Owners - NT-580
Owners - NT-580
1. Introduction
We greatly appreciate for your purchase of the CAS industrial indicator. These goods have hold excellent performance and splendid properties through strike Tests as well as devoting ourselves under severe quality management. CAS indicator (NT-series) is shaped firmly and delicately designed a coincide with the special requirements of several industrial fields and includes many functions and various external interfaces. Also, it is programmed on the basic of the user's convenience and contains help display functions to be used easily. Before using NT-580A, It is recommended to read this manual carefully and to apply the function application fully.
Precautions
Observe the following safety precautions :
Warning
When any damage or defect occurs, contact your CAS authorized dealer immediately for proper repair. Insert plug firmly to wall outlet to Scale must be grounded to prevent electric shock. minimize electricity static. This will minimize defect or electric shock.
Do not pull the plug by its cord when unplugging. Damaged cord could cause electric shock or fire.
To prevent from fire occurring, Do not place or use the scale near flammable or corrosive gas.
To reduce electric shock or incorrect reading, Do not spill water on the scale or place it in humid condition.
Attention
For consistent and accurate reading, maintain periodical check by your CAS authorized dealer. Avoid sudden shock to the scale. Internal mechanism could by damaged. Attach the rubber pad to the bottom of the indicator. Elimination is possible.
Keep the scale away from other electromagnetic generation devices. This may interfere with accurate reading.
Our Dealers : CAS feels that each of its valued customers should get the best service available. Whether its the initial installation of our product, maintenance/repair work, or simply answering questions about our products, CAS Corporation and all of its Authorized Dealers are highly trained to assist you with any need regarding CAS products.
Table of Contents
1. Features .............................................................................10
1-1. Features......................................................................................................10 1-2. Main function ............................................................................................10 1-3. Analog Part & A/D Conversion ............................................................... 11 1-4. Digital Part................................................................................................. 11 1-5. General Specification................................................................................12 1-6. Option Specification .................................................................................12
4. Calibration Mode.............................................................20
4-1. How to enter Calibration Mode ...............................................................20 4-2. Available key in the Calibration Mode ....................................................20 4-3. Calibration Menu ......................................................................................20
- Maximum Value Set..................................................................................................21 - Setting Minimum division and Dot position..........................................................21 - Setting Multi Calibration Range ..............................................................................22 - Zero Calibration .........................................................................................................22 - Setting Weight value..................................................................................................23 - Weight Calibration.....................................................................................................23 - Zero Adjust .................................................................................................................24 - Weight Constant Calibration ....................................................................................24
9.OPTION ............................................................................ 73
9-1. Current Loop Serial Out ...........................................................................73 9-2. RS-485 Serial Interface.............................................................................74 9-3. BCD Out Interface ....................................................................................75 9-4. Analog Out Interface(4~20mA)...............................................................77 9-5. Analog Out Interface(0~10V) ..................................................................80 9-6. BCD IN Interface......................................................................................82
1. Features
1-1. Features
High speed, High accuracy High speed micro processor adoption A/D conversion speed : Maximum 200 times/sed Appropriate for weight and measurement system Easy operation and various options. Simple and prompt Full Digital Calibration (SPACTM: Single pass automatic span Calibration) RFI./EMI screened Watch Dog circuitry (System restoration) Weight Back-up (Weight memory at sudden power failure)
Various printer connection. (RS-232C Serial printer) Tare weight setting with keys. Storage of measured times. Set Point input & highest, lowest limit input. External input 6 relay. External output 8 relay. Users can set the desirous max. weight and a division freely. Control various external equipment by inner external input/output. Print date and time by inner clock. Self hardware Test. Prompt A/S is available for Test of each part of circuit by module is possible.
10
11
12
2. Measure of Appearance
2-1. Measure of Appearance
13
Current weight is Gross weight Current weight is Net weight Tare is stored Lamp is on when moving object is weighed. Lamp is on when * key is used. ( Designate in the Set Mode F42) automatic Print is set
14
(3) Keyboard
, , , Key : Available keys instead of numeric keys , : Change the set value. key increases the set value and key decreases the set value. , : Change the digit of the set value. key moves one digit to right, key moves one digit to left. USAGE 1: Input the tare weight. USAGE 2: Input the Set Point value. USAGE 3: Input the numeral value in the Test, CAL, SET Mode. ZERO Key : Return the display to 0. TARE Key (Automatic tare weight input) Use a container in weighing. Current weight is memorized as the tare weight. If you press the TARE key in the unload condition, the tare setting is released. KEY TARE Key (Manual tare weight input) When you already know the tare weight, press the KEY TARE key and input the tare weight with arrow keys and memorize it by pressing the ENTER key.
15
G/N Key (Gross/Net key) Display the gross and net weight by turn. G. weight lamp on - gross weight. N. weight lamp on - net weight. In case the tare weight is registered, the total weight of tare and item is the G. weight and only the weight of item is N. weight. To use or To prohibit the Front keys. (The program is converted by pressing G/N key more than 4 sec.) * Key * key is used in various ways. Set the Set Point value for the batching operation. (The program is converted by pressing * key for more than 2 sec.) It is used as the function designated in the SET Mode F17. 0. Do not use. 1. PRINT Key. 2. HOLD Key. ENTER Key ENTER key is used in various ways. Set the Set Point "CODE" for the batching operation.(00~49) (The program is converted by pressing the ENTER key for more than 2 sec.) It is used as the function designated in the SET Mode F18. 0. Do not use. 1. Total print key. 2. Start key for the batching operation. 3. Stop key for the batching operation. In the CALIBRATION, Test, SET Mode : Store current a condition and exit.
16
Test Mode
If you turn off all of the DIP swtiches(0,0), you can move into the Test Mode then. If you turn on all of the DIP swtiches(1.1) after the Test, you can return to the Weighing Mode then. Calibration Mode If you turn on only the DIP switch 1 (0, 1), you can move into the Calibration Mode then. If you turn on all of the DIP switches (1,1) after the Calibration, you can return to the Weighing Mode then.. Set Mode If you turn on only the DIP switch 2(1, 0), you can move into the Set Mode then. If you turn on all of the DIP switches(1,1) after the Calibration, you can return to the Weighing Mode then.
