DLP PROJECTION TELEVISION

Chassis : L62B(N)_Atlantis Model : HLP4663WX/XAA (HL-P4663W)

SERVICE
DLP PROJECTION TELEVISION

Manual
CONTENTS 1. 2. 3. 4. 5. 6. Specifications Alignment and Adjustments Exploded View and Parts List Service Item Block Diagrams Schematic Diagrams

ELECTRONICS

This Service Manual is a property of Samsung Electronics Co.,Ltd. Any unauthorized use of Manual can be punished under applicable International and/or domestic law.

Samsung Electronics Co., Ltd. MAY. 2004

Printed in Korea AA82-01645A

Specifications

1. Specifications

MODEL Voltage Frequency of Operation Power Consumption Dimension (W x D x H) Weight

HL-P4663W

HL-P5063W AC 120V 60Hz 200 watts

HL-P5663W

HL-P6163W

1094 x 339 x 814 mm 1182 x 359 x 870 mm 1330 x 396 x 962.5 mm 1446 x 464 x 1058 mm 43.07 x 13.35 x 32.05 inches 46.54 x 14.13 x 34.25 inches 52.36 x 15.59 x 37.89 inches 56.93 x 18.27 x 41.65 inches

31.5 Kg / 69.44 lbs

35 Kg / 77.16 lbs

41.5 Kg / 91.49 lbs

47 Kg / 103.62 lbs

Samsung Electronics

1-1

MEMO

1-2

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Alignment and Adjustments

2. Alignment and Adjustments

2-1 When Entering Service Mode:
2-1-1 SERVICE MODE ENTRY METHOD
1. Turn off the power to make the SET STAND-BY mode. 2. In order to enter the Service Mode, Press Mute -> 1 -> 8 -> 2 -> POWER button on the Remote Control. In case entry into SERVICE MODE is unsuccessful, repeat the procedures above.

2-1-2 Initial DISPLAY State in times of SERVICE MODE Switch overs

2-1-2(A) OSD DISPLAY
Factory 1. DDP1011 2. GM1601 3. DNIe 4. FLI2310 5. CXA2171 6. Vsp9427 7. Upd64083 8. CCA 9. SP Actuator 10. OPTION VER : T_ATLANTIS_00

2-1-2(B) BUTTONS OPERATIONS WITHIN SERVICE MODE

Menu Display UP/DOWN ( ) LEFT/RIGHT ( ) Cursor move to select items Enable to increase and decrease the data of the selected items

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2-1

Alignment and Adjustments

2-1-3 Details of Control

1) DDP1011
NO 1 2 3 4 5 6 7 8 9 10 11 12 ITEM V-Position H-Position LAMP INDEX DELAY SEQ SELECT V-FLIP H-FLIP GAMMA SLR DMD_BIAS HDEngine Test Pattern 0 ~ 359 0 ~ 15 NORMAL/FLIP NORMAL/FLIP 0 ~ 15 Off/On B,C,D,E,F HD3/HD2 0 ~ 120 RANGE DEFAULT 30 60 Philips 66 5 Normal Normal 4 Off E HD3 0 Test Pattern Selection REMARK Screen upper and lower adjustments Screen left and right adjustments Philips, Thoshiba, Nosync, OSRAM type selection Terminal that controls the motor of the color wheel Sequence Selection Vertical Flip Operation Horizontal Flip Operation Gamma Table Selection SLR Function Selection

2) GM1601
NO 1 2 3 4 5 6 7 8 9 10 11 12 13 ITEM Auto Color Auto Adjust Red_Offset2 Red_Gain Green_Offset2 Green_Gain BLue_Offset2 BLue_Gain ADC_Band Min Y Vaule Max Y Vaule Sharpness-H Sharpness-V 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 255 20,100,160,290 0 ~ 255 0 ~ 255 6 ~ 11 6 ~ 11 29 192 29 192 29 192 20Mhz 0 0 6 8 RANGE Set/Reset DEFAULT REMARK Auto Color Function execution Auto Adjustment Function execution Red_Offset2 Control Red_Gain Control Green_Offset2 Control Green_Gain Control Blue_Offset2 Control Blue_Gain Control Signal Bandwidth Value Selection

2-2

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Alignment and Adjustments

3) DNIe
NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 ITEM PATT_SEL SNI_PROC_SET NR_MAX_Y/C NR_MIN_Y/C NR_HPF_TH NR_EDGE_TH NR_SEL NEOnDE NEOnDCE NEOnCE RTH2 Core ALPHAL ALPHAU CE_CUTOFF CE_UPPER CE Gain Max L/U DCE_GAIN_L/U B_RATIO BLACK_TILT Black Gain Max W_RATIO WHITE_TILT White Gain Max GAIN 1X GAIN 1Y GAIN 2X GAIN 2Y GAIN 3X NDON CORING_ON 0 ~ 255 0 ~ 1023 ~ 0 ~ 255 0 ~ 1023 0 ~ 127 0 ~ 63 0 ~ 63 0 ~ 63 0 ~ 63 0,1 0~7 0 ~ 255 0 ~ 255 0~7 0~7 0,1,2,3 0,1 0,1 0,1 0 ~ 15 0 ~ 15 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 255 RANGE DEFAULT 0 80 32 16 4 4 2 0 0 0 1 1 128 128 32 150 160 50 12000 255 330 12000 200 358 16 16 8 3 0 1 1 Gain of horizontal high frequency region Gain of vertical high frequency region Gain of horizontal middle frequency region Gain of vertical middle frequency region Gain of horizontal low frequency region Background Noise Detection ON/OFF Switch Coring On/Off High level information for the minimum value Boundary value for the lowerr part of Contrast Enhance Boundary value for the lowerr part of Contrast Enhance CE Gain DCE Gain Low level information for the minimum value Black Stretch Area NR Mode Selection DE Parameter Value Selection DCE Parameter Value Selection CE Parameter Value Selection NEOnDE User Set Up NEOnDCE User Set Up CE Gain Test Pattern Selection DNIe Block Enb/Bypass Temporal NR Gain Temporal NR Gain Spatial NR Gain REMARK

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Alignment and Adjustments

NO 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53

ITEM SCALE_R CORING_TH1 CORING_TH2 CORING_TH3 M_CCT_FAC MATR_CBR MATR_CRR MATR_CBG MATR_CRG MATR_CBB MATR_CRB SCALE_ALPHA RED_C_COEFF GRN_C_COEFF BLU_C_COEFF RED_B_COEFF GRN_B_COEFF BLU_B_COEFF Gamma On Dither Mode Sub_Contrast Sub_Brightness

RANGE 0~7 0~3 0 ~ 255 0 ~ 15 0 ~ 255 0 ~ 2047 0 ~ 2047 0 ~ 2047 0 ~ 2047 0 ~ 2047 0 ~ 2047 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 255

DEFAULT 127 2 2 2 150 0 800 1945 1682 908 0 140 128 128 128 130 128 131 0 0 Log Mapping Gain

REMARK

YCBCR2RGB Color Matrix Conversion Coefficient Value YCBCR2RGB Color Matrix Conversion Coefficient Value YCBCR2RGB Color Matrix Conversion Coefficient Value YCBCR2RGB Color Matrix Conversion Coefficient Value YCBCR2RGB Color Matrix Conversion Coefficient Value YCBCR2RGB Color Matrix Conversion Coefficient Value Gain Value of CTE Gain adjustment of the contrast for the Red Signal Gain adjustment of the contrast for the Green Signal Gain adjustment of the contrast for the Blue Signal Gain adjustment of the brightness for the Red Signal Gain adjustment of the brightness for the Green Signal Gain adjustment of the brightness for the Blue Signal Gamma On/Off 1bit/2bit/bypass Mode Brightness adjustment for the height-light parts of the screen Brightness adjustment for the low-light parts of the screen

0 ~ 150 0 ~ 500

120 250

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Alignment and Adjustments

4) FLI2310
NO 1 ITEM Low Freq RANGE 0 ~ 255 DEFAULT 30 REMARK Set motion threshold for low frequency signals. Defines the lower limit of low frequency motion, below which motion is not detected Contrast adjustment Brightness adjustment Saturation adjustment

2 3 4 5 6 7 8

Contrast Brightness Saturation Y_Offset Cb_Offset Cr_Offset NR On/Off

0 ~ 255 0 ~ 255 0 ~ 255

128 112 128 1023 1023 1023 Off

5) CXA2171
NO 1 2 3 4 5 ITEM FIX_SYNC GAIN_SEL CBGAIN CRGAIN YGAIN RANGE 0~3 0,1 0 ~ 15 0 ~ 15 0 ~ 15 DEFAULT 0 1 7 7 7 SYNC selection GAIN selection CBGAIN adjustment CRGAIN adjustment YGAIN adjustment REMARK

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Alignment and Adjustments

6) Vsp9437
NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Tint_M TInt_S Brightness_C Contrast_C V-Saturation_C U_Saturation_C Tint_C Brightness Contrast V-Saturation U-Saturation PLLTCM PLLTCS ADC ADJ_M SLLTHD SLLTHDV THRSEL APK1BPM APK2BPM ATH1BPM ATH1HPM APK1HPM APK2HPM ITEM RANGE 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 63 0 ~ 63 0 ~ 63 0 ~ 67 0 ~ 63 0 ~ 63 0 ~ 63 0 ~ 63 0 ~ 63 DEFAULT 128 128 128 30 36 37 63 48 30 36 37 Very Fast Fast 30 0 6 1 4 3 0 0 4 3 Main Tint Value Setting Sub Tint Value Setting Brightness_C adjustment Contrast_C adjustment V-Saturation_C adjustment U-Saturation_C adjustment Tint_C adjustment Brightness adjustment Contrast adjustment V-Saturation adjustment U-Saturation adjustment Very Fast / Fast / Slow / Very Slow Selection Very Fast / Fast / Slow / Very Slow Selection REMARK

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Alignment and Adjustments

7) Upd64083
NO 1 2 3 4 5 6 7 8 9 10 DYCOR DYGAIN DCCOR DCGAIN YHCOR VAPGAIN VAPINV YPFT YPFG CDELAY ITEM RANGE 0 ~ 15 0 ~ 15 0 ~ 15 0 ~ 15 0 ~ 12 0~7 0 ~ 31 0~3 0 ~ 15 0~7 DEFAULT 2 10 2 6 1 4 16 0 8 3 DYCOR adjustment DYGAIN adjustment DCCOR adjustment DCGAIN adjustment YHCOR adjustment VAPGAIN adjustment VAPINV adjustment YPFT adjustment YPFG adjustment CDELAY adjustment REMARK

