GE Energy Digital Energy
Intellix BMT 300
Bushing Monitoring System for Transformers
Integrated Solution
Single, integrated solution providing a comprehensive view of the transformers condition One-source provider that installs and services the entire solution One software for downloading, viewing and interpreting the data Correlate bushing parameters, PD activity, DGA trends and transformer temperatures Bushings today are omnipresent in High Voltage (HV) substations, transformers, CTs and switchgear. They account for a large proportion of HV substation failures and have about half the lifespan of a power transformer. Preventive maintenance and regular off-line testing have been employed to address this issue in the past. Now, technology exists that enables asset owners to detect impending failures and reduce their maintenance costs. GEs Intellix BMT 300 is an intelligent, on-line system that continuously monitors not only the condition of transformer bushings but also the presence of Partial Discharge (PD) activity in the main tank. It will alert personnel of fault conditions at an early stage and provide vital health information on the bushings and the transformer. The Intellix BMT 300 is easily adaptable. It can be utilized as a standalone device to monitor bushing insulation and PD activity in the transformer, or it can be used in conjunction with GEs Kelman TRANSFIX Dissolved Gas Analysis (DGA) multi gas analyzer. The combination of the BMT 300 and the TRANSFIX offers customers an integrated, one-source solution that provides a more in-depth view of the transformers condition and monitors the root causes of most transformer failures.
Versatile
Monitors bushing conditions and detects PD activity in the main tank Easily integrates with GEs Kelman TRANSFIX DGA multi gas units Can be used as a standalone device
Key Benefits
PD activity correlation versus developing key fault gases in the main tank enabling quicker detection of potential arcing faults which can lead to catastrophic failures One diagnostic software, GE PERCEPTION, for bushing information, PD activity and DGA data analysis resulting in centralized system transparency One-source provider lowers total cost of ownership by minimizing installation, equipment serviceability and administration burden
Bushing Adaptor Protection
Bushing signal and PD detection using a single sensor Marine-grade aluminum that withstands extreme environmental conditions Safety-redundant resistors ensure the bushing tapping points remain grounded Internal surge suppression circuit
Applications
Power Utilities
Enables condition-based maintenance of transformer bushings Detects PD activity in the transformer main tank with DGA correlation
Metals
Monitors bushing conditions to avoid unplanned production stoppage Monitors PD detection on over-stressed assets in aluminum or steel mills
Intuitive Diagnostic Software
PERCEPTION software included for easy download, visualization and trending of data Easy-to-use individual transformer software that can be upgraded to simultaneously monitor multiple transformers Flexible database/server options to accommodate user requirements
Petrochemical
Detects developing arcing faults with transformer in flammable environment Monitors bushing health to avoid catastrophic failures of transformers
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Continuously Monitor Transformer Bushings
Monitoring transformer bushings is critical because bushings are constantly under high stress due to the line voltage and heat effect of current flow. These stresses can be further aggravated by the presence of micro cracks from manufacturing, loss of mechanical strength due to ageing, repeated thermal cycling (load + sun), pollution and external flashover melting the porcelain, sludge and moisture in the insulating oil, and by the fact that new bushings have been made closer to design limits in order to reduce cost, size and weight. These stresses can cause the insulation on the bushing to deteriorate. The bushings catastrophic failure can lead to violent explosions, large broken shards of porcelain flying about and large oil fires. This could possibly result in the total loss of the transformer, collateral damage to nearby equipment, human injuries, environmental claims and fines or contractual penalties. Real-time monitoring of transformer bushings is a good way to better guard against bushing failure.
The Intellix BMT 300 Bushing Solution
The Intellix BMT 300 continuously monitors the condition of bushings in real-time and provides end users with information relative to the bushing health and insulation performance. The Intellix BMT 300 measures bushing leakage current amplitude to monitor bushing capacitance (C1), measures phase angle relative to the other bushings to monitor bushing insulation (relative Tan-delta), shows variations in current on a polar plot via GEs PERCEPTION software to eliminate changes due to fluctuating voltage load, and measures both oil and ambient temperature to correlate capacitance changes linked to thermal expansion and contraction of the bushing.