17
LOAD CELL : Port for connection. 4Wires, 6Wires Loadcell COM 1 : Serial Interface Com Port (Option - RS485) COM 2 : Serial Interface Com Port Control I/O External Input : Zero, Tare, Start, Stop , *, Enter key. External Output : External Output for Batching operation. OPTION : When Option in Use, please connect. AC INPUT : AC 100 ~ 240V(50/60Hz) ara available. FUSE - T2A L250V
18
PIN 1(Red)
6 Wires EXC+
4 Wires EXC+ (Connect to 1,5 pin) EXC+ (Connect to 1,5 pin) SIG+ SIGSHIELD
7 (Black) SHIELD
Note . In case of the 4 wires load cell, connect EX+ with SEN+, and connect EX- with SEN-.
19
4. Calibration Mode
4-1. How to enter Calibration Mode
If you open the front cover of the indicator and turn on the DIP S/W2, the Calibration Mode is started. At this time, CAL message is displayed on VFD and CAL 1 runs automatically.
If you turn on all of the DIP switches(1,1) after the Calibration, you can return to the Weighing Mode then.
20
Ref 1. The maximum value means the maximum weight that a scale can measure.
CAL 2
Function : Setting Minimum division and Dot position Setting value range : 0.001 ~ 50 USED KEY , : increase or decrease of no. , : Shift of digit * " : Cancel and move to CAL-1 Enter : Store and move into next menu VFD SCREEN div = 0.001 div = 0.01 div = 0.1 div = 1 DESCRIPTION Minimum division : 0.001 kg Minimum division : 0.01kg Minimum division : 0.1 kg Minimum division : 1kg
Ref 1. Minimum division means mininum change(one division value) of unit of weighing change. Ref 2. External resolution is the value dividing maximum weight into minimum devision, and its setting range should be less than 1/10,000. Ref 3. Dot position is decided by dot position of minimum devision set in CAL2 mode.
21
CAL 3
CAL 3-1
Function : Setting Multi Calibration Range Setting value range : 1 ~ 5 USED KEY , : increase or decrease of no. , : Shift of digit * " : Cancel and move to CAL-1 Enter : Store and move into next menu VFD SCREEN STEP- 1 STEP- 3 STEP- 5 DESCRIPTION Setting 1 step multi calibration (perform CAL3-3, CAL 3-4 once) Setting 3 step multi calibration (perform CAL3-3, CAL 3-4 three times) Setting 5step multi calibration (perform CAL3-3, CAL 3-4 five times)
CAL 3-2
Function : Zero Calibration USED KEY * " : Cancel and move to CAL-1 Enter : Store and move into next menu VFD SCREEN DESCRIPTION Empty load receptor and press ENTER key. Present weighing value is displayed. Check stability, press ENTER key. In the setting zero calibration..
Ref 1. After setting zero calibration without errors, it is going to automatically move to CAL 3-3 without pressing any key Ref 2. If zero is too low, error massage Err 27 will be displayed. Ref 3. If zero is too high, error massage Err 26 will be displayed.
22
CAL 3-3
Function : Setting Weight value Setting value range : 1 ~ 99,999 USED KEY , : increase or decrease of no. , : Shift of digit * " : Cancel and move to CAL-1 Enter : Store and move into next menu VFD SCREEN DESCRIPTION It means setting weight value mode. (number = multi calibration number) 100.00 (Unit : Kg or Ton) 0.10 (Unit : Kg or Ton)
Ref 1. Set the weight value within 10% ~ 100% range of maximum weight. At the beginning , it has been automatically set 100% of maximum weight. If the actual weight value is different from manimum weight, reenter the weight value which you have. (If weight value exceeds maximum weight, error massage Err 23 will be displayed. If weight value is below 10% of maximum weight, error massage Err 20 will be displayed, and the accuracy will be decreased under 10%.)
CAL 3-4
Function : Weight Calibration USED KEY * " : Cancel and move to CAL-1 Enter : Store and move into next menu VFD SCREEN DESCRIPTION Load the weight that you set in CAL3-3 on load receptor and press ENTER key. Present weighing value is displayed. Check stability, press ENTER key. In the setting span..
Ref 1. Perform repeatedly CAL3-3, CAL3-4 as the number of times as you set step in CAL3-1. At this time, weight value should be set as higher value than previous value. Ref 2. If setting span is complete without errors, move to CAL-1. Ref 3. If span value is low, error massage Err 24 will be displayed. Ref 4. If span valus is high, error massage Err 25 will be displayed.
23
CAL 8
Function : Zero Adjust KEY VFD SCREEN DESCRIPTION Unload the tray and press the Enter Key Current A/D Value displayed Check the stable and press the Enter Key. Under Zero Calibration
2-CAL
* " : Cancel and move to CAL-1 Enter : Store and move into next menu
1234 ---
Ref 1. Use it that the initial zero range can not be passed because the load cell is damaged Ref 2. If the zero Calibration is done without any error, the program moves into CAL-1 automatically. Ref 3. If the zero value is too low, the error message Err 26 is displayed. Ref 4. If the zero value is too high, the error message Err 27 is displayed.
CAL 9
Function : Weight Constant Calibration KEY , : increase or decrease of no. , : Shift of digit * " : Cancel and move to CAL-1 Enter : Store and move into next menu VFD SCREEN DESCRIPTION You can use this function because of the MultiCalibration. It means the weight constant calibration Mode Current Factor Value displayed
Ref 1. The ordinary user doesnt need to use this menu because it is used for the Calibration without a weight. Ref 2. It is availble only when setting the range of the multi-Calibration to 1. When setting the range of CAL4-1 over 2, NOT USE is displayed. Ref 3. If you want to enter the weight constant calibration Mode , you must input the password then.
24
25
5. Set Mode
5-1. How to enter Set Mode
If you open the front cover of indicator and turn on the DIP S/W1, the Calibration Mode is started. At this time, SET message is displayed on VFD and F 01 runs automatically.
If you turn on all of the DIP switches(1,1) after the Calibration, you can return to the Weighing mode then.
