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NEMA Motor Control

Section Overview

Definite Purpose Contactors

Bulletin 400 Catalog Number Explanation

Page 1-5

Bulletin 400 Definite Purpose Contactors

Page 1-6

Vacuum Contactors
Bulletin 1102C Vacuum Contactors
Bulletin 1100 Vacuum Contactors

Page 1-17
Web/CD

NOTE: Information for this product line is available on the Industrial

Controls Catalog CD-ROM (pub. no. A115-CA002A-EN-C) or on the
Industrial Controls Catalog web site www.ab.com/catalogs.
Bulletin 1104V Reversing Vacuum Contactors

Web/CD

NOTE: Information for this product line is available on the Industrial

Controls Catalog CD-ROM (pub. no. A115-CA002A-EN-C) or on the
Industrial Controls Catalog web site www.ab.com/catalogs.

NEMA AC Contactors and Starters

Non Combination Contactors and Starters Catalog
Number Explanation

Page 1-20

Bulletin 500 Top Wiring For Motor Loads

Page 1-20

Bulletin 500F Feed-Through Wiring For Motor Loads

Page 1-24

Bulletin 500L Top Wiring For Non-Motor and Lighting

Loads

Page 1-25

Bulletin 500FL Feed-Through Wiring For Non-Motor

and Lighting Loads

Page 1-28

Bulletin 500LP Top Wiring Permanent Magnet

Latching For Non-Motor and Lighting Loads

Page 1-29

Bulletin 505 Full Voltage Reversing

Page 1-30

Three-Phase Full Voltage

Page 1-31

Single-Phase Full Voltage

Page 1-33

Bulletin 509 Full Voltage Non-Reversing Starters

Page 1-36

Three-Phase Full Voltage

Page 1-37

Single-Phase Full Voltage

Page 1-39

Bulletin 520 Full Voltage Multi-Speed Starters

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Page 1-40

1-1

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NEMA Motor Control

Section Overview, Continued

NEMA Combination Contactors, Starters, and Pump

Control Panels
Combination Contactors, Starters, and Pump Control Panels
Catalog Number Explanation

Page 1-50

Bulletin 502 Combination Contactor Disconnect Type

Page 1-51

Bulletin 503 Combination Contactor Circuit Breaker Type

Page 1-52

Bulletin 502L Combination Lighting Contactor Disconnect

Type

Page 1-53

Bulletin 503L Combination Lighting Contactor Circuit Breaker

Type

Page 1-54

Bulletin 506 Reversing Disconnect Type

Page 1-55

Bulletin 507 Reversing Circuit Breaker Type

Page 1-56

Bulletin 512 Non-Reversing Disconnect Type

Page 1-58

Bulletin 512M Non-Reversing Disconnect Type with Extra

Panel Space

Page 1-60

Bulletin 513 Non-Reversing Circuit Breaker Type

Page 1-61

Bulletin 513M Non-Reversing Circuit Breaker Type with Extra

Panel Space

Page 1-64

Bulletin 522 Multi-Speed Combination Starter Disconnect

TypePage

Page 1-65

Bulletin 523 Multi-Speed Combination Starter Circuit Breaker

TypePage

Page 1-69

Bulletin 1232X Pump Control Disconnect Type

Page 1-73

Bulletin 1233X Pump Control Circuit Breaker Type

Page 1-74

Bulletin 1223 Oil Well Pump Control

Page 1-76

NEMA Reduced Voltage Starters, Combination

Starters, and Pump Panels

1-2

Reduced Voltage Starters, Combination Starters, and Pump

Panels Catalog Number Explanation

Page 1-77

Bulletin 530 Part Winding Starter

Page 1-78

Bulletin 532 & 1282 Part Winding Combination Starter and

Pump Control Panel Disconnect Type

Page 1-79

Bulletin 533 & 1283 Part Winding Combination Starter and

Pump Control Panel Circuit Breaker Type

Page 1-80

Bulletin 540 Wye-Delta Starter

Page 1-81

Bulletin 542 & 1242 Wye-Delta Combination Starter and Pump

Control Panel Disconnect Type

Page 1-82

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NEMA Motor Control

Section Overview, Continued

NEMA Reduced Voltage Starters, Combination

Starters, and Pump Panels, Continued
Bulletin 543 & 1243 Wye-Delta Combination Starter and Pump
Control Panel Circuit Breaker Type

Page 1-83

Bulletin 570 AutoTransformer Starter

Page 1-84

Bulletin 572 & 1272 AutoTransformer Combination Starter and

Pump Control Panel Disconnect Type

Page 1-85

Bulletin 573 & 1273 AutoTransformer Combination Starter and

Pump Control Panel Circuit Breaker Type

Page 1-86

Bulletin 500 Line Modifications and Accessories

Page 1-87

Bulletin 500 Line Specifications

Page 1-107

Bulletin 500 Line Approximate Dimensions

Page 1-113

Bulletin 500 Line Renewal Parts

Page 1-137

Bulletin 500 Line Overload Relay Code Selection

Page 1-140

Solid-State Overload Relays

Bulletin 592 E1 Plus

Page 1-142

Bulletin 592 E3 and E3 Plus

Page 1-148

Bulletin 592 SMP-1, -2, and -3

Web/CD

NOTE: Information for this product line is available on the Industrial Controls
Catalog CD-ROM (pub. no. A115-CA002A-EN-C) or on the Industrial Controls
Catalog web site www.ab.com/catalogs.

Eutectic Alloy Overload Relays

Bulletin 592 Manual Reset Overload Relays

Page 1-149

For Starter Mount Installations

Page 1-149

For Panel Mount Installations

Page 1-149

Heater Element Selection

Page 1-152

NEMA Manual Starting Switches

Bulletin 600 Single-Phase

Page 1-179

Bulletin 609 Single- and Three-Phase

Page 1-182

Bulletin 609U with Undervoltage Protection

Page 1-185

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1-3

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NEMA Motor Control

Section Overview, Continued

Disconnect Switches
Bulletin 1494V Variable-Depth Flange-Mounted
Disconnect Switches

Page 1-190

Bulletin 1494F Fixed-Depth Flange-Mounted

Disconnect Switches

Page 1-193

Bulletin 1494G Enclosed Disconnect Safety

Switches

Page 1-195

Bulletin 1494R Variable-Depth Door-Mounted

Rotary Disconnect Switches

Web/CD

NOTE: Information for this product line is available on the

Industrial Controls Catalog CD-ROM (pub. no. A115-CA002AEN-C) or on the Industrial Controls Catalog web site
www.ab.com/catalogs.

Circuit Breaker Mechanisms

Bulletin 1494V Variable-Depth Flange-Mounted
Circuit Breakers

Page 1-199

Bulletin 1494D Fixed-Depth Flange-Mounted

Circuit Breakers

Page 1-201

Operating Mechanisms
Bulletin 1494V Variable-Depth Flange-Mounted
Remote or Dual Type Operating Mechanisms

Page 1-202

Bulletin 1494M Fixed-Depth Flange-Mounted

Operating Mechanisms

Page 1-203

Bulletin 1494 Line Accessories

Page 1-204

Bulletin 1494 Line Specifications

Page 1-208

Bulletin 1494 Line Approximate Dimensions

Page 1-210

Fuse Blocks
Bulletin 1491 Fuse Blocks

Web/CD

NOTE: Information for this product line is available on the

Industrial Controls Catalog CD-ROM (pub. no. A115-CA002AEN-C) or on the Industrial Controls Catalog web site
www.ab.com/catalogs.

1-4

Visit our website: www.ab.com/catalogs

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Page 1-5

Bulletin 400

Definite Purpose Contactors

Product Overview/Catalog Number Explanation
Bulletin 400

Table of Contents

y Available in the following ranges:

1-Pole: 2530 A, 600V, max
2-Pole: 2530 A, 600V max
3-Pole: 2590 A, 600V max
4-Pole: 25 A, 600V max

Accessories . . . . . . . . . 1-11
Specifications . . . . . . . 1-12
Approximate
Dimensions . . . . . . . . . 1-13

The Allen-Bradley Bulletin 400 Definite Purpose Contactors are

specifically designed for applications such as air-conditioning,
refrigeration, resistive heating, data processing and food service
equipment, pumps and compressors.
Box lugs are standard on 40 A contactors and larger. A maximum of
two auxiliary contact blocks (one on each side, four contacts max.)
can be field installed.

2 Pole

4 Pole

Standards Compliance
y UL 508
y UL Recognized (File No.
E3125, Guide No. NLDX2)
y CSA C22.2 No. 14

Certifications
y CSA Certified File No.
LR1234
y EN/IEC 60947-4-1
y CE Marked
y SEMKO Certified

Your order must include: 1) complete cat. no. of selected contactor, and 2) auxiliary contacts, if required.

Catalog Number Explanation

400 DP40 N
a
a
Code
DP25
DP30
DP40
DP50
DP60
DP75
DP90

Current Size
Size
25 A
30 A
40 A
50 A
60 A
75 A
90 A

c
Code
J
D
A
F
B

Nominal Coil Voltage

50/60 Hz Frequency
24
120
208/240
277
480

d
Code
1
2
3
4

b
Suffix Code
N

Number of Poles
Description
1-Pole
(Not available on 40 A)
2-Poles
(Not available on 40 A)
3-Poles
4-Poles
(Only available on 25 A)

Enclosure Code
Enclosure
No Enclosure/No exceptions

Code
B
D
E
K
P
R
S
T
U

Visit our website: www.ab.com/catalogs

Modifications
Description
Box Lug With DP25 or DP30 in 2nd
Position.
400-DRA Factory Attached to DP
(2540A)
2-Poles With 3-Pole Base
6-32 Screw Coil Terminal with DP25,
DP30 or DP40 in 2nd Position
International Packaging
Ring
Terminal
For DP40
To DP90
10-32 SEMS Terminal
Coil Terminals Down
Coil Terminals
On Load Side (T1/2, T2/4, T3/6)
W/O Quick Connect
Line/Load Terminals
W/O Quick Connect
Terminals on Line and Load

1-5

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Page 1-6

Bulletin 400

Definite Purpose Contactors

Product Selection

Contactors
Number of Poles

FLA Rating

Arc
Cover

1&2

2530

Optional

1/4 in QC, #10 32

Screw

1-7

Standard

1/4 in QC, #10 32

Screw or Box Lug
Option available to
accept ring terminals

1-8

25

Standard

1/4 in QC, #10 32

Screw

1-10

50 & 60

Standard
Box Lug
Option available to
accept ring terminals

1-9

Termination

Certifications

Page
Number

2530

40

75 & 90

1-6

Standard

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Page 1-7

Bulletin 400

Definite Purpose Contactors

Product Selection, Continued
2530 FLA 1 & 2 Pole

2 Pole with optional Arc Cover

1 Pole with Shunt

Full Load Amps

Number of Poles

25

25

30

30

Line Voltage
240/277
480
600
240/277
480
600
240/277
480
600
240/277
480
600

Locked Rotor
Amps
150
50
40
150
125
100
150
75
50
150
125
100

Resistive Amps
Rating
30
30
30
35
35
35
40
40
40
40
40
40

Maximum Horsepower
Voltage
Single Phase
120
1
240

120

240

120

240

120

240

Cat. No.
400-DP25N1

400-DP25N2

400-DP30N1

400-DP30N2

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 400DP25N1 becomes Cat. No. 400-DP25NJ1. For other voltages, consult your local Allen-Bradley distributor.
Voltage Code
Nominal Coil Voltage

J
24

D
120

1 Pole Contactors
A
208/240

F
277

B
480

J
24

D
120

2 Pole Contactors
A
208/240

F
277

B
480

Coil Technical Data

Nominal Coil Voltage
Maximum Pickup Volts
Drop-Out Volts Range
50 Hz
Nominal Inrush VA
60 Hz
50 Hz
Nominal Sealed VA
60 Hz
Nominal DC Resistance (Ohms)

24
18
615
22.5
20
7
5.25
16.5

1 Pole Contactors
120
208/240
277
88
177
221
2070
40140
50165
22.5
22.5
22.5
20
20
20
7
7
7
5.25
5.25
5.25
420
1850
2650

480
384
150270
22.5
20
7
5.25
3050

24
18
615
37
35
8
7
11

2 Pole Contactors
120
208/240
277
88
177
221
2070
40140
50165
37
37
37
35
35
35
8
8
8
7
7
7
250
1000
1600

480
384
150270
37
35
8
7
3050

Arc Cover
Description
1-Pole
2-Pole

Cat. No.
400-C1
400-C2

Coil Terminal screws are not available on 1- and 2-pole contactors.

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1-7

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Page 1-8

Bulletin 400

Definite Purpose Contactors

Product Selection, Continued
2540 FLA 3 Pole

30 FLA 3 Pole with optional Coil Temrinal Screws

Full Load Amps

Number of
Poles

25

30

40

Line Voltage

Locked Rotor
Amps

Resistive Amps
Rating

240/277
480
600

150
125
100

35
35
35

240/277
480
600

180
150
120

40
40
40

240/277
480
600

240
200
160

50
50
50

Voltage
110/120
200/208
240/277
480
600
110/120
200/208
240/277
480
600
110/120
200/208
240/277
480
600

Maximum Horsepower
Single Phase
Three Phase

7.5
5

10
15
20

10
10
15
20

10
10
20
25

7.5

Cat. No.

400-DP25N3

400-DP30N3

400-DP40N3

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 400DP25N3 becomes Cat. No. 400-DP25NJ3. For other voltages, consult your local Allen-Bradley Sales Office.
Voltage Code
Nominal Coil Voltage

J
24

D
120

A
208/240

F
277

B
480

24
18
615
60
53
6.0
5
7

120
88
2070
60
53
6.0
5
180

208/240
177
40140
60
53
6.0
5
720

277
220
65185
60
53
6.0
5
950

480
384
150270
65
53
6.0
5
3100

Coil Technical Data

Nominal Coil Voltage
Maximum Pickup Volts
Drop-Out Volts Range
Nominal Inrush VA
Nominal Sealed VA

50
60
50
60

Hz
Hz
Hz
Hz

Nominal DC Resistance (Ohms)

Auxiliary Contacts
Description

Cat. No.
400-AB1
400-A1
400-A2

1 NO/1 NC w/QCS
SPDT w/QCs
2 SPDT w/QCs

To use ring terminals on 40 FLA and larger power connections add the suffix R to the catalog number. Example: Cat. No. 400-DP40N3 becomes Cat. No.

400-DP40N3-R.
Contact rating single circuit NO or NC:
Voltage Rating
Break
Make
Amperes
Continuous

120
3.0
30
10

240
1.5
15
10

480
0.75
7.5
10

600
0.6
6
10

Contact rating SPDT:

10 A, 1/3 Hp, 125 or 250V AC;
1/2 A, 125V DC;
1/4 A, 250V DC;
4 A 120V AC on Lamp Load

1-8

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Page 1-9

Bulletin 400

Definite Purpose Contactors

Product Selection, Continued
5090 FLA 3 Pole

75 FLA 3 Pole

50 & 60 FLA 3 Pole

Full Load Amps

No. of Poles

Line Voltage

Locked Rotor
Amps

50

240
480
600

300
250
200

65
65
65

240
480
600

360
300
240

75
75
75

240
480
600

450
375
300

93
93
93

240
480
600

540
450
360

120
120
120

60

75

90

Resistive Amps
Rating

Voltage
110/120
200/208
220240
480
600
110/120
200/208
220240
480
600
110/120
200/208
240
480
600
110/120
200/208
240
480
600

Maximum Horsepower
Single Phase
Three Phase

3
7.5
10

15
15
25
25

5
7.5
10

25
25
30
30

5
10
15

20
25
40
40

7.5
15
20

25
30
50
50

Cat. No.

400-DP50N3

400-DP60N3

400-DP75N3

400-DP90N3

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 400DP50N3 becomes Cat. No. 400-DP50NJ3. For other voltages, consult your local Allen-Bradley Sales Office.
J
24

Voltage Code
Nominal Coil Voltage

D
120

A
208/240

F
277

B
480

208/240
50 & 60
75 & 90
Amp
Amp
177
177
40135 40110
140
285
132
240
20
42
14
27
180
63.5

277
50 & 60
75 & 90
Amp
Amp
235
220
50180 65185
140
285
132
240
20
42
14
27
280
84

480
50 & 60
75 & 90
Amp
Amp
374
384
120286 150270
140
285
132
240
20
42
14
27
852
255

Coil Technical Data

Nominal Coil Voltage

24

Maximum Pickup Volts

Drop-Out Volts Range
Nominal Inrush VA
Nominal Sealed VA

50
60
50
60

Hz
Hz
Hz
Hz

Nominal DC Resistance (Ohms)

50 & 60
Amp
18
615
140
132
20
14
2.4

120
75 & 90
Amp
18
615
285
240
42
27
0.63

50 & 60
Amp
93
2070
140
132
20
14
45

75 & 90
Amp
88
2070
285
240
42
27
15.6

Auxiliary Contacts
Description

Cat. No.
400-AB
400-A

1 NO/1 NC w/QCs
SPDT w/QCs

To use ring terminals on 40 FLA and larger power connections add the suffix R to the catalog number. Example: Cat. No. 400-DP60N3 becomes Cat. No.

400-DP60N3-R.
Contact rating single circuit NO or NC:
Voltage Rating
Break
Make
Amperes
Continuous

120
3.0
30
10

240
1.5
15
10

480
0.75
7.5
10

600
0.6
6
10

Contact rating SPDT:

10 A, 1/3 Hp, 125 or 250V AC;
1/2 A, 125V DC;
1/4 A, 250V DC;
4 A 120V AC on Lamp Load

Visit our website: www.ab.com/catalogs

1-9

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Page 1-10

Bulletin 400

Definite Purpose Contactors

Product Selection, Continued
25 FLA 4 Pole

4 Pole

Full Load Amps

Number of
Poles

25

Line Voltage

Locked Rotor
Amps

Resistive Amps
Rating

240/277
480
600

150
125
100

35
35
35

Voltage
110/120
200/208
240/277
480

Maximum Horsepower
Single Phase
Three Phase

7.5
5

10
15

Cat. No.

400-DP25N4

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No.400DP25N4 becomes Cat. No. 400-DP25NJ4. For other voltages, consult your local Allen-Bradley distributor.
Voltage Code
Nominal Coil Voltage

J
24

D
120

A
208/240

F
277

B
480

24
19.2
615
68
60
14
9
5

120
93
2070
68
60
14
9
148

208/240
177
40140
68
60
14
9.5
520

277
220
50185
58
52
11
9.5
750

480
384
150270
48
52
11
9
2700

Coil Technical Data

Nominal Coil Voltage
Maximum Pickup Volts
Drop-Out Volts Range
Nominal Inrush VA
Nominal Sealed VA

50
60
50
60

Hz
Hz
Hz
Hz

Nominal DC Resistance (Ohms)

Auxiliary Contacts
Description

Cat. No.
400-AB4
400-A4

1 NO/1 NC w/QCs
SPDT w/QCs
Contact rating single circuit NO or NC:

Voltage Rating
Break
Make
Amperes
Continuous

120
3.0
30
10

240
1.5
15
10

480
0.75
7.5
10

600
0.6
6
10

Contact rating SPDT:

10 A, 1/3 Hp, 125 or 250V AC;
1/2 A, 125V DC;
1/4 A, 250V DC;
4 A 120V AC on Lamp Load

1-10

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Page 1-11

Bulletin 400

Definite Purpose Contactors

Accessories

DP Accessories
Description

For Use With

Cat. No.

NEMA Type 1 Enclosure

2550 A
1-4-pole

598-BA755Z

Mechanical Interlock Kit

2540 A
3-pole

400-MK1

2540 A
1-4-pole

400-DRA

DIN Rail Adapter

Visit our website: www.ab.com/catalogs

1-11

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Page 1-12

Bulletin 400

Definite Purpose Contactors

Specifications

2530 FLA 1 & 2 Pole

Line and Load Terminals
Wire Size AWG #10 32
Min.-Max.
Screw
Mechanical Life
Electrical Life
Recommended
#10 32
Tightening
screw
Torque
Coil Terminals
Quick Connects Power
Terminals
ARC Cover
Insulation System
Temperature Range
Vertical
Mounting
Position
Horizontal
1 Pole
Weight
2 Pole

7590 FLA 3 Pole

#10 32 screw
16 8
(stranding must be split for #8 wire)
1 000 000 operations
250 000 operations
25 lbin.
Dual 0.250 QC (2)
1 Pole: Quad 0.250 QC
2 Pole: Dual or Quad 0.250 QC
Optional
130 C Class B
-40 C65 C (-40 F150 F)
All Positions
Base Down Only
0.5 lb
0.6 lb

Line and Load Terminals

Wire Size AWG Min.-Max.
Mechanical Life
Electrical Life
Recommended Tightening
Torque
Power
Terminals
Quick Connects
Coil
Terminals
Arc Cover
Insulation System
Temperature Range
Vertical
Mounting
Position
Horizontal
Weight

Box Lug
14 1/0 Cu/Al
500 000 operations
100 000 operations
50 lbin.
Dual 0.250 QC
#6 32 screw & 0.250 QC (2)
Standard
130 C Class B
-40 C65 C (-40 F150 F)
All Positions
Base Down Only
4 lbs

25 FLA 4 Pole
Line and Load Terminals

2540 FLA 3 Pole

Line and Load Terminals
Wire Size AWG
Min.-Max.

#10 32
Screw
Box Lug

Mechanical Life
Electical Life
Recommended
Tightening
Torque

#10 32
screw
Box Lug
Power
Quick Connects Terminals
Coil Terminals
ARC Cover
Insulation System
Temperature Range
Vertical
Mounting
Position
Horizontal
Weight

#10 32 screw or Box Lug

16 8
(stranding must be split for #8 wire)

Wire Size AWG

Min.-Max.

#10
32 screw
Box Lug

Mechanical Life
Electrical Life

14 4 Cu/Al
1 000 000 operations
250 000 operations

#10 32
screw
Box Lug
Power
Terminals
Quick Connects
Coil
Terminals
Arc Cover
Insulation System
Temperature Range
Vertical
Mounting
Position
Horizontal
Weight
Recommended
Tightening
Torque

25 lbin.
40 lbin.
Dual 0.250 QC (2)
Quad 0.250 QC
Standard
130 C Class B
-40 C65 C (-40 F150 F
All Positions
Base Down Only
1 lb

5060 FLA 3 Pole

Line and Load Terminals
Wire Size AWG Min.-Max.
Mechanical Life
Electrical Life
Recommended Tightening
Torque
Power
Terminals
Quick Connects
Coil
Terminals
ARC Cover
Insulation System
Temperature Range
Vertical
Mounting
Position
Horizontal
Weight

1-12

Box Lug
14 2 Cu/Al
500 000 operations
250 000 operations
50 lbin.
Dual 0.250 QC (2)
#6 32 screw & 0.250 QC (2)
Standard
130 C Class B
-40 C65 C (-40 F150 F)
All Positions
Base Down Only
2 lbs

Visit our website: www.ab.com/catalogs

#10 32 screw
16 8
(stranding must be split for #8 wire)
14 4 Cu/Al
1 000 000 operations
250 000 operations
25 lbin.
40 lbin.
Dual 0.250 QC
Dual 0.250 QC (2)
Standard
130 C Class B
-40 C65 C (-40 F150 F)
All Positions
Base Down Only
1.5 lbs

Bulletin_400.qxd

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09:43

Page 1-13

Bulletin 400

Definite Purpose Contactors

Approximate Dimensions

2530 FLA 1 & 2 Pole

Dimensions shown in inches. Dimensions are not intended to be used for manufacturing purposes.

2540 FLA 3 Pole

Visit our website: www.ab.com/catalogs

1-13

Bulletin_400.qxd

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09:43

Page 1-14

Bulletin 400

Definite Purpose Contactors

Approximate Dimensions, Continued
50 & 60 FLA 3 Pole
Dimensions shown in inches. Dimensions are not intended to be used for manufacturing purposes.

75 & 90 FLA 3 Pole

1-14

Visit our website: www.ab.com/catalogs

Bulletin_400.qxd

05/02/2004

09:43

Page 1-15

Bulletin 400

Definite Purpose Contactors

Approximate Dimensions, Continued
25 FLA 4 Pole
Dimensions shown in inches. Dimensions are not intended to be used for manufacturing purposes.

DIN Rail Adaptors

Terminations:

#10 32 Combination
Phillips, Slotted &
5/16 Hex Head
#12 washer

40 FLA Lug
14 - 4 Cu/Al
AWG

50 and 60 FLA Lug

14 - 2 Cu/Al
AWG

Visit our website: www.ab.com/catalogs

75 and 90 FLA Lug

14 - 1/0 Cu/Al
AWG

1-15

Bulletin_400.qxd

05/02/2004

09:43

Page 1-16

Bulletin 400

Definite Purpose Contactors

Approximate Dimensions, Continued
NEMA Type 1 Enclosure
Dimensions shown in inches. Dimensions are not intended to be used for manufacturing purposes.

1-16

Visit our website: www.ab.com/catalogs

Bulletin_1102C.qxd

05/02/2004

09:46

Page 1-17

Bulletin 1102C

Vacuum Contactors
Product Overview/Product Selection
Bulletin 1102C

Table of Contents

y 1500V AC Maximum
y Typical Industry Applications Include:
Mining and Metals
Process Equipment
Chemical Processing
Conveyors
Pumps
Petroleum
Hoists
Mining Equipment

Product Selection . . . 1-17

Accessories . . . . . . . . . 1-18
Contact
Arrangements . . . . . . . 1-18
Specifications . . . . . . . 1-18
Approximate
Dimensions . . . . . . . . . 1-19

Standards Compliance

Bulletin 1102C open type contactor is designed for use up to 1500V maximum.
Vacuum contactors are particularly well-suited in mining, pumping, and other
applications where voltages above 600V are used.
Bulletin 1102C Line utilizes vacuum bottles to enclose the power switching contacts
within the contactor. The use of vacuum technology results in particularly effective arc
extinguishing above the 600V level and allows the design of a very compact, long
lasting contactor.

UL 508
CSA 22.2 No. 14
EN60947-4 (1000V)

Your order must include: 1) Cat. No. of vacuum contactor, 2) if required, Cat. No. of any accessories.

Product Selection
3, 1500V Maximum, 60 Hz

240V
54
124
248

Capacitor Switching kVAR

440V
575V
1000V
114
156
260
228
312
520
456
624
1040

200V
Hp
kW
50
37
150 120
175 150

380V /
400V
Hp
kW
100
75
270 200
350 300

1500V
390
780
1560

240V
55
110
220

Transformer Primary
Switching kVA
440V
575V
1000V
152
207
346
304
414
692
450
620
1384

1500V
519
1038
2076

Continuous
Current
Cat. No.
Rating (A)
1102C-BO93
200
1102C-CO93
400
1102C-DO93
600

1100V
Hp
kW
375 280
700 520
1000 750

1500V
Hp
kW
Cat. No.
500 370 1102C-BO93
850 650 1102C-CO93
1200 900 1102C-DO93

Motor Switching Ratings

230V
Hp
kW
70
59
175 120
200 190

415V /
440V
Hp
kW
125
95
300 220
400 330

460V
Hp
kW
150 110
325 240
500 350

500V
Hp
kW
190 140
350 260
550 420

575V
Hp
kW
200 153
400 300
600 470

690V
Hp
kW
250 185
500 370
750 550

800V
Hp
kW
300 200
600 475
800 650

Voltage Suffix Code

The Cat. No. is incomplete. To complete the Cat. No., select a Voltage Suffix Code from the table below and insert into the Cat. No. Example:
Cat. No. 1102C-BO93 becomes Cat. No. 1102C-BOD93.
AC
DC

Control Voltage
50/60 Hz

120V
D

125V

240V
A

250V

380415V
N

440480V
B

Inrush current should be less than 1000% of IEC AC3 operational current.

For use on transformers having an inrush not more than 20 times the rated full load current irrespective of secondary load. Ratings do not apply to
transformers used in resistive welder service.
Terminal lugs not included see Accessories.

Visit our website: www.ab.com/catalogs

1-17

Bulletin_1102C.qxd

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09:47

Page 1-18

Bulletin 1102C

Vacuum Contactors
Accessories/Contact Arrangements/Contact Ratings
Accessories
Auxiliary Contacts
Contactors are supplied with one normally open and one normally closed auxiliary contacts (A600 rating) as standard. Additional auxiliary
contacts, two normally open and two normally closed, can be added in the field.
Auxiliary Contact (10A @ 600V)
Cat. No. 1195C-N3
Auxiliary Contact (10mA @ 5V DC)
Cat. No. 1195C-N4

Lug Kit (3 per kit)

Continuous Current Rating (A)
200
400
600

Wire Size
2/0250 MCM
(2) #6300 MCM
(2) #2600 MCM

Cat. No.
1195C-LK1
1195C-LK2
1195C-LK3

Contact Arrangements

Specifications
Power Ratings
Insul. & Operating Voltage
Rated Fequency
Making Current Capacity
Breaking Current Capciaty
Dielectric Strength
Interrupting Current (Max)
Mechanical Life
Elect. Life AC3 Duty
Switching Frequency (Mechanical)
for 3s
Withstand current for
short time
for 50 ms
Chop Current Max.

kA
kA

200A
200-1500V
50 - 400 Hz
1600 Amps
1600 Amps
6Kv - 1 Min. Interrupter GAP
2.2 kA
Consult Factory
500000
1000/HR
3.2
10
0.9 A
Control Ratings

400A
200-1500V
50 - 400 Hz
3200 Amps
3200 Amps
6Kv - 1 Min. Interrupter GAP
4.6 kA
Consult Factory
500000
1000/HR
6.0
18
0.9 A

600A
200-1500V
50 - 400 Hz
4800 Amps
4800 Amps
6Kv - 1 Min. Interrupter GAP
6 kA
Consult Factory
250000
1000/HR
6.5
30
0.9 A

Coil Voltage Operation

Inrush Power VA
Sealed Power VA
Opening Time MS
Closing Time MS
Pick-Up Voltage
Drop-Out Voltage

-15% +10%
-15% +10%
800 VA
450 VA
12 VA
18 VA
150165
95150
1318
3040
80% Cold 85% Hot
80% Cold 85% Hot
50% or less
50% or less
Application Ratings

-15% +10%
450 VA
26 VA
120195
3040
80% Cold 85% Hot
50% or less

Mounting Installation
Altitude
Ambient Storage
Operating Temperature
Vibration/Shock
Weight

All Planes
6600 ft. 2000 Meters
-65 F (-54 C) +160 F (71 C)
-40 F (-40 C) +135 F (57 C)
40Hz-2G/50G
12lbs./5.5kg.

All Planes
6600 ft. 2000 Meters
-65 F (-54 C) +160 F (71 C)
-40 F (-40 C) +135 F (57 C)
40Hz-2G/50G
28lbs./12.7kg.

1-18

All Planes
6600 ft. 2000 Meters
-65 F (-54 C) +160 F (71 C)
-40 F (-40 C) +135 F (57 C)
40Hz-2G/50G
26lbs./11.8kg.

Visit our website: www.ab.com/catalogs

Bulletin_1102C.qxd

05/02/2004

09:47

Page 1-19

Bulletin 1102C

Vacuum Contactors
Approximate Dimensions

Dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

Visit our website: www.ab.com/catalogs

1-19

Bulletin_500.qxd

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Page 1-20

Bulletin 500

NEMA AC Contactors
Top Wiring for Motor Loads
Bulletin 500

Table of Contents

y Top wiring
y For motor loads
y Enclosure ratings: NEMA Type 1, 3R/12, 4/4X (S.S.), glass reinforced
polyester and bolted 7 & 9, and 3R, 7 & 9
Bulletin 500 AC Contactors are available in Top Wiring Construction
from NEMA Size 009. All power connections are at the top of the
contactors. Bulletin 500 contactors are used for switching AC motor
loads where overload protection is not required or is provided
separately.

Product Selection . . . 1-21

Accessories . . . . . . . . . 1-93
Modifications . . . . . . . 1-87
Specifications . . . . . . . 1-107
Full Load Currents
of AC Motors . . . . . . . 1-112
Approximate
Dimensions . . . . . . . . . 1-113
Renewal Parts . . . . . . 1-137
Coil Data . . . . . . . . . . . 1-110

Standards Compliance
and Certifications
See Below

Size 0, 3-Pole,
Open Type without Enclosure
Top Wiring Construction

Standards Compliance and Certifications

y NEMA/EEMAC ICS 2
y UL 508
y CSA C22.2 No.14
y ABS 4/5.115 American Bureau of Shipping

y UCSG 46 CFR 111.70

y IEEE 45
y EN/IEC 60947-4-1
y CE Marked

y CSA Certified (LR1234)

y UL Listed (File No. E3125,
Guide No. NLDX)
y Hazardous Location:
UL LIsted (File No. E10314)
CSA Certified (LR11924)

Example Cat. No.

500 B A D 930 1
a

500
500F
500FL
500L
505
509
520

Description
Combination Top wired for motor
loads
Contactor Feed-through wiring
contactor for motor loads
Contactor Feed-through lighting
contactor, 3 pole maximum
Contactor Top wired lighting
contactor
Starter Reversing
Starter Non-reversing
Starter Multispeed

b
NEMA Size
Suffix
Code
A
B
C
D
E
F
G
H
J
K
T

Bulletin No.
Bulletin
No.

Description
0
1
2
3
4
5
6
7
8
9
00

Code
A
C
E
H
J
O
S

NEMA Enclosure Type

Type
Type 1
Type 4 (SS)
Type 7 & 9 bolted
Type 3R, 7 & 9 bolted
Type 12
No Enclosure
Type 4X

d
Nominal Coil Voltage
FreqFreqCode Voltage
Code Voltage
uency
uency
230
380
A
KN
60 Hz
50 Hz
240V
400V
460
B
M
500V
50 Hz
60 Hz
480V
575
C
N
380V
50 Hz
60 Hz
600V
115
220
D
P
60 Hz
50 Hz
120V
230V
440
F
277V
60 Hz
Q
50 Hz
460V
200
H
R
550V
50 Hz
60 Hz
208V
110
I
415V
50 Hz
S
50 Hz
115V
J
24V
60 Hz
T
240V
50 Hz
K
24V
50 Hz
U
415V
60 Hz

e
Number of Poles
Applies to Contactors Only
Code
Voltage Description
92
Two Poles
920 Two Poles and (1) Auxiliary Contact (N.O.)
93
Three poles
Three Poles and (1) Auxiliary Contact
930
(N.O.)
94
Four Poles
Four Poles and (1) Auxiliary Contact
940
(N.O.)
95
Five Poles
950 Five Poles and (1) Auxiliary Contact (N.O.)

Note: All enclosed non-combination contactors and starters are supplied with external reset as standard.

1-20

Visit our website: www.ab.com/catalogs

f
Options
See catalog for detailed
information on options.

Bulletin_500.qxd

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Page 1-21

Bulletin 500

NEMA AC Contactors
Product Selection

Top Wiring For Motor Loads

Open Type Without Enclosure
Maximum Horsepower
Rating
Full Load Current Must Not
Exceed
Continuous Ampere Rating

NEMA
Size

Continuous
Ampere
Rating (A)

With One N.O. Auxiliary Contact

Type 4/4X
Watertight,
CorrosionResistant
Enclosures
Stainless Steel

Without Auxiliary
Contact

With One N.O.

Auxiliary Contact

Type 1
General Purpose
Enclosure

Type 3R/12
Rainproof,
Dusttight
Industrial Use
Enclosure

Cat. No.

Cat. No.

Cat. No.

Cat. No.

Cat. No.

500-TA920
500-AA920
500-BA920
500-CA920
500-DA920
500-EA920
500-FA920

500-HA920
500-JA920
500-KA920

500-AJ920
500-BJ920
500-CJ920
500-DJ920
500-EJ920
500-FJ920

500-HJ920

500-AC920
500-BC920
500-CC920
500-DC920
500-EC920
500-FC920

500-HC920

Motor Voltage
115V
230V

1 y 2 Power Poles y 600V AC Maximum y 60 Hz

00
0
1
2
3
4
5
6
7
8
9

9
18
27
45
90
135
270
540
810
1215
2250

1/3
1
2
3
7-1/2

1
2
3
7-1/2
15

500-TO92
500-AO92
500-BO92

500-TO920
500-AO920
500-BO920
500-CO920
500-DO920
500-EO920
500-FO920

500-HO920
500-JO920
500-KO920

3 y 3 Power Poles y 600V AC Maximum y 60 Hz

50 Hz

NEMA
Size
00
0
1
2
3
4
5
6
7
8
9

Continuous
Ampere
Rating (A)
9
18
27
45
90
135
270
540
810
1215
2250

200V
1-1/2
3
7-1/2
10
25
40
75
150

230V
1-1/2
3
7-1/2
15
30
50
100
200
300
450
800

380
415V
2
5
10
25
50
75
150
300
600
900
1600

460
575V
2
5
10
25
50
100
200
400
600
900
1600

500-TO93
500-AO93
500-BO93

500-TA93011
500-AA93011
500-BA93011
500-CA930
500-DA930
500-EA930
500-FA930
500-GA930
500-HA930
500-JA930
500-KA930

500-TO930
500-AO930
500-BO930
500-CO930
500-DO930
500-EO930
500-FO930
500-GO930
500-HO930
500-JO930
500-KO930

500-AJ93011 500-AC93011
500-BJ93011 500-BC93011
500-CJ930
500-CC930
500-DJ930
500-DC930
500-EJ930
500-EC930
500-FJ930
500-FC930
500-GJ930 500-GC930
500-HJ930
500-HC930

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 500AO92 becomes Cat. No. 500-AOD92. Fast Shipment Program codes are printed in italics. For other voltages, consult factory.
Voltage

24V

110115V

115120V

200208V

220230V

50 Hz

60 Hz

Sa

230240V

380V

380400V

KN

240V

277V

A7

440460V

460480V

415V

550V

575600V

500V

Fiberglass-reinforced polyester hubs are included with each starter at no additional charge.

On Size 7 and larger, the auxiliary contact is located on the interposing relay.
Does not include line and load lugs, see page 1-95 for kits.
Size 6 has feed through wiring.
Price includes control circuit transformer.
Only available on sizes 005. When using 24V coils on size 4 or 5, an interposing relay may be required. See coil VA vaules on page 1-129.
a This coil is optimized for 110115V, 50 Hz applications, but can be used at 120V, 60 Hz nominal.
This coil is optimized for 115120V, 60 Hz applications, but can be used at 110V, 50 Hz nominal.
This coil is optimized for 220230V, 50 Hz applications, but can be used at 240V, 60 Hz nominal.
7 This coil is optimized for 230240V, 60 Hz applications, but can be used at 220V, 50 Hz nominal.
11These devices may be ordered without an auxiliary.

Visit our website: www.ab.com/catalogs

1-21

Bulletin_500.qxd

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09:54

Page 1-22

Bulletin 500

NEMA AC Contactors
Product Selection, Continued
Top Wiring For Motor Loads, Continued
Open Type Without Enclosure
Maximum Horsepower
Rating
Full Load Current Must Not
Exceed
Continuous Ampere Rating
Motor Voltage
50 Hz

NEMA
Size

Continuous
Ampere
Rating (A)

200V

380
415V

230V

With One N.O. Auxiliary Contact

Without Auxiliary
Contact

With One N.O.

Auxiliary Contact

Type 1
General
Purpose
Enclosure

Cat. No.

Cat. No.

Cat. No.

460
575V

Type 3R/12
Rainproof,
Dusttight
Industrial
Use
Enclosure

Type 4/4X
Watertight,
CorrosionResistant
Enclosures
Stainless Steel

Cat. No.

Cat. No.

3 y 4 Power Poles y 600V AC Maximum y 60 Hz

00
0
1
2
3
4
5

9
18
27
45
90
135
270

1-1/2
3
7-1/2
10
25
40
75

1-1/2
3
7-1/2
15
30
50
100

2
5
10
25
50
75
150

2
5
10
25
50
100
200

500-TO94
500-AO94
500-BO94

500-AO940
500-BO940
500-CO940
500-DO940
500-EO940
500-FO940

500-AA940
500-BA940
500-CA940
500-DA940
500-EA940
500-FA940

500-AJ940
500-BJ940
500-CJ940
500-DJ940
500-EJ940
500-FJ940

500-AC940
500-BC940
500-CC940
500-DC940
500-EC940
500-FC940

500-AO950
500-BO950
500-CO950
500-DO950

500-AA950
500-BA950
500-CA950
500-DA950

500-AJ950
500-BJ950
500-CJ950
500-DJ950

500-AC950
500-BC950
500-CC950
500-DC950

500-EO950

500-EA950 500-EJ950

500-EC950

3 y 5 Power Poles y 600V AC Maximum y 60 Hz

50 Hz

NEMA
Size
0
1
2
3
4

Continuous
Ampere
Rating (A)
18
27
45
90
135

200V
3
7-1/2
10
25
40

380
415V

230V
3
7-1/2
15
30
50

5
10
25
50
75

460
575V
5
10
25
50
100

500-AO95
500-BO95

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 500AO94 becomes Cat. No. 500-AOD94. For other voltages, consult factory.
115120V

200208V

220230V

Pa

Voltage

24V

110115V

50 Hz

60 Hz

230240V

380V

380400V

KN

240V

277V

440460V

460480V

415V

550V

575600V

500V

Fiberglass-reinforced polyester hubs are included with each starter.

On Size 7 and larger, the auxiliary contact is located on the control relay.
Only available on sizes 005. When using 24V coils on size 4 or 5, an interposing relay may be required. See coil VA vaules on page 1-129.
This coil is optimized for 110115V, 50 Hz applications, but can be used at 120V, 60 Hz nominal.
This coil is optimized for 115120V, 60 Hz applications, but can be used at 110V, 50 Hz nominal.
a This coil is optimized for 220230V, 50 Hz applications, but can be used at 240V, 60 Hz nominal.
This coil is optimized for 230240V, 60 Hz applications, but can be used at 220V, 50 Hz nominal.

Accessories page 1-93

Modifications page 1-87
Specifications page 1-107
Approximate Dimensions page 1-113

1-22

Visit our website: www.ab.com/catalogs

Bulletin_500.qxd

05/02/2004

09:54

Page 1-23

Bulletin 500

NEMA AC Contactors
Product Selection, Continued
Top Wiring for Motor Loads, Continued
Special Purpose Enclosures
Description
Contactor

Size
0
1
2
3
4
5

Poles
13
45
13
45
13
13
13
13

Type 4X
Watertight CorrosionResistant Enclosure
Fiberglass-Reinforced
Polyester
A
A
A
A
NA
NA
NA
NA

Hazardous Locations Bolted Enclosures

Type 7 & 9
Type 3R, 7 & 9
Class I, Groups C & D
Class I, Groups C & D
Class II, Groups E, F, & G
Class II, Groups E, F, & G
Divisions 1 & 2
Divisions 1 & 2
A
A
NA
NA
A
A
NA
NA
A
A
A
A
A
A
A
A

A = Available NA = Not Available

For Cat. No. information, consult factory.