8) CCA
NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 CCA Red-x Red-y Red-Y Green-x Green-y Green-Y Blue-x Blue-y Blue-Y White-x White-y White-Y D-White-X D-White-Y WB Spread DVI source Move ITEM RANGE On/Off 0 ~ 999 0 ~ 999 0 ~ 999 0 ~ 999 0 ~ 999 0 ~ 999 0 ~ 999 0 ~ 999 0 ~ 999 0 ~ 999 0 ~ 999 0 ~ 999 100 ~ 400 100 ~ 400 DEFAULT On 663 328 86 306 693 300 144 61 53 275 280 439 275 280 CCA On/Off Selection Red-x adjustment Red-y adjustment Red-Y adjustment Green-x adjustment Green-y adjustment Green-Y adjustment Blue-x adjustment Blue-y adjustment Blue-Y adjustment White-x adjustment White-y adjustment White-Y adjustment D-White-X adjustment D-White-Y adjustment REMARK

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Alignment and Adjustments

9) SP Actuator
NO 1 2 3 4 5 6 7 ITEM Actuator Gain Segment Length Frame Delay(Hex) Segment Number DC Offset Fixed Output Level Actuator On/Off RANGE DEFAULT 113 80 0000 0A35 100 0 60 On Actuator On/Off Selection REMARK

10) OPTION
NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 ITEM Lamp Clear User Reset DNIe Demo Check Sum EER Reset WB Reset Gm Color Auto Power Mute Time DebugSel Aging Pattern DDC Protection Sound Delay L7KeyPad Lamp Life Off Delay 1 Off 15 Time for which the lamp has been used Off Off 40 G-Probe
White, Red, Blue, Green

RANGE

DEFAULT

REMARK The lamp time and to 0. Used when shipping the set or replacing the lamp. The last item that should be reset during the set shipment process Operational state of the DNIe function

On 0000 Clears the EEP-ROM Clears the White Balance value Clears the White Balance value The Default is Off. When turned On, the set turns on automatically when the power cord is plugged in
Time which the screen will be black while switching channels

2-8

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Alignment and Adjustments

2-1-4 CCA Adjustment Service Methods

1) Condition of the CCA Label upon Receipt of the Service Engine

X X X X

X X X X

CCA LABEL

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2-9

Alignment and Adjustments

2) State of the CCA Measured Value Input in SET FACTORY MODE

[For Export] CCA ON/OFF Red - x : ??? Red - y : ??? Red - Y : ??? Green - x : ??? Green - y : ??? Green - Y : ??? Blue - x : ??? Blue - y : ??? Blue - Y : ??? White - x : ??? White - y : ??? White - Y : ??? WB SPREAD DVI MOVE D-White - x : 297 D-White - y : 287 [For Domestic] CCA ON/OFF Red - x : ??? Red - y : ??? Red - Y : ??? Green - x : ??? Green - y : ??? Green - Y : ??? Blue - x : ??? Blue - y : ??? Blue - Y : ??? White - x : ??? White - y : ??? White - Y : ??? WB SPREAD DVI MOVE D-White - x : 277 D-White - y : 270

3) CCA Service Procedures

1. Select FACTORY CCA mode on the SET. 2. Input the CCA basic engine data to the SET. 3. Input the D-White -x, y values in the coordinates per destination. 4. Switch the CCA OFF to ON, then check the picture quality and adjust (as listed below) if necessary. From the 100% White Pattern, change the D-White x value to adjust the tint of the Red color: Higher the value emphasizes the Red color, lower the value weakens the Red color. Find appropriate value for Red Color. From the 100% White Pattern, change the D-White y value to adjust the tint of the Green color: Higher the value emphasizes the Green color, lower the value weakens the Green color. Find appro priate value for Green Color. 5. Select WB SPREAD, then press Enter to activate the WB Spread SET ensuring that you adjust until you get the OK sign. After adjusting, exit Factory Mode. 6. When the adjustment is complete, check the picture quality. If necessary change the D-White x,y values to the desired tint.

2-1-5 INDEX DELAY Adjustment

1. Turn off the power to make the SET STAND-BY mode. 2. In order to enter the Service Mode, Press Mute -> 1 -> 8 -> 2 -> POWER button on the Remote Control. 3. Select the 1. DDP1011 on the first display of ther Service Mode. 4. Press the LM (Up or Down) button to move to INDEX DELAY, then press ENTER to select. 5. The INDEX DELAY setup screen (with a red bar at the bottom of the screen) will be displayed. 6. Press the (Left of Right) button to check the red color at the bottom of the screen at its minimum and maximum values, then adjust to the mean value.

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Alignment and Adjustments

2-1-6 ACTUATOR GAIN Adjustment

1) Before Adjustment
1. On the Factory Transmitters display -> Move to Factory Mode, then select ACTUATOR GAIN for the SP Actuator.

Before Adjusting

After Adjusting

Picture

Actuator Gain

2) Making Adjustments
1. As shown in the picture above, change the actuator values to eliminate saw tooth shapes from the A and B areas. - To fine tune, increase the data value ensuring that you get the center between the starting and ending points of the disappearing saw tooth shape. -> Move 5 steps further from the point where A disappears. 2. To fine tune the upper and lower areas, refer to the saw tooth shape (in the picture below) and the red, green, blue and white crosshair shape (as shown above) respectively for further adjustment.

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2-12
Picture Description Remarks
1.When the power cord is plugged in, the LED indicator is not lit. 2.When the set is turned on via the remote control, the Lamp LED indicator at the right upper is lit. 3.When the timer setting function is used, the Timer LED indicator at the left upper is lit. 1. Flickering of the Lamp LED indicator means that the lamp is about to be turned on. 2. The ON state of the Lamp LED indicator means that the lamp has been turned on. Picture 1. Check whether or not the power cord is connected. 2. Check the line filter fuse. 3. Check the connections of the ANALOG CN802 and CN803 connectors. 4. Check the connection of the DIGITAL CN128 connector and check if 5.7V power has een supplied to pin #3. Inspection Items Remarks
FUSE

No.

Item

Alignment and Adjustments

Normal operation [LED Status]

2-2 Contents Failure Repair Methods

Failure Type

When the set is turned on, the Lamp LED does not flicker.

When the TEMP LED indicator flickers.

1. Check whether the temperature sensor connector attached to the engine has been inserted normally into CN106 on the Sub Detect/Actuator board. 2. Check whether the temperature sensor is normal when both terminals have been short-circuited (connected).

Temperature sensor

1.TIMER and TEMP LED blinking 2. LAMP and TEMP LED blinking

1. Check if the fan operates when TIMER and TEMP LED blinks. 2. Check that the cover detection switch is inserted at CN107 on the Sub Detect/Actuator board when LAMP and TEMP LED blinks. 3. When LAMP and TEMP LED blink, check that the lamp cover is properly assembled and that the switchpressing boss(inside) is not bent.

Alignment and Adjustment

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Samsung Electronics
Picture Description Remarks
Ballast CN2 terminal

No.

Item

When the TIMER,LAMP and TEMP LED Indicators filcker simultaneously.

Ballast CN1 terminal When measuring voltage make sure to measure the voltage between the two terminals

1. If the 3 LED indicators flicker from the time the set is turned on, it means: 1) The CN602 connector on the DMD board is not inserted properly. 2) The DVI cable that connects the DIGITAL board to the DMD board is not connected properly. 3) If the lamp does not turn on even after turning it on three times, by powering off/on 15 second intervals: ! The B+ 260V power is not supplied to the ballast (The cable is not connected properly between the power and the ballast.) @ The cable connected to the CN109 terminal on the DMD board and the CN2 terminal on the ballast is shortcircuited or not connected. # The lamp does not turn on because 5V has not been supplied to blue pin #1 on the CN2 terminal of the ballast. $ 5V is supplied to the CN2 terminal on the ballast but the lamp does not turn on because the ballast has a failure. (If the lamp is replaced and 5V is supplied normally to the CN2 terminal, suspect a ballast failure if the lamp still does not turn on.) % The ballast is normal but the lamp doest not turn on. (When 5V is supplied to CN2 and 385V to CN1, but the lamp does not turn on, try replacing the lamp. If it turns on, that means it was a lamp failure.) 4) The color wheel engaged to the engine does not operate, or the connector which indicates the operation of the color wheel is not connected properly, and therefore does not allow the lamp to turn on. The cause can be determined when the set still does not turn on after attempting to turn it on three times. 5) Another digital board or the DMD board has a failure. Conclusively, if the three LED indicators flicker, first check the above five items, then check the various connector connections, and then suspect a failure of the lamp or the ballast.

Alignment and Adjustments

2-13

2-14
Description Remarks
1. When the power cord is plugged in, the LED indactor is not lit 2. What the set is turned on via the remote control the LAMP LED indicator at the left upper is lit When the lamp is turned off, replace it. * When you turn on the set again after replacing the lamp, - It should turn on within 30 seconds. (For 50 and 61 inch TVs) *If more than one minute passes before it turns on, or if it does not turn on, replace both the ballast within the engine and the lamp.

Alignment and Adjustments

Failure if the LED indicator is normal but the screen is not displayed.

No.

Item

Picture

First

Check whether the External LED indicator of the set is normal.

Second

Check whether the ANALOG board All of the three LED indicators should be turned on. LED indicators inside the set are lit. * You can observe those LED indicators at the back of the set. All three LED indicators should be turned on.

Third

Check whether the set lamp is turned on.

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Samsung Electronics
Remove the Lamp cover. Remove the screws securing the Lamp by hand To reinstall the Lamp, follow these steps in reverse order. Separate the Lamp from the engine by holding the handle and pulling it out Check whether the power and the lamp enable signal have been supplied to the ballast. Repair plan
1. Check whether 5V is supplied to the blue terminal of CN2 1) If 5V is applied to the CN2 terminal of the ballast, 2. Check whether DC 380V is supplied to both end but the lamp does not turn on, replace the ballast. terminals of CN1

Unplug TV, then use a screwdriver to remove the screw.

Fourth [Lamp replacement]

Open the back cover of the set and short the protection switch.

Fifth [Ballast operation check]

CN1 On the right side of the back of the set. CN2

Press the switch to cause a short.

2) When 5V is not supplied, replace first the DMD board attached to the engine. If the lamp still does not work, replace the engine.

* For repair methods of the DMD board, refer to separate instructions.

Check the signal supply procedure. [Check whether the signals are supplied from the analog board to the digital board]

Method for inspecting whether signals are DMD board inspection method being supplied from the digital board to the DMD board Check the output of the IC117 terminal. 1) Check whether +26V and -26V is being supplied to the DMD board. If the signal output state is normal, susp-> If the voltage is abnormal, replace the tantal condect the DMD board. enser (C108, C109: When failure occurs intermittently.) If the problem continues after replacement, then rep* Refer to the Digital Board Description lace the power drive IC (IC107). Diagram. 2) If the DMD voltage is normal, replace the panel, or reassemble the panel. (Try to fix the four silver screws again.) * Refer to the DMD Board Description Diagram.