1. F
01
2. Input function no. to convert with arrow keys and press the ENTER key. 3. F01 1 : It means call the function which you would convert.
26
27
Serial Interface
F26 F27 F28 F29 F30 F31 F32 F33 F34 F35 (00) (00) (04) (00) (00) (00) (04) (01) (00) (00) Device ID Parity Bit Set Baud Rate Set of COM1 COM1 Usage COM1 Output Format COM1 Output Mode Baud Rate Set of COM2 COM2 Usage COM2 Ouput Format COM2 Output Mode
Print function
F40 F41 F42 F43 F44 F45 (02) (00) (00) (01) (01)
Designation of Printer Designation of Printing Format Automatic Print / Manual Print Designation of Line Feed Input User's Information to Printing Format
Set Operation of Printer
28
Option function
F66 (00) Option Type - BCD Out (Option - 3) - Analog Out (Option - 4,5) (4~20mA : current, 0~10V : voltage) - Current Loop Current or Voltage Output Adjustment at Display Zero Current or Voltage Output Adjustment at Maximum Capacity Output Logic Designation (BCD Out) External Set Point Input
(00) (00)
SetMode Initial
F99 Initialize the set value of the set Mode to the value in a factory shipment.
29
F02
Function Use Key , ,, : Change Data Time Change VFD Display 11.30.10 11:30:10 AM DESCRIPTION
F04
Function Set Value (00 ~ 99) A/D Converting Speed VFD Display 20times/sec F04 10 F04 50 100times/sec F04 99 198times/sec DESCRIPTION
F05
Function Set Value (00 ~ 50) Digital filter VFD Display F05 10 F05 30 F05 50 DESCRIPTION 10times average value display 30times average value display 50times average value display
Ref 1. Use the function of F05 by adjusting the set value according to an environment.
F07
Function Set Value (1 ~ 99) Motion Detection Condition VFD Display DESCRIPTION Stable lamp is on even with the change of only 2 division F07 2 Stable lamp is on even with the change of only 10 division F07 10 Stable lamp is on even with the change of only 99 division F07 99
30
F08
Function Automatic Zero Tracking Compensation VFD Display DESCRIPTION F08 0 Zero Tracking Function is off If the value gradually changes under the 0.5, F08 1 then Execute zero tracking compensation If the value gradually changes under the 1.0, F08 2 then Execute zero tracking compensation If the value gradually changes under the 4.5, F08 9 then Execute zero tracking compensation
Set Value (0 ~ 9)
Ref 1. It is the function that brings the display back to 0 when there are small deviations.
F09
Function Set Value (0, 1) Weight Backup VFD Display F09 0 F09 1 DESCRIPTION Weight Back up is off Weight Back up is on
Ref 1. It is the function that memorizes the current weight at a sudden power cut or a power-off.
F10
Function Set Value (0 ~ 3) Set Hold Type VFD Display F10 0 F10 1 F10 2 F10 3 DESCRIPTION Average Hold : Compute the average weight of oscillating weights Peak Hold : Compute the maximum weight of oscillating weights Sampling Hold : Compute the instant weight of oscillating weights Automatic Hold: Automatically compute the maximum weight of oscillating weights.
F13
Function Set Value (2 ~ 99) Set Zero Range VFD Display F13 2 F13 10 DESCRIPTION Zero key operation within 2% of MAX. weight Zero key operation within 10% of MAX. weight
Ref 1. If you set the F13 values over 10, that is causes damage the loadcell
F14
Function Set Value (0, 1) ZERO, TARE & START Keys Availability VFD Display DESCRIPTION F14 0 Always work Work when weight is stable F14 1
31
F17
Function Set Value (0 ~ 2) Designation of *key usage VFD Display Do not use F17 0 F17 1 Print key F17 2 Hold Key DESCRIPTION
* Set only one of F29 and F33 to 0 when using the Print Key.
F18
Function Set Value (0 ~ 3) Designation of Enterkey usage VFD Display DESCRIPTION Do not use F18 0 F18 1 Total print key F18 2 Start key in Batching system F18 3 Stop key in Batching system
F19
Function Set Value (0, 1) Weighing Unit Change VFD Display Kilogram (kg) F19 0 F19 1 Ton (t) DESCRIPTION
F20
Function Set Value (0, 1) Select of Loadcell Type VFD Display DESCRIPTION Compression and tension load cell (0mV ~+40mV) F20 0 F20 1 Compression or tension load cell (-20mV ~+20mV)
F21
Function Set Value (2 ~ 20) Initial Zero Range VFD Display F21 2 F21 10 DESCRIPTION Set of Initial Zero Range within 2% of max weight Set of Initial Zero Range within 10% of max weight
F23
Function Set Value (9 ~ 99) Overload Check VFD Display F22 9 F22 99 DESCRIPTION Weight value is over 9d of max capacity then Overload displayed Weight value is over 99d of max capacity then Overload displayed
32
F27
Function Set Value (0 ~ 2) Set of Parity Bit ( Parity Bit- COM1 & COM2) VFD Display DESCRIPTION Data bit 8, Stop bit 1, Parity bit : None F27 0 F27 1 Data bit 7, Stop bit 1, Parity bit : even F27 2 Data bit 7, Stop bit 1, Parity bit : odd
Ref 1. The NT-580A supplies two serial interfaces(COM1, COM2). F26 and F27 is applied to two serial interfaces in common.
33
Set Value (0 ~ 8)
F29
Function Set Value (0 ~ 1) Usage of COM1 VFD Display F29 0 F29 1 DESCRIPTION Connection with printer Connection with sub-display or computer
* F29 =0 and F33 = 0 then Err-Set displayed. and the print is disconnected.
F30
Function Set Value (0 ~ 2) Output Format of COM1 VFD Display DESCRIPTION 22Bytes CAS Format F30 0 F30 1 10Bytes CAS Format F30 2 18Bytes AND Format
F31
Function Output Mode of COM1 VFD Display DESCRIPTION No data transmission F31 0 F31 1 Transmit data in a state of stable & unstable (Stream Mode) Transmit data only in stable condition F31 2 (Transmit 1 time after load in stable condition) Transmit data if you input Device ID F31 3 * Device ID (F31) Input 1Byte (hex code) (Data Request _Device ID : 1= 0x01, 10 = 0x0A) F31 4 Transmit data only in command Mode
Set Value (0 ~ 4)
34
Set Value (0 ~ 8)
F33
Function Set Value (0 ~ 1) Usage of COM2 VFD Display F33 0 F33 1 DESCRIPTION Connection with printer Connection with sub-display or computer
* F29 =0 and F33 = 0 then Err-Set displayed. And the print is disconnected.