Accessories page 1-93

Modifications page 1-87
Specifications page 1-107
Approximate Dimensions page 1-113

Visit our website: www.ab.com/catalogs

1-23

Bulletin_500F.qxd

05/02/2004

10:17

Page 1-24

Bulletin 500F

NEMA AC Contactors
Feed-Through Wiring for Motor Loads
Bulletin 500F

Table of Contents

y Feed-Through Wiring
y For Motor Loads

Description
The Bulletin 500F AC Contactor (Open Type) is available in FeedThrough Wiring Construction from NEMA Size 05. Feed-Through
Contactors have the line terminals at the top of the device and load
terminals at the bottom. Bulletin 500F contactors are used for
switching AC motor loads where overload protection is not required or
is provided separately. The contactors may be operated remotely by
pilot devices, such as push buttons, selector switches, timers, relays
or temperature switches.

Accessories . . . . . . . . . 1-93
Modifications . . . . . . . 1-87
Specifications . . . . . . . 1-107
Full Load Currents
of AC Motors . . . . . . . 1-112
Approximate
Dimensions . . . . . . . . . 1-113
Coil Data . . . . . . . . . . . 1-110

Standards Compliance
and Certifications
See Below

Size 1, 3-Pole
Open Type without Enclosure
Feed Through Construction
with Auxiliary Contact

Standards Compliance and Certifications

y NEMA/EEMAC ICS 2
y UL 508
y CSA C22.2 No.14
y ABS 4/5.115 American Bureau of Shipping

y UCSG 46 CFR 111.70

y IEEE 45
y EN/IEC 60947-4-1
y CE Marked

y CSA Certified (LR1234)

y UL Listed (File No. E3125,
Guide No. NLDX)

Feed-Through Wiring for Motor Loads

2 Power Poles y 600V AC Maximum y 60 Hz
Maximum Horsepower Rating
Full Load Current Must Not Exceed Continuous Ampere Rating
Open Type Without Enclosure
Without Auxiliary Contact With One N.O. Auxiliary Contact
Motor Voltage

Continuous
NEMA Ampere Rating
Size
(A)
0
18
1
27
2
45
3
90
4
135
5
270

115V

230V
1

1
2
3
7-1/2

Cat. No.
500F-AO92
500F-BO92

2
3
7-1/2
15

Cat. No.
500F-AO920
500F-BO920
500F-CO920
500F-DO920
500F-EO920
500F-FO920

3 Power Poles y 600V AC Maximum y 60 Hz

50 Hz
Continuous
NEMA Ampere Rating
Size
(A)
0
18
1
27
2
45
3
90
4
135
5
270

200V

230V

3
7-1/2
10
25
40
75

3
7-1/2
15
30
50
100

380415V

460575V

5
10
25
50
75
150

5
10
25
50
100
200

3
500F-AO93
500F-BO93

500F-AO930
500F-BO930
500F-CO930
500F-DO930
500F-EO930
500F-FO930

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 500FAO92 becomes Cat. No. 500F-AOD92. For other voltages, consult your local Allen-Bradley distributor.
Voltage
50 Hz
60 Hz

24V
K
J

110115V
S

115120V

200208V

220230V
P

230240V

240V
T

277V

380V
N

380400V
KN

415V
I
U

440460V
Q

460480V

500V
M

Only available on sizes 005. When using 24V coils on size 4 or 5, an interposing relay may be required. See coil VA values on page 1-129.

This
This
This
This

coil
coil
coil
coil

1-24

is
is
is
is

optimized
optimized
optimized
optimized

for
for
for
for

110115V,
115120V,
220230V,
230240V,

50
60
50
60

Hz
Hz
Hz
Hz

applications,
applications,
applications,
applications,

but
but
but
but

can
can
can
can

be
be
be
be

used
used
used
used

at
at
at
at

120V,
110V,
240V,
220V,

60
50
60
50

Hz
Hz
Hz
Hz

nominal.
nominal.
nominal.
nominal.

Visit our website: www.ab.com/catalogs

550V
R

575600V

Bulletin_500L.qxd

05/02/2004

10:22

Page 1-25

Bulletin 500L

NEMA AC Contactors
Top Wiring for Non-Motor and Lighting Loads
Bulletin 500L

Table of Contents

y Top Wiring
y For Non-Motor Loads
Lighting
Heating
y NEMA Sizes to 2250 A
y Enclosure Ratings: NEMA Type 1, 3R/12, 4/4X (Stainless Steel)
y Special Purpose Enclosures
Type 4X Glass Reinforced Polyester
Bolted 7 & 9, and 3R, 7 & 9
y 2-, 3-, and 4-Pole Configurations

Description
100 A, 3-Pole
Open Type without
Enclosure

Bulletin 500L lighting contactors are electrically held contactors designed to switch the
current to incandescent filament, fluorescent, mercury arc lamps, capacitors and other
non-motor loads. These contactors are not suitable for use on sign flashers.
HOLD-IN CONTACT If a hold-in contact for 3-wire push button control is required,
it must be specified on the order as a modification. A normally open auxiliary contact
to be used as a hold-in contact can also be added in the field. See page 1-87 for
information.

Product Selection . . . 1-26

Accessories . . . . . . . . . 1-93
Modifications . . . . . . . 1-87
Specifications . . . . . . . 1-107
Full Load Currents
of AC Motors . . . . . . . 1-112
Approximate
Dimensions . . . . . . . . . 1-113
Renewal Parts . . . . . . 1-137
Coil Data . . . . . . . . . . . 1-110

Standards Compliance
and Certifications
See Below

Standards Compliance and Certifications

y NEMA/EEMAC ICS 2
y UL 508
y CSA C22.2 No.14
y ABS 4/5.115 American Bureau of Shipping

y UCSG 46 CFR 111.70

y IEEE 45
y EN/IEC 60947-4-1
y CE Marked

y CSA Certified (LR1234)

y UL Listed (File No. E14843,
Guide No. NRNT)
y Hazardous Location:
UL Listed (File No. E91593)
CSA Certified (LR 11924)

Your order must include 1) Cat. No. of contactor selected, 2) modifications, if any, and 3) for motor loads, use Bulletin 500 contactors listed
on page 1-21.

Visit our website: www.ab.com/catalogs

1-25

Bulletin_500L.qxd

05/02/2004

10:22

Page 1-26

Bulletin 500L

NEMA AC Contactors
Product Selection

Top Wiring for Non-Motor and Lighting Loads

Maximum Continuous
Ampere Ratings (A)
General Use
Resistive Heating
Ballast Lighting
(Fluorescent)
Discharge Lighting
(Mercury Vapor High
Pressure Sodium
and Metal Halide)

Tungsten Lamp
Loads
(Maximum
480V Line
277V Load)

Open Type
Without Enclosure

Type 1
General Purpose
Enclosure

Type 4/4X
Watertight, CorrosionResistant Enclosure
Stainless Steel

Type 3R/12
Rainproof, Dusttight
Industrial Use Enclosure

Cat. No.

Cat. No.

Cat. No.

Cat. No.

500L-AC92
500L-BC92
500L-CC92
500L-DC92
500L-EC92
500L-FC92

500L-HC92

500L-AJ92
500L-BJ92
500L-CJ92
500L-DJ92
500L-EJ92
500L-FJ92

500L-HJ92

Cat. No.

500L-AC93
500L-BC93
500L-CC93
500L-DC93
500L-EC93
500L-FC93
500L-GC93
500L-HC93

Cat. No.

500L-AJ93
500L-BJ93
500L-CJ93
500L-DJ93
500L-EJ93
500L-FJ93
500L-GJ93
500L-HJ93

2 Power Poles y 600V AC Maximum y 60 Hz

5
15
30
60
100
200
300
540
810
1215
2250

500L-TO92
500L-AO92
500L-BO92
500L-CO92
500L-DO92
500L-EO92
500L-FO92

500L-HO92
500L-JO92
500L-KO92

10
20
30
60
100
200
300
540
810
1215
2250

500L-TA92
500L-AA92
500L-BA92
500L-CA92
500L-DA92
500L-EA92
500L-FA92

500L-HA92
500L-JA92
500L-KA92

3 Power Poles y 600V AC Maximum y 60 Hz

5
15
30
60
100
200
300
540
810
1215
2250

Cat. No.
500L-TO93
500L-AO93
500L-BO93
500L-CO93
500L-DO93
500L-EO93
500L-FO93
500L-GO93
500L-HO93
500L-JO93
500L-KO93

10
20
30
60
100
200
300
540
810
1215
2250

Cat. No.
500L-TA93
500L-AA93
500L-BA93
500L-CA93
500L-DA93
500L-EA93
500L-FA93
500L-GA93
500L-HA93
500L-JA93
500L-KA93

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 500LAO92 becomes Cat. No. 500L-AOD92. For other voltages, consult your local Allen-Bradley distributor.
Voltage

24V

110115V

115120V

200208V

220230V

50 Hz

60 Hz

Da

230240V

380V

380400V

KN

240V

277V

440460V

460480V

415V

550V

575600V

500V

Fiberglass-reinforced polyester hubs are included with each starter.

Does not include line and load lugs, see page 1-95 for kits.
Feed through wiring only.
Price includes control circuit transformers.
Only available on sizes 005. When using 24V coils on size 4 or 5, an interposing relay may be required. See coil VA values on page 1-129.
This coil is optimized for 110115V, 50 Hz applications, but can be used at 120V, 60 Hz nominal.
a This coil is optimized for 115120V, 60 Hz applications, but can be used at 110V, 50 Hz nominal.
This coil is optimized for 220230V, 50 Hz applications, but can be used at 240V, 60 Hz nominal.
This coil is optimized for 230240V, 60 Hz applications, but can be used at 220V, 50 Hz nominal.

1-26

Visit our website: www.ab.com/catalogs

Bulletin_500L.qxd

05/02/2004

10:22

Page 1-27

Bulletin 500L

NEMA AC Contactors
Product Selection, Continued
Top Wiring for Non-Motor and Lighting Loads, Continued
Maximum Continuous
Ampere Ratings (A)
General Use
Resistive Heating
Tungsten Lamp
Ballast Lighting
Loads
(Fluorescent)
(Maximum
Discharge Lighting
480V Line
(Mercury Vapor High
277V Load)
Pressure Sodium
and Metal Halide)

Open Type
Without Enclosure

Type 1
General Purpose
Enclosure

Type 4/4X
Watertight, CorrosionResistant Enclosure
Stainless Steel

Type 3R/12
Rainproof, Dusttight
Industrial Use Enclosure

Cat. No.

Cat. No.

Cat. No.

Cat. No.

500L-AC94
500L-BC94
500L-CC94
500L-DC94
500L-EC94
500L-FC94

500L-AJ94
500L-BJ94
500L-CJ94
500L-DJ94
500L-EJ94
500L-FJ94

4 Power Poles y 600V AC Maximum y 60 Hz

5
15
30
60
100
200
300

500L-TO94
500L-AO94
500L-BO94
500L-CO94
500L-DO94
500L-EO94
500L-FO94

10
20
30
60
100
200
300

500L-TA94
500L-AA94
500L-BA94
500L-CA94
500L-DA94
500L-EA94
500L-FA94

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 500LAO94 becomes Cat. No. 500L-AOD94. For other voltages, consult your local Allen-Bradley distributor.
Voltage
50 Hz

24V
K

110115V
S

115120V

200208V

220230V
P

230240V

240V
T

277V

380V
N

380400V
KN

415V
I

440460V
Q

460480V

500V
M

550V
R

575600V

60 Hz

Special Purpose Enclosures

Description
Contactor

Size
0
1
2
3
4
5

Type 4X
Watertight,CorrosionResistant
Enclosure FiberglassReinforced
Polyester
A
A
A
A
NA
NA
NA
NA

Poles
13
45
13
45
13
13
13
13

Hazardous Locations Bolted Enclosures

Type 7 & 9
Class I, Groups C & D
Class II, Groups E, F & G
Divisions 1 & 2
A
NA
A
NA
A
A
A
A

Type 3R, 7 & 9

Class I, Groups C & D
Class II, Groups E, F & G
Divisions 1 & 2
A
NA
A
NA
A
A
A
A

A = Available NA = Not Available

Fiberglass-reinforced polyester hubs are included with each starter.

Only available on sizes 005. When using 24V coils on size 4 or 5, an interposing relay may be required. See coil VA values on page 1-129.
This coil is optimized for 110115V, 50 Hz applications, but can be used at 120V, 60 Hz nominal.
This coil is optimized for 115120V, 60 Hz applications, but can be used at 110V, 50 Hz nominal.
This coil is optimized for 220230V, 50 Hz applications, but can be used at 240V, 60 Hz nominal.
This coil is optimized for 230240V, 60 Hz applications, but can be used at 220V, 50 Hz nominal.

Visit our website: www.ab.com/catalogs

1-27

Bulletin_500FL.qxd

05/02/2004

10:25

Page 1-28

Bulletin 500FL

NEMA AC Contactors
Feed-Through Wiring for Non-Motor and Lighting Loads Product Selection
Bulletin 500FL

Table of Contents

y Feed-Through Wiring
y For Non-Motor Loads
Lighting
Heating
y NEMA Sizes to 300 A
y 2- and 3-Pole Configurations

Description

30 A
Open Type
without Enclosure

100 A
Open Type
without Enclosure

Bulletin 500FL open type lighting contactors are electrically held

contactors designed to switch the current to incandescent filament,
fluorescent, mercury arc lamps, capacitors and other non-motor loads.
These contactors are not suitable for use on sign flashers.
Hold-in Contact If a hold-in contact for 3-wire push button control
is required, it must be specified on the order as a modification. A
normally open auxiliary contact to be used as a hold-in contact can
also be added in the field. See page 1-95 for information.

Accessories . . . . . . . . . 1-93
Modifications . . . . . . . 1-87
Specifications . . . . . . . 1-107
Full Load Currents
of AC Motors . . . . . . . 1-112
Approximate
Dimensions . . . . . . . . . 1-113
Coil Data . . . . . . . . . . . 1-110

Standards Compliance
and Certifications
See Below

Standards Compliance and Certifications

y NEMA/EEMAC ICS 2
y UL 508
y CSA C22.2 No.14
y ABS 4/5.115 American Bureau of Shipping

y UCSG 46 CFR 111.70

y IEEE 45
y EN/IEC 60947-4-1
y CE Marked

y CSA Certified (LR1234)

y UL Listed (File No. E14843,
Guide No. NRNT)

Your order must include 1) Cat. No. of contactor selected, 2) modifications, if any, and 3) for motor loads, use Bulletin 500F contactors listed
on page 1-24.

Feed-Through Wiring for Non-Motor and Lighting Loads

2 Power Poles y 600V AC Maximum y 60 Hz
Maximum Continuous
Ampere Ratings (A)
Non-Motor Loads
General Use
Resistive Heating
Ballast Lighting
(Fluorescent)
Tungsten Lamp Loads
(Maximum
Discharge Lighting
480V Line
(Mercury Vapor High Pressure
277V Load)
Sodium, and Metal Halide)
15
20
30
30
60
60
100
100
200
200
300
300

3 Power Poles y 600V AC Maximum y 60 Hz

Open Type
without
Enclosure

Cat. No.
500FL-AO92
500FL-BO92
500FL-CO92
500FL-DO92
500FL-EO92
500FL-FO92

Maximum Continuous
Ampere Ratings (A)
Non-Motor Loads
General Use
Resistive Heating
Ballast Lighting
(Fluorescent)
Tungsten Lamp Loads
Discharge Lighting
(Maximum
(Mercury Vapor High Pressure
480V Line
Sodium, and Metal Halide)
277V Load)
15
20
30
30
60
60
100
100
200
200
300
300

Open Type
without
Enclosure

Cat. No.
500FL-AO93
500FL-BO93
500FL-CO93
500FL-DO93
500FL-EO93
500FL-FO93

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 500FLAO92 becomes Cat. No. 500FL-AOD92. For other voltages, consult your local Allen-Bradley distributor.
Voltage
50 Hz
60 Hz

24V
K
J

110115V
S

115120V

200208V

220230V
P

230240V

240V
T

277V

380V
N

380400V
KN

This coil is optimized for 110115V, 50 Hz applications, but can be used at 120V, 60 Hz nominal.

This coil is optimized for 115120V, 60 Hz applications, but can be used at 110V, 50 Hz nominal.
This coil is optimized for 220230V, 50 Hz applications, but can be used at 240V, 60 Hz nominal.
This coil is optimized for 230240V, 60 Hz applications, but can be used at 220V, 50 Hz nominal.

1-28

Visit our website: www.ab.com/catalogs

415V
I
U

440460V
Q

460480V

500V
M

550V
R

575600V

Bulletin_500LP.qxd

05/02/2004

10:29

Page 1-29

Bulletin 500LP

NEMA AC Contactors
Top Wiring Permanent Magnet Latching for Non-Motor and Lighting Loads

Bulletin 500LP

Table of Contents

y Top Wiring Permanent Magnet Latching

y For Non-Motor Loads, Lighting, Heating
y NEMA Sizes to 300 A
y 2-, 3-, and 4-Pole Configurations

Accessories . . . . . . . . . 1-93
Modifications . . . . . . . 1-87
Specifications . . . . . . . 1-107
Full Load Currents
of AC Motors . . . . . . . 1-112
Approximate
Dimensions . . . . . . . . . 1-113

Description
Bulletin 500LP open type contactors are permanent magnet latching
type contactors designed to switch the current to incandescent
filament, fluorescent, mercury arc lamps, capacitors and other nonmotor loads.

Standards Compliance
y NEMA/EEMAC ICS 2
y UL 508
y CSA C22.2 No. 14

Certifications

30 A, 3-Pole
Open Type without Enclosure

y UL/cUL Listed (File No. E14843, Guide No. NRNT)

y CSA Certified (LR 1234)
y Hazardous Location:
UL Listed (File No. E91593)
CSA Certified (LR 11924)

Your order must include 1) Cat. No. of contactor selected and 2) modifications, if any.
Note: For motor load application, order a Bulletin 500PM. For
Bulletin 500PM information, consult your local Allen-Bradley
distributor.
Maximum Continuous
Ampere Ratings (A)
General Use
Resistive Heating
Tungsten Lamp
Ballast Lighting
Loads
(Fluorescent)
(Maximum 480V
Discharge Lighting
Line 277V Load)
(Mercury Vapor High
Pressure Sodium, and
Metal Halide)
15
30
60
100
200
300

Open Type
Without
Enclosure

Type 1 General
Purpose
Enclosure

Cat. No.

Cat. No.

2 Power Poles y 600V AC Maximum y 60 Hz

500LP-AO92
500LP-AA92
20
500LP-BO92
500LP-BA92
30
500LP-CO92
500LP-CA92
60
500LP-DO92
500LP-DA92
100
500LP-EO92
500LP-EA92
200
500LP-FO92
500LP-FA92
300

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code
from the table below to complete the Cat. No. Example: Cat. No.
500LP-AO92 becomes Cat. No. 500LP-AOD92. For other
voltages, consult your local Allen-Bradley distributor.

380V

110115V
S

380400V

KN

Voltage
50 Hz
60 Hz

24V
K
J

Voltage
50 Hz
60 Hz

115120V

220230V
P

460480V

230240V

240V
T

415V

200208V

H
440460V

500V

550V

277V

F
575600V

I
U

When using 24V coils on sizes 4 or 5, an interposing relay may be required.

This coil is optimized for

120V, 60 Hz nominal.
This coil is optimized for
110V, 50 Hz nominal.
This coil is optimized for
240V, 60 Hz nominal.
This coil is optimized for
220V, 50 Hz nominal.

110115V, 50 Hz applications, but can be used at

115120V, 60 Hz applications, but can be used at
220230V, 50 Hz applications, but can be used at
230240V, 60 Hz applications, but can be used at

3 Power Poles y 600V AC Maximum y 60 Hz

Typical Wiring Diagram

15
30
60
100
200
300

20
30
60
100
200
300

500LP-AO93
500LP-BO93
500LP-CO93
500LP-DO93
500LP-EO93
500LP-FO93

500LP-AA93
500LP-BA93
500LP-CA93
500LP-DA93
500LP-EA93
500LP-FA93

4 Power Poles y 600V AC Maximum y 60 Hz

15
30
60
100
200
300

20
30
60
100
200
300

500LP-AO94
500LP-BO94
500LP-CO94
500LP-DO94
500LP-EO94

500LP-AA94
500LP-BA94
500LP-CA94
500LP-DA94
500LP-EA94

Visit our website: www.ab.com/catalogs

1-29

Bulletin_505.qxd

05/02/2004

10:34

Page 1-30

Bulletin 505

NEMA Full Voltage Reversing Starters

Product Overview
Bulletin 505

Table of Contents

y NEMA Sizes 009

y Exceptional Electrical Life
y UL Witnessed Type 2 Coordination
y Dependable Coil Operation
y Eutectic Alloy Overload Relays Class 10, 20, or 30
y Solid-State Overload Relays Class 10, 15, 20, or 30
y Vertically Arranged Bulletin 505V Sizes 05
y Enclosure Ratings NEMA Type 1, 3R/12, 4/4X Stainless, 4/4X
Glass Rein. and 7 & 9 Hazardous Location
y 3-Phase and Single-Phase Available
y Reversing Contactors also Available
Bulletin 505
Size 2, with Solid-State
Overload
Open Type without Enclosure

Product Selection . . . 1-31

Typical Wiring
Diagrams . . . . . . . . . . . 1-34
Accessories . . . . . . . . . 1-93
Modifications . . . . . . . 1-87
Specifications . . . . . . . 1-107
Full Load Currents
of AC Motors . . . . . . . 1-112
Approximate
Dimensions . . . . . . . . . 1-114
SMP Solid-State
Overload Relay
Code Selection . . . . . 1-140
Heater Element
Selection . . . . . . . . . . . 1-152
Coil Data . . . . . . . . . . . 1-110

Standards Compliance and Certifications

y NEMA/EEMAC ICS 2
y UL 508
y CSA C22.2 No.14
y ABS 4/5.115 American Bureau of Shipping

y UCSG 46 CFR 111.70

y IEEE 45
y EN/IEC 60947-4-1
y CE Marked

y CSA Certified (LR1234)

y UL Listed (File No. E3125,
Guide No. NLDX)
y Hazardous Location:
UL Listed (File No. E10314)
CSA Certified (LR11924)

Description
Bulletin 505 reversing starters are most commonly used for full voltage starting and reversing of polyphase squirrel cage motors. Starters Size
00 through 9 are electrically and mechanically interlocked to avoid both contactors being closed simultaneously. Bulletin 505V vertically
arranged starters are available in Sizes 05 in the Open Type without Enclosure construction only. Bulletin 505 reversing starters are
available with Bulletin 592 eutectic alloy overload relays as standard and Bulletin 592 solid-state overloads are optional for additional flexibility
in motor protection.

1-30

Visit our website: www.ab.com/catalogs

Bulletin_505.qxd

05/02/2004

10:34

Page 1-31

Bulletin 505

NEMA Full Voltage Reversing Starters

Product Selection

Heater Elements Starters with eutectic alloy overload relays require 3 heater elements. See page 1-152 for heater element selection
tables.

NEMA Size
00
0
1
2
3
4
5
6
7
8
9

3 y 600V AC Maximum y 60 Hz y with 3-Pole Overload Protection

Maximum Horsepower Rating
Full Load Current Must Not Exceed
Type 1
Continuous Ampere Rating
General
Motor Voltage
Purpose
Open Type Enclosure
Without
Surface
Enclosure
50 Hz
Mounting

Continuous
Ampere
Rating (A)
9
18
27
45
90
135
270
540
810
1215
2250

200V
1-1/2
3
7-1/2
10
25
40
75
150

230V
1-1/2
3
7-1/2
15
30
50
100
200
300
450
800

380415V
2
5
10
25
50
75
150
300
600
900
1600

460575V
2
5
10
25
50
100
200
400
600
900
1600

Cat. No.
505-TO-
505-AO-
505-BO-
505-CO-
505-DO-
505-EO-
505-FO-
505-GO-
505-HO-
505-JO-
505-KO-

Cat. No.
505-TA-
505-AA-
505-BA-
505-CA-
505-DA-
505-EA-
505-FA-
505-GA-
505-HA-
505-JA-
505-KA-

Type
3R/12,
Rainproof,
Dusttight
Industrial
Use
Enclosure

Type 4/4X
Watertight,
CorrosionResistant
Enclosures
Stainless
Steel

Cat. No.

505-AJ-
505-BJ-
505-CJ-
505-DJ-
505-EJ-
505-FJ-
505-GJ-
505-HJ-
505-JJ-

Cat. No.

505-AC-
505-BC-
505-CC-
505-DC-
505-EC-
505-FC-
505-GC-
505-HC-

Type 4X
Watertight,
CorrosionResistant
Enclosure
FiberglassReinforced
Polyester
Cat. No.

505-AS-
505-BS-
505-CS-

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 505AA- becomes Cat. No. 505-AAD-. For other voltages, consult your local Allen-Bradley distributor.
24V

110V115V

115120V

200208V

220230V

230240V

50 Hz

60 Hz

P7

50 Hz

60 Hz

Voltage
Common Controla
Separate Control
(without transformer)

380V

380400V

KN

240V

277V

A11

440460V

460480V

415V

550V

575600V

500V

Overload Relay Code

Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The Cat. No. as listed is incomplete.
Select an overload relay code from page 1-140 to complete the Cat. No. Example: Cat. No. 505-AAD- becomes Cat. No. 505-AAD-A2D.
Omission of Overload Relays Bulletin 505 reversing starters are available without overload protection. Cat. Nos. for all starters without overload protection

will be the listed Cat. No. with the No. 23 added.Example: Cat. No. 505-AOD- would be Cat. No. 505-AOD-23.
Vertically Arranged Full Voltage Reversing Starters, Sizes 05, Open Type Without Enclosure can be supplied in a vertically arranged construction. To
order, change the bulletin number in the listed Cat. No. from 505 to 505V. Example: Cat. No. 505V-AOD-A2D with solid-state overload relay and Cat. No.
505V-AOD with eutectic alloy overload relay.
Fiberglass reinforced polyester hubs are included with each starter. Sizes 6 through 8 are painted enclosures.
Does not include line and load lugs. See page page 1-95 for kits.
Price includes Control Circuit Transformer. This applies to NEMA size 6 Enclosed, only.
Only available on sizes 005. When using 24V coils on size 4 or 5, an interposing relay may be required. See coil VA vaules on page 1-129.
a When selecting a factory installed control circuit transformer (see Modifications page 1-88), use the Common Control Voltage Suffix Code to denote the
transformer primary voltage. The starter coil and transformer secondary voltage will both be 120V by default. Example: Cat. No. 505-BAB-6P will have a
transformer with a 480V primary/120V secondary voltage and a 120V starter coil. If a starter coil voltage other than 120V is desired, a second Voltage Suffix
Code must be added to denote the coil/transformer secondary voltage. Example: Cat. No. 505-BABJ-6P will have a transformer with a 480V primary/24V
secondary and a 24V starter coil.
This coil is optimized for 110115V, 50 Hz applications, but can be used at 120V, 60 Hz nominal.
This coil is optimized for 115120V, 60 Hz applications, but can be used at 110V, 50 Hz nominal.
7 This coil is optimized for 220230V, 50 Hz applications, but can be used at 240V, 60 Hz nominal.
11This coil is optimized for 230240V, 60 Hz applications, but can be used at 220V, 50 Hz nominal.

Typical Wiring Diagrams page 1-34

Accessories page 1-93
Modifications page 1-87
Specifications page 1-107
Approximate Dimensions page 1-114
Heater Element Selection page 1-152
Visit our website: www.ab.com/catalogs

1-31

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Page 1-32

Bulletin 505

NEMA Full Voltage Reversing Starters

Product Slection, Continued
Heater Elements Starters with eutectic alloy overload relay require 3 heater elements. See page 1-152 for heater element selection tables.

NEMA
Size
0
1
2
3
4

Continuous
Ampere
Rating (A)
18
27
45
90
135

3 y 600V AC Maximum y 60 Hz y With 3-Pole Overload Protection

Maximum Horsepower Rating
Full Load Current Must Not Exceed
Hazardous Locations
Continuous Ampere Rating
Unilock Enclosures
Bolted Enclosures
Motor Voltage
Type 3R, 7 & 9
Type 7 & 9
Type 3R, 7 & 9
Class I, Groups C & D
Class I, Groups C & D
Class I, Groups C & D
Class II, Groups E, F & G Class II, Groups E, F & G Class II, Groups E, F & G
50 Hz
Divisions 1 & 2
Divisions 1 & 2
Divisions 1 & 2
200V
3
7-1/2
10
25
40

230V
3
7-1/2
15
30
50

380415V
5
10
25
50
75

Cat. No.
505-AU-
505-BU-

460575V
5
10
25
50
100

Cat. No.
505-AE-
505-BE-
505-CE-
505-DE-
505-EE-

Cat. No.
505-AH-
505-BH-
505-CH-
505-DH-
505-EH-

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 505AU- becomes Cat. No. 505-AUD-. For other voltages, consult your local Allen-Bradley distributor.
24V

110V115V

115120V

200208V

220230V

50 Hz

60 Hz

50 Hz

60 Hz

Da

Voltage
Common Control
Separate Control
(without transformer)

230240V

380V

380400V

KN

240V

277V

A7

440460V

460480V

415V

550V

575600V

500V

Overload Relay Code

Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The Cat. No. as listed is incomplete.
Select an overload relay code from page page 1-140 to complete the Cat. No. Example: Cat. No. 505-AUD- becomes Cat. No. 505-AUDA2D.
Omission of Overload Relays Bulletin 505 reversing starters are available without overload protection. Cat. Nos. for all starters without overload protection

will be the listed Cat. No. with the No. 23 added. Example: Cat. No. 505-AUD- would be Cat. No. 505-AUD-23.
For NEMA Type 3R application it is necessary that a drain or breather and drain be added. See Factory Modifications or Accessories.
Includes drain and cover gasket.
Only available on sizes 005. When using 24V coils on size 4 or 5, an interposing relay may be required. See coil VA vaules on page 1-129.
When selecting a factory installed control circuit transformer (see Modifications page 1-87), use the Common Control Voltage Suffix Code to denote the
transformer primary voltage. The starter coil and transformer secondary voltage will both be 120V by default. Example: Cat. No. 505-BUB-6P will have a
transformer with a 480V primary/120V secondary voltage and a 120V starter coil. If a starter coil voltage other than 120V is desired, a second Voltage Suffix
Code must be added to denote the coil/transformer secondary voltage. Example: Cat. No. 505-BUBJ-6P will have a transformer with a 480V primary/24V
secondary and a 24V starter coil.
This coil is optimized for 110115V, 50 Hz applications, but can be used at 120V, 60 Hz nominal.
a This coil is optimized for 115120V, 60 Hz applications, but can be used at 110V, 50 Hz nominal.
This coil is optimized for 220230V, 50 Hz applications, but can be used at 240V, 60 Hz nominal.
7 This coil is optimized for 230240V, 60 Hz applications, but can be used at 220V, 50 Hz nominal.

Typical Wiring Diagrams page 1-34

Accessories page 1-93
Modifications page 1-87
Specifications page 1-107
Approximate Dimensions page 1-114
Heater Element Selection page 1-152

1-32

Visit our website: www.ab.com/catalogs

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Page 1-33

Bulletin 505

NEMA Full Voltage Reversing Starters

Product Selection, Continued
Heater Elements Starters with eutectic alloy overload relays require 1 heater element. See page page 1-152 for heater element selection
tables.

NEMA
Size

Continuous
Ampere
No. of
Rating (A) Poles

2
00

9
3

18
3

27
3

1 y 2-Pole y 277V AC Maximum y 60 Hz y With 1-Pole Eutectic Overload Protection

Hazardous Location
Maximum
Enclosures
Horsepower
Rating
(Each Motor)
Full load current
of each
Type 4/4X
motor must not
Watertight,
Type 3R/12
Type 7 & 9
Type 3R, 7 & 9
exceed
CorrosionRainproof,
Class I, Groups Class I, Groups
Continuous
Resistant
Type 1
Dusttight
C&D
C&D
Ampere
Enclosure
Open Type
General
Industrial
Class II, Groups Class II, Groups
Rating
Stainless
Without
Purpose
Use
E, F & G
E, F & G
Steel
Enclosure
Enclosure
Motor Voltage
Enclosure
Division 1 & 2
Division 1 & 2
Cat. No.
Cat. No.
Cat. No.
Cat. No.
Cat. No.
Cat. No.
Type Of Motor
115V
230V
3 Lead
505-TO-101 505-TA-101

Repulsion
Induction
3 Lead Split
505-TO-102 505-TA-102

Phase
1/3
1
Use Size 0 Starter
4 Lead
505-TO-103 505-TA-103

Repulsion
Induction
4 Lead Split
505-TO-104 505-TA-104

Phase
3 Lead
505-AO-101 505-AA-101 505-AJ-101 505-AC-101 505-AE-101
505-AH-101
Repulsion
Induction
3 Lead Split
505-AO-102 505-AA-102 505-AJ-102 505-AC-102 505-AE-102
505-AH-102
Phase
4 Lead
505-AO-103 505-AA-103 505-AJ-103 505-AC-103 505-AE-103
505-AH-103
Repulsion
1
2
Induction
4 Lead Split
505-AO-104 505-AA-104 505-AJ-104 505-AC-104 505-AE-104
505-AH-104
Phase
4 Lead Split
505-AO-105 505-AA-105 505-AJ-105 505-AC-105
Phase

(Break all lines)

3 Lead
505-BO-101 505-BA-101 505-BJ-101 505-BC-101 505-BE-101
505-BH-101
Repulsion
Induction
3 Lead Split
505-BO-102 505-BA-102 505-BJ-102 505-BC-102 505-BE-102
505-BH-102
Phase
4 Lead
505-BO-103 505-BA-103 505-BJ-103 505-BC-103 505-BE-103
505-BH-103
Repulsion
2
3
Induction
4 Lead Split
505-BO-104 505-BA-104 505-BJ-104 505-BC-104 505-BE-104
505-BH-104
Phase
4 Lead Split
505-BO-105 505-BA-105 505-BJ-105 505-BC-105
Phase

(Break all lines)

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 505AAX-101 becomes Cat. No. 505-AAXD-101. For other voltages, consult your local Allen-Bradley distrbutor.
Voltage
Common Control
Separate Control
(without transformer)

200208V

220230V

230240V

240V

110V115V
XS

115120V

50 Hz

24V

XPa

XT

277V

60 Hz

XD

XH

XA

XF

50 Hz

XWS

XWPa

XWT

60 Hz

XWJ

XWD

XWH

XWA

XWF

Ordering Information All 1 reversing starter orders must be accompanied with a circuit diagram of the motor.

Omission of Overload Relays Bulletin 505 reversing starters are available without overload protection. Cat. Nos. for all starters without overload protection
will be the listed Cat. No. with the No. 23 added. Example: Cat. No. 505-AOXD-101 would be Cat. No. 505-AOXD-23-101.
Only available on sizes 005. When using 24V coils on size 4 or 5, an interposing relay may be required. See coil VA vaules on page 1-129.
When selecting a factory installed control circuit transformer (see Modifications page 1-87), use the Common Control Voltage Suffix Code to denote the
transformer primary voltage. The starter coil and transformer secondary voltage will both be 120V by default. Example: Cat. No. 505-BAXA-6P-101 will have a
transformer with a 240V primary/120V secondary voltage and a 120V starter coil. If a starter coil voltage other than 120V is desired, a second Voltage Suffix
Code must be added to denote the coil/transformer secondary voltage. Example: Cat. No. 505-BAXAJ-6P-101 will have a transformer with a 240V
primary/24V secondary and a 24V starter coil.
This coil is optimized for 110115V, 50 Hz applications, but can be used at 120V, 60 Hz nominal.
This coil is optimized for 115120V, 60 Hz applications, but can be used at 110V, 50 Hz nominal.
a This coil is optimized for 220230V, 50 Hz applications, but can be used at 240V, 60 Hz nominal.
This coil is optimized for 230240V, 60 Hz applications, but can be used at 220V, 50 Hz nominal.

Visit our website: www.ab.com/catalogs

1-33

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Page 1-34

Bulletin 505

NEMA Full Voltage Reversing Starters

Typical Wiring Diagrams (See Applicable Codes and Laws)

When limit switches are used, remove control

wires D and E from the controller and connect
the limit switches as per dashed lines.

When limit switches are used, remove control

wires D and E from the controller and connect the
limit switches as per dashed lines.

Bulletin 505
3 3-Pole
Reversing Starter with Eutectic Alloy Overload Relay
and Solid-State Overload Relays

Bulletin 505
3 3-Pole
Reversing Starter without Overload Relay

Bulletin 505V
3 3-Pole
Vertical Reversing Starter with Eutectic Alloy Overload Relay,
With Solid-State Overload Relays

Separate Control Circuit When the controller coils are to operate on a voltage other than line voltage, check coil rating for compatibility
and change coils if necessary. Disconnect wires A and B from lines L1 and L2. Connect wires A and B to the separate control source. Refer
to local Electrical Code for control circuit disconnection requirements.

Product Selection page 1-31

1-34

Visit our website: www.ab.com/catalogs

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Page 1-35

Bulletin 505

NEMA Full Voltage Reversing Starters

Typical Wiring Diagrams, Continued (See Applicable Codes and Laws)

When limit switches are used, remove control

wires D and E from the controller and connect the
limit switches as per dashed lines.
When limit switches are used, remove control wires D and E from the
controller and connect the limit switches as per dashed lines.

Bulletin 505
1 3-Pole (Suffix 104)
Reversing Starter with
Eutectic Alloy Overload Relay

When limit switches are used,

remove control wires D and E from
the controller and connect the limit
switches as per dashed lines.

Bulletin 505
1 4-Pole (Suffix 105)
Reversing Starter with
Eutectic Alloy Overload Relay

When limit switches are used,

remove control wires D and E from
the controller and connect the limit
switches as per dashed lines.

Bulletin 505
1 2-Pole (Suffix 101 and 102)
Reversing Starter with
Eutectic Alloy Overload Relay

Bulletin 505
1 3-Pole (Suffix 103)
Reversing Starter with
Eutectic Alloy Overload Relay

Separate Control Circuit When the controller coils are to operate on a voltage other than line voltage, check coil rating for compatibility
and change coils if necessary. Disconnect wires A and B from lines L1 and L2. Connect wires A and B to the separate control source. Refer
to local Electrical Code for control circuit disconnection requirements.

Product Selection page 1-31

Visit our website: www.ab.com/catalogs

1-35

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Page 1-36

Bulletin 509

NEMA Full Voltage Starters

Product Overview

Bulletin 509

Table of Contents

y NEMA Sizes 009

y Exceptional Electrical Life
y UL Witnessed Type 2 Coordination
y Dependable Coil Operation
y Eutectic Alloy Overload Relays Class 10, 20, or 30
y Solid-State Overload Relays Class 10, 15, 20, and 30

Bulletin 509, Size 1

with Eutectic Alloy
Overload Relay
Open Type without Enclosure

Bulletin 509 starters are designed for full voltage starting of polyphase
squirrel cage motors. These starters meet NEMA Standards, are easy
to wire and service, simple to select, and offer a broad range of NEMA
sizes (00 through 9).
These starters may be operated by remote control with push buttons,
float switches, thermostats, pressure switches, snap switches, limit
switches, or any other suitable two or three wire pilot device.
All Bulletin 509 Size 00 through 9 starters are available with Bulletin
592 eutectic alloy overload relays as standard and solid-state
overloads are optional for additional flexibility in motor protection.

Product Overview . . . this page

Product Selection . . . 1-37
Modifications . . . . . . . 1-87
Accessories . . . . . . . . . 1-93
Specifications . . . . . . . 1-107
Approximate
Dimensions . . . . . . . . . 1-116
Heater Element
Selection . . . . . . . . . . . 1-152

Standards and
Certifications
See below.

Standards and Certifications

y NEMA/EEMAC ICS 2
y UL 508
y CSA C22.2 No.14
y ABS 4/5.115 American Bureau of Shipping

1-36

y UCSG 46 CFR 111.70

y EN/IEC 60947-4-1
y CE Marked

Visit our website: www.ab.com/catalogs

y CSA Certified (LR1234)

y UL Listed (File No. E3125,
Guide No. NLDX)
y Hazardous Location:
UL Listed (File No. E10314)
CSA Certified (LR 11924)

Bulletin_509.qxd

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Page 1-37

Bulletin 509

NEMA Full Voltage Starters

Product Selection

Bulletin 509, Size 3

with Eutectic Alloy
Overload Relay,
Open Type without Enclosure

Bulletin 509, Size 5

with Solid-State
Overload Relay,
Open Type without Enclosure

Heater Elements Starters with eutectic alloy overload relay require 3 heater elements. See page page 1-152 for heater element selection
tables.

NEMA
Size

Continuous
Ampere
Rating (A)

00

0
1
2
3
4
5
6
7
8
9

18
27
45
90
135
270
540
810
1215
2250

3 y 600V AC Maximum y 60 Hz y With 3-Pole Overload Protection

Maximum Horsepower Rating
Full Load Current Must Not Exceed
Type 1
Type 3R/12
Continuous Ampere Rating
General Purpose
Rainproof,
Motor Voltage
Open Type
Enclosure
Dusttight
Without
Surface
Industrial Use
Enclosure
50 Hz
Mounting
Enclosure
380
460
Cat. No.
Cat. No.
Cat. No.
200V
230V
415V
575V
Use Size 0
509-TO-
509-TA-
1-1/2
1-1/2
2
2
starter
509-AO-
509-AA-
509-AJ-
3
3
5
5
509-BO-
509-BA-
509-BJ-
7-1/2
7-1/2
10
10
509-CO-
509-CA-
509-CJ-
10
15
25
25
509-DO-
509-DA-
509-DJ-
25
30
50
50
509-EO-
509-EA-
509-EJ-
40
50
75
100
509-FO-
509-FA-
509-FJ-
75
100
150
200
509-GO-
509-GA-
509-GJ-
150
200
300
400

509-HO-
509-HA-
509-HJ-
300
600
600

509-JO-
509-JA-
509-JJ-
450
900
900

509-KO-
509-KA-
509-KJ-
800
1600
1600

Type 4X
Watertight
Type 4/4X
Corrosion-Resistant
Watertight
Enclosure
Corrosion-Resistant
FiberglassEnclosures
Reinforced
Polyester
Stainless Steel
Cat. No.

Cat. No.

509-AC-
509-BC-
509-CC-
509-DC-
509-EC-
509-FC-
509-GC-
509-HC-
509-JC-
509-KC-

509-AS-
509-BS-
509-CS-

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 509BA- becomes Cat. No. 509-BAD-. For other voltages, consult your local Allen-Bradley distributor.
24V

110115V

115120V

50 Hz

60 Hz

50 Hz

60 Hz

Voltage
Common Control
Separate Control
(without transformer)

200208V

220230V

Sa

230240V

380V

380400V

KN

240V

277V

A7

440460V

460480V

415V

550V

575600V

500V

Overload Relay Code

Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The Cat. No. as listed is incomplete.
Select an overload relay code from page 1-140 to complete the Cat. No. Example: Cat. No. 509-BAD- becomes Cat. No. 509-BAD-A2D.
Sizes 6 through 8 are painted enclosures.

Fiberglass reinforced polyester hubs are included with each starter.