Sixth [The lamp is 1) Check in which mode the screen does not display. normal, 2) If the RF, VIDEO, DVD, or DTV mode screen does not display, check the Analog CN257 termibut a blank nals, Digital CN127 connector connections, and screen failtheir signaling. ure occurs.] 3) If the DVI or PC mode screen does not display, replace and inspect the digital board. 4) If the screen does not display in any mode, check whether the signals are being output from the digital board.

Alignment and Adjustments

2-15

2-16
Horizontal raster failure occurs. Vertical line failure occurs. [Check whether the output of * Check whether it occurs within the R NETWORK RA101~ the regular wide range. RA104 terminals of the DMD (Less than 26mm for 50-inch TV) board are normal.] * Refer to the DMD Board Description Diagram 1) If it appears at regular intervals of less than 26mm, check the DMD fixing state. Loosen the four silver screws and then re-assemble them. 2) If the vertical lines do not occur at regular intervals, or the intervals are more than 26mm, or irregular, replace IC115 (DDP1010). Ballast noise 1) Check whether there is noise from the ballast, if noise is too loud, replace the ballast. 50-inch: Three fans 61-inch: Three fans

Alignment and Adjustments

Remove the heat sink attached to the DMD board and follow the directions given below. 1) Replace the heat sink. Fix the DMD by tightening the screws again. 2) Check signaling for each part.

Seventh [DMD state inspection method]

* Refer to the DMD Panel PIN Terminals Characteristics Diagram.

Noise failure

Check the noise state of the color wheel. Fan noise 1) If the noise of color wheel is loud, replace 1) Check the revolving state of the engine or the color wheel. the fan to inspect whether 2) When the color wheel is replaced, make sure the fan wire is caught on the to adjust the delay value of 1.DDP1010 to wings, then check the bearfactory settings. ing noise. (Adjust to the position where the color red is strongest.)

CN1

CN2

The color wheel is attached as shown in the following figure. Loosen the screws which fix the outer parts and then replace the color wheel.

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(IC133,IC134,IC137,IC140,IC124) 257 129

2-3 ASSY PCB ANALOG Service Manual

ANALOG BOARD (ASSY CODE : BP94-02140B) (PCB CODE : BP41-00122A)

Alignment and Adjustments

2-17

Alignment and Adjustments

Analog board pin assignment

CN257
Supplies AV Signals to PCB DIGITAL

Pin Name Comp1-Y Comp1-Pb Comp1-Pr Comp2-Y Comp2-Pr Comp2-Pb N.C. N.C. N.C. Main-Y/V Main-C Sub-Y/V Sub-C Caption-CVBS IR

I/O

PIN No. 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30

I/O

Pin Name GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND

CN258
Connects Control Signals between PCB Analog and PCB Digital

Pin Name

I/O

PIN No. 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32

I/O

Pin Name SDA-Micom SCL-Micom GND SDA-Analog SCL-Analog GND SDA-Digital SCL-Digital GND I2S-CLK-HDMI I2S-EN-HDMI I2S-DATA-HDMI GND DVI-L DVI-R GND

LED1 LED2 LED3 Key1 Key2 Reset-D I2C-STOP Power-SW N.C. N.C. GND MCLK_AUDIO S-MUTE PC-L PC-R GND

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Alignment and Adjustments

CN243 / CN244
Receives Power Signals from PCB POWER

Pin Name Power-Mute S-GND S-GND GND GND GND GND

PIN No. 1 3 5 7 9 11 13 2 4 6 8 10 12 -

Pin Name S14.5VB S14.5VB 5.7VB 12VB 12VB 70VB

Pin Name 5VA 33VB Power-SW N.C.

PIN No. 1 3 5 7 2 4 6 -

Pin Name GND GND N.C.

CN208
Supplies Power Signals to PCB DMD

Pin Name 5VB GND 12VB GND GND

PIN No. 1 3 5 7 9 2 4 6 8 -

Pin Name 5VB GND 12VB GND -

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Alignment and Adjustments

CN251
Pin Name GND GND SCL-M 5VA 70VB SUB Detector/Actuator Ground Ground SCL-Memory 5VA 70VB 1 3 5 7 9 PIN No. 2 4 6 8 10 SUB Detector/Actuator Fan-VCC SDA-Memory Ground Ground Ground Pin Name 12VB SDA-M GND GND GND

CN223
Receives AV Signals from PCB SIDE-AV

Pin Name Side-Y GND GND GND GND Side-VDET

Side AV SVHS Y (Luma) Ground Ground Ground Ground Video Jack Detect 1 3 5 7 9 11

PIN No. 2 4 6 8 10 -

Side AV SVHS C (Chroma) Video (CVBS) Side Sound L Side Sound R SVHS Jack Detect

Pin Name Side-C Side-V Side-L Side-R Side-SDET

I/O Expander Pin Assignment

DES GND NAME VSS XIN XOUT TEST P0.1 P0.0 RESET P3.0 P3.2 P2.0 P2.1 P2.2 P2.3 P2.4 P2.5 AVSS PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 PIN 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 NAME VDD P0.2 P0.3 P0.4 P0.5 P0.6 P0.7 P3.1 P3.3 P1.0 P1.1 P1.2 P1.3 P2.7 P2.6 AVREF DES I/O I/O I/O,ADC I/O,ADC I/O,ADC I/O,ADC O O I/O I/O I/O I/O SCL SDA S1-DET S2-DET Side-SDET V1-DET V2-DET Side-VDET SOUND-RESET DEFAULT DELAY1 DELAY2 GAIN0 GAIN1 SCL-A SDA-A

GND Comp2-DET Comp1-DET RESET-D RF-SEL LNA-SW MTNR-AFT STNR-AFT N.C N.C RF-AGC GND GND

I/O I/O O O I/O,ADC I/O,ADC I/O,ADC I/O,ADC I/O,ADC ADDRESS

S3P9428/32-SOP

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Alignment and Adjustments

2-4 ASSY PCB DIGITAL Service Manual

DIGITAL BOARD (ASSY CODE : BP94-02140A)

Samsung Electronics

(PCB CODE : BP41-00120A)

2-21

2-22
30P_Signal 32P_Contro l 6P_Power Cap IC103_9437 _CXA2171 IC102_7657 12- >3.3V Y (0:7) 480 i IC113_M em 480 P~ Screw Equal Length IC141_Mem IC142_Mem TR-Buffer VSP_RGB Converter DC-DC Y,C 480P~ IC116 IC107_Caption 480 i R,G,B IC118_M alibu (0:7) IC137_DNie R,G,B (0:7) IC117_LVDS IC130_FlashMem IC124_7 657 R,G,B PC: R,G,B LVDS _Cable DVI_Jack DVI_L/ R PC_Jack PC_L/R

Alignment and Adjustments

IC109_M em

IC108_2 310

R,G,B

(0:7)

IC136_9993

Samsung Electronics

Phone_Jack

HDMI_ Jack

Alignment and Adjustments

Digital board connector pin

REFERENCE TERMINAL
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 2 3 4 5 6

SPEC
COMP1-Y GND COMP1-PB GND COMP1-PR GND COMP2-Y GND COMP2-PB GND COMP2-PR GND N.C GND N.C GND N.C GND MAIN-Y GND NAIN-C GND SUB-Y GND SUB-C GND CAPTION-CVBS GND IR GND 12V GND 5.7V GND 5V GND

REFERENCE

TERMINAL
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

SPEC
LED1 SDA-MICOM LED2 SCL-MICOM LED3 GND KEY1 SDA-ANALOG KEY2 SCL-ANALOG RESET-D GND I2C-STOP SDA-DIGITAL POWER-SW SCL-DIGITAL SCART1-FB GND SCART3-FB I2S-CLK-HDMI GND I2S-EN-HDMI MCLK_AUDIO I2S-DATA-HDMI S-MUTE GND PC-L DVI-L PC-R DVI-R GND GND

CN127

CN126

CN128

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Alignment and Adjustments

2-5 ASSY PCB DMD Service Manual

2-24

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Alignment and Adjustments

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DMD BOARD BLACK DIAGRAM

2-25

2-26
Output Voltage States of the DMD Board Parts IC116 3. 3V 3. 3V 3. 3V LOC. 26V 8V R167 R196 R219 LAMP EN LAMP OUT LAMPLITZ Characteristics High from DDP1010 Outputs High signal. [SCI] High (5V) before the lamp turns on. Low (0V) when the lamp turns on.

Alignment and Adjustments

ASSY CODE (BP94-00484A) PCB CODE (BP41-00119A)

D5V

D12V

L102 Wave

26V

0V

Output terminal waveform for RA101,102,103,104

Samsung Electronics

-2 6V

Alignment and Adjustments

Samsung Electronics

2-27

Alignment and Adjustments

2-28

Description of Terminal Characteristics

Samsung Electronics

Samsung Electronics

Engine Failure Inspection Flow Chart for the DMD Board

No. 1) Check whether the DC380V power is supplied to the ballast.

Description

Key Point

Remark * For domestic model, it is needed to check whether the master power switch is turned on. * The US model has no master power. * 12V must be supplied to operate the motor. (The voltage of the motor driving power is 12V.) * If 5V is not detected, the motor will not operate.

1) When the power cord is plugged in, 2) DC 380V is automatically supplied to the ballast.

1) When the power key is pressed via the remote control, the micom of the digital board outputs high (5V) PWR signals. 2) The power board operates normally. 5V and 12V are supplied to the DMD CN105 terminal. 1) Check whether 5V and 12V are supplied to the CN105 terminal. 1) After the set is powered on, check whether 5V is detected on pin No.49 of IC101. * After a while, the sound generated by the rotating color wheel is heard.

1) The MTR Reset signal is supplied to the R161 terminal of the motor IC101 from the micom on the digital board and then the motor starts to drive. 2) If the color wheel rotates for a certain time and then stops, check whether the color wheel sensor is normal. (Check the waveform on the No.2 terminal below CN102.)

1) Check whether the signal (SCI: START CONTROL INPUT) that turns on lamp #2 of CN109 on the DMD board is high (5V).

1) Check whether CN109 #2 signal is 5V.

1) Method for checking whether the DDP1010 IC RESET is normal.

1) If the voltage between R254 and R255 is 3V, it is normal. 1) A waveform should be output on the data line. * Refer to the remarks.

* When SCI is high (5V), the lamp litz of CN109 is low (0V). * CN109 #2 terminal voltage changes to pulse waveform 14 seconds after (for 50 inch TV) the time that the voltage is 5V. * When about 4 seconds have passed after changing to pulse waveform, the screens are displayed on the set.

1) Check whether the signal and the voltage are output normally to the data line of DMD panel.