F34
Function Set Value (0 ~ 2) Output format of COM2 VFD Display DESCRIPTION 22Bytes CAS Format F34 0 F34 1 10Bytes CAS Format F34 2 18Bytes AND Format
F35
Function Set Value (0 ~ 2) Output Mode of COM2 VFD Display DESCRIPTION No data transmission F35 0 F35 1 Transmit data in a state of stable & unstable (Stream Mode) Transmit data only in stable condition F35 2 (Transmit 1 time after load in stable condition)
35
(D, ID:00~99, CR : 013, LF: 010, Command HC, HE range = 00 ~ 99) * Format 1 : PC send set point all data to indicator NT-580A
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 D ID H A Set point code , Zero Band 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Preli , Preliminary , Final value , 40 41 42 43 44 45 46 47 48 49 50 51 52 53 , High limit , Low limit CR LF 15 35 16 , 36 18 19 Optional37 38 39 Free Fall 17
High limit
CR
LF
36
F41
Function Set Value (0 ~ 2) Printer Format VFD Display F41 0 F41 1 F41 2 DESCRIPTION Print format 0 Print format 1 Print format 2
F42
Function Set Value (0, 1) Automatic Print / Manual Print VFD Display Manual print F42 0 F42 1 Automatic print DESCRIPTION
Ref 1. . If the automatic print is set, printing is done without pressing the print key only when the weight condition is stable.
F43
Function Set Value (1 ~ 9) Line Feed VFD Display F43 1 F43 9 DESCRIPTION 1 Line feed 9 Line feed
37
Print Format 0
Date, Time, Serial No, Net Weight
Print Format 1
Date, Time, Serial No, Net Weight
02. 1. 1 12:30 001, 50.0 kg 002, 100.0 kg 003, 200.5 kg ------------------TOTAL 350.5 kg
Print Format 2
Date, Time, Gross Weight, Tare Weight, Net Weight
02. 1. 1 Gross : Tare : Net : 02. 1. 1 Gross : Tare : Net : -------------------Net TOTAL
Ref 1. After printing the total weight or when turning off the power and then it on, the serial No. is initialized to 001.
38
F44
Function Use Key , ,, : Data designation * : Increase coordinate Input Users information to printing message VFD Display P12 - 065 P00 - 032 P18 - 255 DESCRIPTION Designate A(ASCII code 65) in 12th data. Designate ASCII code 32 to 0th data to print the added contents. Designate ASCII code 255 to indicate the end of data after the last data
Ref 1. It is the function that adds contents in the print format. (Ex: Company name, phone number) Ref 2. The range of the coordinate is from 0 to 71. The 0th code is used to choose between printing head message and no printing. (032: Print, Others: Do not print) What is actually printed is the content up until the coordinate indicated by the 1st through 255th data point. Ref 3. If you want to add the company name "CAS" to the print format, do as follows. P00-032( ASCII Code 32 : Data start position), P01-067( ASCII Code 67 : Character C) P02-065( ASCII Code 65 : Character A) P03-083( ASCII Code 83 : Character S) P04-255( ASCII Code 255: Data end position)
F45
Function Set Value (0, 1) Set Print Operating Codition VFD Display DESCRIPTION F45 0 Print data in a state of stable & unstable Print data in stable condition F45 1
39
CHA CODE ` a b c d e f g h i j k l m n o 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111
CHA CODE p q r s t u v w x y z { | } ~ End 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 255
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
! # $ % & ( ) * + , . /
40
F53
Function Set Value (00 ~ 99) Timer - Start Delay Time VFD Display F53 00 No delay time 1.0 sec F53 10 F53 99 9.9 sec DESCRIPTION
F54
Function Set Value (00 ~ 99) Timer - Finish Signal Start Delay Time VFD Display F54 00 No delay time 1.0 sec F54 10 F54 99 9.9 sec DESCRIPTION
Ref 1. It is used to set the delay time of the finish signal after the batching operation..
41
F55
Function Set Value (00 ~ 99) Timer - Finish Signal Operating Delay Time VFD Display F55 00 F55 01 F55 99 DESCRIPTION Do not use 0.1 sec 9.9 sec
Ref 1. It is used to determine the output time of the finish signal after the batching operation. Ref 2. If F55 and F56 are set at the same time, Err-Set is displayed and neither are stored. Set this function to 00(Do not use) in case of using the function(F56) that sets the OFF range of the finish signal.
F56
Function Set Value (00 ~ 99) Finish Signal OFF Range VFD Display DESCRIPTION Do not use F56 00 F56 01 Finish signal is off when the weight below one division F56 99
Finish signal is off when the weight below ninety nine division
Ref 1. If F55 and F56 are set at the same time, Err-Set is shown and neither are stored. Set this function to 00(Do not use) in case of using the function(F55) that sets the delay time of the finish signal.
42
Set Value (0 ~ 5)
F68
Function Set Value (0 ~ 24000) Output Current of Voltage at Display Zero VFD Display L 00000 0 mA, 0V 4.000 mA, 2V L 04000 L 04015 4.015 mA, 2.007V DESCRIPTION
F69
Function Set Value (0 ~ 24000) Output Current of Voltage at Full Scale VFD Display H 10000 10 mA, 4.16V 20.000 mA, 8.33V H 20000 H 24000 24.000 mA, 10V DESCRIPTION
F72
Function Set Value (0, 1) Select Output Logic - BCD Out VFD Display Positive Logic F72 0 F72 1 Negative Logic DESCRIPTION
F73
Function Set Value (0, 1) Set Point Inpu VFD Display F73 0 F73 1 DESCRIPTION Disable external Set point input Enable external Set point input
43
F81
Function Set Point 2 - Optional Preliminary Weight o Set the optional preliminary weight which will be used in the batching operation with ,,, key.