Does not include line and load lugs, see page 1-95 for kits.
Price includes control current transformer.
Only available on sizes 005. When using 24V coils on size 4 or 5, an interposing relay may be required. See coil VA vaules on page 1-129.
When selecting a factory-installed control circuit transformer (see Modifications page 1-87), use the Common Control Voltage Suffix Code to denote the
transformer primary voltage. The starter coil and transformer secondary voltage will both be 120V by default. Example: Cat. No. 509-BAB-6P will have a
transformer with a 480V primary/120V secondary voltage and a 120V starter coil. If a starter coil voltage other than 120V is desired, a second Voltage Suffix
Code must be added to denote the coil/transformer secondary voltage. Example: Cat. No. 509-BABJ-6P will have a transformer with a 480V primary/24V
secondary and a 24V starter coil.
a This coil is optimized for 110115V, 50 Hz applications, but can be used at 120V, 60 Hz nominal.
This coil is optimized for 115120V, 60 Hz applications, but can be used at 110V, 50 Hz nominal.
This coil is optimized for 220230V, 50 Hz applications, but can be used at 240V, 60 Hz nominal.
7 This coil is optimized for 230240V, 60 Hz applications, but can be used at 220V, 50 Hz nominal.

Accessories page 1-93

Modifications page 1-87
Specifications page 1-107
Approximate Dimensions page 1-116, page 1-117

Visit our website: www.ab.com/catalogs

1-37

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Page 1-38

Bulletin 509

NEMA Full Voltage Starters

Product Selection, Continued

Bulletin 509, Size 1

with Solid-State Overload Relay
Bolted Enclosure (Shown with Cover Open)

Unilock Enclosure

Heater Elements Starters with eutectic alloy overload relays require 3 heater elements. See page 1-152 for heater element selection
tables.

NEMA
Size
0
1
2
3
4
5

Continuous
Ampere
Rating (A)
18
27
45
90
135
270

3 y 600V AC Maximum y 60 Hz y With 3-Pole Overload Protection

Hazardous Locations
Maximum Horsepower Rating
Full Load Current Must Not Exceed
Unilock Enclosures
Bolted Enclosures
Continuous Ampere Rating
Motor Voltage
Type 3R, 7 & 9
Type 7 & 9
Type 3R, 7 & 9
Class I, Groups C & D
Class I, Groups C & D
Class I, Groups C & D
Class II, Groups E, F & G
Class II, Groups E, F & G
Class II, Groups E, F & G
50 Hz
Divisions 1 & 2
Divisions 1 & 2
Divisions 1 & 2
380
460
Cat. No.
Cat. No.
Cat. No.
200V
230V
415V
575V
509-AU-
509-AE-
509-AH-
3
3
5
5
509-BU-
509-BE-
509-BH-
7-1/2
7-1/2
10
10
509-CU-
509-CE-
509-CH-
10
15
25
25
509-DU-
509-DE-
509-DH-
25
30
50
50
509-EU-
509-EE-
509-EH-
40
50
75
100
509-FU-
509-FE-
509-FH-
75
100
150
200

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 509BA- becomes Cat. No. 509-BAD-. For other voltages, consult your local Allen-Bradley distributor.
24V

110115V

115120V

200208V

220230V

50 Hz

60 Hz

50 Hz

Sa

60 Hz

Voltage
Common Control
Separate Control
(without transformer)

230240V

380V

380400V

KN

240V

277V

A7

440460V

460480V

415V

550V

575600V

500V

Overload Relay Code

Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The Cat. No. as listed is incomplete.
Select an overload relay code from page 1-140 to complete the Cat. No. Example: Cat. No. 509-BUD- becomes Cat. No. 509-BUD-A2D.
For NEMA Type 3R application it is necessary that a drain or breather and drain be added. See Factory modifications or accessories.

Omission of Overload Relays Bulletin 509 full voltage starters are available without overload protection. Cat. Nos. for all starters without overload
protection will be the Cat. No. with the No. 23 added. Example: Cat. No. 509-AUD- would be Cat. No. 509-AUD-23.
Includes drain and cover gasket.
NEMA Size 5 Unilock enclosed starters have a Continuous Ampere Rating of 210 A.
Only available on sizes 005. When using 24V coils on size 4 or 5, an interposing relay may be required. See coil VA vaules on page 1-129.
When selecting a factory-installed control circuit transformer (see Modifications page page 1-87), use the Common Control Voltage Suffix Code to denote the
transformer primary voltage. The starter coil and transformer secondary voltage will both be 120V by default. Example: Cat. No. 509-BUB-6P will have a
transformer with a 480V primary/120V secondary voltage and a 120V starter coil. If a starter coil voltage other than 120V is desired, a second Voltage Suffix
Code must be added to denote the coil/transformer secondary voltage. Example: Cat. No. 509-BUBJ-6P will have a transformer with a 480V primary/24V
secondary and a 24V starter coil.
a This coil is optimized for 110115V, 50 Hz applications, but can be used at 120V, 60 Hz nominal.
This coil is optimized for 115120V, 60 Hz applications, but can be used at 110V, 50 Hz nominal.
This coil is optimized for 220230V, 50 Hz applications, but can be used at 240V, 60 Hz nominal.
7 This coil is optimized for 230240V, 60 Hz applications, but can be used at 220V, 50 Hz nominal.

Accessories page 1-93

Modifications page 1-87
Specifications page 1-107
Approximate Dimensions page 1-116, page 1-117

1-38

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Page 1-39

Bulletin 509

NEMA Full Voltage Starters

Product Selection, Continued
Heater Elements Starters with eutectic alloy overload relays require 1 heater element. See page 1-152 for heater element selection tables.

NEMA
Size
00
0
1
1P
2
3

Continuous
Ampere
Rating (A)
9
18
27
36
45
90

NEMA Size
0
1
1P
2

1 y 2-Pole y 277 AC Maximum y 60 Hz y With 1-Pole Overload Protection

Maximum Horsepower Rating
Full Load Current Must Not Exceed
Continuous Ampere Rating
Type 3R/12
Motor Voltage
Rainproof,
Open Type
Type 1
Dusttight
Without
General Purpose
Industrial Use
Enclosure
Surface Mounting
Enclosure
Cat. No.
Cat. No.
Cat. No.
115V
230V
509-TO-
509-TA-
1/3
1

509-AO-
509-AA-
509-AJ-
1
2
509-BO-
509-BA-
509-BJ-
2
3
509-XO-
509-XA-
509-XJ-
3
5
509-CO-
509-CA-
509-CJ-
3
7-1/2
509-DO-
509-DA-
509-DJ-
7-1/2
15

Continuous
Ampere
Rating (A)
18
27
36
45

Type 4X
Watertight
CorrosionResistant
Enclosure
FiberglassReinforced
Polyester
Cat. No.

509-AS-
509-BS-
509-XS-
509-CS-

Type 4/4X
Watertight,
CorrosionResistant
Enclosure
Stainless Steel
Cat. No.

509-AC-
509-BC-
509-XC-
509-CC-
509-DC-

1 y 2-Pole y 240V AC Maximum y 60 Hz y With 1-Pole Overload Protection

Hazardous Location Enclosures
Maximum Horsepower Rating
Full Load Current Must Not Exceed
Type 7 & 9
Type 3R, 7 & 9
Continuous Ampere Rating
Class I, Groups C & D
Class I, Groups C & D
Motor Voltage
Class II, Groups E, F & G
Class II, Groups E, F & G
Divisions 1 & 2
Divisions 1 & 2
Cat. No.
Cat. No.
115V
230V
509-AE-
509-AH-
1
2
509-BE-
509-BH-
2
3
509-XE-
509-XH-
3
5
509-CE-
509-CH-
3
7-1/2

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 509BAX- becomes Cat. No. 509-BAXD-. For other voltages, consult your local Allen-Bradley distributor.
Voltage
Common Control
Separate Control (without transformer)

50 Hz

24V

110115V
XS

115120V

200208V

60 Hz
50 Hz
60 Hz

220230V
XP

230240V

240V
XT

277V

XD

XWS

XH

XF

XWP

XAa

XWT

XWJ

XWD

XWH

XWAa

XWF

Overload Relay Code

Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The Cat. No. as listed is incomplete.
Select an overload relay code from page 1-140 to complete the Cat. No. Example: Cat. No. 509-BAXA- becomes Cat. No. 509-BAXAS2B.
Fiberglass reinforced polyester hubs are included with each starter.

Includes drain and cover gasket.

When selecting a factory-installed control circuit transformer (see Modifications page 1-87), use the Common Control Voltage Suffix Code to denote the
transformer primary voltage. The starter coil and transformer secondary voltage will both be 120V by default. Example: Cat. No. 509-BAXA-6P will have a
transformer with a 240V primary/120V secondary voltage and a 120V starter coil. If a starter coil voltage other than 120V is desired, a second Voltage Suffix
Code must be added to denote the coil/transformer secondary voltage. Example: Cat. No. 509-BAXAJ-6P will have a transformer with a 240V primary/24V
secondary and a 24V starter coil.
This coil is optimized for 110115V, 50 Hz applications, but can be used at 120V, 60 Hz nominal.
This coil is optimized for 115120V, 60 Hz applications, but can be used at 110V, 50 Hz nominal.
This coil is optimized for 220230V, 50 Hz applications, but can be used at 240V, 60 Hz nominal.
a This coil is optimized for 230240V, 60 Hz applications, but can be used at 220V, 50 Hz nominal.

Accessories page 1-93

Modifications page 1-87
Specifications page 1-107
Approximate Dimensions page 1-116, page 1-117

Visit our website: www.ab.com/catalogs

1-39

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Page 1-40

Bulletin 520

NEMA Multi-Speed Starters

Product Overview

Bulletin 520

Table of Contents

y NEMA Sizes 07
y Exceptional Electrical Life
y UL Witnessed Type 2 Coordination
y Dependable Coil Operation
y Eutectic Alloy Overload Relays Class 10, 20, or 30
y Solid-State Overload Relays Class 10, 15, 20, or 30
y Vertically Arranged Bulletin 520V Sizes 05

Bulletin 520F
Size 0, with Eutectic Alloy Overload
Relay
2-Speed, Consequent Pole
Open Type without Enclosure

Bulletin 520 multi-speed starters are designed for the control of two speed squirrel
cage motors of either consequent pole or separate winding types. These starters are
available for constant horsepower, constant torque or variable torque, three-phase
motors. Multi-speed motor starters are commonly used on machine tools, fans,
blowers, refrigeration compressors, and many other types of equipment.
All Bulletin 520 multi-speed starters are available with Bulletin 592 eutectic alloy relays
as standard and solid-state overloads are optional for additional flexibility in motor
protection. Bulletin 520V vertically arranged starters are available in Sizes 05, in the
Open Type without Enclosure construction only.

Product Overview . . . this page

Product Selection . . . 1-41
Typical Wiring
Diagrams . . . . . . . . . . . 1-49
Accessories . . . . . . . . . 1-93
Modifications . . . . . . . 1-87
Specifications . . . . . . . 1-107
Full Load Currents
of AC Motors . . . . . . . 1-112
Approximate
Dimensions . . . . . . . . . 1-113
Overload Relay
Code Selection . . . . . 1-140
Heater Element
Selection . . . . . . . . . . . 1-152

Standards Compliance and Certifications

y NEMA/EEMAC ICS 2
y UL 508
y CSA C22.2 No.14

y CSA Certified (LR1234)

y UL Listed (File No. E3125,
Guide No. NLDX)

y Hazardous Location:
UL Listed (File No. E10314)
CSA Certified (LR 11924)

Your order must include: 1) Cat. No. of the starter selected, 2) motor connection diagram, 3) if required, Cat. No. of any accessories, 4)
specify whether motor is Constant Torque, Variable Torque, or Constant Horsepower, 5) heater elements for eutectic alloy overload voltages
are not included and must be ordered as a separate Cat. No. located on page 1-152, and 6) overload relay code for solid-state overload
relays. See page 1-140.

1-40

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Bulletin_520.qxd

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Page 1-41

Bulletin 520

NEMA Multi-Speed Starters

Product Selection

2-Speed Separate Winding, 3-Pole 3-Pole, Constant or Variable Torque

Heater Elements Starters with eutectic alloy overload relays require 3 heater elements for each speed. See page 1-152 for heater element
selection tables.

NEMA
Size
0
1
2
3
4
5
6
7

Continuous
Ampere
Rating (A)
18
27
45
90
135
270
540
810

3 y 600V AC Maximum y 60 Hz y With 3-Pole Overload Protection

Maximum Horsepower Rating
Full Load Current Must Not Exceed
Type 1
Continuous Ampere Rating
General Purpose
Motor Voltage
Open Type
Enclosure
Without Enclosure
50 Hz
Surface Mounting
200V
3
7-1/2
10
25
40
75
150

230V
3
7-1/2
15
30
50
100
200
300

380415V
5
10
25
50
75
150
300
600

Cat. No.
520E-AO--
520E-BO--
520E-CO--
520E-DO--
520E-EO--
520E-FO--
520E-GO--
520E-HO--

460575V
5
10
25
50
100
200
400
600

Type 3R/12
Rainproof, Dusttight
Industrial Use
Enclosure

Cat. No.
520E-AA--
520E-BA--
520E-CA--
520E-DA--
520E-EA--
520E-FA--

Cat. No.
520E-AJ--
520E-BJ--
520E-CJ--
520E-DJ--
520E-EJ--
520E-FJ--

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 520EAA-- becomes Cat. No. 520E-AAD--. For other voltages, consult your local Allen-Bradley distributor.
24V

110115V

115120V

200208V

220230V

50 Hz

60 Hz

50 Hz

60 Hz

Da

Voltage
Common Control
Separate Control
(without transformer)

230240V

380V

380400V

KN

240V

277V

440460V

460480V

415V

550V

575600V

500V

- Overload Relay Code

Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The Cat. No. as listed is incomplete.
Select two overload relay codes from page 1-140 to complete the Cat. No. The first code will denote the high speed overload relay and the
second code will denote the low speed overload relay. Example: Cat. No. 520E-BAD-- becomes Cat No. 520E-BAD-A2D-A2D.
These starters are for wye connected motor windings. They may not be used with open delta connected motor windings. For starters to be used with open

delta connected separate winding motors, use consequent pole starter, and furnish complete ordering information, see page 1-45.
Vertically Arranged Multi-speed starters, sizes 05, Open Type Without Enclosure can be supplied in a vertically arranged construction. To order, change
the Bulletin number in the listed Cat. No. from 520E to 520VE. Example: Cat. No. 520VE-BOD-A2D-A2D.
Does not include line and load lugs, see page 1-95 for kits.
Only available on sizes 005. When using 24V coils on size 4 or 5, an interposing relay may be required. See coil VA vaules on page 1-129.
When selecting a factory-installed control circuit transformer (see Modifications page 1-87), use the Common Control Voltage Suffix Code to denote the
transformer primary voltage. The starter coil and transformer secondary voltage will both be 120V by default. Example: Cat. No. 520E-BAB-6P will have a
transformer with a 480V primary/120V secondary voltage and a 120V starter coil. If a starter coil voltage other than 120V is desired, a second Voltage Suffix
Code must be added to denote the coil/transformer secondary voltage. Example: Cat. No. 520E-BABJ-6P will have a transformer with a 480V primary/24V
secondary and a 24V starter coil.
This coil is optimized for 110115V, 50 Hz applications, but can be used at 120V, 60 Hz nominal.
a This coil is optimized for 115120V, 60 Hz applications, but can be used at 110V, 50 Hz nominal.
This coil is optimized for 220230V, 50 Hz applications, but can be used at 240V, 60 Hz nominal.
This coil is optimized for 230240V, 60 Hz applications, but can be used at 220V, 50 Hz nominal.

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1-41

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Page 1-42

Bulletin 520

NEMA Multi-Speed Starters

Product Selection, Continued
2-Speed Separate Winding, 3-Pole 3-Pole, Constant or Variable Torque, Continued
Heater Elements Starters with eutectic alloy overload relays require 3 heater elements for each speed. See page 1-152 for heater element
selection tables.

NEMA
Size
0
1
2
3
4
5

Continuous
Ampere
Rating (A)
18
27
45
90
135
270

3 y 600V AC Maximum y 60 Hz y With 3-Pole Overload Protection

Maximum Horsepower Rating
Full Load Current Must Not
Exceed
Continuous Ampere Rating
Hazardous Locations
Motor Voltage
Bolted Enclosures
Type 4X
Type 4/4X
Type 7 & 9
Type 3R, 7 & 9
Watertight CorrosionWatertight CorrosionClass I, Groups C & D
Class I, Groups C & D
Resistant Enclosure
Resistant Enclosures Fiberglass-Reinforced Class II, Groups E, F & G Class II, Groups E, F & G
50 Hz
Stainless Steel
Divisions 1 & 2
Divisions 1 & 2
Polyester
380 460
Cat. No.
Cat. No.
Cat. No.
Cat. No.
200V
230V
415V
575V
520E-AC--
520E-AS--
520E-AE--
520E-AH--
3
3
5
5
520E-BC--
520E-BS--
520E-BE--
520E-BH--
7-1/2
7-1/2
10
10
520E-CC--
520E-CS--
520E-CE--
520E-CH--
10
15
25
25
520E-DC--
520E-DE--
520E-DH--
25
30
50
50
520E-EC--
520E-EE--
520E-EH--
40
50
75
100

520E-FC--
75
100
150
200

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 520EAC-- becomes Cat. No. 520E-ACD--. For other voltages, consult your local Allen-Bradley distributor.
24V

110115V

115120V

200208V

220230V

50 Hz

60 Hz

50 Hz

60 Hz

Da

Voltage
Common Control
Separate Control
(without transformer)

230240V

380V

380400V

KN

240V

277V

440460V

460480V

415V

550V

575600V

500V

- Overload Relay Code

Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The Cat. No. as listed is incomplete.
Select two overload relay codes from page 1-140 to complete the Cat. No. The first code will denote the high speed overload relay and the
second code will denote the low speed overload relay. Example: Cat. No. 520E-ACD-- becomes Cat No. 520-ACD-A2D-A2D.
These starters are for wye connected motor windings. They may not be used with open delta connected motor windings. For starters to be used with open

delta connected separate winding motors, use consequent pole starter, and furnish complete ordering information, page 1-45.
Fiberglass reinforced polyester hubs are included with each starter.
Includes drain and cover gasket.
When using 24V coils on size 4 or 5, an interposing relay may be required.
When selecting a factory-installed control circuit transformer (see Modifications page 1-87), use the Common Control Voltage Suffix Code to denote the
transformer primary voltage. The starter coil and transformer secondary voltage will both be 120V by default. Example: Cat. No. 520E-BCB-6P will have a
transformer with a 480V primary/120V secondary voltage and a 120V starter coil. If a starter coil voltage other than 120V is desired, a second Voltage Suffix
Code must be added to denote the coil/transformer secondary voltage. Example: Cat. No. 520E-BCBJ-6P will have a transformer with a 480V primary/24V
secondary and a 24V starter coil.
This coil is optimized for 110115V, 50 Hz applications, but can be used at 120V, 60 Hz nominal.
a This coil is optimized for 115120V, 60 Hz applications, but can be used at 110V, 50 Hz nominal.
This coil is optimized for 220230V, 50 Hz applications, but can be used at 240V, 60 Hz nominal.
This coil is optimized for 230240V, 60 Hz applications, but can be used at 220V, 50 Hz nominal.

1-42

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Bulletin_520.qxd

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Page 1-43

Bulletin 520

NEMA Multi-Speed Starters

Product Selection, Continued
2-Speed Separate Winding, 3-Pole 3-Pole, Constant Horsepower
Heater Elements Starters with eutectic alloy overload relays require 3 heater elements for each speed. See page 1-152 for heater element
selection tables.

NEMA
Size
0
1
2
3
4
5
6
7

Continuous
Ampere
Rating (A)
18
27
45
90
135
270
540
810

3 y 600V AC Maximum y 60 Hz y With 3-Pole Overload Protection

Maximum Horsepower Rating
Full Load Current Must Not
Exceed
Type 1
Type 3R/12
Continuous Ampere Rating
General Purpose
Rainproof,
Motor Voltage
Open Type
Enclosure
Dusttight
Without
Surface
Industrial Use
Enclosure
Mounting
Enclosure
50 Hz
380 460
Cat. No.
Cat. No.
Cat. No.
200V
230V
415V
575V
520E-AO--
520E-AA--
520E-AJ--
2
2
3
3
520E-BO--
520E-BA--
520E-BJ--
5
5
7-1/2
25
520E-CO--
520E-CA--
520E-CJ--
7-1/2
10
20
20
520E-DO--
520E-DA--
520E-DJ--
20
25
40
40
520E-EO--
520E-EA--
520E-EJ--
30
40
60
75
520E-FO--
520E-FA--
520E-FJ--
60
75
100
150
520E-GO--
520E-GA--
520E-GJ--
100
150
200
300

520E-HO--
520E-HA--
520E-HJ--
225
450

Type 4X
Watertight
CorrosionResistant
Enclosure
FiberglassReinforced
Polyester

Type 4/4X
Watertight
CorrosionResistant
Enclosures
Stainless Stee
Cat. No.
520E-AC--
520E-BC--
520E-CC--
520E-DC--
520E-EC--
520E-FC--

Cat. No.
520E-AS--
520E-BS--
520E-CS--

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 520EAA-- becomes Cat. No. 520E-AAD--, and Cat. No. 520E-AC-- becomes Cat. No. 520E-ACD--. For other voltages, consult
your local Allen-Bradley distributor.
24V

110115V

115120V

200208V

220230V

50 Hz

60 Hz

50 Hz

Sa

60 Hz

Voltage
Common Control
Separate Control
(without transformer)

230240V

380V

380400V

KN

240V

277V

A7

440460V

460480V

415V

550V

575600V

500V

- Overload Relay Code

Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The Cat. No. as listed is incomplete.
Select two overload relay codes from page 1-140 to complete the Cat. No. The first code will denote the high speed overload relay and the
second code will denote the low speed overload relay. Example: Cat. No. 520E-AAD-- becomes Cat. No. 520E-AAD-A2D-A2B.
These starters are for wye connected motor windings. They may not be used with open delta connected motor windings. For starters to be used with open

delta connected separate winding motors, use consequent pole starter prices, and furnish complete ordering information, page 1-45.
Vertically Arranged Multi-speed starters, sizes 05, Open Type Without Enclosure can be supplied in a vertically arranged construction. To order, change
the Bulletin number in the listed Cat. No. from 520E to 520VE. Example: Cat. No. 520VE-AOD-A2B-A2B.
Fiberglass reinforced polyester hubs are included with each starter.
Does not include line and load lugs, see page 1-95 for kits.
When using 24V coils on size 4 or 5, an interposing relay may be required.
When selecting a factory-installed control circuit transformer (see Modifications page 1-87), use the Common Control Voltage Suffix Code to denote the
transformer primary voltage. The starter coil and transformer secondary voltage will both be 120V by default. Example: Cat. No. 520E-BAB-6P, and Cat. No.
520E-BCB-6P and will have transformes with a 480V primary/120V secondary voltage and a 120V starter coil. If a starter coil voltage other than 120V is
desired, a second Voltage Suffix Code must be added to denote the coil/transformer secondary voltage. Example: Cat. No. 520E-BABJ-6P, and Cat. No.
520E-BCBJ-6P will have transformers with a 480V primary/24V secondary and a 24V starter coil.
a This coil is optimized for 110115V, 50 Hz applications, but can be used at 120V, 60 Hz nominal.
This coil is optimized for 115120V, 60 Hz applications, but can be used at 110V, 50 Hz nominal.
This coil is optimized for 220230V, 50 Hz applications, but can be used at 240V, 60 Hz nominal.
7 This coil is optimized for 230240V, 60 Hz applications, but can be used at 220V, 50 Hz nominal.

Visit our website: www.ab.com/catalogs

1-43

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Page 1-44

Bulletin 520

NEMA Multi-Speed Starters

Product Selection, Continued
2-Speed Separate Winding, 3-Pole 3-Pole, Constant Horsepower, Continued

Bulletin 520E, Size 1

with Eutectic Alloy Overload Relays
Bolted Enclosure (with Cover Open)
Shown with Optional Modifications

Bulletin 520E, Size 1

with Solid-State Overload Relays
Bolted Enclosure (with Cover Open)
Shown with Optional Modifications

Heater Elements Starters with eutectic alloy overload relays require 3 heater elements for each speed. See page 1-152 for heater element
selection tables.

NEMA
Size
0
1
2
3
4

3 y 600V AC Maximum y 60 Hz y With 3-Pole Overload Protection

Hazardous Locations
Maximum Horsepower Rating
Full Load Current Must Not Exceed
Bolted Enclosures
Continuous Ampere Rating
Type 7 & 9
Type 3R, 7 & 9
Motor Voltage
Class I, Groups C & D
Class I, Groups C & D
Class II, Groups E, F & G
Class II, Groups E, F & G
Divisions 1 & 2
200V
230V
380415V 460575V
Divisions 1 & 2
520E-AE--
520E-AH--
2
2
3
3
520E-BE--
520E-BH--
5
5
7-1/2
7-1/2
520E-CE--
520E-CH--
7-1/2
10
20
20
520E-DE--
520E-DH--
20
25
40
40
520E-EE--
520E-EH--
30
40
60
75

Continuous
Ampere
Rating (A)
18
27
45
90
135

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 520EAE-- becomes Cat. No. 520E-AED--. For other voltages, consult your local Allen-Bradley distributor.
24V

110115V

115120V

200208V

220230V

50 Hz

Pa

60 Hz

50 Hz

60 Hz

Voltage
Common Control
Separate Control
(without transformer)

230240V

380V

380400V

KN

240V

277V

440460V

460480V

415V

550V

575600V

500V

- Overload Relay Code

Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The Cat. No. as listed is incomplete.
Select two overload relay codes from page 1-140 to complete the Cat. No. The first code will denote the high speed overload relay and the
second code will denote the low speed overload relay. Example: Cat. No. 520E-AED-- becomes Cat. No. 520E-AED-A2D-A2D.
These starters are for wye connected motor windings. They may not be used with open delta connected motor windings. For starters to be used with open

delta connected separate winding motors, use consequent pole starter prices, and furnish complete ordering information, see page 1-45.
Includes drain and cover gasket.
When using 24V coils on size 4 or 5, an interposing relay may be required.
When selecting a factory-installed control circuit transformer (see Modifications page 1-87), use the Common Control Voltage Suffix Code to denote the
transformer primary voltage. The starter coil and transformer secondary voltage will both be 120V by default. Example: Cat. No. 520E-BEB-6P will have a
transformer with a 480V primary/120V secondary voltage and a 120V starter coil. If a starter coil voltage other than 120V is desired, a second Voltage Suffix
Code must be added to denote the coil/transformer secondary voltage. Example: Cat. No. 520E-BEBJ-6P will have a transformer with a 480V primary/24V
secondary and a 24V starter coil.
This coil is optimized for 110115V, 50 Hz applications, but can be used at 120V, 60 Hz nominal.
This coil is optimized for 115120V, 60 Hz applications, but can be used at 110V, 50 Hz nominal.
a This coil is optimized for 220230V, 50 Hz applications, but can be used at 240V, 60 Hz nominal.
This coil is optimized for 230240V, 60 Hz applications, but can be used at 220V, 50 Hz nominal.

1-44

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Bulletin_520.qxd

05/02/2004

20:30

Page 1-45

Bulletin 520

NEMA Multi-Speed Starters

Product Selection, Continued
2-Speed Consequent Pole, 5-Pole 3-Pole, Constant or Variable Torque

Bulletin 520F, Size 1

with Eutectic Alloy Overload Relays
Type 1, General Purpose Enclosure
Shown with Cover Removed

Bulletin 520F, Size 1 with

Solid-State Overload Relays
Type 1 General Purpose Enclosure
(with Cover Removed)

Type 4X
Watertight Corrosion-Resistant
Enclosure Fiberglass-Reinforced
Polyester Shown with Optional
Pilot Lights and Push Buttons

Type 4/4X
Watertight Corrosion-Resistant
Enclosure Stainless Steel

Heater Elements Starters with eutectic alloy overload relays require 3 heater elements for each speed. See page 1-152 for heater element
selection tables.

NEMA
Size
0
1
2
3
4
5

Continuous
Ampere
Rating (A)
18
27
45
90
135
270

3 y 600V AC Maximum y 60 Hz y With 3-Pole Overload Protection

Maximum Horsepower Rating
Full Load Current Must Not Exceed
Type 1
Continuous Ampere Rating
Type 3R/12
General
Motor Voltage
Rainproof,
Purpose
Dusttight
Open Type
Enclosure
Industrial Use
Without
Surface
Enclosure
Enclosure
Mounting
50 Hz
Cat. No.
Cat. No.
Cat. No.
200V
230V
380415V 460575V
520F-AO-- 520F-AA-- 520F-AJ--
3
3
5
5
520F-BO-- 520F-BA-- 520F-BJ--
7-1/2
7-1/2
10
10
520F-CO-- 520F-CA-- 520F-CJ--
10
15
25
25
520F-DO-- 520F-DA-- 520F-DJ--
25
30
50
50
520F-EO-- 520F-EA-- 520F-EJ--
40
50
75
100
520F-FO-- 520F-FA-- 520F-FJ--
75
100
150
200

Type 4X
Watertight
Type 4/4X
CorrosionWatertight
Resistant
CorrosionEnclosure
Resistant
FiberglassEnclosures
Reinforced
Stainless Steel
Polyester
Cat. No.
Cat. No.
520F-AC-- 520F-AS--
520F-BC-- 520F-BS--
520F-CC-- 520F-CS--
520F-DC--
520F-EC--

520F-FC--

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 520FAA-- becomes Cat. No. 520F-AAD--. For other voltages, consult your local Allen-Bradley distributor.
24V

110115V

115120V

200208V

220230V

50 Hz

60 Hz

50 Hz

Sa

60 Hz

Voltage
Common Control
Separate Control
(without transformer)

230240V

380V

380400V

KN

240V

277V

A7

440460V

460480V

415V

550V

575600V

500V

- Overload Relay Code

Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The Cat. No. as listed is incomplete.
Select two overload relay codes from page 1-140 to complete the Cat. No. The first code will denote the high speed overload relay and the
second code will denote the low speed overload relay. Example: Cat. No. 520F-AAD-- becomes Cat. No. 520F-AAD-A2D-A2D.
Vertically Arranged Multi-speed starters, sizes 05, Open Type Without Enclosure can be supplied in a vertically arranged construction. To order, change

the Bulletin number in the listed Cat. No. from 520F to 520VF. Example: Cat. No. 520VF-AOD-A2D-A2D.
Size 6 is a painted enclosure.
Fiberglass reinforced polyester hubs are included with each starter.
For proper overload relay selection, when low speed full load currents are less than 77 A, consult your local Allen-Bradley distributor.
Only available on sizes 05. When using 24V coils on sizes 4 and 5, an interposing relay may be required. See coil VA values on page 1-110.
When selecting a factory-installed control circuit transformer (see Modifications page 1-87), use the Common Control Voltage Suffix Code to denote the
transformer primary voltage. The starter coil and transformer secondary voltage will both be 120V by default. Example: Cat. No. 520F-BAB-6P will have a
transformer with a 480V primary/120V secondary voltage and a 120V starter coil. If a starter coil voltage other than 120V is desired, a second Voltage Suffix
Code must be added to denote the coil/transformer secondary voltage. Example: Cat. No. 520F-BABJ-6P will have a transformer with a 480V primary/24V
secondary and a 24V starter coil.
a This coil is optimized for 110115V, 50 Hz applications, but can be used at 120V, 60 Hz nominal.
This coil is optimized for 115120V, 60 Hz applications, but can be used at 110V, 50 Hz nominal.
This coil is optimized for 220230V, 50 Hz applications, but can be used at 240V, 60 Hz nominal.
7 This coil is optimized for 230240V, 60 Hz applications, but can be used at 220V, 50 Hz nominal.

Visit our website: www.ab.com/catalogs

1-45

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Page 1-46

Bulletin 520

NEMA Multi-Speed Starters

Product Selection, Continued
2-Speed Consequent Pole, 5-Pole 3-Pole, Constant or Variable Torque, Continued

Bulletin 520F, Size 1

with Solid-State Overload Relay
Bolted Enclosure (with Cover Open)

Bulletin 520F, Size 1

with Eutectic Alloy Overload Relay
Bolted Enclosure (with Cover Open)

Heater Elements Starters with eutectic alloy overload relays require 3 heater elements for each speed. See page 1-152 for heater element
selection tables.

NEMA
Size
0
1
2
3

3 y 600V AC Maximum y 60 Hz y With 3-Pole Overload Protection

Hazardous Locations
Maximum Horsepower Rating
Full Load Current Must Not Exceed
Bolted Enclosures
Continuous Ampere Rating
Type 7 & 9
Type 3R, 7 & 9
Motor Voltage
Class I, Groups C & D
Class I, Groups C & D
Class II, Groups E, F & G Class II, Groups E, F & G
50Hz
Divisions 1 & 2
Divisions 1 & 2
200V
230V
380415V
460575V
520F-AE--
520F-AH--
3
3
5
5
520F-BE--
520F-BH--
7-1/2
7-1/2
10
10
520F-CE--
520F-CH--
10
15
25
25
520F-DE--
520F-DH--
25
30
50
50

Continuous
Ampere
Rating (A)
18
27
45
90

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 520FAE-- becomes Cat. No. 520F-AED--. For other voltages, consult factory.

50 Hz

24V

110115V

115120V

200208V

220230V
P

230240V

240V
T

277V

380V
N

380400V
KN

415V
I

440460V
Q

460480V

500V
M

550V
R

575600V

60 Hz
50 Hz
60 Hz

K
J

Voltage
Common Control
Separate Control
(without transformer)

- Overload Relay Code

Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The Cat. No. as listed is incomplete.
Select two overload relay codes from page 1-140 to complete the Cat. No. The first code will denote the high speed overload relay and the
second code will denote the low speed overload relay. Example: Cat. No. 520F-AED-- becomes Cat. No. 520F-AED-A2D-A2D.
Includes drain and cover gasket.

When selecting a factory-installed control circuit transformer (see Modifications page 1-87), use the Common Control Voltage Suffix Code to denote the
transformer primary voltage. The starter coil and transformer secondary voltage will both be 120V by default. Example: Cat. No. 520F-BEB-6P will have a
transformer with a 480V primary/120V secondary voltage and a 120V starter coil. If a starter coil voltage other than 120V is desired, a second Voltage Suffix
Code must be added to denote the coil/transformer secondary voltage. Example: Cat. No. 520F-BEBJ-6P will have a transformer with a 480V primary/24V
secondary and a 24V starter coil.
This coil is optimized for 110115V, 50 Hz applications, but can be used at 120V, 60 Hz nominal.
This coil is optimized for 115120V, 60 Hz applications, but can be used at 110V, 50 Hz nominal.
This coil is optimized for 220230V, 50 Hz applications, but can be used at 240V, 60 Hz nominal.
This coil is optimized for 230240V, 60 Hz applications, but can be used at 220V, 50 Hz nominal.

1-46

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Bulletin_520.qxd

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Page 1-47

Bulletin 520

NEMA Multi-Speed Starters

Product Selection, Continued
2-Speed Consequent Pole, 5-Pole 3-Pole, Constant Horsepower

Bulletin 520G, Size 1

with Eutectic Alloy Overload Relays
Type 1, General Purpose Enclosure
Shown with Cover Removed

Type 4X
Watertight Corrosion-Resistant
Enclosure Fiberglass-Reinforced
Polyester Shown with Optional
Pilot Lights and Push Buttons

Type 4/4X
Watertight Corrosion-Resistant
Enclosure Stainless Steel

Bulletin 520G, Size 1 with

Solid-State Overload Relays
Type 1 General Purpose Enclosure
(with Cover Removed)

Heater Elements Starters with eutectic alloy overload relays require 3 heater elements for each speed. See page 1-152 for heater element
selection tables.

NEMA
Size
0
1
2
3
4
5

Continuous
Ampere
Rating (A)
18
27
45
90
135
270

3 y 600V AC Maximum y 60 Hz y With 3-Pole Overload Protection

Maximum Horsepower Rating
Full Load Current Must Not Exceed
Type 1
Continuous Ampere Rating
Type 3R/12
General
Motor Voltage
Rainproof,
Purpose
Open Type
Dusttight
Enclosure
Without
Industrial Use
Surface
Enclosure
Enclosure
Mounting
50 Hz
Cat. No.
Cat. No.
Cat. No.
200V
230V
380415V 460575V
520G-AO-- 520G-AA-- 520G-AJ--
2
2
3
3
520G-BO-- 520G-BA-- 520G-BJ--
5
5
7-1/2
7-1/2
520G-CO-- 520G-CA-- 520G-CJ--
7-1/2
10
20
20
520G-DO-- 520G-DA-- 520G-DJ--
20
25
40
40
520G-EO-- 520G-EA-- 520G-EJ--
30
40
60
75
520G-FO-- 520G-FA-- 520G-FJ--
60
75
100
150

Type 4X
Watertight
Type 4/4X
CorrosionWatertight
Resistant
CorrosionEnclosure
Resistant
FiberglassEnclosures
Reinforced
Stainless Steel
Polyester
Cat. No.
Cat. No.
520G-AC-- 520G-AS--
520G-BC-- 520G-BS--
520G-CC-- 520G-CS--
520G-DC--
520G-EC--

520G-FC--

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. 520G-AA-- becomes
Cat. No. 520G-AAD--. For other voltages, consult factory.
24V

110115V

115120V

200208V

220230V

50 Hz

60 Hz

50 Hz

60 Hz

Da

Voltage
Common Control
Separate Control
(without transformer)

230240V

380V

380400V

KN

240V

277V

440460V

460480V

415V

550V

575600V

500V

- Overload Relay Code

Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The Cat. No. as listed is incomplete.
Select two overload relay codes from page 1-140 to complete the Cat. No. The first code will denote the high speed overload relay and the
second code will denote the low speed overload relay. Example: Cat. No. 520G-AAD-- becomes Cat. No. 520G-AAD-A2D-A2D.
Vertically Arranged Multi-speed starters, sizes 05, Open Type Without Enclosure can be supplied in a vertically arranged construction. To order, change

the Bulletin number in the listed Cat. No. from 520G to 520VG. Example: Cat. No. 520VG-AOD-A2D-A2D.
Size 6 is a painted enclosure.
Fiberglass reinforced polyester hubs are included with each starter.
Only available in sizes 05. When using 24V coils on sizes 4 and 5, an interposing relay may be required. See coil VA values on page 1-110.
When selecting a factory-installed control circuit transformer (see Modifications page 1-87), use the Common Control Voltage Suffix Code to denote the
transformer primary voltage. The starter coil and transformer secondary voltage will both be 120V by default. Example: Cat. No. 520G-BAB-6P will have a
transformer with a 480V primary/120V secondary voltage and a 120V starter coil. If a starter coil voltage other than 120V is desired, a second Voltage Suffix
Code must be added to denote the coil/transformer secondary voltage. Example: Cat. No. 520G-BABJ-6P will have a transformer with a 480V primary/24V
secondary and a 24V starter coil.
This coil is optimized for 110115V, 50 Hz applications, but can be used at 120V, 60 Hz nominal.
a This coil is optimized for 115120V, 60 Hz applications, but can be used at 110V, 50 Hz nominal.
This coil is optimized for 220230V, 50 Hz applications, but can be used at 240V, 60 Hz nominal.
This coil is optimized for 230240V, 60 Hz applications, but can be used at 220V, 50 Hz nominal.

Visit our website: www.ab.com/catalogs

1-47

Bulletin_520.qxd

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Page 1-48

Bulletin 520

NEMA Multi-Speed Starters

Product Selection, Continued
2-Speed Consequent Pole, 5-Pole 3-Pole, Constant Horsepower, Continued

Bulletin 520G, Size 1

with Eutectic Alloy Overload Relay
Bolted Enclosure (with Cover Open)

Bulletin 520G, Size 1

with Solid-State Overload Relay
Bolted Enclosure (with Cover Open)

Heater Elements Starters with eutectic alloy overload relays require 3 heater elements for each speed. See page 1-152 for heater element
selection tables.

NEMA
Size
0
1
2
3

3 y 600V AC Maximum y 60 Hz y With 3-Pole Overload Protection

Hazardous Locations
Maximum Horsepower Rating
Full Load Current Must Not Exceed
Bolted Enclosures
Continuous Ampere Rating
Type 7 & 9
Type 3R, 7 & 9
Motor Voltage
Class I, Groups C & D
Class I, Groups C & D
Class II, Groups E, F & G Class II, Groups E, F & G
Divisions 1 & 2
Divisions 1 & 2
200V
230V
380...415V
460575V
520G-AE--
520G-AH--
3
3
5
5
520G-BE--
520G-BH--
7-1/2
7-1/2
10
10
520G-CE--
520G-CH--
10
15
25
25
520G-DE--
520G-DH--
25
30
50
50

Continuous
Ampere
Rating (A)
18
27
45
90

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. 520G-AE-- becomes
Cat. No. 520G-AED--. For other voltages, consult factory.

50 Hz

24V

110115V

115120V

200208V

220230V
P

230240V

240V
T

277V

380V
N

380400V
KN

415V
I

440460V
Q

460480V

500V
M

550V
R

575600V

60 Hz
50 Hz
60 Hz

K
J

Voltage
Common Control
Separate Control
(without transformer)

- Overload Relay Code

Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The Cat. No. as listed is incomplete.
Select two overload relay codes from page 1-140 to complete the Cat. No. The first code will denote the high speed overload relay and the
second code will denote the low speed overload relay. Example: Cat. No. 520G-AED-- becomes Cat. No. 520G-AED-A2D-A2D.
Includes drain and cover gasket.

When selecting a factory-installed control circuit transformer (see Modifications page 1-87), use the Common Control Voltage Suffix Code to denote the
transformer primary voltage. The starter coil and transformer secondary voltage will both be 120V by default. Example: Cat. No. 520G-BEB-6P will have a
transformer with a 480V primary/120V secondary voltage and a 120V starter coil. If a starter coil voltage other than 120V is desired, a second Voltage Suffix
Code must be added to denote the coil/transformer secondary voltage. Example: Cat. No. 520G-BEBJ-6P will have a transformer with a 480V primary/24V
secondary and a 24V starter coil.
This coil is optimized for 110115V, 50 Hz applications, but can be used at 120V, 60 Hz nominal.
This coil is optimized for 115120V, 60 Hz applications, but can be used at 110V, 50 Hz nominal.
This coil is optimized for 220230V, 50 Hz applications, but can be used at 240V, 60 Hz nominal.
This coil is optimized for 230240V, 60 Hz applications, but can be used at 220V, 50 Hz nominal.

Typical Wiring Diagrams page 1-49

Accessories page 1-93
Modifications page 1-87
Specifications page 1-107
Heater Element Selection page 1-152

1-48

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Bulletin_520.qxd

05/02/2004

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Page 1-49

Bulletin 520

NEMA Multi-Speed Starters

Typical Wiring Diagrams (See Applicable Codes and Laws)

Size 04
2-Speed Separate Winding, Constant or Variable Torque and Constant
Horsepower with Eutectic Alloy Overload Relay
or Solid-State Overload Relay

Size 04
2-Speed Consequent Pole, Constant or Variable Torque
with Eutectic Alloy Overload Relay or
Solid-State Overload Relay

Size 04
2-Speed Consequent Pole, Constant Horsepower
with Eutectic Alloy Overload Relay or
Solid-State Overload Relay

Product Selection page 1-41

Visit our website: www.ab.com/catalogs

1-49

Bulletin_502_Cat_No_Explantion.qxd

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Page 1-50

Bulletin 502

NEMA Combination Starters

Cat. No. Explanation
Configuration of a Basic Combination Starter
The information below is for reference purposes. Not all combinations will produce a valid Cat. No. Refer to the tables on the following pages
for product selection.