Alignment and Adjustments

2-29

2-30

Alignment and Adjustments

POWER BOARD (ASSY CODE : BP94-02141A) (PCB CODE : BP41-00131A)

CN803
3 33V B GND Powe r -S /W N.C. N.C 4 5 6 7

Pin #

Spec

5V A

GND

2-6 ASSY PCB POWER Service Manual

Used

Supplies DC voltage to the PCB ANALOG

CN802
3 SGND 10 12V B GND 70V B 11 12 13 GND S14. 5VB SGND 5.7 VB 4 5 6 7 GN D

Pin #

CN 803

Spec

Powe r -Mute

S14. 5VB

Pin #

Spec

12V B

GND

Samsung Electronics

Used

Supplies DC voltage to the PCB ANALOG

CN 802

Samsung Electronics

1. Dead SET

2-7 Troubleshooting

OP101 OP101

Check power to analog boar d CN245 OK

Replace the digital board

Is 5V standby LED(OP101) lit on digital board? No

Yes NG Reconnect CN103

CN103 CN103

Make sure CN103 on digital board is connected

OK

Alignment and Adjustments

Replace keypad or Digital board

2-31

Alignment and Adjustments

2-32

Samsung Electronics

Samsung Electronics

3. Blinking Temp and Timer LED

Yes Replace Actuator board NG OK Replace fan(s) No

Are fans running?

Check for 8V DC voltage(s) at CN103, 104 on Actuator Board NG NG

Check CN802 pin 8,10 on Power board for 12VB OK

Replace Power Board

Replace the Analog board

Alignment and Adjustments

2-33

Alignment and Adjustments

2-34

Samsung Electronics

Alignment and Adjustments

Samsung Electronics

2-35

Alignment and Adjustments

2-36

Samsung Electronics

Alignment and Adjustments

2-8 Side Panel Buttons

The buttons on the side panel control your TVs basic features, including the on-screen menu system. To use the more advanced features, you must use the remote control.

Press to switch between viewing TV programs and signals from connected components. Press to see the on-screen menu.

Press to lower or raise the volume and to select items when using the on-screen menu.

Press to channels and move between items on the on-screen menu.

Press to activate (or change) a particulor item.

2-9 Side Panel Jacks

Use the side panel jacks to connect a component that is used only occasionally (a camcorder or video game, for example).

Connect the video signal from a camcorder or video game.

Connect the video signal from a camcorder or video game.

Connect an S-video signal from a camcorder or video game. (S-Video 3 jack and Audio L/R input 3 are used in conjunction.)

Samsung Electronics

2-37

Alignment and Adjustments

2-10 Rear Panel Jacks

Use the rear panel jacks to connect components such as a VCR. You can connect different components such as VCRs, a Set-Top Box and a DVD player etc., because there are two sets of video input jacks and three set of component video input jacks on the rear panel of your TV. For more information, please see Connections.

ANTENNA terminals Two independent cables or antennas can be connected to these terminals. Use ANT 1 IN and ANT 2 IN terminals to receive a signal from VHF/UHF antennas or your cable system. Use the ANT 1 OUT terminal to send the signal being received by the ANT 1 IN terminal out to another component (such as a Cable Set-Top Box). The PIP channel can be received only when a signal source is connected to ANT 1 IN. S-VIDEO INPUT jacks Connects an S-Video signal from an S-VHS VCR or DVD player. VIDEO/AUDIO INPUT jacks (VCR1, VCR2) Connect video/audio signals from external sources, such as a VCR or DVD players. VIDEO/AUDIO OUTPUT jacks Sends a video signal from the TV to an external source, such as a VCR. Note: It is available only in RF, Video and S-Video modes. Component1, 2 jacks (Y, PB, PR, L, R) Use these jacks to connect the component video/audio signals from a DVD player or a set top box when using the component video input jacks.

PC AUDIO INPUT jacks Connect these to the audio output jacks on your PC . PC VIDEO INPUT jacks Connect these to the video output jacks on your PC . DVI (Digital Video Interface) AUDIO INPUT jacks Connect to the digital audio output jacks for device with DVI output. DVI (Digital Video Interface) VIDEO INPUT jack Connect to the digital video output jack for device with DVI output. HDMI (High Definition Multimedia Interface)

VIDEO/AUDIO INPUT jack

Connect to the HDMI jack for device with HDMI output. SERVICE This jack is for repair ad software upgrades.

2-38

Samsung Electronics

Alignment and Adjustments

2-11 Front Panel LED Indicators

The three lights on the front panel indicate the status of your TV.

POWER
Press to turn the TV on and off.

Remote control Sensor

Aim the remote control towards this spot on the TV.

:Light is On : Light is Blinking : Light is Off

It takes about 30 seconds for the TV to warm up, so normal brightness may not appear immediately. The TV has a fan to keep the inside lamp from overheating. Youll occasionally hear it working.

Samsung Electronics

2-39

Alignment and Adjustments

2-12 Remote Control

You can use the remote control up to about 23 feet from the TV. When using the remote control, always point it directly at the TV. You can also use your remote control to operate your Set-Top box, VCR, Cable box or DVD player. 1. POWER
Turns the TV on and off.

17. , , , , ENTER
Press to select highlight up, down, left, or right. While using the on-screen menus, press the ENTER to activate (or change) a particular item.

2. S.MODE
Adjust the TV sound by selecting one of the preset factory settings (or select your personal, customized sound settings.)

3. P.MODE
Adjust the TV picture by selecting one of the preset factory settings (or select your personal, customized picture settings.)

18. MTS (Multichannel Television Stereo)

Press to choose Stereo, Mono or SAP (Separate Audio Program).

19. SRS

4. +100

Activates TruSurround. Press to select cable channels over 100 on TV. 20. ADD/DEL Press to add or erase channels in the TVs 5. VOL+, VOLmemory. Use the ADD/DEL button to Press to increase or decrease the volume. memorize and erase the fine tuning after fine tuning channels.

6. MUTE

Press to mute the TV sound.

21. SLEEP
Press to select a preset time interval for automatic shutoff.

7. FAV.CH (Favorite Channel)

Press to switch between your favorite channels.

22. PIP (Picture In Picture)

Activates PIP.

8. MENU
Displays the main on-screen menu.

23. SET 9. STILL

Press to stop the action during a particular scene. Press again to resume normal video Used during set up of this remote control, so that it will work compatibly with other devices. (Set-Top box, VCR, Cable box, DVD, etc.)

10. P.SIZE
Press to change the screen size.

24. DNIe (Digital Natural Image engine)

Activates DNIe.

11. MODE
Selects a target device to be controlled by the Samsung remote control (i.e., TV, STB, VCR, Cable, or DVD).

25. PIP Controls

SIZE; Press to select the size of PIP window. SWAP; Press to exchange the video signal that is currently displayed on the main screen with the signal in the PIP window. CH / ; Press to displays the available channels in sequence. (These buttons change channels in the PIP window only.)

12. PRE-CH
Tunes to the previous channel.

13. TV/VIDEO
Press to display all of the available video sources(i.e., TV, STB, VCR, DVD, DTV, PC).

14. CH 15. INFO

, CH

26. VCR/DVD Controls

Controls VCR or DVD functions: Rewind, Stop, Play/Pause, Fast Forward.

Press to change channels. Press to display information on the TV screen.

27. RESET
If your remote control is not functioning properly, take out the batteries and press the reset button for about 2~3 secons. Re-insert the batteries and try using the remote control again.

16. EXIT
Press to exit the menu.

2-40

Samsung Electronics

Exploded View & Parts List

3. Exploded View & Parts List

3-1 HLP4663WX/XAA
Yon can search for the updated part code through ITSELF web site. URL:http://itself.sec.samsung.co.kr No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 Code No BP63-00243A BP63-00249A BP64-00309B BP64-00382A BP61-00530A BP64-00385A BP64-00177A BP63-00237A AA60-40009A BP61-00663D BP61-00663C 6003-001023 BP61-00579A BP67-00108A AA61-20136A BP61-00555A BP61-00580A BP61-00556A BP61-00554A BP64-00384A BP64-00383A BP61-00551A BP61-00552A BP61-00533A BP61-00537A BP67-00095A BP61-00534A 6003-000131 6003-001268 BP64-00393A BP63-00236A BP61-00528A BP64-00388A BP63-00235A 6003-001019 BP64-00379A BP64-00415A BP61-00605A BP61-00539A BP61-00578A BP63-00240A BP63-00241A BP61-00538A BP61-00541A BP61-00532A BP63-00237A BP61-00752A BP64-00377A BP64-00396A BP63-00262A BP61-00808A BP59-00048B Description;Specification COVER-DECO KNOB;50L3,AL,T1.0,SILVER COVER-GRILLE;46L3,HIPS HB,GRY,SV012P WINDOW LED;50L3,ACRYL,2.0,half-mirror,SE INDICATOR-LED;50L3,PC,CLEAR HOLDER-POWER;50L3,ABS HB,GRAY WINDOW-RMC;50L3,PC,VIOLET BADGE-BRAND;ALL,AL,T1.5,70,11.3,BLK,SILI COVER-FRONT MAIN;50L3,HIPS V0,GRAY PIN-MASK;NYLON66 HOLDER-SCREEN,PIN,SIDE;46L3,ABS EXTR,0.8 HOLDER-SCREEN,PIN,TOP;46L3,ABS EXTR,0.8, SCREW-TAPTITE;RWH,+,B,M3,L10,ZPC(YEL),SW HOLDER-FRONT,PIN;50L3,PS EXTR,BLK,EXTR SCREEN FRESNEL;46W,1021*580.5,2T HOLDER-MASK,PIN;S4388,NYLON,-,-,-,BLK,#0 BRACKET-SCREEN,BOT;46L3,AL,T 2.0,EXTR HOLDER-MIDDLE,PIN;50L3,PS EXTR,BLK,EXTR BRACKET-SCREEN SIDE;46L3,SECC,T 1.0 BRACKET-SCREEN,TOP;46L3,SECC,T 1.0 HOLDER-BACK LEFT HOLDER-BACK RIGHT KNOB-FAMILY;50L3,ABS,HB,GRAY KNOB-HOLDER;50L3,ABS,HB,GRAY BRACKET-MIRROR,SIDE,L;46L3,SECC,T 1.0 BRACKET-MIRROR,SIDE,R;46L3,SECC,T 1.0 BRACKET-MIRROR TOP;50L3,SECC,T 1.6 BRACKET-MIRROR TOP(T);50L3,SECC,T 1.6 MIRROR;MIRROR FRONT 46,GLASS,1005X530X5 SPACER-MIRROR BRACKET-MIRROR BOT;50L3,AL6063 EXTR,T2.0 SCREW-TAPTITE;BH,+,S,M4,L6,ZPC(BLK),SWRC SCREW-TAPTITE;TH,+,B,M4,L12,ZPC(YEL),SWR CABINET-BACK,TOP;46L3,HIPS,HB,GRAY COVER DUST;50L3,HIPS HB,GRAY HOLDER-DUST;50L3,HIPS HB,GRAY INLAY-AV;50L3,PS,T0.3,SHEET COVER DUCT;50L3,PC ABS G/F20 SCREW-TAPTITE;RH,+,B,M4,L12,ZPC(BLK),SWR CABINET BACK-BOT;50L3,HIPS,3.5,V0,Gray INLAY-TERMINAL;50L3,L62B,PS,T 0.5,SHEET, HOLDER-TERMINAL;50L3,HIPS V0,GRAY BRACKET-CHASSIS TOP;50L3,SECC,T1.0 BRACKET-CHASSIS BOT;50L3,SECC,T 1.0 SHIELD-CASE D TOP;50L3,SPTE,T0.5 SHIELD-CASE D BOT;50L3,SPTE,T 0.5 BRACKET-BOTTOM;50L3,SECC,T1.2 BRACKET-PCB POWER;50L3,SECC,T1.6 HOLDER-SPEAKER;50L3,HIPS V0,GRAY COVER-FRONT MAIN;50L3,HIPS V0,GRAY BRACKET-RACK;L3,SECC-1,T1.2 CABINET-MAIN;50L3,HIPS,3.5,V0,GRAY CABINET-MIDDLE;46L3,HIPS,HB,GR503,SV012P COVER-POWER;50L3,HIPS V0,GRAY BRACKET-EARTH;L3,SPTE,T0.5 REMOCON;DLP,TM76A,47,G6148,EX,SAMSUNG,L6 Qty 1 1 1 1 1 1 1 1 16 2 1 8 6 1 12 1 6 2 1 1 1 1 1 1 1 1 1 8 4 1 1 2 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 Loc.No. T0524 T0071 T0062 T0603 T0057 CIS3 S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A S.N.A

