Lloyds Register FOBAS
Practical guidelines for handling MARPOL 73/78, Annex VI Regulations 14 and 18
Further information
Contact: Lloyds Register FOBAS Telephone: +44 (0)20 7423 1862 Email: [email protected]
www.lr.org
2005 Lloyds Register Registered office: 71 Fenchurch Street London EC3M 4BS, United Kingdom Services are provided by members of the Lloyds Register Group. Lloyds Register, Lloyds Register EMEA and Lloyds Register Asia are exempt charities under the UK Charities Act 1993.
Lloyds Register FOBAS
Practical guidelines for handling MARPOL 73/78, Annex VI Regulations 14 and 18
Contents
1. Introduction 2. Regulation 14: controlling sulphur oxide (SOx) emissions from ships 3. Regulation 18: fuel quality, sampling and delivery requirements a. Fuel quality b. The statutory sample c. The statutory bunker delivery note (BDN) 4. The Annex VI enhanced FOBAS sampling kit and analysis report a. b. c. d. e. f. The FOBAS sample bottle kit Taking the fourth statutory sample using a FOBAS bottle The analysis report The bunker clause Sampling equipment to be used Readiness for May 19, 2005 2 2 3 3 3 3 4 4 4 4 4 5 5 5
5. Further information and contact
APPENDIX 1: Records of fuel oil changeovers when entering/leaving a SECA a. Information to be recorded b. Flushing through the system on changeover c. Logbooks APPENDIX 2: Fuel oil sampling arrangements a. b. c. d. e. Sampling methods Sampling location Retained sample handling Sealing of the retained sample Retained sample storage
6 6 6 6 8 8 8 8 8 9 10 11 18
APPENDIX 3: Information to be included in the bunker delivery note (BDN) APPENDIX 4: Frequently asked questions APPENDIX 5: Flowcharts
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Lloyds Register FOBAS
Practical guidelines for handling MARPOL 73/78, Annex VI Regulations 14 and 18
1. Introduction
This document outlines Lloyds Registers strategy for supporting its clients in their responsibility to ensure that their ships comply with Annex VI Regulations 14 and 18. It also provides some practical instruction as to what actions need to be taken, highlighting issues related to fuel delivered and used onboard ships. The MARPOL 73/78 Annex VI Regulations for the Prevention of Air Pollution from Ships enter into force on May 19, 2005. The global limit for the sulphur content of marine bunkers is set by the Regulations at 4.5% m/m. This is not expected to have much operational impact as the incidence of marine fuels exceeding this level is not high. The main impact will be felt when the Baltic and North Sea/English Channel SOx Emission Control Areas (SECAs) become operational on May 19, 2006 and in November 2007, respectively, further limiting sulphur content of fuels to 1.5% m/m. Note: The breakdown of Annex VI Regulations 14 and 18 below highlights only the key requirements and we therefore recommend that the full original text is reviewed. Copies of Annex VI, as well as the Resolution MEPC.96(47) guidelines for drawing statutory fuel samples for the determination of Annex VI compliance, are available from Rulefinder a PC-based software system that provides searchable access to the latest marine statutory and Lloyds Register classification requirements. They may also be purchased directly from IMO (www.imo.org).
2. Regulation 14: controlling sulphur oxide (SOx) emissions from ships
Regulation 14 addresses the mechanisms for controlling sulphur oxide (SOx) emissions on a global basis, as well as in defined environmental protected areas called Sulphur Oxide Emission Control Areas (SECAs). The aim is to reduce the SOx emissions which contribute to acidification and acid rain by setting a limit on the sulphur content in the marine fuels. The limitation applies to all vessels and will be enforced from May 19, 2005. Regulation 14 provides the following: The sulphur of any fuel used onboard ships must not exceed 4.5% m/m. The sulphur content of any fuel used onboard ships operating in a SECA must not exceed 1.5% m/m. The only established SECA so far is the Baltic Sea, as specified in Annex I paragraph 10.1 (b), in force 19 May 2006. It is expected that North Sea and English Channel will become a SECA in November 2007. Alternatively, exhaust gas cleaning systems or other approved technological methods may be installed to reduce the total SOx emissions from both main and auxiliary engines and boilers to a maximum of 6.0 g SOx/kWh when operating in a SECA. If an exhaust gas cleaning system is used, waste streams from the system must not be discharged to enclosed ports, harbours or estuaries based on criteria set by port state controls and communicated through IMO. Details of fuel changeover procedures from high- to low-sulphur, and vice versa, need to be recorded. See Appendix 1 in this document for full instructions and logbook requirements.