Example Cat. No.

512 A A CD A2D 1 24R 90

a

Bulletin
No.
502
502L
503
503L
506
506X
507
507X
512
512M
513
513M

522E

522F

522G

523E

523F

523G
1232X
1233X

1-50

Bulletin No.

Starter Size

Coil Voltage

Description

NEMA Size Code

Combination Contactor with

Disconnect Switch
Combination Lighting Contactor with
Disconnect Switch
Combination Contactor with Circuit
Breaker
Combination Lighting Contactor with
Circuit Breaker
Reversing Combination Starter with
Disconnect Switch
Reversing Combination Starter with
Disconnect Switch in a narrow
enclosure
Reversing Combination Starter with
Circuit Breaker
Reversing Combination Starter with
Circuit Breaker in a narrow enclosure
Non-Reversing Combination Starter
with Disconnect Switch
Non-Reversing Combination Starter
with Disconnect Switch Extra Panel
Space
Non-Reversing Combination Starter
with Circuit Breaker
Non-Reversing Combination Starter
with Circuit Breaker Extra Panel
Space
2-Speed, 2-Winding, Full Voltage,
Multi-Speed Combination Starter with
Disconnect Switch
2-Speed, 1-Winding, Constant or
Variable Torque, Full Voltage, MultiSpeed Combination Starter with
Disconnect Switch
2-Speed, 1-Winding, Constant
Horsepower, Full Voltage, Multi-Speed
Combination Starter with Disconnect
Switch
2-Speed, 2-Winding, Full Voltage,
Multi-Speed Combination Starter with
Circuit Breaker
2-Speed, 1-Winding, Constant or
Variable Torque, Full Voltage, MultiSpeed Combination Starter with Circuit
Breaker
2-Speed, 1-Winding, Constant
Horsepower, Full Voltage, Multi-Speed
Combination Starter with Circuit
Breaker
Pump Panel with Disconnect Switch
Pump Panel with Circuit Breaker

A
B
C
D
E
F
G
H

NEMA
Size
0
1
2
3
4
5
6
7

c
Enclosure Type
Code
Type
Type 1: General Purpose, painted metal
enclosure with spring latch door fastener,
A
external overload relay reset, and nonmetallic handle
Type 3R/4/12: Rainproof, watertight,
dusttight, painted metal enclosure with
F
screw fasteners, external overload relay
reset, and non-metallic handle
Type 3R/4/12: Rainproof, watertight,
dusttight, painted metal enclosure with
J
door safety hardware, metal handle, and
NO external overload relay reset
Type 3R/4/12: Rainproof, watertight,
dusttight, painted metal enclosure with
D
door safety hardware, external overload
relay reset, and metal handle
Type 3R: Rainproof, painted metal extracapacity enclosure with screw fasteners,
N
external overload relay reset, and a nonmetallic handle
Type 4/4X: Watertight corrosion-resistant
stainless steel enclosure with screw
C
fasteners, external overload relay reset,
and a stainless steel handle
Type 4/4X: Watertight corrosion-resistant
non-metallic enclosure with screw
S
fasteners, external overload relay reset,
and a non-metallic handle
Type 12: Hazardous location (Class II,
Division 2, Group F + G and Class III,
Divisions 1 + 2) painted metal enclosure
K
with screw fasteners, NO external
overload relay reset and a non-metallic
handle.
Type 12: Hazardous location (Class II,
Division 2, Group F + G and Class III,
L
Divisions 1 + 2) painted metal enclosure
with screw fasteners, external overload
relay reset and a non-metallic handle.
Type 7+9: Hazardous location bolted
E
enclosure, metal handle.
Type 3R/7/9: Hazardous location bolted
H
enclosure, rain proof, metal handle.
Type 3R/7/9: Hazardous location Unilock
U
enclosure, rain proof, metal handle.

Visit our website: www.ab.com/catalogs

Voltage
Code
H
A
B
C
H
A
B
C
HD
AD
BD
CD

Description

Common Control
(without
transformer)

Transformer
Control

Separate Control
(without
transformer)

Line
Voltage
(V)
208
240
480
600
208
240
480
600
208
240
480
600

Coil
Voltage
(V)
208
240
480
600
120
120
120
120
120
120
120
120

e
Overload Relay
Code
Description
None
Eutectic Alloy
See page 1-137
Solid-State

f
Options
See page 1-92

Note

When selecting a factory-installed control

circuit transformer use the Transformer Control
Voltage Suffix Code to denote the transformer
primary voltage. The transformer secondary
voltage and starter coil will both be 120V AC
by default. Example: Cat. No. 512-BAB-6P24R will have a transformer with a 480V
primary voltage, 120V secondary voltage and a
120V starter coil voltage. If a starter coil
voltage other than 120V is desired, a second
Voltage Suffix Code must be added to denote
the coil and transformer secondary voltage.
Example: 512-BABJ-6P-24R will have a
transformer with a 480V primary voltage, 24V
secondary voltage and a 24V starter coil
voltage.

Bulletin_502.qxd

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Page 1-51

Bulletin 502

NEMA Combination Contactors

Disconnect Type

Bulletin 502

Table of Contents

y NEMA Contactor Sizes 05 (No overload relay)

y Fusible or Non-Fusible Disconnect Switch
y Painted Metal Enclosures: Type 1, Type 3R/4/12
y Stainless Steel Enclosures: Type 4/4X
y Non-Metallic Enclosures: Type 4/4X
y Modifications Factory-Installed
y Accessories Field-Installed
y Service entrance rated

Accessories . . . . . . . . . 1-93
Modifications . . . . . . . 1-89
Specifications . . . . . . . 1-109
Full Load Currents
of AC Motors . . . . . . . 1-112
Approximate
Dimensions . . . . . . . . . 1-127

Standards Compliance
and Certifications

A Bulletin 502 combination contactor consists of a Bulletin 500, 3 pole

contactor and a disconnect switch (fused or non-fused) mounted in a
common enclosure.

Maximum Horsepower
Rating
Full Load Current Must Not
Exceed Continuous Ampere
Rating
Motor
Continuous 60 Hz 60 Hz
NEMA
Ampere
Size
Rating (A) 200V 230V
3
3
0
18

27

45

90

135

270

7-1/2 7-1/2

7-1/2 7-1/2

10

15

10

15

25

30

25

30

40

50

40

50

75

100

Voltage
50 Hz 60 Hz
380 460
415V
575V

10

10

10
25

10
25

25

25

25
50

25
50

50

50

50
75

50
100

75

100

75

100

75
150
150

100
200
200

Line
Voltage
(V)
208240
480600
208240
480600
208240
480600
480600
208240
480600
208240
480600
480600
208240
480600
208240
480600
480600
208240
480600

Fuse Clip
Rating
Amperes (A)
Fuses not
included.
Select per NEC
30
30
30
30
60
60
30
60
60
100
100
60
100
100
200
200
100
200
200

480600
208240
480600
208600
480600

400
200
200
400
400

Type 3R/4/12
Rainproof,
Type 4/4X
Waterproof,
Type 3R/4/12
Watertight
Dusttight
Rainproof,
Corrosion(Door
Resistant
Waterproof,
Safety
Dusttight
Stainless Steel
Hardware)

Type 4/4X
Watertight
CorrosionResistant
Non-metallic

Cat. No.
502-AF-24R
502-AF-24R
502-BF-24R
502-BF-24R
502-BF-25R
502-BF-25R
502-CF-24R
502-CF-25R
502-CF-25R
502-CF-26J
502-CF-26J
502-DF-25R
502-DF-26R
502-DF-26R
502-DF-27J
502-DF-27J
502-EF-26R
502-EF-27R
502-EF-27R
502-EF-28J
502-EF-28J
502-FF-27R
502-FF-27R
502-FF-28R
502-FF-28R

Cat. No.
502-AS-24R
502-AS-24R
502-BS-24R
502-BS-24R
502-BS-25R
502-BS-25R
502-CS-24R
502-CS-25R
502-CS-25R
502-CS-26J
502-CS-26J
502-DS-25R
502-DS-26R
502-DS-26R
502-DS-27J
502-DS-27J
502-ES-26R
502-ES-27R
502-ES-27R
502-ES-28J
502-ES-28J
502-FS-27R
502-FS-27R
502-FS-28R
502-FS-28R

Type 1
General
Purpose

Cat. No.
502-AA-24R
502-AA-24R
502-BA-24R
502-BA-24R
502-BA-25R
502-BA-25R
502-CA-24R
502-CA-25R
502-CA-25R
502-CA-26J
502-CA-26J
502-DA-25R
502-DA-26R
502-DA-26R
502-DA-27J
502-DA-27J
502-EA-26R
502-EA-27R
502-EA-27R
502-EA-28J
502-EA-28J
502-FA-27R
502-FA-27R
502-FA-28R
502-FA-28R

cULus Listed (File No. E3125)

Guide No. (NLDX) per UL 508
and CSA C22.2 No. 14

Cat. No.
502-AJ-24R
502-AJ-24R
502-BJ-24R
502-BJ-24R
502-BJ-25R
502-BJ-25R
502-CJ-24R
502-CJ-25R
502-CJ-25R
502-CJ-26J
502-CJ-26J
502-DJ-25R
502-DJ-26R
502-DJ-26R
502-DJ-27J
502-DJ-27J
502-EJ-26R
502-EJ-27R
502-EJ-27R
502-EJ-28J
502-EJ-28J
502-FJ-27R
502-FJ-27R
502-FJ-28R
502-FJ-28R

Cat. No.
502-AC-24R
502-AC-24R
502-BC-24R
502-BC-24R
502-BC-25R
502-BC-25R
502-CC-24R
502-CC-25R
502-CC-25R
502-CC-26J
502-CC-26J
502-DC-25R
502-DC-26R
502-DC-26R
502-DC-27J
502-DC-27J
502-EC-26R
502-EC-27R
502-EC-27R
502-EC-28J
502-EC-28J
502-FC-27R
502-FC-27R
502-FC-28R
502-FC-28R

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No.
Example: Cat. No. 502-AA-24R becomes Cat. No. 502-AAB-24R. For other voltages, consult your local Allen-Bradley distributor.
Voltage
Common Control
Transformer Control (See page 1-50 Note)
120V Separate Control (without transformer)
Non-Fusible

60 Hz

208V

230240V

460480V

575600V

AD

AD

CD

CD

Disconnect Type

Cat. Nos. listed above include a fusible disconnect switch with Class R or J fuse clips. To order a non-fusible disconnect switch, eliminate the
fuse clip code from the Cat. No. Example: Cat. No. 502-BFB-24R becomes Cat. No. 502-BFB.
Class H fuse clips can be supplied. Example: Cat. No. 502-AA-24R becomes 502-AA-24. Class J fuse clips can be supplied. Example: Cat. No. 502-AA24R becomes 502-AA-24J. Class HRC form II fuse clips can be supplied. Example: Cat. No. 502-AA-24R becomes 502-AA-24E.

Visit our website: www.ab.com/catalogs

1-51

Bulletin_503.qxd

05/02/2004

11:03

Page 1-52

Bulletin 503

NEMA Combination Contactors

Circuit Breaker Type
Bulletin 503

Table of Contents

y NEMA contactor sizes 05

y Circuit breaker thermal magnetic (inverse time)
y Painted metal enclosures: Type 1, Type 3R/4/12
y Stainless steel enclosures: Type 4/4X
y Non-metallic enclosures: Type 4/4X
y Modifications Factory installed
y Accessories Field installed
y Service entrance rated

Modifications . . . . . . . 1-89
Accessories . . . . . . . . . 1-93
Specifications . . . . . . . 1-109
Approximate
Dimensions . . . . . . . . . 1-127

Standards Compliance
and Certifications

A Bulletin 503 combination contactor consists of a Bulletin 500, 3 pole

contactor and a thermal magnetic circuit breaker (inverse time)
mounted in a common enclosure.

Continuous
Ampere
NEMA Rating
Size
(A)

18

27

Maximum Horsepower Rating

Full Load Current Must Not Exceed
Continuous Ampere Rating

200V
01/3
1/21
1-1/23

01/3
1/21
1-1/23
5
7-1/2

Motor Voltage
230V
460V

01/3
1/21
01
1-1/23 1-1/23

01/3

01
1-1/23
5

1/21
1-1/23

01
1-1/23

01
1-1/23

57-1/2

57-1/2
10

57-1/2
10

15
2025

15
2025

45

10

10
15

90

1525

2025
30

135

270

30
40

5060
75

40
50

6075
100

3050

6075
100

575V

30
4050

60

75100

125

125150
200
150200

Type 1 General
Purpose
Cat. No.
503-AA-32T
503-AA-35T
503-AA-38T
503-AA-39T
503-BA-32T
503-BA-35T
503-BA-38T
503-BA-39T
503-BA-40T
503-BA-41T
503-CA-41T
503-CA-42T
503-CA-44T
503-DA-44T
503-DA-45T
503-DA-47T
503-EA-45T
503-EA-46T
503-EA-47T
503-EA-48T
503-EA-49T
503-EA-50T
503-FA-48T
503-FA-49T
503-FA-50T
503-FA-51T
503-FA-52T
503-FA-54T

Type 3R/4/12
Rainproof,
Waterproof,
Dusttight
Cat. No.
503-AF-32T
503-AF-35T
503-AF-38T
503-AF-39T
503-BF-32T
503-BF-35T
503-BF-38T
503-BF-39T
503-BF-40T
503-BF-41T
503-CF-41T
503-CF-42T
503-CF-44T
503-DF-44T
503-DF-45T
503-DF-47T
503-EF-45T
503-EF-46T
503-EF-47T
503-EF-48T
503-EF-49T
503-EF-50T
503-FF-48T
503-FF-49T
503-FF-50T
503-FF-51T
503-FF-52T
503-FF-54T

Type 3R/4/12
Rainproof,
Waterproof,
Dusttight (Door
Safety Hardware)
Cat. No.
503-AJ-32T
503-AJ-35T
503-AJ-38T
503-AJ-39T
503-BJ-32T
503-BJ-35T
503-BJ-38T
503-BJ-39T
503-BJ-40T
503-BJ-41T
503-CJ-41T
503-CJ-42T
503-CJ-44T
503-DJ-44T
503-DJ-45T
503-DJ-47T
503-EJ-45T
503-EJ-46T
503-EJ-47T
503-EJ-48T
503-EJ-49T
503-EJ-50T
503-FJ-48T
503-FJ-49T
503-FJ-50T
503-FJ-51T
503-FJ-52T
503-FJ-54T

cULus Listed (File No. E3125)

Guide No. (NLDX) per UL 508
and CSA C22.2 No. 14

Type 4/4X
Watertight
CorrosionResistant
Stainless Steel
Cat. No.
503-AC-32T
503-AC-35T
503-AC-38T
503-AC-39T
503-BC-32T
503-BC-35T
503-BC-38T
503-BC-39T
503-BC-40T
503-BC-41T
503-CC-41T
503-CC-42T
503-CC-44T
503-DC-44T
503-DC-45T
503-DC-47T
503-EC-45T
503-EC-46T
503-EC-47T
503-EC-48T
503-EC-49T
503-EC-50T
503-FC-48T
503-FC-49T
503-FC-50T
503-FC-51T
503-FC-52T
503-FC-54T

Type 4/4X
Watertight
CorrosionResistant Nonmetallic
Cat. No.
503-AS-32T
503-AS-35T
503-AS-38T
503-AS-39T
503-BS-32T
503-BS-35T
503-BS-38T
503-BS-39T
503-BS-40T
503-BS-41T
503-CS-41T
503-CS-42T
503-CS-44T
503-DS-44T
503-DS-45T
503-DS-47T
503-ES-45T
503-ES-46T
503-ES-47T
503-ES-48T
503-ES-49T
503-ES-50T
503-FS-48T
503-FS-49T
503-FS-50T
503-FS-51T
503-FS-52T
503-FS-54T

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No.
Example: Cat. No. 503-BA-35T becomes Cat. No. 503-BAB-35T. For other voltages, consult your local Allen-Bradley distributor.
Voltage
Common Control
Transformer Control (See page 1-50 Note)
120V Separate Control (without transformer)

208V
60 Hz

230240V

460480V

575600V

HD

AD

BD

CD

To order contactors (0 through 3) with current limiters, change the letter T to D at the end of the listed Cat. No. Example: Cat. No. 503-AA-35D.

1-52

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Bulletin_502L.qxd

05/02/2004

11:16

Page 1-53

Bulletin 502L

NEMA Combination Lighting Contactors

Disconnect Type (Fusible with Class R Fuse Clips) (Non-Fusible)
Bulletin 502L

Table of Contents

y Current Ratings 15300 A

y Fusible or non-fusiible disconnect switch
y Painted metal enclosures: Type 1, Type 3R/4/12
y Stainless steel enclosures: Type 4/4X
y Non-metallic enclosures: Type 4/4X
y Modifications Factory installed
y Accessories Field installed

Modifications . . . . . . . 1-89
Accessories . . . . . . . . . 1-93
Specifications . . . . . . . 1-109
Approximate
Dimensions . . . . . . . . . 1-127

Standards Compliance
and Certifications

A Bulletin 502L combination lighting contactor consists of a Bulletin

500L, 3 pole lighting contactor and a disconnect switch (fused or nonfused) mounted in a common enclosure.

Maximum Continuous Ampere

Rating (A)
General Use
Resistive Heating
Ballast Lighting
Tungsten
(Fluorescent)
Lamp
Loads
Discharge Lighting
(Maximum
(Mercury Vapor High
480V Line
Pressure Sodium and
277V Load)
Metal Halide)
15

20

30

30

60

60

100

100

200

200

300

300

Line Voltage
(V)
208240
480600
208240
480600
208240
480600
480600
208240
480600
208240
480600
480600
208240
480600
208240
480600
480600
208240
480600
208240
480600
208600

Fuse Clip Rating

Amperes (A)
Fuses not
included.
Select per NEC.
30
30
30
30
60
60
30
60
60
100
100
60
100
100
200
200
100
200
200
400
400
400

cULus Listed (File No. E54866)

Guide No. (NITW) per UL 508
and CSA C22.2 No. 14

Type 1
General Purpose

Type 3R/4/12
Rainproof,
Waterproof,
Dusttight

Type 3R/4/12
Rainproof,
Waterproof,
Dusttight
(Door Safety
Hardware)

Type 4/4X
Watertight
CorrosionResistant
Stainless Steel

Cat. No.
502L-AA-24R
502L-AA-24R
502L-BA-24R
502L-BA-24R
502L-BA-25R
502L-BA-25R
502L-CA-24R
502L-CA-25R
502L-CA-25R
502L-CA-26J
502L-CA-26J
502L-DA-25R
502L-DA-26R
502L-DA-26R
502L-DA-27J
502L-DA-27J
502L-EA-26R
502L-EA-27R
502L-EA-27R
502L-EA-28R
502L-EA-28R
502L-FA-28R

Cat. No.
502L-AF-24R
502L-AF-24R
502L-BF-24R
502L-BF-24R
502L-BF-25R
502L-BF-25R
502L-CF-24R
502L-CF-25R
502L-CF-25R
502L-CF-26J
502L-CF-26J
502L-DF-25R
502L-DF-26R
502L-DF-26R
502L-DF-27J
502L-DF-27J
502L-EF-26R
502L-EF-27R
502L-EF-27R
502L-EF-28R
502L-EF-28R
502L-FF-28R

Cat. No.
502L-AJ-24R
502L-AJ-24R
502L-BJ-24R
502L-BJ-24R
502L-BJ-25R
502L-BJ-25R
502L-CJ-24R
502L-CJ-25R
502L-CJ-25R
502L-CJ-26J
502L-CJ-26J
502L-DJ-25R
502L-DJ-26R
502L-DJ-26R
502L-DJ-27J
502L-DJ-27J
502L-EJ-26R
502L-EJ-27R
502L-EJ-27R
502L-EJ-28R
502L-EJ-28R
502L-FJ-28R

Cat. No.
502L-AC-24R
502L-AC-24R
502L-BC-24R
502L-BC-24R
502L-BC-25R
502L-BC-25R
502L-CC-24R
502L-CC-25R
502L-CC-25R
502L-CC-26J
502L-CC-26J
502L-DC-25R
502L-DC-26R
502L-DC-26R
502L-DC-27J
502L-DC-27J
502L-EC-26R
502L-EC-27R
502L-EC-27R
502L-EC-28J
502L-EC-28J
502L-FC-28R

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No.
Example: Cat. No. 502L-AA-24R becomes Cat. No. 502L-AAB-24R. For other voltages, consult your local Allen-Bradley distributor.
Voltage
Common Control
Transformer Control (See page 1-50 Note)
120V Separate Control (without transformer)
Non-Fusible

208V
60 Hz

230240V

460480V

575600V

AD

AD

CD

CD

Disconnect Type

Cat. Nos. listed above include a fusible disconnect switch with Class R or J fuse clips. To order a non-fusible disconnect switch, eliminate the
fuse clip code from the Cat. No. Example: Cat. No. 502L-BFB-24R becomes Cat. No. 502L-BFB.
Class H fuse clips can be supplied. Example: Cat. No. 502L-AA-24R becomes 502L-AA-24. Class J fuse clips can be supplied. Example: Cat. No. 502LAA-24R becomes 502L-AA-24J. Class HRC form II fuse clips can be supplied. Example: 502L-AA-24R becomes 502L-AA-24E.

Visit our website: www.ab.com/catalogs

1-53

Bulletin_503L.qxd

05/02/2004

11:19

Page 1-54

Bulletin 503L

NEMA Combination Lighting Contacters

Circuit Breaker Type
Bulletin 503L

Table of Contents

y Current Ratings 15300 A

y Circuit breaker thermal magnetic (inverse time)
y Painted metal enclosures: Type 1, Type 3R/4/12
y Stainless steel enclosures: Type 4/4X
y Non-metallic enclosures: Type 4/4X
y Modifications Factory installed
y Accessories Field installed

Modifications . . . . . . . 1-89
Accessories . . . . . . . . . 1-93
Specifications . . . . . . . 1-109
Approximate
Dimensions . . . . . . . . . 1-127

Standards Compliance
and Certifications

A Bulletin 503L combination lighting contactor consists of a Bulletin

500L lighting contactor and a thermal magnetic circuit breaker (inverse
time) mounted in a common enclosure.

Tungsten Lamp
Loads
(Maximum
480V Line
277V Load)

Maximum Continuous
Ampere Rating (A)

15

20

30

30

60

60

100

100

200

200

300

300

Type 1
General Purpose
Enclosure
Cat. No.
503L-AA-30T
503L-AA-31T
503L-BA-30T
503L-BA-31T
503L-BA-32T
503L-BA-33T
503L-BA-34T
503L-CA-33T
503L-CA-34T
503L-CA-35T
503L-CA-36T
503L-CA-37T
503L-DA-36T
503L-DA-37T
503L-DA-38T
503L-DA-39T
503L-DA-40T
503L-DA-41T
503L-EA-37T
503L-EA-38T
503L-EA-39T
503L-EA-40T
503L-EA-41T
503L-EA-42T
503L-EA-43T
503L-EA-44T
503L-EA-45T
503L-EA-46T
503L-FA-45T
503L-FA-46T
503L-FA-47T
503L-FA-48T
503L-FA-49T
503L-FA-50T

Type 3R/412
Rainproof, Waterproof,
Dusttight Enclosure
Cat. No.
503L-AF-30T
503L-AF-31T
503L-BF-30T
503L-BF-31T
503L-BF-32T
503L-BF-33T
503L-BF-34T
503L-CF-33T
503L-CF-34T
503L-CF-35T
503L-CF-36T
503L-CF-37T
503L-DF-36T
503L-DF-37T
503L-DF-38T
503L-DF-39T
503L-DF-40T
503L-DF-41T
503L-EF-37T
503L-EF-38T
503L-EF-39T
503L-EF-40T
503L-EF-41T
503L-EF-42T
503L-EF-43T
503L-EF-44T
503L-EF-45T
503L-EF-46T
503L-FF-45T
503L-FF-46T
503L-FF-47T
503L-FF-48T
503L-FF-49T
503L-FF-50T

cULus Listed (File No. E54866)

(Guide No. NITW) per UL 508
and CSA C22.2 No. 14

Type 3R/412 Rainproof,

Waterproof, Dusttight
Enclosure with Door
Safety Hardware
Cat. No.
503L-AJ-30T
503L-AJ-31T
503L-BJ-30T
503L-BJ-31T
503L-BJ-32T
503L-BJ-33T
503L-BJ-34T
503L-CJ-33T
503L-CJ-34T
503L-CJ-35T
503L-CJ-36T
503L-CJ-37T
503L-DJ-36T
503L-DJ-37T
503L-DJ-38T
503L-DJ-39T
503L-DJ-40T
503L-DJ-41T
503L-EJ-37T
503L-EJ-38T
503L-EJ-39T
503L-EJ-40T
503L-EJ-41T
503L-EJ-42T
503L-EJ-43T
503L-EJ-44T
503L-EJ-45T
503L-EJ-46T
503L-FJ-45T
503L-FJ-46T
503L-FJ-47T
503L-FJ-48T
503L-FJ-49T
503L-FJ-50T

Type 4/4X
Watertight CorrosionResistant Enclosure
Stainless Steel
Cat. No.
503L-AC-30T
503L-AC-31T
503L-BC-30T
503L-BC-31T
503L-BC-32T
503L-BC-33T
503L-BC-34T
503L-CC-33T
503L-CC-34T
503L-CC-35T
503L-CC-36T
503L-CC-37T
503L-DC-36T
503L-DC-37T
503L-DC-38T
503L-DC-39T
503L-DC-40T
503L-DC-41T
503L-EC-37T
503L-EC-38T
503L-EC-39T
503L-EC-40T
503L-EC-41T
503L-EC-42T
503L-EC-43T
503L-EC-44T
503L-EC-45T
503L-EC-46T
503L-FC-45T
503L-FC-46T
503L-FC-47T
503L-FC-48T
503L-FC-49T
503L-FC-50T

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No.
Example: Cat. No. 503L-BA-35T becomes Cat. No. 503L-BAB-35T. For other voltages, consult your local Allen-Bradley distributor.
Voltage
Common Control
Transformer Control (See page 1-50 Note)
120V Separate Control (without transformer)

60 Hz

208V

230240V

460480V

575600V

HD

AD

BD

CD

To order lighting contactors (03) with current limiters, change the letter T to D at the end of the listed Cat. No. Example: Cat. No. 503L-AA-35D.

1-54

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Bulletin_506.qxd

05/02/2004

11:27

Page 1-55

Bulletin 506

NEMA Combination Reversing Starters

Disconnect Type (Fusible with Class R Fuse Clips) (Non-Fusible)

Bulletin 506

Table of Contents

y NEMA starter sizes 05

y Overload relays: eutectic supplied as standard, solid-state available
as an option
y Fusible or non-fusible disconnect switch
y Painted metal enclosures: Type 1, Type 3R/4/12
y Stainless steel enclosures: Type 4/4X
y Non-metallic enclosures: Type 4/4X
y Modifications Factory installed
y Accessories Field installed
y Service entrance rated
A Bulletin 506 combination reversing starter consists of a Bulletin 505
reversing starter and a disconnect switch (fused or non-fused)
mounted in a common enclosure.

Modifications . . . . . . . 1-89
Accessories . . . . . . . . . 1-93
Specifications . . . . . . . 1-109
Approximate
Dimensions . . . . . . . . . 1-127

Standards Compliance
and Certifications
y Fusible Versions
cULus Listed (File No.
E125316)(Guide No. NKJH)
y Non-Fusible Versions
cULus Listed (File No.
E3125)(Guide No. NLDX)
y UL 508 and CSA C22.2 No.
14

Heater Elements Starters with eutectic alloy overload relays require 3 heater elements. Located on page 1-152.
Type 3R/4/12
Max. Hp Rating
Fuse Clip
FLC Must Not Exceed
Type 4/4X
Rainproof,
Rating
Type 3R/4/12
Continuous Amp Rating
Watertight
Waterproof,
Amperes
Type 1
Rainproof,
CorrosionDusttight
Motor Voltage
(A)
General
Waterproof,
(Door Safety
Resistant
Fuses not
Continuous 60 Hz 60 Hz 50 Hz 60 Hz
Purpose
Hardware)
Dusttight
Stainless Steel
included.
Line
Ampere
NEMA
380 460 Voltage Select per
Rating
NEC
Cat. No.
Cat. No.
Cat. No.
Cat. No.
Size
(V)
200V 230V 415V 575V
(A)
506-AA--24R 506-AF--24R 506-AJ--24R 506-AC--24R
3
3

208240
30
0
18
506-AA--24R 506-AF--24R 506-AJ--24R 506-AC--24R

5
5
480600
30
506-BA--24R 506-BF--24R 506-BJ--24R 506-BC--24R
7-1/2 7-1/2

208...240
30
506-BA--24R 506-BF--24R 506-BJ--24R 506-BC--24R

10
10
480...600
30
1
27
506-BA--25R 506-BF--25R 506-BJ--25R 506-BC--25R
7-1/2 7-1/2

208240
60
506-BA--25R 506-BF--25R 506-BJ--25R 506-BC--25R

10
10
480...600
60

506-CA--24R 506-CF--24R 506-CJ--24R 506-CC--24R

25
25 480600
30
506-CA--25R 506-CF--25R 506-CJ--25R 506-CC--25R
10
15

208240
60
506-CA--25R 506-CF--25R 506-CJ--25R 506-CC--25R
2
45

25
25
480...600
60
506-CA--26R 506-CF--26R 506-CJ--26R 506-CC--26J
10
15

208240
100
506-CA--26J 506-CF--26J 506-CJ--26J 506-CC--26J

25
25
480...600
100

506-DA--25J 506-DF--25J 506-DJ--25J 506-CC--25R

50
50 480600
60
506-DA--26R 506-DF--26R 506-DJ--26R 506-DC--26R
25
30

208240
100
506-DA--26R 506-DF--26R 506-DJ--26R 506-DC--26R
3
90

50
50
480...600
100
506-DA--27J 506-DF--27J 506-DJ--27J 506-DC--27J
25
30

208240
200
506-DA--27J 506-DF--27J 506-DJ--27J 506-DC--27J

50
50
480...600
200

506-EA--26R 506-EF--26R 506-EJ--26R 506-EC--26R

75
100 480600
100
506-EA--27R 506-EF--27R 506-EJ--27R 506-EC--27R
40
50

208240
200
506-EA--27R 506-EF--27R 506-EJ--27R 506-EC--27R
4
135

75
100 480...600
200

506-EA--28R 506-EF--28R 506-EJ--28R 506-EC--28R

100 480600
400

506-EA--28J 506-EF--28J 506-EJ--28J 506-EC--28J

75
100 480600
400
208240
506-FA--28R 506-FF--28R 506-FJ--28R 506-FC--28R
75
100

400
5
270

506-FA--28R 506-FF--28R 506-FJ--28R 506-FC--28R

150
200 480600
400

Type 4/4X
Watertight
CorrosionResistant
Non-metallic
Cat. No.
506-AS--24R
506-AS--24R
506-BS--24R
506-BS--24R
506-BS--25R
506-BS--25R
506-CS--24R
506-CS--25R
506-CS--25R
506-CS--26J
506-CS--26J
506-DS--25R
506-DS--26R
506-DS--26R
506-DS--27J
506-DS--27J
506-ES--26R
506-ES--27R
506-ES--27R
506-ES--28J
506-ES--28J
506-FS--28R
506-FS--28R

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 506AA--24R becomes Cat. No. 506-AAB--24R. For other voltages, consult your local Allen-Bradley distributor.
Voltage
Common Control
Transformer Control (See page 1-50 Note)
120V Separate Control (without transformer)

60 Hz

208V

230240V

460480V

575600V

AD

AD

CD

CD

Overload Relay Code

Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The Cat. No. as listed is incomplete. Select an overload
relay code from page 1-140 to complete the Cat. No. Example: Cat. No. 506-AAB--24R becomes Cat. No. 506-AAB-A2D-24R.
Non-Fusible

Disconnect Type

Cat. Nos. listed above include a fusible disconnect switch with Class R or J fuse clips. To order a non-fusible disconnect switch, eliminate the
fuse clip code from the Cat. No. Example: 506-BFB-24R becomes Cat. No. 506-BFB.
Class H fuse clips can be supplied. Example: Cat. No. 506L-AA-24R becomes 506-AA-24. Class J fuse clips can be supplied. Example: Cat. No. 506AA-24R becomes 506-AA-24J. Class HRC form II fuse clips can be supplied. Example: 506-AA-24R becomes 506-AA-24E.
Bulletin 506 Narrow Enclosure Sizes 0 & 1 are supplied in a (30 in H x 20 in W) enclosure. If a narrow enclosure (27 in H x 10 in W) is required, add the
letter X to the Bulletin Number (506X).

Visit our website: www.ab.com/catalogs

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Page 1-56

Bulletin 507

NEMA Combination Reversing Starters

Circuit Breaker Type
Bulletin 507

Table of Contents

y NEMA starter sizes 05

y Overload relays: eutectic supplied as standard, solid-state available
as an option
y Circuit breaker magnetic only (instantaneous)
y Painted metal enclosures: Type 1, Type 3R/4/12
y Stainless steel enclosures: Type 4/4X
y Non-metallic enclosures: Type 4/4X
y Hazardous location enclosures: Type 3R, 7 & 9
y Modifications Factory installed
y Accessories Field installed
y Service entrance rated
A Bulletin 507 combination reversing starter consists of a Bulletin 505
reversing starter and a circuit breaker magnetic only (instantaneous
trip) mounted in a common enclosure.

NEMA
Size
0

Modifications . . . . . . . 1-89
Accessories . . . . . . . . . 1-93
Approximate
Dimensions . . . . . . . . . 1-127
FLC of AC Motors . . 1-112

Standards Compliance
and Certifications
y Circuit Breaker Versions
cULus Listed (File No.
E125316)(Guide No. NKJH)
y Hazardous Locations
cULus Listed (File No.
E138817)(Guide No. NOTH)
y UL 508 and CSA C22.2 No.
14

Heater Elements Starters with eutectic alloy overload relay require 3 heater elements. Located on
Type 3R/4/12
Maximum Horsepower Rating
Rainproof,
Full Load Current Must Not Exceed
Type 3R/4/12
Waterproof,
Continuous Ampere Rating
Type 1
Rainproof,
Dusttight
General
Waterproof,
(Door Safety
Continuous
Purpose
Dusttight
Hardware)
Motor Voltage
Ampere
Rating (A)
200V
230V
460V
575V
Cat. No.
Cat. No.
Cat. No.

507-AA--32 507-AF--32 507-AJ--32

01/3
01/3
507-AA--35 507-AF--35 507-AJ--35
1/21
1/21
01
01
18
1-1/23
1-1/23
1-1/23
1-1/23 507-AA--38 507-AF--38 507-AJ--38

507-AA--39 507-AF--39 507-AJ--39

5
5

507-BA--32 507-BF--32 507-BJ--32

01/3
01/3
507-BA--35 507-BF--35 507-BJ--35
1/21
1/21
01
01
1-1/23
1-1/23
1-1/23
1-1/23 507-BA--38 507-BF--38 507-BJ--38
27

507-BA--39 507-BF--39 507-BJ--39

5
7-1/2
57-1/2
57-1/2
57-1/2 507-BA--40 507-BF--40 507-BJ--40

507-BA--41 507-BF--41 507-BJ--41

10
10

507-CA--41 507-CF--41 507-CJ--41

10
10

507-CA--42 507-CF--42 507-CJ--42

15
15
15
45

507-CA--44 507-CF--44 507-CJ--44

2025
2025

507-DA--44 507-DF--44 507-DJ--44

1525
2025

507-DA--45 507-DF--45 507-DJ--45

90
30
30

507-DA--47 507-DF--47 507-DJ--47

3050
4050

507-EA--45 507-EF--45 507-EJ--45

30

507-EA--46 507-EF--46 507-EJ--46

40
40

507-EA--47 507-EF--47 507-EJ--47

50
135

507-EA--48 507-EF--48 507-EJ--48

60

507-EA--49 507-EF--49 507-EJ--49

6075

100
75100 507-EA--50 507-EF--50 507-EJ--50

507-FA--48 507-FF--48 507-FJ--48

5060
60

507-FA--49 507-FF--49 507-FJ--49

75

507-FA--50 507-FF--50 507-FJ--50

75100
270

507-FA--51 507-FF--51 507-FJ--51

125

507-FA--52 507-FF--52 507-FJ--52

125150
150

507-FA--54 507-FF--54 507-FJ--54

200
200

page 1-152.
Type 4/4X
Watertight
Corrosion
Resistant
Stainless Steel
Cat. No.
507-AC--32
507-AC--35
507-AC--38
507-AC--39
507-BC--32
507-BC--35
507-BC--38
507-BC--39
507-BC--40
507-BC--41
507-CC--41
507-CC--42
507-CC--44
507-DC--44
507-DC--45
507-DC--47
507-EC--45
507-EC--46
507-EC--47
507-EC--48
507-EC--49
507-EC--50
507-FC--48
507-FC--49
507-FC--50
507-FC--51
507-FC--52
507-FC--54

Type 4/4X
Watertight
Corrosion
Resistant
Non-mettalic
Cat. No.
507-AS--32
507-AS--35
507-AS--38
507-AS--39
507-BS--32
507-BS--35
507-BS--38
507-BS--39
507-BS--40
507-BS--41
507-CS--41
507-CS--42
507-CS--44
507-DS--44
507-DS--45
507-DS--47
507-ES--45
507-ES--46
507-ES--47
507-ES--48
507-ES--49
507-ES--50
507-FS--48
507-FS--49
507-FS--50
507-FS--51
507-FS--52
507-FS--54

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 507BA--35 becomes Cat. No. 507-BAB--35. For other voltages, consult your local Allen-Bradley distributor.
Voltage
Common Control
Transformer Control (See page 1-50 Note)
120V Separate Control

60 Hz

208V

230240V

460480V

575600V

HD

AD

BD

CD

Overload Relay Code

Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The Cat. No. as listed is incomplete.
Select an overload relay code from page 1-140 to complete the Cat. No. Example: Cat. No. 507-BAB--35 becomes Cat. No. 507-BABA2D-35.
Bulletin 507 Narrow Enclosure Sizes 0 & 1 are supplied in a (30 in H x 20 in W) enclosure. If a narrow enclosure (27 in H x 10 in W) is required, add the

letter X to the Bulletin Number (507X).

To order Visa-Window Breakers for certain mining applications (Canada only), add the letter V to the Cat. No. Example: Cat. No. 507-BA--35V.

1-56

Visit our website: www.ab.com/catalogs

Bulletin_507.qxd

05/02/2004

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Page 1-57

Bulletin 507

NEMA Combination Reversing Starters

Circuit Breaker Type

NEMA
Size

Heater Elements Starters with eutectic alloy overload relay require 3 heater elements. Located on page 1-152.
Type 7 & 9
Type 3R, 7 & 9
Type 3R, 7 & 9
Maximum Horsepower Rating
Bolted
Bolted
Unilock
Full Load Current Must Not Exceed
Class I, Groups C & D
Class I, Groups C & D
Class I, Groups C & D
Continuous Ampere Rating
Class II, Groups E, F & G Class II, Groups E, F & G Class II, Groups E, F & G
Continuous
Divisions 1 & 2
Divisions 1 & 2
Divisions 1 & 2
Motor Voltage
Ampere
Rating (A)

18

27

200V
01/3
1/21
1-1/23

230V
01/3
1/21
1-1/23

01/3
1/21
1-1/23
5
7-1/2

01/3
1/21
1-1/23

57-1/2

45

10

10
15

90

1525

2025
30

135

30
40

40
50

460V

575V

01
1-1/23
5

01
1-1/23
5

01
1-1/23

01
1-1/23

57-1/2
10

57-1/2
10

15
2025

15
2025

3050

6075

Cat. No.
507-AH--32
507-AH--35
507-AH--38
507-AH--39
507-BH--32
507-BH--35
507-BH--38
507-BH--39
507-BH--40
507-BH--41
507-CH--41
507-CH--42
507-CH--44
507-DH--44
507-DH--45
507-DH--47
507-EH--45
507-EH--46
507-EH--47
507-EH--48
507-EH--49
507-EH--50

Cat. No.
507-AE--32
507-AE--35
507-AE--38
507-AE--39
507-BE--32
507-BE--35
507-BE--38
507-BE--39
507-BE--40
507-BE--41
507-CE--41
507-CE--42
507-CE--44
507-DE--44
507-DE--45
507-DE--47
507-EE--45
507-EE--46
507-EE--47
507-EE--48
507-EE--49
507-EE--50

30
4050

60

75100

Cat. No.
507-AU--32
507-AU--35
507-AU--38
507-AU--39
507-BU--32
507-BU--35
507-BU--38
507-BU--39
507-BU--40
507-BU--41
507-CU--41
507-CU--42
507-CU--44
507-DU--44
507-DU--45
507-DU--47
507-EU--45
507-EU--46
507-EU--47
507-EU--48
507-EU--49
507-EU--50

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 507BE--35 becomes Cat. No. 507-BEB--35. For other voltages, consult your local Allen-Bradley distributor.
Voltage
Common Control
Transformer Control (See page 1-50 Note)
120V Separate Control

60 Hz

208V

230240V

460480V

575600V

HD

AD

BD

CD

Overload Relay Code

Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The Cat. No. as listed is incomplete.
Select an overload relay code from page 1-140 to complete the Cat. No. Example: Cat. No. 507-BEB--35 becomes Cat. No. 507-BEBA2D-35.
Includes drain and cover with gasket.

To order Visa-Window Breakers for certain mining applications (Canada only), add the letter V to the Cat. No. Example: Cat. No. 507-BE--35V.

Visit our website: www.ab.com/catalogs

1-57

Bulletin_512.qxd

05/02/2004

11:42

Page 1-58

Bulletin 512

NEMA Combination Non-Reversing Starters

Disconnect Type (Fusible with Class R Fuse Clips) (Non-Fusible)
Bulletin 512

Table of Contents

y NEMA starter sizes 07

y Fusible or non-fusible disconnect switch
y Overload relays: eutectic supplied as standard, solid-state available
as an option
y Painted metal enclosures: Type 1, Type 3R/4/12
y Stainless steel enclosures: Type 4/4X
y Non-metallic enclosures: Type 4/4X
y Modifications Factory installed
y Accessories Field installed
y Service entrance rated

Modifications . . . . . . . 1-89
Accessories . . . . . . . . . 1-93
Specifications . . . . . . . 1-109
Approximate
Dimensions . . . . . . . . . 1-127

Standards Compliance
and Certifications
y Fusible Versions
cULus Listed (File No.
E125316)(Guide No. NKJH)
y Non-Fusible Versions
cULus Listed (File No.
E3125)(Guide No. NLDX)
y UL 508 and CSA 22.2 No. 14
y American Bureau of Shipping

A Bulletin 512 combination non-reversing starter consists of a Bulletin

509 starter and a disconnect switch (fused or unfused) mounted in a
common enclosure.

Heater Elements Starters with eutectic alloy

Max. Hp Rating
Full Load Current Must
Fuse Clip
Not Exceed Continuous
Rating
Ampere Rating
Amperes
Motor Voltage
(A)
ConFuses not
tinuous 60 Hz 60 Hz 50 Hz 60 Hz
included.
380
Ampere
460
Line
NEMA Rating

Voltage Select per

NEC
Size
200V 230V 415V 575V
(A)
(V)

3
3
208240
30
0
18

5
5
480600
30

7-1/2 7-1/2
208240
30

10
10
480600
30
1
27

7-1/2 7-1/2
208240
60

10
10
480600
60

25
25
480600
30

10
15
208240
60

25
25
480600
60
2
45

10
15
208240
100

25
25
480600
100

overload relay require 3 heater elements. Located on page 1-152.

