On Load Changeover Switches

Type FG / FGC 63-1600A Manual / Motorised

About us
Larsen & Toubro is a technology-driven USD 7 billion company that infuses engineering with imagination. The Company offers a wide range of advanced solutions in the field of Engineering, Construction, Electrical & Electronics, Machinery and Information Technology. L&T Switchgear, which forms part of the Electrical & Automation business, is India's largest manufacturer of low voltage switchgear, with the scale, sophistication and range to meet global benchmarks. With over four decades of experience in this field, the Company today enjoys a leadership position in the Indian market with growing presence in international markets. It offers a complete range of products including controlgear, powergear, motor starters, energy meters, wires and host of other accessories. The products conform to international standards, carry CE markings and are KEMA certified.

Switchgear Factory, Mumbai

L&T offers wide range of Changeover Switches for manual/motorised operation. The type FGC range of switch conforms to the latest EC/IS standards. The products are in line with design and quality standard associated with all L&T switchgear products.

FG 200

FGC 160

Salient Features
l High reliability l Robust

and efficient, quick make and break mechanism

l Single

handle operation for the entire range

l High electrical and mechanical life l Compact size saves panel space l Manual

FG 63

FGC 250

version can be motorized in a second thought

l Conform to IEC 60947-3 and

IS 13947-2/3
l Supported

by more than 450 stockist and 100 service centers across the country

Version Construction and Operation

l Type

Design Features
l Neutral pole closes first and opens last

Rating (A) 200 to 1250

Design Back to back with 4 O/P terminal

FGC consists of 2 independent 3 pole and neutral switch disconnector coupled and mechanically interlocked by an innovative mechanism. Ratings 200 A to 1250 A in type FGC is characterised by a compact design with single output.

and hence avoids accidental over voltage surges between phase and neutral.
l Quick

Accessories

l 3 distinct operating position- I, O & II. l Single handle operation. l In position

make and break mechanism Auxiliary contacts which makes the opening and closing - 1 NO + 1 NC of the contacts independent of speed - 2 NO + 2 NC and operation. required for switch operation is

l Torque

The other products available are:

l FGC Changeover switches rating

low. I, supply I is connected to the load and supply II is disconnected. in position II, supply II connected to the load and supply I is disconnected.In position O, both the supplies T and I and disconnected from the load.
l Knife

type contact system with selfwipe feature cleans the contact automatically during opening and closing.

125 & 160 A

l FG Changeover switches

63, 200 & 1600 A

l TPN Switch Disconnector

l No joint

between the terminal and the fixed contact results low watt loss.

FG 1250 - 3150 A*
l TPN by pass switch

Safety Features
l Clear

indication of handle position, door interlocking facility ensures the safety of the operator.

l Moulded

l Pad locking avoids unauthorised use of

case design frame parts of non-flammable glass fibre are reinforced polyester with high mechanical and electrical track resistance with low water absorbtion.

I-O-II

FG 200 - 1600 A*

switch in Off position.

l Handle

cannot be taken to the O position without forcefully opening of contacts.

* For product details please contact us.

Other ratings are:

Rating (A) 63A 125A 160A 200A 1600A Design Line mounting type Back to Back mounting type Back to Back mounting type Back to Back mounting type Back to Back mounting type

Technical Data
Changeover Switch Type Catalogue No. Suffix Thermal Current Ithe Rated Insulation Voltage Ui Dielectric strength 50 Hz, 1 min Rated impulse withstand voltage Uimp Rated Operational Current at 415VIe Rated making capacity at 41 5V, AC 22B Rated Breaking capacity at 41 5V, AC 22B Capacitor duty rating at 41 5V Mechanical Life Electrical Life at 41 5V AC 22A Operating Torque (O-I/I-O) Weight Connecting Capacity Rigid Cable (Copper) Connecting Capacity Bar (Thickness/Width) Connecting Capacity Tightening Torque (A) FGC125 FG63 ] # ST26510 OOOO 63 690 3500 8 63 630 500 27 30000 1500 9/11 0.8 25 2 ST26520 OOOC 125 800 4000 8 125 1250 1000 55 30000 1500 9/11 1.9 95 5/25 13 FGC125 # ST26520 OOOC 160 800 4000 8 160 1600 1250 60 30000 1000 9/11 1.9 95 5/25 13 FG200 # ST40000 OOOC 200 800 4000 8 200 1600 1280 80 30000 1000 11/13 2.2 120 5/30 13 FG1600 # ST27470 OOOO 1600 1000 10000 12 1600 16000 12800 750 10000 500 50/62 47 2X(7/8) 66

(V) (V) (kV) (A) (A) (A) (kVAr) (Op.Cycles) (Op. Cycles) (Nm) (Kg) (mm2) (mm ) (Nm)
2

Note: Please consult us for other voltages and / or utilization categories.