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Lloyds Register FOBAS
Practical guidelines for handling MARPOL 73/78, Annex VI Regulations 14 and 18
3. Regulation 18: fuel quality, sampling and delivery requirements
Regulation 18 covers issues related to fuel quality, sampling and delivery requirements. While in theory the responsibility lies with the supplier to comply with this regulation, the practical reality is that the enforcement agencies will be looking to ships to verify their compliance. Implementation and further actions required from the fuel supplier and the ships are also addressed in this regulation.
a. Fuel quality
Fuel oil for combustion on board ships must: be a blend of hydrocarbons derived from petroleum refining techniques (this does not preclude the incorporation of small amounts of additives intended to improve performance) be free from inorganic acids not include any added substance or chemical waste which either jeopardises the safety of ships or adversely affects the performance of the machinery, is harmful to personnel, or contributes overall to additional air pollution. This gives legal endorsement to similar requirements set down in the ISO 8217 international marine fuel standard defining the quality of Marine Fuels.
b. The statutory sample
Regulation 18 requires the bunker supplier to provide a statutory sample of at least 400ml in volume. This sample must be retained onboard for 12 months or until the complete bunker is consumed, whichever is the greater period. This statutory sample is in addition to any commercial control sample offered to the ship by the supplier. The statutory sample must not be used for commercial quality/quantity verification purposes and should only be handed over, upon request, to a port state control enforcement officer from a country that has signed up to the Annex VI protocol. Annex II of Resolution MEPC.96(47) provides guidelines for the sampling of fuel oil for determination of compliance with Annex VI, and clearly defines the point of sample collection to be at the receiving vessels inlet bunker manifold. For further instructions to ensure compliance, please see Appendix 2 of this document.
c. The statutory bunker delivery note (BDN)
Regulation 18 also requires that the supplier issues a bunker delivery note (BDN to accompany the statutory sample. The BDN must accord with certain requirements, and the information which must be included is outlined in Appendix 3 of this document.
Lloyds Register FOBAS
Practical guidelines for handling MARPOL 73/78, Annex VI Regulations 14 and 18
4. The Annex VI enhanced FOBAS sampling kit and analysis report
Lloyds Register will provide FOBAS clients with a complete solution giving the required confidence to the shipowners that their fleets will be compliant. Given recent poor quality trends, it will be prudent for a shipowner to continue testing each bunker as supplied. This will verify that the supplier has complied with the Annex VI on sulphur content and fuel quality. Annex VI onboard procedures prepare the way to meet the more stringent regional environmental controls expected to be imposed on ships, such as the pending amendment to the EU Sulphur Directive 1999/32/EC COM(2002) 595.
a. The FOBAS sample bottle kit
FOBAS sample bottles are already Annex VI compliant. New kits being issued in May will contain the following additions: statutory sample bottle labels supplementary instructions with a checklist to accompany the sampling procedures manual, ensuring suppliers are Annex VI compliant and that appropriate records are being maintained on board ten 15ml sample tubes these may be used where only a sulphur check, or a compatibility test between the new bunker and another fuel supplied or already in storage, is required a Lloyds Register FOBAS Annex VI Logbook will be available upon request.
b. Taking the fourth statutory sample using a FOBAS bottle
It is anticipated that there will be occasions where the physical supplier is unaware or unprepared to meet his obligation to provide a statutory sample for whatever reason. Alternatively, he may not have a spare compliant sample bottle to fill. In either case, the ship should use a fourth FOBAS sample, ensuring that the statutory sample seal number details are placed on the BDN.
c. The analysis report
FOBAS analysis reports will include a reference to the statutory sample seal number and an additional statement referring to the extent of the fuels compliance with Regulations 14 and 18, based on the tests carried out on the sample.
d. The bunker clause
The bunker clause should continue to reference the required fuel quality against ISO 8217 fuel grades and state any vessel-specific limitations. The ISO 8217 sulphur maximums are not fully in line with Annex VI. The bunker clause must therefore: state the sulphur limit required (i.e. 1.5%, 4.5% or other) outline your expectation of the supplier to provide the Annex VI statutory sample following the recommended IMO sampling guidelines in MEPC.96(47) outline your expectation of an Annex VI compliant BDN (see Appendix 3).