Type 1
General
Purpose

Type 3R/4/12
Rainproof,
Waterproof,
Dusttight

Type 3R/4/12
Rainproof,
Waterproof,
Dusttight
(Door Safety
Hardware)

Type 4/4X
Watertight
CorrosionResistant
Stainless Steel

Type 4X
Watertight
CorrosionResistant
Non-Metallic

Cat. No.
512-AA--24R
512-AA--24R
512-BA--24R
512-BA--24R
512-BA--25R
512-BA--25R
512-CA--24R
512-CA--25R
512-CA--25R
512-CA--26J
512-CA--26J

Cat. No.
512-AF--24R
512-AF--24R
512-BF--24R
512-BF--24R
512-BF--25R
512-BF--25R
512-CF--24R
512-CF--25R
512-CF--25R
512-CF--26J
512-CF--26J

Cat. No.
512-AJ--24R
512-AJ--24R
512-BJ--24R
512-BJ--24R
512-BJ--25R
512-BJ--25R
512-CJ--24R
512-CJ--25R
512-CJ--25R
512-CJ--26J
512-CJ--26J

Cat. No.
512-AC--24R
512-AC--24R
512-BC--24R
512-BC--24R
512-BC--25R
512-BC--25R
512-CC--24R
512-CC--25R
512-CC--25R
512-CC--26J
512-CC--26J

Cat. No.
512-AS--24R
512-AS--24R
512-BS--24R
512-BS--24R
512-BS--25R
512-BS--25R
512-CS--24R
512-CS--25R
512-CS--25R
512-CS--26J
512-CS--26J

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 512AA--24R becomes Cat. No. 512-AAB--24R. For other voltages, consult your local Allen-Bradley distributor.
Voltage
Common Control
Transformer Control (See page 1-50 Note)
120V Separate Control (without transformer)

60 Hz

208V

230240V

460480V

575600V

AD

AD

CD

CD

Overload Relay Code

Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The Cat. No. as listed is incomplete.
Select an overload relay code from page 1-140 to complete the Cat. No. Example: Cat. No. 512-AAB--24R becomes Cat. No. 512-AABA2D-24R.
Non-Fusible

Disconnect Type

Cat. Nos. listed above include a fusible disconnect switch with Class R or J fuse clips. To order a non-fusible disconnect switch, eliminate the
fuse clip code from the Cat. No. Example: Cat. No. 512-BFB-24R becomes Cat. No. 512-BFB.
Class H fuse clips can be supplied. Example: Cat. No. 512-AA-24R becomes 512-AA-24. Class J fuse clips can be supplied. Example: Cat. No. 512-AA24R becomes 512-AA-24J. Class HRC form II fuse clips can be supplied. Example: Cat. No. 512-AA-24R becomes 512-AA-24E.

1-58

Visit our website: www.ab.com/catalogs

Bulletin_512.qxd

05/02/2004

11:42

Page 1-59

Bulletin 512

NEMA Combination Non-Reversing Starters

Disconnect Type (Fusible with Class R Fuse Clips) (Non-Fusible)
Heater Elements Starters with eutectic alloy
Max. Hp Rating
Full Load Current Must
Fuse Clip
Not Exceed Continuous
Rating
Ampere Rating
Amperes
Motor Voltage
(A)
ConFuses not
tinuous 60 Hz 60 Hz 50 Hz 60 Hz
included.
Ampere
380
460
Line
NEMA Rating

Voltage Select per

NEC
Size
(A)
200V 230V 415V 575V
(V)

50
50
480600
60

25
30
208240
100

50
50
480600
100
3
90

25
30
208240
200

50
50
480600
200

75
100 480600
100

40
50
208240
200

75
100 480600
200
4
135

40
50
208240
400

75
100 480600
400

40
50
208240
200

75
100 480600
200
5
270
75
100
150
200 208600
400
6
540
150
200
300
400 208600
600

7
810
300
500
600 240600
1200

overload relay require 3 heater elements. Located on page 1-152.

Type 1
General
Purpose

Cat. No.
512-DA--25R
512-DA--26R
512-DA--26R
512-DA--27J
512-DA--27J
512-EA--26R
512-EA--27R
512-EA--27R
512-EA--28J
512-EA--28J
512-FA--27R
512-FA--27R
512-FA--28R

Type 3R/4/12
Rainproof,
Waterproof,
Dusttight

Cat. No.
512-DF--25R
512-DF--26R
512-DF--26R
512-DF--27J
512-DF--27J
512-EF--26R
512-EF--27R
512-EF--27R
512-EF--28J
512-EF--28J
512-FF--27R
512-FF--27R
512-FF--28R
512-GF--29R
512-HF--25L

Type 3R/4/12
Rainproof,
Waterproof,
Dusttight
(Door Safety
Hardware)

Cat. No.
512-DJ--25R
512-DJ--26R
512-DJ--26R
512-DJ--27J
512-DJ--27J
512-EJ--26R
512-EJ--27R
512-EJ--27R
512-EJ--28J
512-EJ--28J
512-FJ--27R
512-FJ--27R
512-FJ--28R

Type 4/4X
Watertight
CorrosionResistant
Stainless Steel

Type 4X
Watertight
CorrosionResistant
Non-Metallic

Cat. No.
512-DC--25R
512-DC--26R
512-DC--26R
512-DC--27J
512-DC--27J
512-EC--26R
512-EC--27R
512-EC--27R
512-EC--28J
512-EC--28J
512-FC--27R
512-FC--27R
512-FC--28R
512-GC--29R

Cat. No.
512-DS--25R
512-DS--26R
512-DS--26R
512-DS--27J
512-DS--27J
512-ES--26R
512-ES--27R
512-ES--27R
512-ES--28J
512-ES--28J
512-FS--27R
512-FS--27R
512-FS--28R

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 512AA--24R becomes Cat. No. 512-AAB--24R. For other voltages, consult your local Allen-Bradley distributor.
Voltage
Common Control
Transformer Control (See page 1-50 Note)
120V Separate Control (without transformer)

60 Hz

208V

230240V

460480V

575600V

AD

AD

CD

CD

Overload Relay Code

Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The Cat. No. as listed is incomplete.
Select an overload relay code from page 1-140 to complete the Cat. No. Example: Cat. No. 512-AAB--24R becomes Cat. No. 512-AABA2D-24R.
Non-Fusible

Disconnect Type

Cat. Nos. listed above include a fusible disconnect switch with Class R or J fuse clips. To order a non-fusible disconnect switch, eliminate the
fuse clip code from the Cat. No. Example: Cat. No. 512-BFB-24R becomes Cat. No. 512-BFB.
Class H fuse clips can be supplied. Example: Cat. No. 512-AA-24R becomes 512-AA-24. Class J fuse clips can be supplied. Example: Cat. No. 512-AA24R becomes 512-AA-24J. Class HRC form II fuse clips can be supplied. Example: Cat. No. 512-AA-24R becomes 512-AA-24E.
For 230V and 460V Hp ratings, limit the maximum fuse sizing to 125% of motor full load current.

Visit our website: www.ab.com/catalogs

1-59

Bulletin_512M.qxd

05/02/2004

11:46

Page 1-60

Bulletin 512M

NEMA Combination Non-Reversing Starters with Extra Panel Space

Disconnect Type (Fusible with Class R Fuse Clips) (Non-Fusible)
Bulletin 512M

Table of Contents

y NEMA starter sizes 12

y Overload relays: eutectic supplied as standard, solid-state available
as an option
y Fusible or non-fusible disconnect switch
y Painted metal extra capacity enclosures: Type 3R/4/12
y Stainless Steel extra capacity enclosures: Type 4/4X
y Modifications Factory installed
y Accessories Field installed
y Service entrance rated

Modifications . . . . . . . 1-89
Accessories . . . . . . . . . 1-93
Specifications . . . . . . . 1-109
Approximate
Dimensions . . . . . . . . . 1-127

Standards Compliance
and Certifications
y Fusible Versions
cULus Listed (File No.
E125316)(Guide No. NKJH)
y Non-Fusible Versions
cULus Listed (File No.
E3125)(Guide No. NLDX)
y UL 508 and CSA 22.2 No. 14

A Bulletin 512M combination non-reversing starter consists of a

Bulletin 509 starter and a disconnect switch (fused or unfused)
mounted in a common enclosure with extra panel space.

Heater Elements Starters with eutectic alloy overload relay require 3 heater elements. Located on page 1-152.
Type 3R/4/12
Maximum Horsepower Rating
Type 3R/4/12
Rainproof,
Full Load Current Must Not Exceed
Rainproof,
Waterproof,
Continuous Ampere Rating
Waterproof,
Dusttight (Door
Dusttight
Motor Voltages
Safety Hardware)
Fuse Clip Rating
60 Hz
60 Hz
50 Hz
60 Hz
Amperes (A)
Continuous
Fuses not included.
380
460
NEMA
Ampere
Line
Select per NEC
200V
230V
415V
575V
Cat. No.
Cat. No.
Size
Rating (A)
Voltage (V)
512M-BF--24R 512M-BJ--24R
30

7-1/2
7-1/2
208240
512M-BF--25R 512M-BJ--25R
60
1
27
512M-BF--24R 512M-BJ--24R
30

10
10
480600
512M-BF--25R 512M-BJ--25R
60
512M-CF--25R 512M-CJ--25R
60

10
15
208240
512M-CF--26J 512M-CJ--26J
100
512M-CF--24R 512M-CJ--24R
30
2
45
512M-CF--25R 512M-CJ--25R
60

25
25
480600
512M-CF--26J 512M-CJ--26J
100

Type 4/4X
Watertight,
CorrosionResistant,
Stainless Steel

Cat. No.
512M-BC--24R
512M-BC--25R
512M-BC--24R
512M-BC--24R
512M-CC--25R
512M-CC--26J
512M-CC--24R
512M-CC--25R
512M-CC--26J

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 512MBF--24R becomes Cat. No. 512M-BFB--24R. For other values consult your local Allen-Bradley distributor.
Voltage
Common Control
Transformer Control (See page 1-50 Note)
120V Separate Control (without transformer)

60 Hz

208V

230240V

460480V

575600V

AD

AD

CD

CD

Overload Relay Code

Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The Cat. No. as listed is incomplete.
Select an overload relay code from page 1-140 to complete the Cat. No. Example: Cat. No. 512M-BJB--24R becomes Cat. No. 512MBJB-A2D-24R.
Non-Fusible

Disconnect Type

Cat. Nos. listed above include a fusible disconnect switch with Class R or J fuse clips. To order a non-fusible disconnect switch, eliminate the
fuse clip code from the Cat. No. Example: Cat. No. 512M-BFB-24R becomes Cat. No. 512M-BFB.
Class H fuse clips can be supplied. Example: Cat. No. 512M-BA-24R becomes Cat. No. 512M-BA-24. Class J fuse clips can be supplied. Example: Cat.
No. 512M-BA-24R becomes Cat. No. 512M-BA-24J. Class HRC form II fuse clips can be supplied. Example: Cat. No. 512M-BA-24R becomes Cat. No.
512M-BA-24E.

1-60

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Bulletin_513.qxd

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Page 1-61

Bulletin 513

NEMA Combination Non-Reversing Starters

Circuit Breaker Type
Bulletin 513

Table of Contents

y NEMA starter sizes 07

y Overload relays: eutectic supplied as standard, solid-state available
as an option
y Circuit breaker magnetic only (instantaneous)
y Painted metal enclosures: Type 1, Type 3R/4/12
y Stainless steel enclosures: Type 4/4X
y Non-metallic enclosures: Type 4/4X
y Hazardous location enclosures: Type 7 & 9
y Modifications Factory installed
y Accessories Field installed
y Service entrance rated

Modifications . . . . . . . 1-89
Accessories . . . . . . . . . 1-93
Specifications . . . . . . . 1-109
Approximate
Dimensions . . . . . . . . . 1-127

Standards Compliance
and Certifications

A Bulletin 513 combination non-reversing starter consists of a Bulletin

509 starter and a circuit breaker magnetic only (instantaneous trip)
mounted in a common enclosure. Starters sizes 6 & 7 consists of a
thermal magnetic (inverse time) circuit breaker.

NEMA
Size

y Circuit Breaker Versions

cULus Listed (File No.
E125316)(Guide No. NKJH)
y Hazardous Locations
cULus Listed (File No.
E138817)(Guide No. NOTH)
y UL 508 and CSA C22.2 No.
14
y American Bureau of Shipping

Heater Elements Starters with eutectic alloy overhead relays require 3 heater elements. Located on page 1-152.
Type 3R/4/12
Maximum Horsepower Rating
Type 4/4X
Rainproof,
Full Load Current Must Not Exceed
Type 3R/4/12
Watertight
Waterproof,
Continuous Ampere Rating
Type 1
Rainproof,
CorrosionDusttight
Waterproof,
General
Resistant
(Door Safety
Continuous
Dusttight
Purpose
Motor Voltages
Stainless Steel
Hardware)
Ampere
Rating (A)

18

27

200V
01/3
1/21
1-1/23

230V
01/3
1/21
1-1/23

01/3
1/21
1-1/23
5
7-1/2

01/3
1/21
1-1/23

10

10
15

45

57-1/2

460V

575V

01
1-1/23
5

01
1-1/23
5

01
1-1/23

01
1-1/23

57-1/2
10

57-1/2
10

15
2025

15
2025

Cat. No.
513-AA--32
513-AA--35
513-AA--38
513-AA--39
513-BA--32
513-BA--35
513-BA--38
513-BA--39
513-BA--40
513-BA--41
513-CA--41
513-CA--42
513-CA--44

Cat. No.
513-AF--32
513-AF--35
513-AF--38
513-AF--39
513-BF--32
513-BF--35
513-BF--38
513-BF--39
513-BF--40
513-BF--41
513-CF--41
513-CF--42
513-CF--44

Cat. No.
513-AJ--32
513-AJ--35
513-AJ--38
513-AJ--39
513-BJ--32
513-BJ--35
513-BJ--38
513-BJ--39
513-BJ--40
513-BJ--41
513-CJ--41
513-CJ--42
513-CJ--44

Cat. No.
513-AC--32
513-AC--35
513-AC--38
513-AC--39
513-BC--32
513-BC--35
513-BC--38
513-BC--39
513-BC--40
513-BC--41
513-CC--41
513-CC--42
513-CC--44

Type 4/4X
Watertight
CorrosionResistant
Non-metallic
Cat. No.
513-AS--32
513-AS--35
513-AS--38
513-AS--39
513-BS--32
513-BS--35
513-BS--38
513-BS--39
513-BS--40
513-BS--41
513-CS--41
513-CS--42
513-CS--44

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 513BA--35 becomes Cat. No. 513-BAB--35. For other voltages, consult your local Allen-Bradley distributor.
Voltage
Common Control
Transformer Control (See page 1-50 Note)
120V Separate Control (without transformer)

60 Hz

208V

230240V

460480V

575600V

HD

AD

BD

CD

Overload Relay Code

Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The Cat. No. as listed is incomplete.
Select an overload relay code from page 1-140 to complete the Cat. No. Example: Cat. No. 513-BAB-32 becomes Cat. No. 513-BAB-A2F32.
To order starters (0 through 4) with current limiters, add the letter C at the end of the listed Cat. No. Example: Cat. No. 513-AA--35C.

To order Visa-Window Breakers for certain mining applications (Canada only), add the letter V to the Cat. No. Example: Cat. No. 513-BA--35V.

Visit our website: www.ab.com/catalogs

1-61

Bulletin_513.qxd

05/02/2004

11:51

Page 1-62

Bulletin 513

NEMA Combination Non-Reversing Starters

Circuit Breaker Type, Continued

NEMA
Size
3

Heater Elements Starters with eutectic alloy overhead relays require 3 heater elements. Located on page 1-152.
Maximum Horsepower Rating
Full Load Current Must Not Exceed
Continuous Ampere Rating
Hazardous Locations
Type 3R/4/12
Type 4/4X
Rainproof,
Watertight
Waterproof,
Type 3R/4/12
CorrosionRainproof,
Dustlight (Door
Type 1
Waterproof,
Resistant
Safety
Continuous
General Purpose
Stainless Steel
Hardware)
Dustlight
Motor Voltage
Ampere
Rating (A)
90

200V
1525

30
40

135

270

540

810

5060
75

100
125
150

230V
2025
30

40
50

6075
100

125
150
200

250
300

460V

575V

3050

6075
100

30
4050

60

75100

125

125150
200
150200

250
300

250
300
350

450500

450600

Cat. No.
513-DA--44
513-DA--45
513-DA--47
513-EA--45
513-EA--46
513-EA--47
513-EA--48
513-EA--49
513-EA--50
513-FA--48
513-FA--49
513-FA--50
513-FA--51
513-FA--52
513-FA--54

Cat. No.
513-DF--44
513-DF--45
513-DF--47
513-EF--45
513-EF--46
513-EF--47
513-EF--48
513-EF--49
513-EF--50
513-FF--48
513-FF--49
513-FF--50
513-FF--51
513-FF--52
513-FF--54
513-GF--50T
513-GF--51T
513-GF--52T
513-GF--54T
513-GF--56T
513-GF--57T
513-GF--58T
513-GF--59T
513-HF--56T
513-HF--57T
513-HF--61T
513-HF--62T

Cat. No.
513-DJ--44
513-DJ--45
513-DJ--47
513-EJ--45
513-EJ--46
513-EJ--47
513-EJ--48
513-EJ--49
513-EJ--50
513-FJ--48
513-FJ--49
513-FJ--50
513-FJ--51
513-FJ--52
513-FJ--54

Cat. No.
513-DC--44
513-DC--45
513-DC--47
513-EC--45
513-EC--46
513-EC--47
513-EC--48
513-EC--49
513-EC--50
513-FC--48
513-FC--49
513-FC--50
513-FC--51
513-FC--52
513-FC--54
513-GC--50T
513-GC--51T
513-GC--52T
513-GC--54T
513-GC--56T
513-GC--57T
513-GC--58T
513-GC--59T

Type 4/4X
Watertight
CorrosionResistant Nonmetallic
Cat. No.
513-DS--44
513-DS--45
513-DS--47
513-ES--45
513-ES--46
513-ES--47
513-ES--48
513-ES--49
513-ES--50
513-FS--48
513-FS--49
513-FS--50
513-FS--51
513-FS--52
513-FS--54

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 513BA--35 becomes Cat. No. 513-BAB--35. For other voltages, consult your local Allen-Bradley distributor.
Voltage
Common Control
Transformer Control (See page 1-50 Note)
120V Separate Control (without transformer)

60 Hz

208V

230240V

460480V

575600V

HD

AD

BD

CD

Overload Relay Code

Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The Cat. No. as listed is incomplete.
Select an overload relay code from page 1-140 to complete the Cat. No. Example: Cat. No. 513-BAB--32 becomes Cat. No. 513-BABA2F-32.
For Type 3R applications it is necessary that a drain or breather and drain fitting be added to the enclosure.
To order Visa-Window Breakers for certain mining applications (Canada only), add the letter V to the Cat. No. Example: Cat. No. 513-BU--35V.

1-62

Visit our website: www.ab.com/catalogs

Bulletin_513.qxd

05/02/2004

11:51

Page 1-63

Bulletin 513

NEMA Combination Non-Reversing Starters

Circuit Breaker Type, Continued

NEMA
Size

Heater Elements Starters with eutectic alloy overhead relays require 3 heater elements. Located on page 1-152.
Hazardous Locations
Maximum Horsepower Rating
Full Load Current Must Not Exceed
Continuous Ampere Rating
Unilock Enclosure
Bolted Enclosure
Type 3R/7 & 9
Type 7 & 9
Type 3R/7 & 9
Class I, Groups C & D
Class I, Groups C & D
Class I, Groups C & D
Class II, Groups E, F & G Class II, Groups E, F & G Class II, Groups E, F & G
Continuous
Motor Voltage
Divisions 1 & 2
Divisions 1 & 2
Divisions 1 & 2
Ampere
Cat. No.
Cat. No.
Cat. No.
200V
230V
460V
575V
Rating (A)

513-AU--32
513-AE--32
513-AH--32
01/3
01/3
513-AU--35
513-AE--35
513-AH--35
1/21
1/21
01
01
18
513-AU--38
513-AE--38
513-AH--38
1-1/23
1-1/23
1-1/23
1-1/23

513-AU--39
513-AE--39
513-AH--39
5
5

513-BU--32
513-BE--32
513-BH--32
01/3
01/3
513-BU--35
513-BE--35
513-BH--35
1/21
1/21
01
01
513-BU--38
513-BE--38
513-BH--38
1-1/23
1-1/23
1-1/23
1-1/23
27

513-BU--39
513-BE--39
513-BH--39
5
513-BU--40
513-BE--40
513-BH--40
7-1/2
57-1/2
57-1/2
57-1/2

513-BU--41
513-BE--41
513-BH--41
10
10

513-CU--41
513-CE--41
513-CH--41
10
10

513-CU--42
513-CE--42
513-CH--42
15
15
15
45

513-CU--44
513-CE--44
513-CH--44
2025
2025

513-DU--44
513-DE--44
513-DH--44
1525
2025

513-DU--45
513-DE--45
513-DH--45
30
30
90

513-DU--47
513-DE--47
513-DH--47
3050
4050

513-EU--45
513-EE--45
513-EH--45
30

513-EU--46
513-EE--46
513-EH--46
40
40

513-EU--47
513-EE--47
513-EH--47
50
135

513-EU--48
513-EE--48
513-EH--48
60

513-EU--49
513-EE--49
513-EH--49
6075

513-EU--50
513-EE--50
513-EH--50
100
75100
513-FU--48
513-FE--48
513-FH--48
5060
5060
5060
5060

513-FU--49
513-FE--49
513-FH--49
75
6075

513-FU--50
513-FE--50
513-FH--50
100
270

513-FU--51
513-FE--51
513-FH--51
125

513-FU--52
513-FE--52
513-FH--52
125150

513-FU--54
513-FE--54
513-FH--54
200
150200

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 513BU--35 becomes Cat. No. 513-BUA--35. For other voltages, consult your local Allen-Bradley distributor.
Voltage
Common Control
Transformer Control (See page 1-50 Note)
120V Separate Control (without transformer)

60 Hz

208V

230240V

460480V

575600V

HD

AD

BD

CD

Overload Relay Code

Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The Cat. No. as listed is incomplete.
Select an overload relay code from page 1-140 to complete the Cat. No. Example: Cat. No. 513-BUB--35 becomes Cat. No. 513-BUBA2D-35.
For Type 3R applications it is necessary that a drain or breather and drain fitting be added to the enclosure.
To order Visa-Window Breakers for certain mining applications (Canada only), add the letter V to the Cat. No. Example: Cat. No. 513-BU--35V.
Includes drain and cover with gasket.
NEMA size 5 Unilock enclosed starters have a continuous ampere rating of 210 A.
Bolted Enclosure suitable for use on motors from 125200 HP, 460V.

Visit our website: www.ab.com/catalogs

1-63

Bulletin_513M.qxd

05/02/2004

14:11

Page 1-64

Bulletin 513M

NEMA Combination Non-Reversing Starters with Extra Panel Space

Circuit Breaker Type
Bulletin 513M

Table of Contents

y NEMA starter sizes 12

y Overload relays: eutectic supplied as standard, solid-state available
as an option
y Circuit breaker magnetic only (instantaneous trip)
y Painted metal extra capacity enclosures: Type 1, Type 3R/4/12
y Stainless Steel extra capacity enclosures: Type 4/4X
y Modifications Factory installed
y Accessories Field installed
y Service entrance rated

Modifications . . . . . . . 1-89
Accessories . . . . . . . . . 1-93
Specifications . . . . . . . 1-109
Approximate
Dimensions . . . . . . . . . 1-127

Standards Compliance
and Certifications

A Bulletin 513M combination non-reversing starter consists of a

Bulletin 509 starter and a circuit breaker magnetic only (instantaneous
trip) mounted in a common enclosure with extra panel space.

NEMA
Size

cULus Listed (File No.

E125316)(Guide No. NKJH) per
UL 508 and CSA 22.2 No. 14

Heater Elements Starters with eutectic alloy overload relay require 3 overload heater elements. Located on page 1-152.
Maximum Horsepower Rating
Type 4/4X
Full Load Current Must Not Exceed
Type 3R/4/12
Type 3R/4/12 Rainproof,
Watertight,
Continuous
Continuous Ampere Rating
Rainproof, Waterproof,
Waterproof, Dusttight
Corrosion-Resistant,
Ampere Rating
Dusttight
(Door Safety Hardware)
Motor Voltage
Stainless Steel

27

45

200V
01/3
1/21
1-1/23
5
7-1/2

230V
01/3
1/21
1-1/23

10

10
15

57-1/2

460V

575V

01
1-1/23

01
1-1/23

57-1/2
10

57-1/2
10

15
2025

15
2025

Cat. No.
513M-BF--32
513M-BF--35
513M-BF--38
513M-BF--39
513M-BF--40
513M-BF--41
513M-CF--41
513M-CF--42
513M-CF--44

Cat. No.
513M-BJ--32
513M-BJ--35
513M-BJ--38
513M-BJ--39
513M-BJ--40
513M-BJ--41
513M-CJ--41
513M-CJ--42
513M-CJ--44

Cat. No.
513M-BC--32
513M-BC--35
513M-BC--38
513M-BC--39
513M-BC--40
513M-BC--41
513M-CC--41
513M-CC--42
513M-CC--44

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 513MBF--35 becomes Cat. No. 513M-BFB--35. For other voltages, consult your local Allen-Bradley distributor.
Voltage
Common Control
Transformer Control (See page 1-50 Note)
120V Separate Control (without transformer)

60 Hz

208V

230240V

460480V

575600V

HD

AD

BD

CD

Overload Relay Code

Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The Cat. No. as listed is incomplete.
Select an overload relay code from page 1-140 to complete the Cat. No. Example: Cat. No. 513M-BAB--35 becomes Cat. No. 513M-BABA2D-35.
To order starters (0 through 4) with current limiters, add the letter C at the end of the listed Cat. No. Example: Cat. No. 513M-AA--35C.

To order Visa-Window Breakers for certain mining applications (Canada only), add the letter V to the Cat. No. Example: Cat. No. 513M-BA--35V.

1-64

Visit our website: www.ab.com/catalogs

Bulletin_522.qxd

05/02/2004

14:19

Page 1-65

Bulletin 522

NEMA Combination Multi-Speed Starters

Disconnect Type (Fusible with Class R Fuse Clips) (Non-Fusible)
Bulletin 522

Table of Contents

y NEMA starter sizes 15

y 2-speed separate winding, constant or variable torque
y 2-speed separate winding, constant horsepower
y 2-speed Con. Pole, single winding, constant or variable torque
y 2-speed Con. Pole, single winding, constant horsepower
y Overload relays: eutectic supplied as standard, solid-state available
as an option
y Modifications Factory installed
y Accessories Field installed
y Service entrance rated

Modifications . . . . . . . 1-89
Accessories . . . . . . . . . 1-93
Approximate
Dimensions . . . . . . . . . 1-127
Specifications . . . . . . . 1-109

Standards Compliance
and Certifications
y Fusible Versions
cULus Listed (File No.
E125316)(Guide No. NKJH)
y Non-Fusible Versions
cULus Listed (File No.
E3125)(Guide No. NLDX)
y UL 508 and CSA 22.2 No. 14

A Bulletin 522 combination multi-speed starter consists of a Bulletin

520 multi-speed starter and a disconnect switch (fused or non-fused)
mounted in a common enclosure.

2-Speed Separate Winding, 3-Pole 3-Pole, Constant or Variable Torque (Constant Horsepower page 1-66)
Heater Elements Starters with eutectic alloy overhead relays require 3 heater elements for each speed located on page 1-152.
Maximum Hp Rating
FLC Must Not Exceed
Continuous Ampere Rating

NEMA
Size

Motor
Continuous 60 Hz 60 Hz
Ampere
Rating
(A)
200V 230V

27

45

90

135

270

Voltage
50 Hz

60 Hz

380
415V

Type 1
General Purpose

Type 3R/4/12
Rainproof,
Waterproof,
Dusttight

Type 3R/4/12
Rainproof,
Waterproof,
Dusttight
(Door Safety
Hardware)

Cat. No.

Cat. No.

Cat. No.

Type 4/4X
Type 4/4X
Watertight
Watertight
Corrosion-Resistant Corrosion-Resistant
Stainless Steel
Non-metallic

Cat. No.

Cat. No.

208240

30

522E-BA---24R 522E-BF---24R 522E-BJ---24R 522E-BC---24R 522E-BS---24R

7-1/2

7-1/2

480600

30

522E-BA---24R 522E-BF---24R 522E-BJ---24R 522E-BC---24R 522E-BS---24R

208240

30

522E-BA---24R 522E-BF---24R 522E-BJ---24R 522E-BC---24R 522E-BS---24R

10

10

480600

30

522E-BA---24R 522E-BF---24R 522E-BJ---24R 522E-BC---24R 522E-BS---24R

208240

60

522E-BA---25R 522E-BF---25R 522E-BJ---25R 522E-BC---25R 522E-BS---25R

7-1/2 7-1/2

7-1/2 7-1/2

460
575V

Line
Voltage
(V)

Fuse Clip
Rating
Amperes
(A)
Fuses not
included.
Select per
NEC

10

10

480600

60

522E-BA---25R 522E-BF---25R 522E-BJ---25R 522E-BC---25R 522E-BS---25R

10

15

208240

60

522E-CA---25R 522E-CF---25R 522E-CJ---25R 522E-CC---25R 522E-CS---25R

25

25

480600

60

522E-CA---25R 522E-CF---25R 522E-CJ---25R 522E-CC---25R 522E-CS---25R

10

15

208240

100

522E-CA---26J 522E-CF---26J 522E-CJ---26J 522E-CC---26J 522E-CS---26J

25

25

480600

100

522E-CA---26J 522E-CF---26J 522E-CJ---26J 522E-CC---26J 522E-CS---26J

25

30

208240

100

522E-DA---26R 522E-DF---26R 522E-DJ---26R 522E-DC---26R 522E-DS---26R

50

50

480600

100

522E-DA---26R 522E-DF---26R 522E-DJ---26R 522E-DC---26R 522E-DS---26R

25

30

208240

200

522E-DA---27J 522E-DF---27J 522E-DJ---27J 522E-DC---27J 522E-DS---27J

50

50

480600

200

522E-DA---27J 522E-DF---27J 522E-DJ---27J 522E-DC---27J 522E-DS---27J

40

50

208240

200

522E-EA---27R 522E-EF---27R 522E-EJ---27R 522E-EC---27R

75

100

480600

200

522E-EA---27R 522E-EF---27R 522E-EJ---27R 522E-EC---27R

40

50

208240

400

522E-EA---28J

522E-EF---28J

522E-EJ---28J

522E-EC---28J

75

100

480600

400

522E-EA---28J

522E-EF---28J

522E-EJ---28J

522E-EC---28J

40

50

208240

200

522E-FA---27R 522E-FF---27R 522E-FJ---27R 522E-FC---27R

75

100

480600

200

522E-FA---27R 522E-FF---27R 522E-FJ---27R 522E-FC---27R

75

100

150

200

208600

400

522E-FA---28R 522E-FF---28R 522E-FJ---28R 522E-FC---28R

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 522EBA---24R becomes Cat. No. 522E-BAB---24R. For other voltages, consult your local Allen-Bradley distributor.
Voltage
Common Control
Transformer Control (See page 1-50 Note)
120V Separate Control (without transformer)

60 Hz

208V

230240V

460480V

575600V

AD

AD

CD

CD

- Overload Relay Code

Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The Cat. No. as listed is incomplete.
Select (2) overload relay codes from page 1-140 to complete the Cat. No. The first code will denote the high speed overload relay and the
second code will denote the low speed overload relay. Example: Cat. No. 522E-BAB---24R becomes Cat. No. 522E-BAB-A2D-A2D24R.

Non-Fusible Disconnect Type

Cat. Nos. listed above include a fusible disconnect switch with Class R or J fuse clips. To order a non-fusible disconnect switch, eliminate the
fuse clip code from the Cat. No. Example: Cat. No. 522E-BFB-24R becomes Cat. No. 522E-BFB.
Class H fuse clips can be supplied. Example: Cat. No. 522E-BA-24R becomes 522E-BA-24. Class J fuse clips can be supplied. Example: Cat. No.
522E-BA-24R becomes 522E-BA-24J. Class HRC form II fuse clips can be supplied. Example: Cat. No. 522E-BA-24R becomes 522E-BA24E.
These starters are for wye connected motor windings. They may not be used with open delta connected motor windings. For starters to be used with open
delta connected separate winding motors, use consequent pole starter, and furnish complete ordering information, see page 1-67.

Visit our website: www.ab.com/catalogs

1-65

Bulletin_522.qxd

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Page 1-66

Bulletin 522E

NEMA Combination Multi-Speed Starters

Disconnect Type (Fusible with Class R Fuse Clips) (Non-Fusible)
2-Speed Separate Winding, 3-Pole 3-Pole, Constant Horsepower (Constant or Variable Torque page 1-65)
Heater Elements Starters with eutectic alloy overhead relays require 3 heater elements for each overload. Located on page 1-152.

NEMA
Size

Continuous
Ampere
Rating
(A)

27

45

90

135

270

Maximum Horsepower
Rating
Full Load Current Must Not
Exceed
Continuous Ampere
Rating

Type 1
General Purpose

Type 3R/4/12
Rainproof,
Waterproof,
Dusttight

Type 3R/4/12
Rainproof,
Waterproof,
Dusttight
(Door Safety
Hardware)

Type 4/4X
Watertight
CorrosionResistant
Stainless Steel

Type 4/4X
Watertight
CorrosionResistant
Non-metallic

Cat. No.

Cat. No.

Cat. No.

Cat. No.

Cat. No.

460
575V

Line
Voltage
(V)

Fuse Clip
Rating
Amperes
(A)
Fuses not
included.
Select per
NEC

208240

30

522E-BA---24R 522E-BF---24R 522E-BJ---24R 522E-BC---24R 522E-BS---24R

7-1/2

7-1/2

480600

30

522E-BA---24R 522E-BF---24R 522E-BJ---24R 522E-BC---24R 522E-BS---24R

208240

60

522E-BA---25R 522E-BF---25R 522E-BJ---25R 522E-BC---25R 522E-BS---25R

7-1/2

7-1/2

480600

60

522E-BA---25R 522E-BF---25R 522E-BJ---25R 522E-BC---25R 522E-BS---25R

7-1/2

10

208240

60

522E-CA---25R 522E-CF---25R 522E-CJ---25R 522E-CC---25R 522E-CS---25R

Motor Voltage
60 Hz

60 Hz

50 Hz

60 Hz

200V

230V

380
415V

20

20

480600

60

522E-CA---25R 522E-CF---25R 522E-CJ---25R 522E-CC---25R 522E-CS---25R

7-1/2

10

208240

100

522E-CA---26J 522E-CF---26J 522E-CJ---26J 522E-CC---26J 522E-CS---26J

20

20

480600

100

522E-CA---26J 522E-CF---26J 522E-CJ---26J 522E-CC---26J 522E-CS---26J

20

25

208240

100

522E-DA---26R 522E-DF---26R 522E-DJ---26R 522E-DC---26R 522E-DS---26R

40

40

480600

100

522E-DA---26R 522E-DF---26R 522E-DJ---26R 522E-DC---26R 522E-DS---26R

20

25

208240

200

522E-DA---27J 522E-DF---27J 522E-DJ---27J 522E-DC---27J 522E-DS---27J

40

40

480600

200

522E-DA---27J 522E-DF---27J 522E-DJ---27J 522E-DC---27J 522E-DS---27J

30

40

208240

200

522E-EA---27R 522E-EF---27R 522E-EJ---27R 522E-EC---27R

60

75

480600

200

522E-EA---27R 522E-EF---27R 522E-EJ---27R 522E-EC---27R

30

40

208240

400

522E-EA---28J 522E-EF---28J 522E-EJ---28J 522E-EC---28J

60

75

480600

400

522E-EA---28J 522E-EF---28J 522E-EJ---28J 522E-EC---28J

30

40

208240

200

522E-FA---27R 522E-FF---27R 522E-FJ---27R 522E-FC---27R

60

75

480600

200

522E-FA---27R 522E-FF---27R 522E-FJ---27R 522E-FC---27R

60

75

100

150

208600

400

522E-FA---28R 522E-FF---28R 522E-FJ---28R 522E-FC---28R

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 522EBA---24R becomes Cat. No. 522E-BAB---24R. For other voltages, consult your local Allen-Bradley distributor.
Voltage
Common Control
Transformer Control (See page 1-50 Note)
120V Separate Control (without transformer)

60 Hz

208V

230240V

460480V

575600V

AD

AD

CD

CD

- Overload Relay Code

Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The Cat. No. as listed is incomplete.
Select two overload relay codes from page 1-140 to complete the Cat. No. The first code will denote the high speed overload relay and the
second code will denote the low speed overload relay. Example: Cat. No. 522E-BAB---24R becomes Cat. No. 522E-BAB-A2D-A2D24R.

Non-Fusible Disconnect Type

Cat. Nos. listed above include a fusible disconnect switch with Class R or J fuse clips. To order a non-fusible disconnect switch, eliminate the
fuse clip code from the Cat. No. Example: Cat. No. 522E-BFB-24R becomes Cat. No. 522E-BFB.
Class H fuse clips can be supplied. Example: Cat. No. 522E-BA-24R becomes Cat. No. 522E-BA-24. Class J fuse clips can be supplied. Example:
Cat. No. 522E-BA-24R becomes Cat. No. 522E-BA-24J. Class HRC form II fuse clips can be supplied. Example: Cat. No. 522E-BA-24R
becomes Cat. No. 522E-BA--24E.
These starters are for wye connected motor windings. They may not be used with open delta connected motor windings. For starters to be used with open
delta connected separate winding motors, use consequent pole starter, and furnish complete ordering information, see page 1-67.

1-66

Visit our website: www.ab.com/catalogs

Bulletin_522.qxd

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14:19

Page 1-67

Bulletin 522F

NEMA Combination Multi-Speed Starters

Disconnect Type (Fusible with Class R Fuse Clips) (Non-Fusible)
2-Speed Consequent Pole, 5-Pole 3-Pole, Single Winding, Constant or Variable Torque (Constant Horsepower
page 1-68)
Heater Elements Starters with eutectic alloy overhead relays require 3 heater elements for each speed. Located on page 1-152.

NEMA
Size

Continuous
Ampere
Rating
(A)

27

45

90

135

270

Maximum Horsepower Rating

Full Load Current Must Not
Exceed
Continuous Ampere Rating

Type 1
General Purpose

Type 3R/4/12
Rainproof,
Waterproof,
Dusttight

Type 3R/4/12
Rainproof,
Waterproof,
Dusttight
(Door Safety
Hardware)

Type 4/4X
Watertight
CorrosionResistant
Stainless Steel

Type 4/4X
Watertight
CorrosionResistant
Non-metallic

Cat. No.

Cat. No.

Cat. No.

Cat. No.

Cat. No.

460
575V

Line
Voltage
(V)

Fuse Clip
Rating
Amperes
(A) Fuses
not
included.
Select per
NEC

208240

30

522F-BA---24R 522F-BF---24R 522F-BJ---24R 522F-BC---24R 522F-BS---24R

Motor Voltage
60 Hz

60 Hz

50 Hz

60 Hz

200V

230V

380
415V

7-1/2

7-1/2

10

10

480600

30

522F-BA---24R 522F-BF---24R 522F-BJ---24R 522F-BC---24R 522F-BS---24R

7-1/2

7-1/2

208240

60

522F-BA---25R 522F-BF---25R 522F-BJ---25R 522F-BC---25R 522F-BS---25R

10

10

480600

60

522F-BA---25R 522F-BF---25R 522F-BJ---25R 522F-BC---25R 522F-BS---25R

10

15

208240

60

522F-CA---25R 522F-CF---25R 522F-CJ---25R 522F-CC---25R 522F-CS---25R

25

25

480600

60

522F-CA---25R 522F-CF---25R 522F-CJ---25R 522F-CC---25R 522F-CS---25R

10

15

208240

100

522F-CA---26J 522F-CF---26J 522F-CJ---26J 522F-CC---26J 522F-CS---26J

25

25

480600

100

522F-CA---26J 522F-CF---26J 522F-CJ---26J 522F-CC---26J 522F-CS---26J

25

30

208240

100

522F-DA---26R 522F-DF---26R 522F-DJ---26R 522F-DC---26R 522F-DS---26R

50

50

480600

100

522F-DA---26R 522F-DF---26R 522F-DJ---26R 522F-DC---26R 522F-DS---26R

25

30

208240

200

522F-DA---27J 522F-DF---27J 522F-DJ---27J 522F-DC---27J 522F-DS---27J

50

50

480600

200

522F-DA---27J 522F-DF---27J 522F-DJ---27J 522F-DC---27J 522F-DS---27J

40

50

208240

200

522F-EA---27R 522F-EF---27R 522F-EJ---27R 522F-EC---27R

75

100

480600

200

522F-EA---27R 522F-EF---27R 522F-EJ---27R 522F-EC---27R

40

50

208240

400

522F-EA---28J 522F-EF---28J 522F-EJ---28J 522F-EC---28J

75

100

480600

400

522F-EA---28J 522F-EF---28J 522F-EJ---28J 522F-EC---28J

40

50

208240

200

522F-FA---27R 522F-FF---27R 522F-FJ---27R

75

100

480600

200

522F-FA---27R 522F-FF---27R 522F-FJ---27R

75

100

150

200

208600

400

522F-FA---28R 522F-FF---28R 522F-FJ---28R

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 522FBA---24R becomes Cat. No. 522F-BAB---24R. For other voltages, consult your local Allen-Bradley distributor.
Voltage

208V

Common Control
Transformer Control (See page 1-50 Note)
120V Separate Control (without transformer)

60 Hz

230240V

460480V

575600V

AD

AD

CD

CD

- Overload Relay Code

Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The Cat. No. as listed is incomplete.
Select two overload relay codes from page 1-140 to complete the Cat. No. The first code will denote the high speed overload relay and the
second code will denote the low speed overload relay. Example: Cat. No. 522F-BAB---24R becomes Cat. No. 522F-BAB-A2D-A2D-24R.

Non-Fusible Disconnect Type

Cat. Nos. listed above include a fusible disconnect switch with Class R or J fuse clips. To order a non-fusible disconnect switch, eliminate the
fuse clip code from the Cat. No. Example: Cat. No. 522F-BJB-24R becomes Cat. No. 522F-BJB.
Class H fuse clips can be supplied. Example: Cat. No. 522F-BA-24R becomes Cat. No. 522F-BA-24. Class J fuse clips can be supplied. Example:
Cat. No. 522F-BA-24R becomes Cat. No. 522F-BA-24J. Class HRC form II fuse clips can be supplied. Example: Cat. No. 522F-BA-24R
becomes Cat. No. 522F-BA-24E.

