PRODUCT INFORMATION

Single-stage canned motor pumps complying with the chemical standards according to EN 22858; ISO 2858

Series CN / CNF / CNK

Contents
Description ........................................... Application and use .............................. Materials .............................................. Functional principle ............................. Design options ..................................... 2 4 5 6 9

Description
General Canned motor pumps are characterised by a compact, integrated unit without mechanical seal. The motor and pump form a unit with the rotor and the impeller fitted onto a common shaft. The rotor is guided by two identical, liquid-lubricated slide bearings. The stator winding of the motor is separated from the rotor chamber by means of a thin stator liner. In conjunction with the hydraulic section of the pump, the rotor chamber itself provides a combined cavity which needs to be filled with liquid to be conveyed prior to the start-up of the pump. The heat losses of the motor are dissipated by a partial flow between the rotor and the stator. At the same time, the partial flow lubricates both slide bearings in the rotor chamber. Both the stator liner, which is a hermetically sealed component, and the motor casing are used as safety containments. Because of that, canned motor pumps always ensure highest safety level when conveying dangerous, toxic, explosive and valuable liquids.

Monitoring equipment .......................... 10 Characteristics diagram ........................ 12

impeller

discharge nozzle

rotor

stator

motor casing (secondary containment)

suction nozzle

slide bearings

stator liner (primary containment)

Function CN The partial flow for cooling the motor and lubricating the slide bearings will be deverted at the periphery of the impeller and, after having passed through the motor, is recirculated through the hollow shaft to the suction side of the impeller. This design is suitable for the delivery of uncritical liquids at low vapour pressures.

Recirculation of partial flow to suction side

CNF The partial flow for cooling the motor and lubricating the slide bearings will be diverted at the periphery of the impeller and, after having passed through the motor, is recirculated to the discharge side. An auxiliary impeller is used to overcome the hydraulic losses encountered along the way. The recirculation of the partial flow towards discharge side ensures that the heated motor cooling flow has sufficient excess pressure above the boiling point of the pumped liquid during re-entry into the pump. This pump design can be used for liquefied gases with an extremely steep vapour pressure curve.

Recirculation of partial flow to discharge side

CNK The liquid is delivered from the suction side through the impeller to the discharge side. A thermal barrier avoids the direct heat transfer from the pump to the motor part. The motor heat losses are dissipated by a secondary cooling / lubricating circuit via a separate heat exchanger. This cooling / lubricating circuit also supplies the slide bearings. Thus the liquids at temperatures up to +400C can be conveyed while the secondary cooling cycle is at a lower temperature level. This construction is also suitable for conveying polluted or particle-containing liquids. If applicable, pure process liquid needs to be injected into the motor circuit.

Internal cooling / lubricating circuit

Application and use

Fields of application CN For the delivery of aggressive, toxic, explosive, precious, inflammable, radioactive and slightly volatile liquids e.g. sulfuric acid, nitric acid, hydrofluoric acid, hydrocyanic acid, ethanoic acid, formic acid, NaOH, KOH, D2O solvent, etc. CNF Liquefied gases, e.g. ammonia, freons, carbon dioxide, amines, propane, butane, vinyl chloride, ethylene oxide, chlorine, phosgene, propylene, carbon bisulphide, hydrocarbon, diphenyl (> 250 C) etc. CNK For the delivery of hot organic heat transfer oil, as well as heating bath liquids. This design can also be used for aggressive, toxic, explosive, precious, inflammable, radioactive and slightly volatile liquids. Application ranges CN: 120C to +360C CNF: 120C to +360C CNK: 120C to +400C Canned motors Power: up to 300 kW at 1450 rpm [50 Hz] up to 400 kW at 2900 rpm [50 Hz] up to 336 kW at 1750 rpm [60 Hz] up to 448 kW at 3500 rpm [60 Hz] Operation: S1 Voltage: 400 / 690 V (additional tensions possible) Insulation class: H-180 C-220 / C-400 Frequency: 50 or 60 Hz  (also suitable for operation with frequency converter) Degree of protection: IP 67 Motor protection: PTC thermistor e.g. KL180 (for H winding) KL210 (for C-220 winding)  alternative Pt100 resistance thermometer (for all windings) Pump and hydraulic denomination e.g. CN 40 25 160 impeller diameter in mm discharge nozzle diameter in mm suction nozzle diameter in mm series Explosion protection according to Directive 94/9/EC incl. EC-type-examination certificate Marking: II 2 G Ex de IIC T1 to T6 (*)

(*)  Due to explosion protection requirements, the following restrictions apply to the explosion group: Thickness of coating > 200 m explosion group IIB Thickness of coating 200 m explosion group IIC Documentation according to HERMETIC-Standard instruction manual incl. instructions for commissioning, operation and maintenance technical specification sectional drawing with position numbers dimensional drawing spare part list with order numbers test report test performance curve EC Declaration of Conformity Inspections and guarantees Standard inspections Hydraulic inspection: each pump is subjected to a test run and the operating point is guaranteed according to ISO 9906 class 2 (5 measuring points) pressure test axial thrust measurement leakage test Additional inspections The following inspections can be carried out and certified at additional cost (e.g. NPSH test, Helium leakage test, vibration test, ultrasonic test, PMI test). Any further inspections and tests are specified in the technical specification. The guarantees are effected according to the valid conditions of supply.