T0081 T0053

T0504 T0024 T0138

T0081 T0081 T0112

T0081 T0015 T0071

55

6 7

Power

T0508 CIS6 T0074

Samsung Electronics

3-1

Exploded View & Parts List

3-2 Exploded View of Engine

NO. 50" 61" A2 A4-1 A4-2 E1 A5 E3-1 E3-2 S28 S27 M6 D2 P11 09 S7 S9 A1 M4 P8 P7 P4 M3 S15 M5 M9 E2 P10 07 08 S29 S14 S19 S20 S16 S21 S13 S17 D1 P3 ACM+B/E S/L+H/L P/R+B/R B/R+C/M CCM+HCM CCC+CCM CCM+H/L SCM+HCM 6003-000257 AA61-01164A AA61-01166A SCREW-TAPTITE HOLDER-PANEL BRKT-LENS(E4) PH,+,M2,L6,ZPC(YEL),SM20C AL SUS 3 1 1 AA61-01172A BN67-00063A BN67-00060A 6003-000259 6003-000257 6003-000259 6003-000259 6001-000768 6003-000259 CLT+HSC S/L+CLT BAL+DUC FAN+DUC 50" 61" A2 A4-1 A4-2 E1 A5 AA47-00008A (43",50") BP47-00003A 6003-000010 6003-001360 AA63-00584A BN62-00006A BN61-00218A AA64-00094A 6001-00259 6001-000259 BP96-00250A AA63-00585A AA61-01181A AA61-01179A AA61-01168A AA61-01165A AA61-01194A AA61-01163A AA63-00583A 61" BP67-00032A BP96-00224A BP96-00224B 91-00755A (43",50") 61" ASSY-THERMOSTAT DUCT-FAN ASSY LAMP-BALLAST-TS LAMP-BALLAST-OS SCREW-TAPTITE SCREW-TAPTITE COVER-L/T H/SINK-C/WHEEL CLIP-UV FILTER GLASS-UV FILTER SCREW-TAPTITE SCREW-TAPTITE ASS'Y-C/WHEEL COVER-CTRL MRR SPRING-CTRL MIRROR SPRING-LENS(E3) BRKT-MIRROR(E1) HOLDER-LENS(E3) SPRING COIL-CTRL MRR HOLDER-CTRL MRR COVER-CONTROL CAP ASSY-I/R BRACKET-RMC LENS-ILL-E3 MIRROR-ILL-M2 SCREW-TAPTITE SCREW-TAPTITE SCREW-TAPTITE SCREW-TAPTITE SCREW-TAPTITE SCREW-TAPTITE SECC T=1.0 PI=31,R1=0,R2=23.2(ASP),B270,T=6.5
GLASS,39x36,NTR,T3,FRONT COATING

CODE-NO

CODENAME 1

CODENAME 2

CODE-NAME 3

Specification

Quantity

BP96-00087A ASS'Y ENG.-MECHA ASS'Y ENG.-MECHA ASS'Y-P/J LENS ASS'Y-LAMP 61": BP96-00224B

Part:4712-001020 PC+ABS 370V,0.33A,100W,150x73mm 380V,0.4A,135W,150x73mm BWH,+,B,M3,L10,ZPC(YEL) HH,+,B,M4,L12,ZPC(YEL) PC+GF20% AL SUS t+0.2 GLASS,T1.1,26x26,NTR,AOI+12 BH,+,M3,L8,ZPC(YEL) BH,+,M3,L8,ZPC(YEL)

1 1

4 2 1 1 1

3 2

PC+GF20% SUS t0.3 SUS T=0.2 SUS t=0.3 PC+GF20% Purchase PC+GF20% ABS VO

1 1 1 1 1 3 1 1 1 1 1 1 3 3 1 1 3 2

BH,+,B,M3,L8,ZPC(YEL) PH,+M2,L6,ZPC(YEL),SM20C BH,+B,M3,L8,ZPC(YEL) BH,+B,M3,L8,ZPC(YEL) BH,+,M2,L12,ZPC(YEL),SM20C BH,+,B,M3,L8,ZPC(YEL)

3-2

Samsung Electronics

Exploded View & Parts List

T3 2 S3 A3 S24 S25 P1 M1 P5 M7 P6 P9 E4 D/P+AHP B/L+H/P

AA60-00150A BN67-00064A 6001-000871 BP96-00249A AA61-01195A 6001-000942 AA61-01169A AA61-01182A AA61-01178A AA63-00582A BP63-00018A MD60-00003 BP31-00002A BP60-00013A BP60-00013B BN63-00420A BN65-00001A BP60-00013B AA65-30105C AA61-00097A AA65-30010B AA61-20129B

SPACER RUBBER-PRISM LENS-ILL-E4 SCREW-MACHINE ASS'Y-DMD PANEL SPRING COIL-DMD SCREW-MACHINE BRKT-ENGINE BOTTOM BASE-ENGINE SPRING-L/T COVER-DUST SHIELD-OFF LIGHT SPACER-RUBBER SUB FAN SPACER DUST COVER SPACER DUST COVER COVER DUST-ENGINE CLAMP-CORE SPACER-DUST COVER CLAMP WIRE HOLDER-WIRE CLAMP-WIRE HOLDER-WIRE CLAMP MIRROR-LIGHT TUNNEL LENS-ILL-E2 LENS-ILL-E1 MIRROR-ILL-M1 GLASS-TIR PRISM SCREW-MACHINE SCREW-MACHINE SCREW-TAPTITE SCREW-TAPTITE SCREW-TAPTITE SCREW-TAPTITE SCREW-TAPTITE SCREW-TAPTITE

RUBBER PI=42,R1=98,281,R2=54,766,BSC7,T=8 BH,+,M2,L6,ZPC(YEL),SWRCH10R

3 PH,+,M3,L30,ZPC(YEL),SWRCH10A SECC t=1.6 PC+GF30% SUS T+0.2 ABS VO SECC t=1.0 3 1 1 1 1 1 1 60x60x15 SPONGE PE FOAM BLK VO SPONGE PE FOAM BLK VO PC+ABS NYLON 66 DAQC105 SPONGE PE FOAM VO BLK(280mm) NYLON 66 NYLON 66 NYLON 66 NYLON 66 1 1 1 1 2 1 1 1 1 1 1 1 1 GLASS,41x28,NTR,T3,FRONT COATING BSC7,T36,53,45x38,NTR PWH,+,M4,L12,ZPC(YEL),SWRCH18A,FP PWH,+,M4,L12,ZPC(YEL),SWRCH18A,FP PH,+,M2,L6,ZPC(YEL),SM20C BH,+,M3,B,L20,ZPC(YEL) BH,+,M3,B,L20,ZPC(YEL) BH,+,B,M3,L8,ZPC(YEL) BH,+,B,M3,L8,ZPC(YEL) BH,+,B,M3,L8,ZPC(YEL) 1 1 7 4 5 2 2 1 3 3

3 5 4 1 6 S11 S18 S6 S22 S22 S26 S5 S29 E/B+BBE HLB+BBE SLT+B/E FAN+BSF BSF+BBE BOL+B/E ACW+B/E ACC+B/E

BN67-00058A BN67-00061A BN67-00062A BN67-00059A BN64-00093A 6001-001627 6001-001627 6003-000257 6003-000279 6003-000279 6003-000259 6003-000259

< 50 : 61 Optical materials >

50" DLP MAKER HTL HTL OCLI TOPPAN TOPPAN DESCRIPTION LAMP-MERCURY-TS LAMP-BALLAST-TS 50"W MIRROR-FRONT 50" LENTI 50" FRESNEL CODE NO AA47-00007A AA47-00008A BP67-00033A AA67-00169A AA67-00172A MAKER OSRAM OSRAM OCLI TOPPAN TOPPAN 61" DLP DESCRIPTION LAMP-MERCURY-OS LAMP-BALLAST-OS 61"W MIRROR-FRONT 61" LENTI 61" FRESNEL CODE NO BP47-00002A BP47-00003A BP67-00035A BP64-00099A BP64-00098A