Visit our website: www.ab.com/catalogs

1-67

Bulletin_522.qxd

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14:19

Page 1-68

Bulletin 522G

NEMA Combination Multi-Speed Starters

Disconnect Type (Fusible with Class R Fuse Clips) (Non-Fusible)
2-Speed Consequent Pole, 5-Pole 3-Pole, Single Winding, Constant Horsepower (Constant or Variable Torque
page 1-67)
Heater Elements Starters with eutectic alloy overhead relays require 3 heater elements for each overload. Located on page 1-152.
Maximum Horsepower
Rating
Full Load Current Must Not
Exceed
Continuous Ampere Rating

NEMA
Size

ConMotor Voltage
tinuous
Ampere 60 Hz 60 Hz 50 Hz 60 Hz
Rating
380 460
200V 230V 415V
575V
(A)

27

45

90

135

270

Line
Voltage
(V)

Fuse Clip
Rating
Amperes
(A)
Fuses not
included.
Select per
NEC

Type 1
General Purpose

Type 3R/4/12
Rainproof,
Waterproof,
Dusttight

Type 3R/4/12
Rainproof,
Waterproof,
Dusttight
(Door Safety
Hardware)

Type 4/4X
Watertight
CorrosionResistant
Stainless Steel

Type 4/4X
Watertight
CorrosionResistant
Non-metallic

Cat. No.

Cat. No.

Cat. No.

Cat. No.

Cat. No.

208240

30

522G-BA---24R 522G-BF---24R 522G-BJ---24R 522G-BC---24R 522G-BS---24R

7-1/2

7-1/2

480600

30

522G-BA---24R 522G-BF---24R 522G-BJ---24R 522G-BC---24R 522G-BS---24R

208240

60

522G-BA---25R 522G-BF---25R 522G-BJ---25R 522G-BC---25R 522G-BS---25R

7-1/2

7-1/2

480600

60

522G-BA---25R 522G-BF---25R 522G-BJ---25R 522G-BC---25R 522G-BS---25R

7-1/2

10

208240

60

522G-CA---25R 522G-CF---25R 522G-CJ---25R 522G-CC---25R 522G-CS---25R

20

20

480600

60

522G-CA---25R 522G-CF---25R 522G-CJ---25R 522G-CC---25R 522G-CS---25R

7-1/2

10

208240

100

522G-CA---26J 522G-CF---26J 522G-CJ---26J 522G-CC---26J 522G-CS---26J

20

20

480600

100

522G-CA---26J 522G-CF---26J 522G-CJ---26J 522G-CC---26J 522G-CS---26J

20

25

208240

100

522G-DA---26R 522G-DF---26R 522G-DJ---26R 522G-DC---26R 522G-DS---26R

40

40

480600

100

522G-DA---26R 522G-DF---26R 522G-DJ---26R 522G-DC---26R 522G-DS---26R

20

25

208240

200

522G-DA---27J 522G-DF---27J 522G-DJ---27J 522G-DC---27J 522G-DS---27J

40

40

480600

200

522G-DA---27J 522G-DF---27J 522G-DJ---27J 522G-DC---27J 522G-DS---27J

30

40

208240

200

522G-EA---27R 522G-EF---27R 522G-EJ---27R 522G-EC---27R 522G-ES---27R

60

75

480600

200

522G-EA---27R 522G-EF---27R 522G-EJ---27R 522G-EC---27R

30

40

208240

400

522G-EA---28J 522G-EF---28J 522G-EJ---28J 522G-EC---28J

60

75

480600

400

522G-EA---28J 522G-EF---28J 522G-EJ---28J 522G-EC---28J

30

40

208240

200

522G-FA---27R 522G-FF---27R 522G-FJ---27R

60

75

480600

200

522G-FA---27R 522G-FF---27R 522G-FJ---27R

60

75

150

208600

400

522G-FA---28R 522G-FF---28R 522G-FJ---28R

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 522GBA---24R becomes Cat. No. 522G-BAB---24R. For other voltages, consult your local Allen-Bradley distributor.
Voltage

208V

Common Control
Transformer Control (See page 1-50 Note)
120V Separate Control (without transformer)

60 Hz

230240V

460480V

575600V

AD

AD

BD

CD

- Overload Relay Code

Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The Cat. No. as listed is incomplete.
Select two overload relay codes from page 1-140 to complete the Cat. No. The first code will denote the high speed overload relay and the
second code will denote the low speed overload relay. Example: Cat. No. 522G-BAB---24R becomes Cat. No. 522G-BAB-A2D-A2D24R.

Non-Fusible Disconnect Type

Cat. Nos. listed above include a fusible disconnect switch with Class R or J fuse clips. To order a non-fusible disconnect switch, eliminate the
fuse clip code from the Cat. No. Example: Cat. No. 522G-BJB-24R becomes Cat. No. 522G-BJB.
Class H fuse clips can be supplied. Example: Cat. No. 522G-BA-24R becomes Cat. No. 522G-BA-24. Class J fuse clips can be supplied. Example:
Cat. No. 522G-BA-24R becomes Cat. No. 522G-BA-24J. Class HRC form II fuse clips can be supplied. Example: Cat. No. 522G-BA-24R
becomes Cat. No. 522G-BA-24E.

1-68

Visit our website: www.ab.com/catalogs

Bulletin_523.qxd

05/02/2004

14:29

Page 1-69

Bulletin 523

NEMA Combination Multi-Speed Starters

Circuit Breaker Type
Bulletin 523

Table of Contents

y NEMA starter sizes 15

y Circuit Breaker magnetic only (instantaneous trip)
y 2-speed separate winding, constant or variable torque
y 2-speed separate winding, constant horsepower
y 2-speed Consequent Pole, single winding, constant or variable
torque
y 2-speed Consequent Pole, single winding, constant horsepower
y Overload relays: eutectic supplied as standard, solid-state available
as an option
y Modifications Factory installed
y Accessories Field installed
y Service entrance rated

Modifications . . . . . . . 1-89
Accessories . . . . . . . . . 1-93
Specifications . . . . . . . 1-109
Approximate
Dimensions . . . . . . . . . 1-127

Standards Compliance
and Certifications
cULus Listed (File No. E3125)
Guide No. (NLDX) per UL 508
and CSA 22.2 No. 14

A Bulletin 523 combination multi-speed starter consists of a Bulletin

520 multi-speed starter and a circuit breaker magnetic only
(instantaneous trip) mounted in a common enclosure.

2-Speed Separate Winding, 3-Pole 3-Pole, Constant or Variable Torque (Constant Horsepower page 1-70)
Heater Elements Starters with eutectic alloy overload relays require 3 heater elements for each overload. Located on page 1-152.

NEMA
Size

Continuous
Ampere
Rating
(A)

27

45

90

135

270

Type 1
General Purpose

Type 3R/4/12
Rainproof,
Waterproof,
Dusttight

Type 3R/4/12
Rainproof,
Waterproof,
Dusttight
(Door Safety
Hardware)

Type 4/4X
Watertight
CorrosionResistant
Stainless Steel

Type 4/4X
Watertight
CorrosionResistant
Non-metallic

Cat. No.

Cat. No.

Cat. No.

Cat. No.

Cat. No.

Maximum Horsepower Rating

Full Load Current Must Not Exceed
Continuous Ampere Rating

Motor Voltage
200V

230V

460V

575V

01/3

01/3

523E-BA---32 523E-BF---32 523E-BJ---32 523E-BC---32 523E-BS---32

1/21

1/21

01

01

523E-BA---35 523E-BF---35 523E-BJ---35 523E-BC---35 523E-BS---35

1-1/23

1-1/23

1-1/23

1-1/23

523E-BA---38 523E-BF---38 523E-BJ---38 523E-BC---38 523E-BS---38

1-1/23

523E-BA---39 523E-BF---39 523E-BJ---39 523E-BC---39 523E-BS---39

523E-BA---39 523E-BF---39 523E-BJ---39 523E-BC---39 523E-BS---39

7-1/2

57-1/2

7-1/2

7-1/2

523E-BA---40 523E-BF---40 523E-BJ---40 523E-BC---40 523E-BS---40

10

10

523E-BA---41 523E-BF---41 523E-BJ---41 523E-BC---41 523E-BS---41

10

10

523E-CA---41 523E-CF---41 523E-CJ---41 523E-CC---41 523E-CS---41

15

15

15

523E-CA---42 523E-CF---42 523E-CJ---42 523E-CC---42 523E-CS---42

2025

2025

523E-CA---44 523E-CF---44 523E-CJ---44 523E-CC---44 523E-CS---44

1525

2025

523E-DA---44 523E-DF---44 523E-DJ---44 523E-DC---44 523E-DS---44

30

30

523E-DA---45 523E-DF---45 523E-DJ---45 523E-DC---45 523E-DS---45

3050

4050

523E-DA---47 523E-DF---47 523E-DJ---47 523E-DC---47 523E-DS---47

30

523E-EA---45 523E-EF---45 523E-EJ---45 523E-EC---45

40

40

523E-EA---46 523E-EF---46 523E-EJ---46 523E-EC---46

50

523E-EA---47 523E-EF---47 523E-EJ---47 523E-EC---47

60

523E-EA---48 523E-EF---48 523E-EJ---48 523E-EC---48

6075

523E-EA---49 523E-EF---49 523E-EJ---49 523E-EC---49

100

75100

523E-EA---50 523E-EF---50 523E-EJ---50 523E-EC---50

5060

523E-FA---48 523E-FF---48 523E-FJ---48 523E-FC---48

75

6075

523E-FA---49 523E-FF---49 523E-FJ---49 523E-FC---49

100

523E-FA---50 523E-FF---50 523E-FJ---50 523E-FC---50

125

523E-FA---51 523E-FF---51 523E-FJ---51 523E-FC---51

125150

523E-FA---52 523E-FF---52 523E-FJ---52 523E-FC---52

200

150200

523E-FA---54 523E-FF---54 523E-FJ---54 523E-FC---54

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 523EBA---40 becomes Cat. No. 523E-BAB---40. For other voltages, consult your local Allen-Bradley distributor.
Voltage
Common Control
Transformer Control (See page 1-50 Note)
120V Separate Control (without transformer)

60 Hz

208V

230240V

460480V

575600V

HD

AD

BD

CD

- Overload Relay Code

Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The Cat. No. as listed is incomplete.
Select two overload relay codes from page 1-140 to complete the Cat. No. The first code will denote the high speed overload relay and the
second code will denote the low speed overload relay. Example: Cat. No. 523E-BAB---40 becomes 523E-BAB-A2D-A2D-40.
These starters are for wye connected motor windings. They may not be used with open delta connected motor windings. For starters to be used with open

delta connected separate winding motors, use consequent pole starter prices, and furnish complete ordering information, see page 1-71.
To order Visa-Window Breakers for certain mining applications (Canada only), add the letter V to the Cat. No. Example: Cat. No. 523E-BA---40V.
State horsepower if less than listed.

Visit our website: www.ab.com/catalogs

1-69

Bulletin_523.qxd

05/02/2004

14:29

Page 1-70

Bulletin 523E

NEMA Combination Multi-Speed Starters

Circuit Breaker Type
2-Speed Separate Winding, 3-Pole 3-Pole, Constant Horsepower (Constant or Variable Torque page 1-69)
Heater Elements Starters with eutectic alloy overload relays require 3 heater elements for each overload. Located on page 1-152.

NEMA
Size

Continuous
Ampere
Rating
(A)

27

45

90

135

270

Type 1
General Purpose

Type 3R/4/12
Rainproof,
Waterproof,
Dusttight

Type 3R/4/12
Rainproof,
Waterproof,
Dusttight
(Door Safety
Hardware)

Type 4/4X
Watertight
CorrosionResistant
Stainless Steel

Type 4/4X
Watertight
CorrosionResistant
Non-mettalic

Cat. No.

Cat. No.

Cat. No.

Cat. No.

Cat. No.

Maximum Horsepower Rating

Full Load Current Must Not Exceed
Continuous Ampere Rating

Motor Voltage
200V

230V

460V

575V

01/3

01/3

523E-BA---32 523E-BF---32 523E-BJ---32 523E-BC---32 523E-BS---32

1/21

1/21

01

01

523E-BA---35 523E-BF---35 523E-BJ---35 523E-BC---35 523E-BS---35

1-1/22

1-1/22

523E-BA---37 523E-BF---37 523E-BJ---37 523E-BC---37 523E-BS---37

1-1/23

1-1/23

523E-BA---38 523E-BF---38 523E-BJ---38 523E-BC---38 523E-BS---38

523E-BA---38 523E-BF---38 523E-BJ---38 523E-BC---38 523E-BS---38

523E-BA---39 523E-BF---39 523E-BJ---39 523E-BC---39 523E-BS---39

57-1/2

57-1/2

523E-BA---40 523E-CF---40 523E-BJ---40 523E-BC---40 523E-BS---40

7-1/2

7-1/2

523E-CA---40 523E-CF---40 523E-CJ---40 523E-CC---40 523E-CS---40

10

523E-CA---41 523E-CF---41 523E-CJ---41 523E-CC---41 523E-CS---41

1015

1015

523E-CA---42 523E-CF---42 523E-CJ---42 523E-CC---42 523E-CS---42

20

20

523E-CA---43 523E-DF---43 523E-CJ---43 523E-CC---43 523E-CS---43

10

10

523E-DA---41 523E-DF---41 523E-DJ---41 523E-DC---41 523E-DS---41

1520

523E-DA---43 523E-DF---43 523E-DJ---43 523E-DC---43 523E-DS---43

1525

25

523E-DA---44 523E-DF---44 523E-DJ---44 523E-DC---44 523E-DS---44

2530

523E-DA---45 523E-DF---45 523E-DJ---45 523E-DC---45 523E-DS---45

3040

40

523E-DA---46 523E-EF---46 523E-DJ---46 523E-DC---46 523E-DS---46

25

523E-EA---44 523E-EF---44 523E-EJ---44 523E-EC---44

30

523E-EA---45 523E-EF---45 523E-EJ---45 523E-EC---45

3040

523E-EA---46 523E-EF---46 523E-EJ---46 523E-EC---46

50

523E-EA---47 523E-EF---47 523E-EJ---47 523E-EC---47

5060

523E-EA---48 523E-EF---48 523E-EJ---48 523E-EC---48

6075

75

523E-EA---49 523E-FF---49 523E-EJ---49 523E-EC---49

40

523E-FA---46 523E-FF---46 523E-FJ---46 523G-FC---46

50

523E-FA---47 523E-FF---47 523E-FJ---47 523G-FC---47

5060

523E-FA---48 523E-FF---48 523E-FJ---48 523E-FC---48

6075

523E-FA---49 523E-FF---49 523E-FJ---49 523E-FC---49

100

523E-FA---50 523E-FF---50 523E-FJ---50 523E-FC---50

100125

523E-FA---51 523E-FF---51 523E-FJ---51 523E-FC---51

125150

150

523E-FA---52 523G-FF---52 523E-FJ---52 523E-FC---52

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 523EAC---40 becomes Cat. No. 523E-ACB---40. For other voltages, consult you local Allen-Bradley distributor.
Voltage
Common Control
Transformer Control (See page 1-50 Note)
120V Separate Control (without transformer)

60 Hz

208V

230240V

460480V

575600V

HD

AD

BD

CD

- Overload Relay Code

Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The Cat. No. as listed is incomplete.
Select two overload relay codes from page 1-140 to complete the Cat. No. The first code will denote the high speed overload relay and the
second code will denote the low speed overload relay. Example: Cat. No. 523E-BAB---40 becomes Cat. No. 523E-BAB-A2D-A2D-40.
These starters are for wye connected motor windings. They may not be used with open delta connected motor windings. For starters to be used with open

delta connected separate winding motors, use consequent pole starter prices, and furnish complete ordering information, see page 1-71.
To order Visa-Window Breakers for certain mining applications (Canada only), add the letter V to the Cat. No. Example: Cat. No. 523E-BA---40V.
State horsepower if less than listed.

1-70

Visit our website: www.ab.com/catalogs

Bulletin_523.qxd

05/02/2004

14:29

Page 1-71

Bulletin 523F

NEMA Combination Multi-Speed Starters

Circuit Breaker Type
2-Speed Consequent Pole, Single Winding, 5-Pole 3-Pole, Constant or Variable Torque (Constant Horsepower Page 1-72)
Heater Elements Starters with eutectic alloy overload relays require 3 heater elements for each overload. Located on page 1-152.

NEMA
Size

Continuous
Ampere
Rating
(A)

27

45

90

135

270

Type 1
General Purpose

Type 3R/4/12
Rainproof,
Waterproof,
Dusttight

Type 3R/4/12
Rainproof,
Waterproof,
Dusttight
(Door Safety
Hardware)

Type 4/4X
Watertight
CorrosionResistant
Stainless Steel

Type 4/4X
Watertight
CorrosionResistant
Non-metallic

Cat. No.

Cat. No.

Cat. No.

Cat. No.

Cat. No.

Maximum Horsepower Rating

Full Load Current Must Not Exceed
Continuous Ampere Rating

Motor Voltage
200V

230V

460V

575V

01/3

01/3

523F-BA---32 523F-BF---32 523F-BJ---32 523F-BC---32 523F-BS---32

1/21

1/21

01

01

523F-BA---35 523F-BF---35 523F-BJ---35 523F-BC---35 523F-BS---35

1-1/23

1-1/23

1-1/23

1-1/23

523F-BA---38 523F-BF---38 523F-BJ---38 523F-BC---38 523F-BS---38

523F-BA---39 523F-BF---39 523F-BJ---39 523F-BC---39 523F-BS---39

523F-BA---39 523F-BF---39 523F-BJ---39 523F-BC---39 523F-BS---39

7-1/2

57-1/2

57-1/2

57-1/2

523F-BA---40 523F-BF---40 523F-BJ---40 523F-BC---40 523F-BS---40

10

10

523F-BA---41 523F-BF---41 523F-BJ---41 523F-CC---41 523F-CS---41

10

10

523F-CA---41 523F-CF---41 523F-CJ---41 523F-CC---41 523F-CS---41

15

15

15

523F-CA---42 523F-CF---42 523F-CJ---42 523F-CC---42 523F-CS---42

2025

2025

523F-CA---44 523F-CF---44 523F-CJ---44 523F-DC---44 523F-DS---44

1525

2025

523F-DA---44 523F-DF---44 523F-DJ---44 523F-DC---44 523F-DS---44

30

30

523F-DA---45 523F-DF---45 523F-DJ---45 523F-DC---45 523F-DS---45

3050

4050

523F-DA---47 523F-DF---47 523F-DJ---47 523F-EC---47

30

523F-EA---45 523F-EF---45 523F-EJ---45 523F-EC---45

40

40

523F-EA---46 523F-EF---46 523F-EJ---46 523F-EC---46

50

523F-EA---47 523F-EF---47 523F-EJ---47 523F-EC---47

60

523F-EA---48 523F-EF---48 523F-EJ---48 523F-EC---48

6075

523F-EA---49 523F-EF---49 523F-EJ---49 523F-EC---49

100

75100

523F-EA---50 523F-EF---50 523F-EJ---50 523F-FC---50

5060

523F-FA---48 523F-FF---48 523F-FJ---48 523F-FC---48

75

6075

523F-FA---49 523F-FF---49 523F-FJ---49 523F-FC---49

100

523F-FA---50 523F-FF---50 523F-FJ---50 523F-FC---50

125

523F-FA---51 523F-FF---51 523F-FJ---51 523F-FC---51

125150

523F-FA---52 523F-FF---52 523F-FJ---52 523F-FC---52

200

150200

523F-FA---54 523F-FF---54 523F-FJ---54 523F-FC---54

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 523FBA---40 becomes Cat. No. 523F-BAB---40. For other voltages, consult your local Allen-Bradley distributor.
Voltage
Common Control
Transformer Control (See page 1-50 Note)
120V Separate Control (without transformer)

60 Hz

208V

230240V

460480V

575600V

HD

AD

BD

CD

- Overload Relay Code

Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The Cat. No. as listed is incomplete.
Select two overload relay codes from page 1-140 to complete the Cat. No. The first code will denote the high speed overload relay and the
second code will denote the low speed overload relay. Example: Cat. No. 523F-BAB---40 becomes Cat. No. 523F-BAB-A2D-A2D-40.
To order Visa-Window Breakers for certain mining applications (Canada only), add the letter V to the Cat. No. Example: Cat. No. 523E-BA---40V.

State horsepower if less than listed.

Visit our website: www.ab.com/catalogs

1-71

Bulletin_523.qxd

05/02/2004

14:30

Page 1-72

Bulletin 523G

NEMA Combination Multi-Speed Starters

Circuit Breaker Type
2-Speed Consequent Pole, Single Winding, 5-Pole 3-Pole, Constant Horsepower (Constant or Variable Torque page 1-71)
Heater Elements Starters with eutectic alloy overload relays require 3 heater elements for each overload. Located on page 1-152.

NEMA
Size

Continuous
Ampere
Rating
(A)

27

45

90

135

270

Type 1
General Purpose

Type 3R/4/12
Rainproof,
Waterproof,
Dusttight

Type 3R/4/12
Rainproof,
Waterproof,
Dusttight
(Door Safety
Hardware)

Type 4/4X
Watertight
CorrosionResistant
Stainless Steel

Type 4/4X
Watertight
CorrosionResistant
Non-metallic

Cat. No.

Cat. No.

Cat. No.

Cat. No.

Cat. No.

Maximum Horsepower Rating

Full Load Current Must Not Exceed
Continuous Ampere Rating

Motor Voltage
200V

230V

460V

575V

01/3

01/3

523G-BA---32 523G-BF---32 523G-BJ---32 523G-BC---32 523G-BS---32

1/21

1/21

01

01

523G-BA---35 523G-BF---35 523G-BJ---35 523G-BC---35 523G-BS---35

1-1/22

1-1/22

523G-BA---37 523G-BF---37 523G-BJ---37 523G-BC---37 523G-BS---37

1-1/23

1-1/23

523G-BA---38 523G-BF---38 523G-BJ---38 523G-BC---38 523G-BS---38

523G-BA---38 523G-BF---38 523G-BJ---38

523G-BA---39 523G-BF---39 523G-BJ---39 523G-BC---39 523G-BS---39

57-1/2

57-1/2

523G-BA---40 523G-BF---40 523G-BJ---40 523G-BC---40 523G-BS---40

7-1/2

7-1/2

523G-CA---40 523G-CF---40 523G-CJ---40 523G-CC---40 523G-CS---40

10

523G-CA---41 523G-CF---41 523G-CJ---41 523G-CC---41 523G-CS---41

1015

1015

523G-CA---42 523G-CF---42 523G-CJ---42 523G-CC---42 523G-CS---42

20

20

523G-CA---43 523G-CF---43 523G-CJ---43 523G-CC---43 523G-CS---43

10

523G-DA---41 523G-DF---41 523G-DJ---41 523G-DC---41 523G-DS---41

1520

523G-DA---43 523G-DF---43 523G-DJ---43 523G-DC---43 523G-DS---43

1525

25

523G-DA---44 523G-DF---44 523G-DJ---44 523G-DC---44 523G-DS---44

2530

523G-DA---45 523G-DF---45 523G-DJ---45 523G-DC---45 523G-DS---45

3040

40

523G-DA---46 523G-DF---46 523G-DJ---46 523G-DC---46 523G-DS---46

25

523G-EA---44 523G-EF---44 523G-EJ---44 523G-EA---44

30

523G-EA---45 523G-EF---45 523G-EJ---45 523G-EC---45

3040

523G-EA---46 523G-EF---46 523G-EJ---46 523G-EC---46

50

523G-EA---47 523G-EF---47 523G-EJ---47 523G-EC---47

5060

523G-EA---48 523G-EF---48 523G-EJ---48 523G-EC---48

6075

523G-EA---49 523G-EF---49 523G-EJ---49 523G-EC---49

40

523G-FA---46 523G-FF---46 523G-FJ---46 523G-FC---46

50

523G-FA---47 523G-FF---47 523G-FJ---47 523G-FC---47

5060

523G-FA---48 523G-FF---48 523G-FJ---48 523G-FC---48

6070

523G-FA---49 523G-FF---49 523G-FJ---49 523G-FC---49

100

523G-FA---50 523G-FF---50 523G-FJ---50 523G-FC---50

100125

523G-FA---51 523G-FF---51 523G-FJ---51 523G-FC---51

125150

150

523G-FA---52 523G-FF---52 523G-FJ---52 523G-FC---52

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 523GBA---40 becomes Cat. No. 523G-BAB---40. For other voltages, consult your local Allen-Bradley distributor.
Voltage
Common Control
Transformer Control (See page 1-50 Note)
120V Separate Control (without transformer)

60 Hz

208V

230240V

460480V

575600V

HD

AD

BD

CD

- Overload Relay Code

Use to order solid-state overload relays. Do not use when ordering eutectic alloy overload relays. The Cat. No. as listed is incomplete.
Select two overload relay codes from page 1-140 to complete the Cat. No. The first code will denote the high speed overload relay and the
second code will denote the low speed overload relay. Example: Cat. No. 523G-BAB---40 becomes Cat. No. 523G-BAB-A2D-A2D-40.
To order Visa-Window Breakers for certain mining applications (Canada only), add the letter V to the Cat. No. Example: Cat. No. 523E-BA---40V.

State horsepower if less than listed.

1-72

Visit our website: www.ab.com/catalogs

Bulletin_1232X.qxd

05/02/2004

14:33

Page 1-73

Bulletin 1232X

NEMA Pump Control Panels

Disconnect Type (Fusible with Class R Fuse Clips)
Bulletin 1232X

Table of Contents

y NEMA starter sizes 17

y Fusible disconnect switch
y Painted metal extra capacity enclosures: Type 3R
y Overload relays: eutectic supplied as standard, solid-state available
as an option
y Modifications Factory installed
y Accessories Field installed
y Service entrance rated

Modifications . . . . . . . 1-89
Accessories . . . . . . . . . 1-93
Specifications . . . . . . . 1-109
Approximate
Dimensions . . . . . . . . . 1-129

Standards Compliance
and Certifications

A Bulletin 1232X (with fusible disconnect switch) consists of a Bulletin

509 starter mounted in an enclosure with extra panel space.

NEMA Size

5
6
7

cULus Listed (File No.

E125316)(Guide No. NKJH) per
UL 508 and CSA 22.2 No. 14

Heater Elements Starters with eutectic alloy overload relays require 3 heater elements. Located on page 1-152.
Maximum Horsepower Rating
Fuse Clip
Full Load Current Must Not Exceed
Continuous
Rating
Continuous Ampere Rating
Ampere Rating
Amperes (A)
Motor Voltage
(A)
Line Voltage (V)
Fuses not
60 Hz
60 Hz
50 Hz
60 Hz
included.
Select per NEC
200V
230V
380415V
460575V

7-1/2
7-1/2
208240
30

10
10
480600
30
27

7-1/2
7-1/2
208240
60

10
10
480600
60

10
15
208240
60

25
25
480600
60
45

10
15
208240
100

25
25
480600
100

25
30
208240
100

50
50
480600
100
90

25
30
208240
200

50
50
480600
200

40
50
208240
200

75
100
480600
200
135

40
50
208240
400

75
100
480600
400

75
100
208240
400
270

150
200
480600
400
540
150
200
300
400
208600
600

810
300
500
600
240600
1200

Type 3R
Rainproof
with Extra Panel
Space
Cat. No.
1232X-BN--24R
1232X-BN--24R
1232X-BN--25R
1232X-BN--25R
1232X-CN--25R
1232X-CN--25R
1232X-CN--26J
1232X-CN--26J
1232X-DN--26R
1232X-DN--26R
1232X-DN--27J
1232X-DN--27J
1232X-EN--27R
1232X-EN--27R
1232X-EN--28J
1232X-EN--28J
1232X-FN--28R
1232X-FN--28R
1232X-GN--29R
1232X-HN--25L

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 1232XBN--24 becomes Cat. No. 1232X-BNA--24. For other voltages, consult your local Allen-Bradley distributor.
Voltage
Common Control
Transformer Control (See page 1-49 Note)
120V Separate Control (without transformer)

60 Hz

208V

230240V

460480V

575600V

AD

AD

CD

CD

Overload Relay Code

Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The Cat. No. as listed is incomplete.
Select an overload relay code from page 1-140 to complete the Cat. No. Example: Cat. No. 1232X-BNA--24 becomes Cat. No. 1232XBNA-A2D-24.
For 230V and 460V Hp ratings, limit the maximum fuse sizing to 125% of motor full load current.

Visit our website: www.ab.com/catalogs

1-73

Bulletin_1233X.qxd

05/02/2004

14:39

Page 1-74

Bulletin 1233X

NEMA Pump Control Panels

Circuit Breaker Type
Bulletin 1233X

Table of Contents

y NEMA starter sizes 17

y Circuit breaker magnetic only (instantaneous trip)
y Painted metal enclosures: Type 3R
y Overload relays: eutectic supplied as standard, solid-state offered as
an option
y Modifications Factory installed
y Accessories Field installed
y Service entrance rated
A Bulletin 1233X with circuit breaker magnetic only (instantaneous trip)
consists of a Bulletin 509 starter mounted in an enclosure with extra
panel space. Starter sizes 6 & 7 consist of a thermal magnetic
(inverse time) circuit breaker.

NEMA
Size

Modifications . . . . . . . 1-89
Accessories . . . . . . . . . 1-93
Specifications . . . . . . . 1-109
Approximate
Dimensions . . . . . . . . . 1-129

Standards Compliance
and Certifications
cULus Listed (File No.
E125316)(Guide No. NKJH) per
UL 508 and CSA 22.2 No. 14

Heater Elements Starters with eutectic alloy overload relays require 3 heater elements. Located on page 1-152.
Maximum Horsepower Rating
Type 3R
Full Load Current Must Not Exceed Continuous Ampere Rating
Rainproof
Motor Voltage
with Extra Panel Space
Continuous Ampere
Cat. No.
200V
230V
460V
575V
Rating (A)

1233X-BN--32
01/3
01/3
1233X-BN--35
1/21
1/21
01
01
1233X-BN--38
1-1/23
1-1/23
1-1/23
1-1/23
27

1233X-BN--39
5
1233X-BN--40
7-1/2
57-1/2
57-1/2
57-1/2

1233X-BN--41
10
10

1233X-CN--41
10
10

1233X-CN--42
15
15
15
45

1233X-CN--44
2025
2025

1233X-DN--44
1525
25

1233X-DN--45
30
30
90

1233X-DN--47
3050
4050

1233X-EN--45
30

1233X-EN--46
40
40

1233X-EN--47
50
135

1233X-EN--48
60

1233X-EN--49
6075

1233X-EN--50
100
75100

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 1233XBN--35 becomes Cat. No. 1233X-BNB--35. For other voltages, consult your local Allen-Bradley distributor.
Voltage
Common Control
Transformer Control (See page 1-50 Note)
120V Separate Control (without transformer)

60 Hz

208V

230240V

460480V

575600V

HD

AD

BD

CD

Overload Relay Code

Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The Cat. No. as listed is incomplete.
Select an overload relay code from page 1-140 to complete the Cat. No. Example: Cat. No. 1233X-BNB--35 becomes Cat. No. 1233XBNB-A2D-35.

1-74

Visit our website: www.ab.com/catalogs

Bulletin_1233X.qxd

05/02/2004

14:39

Page 1-75

Bulletin 1233X

NEMA Pump Control Panels

Circuit Breaker Type
Heater Elements Starters with eutectic alloy overload relays require 3 heater elements. Located on page 1-152.
Maximum Horsepower Rating
Full Load Current Must Not Exceed Continuous Ampere Rating
NEMA
Size

Continuous Ampere
Rating (A)

270

Motor Voltage
200V
5060
75

540

810

230V

460V

6075
100

100
125
150

125150
200

125
150
200

250
300

350400

250
300

450500

575V

125

150200

250
300
350
400

450600

Type 3R
Rainproof
with Extra Panel
Space
Cat. No.
1233X-FN--48
1233X-FN--49
1233X-FN--50
1233X-FN--51
1233X-FN--52
1233X-FN--54
1233X-GN--50T
1233X-GN--51T
1233X-GN--52T
1233X-GN--54T
1233X-GN--56T
1233X-GN--57T
1233X-GN--58T
1233X-GN--59T
1233X-HN--56T
1233X-HN--57T
1233X-HN--61T
1233X-HN--62T

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 1233XBN--35 becomes Cat. No. 1233X-BNB--35. For other voltages, consult your local Allen-Bradley distributor.
Voltage
Common Control
Transformer Control (See page 1-50 Note)
120V Separate Control (without transformer)

60 Hz

208V

230240V

460480V

575600V

HD

AD

BD

CD

Overload Relay Code

Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The Cat. No. as listed is incomplete.
Select an overload relay code from page 1-140 to complete the Cat. No. Example: Cat. No. 1233X-BNB--35 becomes Cat. No. 1233XBNB-A2D-35.

Visit our website: www.ab.com/catalogs

1-75

Bulletin_1223.qxd

05/02/2004

14:42

Page 1-76

Bulletin 1223

NEMA Oil Well Pump Control Panels

Circuit Breaker Type

Bulletin 1223

Table of Contents

y Bulletin 500 NEMA Starter

y Hand-Off-Auto Selector Switch
y Aluminum Enclosure: Type 3R with extra panel space
y Easy Operation Flange-Style Handle
y Lightning Arrestor
y Overload Relays: eutectic supplied as standard, solid-state available
as an option
y Modifications Factory-Installed
y Accessories Field-Installed
y Circuit Breaker magnetic only (instantaneous)
y Control Transformer
y Manual Overload Reset mounted on Inner Door
y One pre-punched accessory port with removable plug

NEMA Size
1
2
3
4

Continuous Ampere Rating

(A)
27
45
90
135

Maximum Horsepower Rating

Full Load Current Must Not
Exceed
Continuous Ampere Rating
010
1525
3050
60100

Product Selection . . . this page

Typical Wiring
Diagram . . . . . . . . . . . . this page
Approxmate
Dimensions . . . . . . . . . this page

Certifications
cULus Listed (File No. E54866)
(Guide No. NITW) per UL508
and CSA C22.2 No. 14

Type 3R
Motor Voltage 480 V

Motor Voltage 600 V

Cat. No.
1223-BNB-
1223-CNB-
1223-DNB-
1223-ENB-

Cat. No.
1223-BNC-
1223-CNC-
1223-DNC-
1223-ENC-

Overload Relay Code

Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The Cat. No. as listed is incomplete.
Select an overload relay code from page 1-140 to complete the Cat. No. Example: Cat. No. 1223-BNB- becomes Cat. No. 1223-BNB-A2E.
If additional panel space is required, refer to publication 1223-BR001A-EN-P or contact your local Allen-Bradley distributor.

Typical Wiring Diagram

Approxmate Dimensions
Dimensions in inches (millimeters). Dimensions are not intended to be used for manufacturing

Dimensions mm (inches)
NEMA
Size
1-4

1-76

A
508
(20)

B
C
D
724
387
664
(28-1/4) (15-1/4) (26-1/8)

Visit our website: www.ab.com/catalogs

E
121
(4-3/4)

F
10
(3/4)

G
635
(25)

Bulletin_530_Cat_No_Explantion.qxd

05/02/2004

14:44

Page 1-77

Bulletin 530

NEMA Reduced Voltage Status

Catalog Number Explanation
Configuration of a Basic Starter
The information below is for reference purposes. Not all combinations will produce a valid Cat. No. Refer to the tables on the following pages
for product selection.

Example Cat. No.

530

B A2D 1 90

a
Code
530
532
533
540
542
543
570
572
573
1242
1243
1272
1273
1282
1283

Bulletin Number
Description
Part Winding Reduced Voltage Starter
Part Winding Reduced Voltage
Combination Starter with Disconnect
Switch
Part Winding Reduced Voltage
Combination Starter with Circuit Breaker
Wye Delta Reduced Voltage Starter
Wye Delta Reduced Voltage Combination
Starter with Disconnect Switch
Wye Delta Reduced Voltage Combination
Starter with Circuit Breaker
Autotransformer Reduced Voltage Starter
Autotransformer Reduced Voltage
Combination Starter with Disconnect
Switch
Autotransformer Reduced Voltage
Combination Starter with Circuit Breaker
Wye Delta Reduced Voltage Pump Panel
with Disconnect Switch
Wye Delta Reduced Voltage Pump Panel
with Circuit Breaker
Autotransformer Reduced Voltage Pump
Panel with Disconnect Switch
Autotransformer Reduced Voltage Pump
Panel with Circuit Breaker
Part Winding Reduced Voltage Pump
Panel with Disconnect Switch
Part Winding Reduced Voltage Pump
Panel with Circuit Breaker

b
Suffix Code
C
D
E
F
G
L
M
P
S
U

Starter Size
NEMA Size
2
3
4
5
6
1YD or 1PW
2YD or 2PW
3YD or 3PW
4YD or 4PW
5YD or 5PW

c
Enclosure Code
Code
Type
Type 1: General Purpose painted
A
enclosure with screw fasteners, external
overload relay reset
Type 3/4/12: Rainproof, watertight,
dusttight, painted metal enclosure with
F
screw fasteners, external overload relay
reset
Type 3R: Rainproof, painted metal extra
N
capacity enclosure with screw fasteners,
external overload relay reset

d
Coil Voltage
Votlage
Line
Description
Code
Voltage (V)
H
208
Common
A
240
Control
(without a
B
480
transformer)
C
600
H
208
A
240
Transformer
Control
B
280
C
600
HD
208
Separate
AD
240
Control
(without a
BD
480
transformer)
CD
600

Coil
Voltage (V)
208
240
480
600
120
120
120
120
120
120
120
120

e
Code
None
See page
1-140

Overload Relay
Type
Eutectic Alloy
Solid-State

f
Options
See page 1-90

Note:

When selecting a factory-installed control circuit transformer use the Transformer Control Voltage Suffix Code to denote the transformer primary voltage. The
transformer secondary voltage and starter coil will both be 120V AC by default. Example: Cat. No. 532-BAB-6P-24R will have a transformer with a 480V
primary voltage, 120V secondary voltage and a 120V starter coil voltage. If a starter coil voltage other than 120V is desired, a second Voltage Suffix Code
must be added to denote the coil and transformer secondary voltage. Example: 532-BABJ-6P-24R will have a transformer with a 480V primary voltage, 24V
secondary voltage and a 24V starter coil voltage.

Visit our website: www.ab.com/catalogs

1-77

Bulletin_530.qxd

05/02/2004

14:50

Page 1-78

Bulletin 530

Part Winding Reduced Voltage Starter

Product Selection
Bulletin 530 NEMA Part Winding Starters

Table of Contents

y Starter Sizes 1PW 5PW

y Overload Relays: eutectic suppllied as standard, solid-state available
as an option
y Painted Metal Enclosures: Type 1, Type 3R/4/12
y Modifications Factory installed
y Accessories Field installed

Modifications . . . . . . . 1-89
Accessories . . . . . . . . . 1-93
Specifications . . . . . . . 1-109
Approximate
Dimensions . . . . . . . . . 1-127

Bulletin 530 part winding starters are used with squirrel cage motors
having two separate parallel motor windings.

Standards Compliance
and Certifications
cULus Listed
(File No. E54866) (Guide No.
NITW) per UL 508 and CSA
C22.2 No. 14

Heater Elements Starters with eutectic alloy overload relays require 6 overload heater elements. Located on page 1-152.
Maximum Horsepower Rating
Full Load Current Must Not Exceed
Type 3R/4/12
Continuous Ampere Rating
Type 1
Rainproof, watertight,
Continuous
General Purpose
Motor Voltage
dusttight
Ampere Rating
NEMA Size
(A)
Cat. No.
Cat. No.
200V
230V
460V575V
530-LA--
530-LF--
1PW
54
10
10
15
530-MA--
530-MF--
2PW
90
20
25
40
530-PA--
530-PF--
3PW
180
40
50
75
530-SA--
530-SF--
4PW
270
75
75
150
530-UA--
530-UF--
5PW
540
150
150
350

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 530LA-- becomes Cat. No. 530-LAB--. For other voltages, consult your local Allen-Bradley distributor.
Voltage
Common Control
Transformer Control (See page 1-77 Note)
120V Separate Control (without transformer)

60 Hz

208V

230240V

460480V

575600V

HD

AD

BD

CD

Overload Relay Code

Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The Cat. No. as listed is incomplete.
Select an overload relay code from page 1-140 to complete the Cat. No. Example: Cat. No. 530-LAB-- becomes Cat. No. 530-LABA2D-A2D.

1-78

Visit our website: www.ab.com/catalogs

Bulletin_532&1282.qxd

05/02/2004

14:53

Page 1-79

Bulletin 532 & 1282

NEMA Part Winding Combination Starters and Pump Panels

Disconnect Type (Fusible with Class R Fuse Clips)
Bulletin 532 & 1282

Table of Contents

y Starter Sizes 1PW - 5PW

y Fusible disconnect switch
y Painted metal enclosure: Type 1 (Bul. 532)
y Painted metal enclosure: Type 3R/4/12 (Bul. 532)
y Painted metal extra capacity enclosure: Type 3R (Bul. 1282)
y Overload relays: eutectic supplied as standard, solid-state available
as an option
y Modifications Factory installed
y Accessories Field installed
y Service entrance rated

NEMA
Size
1PW

2PW

3PW
4PW
5PW

Heater Elements Starters with eutectic alloy overload

Maximum Horsepower Rating
Full Load Current Must Not Exceed
Continuous Ampere Rating
Continuous
Motor Voltage
Ampere
200V
230V
460
Rating (A)

15
54
10
10

90

15
30
20
25
40

50
180
40
50
75
50

100
270
75
75
150
100
100
200
540
150
150
350

Modifications . . . . . . . 1-89
Accessories . . . . . . . . . 1-93
Specifications . . . . . . . 1-109
Approximate
Dimensions . . . . . . . . . 1-127

Standards Compliance
and Certifications
cULus Listed (File No. E54866)
(Guide No. NITW) per UL 508
and CSA C22.2 No. 14

relays require 6 overload heater elements. Located on page 1-152.

575V
15

20
40

60
75
150

300
350

Type 3R/4/12
Rainproof, watertight,
dusttight
Cat. No.
532-LF---24R
532-LF---25R
532-MF---24R
532-MF---25R
532-MF---26J
532-PF---26R
532-PF---27J
532-SF---27R
532-SF---28J
532-UF---28R
532-UF---29J

Type 1
General Purpose
Cat. No.
532-LA---24R
532-LA---25R
532-MA---24R
532-MA---25R
532-MA---26J
532-PA---26R
532-PA---27J
532-SA---27R
532-SA---28J
532-UA---28R
532-UA---29J

Type 3R
Rainproof with extra
panel space
Cat. No.
1282-LN---24R
1282-LN---25R
1282-MN---24R
1282-MN---25R
1282-MN---26J
1282-PN---26R
1282-PN---27J
1282-SN---27R
1282-SN---28J
1282-UN---28R
1282-UN---29J

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example:
Cat. No. 1282-LN---24R becomes Cat. No. 1282-LNB---24R. For other voltages, consult your local Allen-Bradley distributor.
Voltage
Common Control
Transformer Control (See page 1-77 Note)
120V Separate Control (without transformer)

208V
60 Hz

230...240V

460...480V

575...600V

AD

AD

CD

CD

Overload Relay Code

Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The Cat. No. as listed is incomplete.
Select an overload relay code from page 1-140 to complete the Cat. No. Example: Cat. No. 1282-LNB---24R becomes Cat. No. 1282LNB-A2D-A2D-24R.