Lloyds Register FOBAS
Practical guidelines for handling MARPOL 73/78, Annex VI Regulations 14 and 18
The revised version of ISO 8217, due in summer 2005, will conform to the new sulphur limits.
e. Sampling equipment to be used
Approved drip samplers, valve locking plates and cubitainer primary collection samplers should be placed onboard all ships as standard equipment to ensure that representative samples are drawn according to the MEPC.96(47) guidelines. All the required equipment may be sourced through Lloyds Register FOBAS.
f. Readiness for May 19, 2005
It is possible that some ships will not have the enhanced Annex VI sample kits on board by May 19, 2005. To assist these ships, an electronic version of all the documentation will be available. Should it be necessary to take a fourth sample using the FOBAS sample kit under these circumstances, an old label may be used. The label should be marked Annex VI Statutory sample and the appropriate data should be included as outlined in Appendix 2 of this document.
5. Further information and contact
FOBAS is the Lloyds Register Groups fuel oil and bunker analysis and advisory service. A recognised leader in the evaluation of all grades of fuel oil used in the marine industry, we are only a telephone call away when you require urgent analysis of a fuel sample or technical advice. Answers to a number of frequently asked questions about Annex VI can be found in Appendix 4 of this document. Should you have any further questions, please do not hesitate to contact your local Lloyds Register office account manager or speak to FOBAS directly at: Lloyds Register FOBAS 71 Fenchurch Street London EC3M 4BS Tel: +44 (0)20 7423 1862 Email:
[email protected]Lloyds Register FOBAS
Practical guidelines for handling MARPOL 73/78, Annex VI Regulations 14 and 18
APPENDIX 1: Records of fuel oil changeovers when entering/leaving a SECA a. Information to be recorded
The regulation requires the following details to be officially recorded when any fuel changeover operation is carried out between low- and high-sulphur content fuels: the volume of low-sulphur fuel oils (less than or equal to 1.5% m/m sulphur) in each tank date time position of the ship. These details are to be taken and recorded once it has been established that only fuel oil with a sulphur content of less than 1.5% m/m is being burned.
b. Flushing through the system on changeover
It is the responsibility of the shipowner to ensure that it can be established, to the satisfaction of the administration or appointed representative, that the fuel oil being burned whilst traveling within a SECA has a net sulphur content below 1.5% m/m (i.e. that enough time has been allowed for the fuel oil service system to be fully flushed of all fuels with a sulphur content of over 1.5% m/m on changeover, prior to entry into a SECA). Segregated systems: if separate fuel oil/storage tank systems are installed for fuels with a sulphur content below and above 1.5% m/m, respectively, changeover from one fuel to the other, including flushing time, may be relatively simple and quick. Non-segregated systems: care must be taken in such cases to ensure that the entire system is purged of any fuel oil with a sulphur content above 1.5 % m/m prior to entering a SECA. For this purpose, it may be necessary to calculate the volume of 1.5% m/m sulphur fuel required to flush the system completely, including any tanks, to avoid mixing and subsequently raising the net sulphur content above 1.5% m/m. The actual volume used during flushing may be found if the details mentioned above are recorded immediately prior to flushing the system. This figure may then be compared with that calculated so as to determine compliance. To aid this process, changeover procedures and flushing calculations may be contained in the ISM manual on-board the vessel. This would also ensure that all officers responsible for the changeover operation are fully conversant in the procedure to be followed and the details to be recorded.
c. Logbooks
The required details are to be recorded in a logbook prescribed and approved by the administration. The format of this logbook is dependent upon the requirements of the administration, however it is expected that this may be one of the following: a separate logbook, for this purpose only the engine room logbook
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Lloyds Register FOBAS
Practical guidelines for handling MARPOL 73/78, Annex VI Regulations 14 and 18
the deck logbook the official logbook the fuel oil record book, already in use on board Lloyds Register FOBAS Annex VI logbook
The Lloyds Register FOBAS Annex VI logbook will enable clients to record details of the statutory samples and changeover procedures in one easy-to-access location. It will provide procedural consistency from one ship to another within a particular fleet. Note, however, that use of the logbook will not supersede any flag administration requirements that a ship may be required to comply with.