F82
Function Set Point 3 - Preliminary Weight o Set the preliminary weight which will be used in the batching operation with ,,, key.
F83
Function Set Point 4 - Final Weight o Set the final weight which will be used in the batching operation with ,,, key.
F84
Function Set Point 5 - Free Fall Weight o Set the free fall weight which will be used in the batching operation with ,,, key.
F85
Function Set Point 6 - High Limit Weight o Set the high limit weight which will be used in the batching operation with ,,, key.
F86
Function Set Point 7 - Low Limit Weight o Set the low limit weight which will be used in batching operation with ,,, key.
If you press the ENTER key when INT 0 is displayed, the program will return to the set menu after CANCEL(canceling initialization) is displayed. If you press the ENTER key when INT 0 is displayed, program will return to the set menu after the value of the Set Mode is initialized and INITIAL(executing initialization) is displayed.
44
6.Test Mode
6-1. How to enter Test Mode
If you open the front cover of indicator and turn on the DIP S/W1, the Test Mode is started. At this time, TEST message is displayed on VFD and TEST 1 runs automatically.
If you turn on all of the DIP switches(1,1) after the Calibration, you can return to the Weighing Mode then. 1. 3. : select the Test menu which you would like to do. : It means Test 1(key Test) is selected. Proceed the key Test.
2. Select the Test menu with arrow keys and then press the ENTER key
45
Test 1
Function : Key Test Use Key ENTER : Select menu Shift Mode Other key : Perform Test DISPLAY DESCRIPTION It means the Test Mode 1 Press any key to Test then the display show its number and code.
TEST 1 1 1
Ref 1. Execute the Test 6 for the external input/output Test. Ref 2. Key list KEY CODE ZERO 60 TARE 61 KEY TARE GROSS/NET 62 63 * 18 ENTER 15
Test 2
Function : Display Test Use Key *, ENTER : Select menu Shift Mode DISPLAY DESCRIPTION It means the Test Mode 2 All on display segment
TEST 2 8888888
46
Test 3
Function : A/D(Locdcell) Test Use Key : display the value of A/D conversion : display the value of mV/V *, ENTER : Select menu Shift Mode DISPLAY DESCRIPTION It means the Test Mode 3 It means the current A/D value 0.2500mV/V. It means current load cell value
Ref 1. Check whether the output value of the load cell is changing while loading and removing the weight. If the number is fixed or zero is displayed, please check the connection of the load cell. Ref 2. The error of the output value of the load cell is within 10%.
Test 4
Function : Serial Test(COM1, COM2) Use Key DISPLAY : Transmit to PC after value increase : Transmit to PC after value decrease *, ENTER : Select menu Shift Mode DESCRIPTION It means the Test Mode 4 Wait for transmission and reception Transmit : 5, Receive : none Transmit : 5, Receive :13
Ref 1. Execute this Test after the connection between serial port of PC and the COM port of the indicator, while working the hyper terminal of PC. Ref 2. Send no.1 in the computer keyboard and check whether the indicator receives no.1. Send no.1 in the indicator keyboard and check whether the computer receives no.1. Ref 3. Execute this Test after specifying baud rate in the set Mode(F28, F32). Refer to page 39. Ref 4. Transmit and receive Test is available in COM1 and only transmit Test is available in COM2.
47
Test 5
Function : Print Test(COM2) Use Key *, ENTER : Select menu Shift Mode Other key : Perform Test DISPLAY DESCRIPTION It means the Test Mode 5 No error in printer
TEST 5 Good
Ref 1. Specify the printer to use in the Set Mode(F40) in advance. Ref 2. The Good message is displayed if the connection and specification of the printer is done correctly. Ref 3. The Test output format of the printer is as follows. CAS Corporation Come And Succeed TEL 1577-5578 Test OK
Test 6
Function : External Input/Output Test Use Key DISPLAY , : Move external output. External input : Display external key *, ENTER : Select menu Shift Mode DESCRIPTION It means the Test Mode 6 In1 : Press no.1 and then no.1 is inputted. oUt3 : It indicates the external output condition. Namely, no.3 is on.
TEST 6 In1oUt3
48
Test 7
Function : BCD Out Test(Option-3) Use Key DISPLAY : Turn on key : Turn off key *, ENTER : Select menu Shift Mode DESCRIPTION It means the Test Mode 7. ALL on : all BCD output on ALL oFF : all BCD output off.
Ref 1. You can not separately Test each line of BCD OUT in Test 7 but can check the whole operation. Ref 2. Check the setting of the option card in Test.
Test 8
Function : Analog Out Test(Option-4, 5) Use Key DISPLAY DESCRIPTION It means the Test Mode 8 Set the value of zero output to 4.00mA Set the value of high output to 20.00mA HiGH : Output the value of maximum weight. (Adjust to 20mA / 10V) Zero : Output the zero value (Adjust to 4mA / 0V)
TEST 8
: Zero value setting : High value setting : Zero output value Test (4mA / 0V) : High Output value Test (20mA / 10V) *, ENTER : Select menu Shift Mode
Ref 1. You can Test by designating the operation range. Ref 2. Check the setting of the option card in the Test.
49
Test 9
Function : BCD In(Input Set Point)Test (Option) Use Key DISPLAY : Digit Increase : Digit Decrease * : Cancel Enter : Enter the Test DESCRIPTION It means the Test Mode 9 XX : Display a digit (0~15) YY : Display value of a digit.(0~9)
TEST 9
XX L=YY
Digit Pin 14 15 16 17 18 19 20 21 22 23 24 25
Pin 1 2 3 4 5 6 7 8 9 10 11 12 13
Signal 1 2 4 8 Final weight 100common Final weight 101common Final weight 102common Final weight 103common Final weight 104common Free fall 100common Free fall 101common Free fall 102common Prelim. 100common
0 1 2 3 4 5 6 7 8
Signal Prelim. 101common Prelim. 102common Prelim. 103common High limit 100common High limit 101common Low limit 100common Low limit 101common
Digit 9 10 11 12 13 14 15
Test 10
Function : RTC(Real Time Clock) Test Use Key DISPLAY * : Cancel Enter : Enter the Test DESCRIPTION It means the Test Mode 10 XX : It means second
TEST 10 SEC XX
50
7. Weighing Mode
7-1. How to enter Weighing Mode
If you open the front cover of indicator and turn on all of the DIP S/W, the Weighing Mode is started.