Materials
Materials and pressure ratings VDMA-no. description series CN / CNF / CNK material S1 pressure rating PN 25 wetted parts 102 161 230.01 230.03 344 360 472.01/02 513 529.01/02 545.01/02 816 817 819 811 volute casing casing cover impeller auxiliary impeller bearing cover slide ring wear ring insert bearing sleeve bearing bushing stator liner rotor liner shaft motor casing
(1)

material S2 pressure rating PN 25 1.0619+N 1.0570/1.0460 JL 1040 / JS 1025 JL 1030 1.0570 / 1.0460 1.0570 / 1.0460 PTFE/K JL 1030
(2)

material C pressure rating PN 16 1.4408 1.4571 1.4408 1.4581 1.4571 1.4571 PTFE/K 1.4571
(2)

JS 1025 1.0570/1.0460 JL 1040 / JS 1025 JL 1030 1.0570 / 1.0460 1.0570 / 1.0460 PTFE/K JL 1030 1.4571/W5 1.4571/SiC30 Hastelloy C4 1.4571 1.4571 1.0254

bearing support lantern

1.4571/W5

1.4571/W5(2) 1.4571/SiC30 Hastelloy C4 1.4571 1.4571 1.0254

1.4571/SiC30 Hastelloy C4 1.4571 1.4571 1.0254

non-wetted parts

special materials / higher pressure ratings are possible on demand (1) parts only for CNF and CNK (2) high velocity tungsten carbide coating

Pressure and temperature limits material S1, S2 and C

25

20 18,5 max. allowable 16 working 15 pressure [bar] 10 C 5 S1 S2 C S1 S2

0 120 100 40 50 10 0 50 100 120 150 200 250 300 360 350 400

liquid temperature [C]

Functional principle

CN

CNF

CNKp

Bearings The hermetically sealed design requires the arrangement of the bearings within the pumped liquid. Therefore, only hydrodynamic slide bearings are used in most cases. During normal operation slide bearings have the advantage that there is no contact between the sliding surfaces of the bearing. In continuous operation, they are wear- and maintenance-free. Service life of 8 to 10 years can be easily achieved by using hermetically sealed pumps. The almost universal bearing combination materials based on tungsten carbide (W5) and silicon carbide (SiC30) have proven to be the best choice. These combinations consist of a metallic shaft sleeve made of stainless steel (1.4571) coated

with tungsten carbide by means of a High Velocity Oxygen Fuel process and a fixed bearing bushing made of ceramic material (SiC30) that is surrounded by a sleeve made of stainless steel. SiC30 is a mixed material of silicon carbide and graphite, combining the product advantages of both materials. Conditions of mixed friction, as they may arise for example during start-up and stopping of the pump, can be easily handled with SiC30. Moreover, this material is thermal shock resistant (high resistance against changes in tempe rature), as well as chemically inert, blister resistant (no formation of bubbles at material surface) and abrasion resistant.

bearing sleeve (1.4571/W5)

slide ring

bearing bushing (1.4571/SiC30)

shaft

W5-coating

Axial thrust balancing The development of hermetically sealed pumps was dependent on the solution of a central problem, namely the elimination of axial forces of the rotor equipment. The various liquid properties exclude the possibility of using mechanical axial bearings. The only universal solution to this problem lay in hydraulic balancing of the rotor. The functional principle of the hydraulic balancing device of series CN / CNF / CNK is based on the combination of

a constant throttle (labyrinth gap) at the outer diameter of the impeller and a variable throttle near the impeller hub. If the rotor will be axially displaced from its balanced position, the pressure within the pressure balance chamber changes due to the valve effect of the variable throttle and thus counteracts the rotor displacement. Therefore, the axial position of the shaft is automatically controlled during operation in order that a balanced condition is reached and thus no axial forces act on the axial bearing collar.

discharge side

impeller

constant throttle pressure balance chamber

suction side shaft

axial thrust variable throttle

PS pump side

MS motor side

Design options
Construction without cooling In the absence of cooling liquid, special windings of insulation class C-220 or C-400 can be used for conveying liquids with a temperature up to +360C. This design is characterised by fins used for convection cooling and by a terminal box extension.

