor Y for aluminum runner blocks

Calculation factor up to approx. 10 m clearance Y 7 10 -4 Preload 0.02 C 5 10-4

R310A2202

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp. 165

Mounting Instructions
Permissible vertical offset in the longitudinal direction For steel and aluminum runner blocks The permissible vertical offset S2 takes into account the tolerance for the "max. difference in dimensions H on the same rail" according to the table given in the "Technical Data" section. Values around 40% higher are permissible for the runner block R1665 (Standard Width, short) and R1666 (Slimline, short). Values around 30% lower are permissible for runner block R1653 (standard width long), R1623 (slimline, long) and R1624 (slimline, high, long). Permitted deviation S2 for steel runner blocks
b S2

S2 = b 4.3 10-5

S2 = Permissible vertical offset (mm) b = Distance between runner blocks (mm)

Permitted deviation S2 for aluminum runner blocks

S2 = b 6 10-5

S2 = Permissible vertical offset (mm) b = Distance between runner blocks (mm)

Permissible deviation from straightness in the longitudinal direction with two consecutive Super Runner Blocks s The runner blocks can automatically compensate for a nonlinearity of 10' in the longitudinal direction.

10' 10'

10' 10'

166 Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A2202

Mounting Instructions
Parallelism of the rails after mounting
measured at the guide rails and at the runner blocks The values for parallelism offset P1 apply to all runner blocks of the standard range. Values around 20% higher are permissible for xKx Runner Blocks
II

P1

Parallelism offset P1 for steel runner blocks The parallelism offset P1 causes a slight increase in preload on one side of the assembly. If the tolerances given in the table are not exceeded, reduction in travel life will as a rule be negligible. The given values apply to precision mounting. For standard mounting, double the stated values can be used.

Size

Parallelism offset P1 (mm) for precision mounting C0 C1 0.009 0.011 0.012 0.014 0.015 0.019 0.025 0.035 C2 0.005 0.006 0.007 0.009 0.010 0.012 0.016 0.022 C3 0.004 0.004 0.005 0.006 0.007 0.009 0.011 0.016

15 20 25 30 35 45 55 65

0.015 0.018 0.019 0.021 0.023 0.028 0.035 0.048

Parallelism offset P1 for Super Runner Blocks s

Size C0 15 20 25 30 35

Parallelism offset P1 (mm) C1 0.017 0.021 0.023 0.026 0.030

0.025 0.029 0.032 0.035 0.040

Parallelism offset P1 for aluminum runner blocks

Size C0 15 25 30 35 0.021 0.026 0.029 0.035

Parallelism offset P1 (mm) C1 0.014 0.017 0.019 0.022

R310A2202

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp. 167

Mounting Instructions
Composite guide rails
Guide rails made up of two sections
L + 1.5 mm dia.0.4 x nB
a)

2.5 mm

Sections of a composite guide rail that belong together are already indicated as such by a label on the packaging.

c)

d)

c)

Guide rails made up of three or more sections

All sections of the same rail have the same number.

L + 1.5 mm
2.5 mm

dia.0.4 x nB

b) a)

b) a)

c)

d)

d)

c)

n B Number of holes a) Joint b) Counter number c) Complete rail identification on first and last section d) Code number of the joint

Note on rail seal cover strip For composite guide rails, a one-piece rail seal to cover the total length L is supplied separately.

168 Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202

Maintenance and Lubrication

Maintenance
Dirt can settle and encrust on guide rails, especially when these are not enclosed. To ensure that seals and rail seal cover strips retain their functionality, this dirt must be removed at regular intervals. It is advisable to run the machine through a full "cleaning cycle" over the entire installed rail length at least twice a day, but no later than at the end of every 8-hour shift. Always run a cleaning cycle before shutting down the machine. Rexroth Ball Rail Systems are delivered filled with an anti-corrosion agent. Either oil or grease can be used as a lubricant. We recommend a lubricant grease to DIN 51825: K2K with normal loads KP2K with higher loads with DIN 51818 can be purchased through Rexroth (cartridge content 400 g). Part number: 8416-037-00

Before start-up, make sure the system has sufficient initial lubrication. Observe the information provided by the manufacturers, in particular with regard to incompatibilities. Greases with solid lubricant content (such as graphite or MoS2) must not be used!

Lubrication
Grease Lubrication Always lubricate runner blocks before start-up (initial lubrication) Initial lubrication requires a total of three times the partial quantity given in table 1: 1. Apply the first partial quantity of lubricant as per table 1 to runner block. 2. Slide runner block back and forth over at least three times the block length for three full cycles. 3. Repeat steps 1. and 2. two more times 4. Check whether a film of lubricant is visible on the guide rail. Short stroke Stroke < 2 . Runner block length Allow for 2 lubrication connections per runner block and lubricate each one. Stroke < 0,5 . Runner block length Allow for 2 lubrication connections per runner block and lubricate each one. For each lubrication cycle, run the runner block 2x the runner block length. If this is not possible, please consult us. lubricant quantity as stated in table 1 (maintenance lubrication). Supply the listed quantity of lubricant to each lubrication connection. * When using lubrication NLGI 00, the lubrication interval is reduced to 75 % of the listed values in table 2.
15 20 25 30 35 45 55 65 20/40 25/70 35/90 Size

Grease lubrication Initial lubrication partial quantity lubrication (cm3) 0.4 0.7 1.4 2.2 2.2 4.7 9.4 15.4 1.0 1.4 2.7 (x (x (x (x (x (x (x (x 3) 3) 3) 3) 3) 3) 3) 3)