DIP SWITCH : MODE TABLE DIP S/W 0 0 1 1 0 1 0 1 Indicator Mode Test Mode (Test) Calibration Mode (CAL) Set Mode (SET) Weighing Mode (WEIGHING)
Execute the zero Calibration. it makes the present value 0kg. ZERO (It works within the range of the digital zero regulation value.)
Use the tare in weighing. TARE Memorize the tare weight and the display NET value which the weight is subtracted from the total weight. PRESET TARE Use it to input the tare weight manually. t 0000 is displayed if pressing the PRESET TARE key. The tare weight is inputted if pressing the ENTER key after inputting the value of it with arrow keys.
51
GROSS NET
Display G/N weight by turns on the VFD screen Front key used, not used setting. (The program is converted to input Mode by pressing the key for more than 3 sec.)
* key is used in various ways. Set Point value for the batching operation. (The program is converted to input Mode by pressing the key for more than 2sec.) It is used as the set function in the set Mode 17. 0. Do not use. 1. Print Key 2. Hold Key
The ENTER key is used in various ways. ENTER Set Point code for the batching operation. (The program is converted to input Mode by pressing key for more than 2sec.) It is used as the set function in the set Mode 18. 0. Do not use 1. Total Print key 2. Start key in the batching system 3. Stop key in the batching system
52
Optional preliminary Net weight S.P4 (Final weight) Optional preliminary weight weight output Optional preliminary Gross weight S.P2(Optional preliminary weight) weight output Preliminary weight Net weight S.P4(Final weight) -S.P3(Preliminary weight) output Final weight output Net weight S.P4(Final weight) S.P5(Free fall weight) High Limit Low Limit Finish Stable Net weight S.P4(Final weight) + S.P6(High limit weight) Net weight S.P4(Final weight) S.P7(Low limit weight) It is outputted according to Finish output time setting It is outputted when the weight is stable. External Output Common
53
54
I. Code-1
S.P(1)-1 S.P(1)-2 S.P(1)-3 * * * S.P(1)-6 S.P(1)-7
I. Code-X
S.P(X)-1 S.P(X)-2 S.P(X)-3 * * * S.P(X)-6 S.P(X)-7
I. Code-98
S.P(48)-1 S.P(48)-2 S.P(48)-3 * * * S.P(48)-6 S.P(48)-7
I. Code-99
S.P(49)-1 S.P(49)-2 S.P(49)-3 * * * S.P(49)-6 S.P(49)-7
The Item Code can be inputted in the two following ways. The code value can be set in the Weighing Mode by pressing the ENTER key for 2 sec. DISPLAY Code=00 Code=99 DESCRIPTION Set one of total 100 codes to 00 in batching operation. Set one of total 100 codes to 99 in batching operation.
The changed code is activated by pressing the ENTER key. The code change is canceled and the code before changed is kept by pressing the * key. You can do setting through the RS-232C, RS-485 communication. (The Command Mode is that the set value of F31 in the Set Mode is set to 4.) Refer to the Set Mode (page 39,40)
55
Set Point No Set Point-1 Set Point-2 Set Point-3 Set Point-4 Set Point-5 Set Point-6 Set Point-7
DISPLAY ZEro bA 1-00000 oP-Pre 2-00000 PrELiM 3-00000 FinAL 4-00000 FALL 5- 0000 H-LiMit 6- 0000 L-LiMit 7- 0000
DESCRIPTION o Input is started by pressing the " ENTER " key. o It means the zero band. o It means the Optional Preliminary. o Input the Optional Preliminary. o It means the Preliminary Weight. o Input the Preliminary Weight. o It means the Final Weight. o Input the Final Weight. o It means the Free Fall Weight. o Input the Free Fall Weight. o It means the High Limit Weight. o Input the High Limit Weight. o It means the Low Limit Weight. o Input the Low Limit Weight.
56
Ref 1. When the Set Point value is wrong for the regulation, then Err is displayed and the Set Point value is initialized to 0. Ref 2. The Regulation has to be observed for the sequential 3 step control and the 1st ~3rd step outputs are computed as follows. 1st Step Output = Final (Set Point 4) Optional preliminary(Set Point 2) 2nd Step Output = Final(Set Point 4) Preliminary(Set Point 3) 3rd Step Output = Final(Set Point 4) Free fall(Set Point 5)
57
58
59
60
The external control could be done in favor of user as the above timing chart in the user program control Mode. The external input and output signal is like follows. 1.Press the TARE key so that the display value(NET weight) could be 0kg. 2. Zero BAND OUTPUT: It is ON when GROSS weight is smaller than the ZERO BAND value(S.P1). 3. FIRST OUTPUT(Optional preliminary): It is ON when the NET weight is more than the set weight(Final(S.P4) Optional preliminary (S.P2)). 4. SECOND OUTPUT(Preliminary): It is ON when the NET weight is more than the set weight(Final(S.P4) - Preliminary(S.P2)). 5. Third OUTPUT(Final): It is ON when the NET weight is more than the set weight(Final(S.P4) Free fall(S.P5)). 6. HIGH LIMIT OUTPUT: It is ON when the NET weight is more than the set weight(Final(S.P4) + High limit(S.P6)) after the third output is ON. 7. LOW LIMIT OUTPUT: It is ON when the NET weight is smaller than the set weight(Final(S.P4) Low limit(S.P7)) after the third output is ON. 8. FINISH OUTPUT: When the weight is stable, it is ON after the delay time that is specified in F54 It is OFF after the delay time that is specified in F55 or within the Finish Signal OFF Range that is specified in F56.
Ref. The Discharge Gate control signal could not be supplied in the NT-580A. -Use the FINISH OUTPUT SIGNAL properly.