Samsung Electronics

3-3

Electrical Parts List

4. Service Item
4-1 HLP4663WX/XAA
Yon can search for the updated part code through ITSELF web site. URL:http://itself.sec.samsung.co.kr LOC.NO. D0254 T0077 TU201S TU202S M0125 T0049 T0074 CN222 T0015 T0112 T0053 T0027 T0132 T0145 T0091 T0245 T0120 T0852 M0003 T0158 T0186 T0129 CN268 T0131 T0119 CODE NO. AA32-00012A AA39-10007Y AA40-00122A AA40-00122A BP39-00106C BP47-00016A BP47-00006A BP59-00048A BP59-00055A BP64-00379A BP64-00393A BP67-00108A BP94-00484A BP94-00485A BP94-02140A BP94-02140B BP94-02140C BP94-02140D BP94-02140G BP94-02141A BP96-00571D BP96-00572D BP96-00533B BP96-00574D BP96-00535B BP96-00564A BP96-00547A BP96-00555A BP96-00568A MD09-00137A SPEC MODULE REMOCON;ORC-50HF2,38KHZ,940NM,MES CBF POWER CORD;-,EP2/YES,SPT-2 18AWGx2C, TUNER;TMQH2-003A,C-TV TM(SUB),NTSC,181CH TUNER;TMQH2-003A,C-TV TM(SUB),NTSC,181CH CBF SIGNAL-DVI(D);HLP5063WX,24P/24P,2027 LAMP-BALLAST;EUC 120 P/H 11,120W P/H 11, LAMP-UHP;E23,95.25,89,mm,100W,arcgap 1.0 REMOCON;TM76A,47,DLP,EX,SAMSUNG,J54A MODULE-RF SPLITTER;RF SWITCH,UMX-NT-034, CABINET BACK-BOT;50L3,HIPS,3.5,V0,Gray CABINET-BACK,TOP;46L3,HIPS,HB,GRAY SCREEN FRESNEL;46W,1021*580.5,2T ASSY PCB S-DMD;HLP5063WX/XAA,L62A,ATLANT ASSY PCB S-ACTUATOR/SUB DETECT;HLP5063WX ASSY PCB MISC-DIGITAL;HLP5063W,L62B,ATLA ASSY PCB MISC-ANALOG;HLP5063W,L62B,ATLAN ASSY PCB MISC-SIDE AV;HLP5063W,L62B,ATLA ASSY PCB MISC-KEY CONTROL;HLP5063W,L62B, ASSY PCB MISC-RMC LED;HLP5063W,L62B,ATLA ASSY PCB POWER;HLP5063WX/XAA,L62B,ATLANT ASSY COVER P-MIDDLE;46L3,SEA,HIPS HB,GR5 ASSY COVER P-FRONT;46L3,SEA,HIPS HB,GR50 ASSY COVER P-MAIN;46/50/56L3 ALL,HIPS,V0 ASSY COVER P-GRILLE;46L3,SEA,HIPS HB,GR5 ASSY COVER P-DUCT;50L3,HIPS,HB,GRY,E23 ASSY ENGINE P-DLP PLL3;PHILIPS 120W,L3 A ASSY BOARD P-JACK;ATLANTIS,NTSC,AV+S-VHS ASSY LENS P-HD3 DLP OPTIC MODU;BLK,00000 ASSY COVER P-BACK BOT;50L3,HIPS,V0,GRY IC MICOM;P-PCFM-012,P-PCFM-012,32,5V,12M Q'TY 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Samsung Electronics

4-1

MEMO

4-2

Samsung Electronics

Block Diagram

5. Block Diagram
5-1 Analog Board PCB Layout
This Document can not be used without Samsungs authorization.

190mm
2.0mm 7p,#26

2.0m m 30p,# 26

2.0m m 6p,#26

2.0m m 3p,#26

2.0m m 32p,# 26

2.5m m 5p,# 22

2.5m m 6p,# 22

D- to -A (2R) (A V Signals )

KEY

PWR &LED

IR

D- to- A ( 2R) (Control Signal s)

5P,2.5mm (MMS)

6P,2.5mm (Power)

( SP TW B R

I/ O Expa nder (Mi com) Blo ck I/ O Ex p. Bl ock M a i n S u b 2 3 0 m m T U N E R T U N E R 3D Comb Block S P K

DCDC (12V ->5V)

LM317SX-ADJ ( 12V->9V )

MIC 29152BU ( 5.7V->5V )

2.5m m 5p,# 22

DMD PWR Regulator (278RA05) Regulator (278RA05) D S EU T B S i d e A V

) ( )

P O BW + E R

2.5mm 13p,# 22

2.0mm 9p,#26

2.0mm 10p,# 26

2.5m m 11p,# 26

Regulator (78D05)

AV Swit ching Blo ck

Sound Blo ck

S p l i t

T u n e r

(SVHS1/SVHS2) AV INPUT/ OUTP UT (V 1/V2/Vout) Component1/ 2

Samsung Electronics

5-1

5-2
245 mm 2R,30P,2mm,Blk (A V Signals) 2R,32P,2mm,Blk (Contr ol Signals) 6P,2.5mm (Power) Component Switching & SD Video Pro cessing ADC Block Block DC-DC Convert / Caption Block TTX Block

Block Diagram

5-2 Digital Board Block Diagram

Powe r Block

Digital Board PCB Layout

This Document can not be used without Samsungs authorization.

1 9 0 m m Digital Processing Blo ck (CPU,Scaler,DTV,DVI...) DNIe/LVDS Blo ck

OL UV T D P S U T

RSDVI

Samsung Electronics

232

HDMI

L R PC DSUB

L R

Samsung Electronics
MAIN-Y- OUT MAIN-C -OUT SUB -Y-OUT SUB -C-OUT + SIDE-Y/S IDE-Y SIDE-C/SIDE-C (ADDER Tri -State) +

SVHS1-Y/N.C

TEA6425 TEA6425
EXT3-MIXED-V-OU T

SVHS1-C/ EXT2-C SVHS2-Y/N.C SVHS2-C/ N.C 3D-Y/EXT3-C 3D-C/EXT1-C + 3D-C 3D-Y

(ADDER Tri-State)

Y/CSW Mixer SW

MAIN-Y(V) MAIN-C SUB -Y(V) (NTSC ) EXT3-VOUT SUB - C CAP-C VBS/TTX-CVBS MONITOR-VOUT/EXT2- VOUT SUB - Y(V) (PAL)

MTNR-V MAIN-V- OUT 3D-COMB MAIN-V(Y)-OUT (PAL) SUB -V-OUT/SUB-V(Y)-OUT

5-3 AV Switching (TE64XX) Block

STNR-V V1-V/EXT2-V(Y) V2-V/EXT3-V(Y) N.C/EXT1-V(Y) SIDE-V/SIDE-V

TEA6425

(ADDER Tri -State) CAP-CVBS/TTX-CVBS MONITOR-V- OUT/EXT2-V-OUT EXT3-V-OUT EXT1-V-OUT(TV- OUT)

This Document can not be used without Samsungs authorization.

Video SW

EXT3-V-OUT EXT3-MIXED-V-OUT

MONITOR- LROUT/EXT2-LR OUT

V1-LR/EXT2-LR

TEA6422

MAIN-LR SUB -LR PC-LR DVI-LR

MSP44X X
EXT1-OUT(TV-OUT)

V2-LR/EXT3-LR N.C/EXT1-LR SIDE-LR/SIDE-LR COMP1- LR COMP2- LR EXT3-OUT(Selectable ) TV-OUT(PAL)

Audio SW

NTSC PAL

Block Diagram

COMP2- LR(P AL)

5-3

5-4
MAIN-Y- OUT MAIN-C -OUT SUB-Y-OUT SUB-C-OUT + SIDE-Y SIDE-C (A DDER Tri -State) + CAP-V(Y) MON-V(MIXED) MAIN-Y MAIN-C SUB- V(MIXED)

Block Diagram

SVHS1-Y

TEA6425 TEA6425

SVHS1-C SVHS2-Y SVHS2-C 3D-Y 3D-C

(ADDER Tri- State)

Y/C SW
3D-C 3D-Y

Mixer SW

MTNR-V MA IN-V- OUT 3D-COMB

5-4 AV Switching (TE64XX) Block - NTSC

STNR-V V1-V V2-V N.C SIDE-V SUB-V-OUT CAP-V-OUT MON-V-OUT

TEA6425

(ADDER Tri-State)

This Document can not be used without Samsungs authorization.

Video SW

MONITOR-LR

V1-LR

TEA6422

MAIN-LR SUB- LR PC-LR DVI-LR

MSP44XX

V2-LR N.C SIDE-LR COMP1- LR COMP2- LR

Audio SW

Samsung Electronics

Schematic Diagrams

6. Schematic Diagrams
6-1 ANALOG
6-1-1 Power Regulator
This Document can not be used without Samsungs authorization.

TO DIGITAL BOARD

From SMPS Board

12VB->->5V-MMS
L165
1 2

R910
62Kohm 1/10W

R911
62Kohm 1/10W

R912
10Kohm 1/10W

TO DMD BOARD

S14.5VB ->-> S14VB-L

C304 C732
100uF 35V 100uF 35V

S14.5VB ->-> S14VB-R

R523 13Kohm 1/10W

R524 13Kohm 1/10W

TO SUB DETECTOR / ACTUATOR

Please place near the Main Tuner

Please place near the Sub Tuner

TO MMS
2004.2.10
R760
845ohm 1/10W

R762
5.1Kohm 1/10W

Samsung Electronics

6-1

Schematic Diagrams

6-1-2 Tuner Splitter & Side AV

This Document can not be used without Samsungs authorization.

RF SPLITTER MAIN TUNER

USED RF SPLITTER

NTSC/PAL OPTION

Use C544/C545 as follows..

NTSC : 2402-000120, 10uF/50V PAL : 2402-001042, 100uF/16V

Use the Tuners as follows...

TO S3C9428(No.14)

(MAIN) TU203

(MAIN) TU202

(SUB) TU201

NTSC/US NTSC/KOR

X AA40-00123A

AA40-00122A X

AA40-00122A AA40-00122A

PAL/EUROPE PAL/ASIA

AA40-00127A AA40-00130A

X X

AA40-00129A AA40-00132A

In NTSC/US.. Use additional CN222(Splitter)

From SIDE-AV Board SUB TUNER

MGND1 MGND2

MGND1

NC NC AGC AS

12 11 10 9 8 7 6 5 4 3 2 1

MGND2

MGND3 MGND4

TU201S

SCL

ALPS

SDA MB SIF TU NC AFT VIDEO

MGND3 MGND4

6-2

Samsung Electronics

Schematic Diagrams

6-1-3 AV IN_OUT
This Document can not be used without Samsungs authorization.