Partial Discharge Detection
PD is a localized dielectric breakdown of a small portion of a solid or fluid electrical insulation system under high voltage stress, which does not bridge the space between two conductors. PD results in localized, gradual erosion of the insulation system that can lead to failure. Critical insulation is present in the bushings but also between the transformer windings. Using identical bushing adaptors connected at the bushing tapping points, the BMT 300 offers the added advantage of measuring both low frequency and high frequency signals in order to monitor PD activity, giving an added level of protection for both the bushings and the main tank of the transformer. The amplitude of the PD pulses as well as the number of pulses are recorded and used to calculate an overall measure of PD activity. The synchronized measurement at the three phase bushings and the high frequency neutral CT is used to discriminate between internal PD and external noise (Corona Discharge), a usual source of false alarms.
Off-Line Testing
For years, testing bushings meant taking a transformer off-line on a regular basis and closely inspecting the bushings for cracks or imperfections, monitoring the internal oil levels, measuring capacitance within the bushing itself (C1) or measuring the power factor (Tan-delta). The fact that the transformer has to be taken off-line makes this approach impractical and minimizes the frequency of testing. A critical problem can thus easily develop in between checks.
Example of GEs Intellix BMT 300 Solution Installed on a 3 Phase Transformer
Gas analyzer classifies the fault types, providing valuable insights into the transformers condition Transformer aging can be calculated so that expensive failures can be avoided Transformer faults are detected in their infancy, enabling fast remedial response
Bushing Adaptors
Through the same bushing tapping points, the Intellix BMT 300 monitors bushing insulation health and checks for presence of PD activity Monitors up to 6 bushings per Intellix BMT 300 Advanced discrimination using additional sensors
Intellix BMT 300
GEDigitalEnergy.com
GEs Integrated Solution
Intellix BMT 300 with Kelman TRANSFIX DGA
The GEs Intellix BMT 300 can easily be integrated with GEs Kelman TRANSFIX DGA analyzer, giving the end user a unique all-in-one solution that provides a more comprehensive view of the transformers overall condition; from bushing diagnostics and PD to complete main tank monitoring. The Kelman TRANSFIX is an 8-gas on-line transformer monitoring unit. Using specially developed advanced photo-acoustic detection technology, the TRANSFIX measures all significant fault gases.
PERCEPTION Software
GEs PERCEPTION software allows the operator to easily download and visualize the data available from a critical transformer and use it to make better, more informed decisions. The software is an upgradeable tool allowing users to view relevant transformer data at one centralized point ensuring maximum transparency.
One-Source Provider
Having a one-source provider for complete transformer monitoring activities can effectively lower installation and maintenance costs as well as reduce the need for third party repair crews. In addition, GE has extensive experience in delivering integrated monitoring solutions to assist customers with transformer challenges, including installations, commissioning, training and ongoing technical support.
Increased Reliability
Having an all-in-one integrated solution from GE will significantly increase the ability to detect potential transformer problems at an early stage. The system will provide status on: Developing key fault gases H, CO, CH, CH, CH as well as CO and CH Moisture content in oil Partial discharge activity Deterioration of the bushing insulating This helps decrease the risk of unplanned downtime and improving network reliability.
Substation Application Example
The application below showcases an integrated solution for bushing and transformer main tank monitoring utilizing the Intellix BMT 300, the Kelman TRANSFIX DGA analyzer and the Perception software for data analysis.