61
62
The external control could be done in favor of user as the above timing chart in the user program control Mode. The external input and output signal is like follows. 1. Zero BAND OUTPUT: It is ON when the GROSS weight is smaller than the zero band value(S.P1). 2. FIRST OUTPUT(Optional preliminary): It is ON when the GROSS weight is bigger than the optional preliminary weight(S.P2). It is OFF when the GROSS weight is smaller than the optional preliminary weight(S.P2). -Fill in the hopper by using the first output signal in the next batching operation. 3. Press TARE key so that the display value(NET weight) could be 0kg. 4. SECOND OUTPUT(Preliminary): It is ON when the NET weight is more than the set weight(Final(S.P4) Preliminary(S.P3)). 5. Third OUTPUT(Final): It is ON when the NET weight is more than the set weight(Final(S.P4) Free fall(S.P5)). 6. HIGH LIMIT OUTPUT: It is ON when the NET weight is more than the set weight(Final(S.P4) + High limit(S.P6)) after the third output is ON. 7. LOW LIMIT OUTPUT: It is ON when the NET weight is smaller than the set weight(Final(S.P4) Low limit(S.P7)) after the third output is ON. 8. FINISH OUTPUT: When the NET weight is more than the Final value regardless of stability, it is ON after the delay time that is specified in F54. It is OFF after the delay time that is specified in F55 or within the Finish Signal OFF Range that is specified in F56.
Ref. The Discharge Gate control signal could not be supplied in the NT-580A. -Use the FINISH OUTPUT SIGNAL properly.
63
64
The output/input is controlled as it is programmed in the indicator as the above timing chart in the automatic program control Mode. The external input and output signal is like follows. 1. Press the TARE key so that the display value(NET weight) could be 0kg. 2. Zero BAND OUTPUT: It is ON when the GROSS weight is smaller than the zero band value(S.P1). 3. START INPUT: FIRST, SECOND, THIRD output is ON when the START key is pressed after the delay time that is specified in F54. 4. FIRST OUTPUT: It is OFF when the NET weight is more than the computed weight(Final(S.P4) Optional preliminary(S.P2)). 5. SECOND OUTPUT(Preliminary): It is OFF when the NET weight is more than the computed weight(Final(S.P4) - Preliminary(S.P3)). 6. THIRD OUTPUT(Final): It is OFF when the NET weight is more than the computed weight(Final(S.P4) Free fall(S.P5)). 7. HIGH LIMIT OUTPUT: It is ON when the NET weight is more than the computed weight(Final(S.P4) + High limit(S.P6)) after the third output is OFF. 8. LOW LIMIT OUTPUT: It is ON when the NET weight is smaller than the computed weight(Final(S.P4) Low limit(S.P7)) after the third output is OFF. 9. FINISH OUTPUT: When the weight is stable, it is ON after the delay time that is specified in F54 It is OFF after the delay time that is specified in F55 or within the Finish Signal OFF Range that is specified in F56.
Ref. The Discharge Gate control signal could not be supplied in the NT-580A. -Use the FINISH OUTPUT SIGNAL properly.
65
66
The output/input is controlled as it is programmed in the indicator as the above timing chart in the automatic program control Mode. The external input and output signal is like follows. 1. ZERO BAND OUTPUT: It is ON when the GROSS weight is smaller than the zero band value(S.P1). 2. It is ON when the GROSS weight is bigger than the optional preliminary weight(S.P2). It is OFF when the GROSS weight is smaller than the optional preliminary weight(S.P2). - When the first output is OFF in the next batching operation, it is not ON although the START input is OFF. - Fill in the hopper by using the first output signal in the next batching operation. 3. Press the TARE key so that the display value(NET weight) could be 0kg. 4. START INPUT: SECOND and THIRD output are ON when the START key is pressed after the delay time that is specified in F53. 5. SECOND OUTPUT(Preliminary): It is OFF when the NET weight is more than the set weight(Final(S.P4) - Preliminary(S.P3)). 6. THIRD OUTPUT(Final): It is OFF when the NET weight is more than the computed weight(Final(S.P4) Free fall(S.P5)). 7. HIGH LIMIT OUTPUT: It is ON when the NET weight is more than the set weight(Final(S.P4) + High limit(S.P6)) after the third output is OFF. 8. LOW LIMIT OUTPUT: It is ON when the NET weight is smaller than the set weight(Final(S.P4) Low limit(S.P7)) after the third output is OFF. 9.FINISH OUTPUT: When the NET weight is more than the Final value regardless of stability, it is ON after the delay time that is specified in F54. It is OFF after the delay time that is specified in F55 or within the Finish Signal OFF Range that is specified in F56. Ref. The Discharge Gate control signal could not be supplied in the NT-580A. -Use the FINISH OUTPUT SIGNAL properly. 67
68
Ref. Refer to page 38(SET Mode) for the RS-232C communication and the setting method.
69
,
NT(Net Weight)
Data(8 Bytes)
Empty
CR LF
Unit(kg/t)
Device ID : Transmit 1 byte for the device ID so that the receiver can selectively receive the data which the indicator transmits.(The device ID is selected in F26 _ That is displayed in hex code). Lamp Condition Byte : It indicates the on/off condition of the indicator lamp. Bit 7 1 Bit 6 Stable Bit 5 0 Bit 4 Hold Bit 3 Print Bit 2 Gross Bit 1 Tare Bit 0 Zero
Data(8 byte) : The weight data including the decimal point . In case of 13.5kg, each ASCII code 8 byte of 0,0,0,0,1,3,.,5 is transmitted.