EXT1-V(Y) EXT1-VOUT EXT1-RED(C) EXT1-GRN EXT1-BLU EXT1-ROUT EXT1-RIN EXT1-DET

EXT1-LOUT EXT1-LIN EXT1-FB

EXT1-V(Y) EXT1-VOUT EXT1-RED(C) EXT1-GRN EXT1-BLU EXT1-ROUT EXT1-LOUT EXT1-RIN EXT1-LIN EXT1-FB EXT1-DET

V1-DET S1-C(EXT2-C) S1-Y V1-IN(EXT2-V(Y)) EXT2-ROUT V1-RIN(EXT2-RIN)

S1-DET EXT2-LOUT V1-LIN(EXT2-LIN)

S1-DET V1-DET S1-C S1-Y V1-IN(EXT2-V(Y)) EXT2-VOUT EXT2-RED(C)

EXT2-ROUT EXT2-LOUT V1-LIN(EXT2-LIN) EXT2-DET V1-RIN(EXT2-RIN)

S2-DET EXT3-LOUT V2-LIN(EXT3-LIN) EXT3-FB MON-ROUT

S2-DET EXT3-LOUT V2-LIN(EXT3-LIN) EXT3-FB

V2-DET S2-C S2-Y

V2-IN(EXT3-V(Y)) EXT3-VOUT EXT3-RED(C) EXT3-GRN EXT3-BLU EXT3-ROUT V2-RIN(EXT3-RIN)

EXT2-DET V2-DET S2-C S2-Y V2-IN(EXT3-V(Y)) EXT3-VOUT

EXT3-DET

EXT3-ROUT V2-RIN(EXT3-RIN) EXT3-DET

MON-ROUT(AUDIO-ROUT) MON-LOUT(AUDIO-LOUT) MON-VOUT

COMP1-Y COMP1-Pb

COMP1-R

COMP1-Pr COMP1-R COMP1-DET COMP1-L

COMP2-Y COMP2-Pb

COMP2-R

COMP2-Pr COMP2-R COMP2-DET COMP2-L

MON-LOUT MON-VOUT COMP1-Y(EXT3-RED(C)) COMP1-Pb(EXT3-GRN) COMP1-Pr(EXT3-BLU) COMP1-DET COMP1-L

COMP2-Y COMP2-Pb COMP2-Pr COMP2-DET COMP2-L

- COMMON USE NTSC: RCA1(V1)_V/L/R PAL : SCART2(EXT2)_V/L/R NTSC: RCA2(V2)-V/L/R PAL : SCART3(EXT3)-V/L/R NTSC: MONITOR-OUT_V/L/R PAL : SCART2_(EXT2)-OUT_V/L/R

Samsung Electronics

6-3

Schematic Diagrams

6-1-4 AV Switching_Video
This Document can not be used without Samsungs authorization.

8VB
SDA-A SCL-A
D300 RLZ12B BD169 MPZ2012S300A B

8VB-6425

R1019 100 1/16W R1018 100 1/16W

ONLY PAL MAIN-V-OUT

0 1/16W R1104 1K 1/16W C770 100nF 25V MATERIAL 0 1/16W R994 0 1/16W R993
20 IN1 VCC 19 18 IN2 4 17 SCL OUT3 16 15 IN4 7 8 IN5 9 VCCP 10 IN6 GND 11 OUT8 12 OUT7 SUB 13 OUT6 14 OUT5 OUT4 IN3 6 OUT2 OUT1 SDA 3

R1083

ONLY PAL EXT3OUT-V S1-Y SDA-A S1-C(EXT2-C) SCL-A ONLY PAL S2-Y S2-C
R987 100 1/16W C669 10uF 16V R986 100 1/16W C668 10uF 16V
5 1 2

R1094 0 1/16W C667 10uF 16V R995

C760 100nF 25V MATERIALR984 100 1/16W R985 100 1/16W R997 100 1/16W C674 10uF 16V 0 1/16W R992 0 1/16W IC140 TEA6425D

C774 100nF 25V MATERIAL C685 10uF 16V

MAIN-YOUT MAIN-COUT SUB-YOUT SUB-COUT

IC134
TEA6425D

SUB-MIXED-V-OUT
C686 10uF 16V C681 10uF 16V C682 10uF 16V
1 IN1 2 SDA 3 4 SCL 5 6 7 SUB 8 9 IN5 OUT7 VCCP OUT8 OUT6 13 12 IN3 IN4 OUT4 OUT5 14 OUT3 16 15 IN2 OUT1 OUT2 18 17 VCC 19 20

NTSC: SUB-VOUT PAL:EXT3-VOUT

SUB-C-OUT

ONLY PAL

MAIN-Y(V)-OUT

EXT2OUT-V

R1146 0 1/16W

R996 100 1/16W

MAIN-C-OUT

CAP(TTX)-Y-OUT SIDE-Y SIDE-C

R1064 100 1/16W R1065 100 1/16W C683 10uF 16V C684 10uF 16V
10 IN6 GND 11

SUB-Y-OUT

ONLY PAL

MON-MIXED-V-OUT
C773 100nF 25V MATERIAL

ONLY NT COMB-Y-OUT COMP1-Y(EXT3-RED(C)) EXT1-RED(C) ONLY PAL NT NOT USED

R1067 0 1/16W R989 100 1/16W C673 10uF 16V R1066 0 1/16W R988 100 1/16W C670 10uF 16V C769 100nF 25V MATERIAL

COMB-C-OUT
R1120 4.7K 1/16W R1121 4.7K 1/16W R1122 4.7K 1/16W R1123 4.7K 1/16W R1113 75 1/16W R1114 75 1/16W

EXT3-MIXED-V-OUT EXT2-MIXED-V-OUT

ONLY PAL
Q142 KSC1623-G R1082

MAIN-Y(V)-OUT
R1030 R1031 R1026 R1027 R1028 75 75 75 75 75 1/16W 1/16W 1/16W 1/16W 1/16W R1029 75 1/16W

0 1/16W R1124 4.7K 1/16W R1084

R1175
0 1/16W

R1115 75 1/16W

MAIN-Y(V)

ONLY NT

8VB-6425

MAIN-C-OUT

0 1/16W R1125 4.7K 1/16W

Q143 KSC1623-G

R1116 75 1/16W

MAIN-C

PAL:SUB-MIXED-V-OUT+EXT3-MIXED-V-OUT NT:SUB-MIXED-V-OUT+SUB-V-OUT
C680 10uF 16V R1007 100 1/16W C679 10uF 16V
1 IN1 2 SDA 3 4 IN2 SCL 5 IN3 6 7 8 IN5 9 10 VCCP IN6 OUT8 GND OUT7 12 11 IN4 SUB OUT5 OUT6 13 OUT4 15 14 OUT2 OUT3 16 OUT1 18 17 VCC 19

EXT3-VOUT
C772 100nF 25V MATERIAL

SUB-MIXED-V-OUT ONLY NT SUB-V-OUT ONLY PAL EXT3-MIXED-V-OUT

R1085 0 1/16W R1086 0 1/16W R1095 0 1/16W

C409 470uF 16V

R1134 68 1/16W

R670 1.5K 1/16W

MTNR-CVBS SDA-A STNR-CVBS SCL-A V1-IN(EXT2-V(Y)) V2-IN(EXT3-V(Y)) ONLY PAL EXT1-V(Y) SIDE-V
R1032 75 1/16W R1000 100 1/16W C677 10uF 16V C678 10uF 16V R1001 100 1/16W R1035 75 1/16W R1033 R1034 75 75 1/16W 1/16W R999 100 1/16W C676 10uF 16V R998 100 1/16W C675 10uF 16V R1006 100 1/16W

ONLY PAL
R1126 4.7K 1/16W R1176 Q144 KSC1623-G

IC133 TEA6425D
20

MAIN-V-OUT

0 1/16W

R1069 75 1/16W

SUB-Y(V) SUB-V-OUT ONLY PAL CAP(TTX)-V-OUT EXT2OUT-V

R1091 0 1/16W R1087 0 1/16W

ONLY NT

SUB-C-OUT ONLY PAL CAP(TTX)-Y-OUT MON-V-OUT EXT3OUT-V

C771 100nF 25V MATERIAL

Q145 KSC1623-G 1/16W R1088 0 1/16W

R1117 75 1/16W

SUB-C ONLY NT CAP(TTX)-V-OUT ONLY PAL MON-MIXED-V-OUT

R1090 0 1/16W R1089 0 1/16W R1128 4.7K 1/16W

ONLY PAL

Q146 KSC1623-G R1177

0 1/16W

R1118 75 1/16W

CAPTION(TTX)-CVBS PAL:MON-MIXED-V-OUT+EXT2-MIXED-V-OUT NT:MON-MIXED-V-OUT+MON-V-OUT ONLY NT MON-V-OUT ONLY PAL EXT2-MIXED-V-OUT

R1145 0 1/16W R1129 4.7K 1/16W

KSA1182 Q147

MON-VOUT(EXT2-VOUT)

C768 470uF 16V

R1135 68 1/16W

R1108 1.5K 1/16W

ONLY NT

ONLY PAL
R1002 100 1/16W R1119 4.7K 1/16W B E C767 470uF 16V C KSA1182 Q136 R1133 68 1/16W

SUB-V-OUT EXT1-VOUT
R1105 1.5K 1/16W

R1092 0 1/16W R1093 0 1/16W

SUB-Y-OUT ONLY PAL

R1130 4.7K 1/16W R980 1K 1/16W R981 1K 1/16W R982 1K 1/16W R983 1K 1/16W

Q148 KSC1623-G

R1055 1K 1/16W

R1057

R1068 75 1/16W

SUB-Y(V)

1/16W

ONLY PAL
2004.2.16

6-4

Samsung Electronics

Schematic Diagrams

6-1-5 3D Comb
This Document can not be used without Samsungs authorization.

ONLY NTSC
C794 R745
220Kohm 1/10W 10uF 16V

FT115
TH355LSK-K5243

6
M_IN NC NC GND OUT

MGND1

5 4 8

3
M_OUT IN GND

2 1
NC GND

MGND2

10

FT114
TH355LSK-K5243

R1182
NC

MGND2

39Kohm 1/10W 1 2 3
GND IN M_OUT GND

10

C791
4 5 6
NC NC M_IN GND

R1183
8 47uF 16V 820ohm 1/10W

MGND1

OUT

R1184
7 56ohm 1/10W

C792
68pF 50V

Samsung Electronics

6-5

Schematic Diagrams

6-1-6 Sound Processor Amp

This Document can not be used without Samsungs authorization.

TO/FROM JBL EQU BLOCK

INPUT-R_TO_JBL_EQ INPUT-L_TO_JBL_EQ OUTPUT-R_FROM_JBL_EQ INPUT-L_TO_JBL_EQ OUTPUT-L_FROM_JBL_EQ INPUT-R_TO_JBL_EQ OUTPUT-R 9VB OUTPUT-L OUTPUT-L_FROM_JBL_EQ

TO JBL EQ BLOCK

OUTPUT-R_FROM_JBL_EQ

CAUTION : Please place near MSP4440G (DO NOT INSTALL)

L
OUTPUT-L GAIN0 GAIN1 SHUTDOWNn

(DO NOT INSTALL)

(DO NOT INSTALL)

R1059 R1058

R
OUTPUT-R GAIN0 GAIN1 SHUTDOWNn

(8 Ohm speaker)

To Sound Delay Module

USE BN95-00368A

PAL ONLY

6-6

Samsung Electronics

Schematic Diagrams

6-1-7 AV Switching_Audio
This Document can not be used without Samsungs authorization.