CN and CNF Cooled construction As an option to the plate heat exchanger, also tubular coolers can be used. Cleaning and maintenance can be effected more easily.

CNKr

Pressure gases / liquefied gases The vertical design of the pump can be necessary if the capacity of the slide bearings is too small due to a lower viscosity of the pumped liquid. In this case, the slide bearings do not have a supporting function in radial direction, but only a guiding function. In axial direction, the rotor weight is hydrostatically supported.

CNV and CNFV

Monitoring equipment
Hermetic centrifugal pumps are principally manufactured for use in potentially explosive atmospheres. For this reason the pumps comply with electrical as well as non-electrical explosion protection requirements. Level monitoring The pumps interior and rotor chamber must be always filled with the pumped liquid for reasons of safety. HERMETIC provides suitable level monitoring equipment for each pump complying with the explosion protection requirements acc. to directive 94/9/EC. Level monitoring can be recommended principally for application cases which do not mandatory comply with explosion protection requirements. Level monitoring prevents the pump from running dry and to be affected by major damages such as by destruction of the slide bearings or by exceeding inadmissible high temperatures caused by missing cooling and lubricating flow. In addition the pump can be prevented from cavitation damages by means of level monitoring equipment which are caused by evaporation of boiling liquids in the suction pipe. Temperature monitoring Temperature monitoring ensures that the pump is switched off when achieving inadmissible high temperatures. HERMETIC provides suitable temperature monitoring equipment for each pump complying with explosion protection requirements acc. to directive 94/9/EC. Monitoring of the liquid temperature allows a reliable control to ensure the operation of the pump within the admissible range and to ensure the internal motor cooling of a canned motor pump. For liquids with a pour point that is higher than the ambient temperature, the liquid tempe rature monitoring can also be used to prevent the start-up of the pump as long as the maximum admissible viscosity of the liquid is reached. In order to protect canned motors against inadmissible high temperatures, the winding is equipped either with PTC thermistors or Pt100 resistance thermometers. Rotor position monitoring Axial thrust balancing is mainly influenced by the operating method of the pump, plant conditions and various physical properties of the pumped liquid. For an early detection of an imminent malfunction it is recommended to install a rotor position monitoring device. This electronic protection equipment monitors the axial shaft position of the rotor during operation in a hermetically sealed and contact-free way. Combined with the level and temperature monitoring an efficient detection of imminent failures is possible.

10

Rotation monitoring The correct rotating direction of hermetic centrifugal pumps with canned motor cannot be checked visually from the outside. Due to a wrong phase sequence in the power line the pump is operated with an incorrect rotating direction without being noticed what might result in considerable damages to the pump. By default, hermetic centrifugal pumps with canned motor are equipped with an electronic rotation monitor in the form of a phase sequence relay.

potential monitoring equipment 1 2 3 4 5 6 7 magnetic float switch optoelectronic transducer vibration limit switch PTC thermistor Pt100 MAP ROM LS LS LS TS TI GI GS temperature rotor position direction of rotation level

2 3 7

5 6 7 6

11

Characteristics diagram
Characteristics diagram 2900 rpm 50 Hz

160

5 US.gpm

10

20

30

40

50

100

200

300

400 500

1000 500 400 300

100
6

10

14

18

21

24

13

17

20

23

200 50 40 30 H [m] 20
2 5 8 12 16 19 22

100
1 4 7 11 15

H [ft]

50 40

10

30 20 400

1 Q[m3/h]

10

20

30

40

50

100

200

300

Denomination of hydraulics shown in the characteristics diagram 1 40-25-160 2 40-25-200 3 50-32-125 4 50-32-160 5 50-32-200 6 50-32-250 7 65-40-160 8 65-40-200 9 65-40-250 10 65-40-315 11 80-50-160 12 80-50-200 13 80-50-250 14 80-50-315 15 100-65-160 16 100-65-200 17 100-65-250 18 100-65-315 19 125-80-200 20 125-80-250 21 125-80-315 22 125-100-200 23 125-100-250 24 125-100-315

12

Characteristics diagram 1450 rpm 50 Hz

5 US.gpm 10 20 30 40 50 100 200 300 400 500 1000 2000 3000 5000 300
32 36 39 41

100

200

50 40 30 20
H [m]
6 10 14 18 21 25 24 28 27 31 30 35 38 40

100
34 37

13

17

20

23

26 29 33

H [ft]