In-service (cm3) 0.4 0.7 1.4 2.2 2.2 4.7 9.4 15.4 1.0 1.4 2.7 (x (x (x (x (x (x 2) 2) 2) 2) 2) 2)

15 20 25 30 35 45 55 65 20/40 25/70 35/90

(x 3) (x 3) (x 3)

Table 1
Size Grease lubrication Lubricaion intervals under normal operating conditions, v < 1 m/s Part numbers Part numbers R16.. ... 10; R16.. ... 11 R16.. ... 20; R16.. ... 22 Stroke (km) Stroke (km) load < 0.15 C < 0.3 C load < 0.15 C < 0.3 C 1000 1000 1000 1000 500 250 150 100 1000 1000 500 240 240 240 240 120 80 35 25 240 240 120 5000 5000 10000 10000 10000 1200 1200 2400 2400 2400

Table 2

R310A 2202

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp. 169

Maintenance and Lubrication

Oil lubrication Oil quantities for initial and inservice lubrication Add the entire oil quantity in one go! Runner blocks that have been initially lubricated at the plant can be relubricated with oil. If the equipment is to operate in an environment subject to contamination, vibration, shock loads, etc., or where cooling lubricants are used, we recommend shortening the in-service lubrication interval. * If a runner block is not initially lubricated at the plant, perform initial lubrication with double the oil quantity.
Size Oil Lubrication Initial and in-service lubrication quantity (cm3) 0.4 0.7 1.0 1.1 1.2 2.2 3.6 6.0 (x (x (x (x (x (x (x (x 2) 2) 2) 2) 2) 2) 2) 2)

Quantity (cm3) 0.4 0.7 1.0 1.1 1.2 2.2 3.6 6.0 0.7 1.1 1.8

15 20 25 30 35 45 55 65 20/40 25/70 35/90

0.7 (x 2) 1.1 (x 2) 1.8 (x 2)

Table 3
Size Oil Lubrication Lubricaion intervals under normal operating conditions, v < 1 m/s Part numbers Part numbers R16.. ... 10; R16.. ... 11 R16.. ... 20; R16.. ... 22 Travel (km) Travel (km) Load < 0.15 C < 0.3 C Load < 0.15 C < 0.3 C 600 500 500 500 250 125 75 50 500 500 250 120 120 120 120 60 30 17 12 120 120 60 2500 2500 5000 5000 5000 600 600 1200 1200 1200

One-point oil lubrication Oil quantities and lubrication intervals of central lubrication Notes: Recommended interval between two pulses: 10 seconds. Example for size 45: 4 pulses of 0.6 cm3 each in 30 seconds. If the equipment is to operate in an environment subject to contamination, vibration, shock loads, etc., or where cooling lubricants are used, we recommend shortening the in-service lubrication interval.

15 20 25 30 35 45 55 65 20/40 25/70 35/90

Table 4
Size Oil Lubrication

Oil lubrication quantity/pulse (cm3) 0.6 0.6 0.6 0.6 0.6 0.6 1.5 1.5 0.6 0.6 0.6

Pulses per lubrication (cm3) 1 1 2 2 2 4 3 4 1 2 3

* If a runner block is not initially lubricated at the plant, perform initial lubrication with double the number of pulses.

15 20 25 30 35 45 55 65 20/40 25/70 35/90

Table 5

170 Bosch Rexroth Corp.

Linear Motion and Assembly Technologies

Ball Rail Systems

R310A 2202

Maintenance and Lubrication

Dependency on the travel length Stroke > 2 runner block length Provide 1 lube port per runner block. Oil lubrication to ISO VG 220. Lubricant quantities as per previous page.
1 lube port
1 lu be p

0 - max. 90
ort

Stroke < 2 runner block length: Provide 2 lube ports per runner block. Apply the specified lubricant quantity per lube port. Oil lubrication to ISO VG 220. Lubricant quantities as per previous page.
2 lube ports
2 lu be p

0 - max. 90
orts

Installation at an angle about the centerline (wall mounting)

Stroke > 2 runner block length: Provide 1 lube port per runner block. Add the lubricant quantity as specified in table in one pulse. If the lubrication quantity cannot be added in one pulse, please consult us.
1 lube port With 1 lube port

0 - max. 90

Stroke < 2 runner block length: Provide 2 lube ports per runner block. Add the lubricant quantity as specified in table in one pulse. If the lubrication quantity cannot be added in one pulse, please consult us.
2 lube ports

With 2 lube ports

0 - max. 90

R310A 2202

Ball Rail Systems

Linear Motion and Assembly Technologies

Bosch Rexroth Corp. 171

Maintenance and Lubrication

Lubricating from above
Lubricating from above without lubrication adapter For all runner blocks with preparation for lubrication from above (exceptions: standard runner blocks R1621... and R1624...). In the recess for the O-ring, a further small recess (1) has been pre-formed. Do not open this with a drill bit. Danger of contamination! Preheat the metal tip (2) with a diameter of 0.8 mm. Carefully open the recess (1) with the metal tip and pierce through it. Observe the maximum permissible depth Tmax indicated in the table! Insert round sealing ring (3) in the recess (the round sealing ring is not supplied with the runner block).
2
dia.0.8

3 0.5 1

Size

Lube hole at top: max. perm. depth for piercing Tmax (mm) 3.6 3.9 3.3 6.6 7.5 8.8

Tmax

15 20 25 30 35 45

Special Lube Ports

Lube ports mounted on the top (1) or on the sides (2) are available on request.