Lloyds Register FOBAS
Practical guidelines for handling MARPOL 73/78, Annex VI Regulations 14 and 18
APPENDIX 2: Fuel oil sampling arrangements
The following has been drawn from the MEPC.96(47) sampling guidelines, which should be referred to in the event of a dispute or if further clarification is necessary.
a. Sampling methods
The sample should be obtained using one of the following methods: manual valve setting continuous-drip sampler time proportional automatic sampler flow proportional automatic sampler. The sampling device should be of a type approved in accordance with one of the following standards: ISO 3170 ASTM D 4057 BS 3195. FOBAS sample bottle kits will complete requirements for sampling equipment on board.
b. Sampling location
The fuel delivered to the ship should be sampled at the receiving ships inlet bunker manifold and should be drawn continuously throughout the bunker period.
c. Retained sample handling
Immediately prior to filling the retained sample container, the sample quantity should be thoroughly agitated to ensure it is homogenous. The retained sample should be of sufficient quantity to perform the tests required, but should not be less than 400ml in volume. The container should be filled to 90% (+/- 5%) capacity and sealed.
d. Sealing of the retained sample
Immediately following collection of the retained sample, a tamperproof security seal with a unique means of identification should be installed by the suppliers representative in the presence of the ships representative. A label containing the following information should be secured to the retained sample container: location at which and method by which sample was drawn date of commencement of delivery name of bunker tanker/bunker installation name and IMO number of the receiving ship names and signatures of the suppliers representative and the ships representative details of seal identification bunker grade.
To facilitate cross reference, details of the seal identification may also be recorded on the bunker delivery note.
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Lloyds Register FOBAS
Practical guidelines for handling MARPOL 73/78, Annex VI Regulations 14 and 18
e. Retained sample storage
The retained sample should be kept in a safe and sheltered location outside the ships accommodation. It should not be subject to elevated temperatures, but preferably kept at a cool/ambient temperature where it will not be exposed to direct sunlight and where personnel would not be exposed to vapours which may be released from the sample. Typically, a suitable storage location may be the steering flat in a steel cupboard. Care should be exercised when entering a sample storage location. In the event that a sample is to be delivered to a port state control inspector, it is also important to secure a record of the sample custody transfer. The transfer should be recorded in the logbook with the BDN, with specific reference to: the sample label details and seal number the port, date and time of handover of the sample the identity of the person to whom the sample was handed, together with the name, signature and authority stamp as appropriate contact details of those who will hold the sample.
Lloyds Register FOBAS
Practical guidelines for handling MARPOL 73/78, Annex VI Regulations 14 and 18
APPENDIX 3: Information to be included in the bunker delivery note (BDN)
Name and IMO number of receiving ship. Port of bunkering. Date of commencement of delivery. Name, address and telephone number of marine fuel oil supplier. Product name(s). Quantity (metric tons) of bunkers delivered. Density at 15C (kg/m) * Sulphur content (% m/m) (actual figure) . A declaration signed and certified by the fuel oil suppliers representative that the fuel oil supplied is in conformity with Regulation 14(1) or (4)(a) and Regulation 18(1) of Annex VI.
* Fuel oil should be tested in accordance with ISO 3675. Fuel oil should be tested in accordance with ISO 8754.
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Lloyds Register FOBAS
Practical guidelines for handling MARPOL 73/78, Annex VI Regulations 14 and 18
APPENDIX 4: Frequently asked questions 1. What equipment do I need to install on board my ship to ensure compliance with Annex VI Regulations 14 and 18, and what specific action do I need to start taking now?
To ensure compliance on May 19, 2005 you will need to: fit an approved drip sampler (see Appendix 2) at the inlet of the bunker manifold for both diesel and heavy fuel bunker lines ensure that you have a sampler valve lock and a sufficient supply of primary samples collection devices (cubitainers) in stock station a storage facility for the statutory samples and BDNs in a safe location. This can be a steel box, which must be capable of holding at least 18 months worth of all fuel type bunker samples; the steering flat is typically a suitable location in most vessels consult machinery manufacturers for their guidance and any additional requirements for operating on low-sulphur fuel oils update the ISM bunker procedure. This should include: ships strategy for compliance with Annex VI Regulation 14 (see question 17 for options) details of where and how the changeover procedures will be recorded (if applicable) where applicable, the changeover procedure itself, which should include the flush-through time that needs to be allowed to clear the high-sulphur fuel from the fuel lines prior to crossing into a SECA low-sulphur fuel and cylinder oil tank storage allocation and capacity (if applicable) this may require two separate cylinder oil storage tanks review of the bunker clause instruction to the crews on the additional processes required for compliance with Annex VI.