50 40 30

10

12

16

19

22

11

15

20

5 4 3 2 5 1.3 1 Q[m /h] 2

3

10

10

20

30

40 50

100

200

300 400 500

1000

2000

Denomination of hydraulics shown in the characteristics diagram 1 40-25-160 2 40-25-200 3 50-32-125 4 50-32-160 5 50-32-200 6 50-32-250 7 65-40-160 8 65-40-200 9 65-40-250 10 65-40-315 11 80-50-160 12 80-50-200 13 80-50-250 14 80-50-315 15 100-65-160 16 100-65-200 17 100-65-250 18 100-65-315 19 125-80-200 20 125-80-250 21 125-80-315 22 125-100-200 23 125-100-250 24 125-100-315 25 100-400 26 125-250 27 125-315 28 125-400 29 150-250 30 150-315 31 150-400 32 150-500 33 200-250 34 200-315 35 200-400 36 200-500 37 250-315 38 250-400 39 250-500 40 300-400 41 300-500

13

Characteristics diagram 3500 rpm 60 Hz

230 200

US.gpm 10

20

30

40

50

100

200

300

400 500

1000

10

14

18

21

24

500 400 300

100

13

17

20

23

12

16

19

22

200
H [ft]

50 40 30 H [m] 20
1 4 7 11 15

100
3

50 40 10 9 1.2 Q[m3/h] 2 3 4 5 10 20 30 40 50 100 200 300 30 400 480

Denomination of hydraulics shown in the characteristics diagram 1 40-25-160 2 40-25-200 3 50-32-125 4 50-32-160 5 50-32-200 6 50-32-250 7 65-40-160 8 65-40-200 9 65-40-250 10 65-40-315 11 80-50-160 12 80-50-200 13 80-50-250 14 80-50-315 15 100-65-160 16 100-65-200 17 100-65-250 18 100-65-315 19 125-80-200 20 125-80-250 21 125-80-315 22 125-100-200 23 125-100-250 24 125-100-315

14

Characteristics diagram 1750 rpm 60 Hz

US.gpm

160 100

10

20

30 40 50

100

200

300 400 500

1000

2000 3000 4000 5000 400

39 41

32

36

300 200

25

28 27

31 30

35 38 40

50 40 30 20
H [m]
2 5 8 12 16 19 22 6 10 14 18 21 24 34

13

17

20

23

26 29 33

37

100 H [ft] 50 40 30 20

10

11

15

5 4 3 2 1.2 Q[m3/h] 2 10

10

20

30

40 50

100

200

300 400 500

1000

2000

Denomination of hydraulics shown in the characteristics diagram 1 40-25-160 2 40-25-200 3 50-32-125 4 50-32-160 5 50-32-200 6 50-32-250 7 65-40-160 8 65-40-200 9 65-40-250 10 65-40-315 11 80-50-160 12 80-50-200 13 80-50-250 14 80-50-315 15 100-65-160 16 100-65-200 17 100-65-250 18 100-65-315 19 125-80-200 20 125-80-250 21 125-80-315 22 125-100-200 23 125-100-250 24 125-100-315 25 100-400 26 125-250 27 125-315 28 125-400 29 150-250 30 150-315 31 150-400 32 150-500 33 200-250 34 200-315 35 200-400 36 200-500 37 250-315 38 250-400 39 250-500 40 300-400 41 300-500

15

Among others, our products comply with: Directive 2006/42/EC (Machinery Directive) Explosion protection acc. to Directive 94/9/EC (ATEX); UL; KOSHA; NEPSI; CQST; CSA; GOST; GOST R Directive 96/61/EC (IPPC Directive) Directive 1999/13/EC (VOC Directive) TA-Luft RCC-M, Niveau 1, 2, 3 HERMETIC-Pumpen GmbH is certified acc. to: ISO 9001:2008 Directive 94/9/EC GOST R; Rostechnadzor AD 2000 HP 0; Directive 97/23/EC DIN EN ISO 3834-2 KTA 1401; AVS D 100 / 50; IAEA 50-C-Q Certified company acc. to 19 I WH

Convincing service.
Important features are readiness, mobility, flexibility, availability and reliability. Our aim is to guarantee the maximum availability and performance of your pump. Installation and commissioning n service effected on site by own service technicians Spare part servicing n prompt and longstanding availability n consulting service on customized spare part stockkeeping Repair and maintenance n professional repairs including test run executed in our headquarter n or executed by one of our service centers worldwide Retrofit n retrofit of your centrifugal pumps by installing a canned motor to comply with the requirements of the IPPC Directive Maintenance and service agreement n individually developed concepts to increase the availability of your production facilities Training and workshops n Additional qualification of your staff to ensure your production

PRODUKTINFO CN-CNF-CNK/E/12/2012 All details as stated in this document comply with the technical standard that is applicable at the date of printing. These details are subject to technical innovations and modifications at any time.

HERMETIC-Pumpen GmbH Gewerbestrasse 51 D-79194 Gundelfingen phone +49 761 5830-0 fax +49 761 5830-280 [email protected] www.hermetic-pumpen.com