The Latest in Floating LNG Technologies
Presented by:
Bryan Trocquet & Scott Worthington
GasTech 2008
10-13 March 2008
GasTech 2008 Conference / 10-13 March 2008 2008 Mustang Presentation. All Rights Reserved.
Presentation Outline
X Market Overview X Mid-Scale LNG FPSO X Liquefaction Process Technologies X Proven Technologies
GasTech 2008 Conference / 10-13 March 2008
2008 Mustang Presentation. All Rights Reserved.
Market Overview
GasTech 2008 Conference / 10-13 March 2008
2008 Mustang Presentation. All Rights Reserved.
Business Drivers
Producing additional LNG & LPG supply Developing stranded gas reserves Maximizing the value of gas reserves Creating mobile assets
flexible for support of multiple locations
GasTech 2008 Conference / 10-13 March 2008
2008 Mustang Presentation. All Rights Reserved.
LNG Supply / Demand
Worldwide LNG demand growing LNG supply constrained
Large liquefaction projects long lead times
Major interest in monetizing stranded gas reserves
16 163 50 500 TCF 5 50 TCF 1 5 TCF 0.5 1 TCF 0.25 0.5 TCF 0.1 0.25 TCF 0.01 0.1 TCF <0.01 TCF
Targeted reserves for Mid-scale LNG projects
641 Fields 668 Fields 940 Fields 1,620 Fields
800+ fields: 0.5 - 2 TCF
5,085 Fields 6,243 Fields
Data source: Syntroleum, IHS Energy
GasTech 2008 Conference / 10-13 March 2008
2008 Mustang Presentation. All Rights Reserved.
Mid-Scale LNG FPSO Costs
Traditional, base load liquefaction costs at all time high Mid-scale LNG FPSO a lower cost solution Cost advantages LNG FPSO
Multiple liquefaction technologies available Modularization No harbor required Use of existing vessels is possible More fabrication options
GasTech 2008 Conference / 10-13 March 2008
2008 Mustang Presentation. All Rights Reserved.
Announced LNG FPSO Developments
FLEX LNG
FLEX
SBM
Announced Project Feasibility Study Project Developer
Petronas
GasTech 2008 Conference / 10-13 March 2008
2008 Mustang Presentation. All Rights Reserved.
Mid-Scale LNG FPSO
GasTech 2008 Conference / 10-13 March 2008
2008 Mustang Presentation. All Rights Reserved.
Mid-Scale LNG FPSO Project Scope
LNG Liquefaction Building Blocks
LNG Transfer System Arms Hoses Liquefaction/LPG APCI COP Hamworthy Linde LNG Smart Heavy Ends Removal C5 + Gas Treating CO2, H2S, Mercury Solid Bed Dehydration Hull (new or converted)
Ship or Barge Steel or concrete
Utilities
LNG / LPG Storage SPB, Moss, Membrane, LNG Smart
Mooring System Riser Sub-sea Gas Pipeline
PLEM
0.5 2 tcf Natural Gas Reserves
GasTech 2008 Conference / 10-13 March 2008
1 mtpa = 150 mmscfd
2008 Mustang Presentation. All Rights Reserved.
Liquefaction Process Technologies
Mustang LNG Smart
GasTech 2008 Conference / 10-13 March 2008
2008 Mustang Presentation. All Rights Reserved.
LNG Smart Liquefaction Solutions
Mustang has developed a suite of robust turbo-expander based processes that:
Are safe and environmentally responsible Enhance LNG process efficiency Reduce cost and schedule through modularization Provide simple, reliable, and flexible operation Respond to field production swings Use industry proven components at optimum sizes Minimize equipment count
2008 Mustang Presentation. All Rights Reserved.
GasTech 2008 Conference / 10-13 March 2008
Gas to LNG Block Flow
Source Gas
Gas Treating CO2 & H2S Removal, Dehydration, Mercury Removal
LNG Smart Liquefaction Processes*
with Turbo-Expanders
(including C5+ Removal)
LNG Storage
Optional Condensate Stabilization & Storage
* Patents Pending
GasTech 2008 Conference / 10-13 March 2008
2008 Mustang Presentation. All Rights Reserved.
LNG Smart Liquefaction Technologies*
NDX-1
Nitrogen Dual Expander
OCX-2
Open Cycle Expander
OCX-R
Open Cycle Expander plus Refrigerant
OCX- Angle
Open Cycle Expander with Angle LPG Extraction
EFFICIENCY
Closed loop nitrogen refrigeration with dual expanders Simple, compact design 91-93% thermal efficiency
Open loop source gas refrigeration 89-92% thermal efficiency
Closed loop refrigerant plus open loop source gas refrigeration 91-93% thermal efficiency
Similar to OCX-R; adds LPG recovery Btu control for LNG interchangeability 91-93% thermal efficiency
Liquefaction
Refrigerant: Nitrogen
LPG Recovery
Source Gas
Source Gas + Refrigerant
* Patents Pending 2008 Mustang Presentation. All Rights Reserved.
GasTech 2008 Conference / 10-13 March 2008
LNG Smart Liquefaction Process* NDX-1
(Dual Expander)
Boil-Off Gas from LNG Storage LNG Flash
Fuel Gas
Cold Box Plate Fin Exchanger
Source Gas
LNG to Storage
Nitrogen Loop Compression
Warm N2 Expander
* Patents Patent Pending Pending
Cold N2 Expander
91 to 93% Thermal Efficiency
GasTech 2008 Conference / 10-13 March 2008 2008 Mustang Presentation. All Rights Reserved.