Non-Fusible Disconnect Type

Cat. Nos. listed above include a fusible disconnect switch with Class R or J fuse clips. To order a non-fusible disconnect switch, eliminate the
fuse clip code from the Cat. No. Example: Cat. No. 532-MFB-24R becomes Cat. No. 532-MFB.

Visit our website: www.ab.com/catalogs

1-79

Bulletin_533&1283.qxd

05/02/2004

14:56

Page 1-80

Bulletin 533 & 1283

NEMA Part Winding Combination Starters and Pump Panels

Circuit Breaker Type
Bulletin 533 & 1283

Table of Contents

y Starter Sizes 1PW - 5PW

y Circuit breaker thermal magnetic (inverse time)
y Painted metal enclosure: Type 1 (Bul. 533)
y Painted metal enclosure: Type 3R/4/12 (Bul. 533)
y Painted metal extra capacity enclosure: Type 3R (Bul. 1283)
y Overload relays: eutectic supplied as standard, solid-state available
as an option
y Modifications Factory installed
y Accessories Field installed
y Service entrance rated

NEMA Size
1PW

2PW

3PW

4PW

5PW

Modifications . . . . . . . 1-89
Accessories . . . . . . . . . 1-93
Specifications . . . . . . . 1-109
Approximate
Dimensions . . . . . . . . . 1-127

Standards Compliance
and Certifications
cULus Listed (File No. E54866)
(Guide No. NITW) per UL 508
and CSA C22.2 No. 14

Heater Elements Starters with eutectic alloy overload relays require 6 overload heater elements. Located on page
Maximum Horsepower Rating
Full Load Current Must Not Exceed
Type 1
Type 3R/4/12
Continuous Ampere Rating
General Purpose
General Purpose
Continuous
Enclosure
Enclosure
Motor Voltage
Ampere
Cat. No.
Cat. No.
Rating (A)
200V
230V
460...575V
533-LA---41T
533-LF---41T
10
10
10
54
533-LA---42T
533-LF---42T

15
533-MA---42T
533-MF---42T
15
15

533-MA---43T
533-MF---43T
20
20
20
533-MA---44T
533-MF---44T
90

25
25
533-MA---45T
533-MF---45T

30
533-MA---46T
533-MF---46T

40
533-PA---44T
533-PF---44T
25

533-PA---45T
533-PF---45T
30
30

533-PA---46T
533-PF---46T
40
40

180
533-PA---47T
533-PF---47T

50
50
533-PA---48T
533-PF---48T

60
533-PA---49T
533-PF---49T

75
533-SA---47T
533-SF---47T
50

533-SA---48T
533-SF---48T
60
60

533-SA---49T
533-SF---49T
75
75

270
533-SA---50T
533-SF---50T

100
533-SA---51T
533-SF---51T

125
533-SA---52T
533-SF---52T

150
533-UA---50T
533-UF---50T
100
100

533-UA---51T
533-UF---51T
125
125

533-UA---52T
533-UF---52T
150
150

533-UA---54T
533-UF---54T

200
540
533-UA---56T
533-UF---56T

250
533-UA---57T
533-UF---57T

300
533-UA---58T
533-UF---58T

350

1-152.
Type 3R
General Purpose
Enclosure
Cat. No.
1283-LN---41T
1283-LN---42T
1283-MN---42T
1283-MN---43T
1283-MN---44T
1283-MN---45T
1283-MN---46T
1283-PN---44T
1283-PN---45T
1283-PN---46T
1283-PN---47T
1283-PN---48T
1283-PN---49T
1283-SN---47T
1283-SN---48T
1283-SN---49T
1283-SN---50T
1283-SN---51T
1283-SN---52T
1283-UN---50T
1283-UN---51T
1283-UN---52T
1283-UN---54T
1283-UN---56T
1283-UN---57T
1283-UN---58T

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 533LA---42T becomes Cat. No. 533-LAB---42T. For other voltages, consult your local Allen-Bradley distributor.
Voltage
Common Control
Transformer Control (See page 1-77 Note)
120V Separate Control (without transformer)

60 Hz

208V

230...240V

460...480V

575...600V

HD

AD

BD

CD

Overload Relay Code

Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The Cat. No. as listed is incomplete.
Select an overload relay code from page 1-140 to complete the Cat. No. Example: Cat. No. 533-LAB---42T becomes Cat. No. 533-LABA2F-A2F-42T.

1-80

Visit our website: www.ab.com/catalogs

Bulletin_540.qxd

05/02/2004

16:19

Page 1-81

Bulletin 540

NEMA Wye-Delta Starters

Open Type, Disconnect Switch Type, and Circuit Breaker Type
Bulletin 540 NEMA Wye-Delta Starters

Table of Contents

y Starter sizes: 1YD5YD

y Open circuit transition
y Overload relays: eutectic supplied as standard, solid-state available
as an option
y Painted metal enclosures: Type 1, Type 3R/4/12
y Modifications factory-installed
y Accessories field-installed

Modifications . . . . . . . 1-89
Accessories . . . . . . . . . 1-93
Approximate
Dimensions . . . . . . . . . 1-127
Specifications . . . . . . . 1-109

Standards Compliance
and Certifications

Bulletin 540 wye-delta starters are used with delta-wound squirrel

cage motors which have all leads brought out to facilitate a wye
connection for reduced voltage starting.

cULus Listed (File No. E54866)

(Guide No. NITW) per UL 508
and CSA C22.2 No. 14

Heater Elements Starters with eutectic alloy overload relays require 3 overload heater elements. Located on page 1-152.
Maximum Horsepower Rating
Full Load Current
Type 3R/4/12
Must Not Exceed
Type 1
Rainproof, watertight,
Continuous Ampere Rating
General Purpose
dusttight
Open Circuit
Open Circuit
Transition
Transition
Motor Voltage
Continuous
460
Ampere Rating
Cat. No.
Cat. No.
NEMA Size
200V
230V
575V
(A)
540-LA-
540-LF-
1YD
47
10
10
1015
540-MA-
540-MF-
2YD
78
1520
1525
2040
540-PA-
540-PF-
3YD
156
2540
3050
5075
540-SA-
540-SF-
4YD
233
5060
6075
100150
540-UA-
540-UF-
5YD
467
75150
100150
200300

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 540LA- becomes Cat. No. 540-LAB-. For other voltages, consult your local Allen-Bradley distributor.
Voltage
Common Control
Transformer Control (See page 1-77 Note)
120V Separate Control (without transformer)

60 Hz

208V

230240V

460480V

575600V

HD

AD

BD

CD

Overload Relay Code

Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The Cat. No. as listed is incomplete.
Select an overload relay code from page 1-140 to complete the Cat. No. Example: Cat. No. 540-LAB- becomes Cat. No. 540-LAB-A2D.

Visit our website: www.ab.com/catalogs

1-81

Bulletin_542&1242.qxd

05/02/2004

16:22

Page 1-82

Bulletin 542 & 1242

NEMA Wye-Delta Starters and Pump Panels

Disconnect Type with Class R Fuses
Bulletin 542 & 1242

Table of Contents

y Starter Sizes 1PW5PW

y Fusible disconnect switch
y Painted metal enclosure: Type 1 (Bul. 542)
y Painted metal enclosure: Type 3R/4/12 (Bul. 542)
y Painted metal enclosure: Type 3R (Bul. 1242)
y Overload relays: eutectic supplied as standard, solid-state available
as an option
y Modifications Factory installed
y Accessories Field installed
y Service entrance rated

NEMA Size
1YD

2YD

3YD
4YD
5YD

Modifications . . . . . . . 1-89
Accessories . . . . . . . . . 1-93
Approximate
Dimensions . . . . . . . . . 1-127
Specifications . . . . . . . 1-109

Standards Compliance
and Certifications
cULus Listed (File No. E54866)
(Guide No. NITW) per UL 508
and CSA C22.2 No. 14

Heater Elements Starters with eutectic alloy overload relays require 3 overload heater elements. Located on page 1-152.
Type 3R/4/12
Maximum Horsepower Rating
Type 1
Type 3R
Rainproof,
Full Load Current Must Not Exceed
General
Rainproof with
watertight,
Continuous Ampere Rating
Purpose
extra panel space
dusttight
Open Circuit
Open Circuit
Open Circuit
Continuous
Transition
Transition
Transition
Motor Voltage
Ampere
200V
230V
460V
575V
Cat. No.
Cat. No.
Cat. No.
Rating (A)
542-LA--24R
542-LF--24R 1242-LN--24R
71/2
71/2
15
15
47
542-LA--25R
542-LF--25R 1242-LN--25R
10
10

542-MA--24R 542-MF--24R 1242-MN--24R

20
542-MA--25R 542-MF--25R 1242-MN--25R
78
15
15

40
542-MA--26R 542-MF--26R 1242-MN--26R
20
25
40

542-PA--26R 542-PF--26R 1242-PN--26R

25
30
60
75
156
542-PA--27J
542-PF--27J 1242-PN--27J
40
50
75

542-SA--27R 542-SF--27R 1242-SN--27R

50
60
125
150
233
542-SA--28J
542-SF--28J 1242-SN--28J
60
75
150

542-UA--28R 542-UF--28R 1242-UN--28R

100
125
200
300
467
542-UA--29J
542-UF--29J 1242-UN--29J
150
150
300

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 542LA--24R becomes Cat. No. 542-LAB--24R. For other voltages, consult your local Allen-Bradley distributor.
Voltage
Common Control
Transformer Control (See page 1-77 Note)
120V Separate Control (without transformer)

208V
60 Hz

230...240V

460...480V

575...600V

AD

AD

CD

CD

Overload Relay Code

Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The Cat. No. as listed is incomplete.
Select an overload relay code from page 1-140 to complete the Cat. No. Example: Cat. No. 542-LAB--24R becomes Cat. No. 542-LABA2D-24R.

Non-Fusible Disconnect Type

Cat. Nos. listed above include a fusible disconnect switch with Class R or J fuse clips. To order a non-fusible disconnect switch, eliminate the
fuse clip code from the Cat. No. Example: Cat. No. 542-MFB-24R becomes Cat. No. 542-MFB.

1-82

Visit our website: www.ab.com/catalogs

Bulletin_543&1243.qxd

05/02/2004

16:24

Page 1-83

Bulletin 543 & 1243

NEMA Wye-Delta Combination Starters and Pump Panels

Circuit Breaker Type
Bulletin 543 & 1243

Table of Contents

y Starter Sizes 1YD5YD

y Circuit breaker thermal magnetic (inverse time)
y Painted metal enclosure: Type 1 (Bul. 542)
y Painted metal enclosure: Type 3R/4/12 (Bul. 542)
y Painted metal enclosure: Type 3R (Bul. 1242)
y Overload relays: eutectic supplied as standard, solid-state available
as an option
y Modifications Factory installed
y Accessories Field installed
y Service entrance rated

NEMA
Size
1YD

2YD

3YD

4YD

5YD

Modifications . . . . . . . 1-89
Accessories . . . . . . . . . 1-93
Approximate
Dimensions . . . . . . . . . 1-127
Specifications . . . . . . . 1-109

Standards Compliance
and Certifications
cULus Listed (File No. E54866)
(Guide No. NITW) per UL 508
and CSA C22.2 No. 14

Heater Elements Starters with eutectic alloy overload relays require 3 overload heater elements. Located on page 1-152.
Maximum
Horsepower Rating
Full Load Current
Type 3R/4/12
Must Not Exceed
Type 3R
Rainproof,
Continuous Ampere
Type 1
Rainproof with
watertight,
Rating
General Purpose
extra panel space
dusttight
Open Circuit
Open Circuit
Open Circuit
Motor Voltage
Transition
Transition
Transition
Continuous
460
Ampere
Cat. No.
Cat. No.
Cat. No.
200V
230V
575V
Rating (A)
543-LA--41T
543-LF--41T
1243-LN--41T
10
10
10
47

543-LA--42T
543-LF--42T
1243-LN--42T
15

543-MA--42T
543-MF--42T 1243-MN--42T
15
15
543-MA--43T
543-MF--43T 1243-MN--43T
20
20
20

543-MA--44T
543-MF--44T 1243-MN--44T
25
25
78

543-MA--45T
543-MF--45T 1243-MN--45T
30

543-MA--46T
543-MF--46T 1243-MN--46T
40

543-PA--44T
543-PF--44T 1243-PN--44T
25

543-PA--45T
543-PF--45T 1243-PN--45T
30
30

543-PA--46T
543-PF--46T 1243-PN--46T
40
40
156

543-PA--47T
543-PF--47T 1243-PN--47T
50
50

543-PA--48T
543-PF--48T 1243-PN--48T
60

543-PA--49T
543-PF--49T 1243-PN--49T
75

543-SA--47T
543-SF--47T 1243-SN--47T
50

543-SA--48T
543-SF--48T 1243-SN--48T
60
60

543-SA--49T
543-SF--49T 1243-SN--49T
75
233

543-SA--50T
543-SF--50T 1243-SN--50T
100

543-SA--51T
543-SF--51T 1243-SN--51T
125

543-SA--52T
543-SF--52T 1243-SN--52T
150

543-UA--49T
543-UF--49T 1243-UN--49T
75

543-UA--50T
543-UF--50T 1243-UN--50T
100
100

543-UA--51T
543-UF--51T 1243-UN--51T
125
125

543-UA--52T
543-UF--52T 1243-UN--52T
150
150
467

543-UA--54T
543-UF--54T 1243-UN--54T
200

543-UA--56T
543-UF--56T 1243-UN--56T
250

543-UA--57T
543-UF--57T 1243-UN--57T
300

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 543LA--42T becomes Cat. No. 543-LAB--42T. For other voltages, consult your local Allen-Bradley distributor.
Voltage
Common Control
Transformer Control (See page 1-77 Note)
120V Separate Control (without transformer)

60 Hz

208V

230240V

460480V

575600V

HD

AD

BD

CD

Overload Relay Code

Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The Cat. No. as listed is incomplete.
Select an overload relay code from page 1-140 to complete the Cat. No. Example: Cat. No. 543-LAB--42T becomes Cat. No. 543-LABA2D-42T.
Visit our website: www.ab.com/catalogs

1-83

Bulletin_570.qxd

05/02/2004

16:31

Page 1-84

Bulletin 570

Nema Autotransformer Starters

Open and Enclosed Type
Bulletin 570 NEMA Autotransformer Starters

Table of Contents

y Starter sizes: 26
y Overload relays: eutectic supplied as standard, solid-state available
as an option
y Painted metal enclosures: Type 1, Type 3R/4/12
y Modifications factory-installed
y Accessories field-installed

Modifications . . . . . . . 1-89
Accessories . . . . . . . . . 1-93
Dimensions . . . . . . . . . 1-127
Specifications . . . . . . . 1-109

Standards Compliance
and Certifications

Bulletin 570 autotransformer starters provide the highest starting

torque per ampere of line current which makes it an effective means of
motor starting where the inrush current must be reduced with a
minimum sacrifice of starting torque.

NEMA
Size
2

cULus Listed (File No. E54866)

(Guide No. NITW) per UL 508
and CSA C22.2 No. 14

Heater Elements Starters with eutectic alloy overload relays require 3 overload heater elements. Located on page 1-152.
Maximum Horsepower Rating
Type 3R/4/12
Full Load Current Must Not Exceed
Rainproof
Continuous Ampere Rating
Watertight
Type 1
Dusttight
Continuous
General Purpose
Motor Voltage
Enclosure
Ampere
Rating (A)
Cat. No.
Cat. No.
200V
230V
460...575V

570-CA--41
570-CF--41
10

570-CA--42
570-CF--42
15
15
45

570-CA--44
570-CF--44
25

570-DA--42
570-DF--42
15

570-DA--44
570-DF--44
25
25
90

570-DA--45
570-DF--45
30
30

570-DA--47
570-DF--47
50

570-EA--45
570-EF--45
30

570-EA--46
570-EF--46
40
135

570-EA--47
570-EF--47
50

570-EA--50
570-EF--50
100

570-FA--47
570-FF--47
50

570-FA--49
570-FF--49
75
75

570-FA--50
570-FF--50
100
270

570-FA--52
570-FF--52
150

570-FA--54
570-FF--54
200

570-GA--50
570-GF--50
100

570-GA--51
570-GF--51
125
125

570-GA--52
570-GF--52
150
150

570-GA--54
570-GF--54
200
540

570-GA--56
570-GF--56
250

570-GA--57
570-GF--57
300

570-GA--59
570-GF--59
400

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 570CA--41 becomes Cat. No. 570-CAB--41. For other voltages, consult your local Allen-Bradley distributor.
Voltage
Common Control
Transformer Control (See page 1-77 Note)
120V Separate Control (without transformer)

60 Hz

208V

230...240V

460...480V

575...600V

HD

AD

BD

CD

Overload Relay Code

Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The Cat. No. as listed is incomplete.
Select an overload relay code from page 1-140 to complete the Cat. No. Example: Cat. No. 570-CAB--41 becomes Cat. No. 570-CABA2D-41.

1-84

Visit our website: www.ab.com/catalogs

Bulletin_572&1272.qxd

05/02/2004

16:35

Page 1-85

Bulletin 572 & 1272

NEMA Autotransformer Combination Starters & Pump Panels

Disconnect Type (Fusible with Class R Fuse Clips)
Bulletin 572 & 1272

Table of Contents

y Starter Sizes 26
y Fusible disconnect switch
y Painted metal enclosure: Type 1 (Bul. 572)
y Painted metal enclosure: Type 3R/4/12 (Bul. 572)
y Painted metal enclosure: Type 3R (Bul. 1272)
y Overload relays: eutectic supplied as standard, solid-state available
as an option
y Modifications Factory installed
y Accessories Field installed
y Service entrance rated

NEMA
Size
2
3

Modifications . . . . . . . 1-89
Accessories . . . . . . . . . 1-93
Dimensions . . . . . . . . . 1-127
Specifications . . . . . . . 1-109

Standards Compliance
and Certifications
cULus Listed (File No. E54866)
(Guide No. NITW) per UL 508
and CSA C22.2 No. 14

Heater Elements Starters with eutectic alloy overload relays require 3 overload heater elements. Located on page
Maximum Horsepower Rating
Full Load Current Must Not Exceed
Type 3R/4/12
Continuous Ampere Rating
Rainproof, watertight,
Type 1
Continuous
Motor Voltage
dusttight
General Purpose
Ampere
200V
230V
460...575V
Cat. No.
Cat. No.
Rating (A)
572-CA--24R
572-CF--24R
5
10
7.5
45
572-CA--25R
572-CF--25R
10
15
25

572-DA--25R
572-DF--25R
15
30
90
572-DA--26R
572-DF--26R
25
30
50

572-EA--25R
572-EF--25R

572-EA--26R
572-EF--26R
30
60
135
572-EA--27J
572-EF--27J
40
50
100
572-FA--27R
572-FF--27R
50
60
125
270
572-FA--28J
572-FF--28J
75
100
200

572-GA--27R
572-GF--27R
125
125

572-GA--28R
572-GF--28R
100
125
540
572-GF--29J
572-GF--29J
150
200
400

1-152.
Type 3R
Rainproof with extra
panel space
Cat. No.
1272-CN--24R
1272-CN--25R
1272-DN--25R
1272-DN--26R
1272-EN--25R
1272-EN--26R
1272-EN--27J
1272-FN--27R
1272-FN--28J
1272-GN--27R
1272-GN--28R
1272-GN--29J

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 572CA--24R becomes Cat. No. 572-CAB--24R. For other voltages, consult your local Allen-Bradley distributor.
Voltage
Common Control
Transformer Control
120V Separate Control (without transformer)

60 Hz

208V

230...240V

460...480V

575...600V

AD

AD

CD

CD

Overload Relay Code

Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The Cat. No. as listed is incomplete.
Select an overload relay code from page 1-140 to complete the Cat. No. Example: Cat. No. 572-CAB--24R becomes Cat. No. 572-CABA2D-24R.

Non-Fusible Disconnect Type

Cat. Nos. listed above include a fusible disconnect switch with Class R fuse clips. To order a non-fusible disconnect switch, eliminate the
fuse clip code from the Cat. No. Example: Cat. No. 572-DFB-24R becomes Cat. No. 572-DFB.

Visit our website: www.ab.com/catalogs

1-85

Bulletin_573&1273.qxd

05/02/2004

16:38

Page 1-86

Bulletin 573 & 1273

NEMA Autotransformer Combination Starters and Pump Panels

Circuit Breaker Type
Bulletin 573 & 1273

Table of Contents

y Starter Sizes 26
y Circuit breaker thermal magnetic (inverse time)
y Painted metal enclosure: Type 1 (Bul. 573)
y Painted metal enclosure: Type 3R/4/12 (Bul. 573)
y Painted metal enclosure: Type 3R (Bul. 1273)
y Overload relays: eutectic supplied as standard, solid-state available
as an option
y Modifications Factory installed
y Accessories Field installed
y Service entrance rated

NEMA
Size
2

Modifications . . . . . . . 1-89
Accessories . . . . . . . . . 1-93
Dimensions . . . . . . . . . 1-127
Specifications . . . . . . . 1-109

Standards Compliance
and Certifications
cULus Listed (File No. E54866)
(Guide No. NITW) per UL 508
and CSA C22.2 No. 14

Heater Elements Starters with eutectic alloy overload relays require 3 overload heater elements. Located on page 1-152.
Maximum Horsepower Rating
Type 3R/4/12
Full Load Current Must Not Exceed
Type 3R
Rainproof,
Continuous Ampere Rating
Type 1
watertight,
Rainproof with
Continuous
General Purpose
dusttight
Motor Voltage
extra panel space
Ampere
Cat. No.
Cat. No.
Cat. No.
200V
230V
460...575V
Rating (A)

573-CA--41T
573-CF--41T 1273-CN--41T
10

573-CA--42T
573-CF--42T 1273-CN--42T
15
15
45

573-CA--44T
573-CF--44T 1273-CN--44T
25

573-DA--42T
573-DF--42T 1273-DN--42T
15

573-DA--44T
573-DF--44T 1273-DN--44T
25
25
90

573-DA--45T
573-DF--45T 1273-DN--45T
30
30

573-DA--47T
573-DF--47T 1273-DN--47T
50

573-EA--45T
573-EF--45T 1273-EN--45T
30

573-EA--46T
573-EF--46T 1273-EN--46T
40
135

573-EA--47T
573-EF--47T 1273-EN--47T
50

573-EA--50T
573-EF--50T 1273-EN--50T
100

573-FA--47T
573-FF--47T
1273-FN--47T
50

573-FA--49T
573-FF--49T
1273-FN--49T
75
75

573-FA--50T
573-FF--50T
1273-FN--50T
100
270

573-FA--52T
573-FF--52T
1273-FN--52T
150

573-FA--54T
573-FF--54T
1273-FN--54T
200

573-GA--50T
573-GF--50T 1273-GN--50T
100

573-GA--51T
573-GF--51T 1273-GN--51T
125
125

573-GA--52T
573-GF--52T 1273-GN--52T
150
150

573-GA--54T
573-GF--54T 1273-GN--54T
200
540

573-GA--56T
573-GF--56T 1273-GN--56T
250

573-GA--57T
573-GF--57T 1273-GN--57T
300

573-GA--59T
573-GF--59T 1273-GN--59T
400

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 573CA--42T becomes Cat. No. 573-CAB-42T. For other voltages, consult your local Allen-Bradley distributor.
Voltage
Common Control
Transformer Control (See page 1-77 Note)
120V Separate Control (without transformer)

60 Hz

208V

230240V

460480V

575600V

HD

AD

BD

CD

Overload Relay Code

Use to order solid-state overload relay. Do not use when ordering eutectic alloy overload relay. The Cat. No. as listed is incomplete.
Select an overload relay code from page 1-140 to complete the Cat. No. Example: Cat. No. 573-CAB--42T becomes Cat. No. 573-CABA2H-42T.

1-86

Visit our website: www.ab.com/catalogs

Bulletin_500Line_a.qxd

05/02/2004

16:45

Page 1-87

Bulletin 500 Line

Modifications Factory-Installed
NEMA Non-Combination Contactors/Starters

For Use on Bulletins 500, 500F, 500L, 500LP, 505, 505V, 509, 520, and 520V
Listed on this and the following pages are factory installed modifications and special features which are available for the low voltage (600 volt
maximum) contactors/starters listed in this catalog. To order, add a dash followed by the suffix number listed in these tables to the end of the
product Cat. No. Example: 509-BAD-A2E-1.
Bulletin 500
Bulletin 500L

Size Rating
Ampere Rating

0
15/20

Description of Modification
Pilot Devices in Cover or Flange
Full Voltage Non-Reversing Single Speed Contactors or
Starters (500, 500F, 500L, 500LP, 509)
START-STOP Push Button
I/O (Canada only)

ON-OFF Push Button

HAND-OFF-AUTO Selector Switch

OFF-ON Selector Switch

HAND-OFF-AUTO Selector Switch
(For Permanent Magnet Latch Type Contactor Only)
PILOT LIGHT (Red Lens)
PUSH-TO-TEST PILOT LIGHT
(Red Lens)

1
30

2
60

3
100

4
200

5
300

6
540

7
810

NEMA Size
3
4
5

8
1215

9
2250

Suffix
No.

Enclosure
Type

1
1
1
1

1
3R/4/12, 4/4X
Bolted
Unilock

A
NA
NA
NA

A
A
A
A

A
A
A
A

A
A
A
A

A
A
A
A

A
A
A
A

A
A
A
A

A
A
A
A

A
A
A
A

A
A
A
A

A
NA
NA
NA

1E
1E
1E
1E

1
3R/12, 4/4X, 4X
Bolted
Unilock

A
NA
NA
NA

A
A
A
A

A
A
A
A

A
A
A
A

A
A
A
A

A
A
A
A

A
A
A
A

A
A
A
A

A
A
A
A

A
A
A
A

A
NA
NA
NA

3
3
3
3

1
3R/12, 4/4X, 4X
Bolted
Unilock

A
NA
NA
NA

A
A
A
A

A
A
A
A

A
A
A
A

A
A
A
A

A
A
A
A

A
A
A
A

A
A
A
A

A
A
NA
A

A
A
NA
A

A
NA
NA
NA

3E
3E
3E
3E

1
3R/12, 4/4X, 4X
Bolted
Unilock

A
NA
NA
NA

A
A
A
A

A
A
A
A

A
A
A
A

A
A
A
A

A
A
A
A

A
A
A
A

A
A
A
A

A
NA
NA
NA

A
NA
NA
NA

A
NA
NA
NA

00

All Listed

NA

NA

NA

NA

NA

4R
4R
4R
5R
5R

1, 3R/12, 4/4X, 4X
Bolted
Unilock
1, 3R/12, 4/4X, 4X
Bolted

NA
NA
NA
NA
NA

A
A
A
A
A

A
A
A
A
A

A
A
A
A
A

A
A
A
A
A

A
A
A
A
A

A
A
A
A
A

A
NA
NA
NA
NA

A
NA
NA
NA
NA

A
NA
NA
NA
NA

A
NA
NA
NA
NA

1
1
1
3
3
3
1
1
3
3
3J
4R

1, 3R/12, 4/4X, 4X
Bolted
Unilock
1, 3R/12, 4/4X, 4X
Bolted
Unilock
1, 3R/12, 4/4X, 4X
Bolted
1, 3R/12, 4/4X, 4X
Bolted
1, 3R/12, 4/4X, 4X
1, 3R/12, 4/4X, 4X

A
NA
NA
A
NA
NA
A
NA
A
NA
NA
NA

A
A
NA
A
A
A
A
A
A
A
A
A

A
A
NA
A
A
A
A
A
A
A
A
A

A
A
NA
A
A
NA
A
A
A
A
A
A

A
A
NA
A
A
NA
A
A
A
A
A
A

A
A
NA
A
A
NA
A
A
A
A
A
A

A
A
NA
A
A
NA
A
A
A
A
A
A

A
A
NA
A
NA
NA
A
NA
A
NA
A
A

A
NA
NA
A
NA
NA
A
NA
A
NA
A
A

A
NA
NA
A
NA
NA
A
NA
A
NA
A
A

A
NA
NA
A
NA
NA
A
NA
A
NA
A
A

Full Voltage Reversing and Multi-Speed Starters

(505, 505V, 520, 520V)
FOR-REV-STOP Push Button

FOR-OFF-REV Selector Switch

HIGH-LOW-STOP Push Button
HIGH-OFF-LOW Selector Switch
HIGH-LOW-OFF-AUTO Selector Switch
PILOT LIGHTS (2)

Bulletin 500L and 500FL require a normally open auxiliary contact when used with a push button. See page 1-94. Only one push button or one selector switch

(not both) may be added to a Bulletin 509 for NEMA Type 1 without transformers. Only one pilot light may be added to a Bulletin 509 Type 1 without
transformers.
Bolted suitable for Type 7 & 9 or Type 3R, 7 & 9.
Unilock suitable for Type 7 & 9 or Type 3R, 7 & 9 with the addition of a drain or breather and drain.
OFF pilot lights for non-reversing and non-multi-speed applications require a normally closed auxiliary contact add -91 to Cat. No. Red and amber are the only
colors available on Type 1 non-combination starters. On Type 3R/12 non-combination starters, specify other lens colors by changing the letter to: A = Amber;
B = Blue; C = Clear; G = Green; W = White.
For multi-speed and reversing starters, one pilot light for each contactor. Add additional letters to identify two lens colors. The first letter specifies FORWARD,
HIGH, or ON; the second letter specifies REVERSE, LOW, or OFF; e.g., 4AG.
A = Available NA = Not Available

Visit our website: www.ab.com/catalogs

1-87

Bulletin_500Line_a.qxd

05/02/2004

16:45

Page 1-88

Bulletin 500 Line

Modifications Factory-Installed
NEMA Non-Combination Contactors/Starters
For Use on Bulletins 500, 500F, 500L, 500LP, 505, 505V, 509, 520, and 520V, Continued
Description of Modification
Control Circuit Transformer
Includes 2 Primary Fuses and 1 Secondary Fuse
With Standard Capacity 60 or 50 Hz
With 100 W Extra Capacity 60 or 50 Hz

NEMA Size
3
4
5

Suffix
No.

Enclosure
Type

6P
6P
6P
6XP
6XP
6XP

1, 3R/12, 4/4X, 4X
Bolted
Unilock
1, 3R/12, 4/4X, 4X
Bolted
Unilock

NA
NA
NA
NA
NA
NA

A
A
A
A
A
A

A
A
A
A
A
A

A
A
A
A
A
A

A
A
A
A
A
A

A
A
A
A
A
A

A
A
A
A
A
A

All Listed
All Listed

NA
NA

A
A

A
A

A
A

A
A

A
A

A
A

A
A

A
A

A
A

A
A

NA
NA
NA

A
A
A

A
A
A

A
A
A

A
A
A

A
A
A

A
A
A

NA
NA
NA

NA
NA
NA

NA
NA
NA

NA
NA
NA

00

STD STD STD STD

STD NA NA NA
STD NA NA NA
STD STD STD STD
STD NA NA NA
STD NA NA NA

Control Circuit
Auxiliary Contact installed on contactor
N.O. 90
N.C. 91
Fused Control Circuit for Applications Less Transformer
(1 Fuse Fuse Included)
(2 Fuses Fuses Included)
Surge Suppression for 120 or 240V AC Coil

21
22
17

1, 3R/12, 4/4X, 4X
1, 3R/12, 4/4X, 4X
All Listed

Terminal Blocks (Cat. No. 1492-CA1 or similar) Per Block

1, 3R/12, 4/4X, 4X

NA

NA

NA

NA

Open
1, 4/4X, 4X, 12

NA
NA

A
a

A
a

A
a

A
a

A
a

NA
NA

NA
NA

NA
NA

NA
NA

NA
NA

9
9A
23

All Listed
All Listed
All Listed

NA
NA
A

A
A
A

A
A
A

A
A
A

A
A
A

A
A
A

A
A
A

A
A
A

NA
NA
NA

NA
NA
NA

NA
NA
NA

400

1, 3R/12, 4/4X, 4X
1, 3R/12
4/4X, 4X
Unilock
1, 3R/12
4/4X, 4X
Unilock

NA
NA
NA
NA
NA
NA
NA

A
NA
NA
NA
A
A
NA

A
A
A
A
A
A
NA

A
A
A
A
A
A
NA

A
A
A
A
A
A
A

A
A
A
A
A
A
A

A
A
A
NA
A
A
A

NA
A
A
NA
NA
NA
NA

NA
NA
NA
NA
NA
NA
NA

NA
NA
NA
NA
NA
NA
NA

NA
NA
NA
NA
NA
NA
NA

NA
NA

NA
NA

A
A

A
A

A
A

A
A

A
A

A
A

A
A

A
A

A
A

87A
87B

Open Type
Open Type

NA
NA

A
A

A
A

A
A

A
A

A
A

A
A

NA
NA

NA
NA

NA
NA

NA
NA

88

All Listed

NA

NA

NA

NA

NA

NA

NA

NA

70

1, 3R/12, 4/4X, 4X

NA

NA

NA

NA

71

1, 3R/12, 4/4X, 4X

NA

NA

NA

NA

DC operation of control circuit (Power Circuit remains AC)

Add letters DC to Bulletin No. (Add per Solenoid)
Overload Relays (Eutectic Alloy)
N.O. Alarm Contact Adder
(Bulletin 592)
N.C. Alarm Contact Adder
(Bulletin 592)
Omit 3 Overload Relays
(For Bulletins 505 and 520 only)
Auxiliary Relays (Indicate Contact Arrangement
and Coil Voltage)
3 Powermonitor (Timemark Model 258)
Control Relay (4 Pole Maximum)a

Addition of Timing Relaya

Add Bulletin 813Sa

(Line Voltage Monitor)

(Line Current Monitor)

Bulletin 596 (Used on Bulletin 500509 3-Pole Maximum)

(Coil - 180 sec Timing Range)
ON Delay
OFF Delay
Extra strong coil for addition of power pole adders required
for sizes 24
Form A Compelling Relay7 (Used on Bulletin 520)
Form B Auto. Seq. Accelerating Relay for each higher speed
-Controls the sequence of acceleration from low to high
speed. (Used on Bulletin 520)
Form C Auto. Seq. Decelerating Relay for each lower speed
-Interposes a time delay between each lower speed. (Used
on Bulletin 520)
Enclosure
Breather

72

1, 3R/12, 4/4X, 4X

NA

NA

NA

NA

136

NA

NA

NA

NA

NA

Breather and Drain

137

NA

NA

NA

NA

NA

Drain

138

Bolted
Unilock
and Bolted
Unilock
and Bolted

NA

NA

NA

NA

NA

Protective Covers for Contactors and Starters

426

NA

NA

NA

NA

NA

1, 3R/12, 4/4X, 4

If the transformer secondary is to be grounded, add the suffix letter G at no aditional charge. Example: 6GP.
When ordering in Canada, use suffix 6. Primary fusing is not required by the Canadian Electrical Code.
Bolted suitable for Type 7 & 9 or Type 3R, 7 & 9.
Unilock suitable for Type 7 & 9 or Type 3R, 7 & 9.
Multiple auxiliary contacts are to be group coded: e.g. use 9 followed by second digit for each auxiliary used: 90-91-98 group coded to 9018. Maximun
quantity of auxuliary contacts (any type) group coded shall be 5.
For Bulletins 505 and 520 devices, one auxiliary contact is installed on each of the two contactors.
a Order by description.
Contactors provided on short mounting plate, consult your local Allen-Bradley distributor for dimensions.
Only one relay per starter.
7 Through control wiring the starter is forced to operate in the low speed before switching to high speed.

A = Available NA = Not Available

STD = Standard

1-88

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Bulletin_500Line_a.qxd

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Page 1-89

Bulletin 500 Line

Modifications Factory-Installed
NEMA Combination Contactors/Starters
For Use on Bulletins 502, 502L, 503, 503L, 506, 506X, 507, 507X, 512, 512M, 513, 513M, 522, 522E, 522F, 522G, 523, 523E,
523F, 523G, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1232X, and 1233X
Description of Modification
Pilot Devices in Cover or Flange
START-STOP- Push Button

ON-OFF Push Button

START-STOP Illuminated Push Button

HAND-OFF-AUTO Selector Switch

Full Voltage
Non-Reversing
Single Speed
Starters

OFF-ON Selector Switch

HAND-AUTO Selector Switch

Transformer Type
Incandescent Bulb

PILOT LIGHT

Transformer TypeLED Bulb

PUSH-TO-TEST PILOT LIGHT
Trans.Incandescent Bulb
START-STOP Push Button and HAND-OFF-AUTO
Selector Switch (Unwired)
Bulletin 506507
FOR-REV-STOP
Push Button
Bulletin 507
FOR-OFF-REV Selector Switch (Bulletin 506507)

HAND-AUTO
Full Voltage
Reversing and
Multi-Speed
Starters

HIGH-LOWSTOP Push
Button

Bulletin 522523

NEMA Size
3
4

Suffix
No.

Enclosure Type

1
1
1
1
1E
1E
1E
1E
1L
1L
3
3
3
3
3E
3E
3E
3E
3H
3H
3H
3H
4
4
4
4L
5
5
5L
13
13
1
1
3
3
3
3H
3H
3H
3H
1

1
3R/4/12, 4/4X
Bolted
Unilock
1
3R/4/12, 4/4X
Bolted
Unilock
1
3R/4/12, 4/4X
1
3R/4/12, 4/4X
Bolted
Unilock
1
3R/4/12, 4/4X
Bolted
Unilock
1
3R/4/12, 4/4X
Bolted
Unilock
1, 3R/4/12, 4/4X, 3R
Bolted
Unilock
1, 3R/4/12, 4/4X, 3R
1, 3R/4/12, 4/4X, 3R
Bolted
1, 3R/4/12, 4/4X, 3R
1
3R/4/12, 4/4X
1, 3R/4/12, 4/4X
Bolted (7 & 9)
1, 3R/4X12, 4/4X, 3R
Bolted
Unilock
1
3R/4/12, 4/4X,
Bolted
Unilock
1, 3R/4/12, 4/4X

A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A

A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A

A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A

A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A

A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A

A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A

NA
A
NA
NA
NA
A
NA
NA
NA
NA
NA
A
NA
NA
NA
A
NA
NA
NA
A
NA
NA
A
NA
NA
A
A
A
A
A
A
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

NA
A
NA
NA
NA
A
NA
NA
NA
NA
NA
A
NA
NA
NA
A
NA
NA
NA
A
NA
NA
A
NA
NA
A
A
A
A
A
A
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

Bulletin 523

Bolted

NA

NA

Bulletin 522523
Bulletin 523
HIGH-LOW-OFF-AUTO Selector Switch
Transformer Type
Incandescent Bulb
PILOT LIGHT (2)
Transformer TypeLED Bulb
PUSH-TO-TEST
Trans. Incandescent Bulb
PILOT LIGHT
Trans.LED Bulb

3
3
3J

1, 3R/4/12, 4/4X
Bolted
1, 3R/4/12, 4/4X

A
A
A

A
A
A

A
A
A

A
A
A

A
A
A

A
A
A

NA
NA
NA

NA
NA
NA

HIGH-OFF-LOW
Selector Switch

1, 3R/4/12, 4/4X

NA

NA

4L

1, 3R/4/12, 4/4X

NA

NA

1, 3R/4/12, 4/4X

NA

NA

5L*

1, 3R/4/12, 4/4X

NA

NA

OFF pilot lights for non-reversing and non-multi-speed applications require a normally closed auxiliary contact (-91)

The suffix number is incomplete. Specify the lens with the following letters: A = Amber; B = Blue; C = Clear; G = Green; W = White
For multi-speed and reversing starters, one pilot light for each container. Add additional letter to identify two lens colors. The first letter specifies FORWARD
or HIGH, or ON; the second letter specifies REVERSE or LOW , or OFF; e.g. 4AG
A = Available, NA = Not Available, S = Standard

Visit our website: www.ab.com/catalogs

1-89

Bulletin_500Line_a.qxd

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Page 1-90

Bulletin 500 Line

Modifications Factory-Installed
NEMA Combination Contactors/Starters
For Use on Bulletins 502, 502L, 503, 503L, 506, 506X, 507, 507X, 512, 512M, 513, 513M, 522, 522E, 522F, 522G, 523, 523E,
523F, 523G, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1232X, and 1233X, Continued
Description of Modification
With Standard Capacity 60 or 50 Hz
With Standard Capacity with Fuse Covers
With Standard Capacity 60 or 50 Hz
With Standard Capacity 60 or 50 Hz
With 100 Watt Extra Capacity 60 or 50 Hz
Control Circuit With 100 Watt Extra Capacity with Fuse Covers
With 100 Watt Extra Capacity 60 or 50 Hz
Transformers
With 100 Watt Extra Capacity 60 or 50 Hz
Includes 2
Primary Fuses
With 200 VA Capacity
and 1 Secondary With 200 VA Capacity with Fuse Covers
Fuse
With 200 Watt Extra Capacity 60 or 50 Hz
With 200 Watt Extra Capacity with Fuse Covers
With 300 Watt Extra Capacity 60 or 50 Hz
With 300 Watt Extra Capacity with Fuse Covers
With 400 Watt Extra Capacity 60 or 50 Hz
With 400 Watt Extra Capacity with Fuse Covers
Auxiliary Contact installed on
N.O.
contactors
N.C.
Auxiliary Contact Contactor (Four Maximum) N.C.
Late Break
Auxiliary Contact installed on
N.O.
Auxiliary
disconnect
N.C.
Contacts
N.O.
N.O.
Auxiliary Contact installed on
N.O.
circuit breaker (external to breaker)
to operate with handle (two
N.C.
maximum)
N.C.
N.C.
1 Fuse Fuse
Included
1 Fuse with
Protective
Cover Fuse
Included
Control Circuit Fuse Block Less
Transformer
2 Fuses
Fuses Included
2 Fuse with
Protective
Control Circuit
Cover Fuse
Included
Surge Suppression for 120V or 240V AC Coil
Terminal Blocks
6-Point Block
(Cat No. 1492-HC6)
Terminal Blocks
12-Point Block
(Cat No. 1492-HC12)
N.O. Alarm Contact Adder (Bulletin 592)

Accessories

For Bulletins
506, 506X, 507,
507X Deduct
For Bulletins
522, 523 Deduct
3 Powermonitor (Timemark Model 258)
Bulletin 596 (Used on Bulletin
On Delay
500509, 3-Pole Maximum
Off Delay
Form A Compelling Relay (Used on Bulletin 522523)
Form B Auto. Seq. Accelerating Relay for each higher
speed (used on Bulletin 522523)
Form C Auto. Seq. Decelerating Relay for each higher
speed (used on Bulletin 522523)
Omit Three Overload Relays

Enclosure Type
1, 3R/4X/12, 4/4X, 3R
1, 3R/4X/12, 4/4X, 3R
Bolted
Unilock
1, 3R/4X/12, 4/4X 3R
1, 3R/4X/12, 4/4X 3R
Bolted
Unilock
1, 3R/4X/12, 4/4X 3R
1, 3R/4X/12, 4/4X 3R
1, 3R/4X/12, 4/4X 3R
1, 3R/4X/12, 4/4X 3R
1, 3R/4X/12, 4/4X 3R
1, 3R/4X/12, 4/4X 3R
1, 3R/4X/12, 4/4X 3R
1, 3R/4X/12, 4/4X 4X
1, 3R/4X/12, 4/4X
Bolted

0
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A

1
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A

2
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A

NEMA
3
A
A
A
A
A
A
A
A
NA
NA
A
A
A
A
A
A
A
A

97

1, 3R/4/12, 4/4X 3R

98
99
98
98
98
99
99
99

1, 3R/4/12, 4/4X 3R
1, 3R/4/12, 4/4X 3R
1, 3R/4X/12, 4/4X 3R
Bolted
Unilock
1, 3R/4X/12, 4/4X 3R
Bolted
Unilock

A
A
A
A
A
A
A
A

A
A
A
A
A
A
A
A

A
A
A
A
A
A
A
A

A
A
A
A
A
A
A
A

21

1, 3R/4X/12, 4/4X 3R

21C

1, 3R/4X/12, 4/4X 3R

22

1, 3R/4X/12, 4/4X 3R

22C

1, 3R/4X/12, 4/4X 3R

17

7
A
A
NA
NA
A
A
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
A
NA

NA

NA

A
A
A
A
A
A
A
A

A
A
A
A
A
A
A
A

A
A
A
NA
NA
A
NA
NA

A
A
A
NA
NA
A
NA
NA

1, 3R/4X/12, 4/4X, 3R
Bolted
Unilock

NA

NA

TB6

1, 3R/4X/12, 4/4X, 3R

TB12

1, 3R/4X/12, 4/4X, 3R

1, 3R/4X/12, 4/4X 3R
Bolted
Unilock

NA

NA

NA

NA

NA

NA

NA

NA

A
A
A
A

A
A
A
A

A
A
A
A

A
A
A
A

A
A
A
A

A
NA
NA
NA

A
NA
NA
NA

23
23

1, 3R/4X/12, 4/4X 3R
Bolted
Unilock

400
87A
87B
70

1, 3R/4X/12, 4/4X 3R
Bolted (3R, 7 & 9)
Unilock (7 & 9)
1, 3R/4/12, 4/4X

A
A
A
A

71

1, 3R/4/12, 4/4X

NA

NA

72

1, 3R/4/12, 4/4X

NA

NA

Bolted suitable for Type 7 & 9 or Type 3R, 7 & 9.