] Line mounting (8 Inputs & Outputs) # Back to Back mounting (8 Input & 8 Output)

Technical Data
Changeover Switch Type # FGC200 FGC250 FGC315 FGC400 FGC630 FGC800 FGC1000 FGC1250

Catalogue No. Suffix Thermal Current Ithe Rated Insulation Voltage, Ul Dielectric strength 50Hz, Imin Rated impulse withstand voltage Uimp Rated operation current at 415 Ie Rated making capacity at 415 AC22B Rated breaking capacity at 415 V AC22B (A) (A) (A) (kV) (A) (V) (V)

ST26530 ST26540 St26550 ST26560 ST26570 ST26580 ST26590 ST27460 OOOC 200 800 6000 OOOC 250 800 6000 OOOC 315 800 6000 OOOC 400 800 6000 OOOC 630 1000 8000 OOOC 800 1000 8000 OOOC 1000 1000 8000 OOOC 1250 1000 8000

12

12

12

12

200

250

315

400

630

800

1000

1250

3150

3150

4000

4000

6300

8000

10000

12500

2520 131 10000

2520 131 10000

3200 166 10000

3200 166 10000

5040 262 10000

6400 333 10000

10000 416 10000

10000 520 10000

Capacitor duty rating at 415 V (kVAr) Mechanical life - Operating cycles Electrical life - Operating cycles at 415 V, AC22A Operating torque (O-I/I-O) Weight Connecting Capacity Rigid Cable (Copper) Connecting Capacity Bar (Thickness / Width) Connecting Capacity Tightening torque (Nm) (mm2) (mm2) (Nm) (Kg)

1000 11 / 13 5.3

1000 11 / 13 5.3

1000 11 / 13 5.5

1000 11 / 13 5.5

1000 25 / 30 12.6

500 25 / 40 24.3

500 50 / 62 24.3

500 50 / 62 26.7

240

240

240

240

2 x 240

2x(5/30) 2x(5/30) 2x(5/30) 2x(5/30) 2x(6/45) 2x(10/60) 2x(10/60) 2x(10/60)

24

24

24

24

45

55

55

55

*Please contact us for other voltages and / or utilization categories

# - Back to Back mounting (8 Input & 4 Outputs)

Input-II terminals

Special mechanical Input-I terminals

Rating 200-1250 A

Constructional view of FGC

Special interlocking

Self wiping knife contacts

Single output terminals (no external shorting links are required)

Contact viewing

Dimensional Details
FG 63
227 57.5 28.5 57 75 64 Max.105 Min.15

74

83

50

57

28.5

57

4.5 13

2.5 41

Door cutout details Handle coupling assembly

30

56

2 Holes, 4.5

FGC 125-160
B
9

91 14 43.6

145.6 135

Max.105 Min.15 41

18

6 5

0 3

84.4

128

110

94

50

4. 5
34 34 34 A 83

Door cutout details Handle coupling assembly

44.8 3 13 2.5 M

171

45
S I L M A Ith 125 A 160A B T M8 M8

M
13 13

S max.

H max.

L max.