9VB
BD166
MPZ2012S300A B

AUDIO SWITCHING
D297 C739
100nF 25V
MATERIAL

RLZ12B

C751
1nF 50V MO

R1024
1/16W 100

SDA-A
R1025
1/16W 100

SCL-A
C711
SDA SCL

R934

C705
1/16W

IC137
TEA6422D 1 2 3 4 5 6 7 8 9 10 11 12 13 14
GND CAP VS L1 L2 L3 NC NC L4

R940
28 27 26 25 24 23 22 21 20 19 18 17 16 15

V1-LIN(EXT2-LIN)
1K 10uF 16V

10uF

16V

1K

1/16W

V2-LIN(EXT3-LIN)
1K
1/16W

R935
10uF 16V

C706 C707
1/16W

C712
ADDR R1 R2 R3 NC NC R4

R941
10uF 16V 1K

V1-RIN(EXT2-RIN)
C713
10uF 16V

1/16W

V2-RIN(EXT3-RIN)
1K

R936

R942 C714
10uF 16V
L5 L6 R5 R6

EXT1-LIN
1K 10uF 16V

1/16W

R937

C708
1/16W

R943
1K

EXT1-RIN
C715

SIDE-L
1K 10uF

16V

1/16W

R938

C709
1/16W

R944
16V
LOUT1 ROUT3

SIDE-R
10uF 16V
RPUT1 LOUT3

COMP1-L
1K

10uF

1K

1/16W

COMP1-R
C710
LOUT2 ROUT2

R939

C716
10uF 16V 10uF 16V

Only NTSC

R945

COMP2-L
1K
1/16W

MAIN-L MAIN-R SUB-L EXT2-LOUT

Only NTSC

R1098 C754
470 Only NTSC Only NTSC
1/16W

1K

1/16W

COMP2-R R1099 C755

470
1/16W

22uF

16V

EXT3-ROUT
22uF
16V

EXT3-LOUT
R1136
0

SUB-R

EXT2-ROUT
1/16W

R1077 100K

R1076 100K

1/16W

PAL ONLY

MTNR-ROUT

MTNR-LOUT

PAL ONLY

Samsung Electronics

6-7

Schematic Diagrams

6-1-8 Expander & Signal connection

This Document can not be used without Samsungs authorization.

I/O Expander, Signal Connection

TO DIGITAL BOARD
1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31

CN258

SMW200-32C

2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32

CN257

SMW200-30C

PAL ONLY
NTSC ONLY USED RF-AGC(No.14) : A/D COVERTER INPUT

PAL ONLY

1 3 5 7 9 11 13 15 17 19 21 23 25 27 29

2 4 6 8 10 12 14 16 18 20 22 24 26 28 30

A 1. IR 2. GND 3. 5VA 3. GND 4. LED1 5. LED2 6. LED3 1. 5VA 1. GND 2. KEY-PWR 2. KEY1 3. KEY2 4. GND

B C

D 1. LED1 2. KEY1 3. KEY2 4. SDA-M 5. SCL-M 6. 5VB 7. GND

To use the lead connector which is combined in one to one correspondence, please change the number of the PIN

Actual PIN No. 7

PIN No. on Schematic 1

Used as follows... L3 : A+B, C L5 : A, B, C L7 : A, D

L7 CABINET

6-8

Samsung Electronics

Schematic Diagrams

6-2 DIGITAL
6-2-1 SIG_INPUT
This Document can not be used without Samsungs authorization.

- Analog Interface & Power

CN127
SMAW200-30C 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29

(GND)

(GND)

CN126
SMAW200-32C 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31

LTST-C150GKT

- Analog VS Digital Interface

1. COMP1-Y / Y_DTV1 30P 3. COMP1-Pb / PB_DTV1 5. COMP1-Pr / PR_DTV1 7. COMP2-Y / Y_DTV2 9. COMP2-Pb / PB_DTV2 11. COMP2-Pr / PR_DTV2 19. MAIN-Y(V) / LUMA_IN 21. MAIN-C / CHROMA_IN 23. SUB-Y(V) / LUMA_IN2 25. SUB-C / CHROMA_IN 2 27. CAPTION(TTX)-CVBS / CVBS_CAP 29. IR / IRRCVR0 1. LED1 / LED_TIMER 3. LED2 / LED_LAMP 5. LED3 / LED_TEMP 7. KEY1 / KEY1 9. KEY2 / KEY2 11. RESET-D / RESET_Mn 13. I2C-STOP / I2C_DEBUG 15. POWER-SW / MAIN_SW 23. MSP-MCLK / MSP_MCLK 25. SOUND-MUTE / S_MUTE 27.PC-L / PC_L 29. PC-R / PC_R

32P

2. SDA-M / SDA_M 4. SCL-M / SCL_M 8. SDA-A / SDA1 10. SCL-A / SCL1 14. SDA-D / SDA 16. SCL-D / SCL 20. I2S-CLK / I2S_CLK 22. I2S-EN / I2S_EN 24. I2S-DATA / I2S_DATA 28. DVI-L / DVI_L 30. DVI-R / DVI_R

Samsung Electronics

OP101

6-9

Schematic Diagrams

6-2-2 RGB_INPUT
This Document can not be used without Samsungs authorization.

- PC & DVI INPUT/DDC

6-10

Samsung Electronics

Schematic Diagrams

6-2-3 HDMI

- HDMI
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CN309
500254-1907
MGND4 MGND2

R926 R927
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 10ohm 1/10W 10ohm 1/10W 10ohm 1/10W 10ohm 1/10W 10ohm 1/10W 10ohm 1/10W 10ohm 1/10W 10ohm 1/10W

R928 R929

R930 R931

R932 R933

MGND3

Samsung Electronics

MGND1

6-11

Schematic Diagrams

6-2-4 SIGNAL_MUX
This Document can not be used without Samsungs authorization.

- CXA2171 Componet SW

6-12

Samsung Electronics

Schematic Diagrams

6-2-5 VSP9437B
This Document can not be used without Samsungs authorization.

- Analog Signal Decoder : VSP9437

IC134
FAN1117AD-1.8 3
VIN ADJ VOUT

R788
560ohm

Samsung Electronics

6-13

Schematic Diagrams

6-2-6 LVDS
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- LVDS Transmitter : TH63LVDM83R

6-14

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Schematic Diagrams

6-2-7 CONN
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- Flash Memory Download : MAX232

IC?
74HCT1G126GV 1 2 3
OE A GND Y VCC

5 4

Samsung Electronics

6-15

Schematic Diagrams

6-2-8 FLI2310
This Document can not be used without Samsungs authorization.

- Deinterlacer : FLI2310

IC135
FAN1117AD-1.8 3
VIN VOUT ADJ

Samsung Electronics

6-16

Schematic Diagrams

6-2-9 DNIe_pro
This Document can not be used without Samsungs authorization.

- Emage Enhancer : DNIe Pro

6-17

Samsung Electronics

Schematic Diagrams

6-2-10 FLASH
This Document can not be used without Samsungs authorization.

- Flash Memory & DDR RAM

IC144
MBM29LV320BE80TN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
A15 A14 A13 A12 A11 A10 A9 A8 A19,NC A20,NC /WE /RESET NC RY,/BY A18 A17 A7 A6 A5 A4 A3 A2 A1 A16 /BYTE VSS DQ15A-1 DQ7 DQ14 DQ6 DQ13 DQ5 DQ12 DQ4 VCC DQ11 /WP,ACC,NC DQ3 DQ10 DQ2 DQ9 DQ1 DQ8 DQ0 /QE VSS /CE A0

48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25

Samsung Electronics

6-18

Schematic Diagrams

6-2-11 GM1501
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- Scaler & Micom : GM1501

6-19

Samsung Electronics

Schematic Diagrams

6-3 DMD
6-3-1 SIL151
This Document can not be used without Samsungs authorization.

PGND RE+

RC+

RB+ RCLK+ RCLKRDRCLVCC RD+

RA+ RBRELGND

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
GND TEST PD OE R/F RE6 RE5 RE4 VCC RE3 RE2 RE1 RE0 RD6 RD5 GND

PVCC

RA-

64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49

VCC RA0 RA1 RA2 GND RA3

IC601
THC63LVD104A

RA4 RA5 RA6 RB0 RB1 VCC RB2 RB3 RB4 CLKOUT RB5 GND VCC RD4 RD3 RD2 RD1 RD0 RC6 RC5 RC4 RC3 RC2 RC1 RC0 RB6

48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33

17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32

IC814
1 2 3
/OE A GND Y VCC

5 4

IC815
1 2 3
/OE A GND Y VCC

5 4

Samsung Electronics

6-20

Schematic Diagrams

6-3-2 FPGA
This Document can not be used without Samsungs authorization.

IC812

1 2 3

/OE VCC

A GND

OPTION USE FOR USE FOR SUBDETECT DAC DMD DAC

R? INSTALL

R? DO NOT INSTALL DO NOT INSTALL INSTALL OPTION

IC816
MC74VHC244DTR2 1 2 3 4 5 6 7 8 9 10
DB7 DB6 DB5 DB4 DB3 DB2 DB1 DB0 /CS /WR DGND VOUT NC AGND REFIN VDD /CLR /LDAC /PD DGND

20 19 18 17 16 15 14 13 12 11

R846
1Mohm 1/10W

R847
1Mohm 1/10W

6-21

Samsung Electronics

Schematic Diagrams

6-3-3 FLASH
This Document can not be used without Samsungs authorization.

Samsung Electronics

6-22

Schematic Diagrams

6-3-4 DAD1000
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IC809
1 2 3
/OE VCC A GND Y

5 4

IC810
1 2 3
/OE VCC A GND Y

5 4

IC811
1 2 3
/OE VCC A

5 4

USE 2203-005249 USE 2203-005249 USE 2203-005249

USE 2203-005249

GND

DO NOT INSTALL

R861

47Kohm 1/10W

(FOR TEST ONLY)

FET ON RAMP

NOT REQUIRED FOR SMALL COLOR WHEELS. (SEE CUSTOMER ENGINEERING)

1 2 3

IC805
NC A GND Y VCC

5 4 1 2 3

IC806
NC A

VCC GND

DO NOT INSTALL

6-23

Samsung Electronics

Schematic Diagrams

6-3-5 DMD

This Document can not be used without Samsungs authorization.

Samsung Electronics

6-24

Schematic Diagrams

6-3-6 CW
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6-25

Samsung Electronics

Schematic Diagrams

6-3-7 DDP1011
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IC204

1 2 3

/OE VCC A

GND

Samsung Electronics

6-26

Schematic Diagrams

6-4 SUB DETECT

This Document can not be used without Samsungs authorization.

R141
1/10W 10Kohm

R106

100ohm 1/2W

R165

330ohm 2W

R145 R140
1/10W 10Kohm 100Kohm 1/10W

R146
100Kohm 1/10W

R139 1/2W 56Kohm

R144
100Kohm 1/10W

R138 1/2W 10Kohm

R147
100ohm 1/2W

Samsung Electronics

6-27