LNG Smart Liquefaction Process* OCX-2
(Open Cycle Expander)
Boil-Off Gas from LNG Storage Flash Gas Compression Cold Box Plate Fin Exchanger
Source Gas
Recycle Gas Compression
LNG Flash
LNG to Storage
Fuel Gas
* Patent Pending
Turbo-Expander
89 to 92% Thermal Efficiency
GasTech 2008 Conference / 10-13 March 2008 2008 Mustang Presentation. All Rights Reserved.
LNG Smart Liquefaction Process* OCX-R
(Open Cycle Expander)
Closed-Loop Refrigeration
Boil-Off Gas from LNG Storage
Flash Gas Compression
Source Gas
Recycle Gas Compression
Cold Box Plate Fin Exchanger
LNG Flash
LNG to Storage
Fuel Gas
* Patent Pending
Turbo-Expander
91 to 93% Thermal Efficiency
GasTech 2008 Conference / 10-13 March 2008 2008 Mustang Presentation. All Rights Reserved.
LNG Smart Liquefaction Process* OCX-Angle
(Open Cycle Expander) Closed-Loop Refrigeration
(optional; recommended for most feeds)
Boil-Off Gas from LNG Storage
Flash Gas Compression
Cold Box: Plate Fin Exchangers Integrated LPG Recovery
Source Gas
Recycle Gas Compression
LNG Flash
LNG to Storage
LPG to Storage
Fuel Gas
Turbo-Expander
* Patent Pending
91 to 93% Thermal Efficiency Produces both LPG and LNG products
2008 Mustang Presentation. All Rights Reserved.
GasTech 2008 Conference / 10-13 March 2008
OCX-R Process Layout on FPSO
120 ft (36.5 m)
Mustang LNG Smart OCX-R Liquefaction Process, .75 mta, Layout on FPSO
GasTech 2008 Conference / 10-13 March 2008
75 ft (22.5 m)
Height = 55ft (16m) Approx. weight = 1800 tons
2008 Mustang Presentation. All Rights Reserved.
NDX-1 Process Layout on FPSO
100 ft (30.5 m)
Mustang LNG Smart NDX-1 Liquefaction Process, 0.6 mta, Layout on FPSO
GasTech 2008 Conference / 10-13 March 2008
75 ft (22.5 m)
Height = 55ft (16m) Approx. weight = 1600 tons
2008 Mustang Presentation. All Rights Reserved.
LNG Smart Liquefaction Process Comparisons
Liquefaction Processes*
NDX-1
Refrigerant Thermal Efficiency(1) Specific Power kW-h/kg product Equipment Count per Train Maximum Capacity per Train Main Compressor Driver (2) Nitrogen Gas 93% 0.41 18 (incl. fuel gas compression) 0.625 mtpa
OCX-2
Source Gas 92% 0.46
OCX-R
Source Gas & Closed-Loop Refrigerant 93% 0.40
OCX-Angle
Source Gas & Closed-Loop Refrigerant 93% 0.41
16
22
28
0.55 mtpa
0.75 mtpa LM6000 precooling
0.75 mtpa LM6000 precooling
LM6000
LM6000
Process comparison based on simulation of identical feed gas
Note: (1) Thermal efficiency calculated as the ratio of the higher heating value (HHV) of the products to the feed. (2) Precooling of the inlet air increases the gas turbine power output. GasTech 2008 Conference / 10-13 March 2008 * Patents Pending
2008 Mustang Presentation. All Rights Reserved.
Additional OCX / NDX Benefits
Process Design
Multiple train design (75 mmscfd, 0.5 mta) improves reliability & availability Less equipment than SMR, DMR & Cascade = less cost, easier operation Fits on LNG carrier (new / converted) or barges (steel or concrete)
Operations
Responds quickly to oil and gas field fluctuations Handles variable gas feed rates and compositions Turndown to zero, recycle flash gas keeps system cold No cryogenic compression required, lower cost, shorter delivery Proven gas plant components: compressors, expanders, brazed aluminum heat exchangers, gas turbine or electric drives Quick, warm startup. No long cool-down or refrigeration sequence Insulated cold box keeps systems at temperature for several days
GasTech 2008 Conference / 10-13 March 2008
2008 Mustang Presentation. All Rights Reserved.
Proven Technologies
GasTech 2008 Conference / 10-13 March 2008
2008 Mustang Presentation. All Rights Reserved.
Proven Technologies
Proven Cryogenic, GP and FPSO experience worldwide
Ortloff 200+ Gas Processing Facilities Licensed since 1980 Mustang FPSO Topsides engineering and EPCM Salof Single Cycle Turbo Expander design & Module Fabrication
LNG Peak Shaving Facilities
Small scale LNG liquefaction (5-50 mmscfd) 23+ expander based operating facilities worldwide
Salof - Single Cycle Design in Operation
5.25 mmscfd in China
GasTech 2008 Conference / 10-13 March 2008
2008 Mustang Presentation. All Rights Reserved.
Kryopak EXP LNG Process
Single cycle turbo-expander refrigeration process
Refrigerant from process gas Minimal equipment at cryogenic temperatures Plant currently in operation (5.25 mmscfd)
Beihai XinAo Gas Company LNG Plant, Weizhou Island, PR China
GasTech 2008 Conference / 10-13 March 2008 2008 Mustang Presentation. All Rights Reserved.
Thank you! Questions?
Email:
[email protected]GasTech 2008 Conference / 10-13 March 2008 2008 Mustang Presentation. All Rights Reserved.