4P 4P 192 64 192 64

N x m (Cu) mm2 (Cu) mm (Cu) mm 95 95 5 5 25 25 S

Dimensional Details
FGC 200-1250
A B C

Door cutout details Handle coupling assembly

N O P

5 .5

0 7

45

D
E

70 152

OUT OFF

OUT

FGC 200 / 250 / 315 / 400 M5 x 40 DIN7985 FGC 630 / 800 FGC 1000 / 1250
U

M6 x 30 DIN7985 M8 x 40 DIN933
OUT

OUT

OUT

OFF-O

OFF-O

ON

OFF-O

ON M

OFF-O

I
L

B1

L>26

O 13 S T
A 4P FGC200/ 250/315/ 400 FGC630 800 FGC1000/ 1250 B 4P C D E F G H J K L M N O 3 3 162 40 7 232 282 312 65 121 482 247 46 5 5 6 6 6 P 67 67 87 87 88 88 90 208 75 7 Q R Max Min S T W V T Nxm S max. (Cu) mm2 240 Z max 31 H max. L max. (Cu) mm (Cu) mm 2x5 30* 235 119.5 115.5 25 5.5 157 192 216 45 88 357 170 42 151 103 7 105 133 142 10.5 M10 24 245 186 171 12.5 M12 45 45

321

159

180

2x240

2x6

45

424

210

214

50

295

375 419 85

163 595 315

57

56

360 248 199 14.5 M14

55

2 x 10

60

NEW
FG 200

Dimensional Details

145.6 C B 26 91 14 43.6 135 3

Max. 105 Min. 15 41

OFF

154

130

84.4

94

42

42 A

42 83

4. 5
45 3 13 2.5 M Z L

50

171

Z M Ith 200 A A 4P 192 B 4P C 4P T M10 Nxm 18 S max 120 30

L Z

H max. 5

L max. (Cu)mm 30

L s

2 (Cu)mm Z max. (Cu)mm

64 11,8

FG 1600
209 200 60 250 13 T 120 335 10 100 70 Max.236 Min.78 10 45

330

381

350

255

310

70 4 HOLES 5.5 7 60

100

100 532

100

Door cutout details Handle coupling assembly

360

Motorised operation of Changeover Switch

FGC Changeover Switches (rating 200 A 1250 A) is characterized by a compact design with a single output and the possibility to be motorised in a second thought. A complete and flexible solution for automatic transfer made by
l Changeover Switch type FGC l Motorised kit l Controlling and signalling units

Components of motorised kit

Motor l unit - includes motor and gear transmission with mechanical locking in O position. It is mounted directly to the Changeover Switch.

Features:
Compact and advance design l
l Easy

to Install and user

friendly
l Manual

l Built-in

Electrical Input/output control unit-controls the correct working of the motorised operation, managing the inputs and outputs of the system.

version can be motorised in a second thought

l Position indicator by LED l Built-in self diagnostic system l Remote

l Control

and signalling units - to interface with the user. Options can be made for:

(In user scope) - Manual

l Manual

control by RS485 MODBUS communication port

handle for emergency Auto (Local / Remote or through RS 485 port)

operation

- Lock (Manual / Auto operation not possible)

l Manual

handle for emergency

operation.

Motorised Kit Motorised changeover switch

Technical Data
Mototised Kit Type UMRS Catalogue No. Motor Tortque Nm
* Sensing supply voltage 230V AC
MAI NS

FGC 200 / 250 / 315 / 400 ST26550 RSOM 18 / 25

FGC 630 / 800 ST26580 RSOM 57 / 78

FGC 1000 / 1250 ST27460 RSOM 110 / 150

SECONDARY

OUT OUT (0) (1)

OUT (2)

IN(2)

IN(1) IN(0)

MODBUS

RS-485 PE 1 2 3 4 5 6 7 8 9 10 11 12 B A SG

RS-485 PORT +24Vdc Imax 0,5A +24Vdc

Schematic Diagram of Motorised Operation * Sensing Supply Voltage

Notes:

Electrical Standard Products (ESP) Branch Offices:

REGISTERED OFFICE AND HEAD OFFICE L&T House, Ballard Estate P. O. Box 278 Mumbai 400 001 Tel: 022-6752 5656 Fax: 022-6752 5858 Website: www.Larsentoubro.com ELECTRICAL STANDARD PRODUCTS (ESP) 501, Sakar Complex I Opp. Gandhigram Rly. Station Ashram Road Ahmedabad 380 009 Tel: 079-66304007-11 Fax: 079-26580491 e-mail: [email protected] 38, Cubbon Road, Post Box 5098 Bangalore 560 001 Tel: 080-25020100, 25593613 Fax: 080-25580525 e-mail: [email protected] 131/1, Zone II Maharana Pratap Nagar Bhopal 462 011 Tel: 0755-4233906, 4233907 Fax: 0755-2769264 e-mail: [email protected] Plot No. 559, Annapurna Complex Lewis Road Bhubaneswar 751 014 Tel: 0674-6451342, 2436696 Fax: 0674-2537309 e-mail: [email protected] SCO 32, Sector 26-D Madhya Marg, P. O. Box 14 Chandigarh 160 026 Tel: 0172-4646841 to 7 Fax: 0172-4646802 e-mail: [email protected] 10, Club House Road Chennai 600 002 Tel: 044-28462072 / 4 / 5 Fax: 044-28462102 e-mail: [email protected] 67, Appuswamy Road Post Bag 7156 Opp. Nirmala College Coimbatore 641 045 Tel: 0422-2588120 / 1 / 5 Fax: 0422-2588148 e-mail: [email protected] L&T House, Group MIG - 5 Padmanabhpur Durg 491 001 Tel: 0788-2213833 / 14 / 28 / 29 Fax: 0788-2213820 A1/11, Astronauts Avenue Bidhan Nagar Durgapur 713 212 Tel: 0343-2536891 / 8952 / 7844 Fax: 0343-2536493 e-mail: [email protected] Milanpur Road, Bamuni Maidan Guwahati 781 021 Tel: 0361-2651297 Fax: 0361-2551308 e-mail: [email protected] II Floor, Vasantha Chambers 5-10- 173, Fateh Maidan Road Hyderabad 500004 Tel: 040-66720250 Fax: 040-23296468 e-mail: [email protected] D-24, Prithvi Raj Road, C-Scheme Jaipur 302 001 Tel: 0141-2385913 / 19 Fax: 0141-2373280 e-mail: [email protected] Akashdeep Plaza, 2nd Floor P. O. Golmuri Jamshedpur 831 003 Jharkhand Tel: 0657-2340864 Fax: 0657-2341250 e-mail: [email protected] Skybright Bldg. M. G. Road Ravipuram Junction, Ernakulam Kochi 682 016 Tel: 0484-4409420 / 427 Fax: 0484-4409426 e-mail: [email protected] 3-B, Shakespeare Sarani Kolkata 700 071 Tel: 033-44002572 / 3 / 4 Fax: 033-22822589 e-mail: [email protected] A28,Indira Nagar, Faizabad Road Uttar Pradesh, Lucknow 226 016 Tel: 0522-2312904 / 5 / 6 Fax: 0522-2311671 e-mail: [email protected] Plot No. 518 4th Main Road K. K. Nagar Madurai 625 020 Tel: 0452-2537404, 2521068 Fax: 0452-2537552 e-mail: [email protected] EBG North Wing Office - 2 Powai Campus Mumbai 400 072 Tel: 022-67052874 / 2737 / 1156 Fax: 022-67051112 e-mail: [email protected] 8B, Farmland Ramdaspeth Behind Hotel Radhika Nagpur 440 010 Tel: 0712-2420641 / 24 Fax: 0712-2420619 e-mail: [email protected] 32, Shivaji Marg P. O. Box 6223 New Delhi 110 015 Tel: 011-41419500 / 1, 41419515 Fax: 011-41419600 e-mail: [email protected] L&T House P. O. Box 119 191/1, Dhole Patil Road Pune 411 001 Tel: 020-26135048, 26135611 Fax: 020-26129586, 26124910 e-mail: [email protected] 3rd Floor Vishwakarma Chambers Majura Gate, Ring Road Surat 395 002 Tel: 0261-2473726 Fax: 0261-2477078 e-mail: [email protected] Radhadaya Complex Old Padra Road Near Charotar Society Vadodara 390 015 Tel: 0265-6613610 / 11 / 12 Fax: 0265-2336184 e-mail: [email protected] 48-8-16, Dwarakanagar Visakhapatnam 530 016 Tel: 0891-6620411-4 Fax: 0891-6620416 e-mail: [email protected]

Product improvement is a continuous process. For the latest information and special applications, please contact any of our offices listed here.

Electrical Standard Products

Larsen & Toubro Limited

Powai Campus, Mumbai 400 072 Tel: 022-6705 0505 Fax: 022-6705 1746 E-mail: [email protected] Website: www.LNTEBG.com

SP 50438

190908