70
Output Signal Condition Byte Bit 7 Stable Bit 6 Finish Bit 5 Low limit Bit 4 High limit Bit 3 Final preliminary Error message output Byte 1 E Byte 2 R Byte 3 R Byte 4 Byte 5 Byte 6 Byte 7 Byte 8 CR Byte 9 LF Bit 2 Optional Preliminary Zero Bit 1 Bit 0
Error code
,
GS(GROSS weight) NT(NET weight)
Data (8Bytes)
Unit (kg/t)
CR
LF
71
72
9. Option
9-1. Current Loop Serial Out
Transmit Mode : Same as RS-232C F27 F30 Baud Rate Output Mode 600, 1200, 2400bps Stable, Unstable, Data is required
Signal Format : Same as RS-232C 1 0 Data Format : Same as RS-232C Current Loop Pin Connection (25pin D-type male port) Pin No 9 7 11 18 25
20 mA 0 mA
Signal Current Loop Output Ground Current Loop Output Ground Current Loop Input
73
Signal Format : : Same as RS-232C 1 0 Data Format : : Same as RS-232C RS-485 Pin Connection IN(+) IN(-) GND 1O 5O 7O --------------------------------------------------------------- ----O 2 Transmit Data(+) O 15 Receive Data(-) O 14 Transmit Data(+) O 3 Receive Data(-) O 1 Ground O 7 Ground O 4,5,6,8 Wire Connect O 16,17,18,19 Wire conn. OUT(-) 4 O OUT(+) 6 O 20 mA 0 mA
74
Output Logic
Pin 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
Signal High : Net, Low : Gross N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. N.C. External Vcc N.C. External Vcc N.C. N.C. High : +, Low : Decimal Point : 101 Decimal Point : 102 Decimal Point : 103 Over Load N.C. N.C. Busy
3rd Digit - 2102 3rd Digit - 4102 3rd Digit - 8102 4th Digit - 1103 4th Digit - 2103 4th Digit - 4103 4th Digit - 8103 5th Digit - 1104 5th Digit - 210 5th Digit - 410 5th Digit - 810
4 4 4
6th Digit - 1105 6th Digit - 2105 6th Digit - 4105 6th Digit - 8105
Signal Logic (1) BCD Data Output : Positive , Negative) (2) Polarity Output : + = High (3) OVER Output : OVER" = High (4) BUSY Ouput : BUSY = High Standard Accessory : Mating Connector 57-30500(Amphenol - Male) 1EA Weight Data
(1) BCD Output Circuit is Open collector type (2) Input the proper power to the external power port of the connector 37 and 39 if the peripheral equipment has no Pull-up resistor.
76
The output current is 4mA when the display weight is 0. And the output current is 20mA when the display weight is the maximum capacity. Minute adjustment of Output current (1)The output current is 4mA in a factory shipment when the display weight is 0 And the output current is 20mA in a factory shipment when the display weight is the maximum capacity. (2)Adjust VR1(zero), VR2(span) of the option PCB in the indicator if the output current is not correct. When the current is used as the voltage
+12V
HI
77
SW3
NT-500 NT-570
NT-500 Select
(2) Current Output Range Setting (SW1, SW2)
SW1
SW2
1 0
SW1 SW2
0 - 24mA
1 0
0 - 20mA
SW1
SW2
1 0
4 - 20mA
78
SW4 SW5
Fixing
0
SW4
Flexibility
SW5
The ZERO output of Analog Output can be set in the Test Mode 8 or the Set Mode F68. The HIGH output of Analog Output can be set in the Test Mode 8 or the Set Mode F69.
79
SW3
NT-500 NT-570
NT-500 Select
(2) Voltage output range setting(SW1, SW2)
SW1
SW2
1 0
0 - 10V
80
SW4
Fixing
SW5
0
SW4
Flexibility
SW5
The ZERO output of Analog Output can be set in the Test Mode 8 or the Set Mode F68. The HIGH output of Analog Output can be set in the Test Mode 8 or the Set Mode F69 .
81
LOW LIMIT
PRELIMINARY
Pin No 1 2 3 4 5 6 7 8 9 10 11 12
Signal BCD Code 2 BCD Code 21 BCD Code 22 BCD Code 23 100 Common 101 Common Final 102 Common 103 Common 104 Common 100 Common 101 Common Fall 10 Common
2 0
Pin No 13 14 15 16 17 18 19 20 21 ~ 23 24 25
Signal 100 101 102 103 100 101 100 101 GND Shield GND Shield Common Common Common Common Common Common Common Common
Preliminary
82
Ref 1. When the Set Point value is wrong for the regulation, then Err is displayed and the Set Point value is initialized to 0. Ref 2. The Regulation has to be observed for the sequential 3 step control and the 1st ~3rd step outputs are computed as follows. 1st Step Output = Final (Set Point 4) Optional preliminary(Set Point 2) 2nd Step Output = Final(Set Point 4) Preliminary(Set Point 3) 3rd Step Output = Final(Set Point 4) Free fall(Set Point 5)
83
Err 20
Err 21
The resolution is set to be exceeded the limit 1/10,000 The weight for the Span Calibration is set to be less than 10% of the maximum capacity of the scale. The weight for the Span Calibration is set to be exceeded 100% of the maximum capacity of the scale. The Span value is too low.
Err 22
Err 23
Err 24
Err 25
Err 26
Err 27
Check whether the platform is pressed by certain force. If the SW on theAD PCB is OFF, the zero value is increased. Proceed the Calibration again after checking in the Test Mode 3.
Err 28
84
Err 01 The weight is too unstable to initialize the scale. Lay the scale on a plat place and turn on the power. The Load cell connection is failed or an error occurs in A/D conversion part. Any key is pressed for a long time or the key part has problem. Check the load cell connector to see if the polarity of the signal is reversed. Contact the service center.
Err 02
Err 05
Err 08
The ZERO key or TARE key is adjusted not to Reset the operational condition of the ZERO and be operated under the unstable condition. TARE key in the Set Mode F14.
Set the operational range of the ZERO key within Err 09 The Current weight deviates from the zero range. 2% or 10% of the maximum capacity in the Set Mode F13. Err 10 The tare weight exceeds the maximum capacity Set the tare weight to be smaller than the maximum of the scale. capcacity. Confirm that there is nothing on the weighing platform. If nothing exists, execute the Calibration in CAL Mode.
The gross weight is smaller than the Final weight Set the Gross weight to be bigger than the Final Err 14 in Loss-in-batching of the built-in automatic weight. program Mode. The Itemcode range is exceeded in the Check the ItemCode range. Err 15 Command Mode. Check whether the indicator is properly connected to Err 82 The Error occurs in the A/D conversion part. the load cell. Do not load the item that exceeds the maximum The weight on the platform is too heavy to be tolerance. Over measured. If the load cell is damaged, it should be replaced.
85
MEMO
86
87
88