Remote Monitoring & Diagnostics Remote 24/7 Asset Monitoring provides online anomaly detection and trending
Portable Diagnostics The Kelman TRANSPORT X portable DGA is the perfect choice for quick and accurate in-the-field diagnostics
Bushing Adaptors
Transformer Bushings
Multi Gas Monitor The Kelman TRANSFIX offers continual online monitoring offering assurance over critical loads and expensive assets Intellix BMT 300
Composite Gas Monitor The Hydran M2 is a cost effective method of general fault detection Transformer Bushings
PERCEPTION Software
Intellix BMT 300
GEDigitalEnergy.com
Technical Specifications
ELECTRICAL INPUTS Input: Measurement on 3 phase bushings (HV) Optional Additional 3 phases (LV) Sampling Rate LF for bushing: 100kHz HF for PD: 100MHz Resolution Current: 0.01mA Phase Angle 0.01 degree ELECTRICAL OUTPUT (ENCLOSURE UNIT) BUSHING DATA Power frequency current amplitude Phase angle deviation PARTIAL DISCHARGE DATA Amplitude of the PD pulses PD count Partial Discharge Activity (PDI) SUNLIGHT-VISIBLE LIGHT INDICATORS Red Alarm Amber Caution Green Power Blue Service USER ADJUSTABLE ALARM CONTACT Two SPDT alarm relays (Type C) for caution and alarm levels One SPDT alarm relay (Type C) dedicated to system faults Relay Contact Ratings: 2A @ 250 Vac resistive load or 2A @ 30 Vdc COMMUNICATIONS Standard Modbus RTU/ASCII over isolated RS-485 OPTIONAL The standard communications interface can be replaced by a multi-master option over Ethernet (up to 3 masters) offering: Modbus TCP over Ethernet RJ-45 Modbus TCP over 10 Mbps serial multimode fiber optic with ST connector, OR Modbus RTU over serial multimode Fiber Optic with ST connector ENVIRONMENTAL ENCLOSURE Operating Temperature Ambient -30C to +55C (-22F to +131F) Ambient (when equipped with multi-master comms option) -20C to +55C (-4F to +131F) Operating Humidity 5 - 95% RH (non-condensing) Enclosure Rating IP 55 Power Supply 100-240 Vac 10%, 50-60Hz BUSHING ADAPTORS Operating Temperature: -40C to +90C (-40F to+194F) at bushing tapping point TEMPERATURE SENSORS Magnetically mounted temperature sensors for top and bottom oil: -40C to +150C (-40F to +302F) STANDARDS TYPE TESTS Standards CISPR 11, IEC 61000-4-2, IEC 61000-4-3, I EC 61000-4-4, IEC 61000-4-5, IEC 61000-4-6, IEC 61000-4-8, IEC 61000-4-11, IEC 61000-4-12, IEC 61000-3-2, IEC 61000-3-3, IEC 60255-5 ENVIRONNEMENTAL TESTS Standards IEC 60068-2-1, IEC 60068-2-2, IEC 60068-2-6, IEC 60068-2-30 CE APPROVAL Standards LVD EMC
EN 61010-1 EN 61326-1
OTHER APPROVAL Standards IEC 61010-1 CSA C22.2 No. 61010-1 UL 61010-1
Order Codes
BMT 300
Number of Bushing to Monitor Communications
xx
B3 B6
xx
xx
Description
3 HV bushing measurements (standard) 3 HV plus an additional 3 LV bushing measurements (6 in total) Modbus RTU/ASCII over isolated RS485 Modbus RTU over serial multimode fiber optic with ST connector Multi-master: Modbus TCP over Ethernet RJ-45 and/or multimode 10 Mbps fiber optic (ST connector) No mounting stand required Mounting stand
C0 C1 C2 M0 M1
Mounting Stand
Bushing adapter kits, taylor made for your specific transformer bushings, to be ordered separately.
GE Digital Energy Lissue Industrial Estate East Lissue Road Lisburn BT28 2RE United Kingdom Tel: +44 (0) 2892 622915 [email protected]
GEDigitalEnergy.com
Intellix, Kelman, TRANSFIX, TRANSPORT X and Hydran are trademarks of the General Electric Company. GE Digital Energy reserves the right to make changes to specifications of products described at any time without notice and without obligation to notify any person of such changes. Copyright 2012, General Electric Company.
imagination at work