Unilock suitable for Type 7 & 9 or Type 3R, 7 & 9 with the addition of a drain or a breather and drain.
For Bulletins 506, 507, 522 and 523 devices. One auxiliary contact is installed on each of the two contactors.
A = Available, NA = Not Available, S = Standard

1-90

Size
4
5
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
NA NA
NA NA
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A

6
A
A
NA
NA
A
A
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
A
NA

9A

N.C. Alarm Contact Adder (Bulletin 592)

Overload
Relays
(Eutectic Alloy)

Suffix
No.
6P
6PC
6P
6P
6XP
6XPC
6XP
6XP
6XXP
6XXPC
6YP
6YPC
6XYP
6XYPC
6YYP
6YYPC
90
91

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Bulletin_500Line_a.qxd

05/02/2004

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Page 1-91

Bulletin 500 Line

Modifications Factory-Installed
NEMA Combination Contactors/Starters
For Use on Bulletins 502, 502L, 503, 503L, 506, 506X, 507, 507X, 512, 512M, 513, 513M, 522, 522E, 522F, 522G, 523, 523E,
523F, 523G, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1232X, and 1233X, Continued

Circuit
Breakers

Description of Modification
Marine Requirements
Add the letter C to the
Current Limiters instantaneous circuit breaker no.
code.
Thermal
Add the letter T to the circuit
Magnetic Circuit
breaker no. code.
Breakers
Add the letter D to the inverse
Current Limiters
time circuit breaker no. code.
Enclosure

Accessories

NEMA Size
3
4
A
A

Suffix
No.
345

Enclosure Type

0
A

1
A

2
A

1, 3R/4X/12, 4/4X 3R

1, 3R/4X/12, 4/4X 3R

5
A

6
NA

7
NA

NA

NA

1, 3R/4X/12, 4/4X 3R

NA

NA

Breather

136

Bolted

NA

NA

Breather and Drain

137

Unilock and Bolted

NA

NA

Drain

138

Bolted and Unilock

NA

NA

203W

1, 3R/4/12, 3R

NA

NA

412
413
419

1, 3R/4/12, 3R
4/4X
1, 3R/4/12, 4/4X, 3R

A
A
A

A
A
A

A
A
A

A
A
A

A
A
A

S
S
NA

S
S
NA

S
S
NA

414

1, 3R/4/12, 4/4X 3R

NA

NA

A
A
A
A
A
A
NA
NA
NA

A
A
A
A
A
A
A
A
A

A
A
A
A
A
A
A
A
A

A
A
A
A
A
A
A
A
A

A
A
A
A
A
A
A
A
A

A
A
A
A
A
A
A
A
A

A
A
A
A
NA
NA
NA
A
NA

A
A
A
A
NA
NA
NA
A
NA

Enclosure Door Viewing Window

Handles
Painted Metal
For Disconnect
Stainless Steel
Switch or Circuit
Molded Plastic (Deduct)
Breaker
Protective Fuse Cover for
Fuse Cover
Disconnect Switch
Control Relay
2-Pole
(Plug-In)
3-Pole
Timing Relay
On-Delay
(Plug-In)
Off-Delay
Electrical
Early Break (1N.O. and 1N.C.)
Interlock
Early Break (2N.O. and 2N.C.)
Bracket Mounting Feet for Pump Panels
Elapsed Time Meter (ENM - Series T50)
Protective Covers for Contactors and Starters

415
416
417
418
420
421
424
425
426

1, 3R/4/12, 4/4X, 3R
1, 3R/4/12, 4/4X, 3R
1, 3R/4/12, 4/4X, 3R
1, 3R/4/12, 4/4X, 3R
3R
3R
1, 3R/12, 4/4X, 4

Bolted suitable for Type 7 & 9 or Type 3R, 7 & 9.

Unilock suitable for Type 7 & 9 or Type 3R, 7 & 9 with the addition of a drain or a breather and drain.
A = Available, NA = Not Available, S = Standard

Visit our website: www.ab.com/catalogs

1-91

Bulletin_500Line_Contents.qxd

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Page 1-92

Bulletin 500 Line

Accessories
NEMA Non-Combination Contactors/Starters and Combination Contactors/Starters
Contactor/Starter Accessories
y Coils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Surge Suppressors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Terminal and Lug Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Tie Point Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Protective Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Timer Attachments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Auxiliary Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Power Pole Adders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Contactor Kick-Off Springs . . . . . . . . . . . . . . . . . . . . . . . . . .
y Device Markers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Top Wiring Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Terminal Lugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Adapter Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Single Pole Fuse Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Auxiliary Contact Adder Decks . . . . . . . . . . . . . . . . . . . . . . .
y 24V DC Interface Module . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Latch Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Interposing Contactor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Overload Relay Accessories
y Auxiliary Contacts for Eutectic Alloy Overload Relays .
y DIN Rail Mounting Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . .
Voltage Control Accessories
y Transformers with Top-Mounted Fuse Blocks
(For Use on Non-Combination Starters) . . . . . . . . . . . . . .
y Fuse Block Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Fuse Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pilot Device Accessories
y Selector Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Push Button . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Pilot Light Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Push-to-Test Pilot Light Kits . . . . . . . . . . . . . . . . . . . . . . . . . .
y Optional Lenses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Additional Pilot Light Devices . . . . . . . . . . . . . . . . . . . . . . . .
y Pilot Light Transformers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Replacement Bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Enclosure Accessories
y Conduit Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Grounding Adapters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Hole Plugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Door Safety Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Breather . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Breather-Drain Combination . . . . . . . . . . . . . . . . . . . . . . . . . .
y Reset Buttons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Ground Lug Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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1-93
1-93
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1-94
1-94
1-94
1-95
1-95
1-95
1-95
1-95
1-95
1-95
1-95
1-95

Disconnect Switch Accessories

y Fuse Clips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Auxiliary Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Protective Fuse Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Lug Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Electrical Interlocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Circuit Breaker Accessories
y Circuit Breaker Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Auxiliary Contacts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Auxiliary Contact Adapter Kits . . . . . . . . . . . . . . . . . . . . . . .
System Accessories
y Power Monitor Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Terminal Block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Timing Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Control Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
y Relay Sockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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1-102
1-102
1-103
1-103
1-103
1-103
1-103
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Bulletin 500 Line

Accessories Field Installed

NEMA Non-Combination Contactors/Starters and Combination Contactors/Starters, Continued

Contactor Accessories
For use on Bulletins 500, 500F, 500L, 500FL, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512,
512M, 513, 513M, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283,
1232X, and 1233X
NEMA
Size

Description
Coils (60 Hz)
115120V
200208V
230240V
460480V
575600V
115120V
200208V
230240V
460480V
575600V
115120V
200208V
230240V
460480V
575600V
115120V
200208V
230240V
460480V
575600V
115120V
200208V
230240V

Cat. No. 599-K04

56136V AC/
78180V DC
137277V AC/
181350V DC
278575V AC
12120V AC
RC
12240V AC
Varistor
12120V AC
RC mod
12120V AC
Varistor
120V AC

Terminal and
Lug Covers

CB-236
01

5
(SER.)

CB-249
CB-254
CB-273
CB-278
CC-236
CC-249
CC-254
CC-273
CC-278
CD-236
CD-249
CD-254
CD-273
CD-278
CE-236
CE-249
CE-254
CE-273
CE-278
CF-236
AF-249
AF-254

Note: For Complete Listing of Coils

AF-273
460480V
Available See page 1-110
575600V
5
AF-278
Surge Suppressor Made to be easily mounted directly across the coil
terminals of contactors and starters with 120V or 240V AC coils. The
purpose of the suppressor is to limit voltage transients for applications
requiring interface with solid-state components. One suppressor is required
per coil.
RC Module
AC Operating
100-FSC48
Mechanism
2448V AC,
50/60 Hz
00
110280V AC,
100-FSC280
50/60 Hz
380480V AC,
100-FSC480
50/60 Hz
Varistor
Module
AC/DC
100-FSV55
Operating
Mechanism
1255V AC/
00
1277V DC
Cat. No. 100-FSC280

Description

Cat. No.

Line side
terminal covers
Line side
terminal covers
(reversing)

Tie Point
Terminal

Description
Protective
Covers

100-FSV575
599-K04
05
599-KA04

199-GSMA1
78

01

599-TC01R

3
4
5
3
4

599-LC-3-L
599-LC-4-L
599-LC-5-L
599-LC-3-T
599-LC-4-T

599-LC-5-T

02

599-TP02

35

599-TP34

Line side lug

covers (set of 3)

100-FSV277

Cat. No.
599-TC01N
599-TC2N
599-TC3N
599-TC4N
599-TC5N

Line side lug

covers (set of 3)

100-FSV136

199-FSMA1

NEMA
Size
01
2
3
4
5

599-PS01

For Use With

500F/FL,
500L, 500LP,
505
509, 505,
520E (2),
520F/G
500L, 500LP
520F/G
500F/FL,
500L, 500LP,
505
509, 505,
520E (2),
520F/G
500L, 500LP
520F/G
500F/FL,
500L, 500LP,
505
509, 505,
520E (2),
520F/G
500L, 500LP
520F/G
500F/FL,
500L, 500LP,
505
509, 505,
520E (2),
520F/G
500L, 500LP
520F/G
500F/FL,
500L, 500LP
509

No. of Poles

NEMA Size

Cat. No.

01

599-PC01

01

599-PS01

5
5

01
01

599-PC01-5
599-PS01-5

599-PC2

599-PS2

5
5

2
2

599-PC2-5
599-PS2-5

599-PC3

599-PS3

5
5

3
3

599-PC3-5
599-PS3-5

599-PC4

599-PS4

5
5

4
4

599-PC4-5
599-PS4-5

599-PC5

599-PS5

Used on 5-pole Contactors and Starters.

592 Eutectic or Solid State Overload Relays.

700-N24

For non-combination starters only.

For use on the interposing relay.

For use on the contactor or starter.

Visit our website: www.ab.com/catalogs

1-93

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Page 1-94

Bulletin 500 Line

Accessories Field Installed

NEMA Non-Combination Contactors/Starters and Combination Contactors/Starters, Continued
Contactor Accessories
For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512M, 513,
513M, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, and
1233X, Continued
NEMA
Description
Size
Cat. No.
Timer Attachment Kit A pneumatic timer attachment may be field
installed in the space of two adjacent auxiliary contact blocks. Timing units
are available for either ON Delay or OFF Delay operation with a timed set of
one (1) N.O. and one (1) N.C. snap action contacts that are electrically
isolated.
Repetitive accuracy within the timer range is approximately 10% provided a
minimum reset time of 75 milliseconds is allowed.
Note:
y Sizes 05: Timers can be added to the left- or right-hand side of the
contactor body. On Size 00 they can be mounted to the front of the
contactor.
y Size 0, 1 and 2: Timers cannot be used on the same side as power pole
adders.
y Size 2 Devices: The operating coil must be changed. See page 1-136 and
refer to the size 2 operating coil listing. Order the coil listed for a 4-5pole device.
Note: These coils can also be factory-installed.
y Enclosed Devices: Consult your local Allen-Bradley distributor.
Contact Ratings: NEMA A600 (10 A, 600V AC max.)
NEMA P300 (5 A, 300V DC max.)
100-FPTA30
On-Delay
100-FPTA180
On-Delay
00
100-FPTB30
Off-Delay
100-FPTB180
Off-Delay
Left-hand ON
596-TL32
Delay
Left-hand OFF
596-TL33
Delay
05
Right-hand ON
596-TR32
Delay
Cat No. 596-TR32

Right-hand OFF
Delay

596-TR33

For open type, non-combination starters only.

Description
Auxiliary Contact Contactors

1-94

1 N.O.
2 N.O.
1 N.C.
2 N.C.
1 N.O. and N.C.
1 N.C.L.B.
Single Pole N.O.
Auxiliary Contact
for Disconnect
Switch 1 N.O.
1 N.O.
Two-Pole N.O.
Auxiliary Contact
for Disconnect
Switch 2 N.O.
2 N.O.
2 N.O.
1 N.C.
1 N.C.
2 N.C.
2 N.C.
2 N.C.
1 N.O. and N.C.
2 N.O.
2 N.O.
1 N.C.L.B.

NEMA
Size
05
05
05
05
05
05

Cat. No.
595-A
595-AA
595-B
595-BB
595-AB
595-BL

195-GA10

1495-J6

195-GA20

78
9
6
79
6
78
9
6
78
9
6

1495-K6
1495-K8
195-GB01
1495-J6
195-GB02
1495-K6
1495-K8
195-GB11
1495-K6
1495-K8
195-GL01

NEMA
Description
Size
Cat. No.
Power Pole Adders The 1 N.O. and 1 N.C. power poles may be field
added to all Size 0 through 4 Bulletin 500 line contactors and starters except
the Bulletin 500L and 500FL. Two and three pole contactors will accept a
maximum of two adder poles and four pole devices will accept one adder
pole. Each adder pole kit includes a mechanical load balancer to be used
when only one power pole is added. Note: When power poles are added to
Size 2, 3 or 4 (2- or 3-pole devices) the operating coil must be changed.
Refer to the listing for the size of your contactor or starter. Order the
operating coil listed for a 45 pole device.
Note: These coils can also be factory installed.
599-P01A
1 N.O.
1 N.C.
01 599-P01B
1 N.C. Late Break
599-P01BL
599-P2A
1 N.O.
599-P2B
1 N.C.
2
599-P2BL
1 N.C. Late Break
599-P3A
1 N.O.
3

1 N.C.

599-P3B

599-P4A
1 N.O.
4
599-P4B
1 N.C.
Contactor Kick-off Springs For horizontal mounting of 2- or 3-pole
Bulletin 500 contactors and starters.
Note: When kick-off springs are added to Size 2, 3 or 4, the operating coil
must be changed. Refer to the listing for the size of your contactor or starter.
Order the operating coil listed for a 4-pole device.
Note: These coils can also be factory installed.
599-N11
01
599-N12
2
599-N13
3

Cat. No. 599-P01A (1 N.O.)

Size 01, 27 Amps.

45

599-N14

NEMA
Size

Cat. No.

01
2
3
4
5

1494R-N1
1494R-N2
1494R-N3
1494R-N10

For non-combination starters only.

Description
Lug Connectors (3 per package)
Wire Size
# 148 AWG Wire
# 144 AWG Wire
# 81/0 AWG Wire
# 64/0 AWG Wire
Cat. No. 1494R-N3 2 of # 1/0350 MCM Wire

All terminals of the 30 A switches are furnished with self-lifting pressure

plate connectors as standard.

Description
Two #1/0 150 500
Terminal
MCM AWG
Lug Kit
1 required per
terminal
#4 500 MCM AWG
3 Required per
Terminal
terminal for Size 7
Lug Kit
and 4 Required per
terminal for Size 8

Visit our website: www.ab.com/catalogs

NEMA Size

Cat. No.

199-LJ1

78

199-LG1

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Bulletin 500 Line

Accessories Field Installed

NEMA Non-Combination Contactors/Starters and Combination Contactors/Starters, Continued
Contactor Accessories
For use on Bulletins 500, 500F, 500FL, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512,
512M, 513, 513M, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283,
1232X, and 1233X, Continued
Description
Single-Pole Kit
Bulletin 500 Line
Controller Mounted
(Class CC Fuses)

NEMA
Size

Cat. No.

05

599-FR04

Note: One cover per pole is required. Example: Transformer with top-mounted
fuse block requires three covers. Fuse block kit for separate control
requires two covers.
Enclosure
Description
Type
Adapter Plates
For replacement of:
y Allen-Bradley
(Bulletin 709 Series K)
y Cutler Hammer
(Citation & Freedom
Series)
1 (hinged),
y Furnas (Class 14
3R,
and ESP 100)
3R/4/12,
y General Electric
4/4X
(Series 300)
(stainless)
y Joslyn-Clark (Type
HP)
y Square D (Type S)
y Westinghouse
(A200 and W200
Advantage)

NEMA
Size
0, 1

NEMA
Description
Size
Cat. No.
Auxiliary Contact Adder Decks The same 2- and 4-pole auxiliary
contact blocks in various combinations of normally open and normally
closed will slide and snap onto the front of the contactor. Adder decks have
convenient backed out wire clamps to make lugging of control wires
unnecessary. Fits on Open Type devices only.
100-FA20
2 N.O.
1 N.O. -1 N.C.
100-FA11
2 N.C.
100-FA02
4 N.O.
100-FA40
00
100-FA31
3 N.O.-1 N.C.
2 N.O. -2 N.C.

Cat. No.
599-CP01

599-CP2

100-FA22

100-FA04
4 N.O.
4-pole
24 Volt DC Interface Module Mounts to the top of the contactor. It
provides a 24V DC, 0.5 watt input signal which can be used to operate the
24 through 240V AC coil of the contactor. Fits on Open Type devices only.
00

100-JE

Latch Attachment On the front of the contactor. Fits on Open Type

devices only.

00

100-FL11

500-NX100D
120V 60 Hz
6
Interposing Contactor For
Open Type Bulletin 500 and 500L. 240V 60 Hz
500-NX100A
6
Device Markers Snap easily into the coil cover of contactors and starters
for component identification. A maximum of five markers will fit on each
contactor or starter. (Standard: 50 Device Markers per Package)

05

599-DM 5

Bulletin 500 With Device Markers

Top Wiring Kit Consists of (3) power lugs for the purpose of making extra
connections to the load side of the contactor. A second set of overload
relays can be wired to these lugs if two motors are being controlled by a
single contactor. (Pkg. Qty 1)

599-TW01
01

2
599-TW2

3
599-TW3

Cat No. 599-TW01

599-TW4

599-TW5P

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: 120V,
60 Hz: Cat. No. 100-FL11 becomes Cat. No. 100-FL11D. For other voltages, consult your local Allen-Bradley Distributor
Voltage
50 Hz
60 Hz

24V
K
J

48V
Y

100V
KP

110V
D

120V

230V
240V
VA

240V
T
A

277V

380
400V
N

400
415V
G

400V
B
N

480V

To complete Cat. No. insert in the third position the desired numeric symbol (05) or one of the following letters A, B, C, D, E, F, H, L, M, P, R, S, T, U, or W.

Visit our website: www.ab.com/catalogs

1-95

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Bulletin 500 Line

Accessories Field Installed

NEMA Non-Combination Contactors/Starters and Combination Contactors/Starters, Continued
Overload Accessories
For use on Bulletins 500, 500F, 500FL, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512,
512M, 513, 513M, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283,
1232X, and 1233X, Continued
Description

Auxillary Contact
For Eutectic Alloy Overload Relays Only
Contact Ratings
NEMA A600 (10 A, 600V AC max.)
NEMA P300 (5 A, 300V DC max.)

Auxiliary Contact
For Eutectic Alloy Overload Relays Only
1 N.O.
1 N.C.
1 N.O.
1 N.C.
1 N.O.

00 3-phase
00 3-phase

595-A00
595-B00
595-A02
595-B02
595-A34

34

Enclosure Type
DIN Rail Mounting Adapter for
Bulletin 592 Compact Type
Overload Relays
For 3-pole Overload Relays
DIN Rail Mounting Adapter for
Bulletin 592 Compact Type
Overload Relays
For 1-pole Overload Relays

Cat. No.

02, 59

1 N.C.

Description

NEMA Size

595-B34

NEMA Size

Cat. No.

40 A

599-MP1

62 A

599-MP2

1 (hinged), 3R,
3R/4/12, 4/4X
(stainless)

Auxiliary contact for solid-state overload relays is included in the product.

Non-combination starters only.

Auxiliary mounted on right-hand side of overload relay provides N.O. contact function. Auxiliary mounted on left-hand side of overload relay provides N.C.
contact function.
To be mounted on right-hand side of overload to provide additional AC contact function.

1-96

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Bulletin_500Line_b.qxd

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Page 1-97

Bulletin 500 Line

Accessories Field Installed

NEMA Non-Combination Contactors/Starters and Combination Contactors/Starters, Continued
Voltage Control Accessories
For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512M, 513,
513M, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, and
1233X
Control Circuit Transformer with Top Mounted Fuse Block Kits (Pre-Wired)
NEMA
Size
02

Primary
Voltage
208V
240V & 480V
600V
208V
240V & 480V
600V
208V
240V & 480V
600V
208V
240V & 480V
600V
208V
240V & 480V
600V

Standard
Cat. No.
VA
1497-N1PK
80 1497-N2PK
1497-N3PK
1497-N4PK
200 1497-N5PK
1497-N6PK
1497-N7PK
250 1497-N8PK
1497-N9PK
1497-N10PK
350 1497-N11PK
1497-N12PK
1497-N18PK
500 1497-N19PK
1497-N20PK

Capacity 120V Secondary

100 W Extra
200 W Extra
VA
Cat. No.
VA
Cat. No.
1497-N15PK
1497-N7PK
130 1497-N16PK 250 1497-N8PK
1497-N17PK
1497-N9PK
1497-N7PK
1497-N10PK
250 1497-N8PK 350 1497-N11PK
1497-N9PK
1497-N12PK
1497-N10PK
1497-N18PK
350 1497-N11PK 500 1497-N19PK
1497-N12PK
1497-N20PK
1497-N18PK
1497-N7PK
500 1497-N19PK 250 1497-N8PK
1497-N20PK
1497-N9PK

Voltage
300 W Extra
VA
Cat. No.
1497-N10PK
350 1497-N11PK
1497-N12PK
1497-N18PK
500 1497-N19PK
1497-N20PK
1497-N10PK
350 1497-N11PK
1497-N12PK
1497-N10PK
350 1497-N11PK
1497-N12PK

400 W Extra
VA
Cat. No.
1497-N18PK
500 1497-N19PK
1497-N20PK
1497-N18PK
500 1497-N19PK
1497-N20PK
1497-N18PK
500 1497-N19PK
1497-N20PK
1497-N18PK
500 1497-N19PK
1497-N20PK

Transformers for NEMA sizes 79 are included as standard.

Control Circuit Transformers with Top Mounted Fuse Blocks

NEMA Size
02

Primary Voltage/
3 Pole Fuse Block
208V
240V & 480V
600V
208V
240V & 480V
600V
208V
240V & 480V
600V
208V
240V & 480V
600V

Capacity 120V Secondary Voltage

Standard
VA
Cat. No.
1497-B-HXDX-3-N
1497-B-BASX-3-N
80
1497-B-CXSX-3-N
1497-D-HXDX-3-N
200
1497-D-BASX-3-N
1497-D-CXSX-3-N
1497-E-HXDX-3-N
250
1497-E-BASX-3-N
1497-E-CXSX-3-N
1497-F-HXDX-3-N
1497-F-BASX-3-N
350
1497-F-CXSX-3-N

Transformers can be installed in Type 1, 3R, 3R/4/12 painted enclosures and Type 4/4X stainless steel enclosures.

Type 4/4X non-metallic enclosures and Type 7 & 9 hazardous location enclosures require transformers with separately mounted fuse blocks. For a complete
listing of transformers see page 8-13.

Visit our website: www.ab.com/catalogs

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Bulletin 500 Line

Accessories Field Installed

NEMA Non-Combination Contactors/Starters and Combination Contactors/Starters, Continued
Voltage Control Accessories
For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512M, 513,
513M, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, and
1233X, Continued
For Use When Fuse Block Is Not Integrated With The Transformers

Cat. No. 1491-R167

2-Pole Fuse Block

Cat. No. 1491-R165

1-Pole Fuse Block

Cat. No. 1491-R171

3-Pole Fuse Block

Cat. No. 1491-R150

Fuse Cover with Fuse

Cat. No. 1491-R169

3-Pole Fuse Block

These control circuit fusing kits are intended to be used for control circuit transformer protection and protection of control circuits capable of
delivering no more than 200 000 RMS symmetrical amperes, 600V maximum. (Fuses not included)
Description
One-Pole Kit Panel-Mounted (Midget Fuse)
Control Circuit Fuse Block
For Class CC Rejection Type Fuses (Fuses Not Included)
Two-Pole Kit Panel-Mounted (Two Midget Fuses)
Three-Pole Kit Panel-Mounted (One Midget Fuse/Two Class CC Fuses)
Three-Pole Kit Panel-Mounted (Three Class CC Fuses)
Single-Pole Kit Bulletin 500 Line Controller Mounted (Class CC Fuses)
One-Pole Kit Panel-Mounted (3160 A Class J Fuse)
One-Pole Kit Panel-Mounted (61100 A Class J Fuse)
One-Pole Kit Transformer Mounting Only 30 A/250V)

Cat. No.
1491-R165
1491-R162
1491-R167
1491-R169
1491-R171
599-FR04
1491-R173
1491-R175
1491-N100

For control circuit transformers with a 350 VA or larger rating, it is recommended that Bussmann Type FNQ-R, Ferraz-Shawmut Type ATDR, Littelfuse Type

KLDR time delay fuses, or equivalent be used for primary fusing.

These kits use only Class CC or Midget fuses (rated 0.530 A) such as those offered by the following manufacturers:
Bussmann KTK-R
Ferraz-Shawmut ATM R
Littelfuse KLK
Cat. No. 599-FR04 is rated for 6 A fuse maximum. Controller mounting applies to size 05 devices only.
Fuse block only mounts to A-B 1497-N- Transformers of 500VA and below.
Note: One cover per pole is required. Example: Transformer with top-mounted fuse block requires three covers. Fuse block kit for separate control requires two
covers. Fuses not included.

1-98

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Page 1-99

Bulletin 500 Line

Accessories Field Installed

NEMA Non-Combination Contactors/Starters and Combination Contactors/Starters, Continued
Pilot Device Accessories
For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512M, 513,
513M, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, and
1233X
Description
Selector Switch Kits
OFF-ON/HAND-OFF-AUTO
HAND-OFF-AUTO
OFF-ON
FOR-OFF-REV
TEST-OFF-AUTO
(spring return from TEST)
OFF-ON/
HAND-OFF-AUTO
FOR-OFF-REV (Unilock)
OFF-ON (Unilock)
HAND-OFF-AUTO (Unilock)
OFF-ON (Unilock)
HAND-OFF-AUTO (Unilock)
FOR-OFF-REV (Unilock)
Push Button Kits
START-STOP

START-STOP
FOR-REV-STOP
HIGH-LOW-STOP

Enclosure Type

00
02

1 (Lift-off)
1, 3R/4/12
4, 4X (stainless steel and
1, 3R/4/12
4, 4X (stainless steel and
1, 3R/4/12
4, 4X (stainless steel and
1, 3R/4/12
4, 4X (stainless steel and

NEMA
Size

non-metallic)
non-metallic)

05

non-metallic)
non-metallic)

1 (Lift-off)

35

02
3R, 7 & 9
35

1 (Lift-off)

00
02
35

1, 3R/4/12
4, 4X (stainless steel and non-metallic)
1, 3R/4/12
4, 4X (stainless steel and non-metallic)
1, 3R/4/12
4, 4X (stainless steel and non-metallic)

05

START-STOP (Unilock)
7&9
START-STOP (Bolted)

02
35
29

Cat. No.
599-SS00
599-SS02
599-SS09HJ
599-SS09HS
599-SS09OJ
599-SS09OS
599-SS09RJ
599-SS09RS
599-SS09TJ
599-SS09TS
599-SS34
1481-N48
1481-N54
1481-N55
1481-N59
1481-N60
1481-N62
599-PB00
599-PB02
599-PB34
599-PB09SJ
599-PB09SS
599-PB09RJ
599-PB09RS
599-PB09WJ
599-PB09WS
1481-N53
1481-N58
Use
800H-DPH16AAXX64

Bulletins 500, 505, 509, 520 with control transformer are supplied from the factory in Type 1 (Hinged) enclosures.

For non-combination starters only.

Visit our website: www.ab.com/catalogs

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Bulletin 500 Line

Accessories Field Installed

NEMA Non-Combination Contactors/Starters and Combination Contactors/Starters, Continued
Pilot Device Accessories
For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512M, 513,
513M, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, and
1233X, Continued
Description
Pilot Light Kits
120V
120V
240V
240V
480V
480V
600V
600V

Enclosure Type

NEMA
Size

4, 4X (stainless steel and

1, 3R/4/12
4, 4X (stainless steel and
1, 3R/4/12
4, 4X (stainless steel and
1, 3R/4/12
4, 4X (stainless steel and

ON

non-metallic)
non-metallic)

05

non-metallic)
non-metallic)
00
02
39

1 (Lift-off)

Optional Pilot Light Lens Covers

Red
Green
Amber
Blue
Clear
White
ON (Unilock 120V) Red
ON (Unilock 120V) Green
Push-to-Test Pilot Light Kits
120V
120V
240V
240V
480V
480V
600V
600V
Optional Push-to-Test
Pilot Light Lens Covers
Red
Green
Amber
Blue
Clear
White

Cat. No.
599-PL09DJ

1, 3R/4/12

599-PL09DS
599-PL09AJ
599-PL09AS
599-PL09BJ
599-PL09BS
599-PL09CJ
599-PL09CS
599-PL00
599-PL02
599-PL34
800T-N26R

All

05

3R, 7 & 9
(Unilock)

05

599-PT09DJ

1, 3R/4/12
4, 4X (stainless steel and
1, 3R/4/12
4, 4X (stainless steel and
1, 3R/4/12
4, 4X (stainless steel and
1, 3R/4/12
4, 4X (stainless steel and

800T-N26G
800T-N26A
800T-N26B
800T-N26C
800T-N26W
1481-N56A120R
1481-N56A120G

non-metallic)
non-metallic)

05

non-metallic)
non-metallic)

599-PT09DS
599-PT09AJ
599-PT09AS
599-PT09BJ
599-PT09BS
599-PT09CJ
599-PT09CS
800T-N40

All

05

800T-N41
800T-N42
800T-N43
800T-N45
800T-N44

Voltage Suffix Code

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No. 599PL02 becomes Cat. No. 599-PL02B. For other voltages, consult your local Allen-Bradley Distributor.
Voltage
60 Hz

115120V
D

230240V
A

460480V
B

For non-combination starters only.

Bulletins 500, 505, 509, 520 with control transformer are supplied from the factory in Type 1 (Hinged) enclosures.
Pilot light kits and push-to-test pilot light kits include one green and one red cover as standard.
An adapter (Cat. No. 1481-N61) is required for each pilot light added to Size 3, 4 and 5 Unilock enclosures.
Supplied with Red Lens Only.
Note: Bulletins 505, 520 with 2 pilot lights are supplied in hinged enclosures, with or without control circuit transformers.

1-100

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575600V
C

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Page 1-101

Bulletin 500 Line

Accessories Field Installed

NEMA Non-Combination Contactors/Starters and Combination Contactors/Starters, Continued
Pilot Device Accessories
For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512M, 513,
513M, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, and
1233X, Continued
Description
ON (Unilock)
Red Lens (120V)
ON (Unilock)
Green Lens (120V)
Transformers for Pilot Lights
240V, 60 Hz and 220V, 50 Hz
480V, 60 Hz and 440V, 50 Hz
600V, 60 Hz and 550V, 50 Hz
Replacement Bulbs for all Pilot Lights
120V Coil Voltage - Incandescent
Amber, Green, Red or Blue Lens Color
120V Coil Voltage - LED
Amber Lens Color
Green Lens Color
Red Lens Color
Blue Lens Color
240/480/600V Coil Voltage - Incandescent
Amber, Green, Red, or Blue Lens Color
240/480/600V Coil Voltage - LED
Amber Lens Color
Green Lens Color
Red Lens Color
Blue Lens Color
Additional Pilot Devices
Additional Pilot Devices

Enclosure
Type

NEMA
Size

Cat. No.
1481-N56A120R

05
1481-N56A120G

3R, 7 & 9
(Unilock)

1481-NX1
005

1481-NX2
1481-NX3

800T-N169

800T-N320A

800T-N320G
800T-N320R
800T-N320B

800T-N65

800T-N318A

1, 3R/4/12

09

Additional Pilot Devices

4/4X, 4X

09

Additional Pilot Devices (Bolted)

3R, 7 & 9

09

800T-N318G
800T-N318R
800T-N318B
Use Bulletin 800T devices
(See page 10-50)
Use Bulletin 800H
Type 4X devices
(See page 10-50)
Use Bulletin 800H
Type 7 & 9 devices
(See page 10-133)

When the control voltage is other than 120V, 60 Hz or 110V, 50 Hz it is necessary to also use one of the following transformers.

An adaptor (Cat. No. 1481-N61) is required for each pilot light added to size 3, 4 and 5 Unilock enclosures.

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Bulletin 500 Line

Accessories Field Installed

NEMA Non-Combination Contactors/Starters and Combination Contactors/Starters, Continued
Enclosure Accessories
For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512M, 513,
513M, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, and
1233X
Description
Metallic Conduit Connectors
1 in. (24.5 mm)
1-1/4 in. (31.75 mm)
1-1/2 in. (38.1 mm)
2-1/2 in. (63.5 mm)

Enclosure Type

1, 3R/4/12, 3R

3 in. (76.2 mm)

Non-metallic Conduit Connectors

1/2 in. (12.7 mm)
3/4 in. (19 mm)
1 in. (24.5 mm)
1-1/4 in. (31.75 mm)
1-1/2 in. (38.1 mm)
2 in. (50.8 mm)
2-1/2 in. (63.5 mm)
3 in. (76.2 mm)
Grounding Adapters
1/2 in. (12.7 mm), #1410 AWG
3/4 in. (19 mm), #148 AWG
1 in. (24.5 mm), #148 AWG
1-1/4 in. (31.75 mm), #144 AWG
1-1/2 in. (38.1 mm), #81/0 AWG
2 in. (50.8 mm), #81/0 AWG
2-1/2 in. (63.5 mm), #62/0 AWG
3 in. (76.2 mm), #64/0 AWG
Handle Kits with Universal Link for
Switch and Breaker
Painted Metal
5-1/2 in. base
Stainless Steel
5-1/2 in. base
Non-Metallic Handle
5-1/2 in. base

NEMA
Size

Cat. No.

01

1232-N11

2
3
4

1232-N12
1232-N13
1232-N14

1232-N15

1490-N1
01

4, 4X (stainless steel and non-metallic)

2
3
4
5

1490-N9
1490-N10
1490-N11
1490-N5
1490-N6
1490-N7
1490-N8
1490-N19

01

4, 4X (stainless steel and non-metallic)

2
3
4
5

1, 3R, 3R/4/12

4/4X (stainless steel)

1494F-M1
04

1494F-S1
1494F-P1

1, 3R, 3R/4/12, 4/4X (stainless steel)

Hole Plugs
30.5mm hole plug for pilot devices

19.5 mm hole plug for resets and

door safety hardware

1490-N20
1490-N21
1490-N22
1490-N23
1490-N24
1490-N25
1490-N26

800T-N1

All

05
598-N1

For combination starters only.

Bulletin 1490 grounding adapters are available for use with these conduit hubs. These bushings provide a convenient method of connecting a ground wire to
the conduit system. See conduit connector (hub) above proper size.

1-102

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Page 1-103

Bulletin 500 Line

Accessories Field Installed

NEMA Non-Combination Contactors/Starters and Combination Contactors/Starters, Continued
Enclosure Accessories
For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512M, 513,
513M, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, and
1233X, Continued
Description
Door Safety Hardware Kits
Enclosure Size (H x W x D)
27 in. x 10 in. x 8.2 in.
30 in. x 20 in. x 9.7 in.
50 in. x 22 in. x 11.1 in.

Enclosure Type

NEMA
Size

Cat. No.

02

1494F-V1

04
34

1494F-V2
1494F-V3

1494F-V4

3R/4/12
56 in. x 30 in. x 14 in.

Breather
Bulletin 505, 507, 509, and 513 Unilock and Bolted
Class I, Groups C and D
Class II, Groups E, F and G
Drain
Bulletin 505, 507, 509, and 513 Unilock and Bolted
Class I, Groups C and D
Class II, Groups E, F and G
Breather Drain Combination
Bulletin 505, 507, 509, and 513 Unilock and Bolted
Class I, Groups C and D
Class II, Groups E, F and G

1401-N1

05

1401-N2

1401-N3
02
35

599-GR1
599-GR2

67

599-GR3

Ground Lug Kits

Description of Accessory Kit

Reset Buttons
(Each Kit Contains One Reset)
Type 1, 3R/12
Bulletin 506507 One Kit Required Per Starter
Bulletin 512513 One Kit Required Per Starter
Bulletin 522523 Two Kits Required Per Starter
Pneumatic Timer Mounting Plate Adapter
(For Mtg. Bulletin 849A Timer)
Bulletin 509 and 513 Unilock

Size 02
Cat. No.

Size 3
Cat. No.

Size 4
Cat. No.

Size 5
Cat. No.

Size 69
Cat. No.

1493-N15
1493-N15

1493-N16
1493-N16

1493-N17
1493-N17

1493-N20

1493-N15

1493-N16

1493-N17

1401-N4

Converts combination starter enclosure F to enclosure code D or J with Door Safety Hardware.
Standard on bolted Type 3R, 7 & 9.
The breather-drain combination can be in enclosure top as a breather or bottom as a drain. Specify (2) when both functions are required.
Unilock suitable for Types 7 & 9 or Types 3R, 7 & 9 with the addition of a drain or a breather and drain.
For bulletins 512513 only.

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Page 1-104

Bulletin 500 Line

Accessories Field Installed

NEMA Non-Combination Contactors/Starters and Combination Contactors/Starters, Continued
Disconnect Switch Accessories
For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512M, 513,
513M, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, and
1233X
Description
Fuse Clips
030 A, 250V AC, Class H
030 A, 250V AC, Class J
030 A, 600V AC, Class H
030 A, 600V AC, Class J
3160 A, 250V AC, Class H
3160 A, 250V AC, Class J
3160 A, 600V AC, Class H
3160 A, 600V AC, Class J
61100 A, 250V AC, Class H
61100 A, 250V AC, Class J
61100 A, 600V AC, Class H
61100 A, 600V AC, Class J
101200 A, 250V AC, Class H
101200 A, 250V AC, Class J
101200 A, 600V AC, Class H
101200 A, 600V AC, Class J
201400 A, 250V AC, Class H
201400 A, 250V AC, Class J
201400 A, 600V AC, Class H
201400 A, 600V AC, Class J
030 A, 250V AC, Class R
030 A, 600V AC, Class R
3160 A, 250V AC, Class R
3160 A, 600V AC, Class R
61100 A, 250V AC, Class R
61100 A, 600V AC, Class R
101200 A, 250V AC, Class R
101200 A, 600V AC, Class R
201400 A, 250V AC, Class R
201400 A, 600V AC, Class R

NEMA
Size

Cat. No.

02

1401-N41

13

1401-N42

13

1401-N43

24

1401-N44

35

1401-N45

45

1401-N46
1401-N50

02

1401-N51

13

1401-N52

24

1401-N53

35

1401-N54

56

1401-N55

030 A, 250V AC HRC Form II Fusing

030 A, 600V AC HRC Form II Fusing
3160 A, 250V AC HRC Form II Fusing
3160 A, 600V AC HRC Form II Fusing

02
13

1401-N70

61100 A, 250V AC HRC Form II Fusing

61100 A, 600V AC HRC Form II Fusing

24

1401-N71

101200 A, 250V AC HRC Form II Fusing

101200 A, 600V AC HRC Form II Fusing

35

1401-N72

201400 A, 250V AC HRC Form II Fusing

201400 A, 600V AC HRC Form II Fusing

45

1401-N73

Auxiliary Contacts for Disconnect Switches

1 N.O.

05

1495-N8

05

1495-N9

03
4
5

1495-N56
1495-N57
1495-N58

1495-N61

1 N.C.

Protective Fuse Covers

Protective Fuse Cover with Door

HRC Form II fusing for Canada only.

For 030 A only.

1-104

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Page 1-105

Bulletin 500 Line

Accessories Field Installed

NEMA Non-Combination Contactors/Starters and Combination Contactors/Starters, Continued
Circuit Breaker Accessories
For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512M, 513,
513M, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, and
1233X
Description
Circuit Breaker Kits
3 A, 01/3 Hp @ 200V and 230V
3 A, 01 Hp @ 460V and 575V
7 A, 0.51 Hp @ 200V and 230V
7 A, 1.53 Hp @ 460V and 575V
15 A, 1.53 Hp @ 200V and 230V
15 A, 57.5 Hp @ 460V and 575V
30 A, 5 Hp @ 200V
30 A, 57.5 Hp @ 230V
30 A, 1015 Hp @ 460V and 575V
50 A, 510 Hp @ 200V
50 A, 10 Hp @ 230V
50 A, 2025 Hp @ 460V
50 A, 2030 Hp @ 575V
100A, 1525 Hp @ 200V and 230V
100A, 3050 Hp @ 460V
100A, 4050 Hp @ 575V
150A, 30 Hp @ 200V
150 A, 3040 Hp @ 230V
150 A, 6075 Hp @ 460V
150A 75100 Hp @ 575 V
250 A, 125 Hp @ 575V
250 A, 5060 Hp @ 200V
250 A, 6075 Hp @ 230V
Auxiliary Contacts for Disconnect Switches
One Normally Open (1 N.O.)
Adapter kit may be required.
Bolted One Normally Open (1 N.O.)
Unilock One Normally Closed (1 N.C.)
One Normally Closed (1 N.C.)
Adapter kit may be required.
Bolted One Normally Open (1 N.O.)
Unilock One Normally Open (1 N.O.)
Unilock One Normally Open (1 N.O.)
Unilock One Normally Closed (1 N.C.)
HMCP Circuit Breaker Adapter Kits (for mounting 1 or 2 auxiliary contacts)
400 A Frame
150 A Frame
250 A Frame - Enclosure Type 1, 3R/4/12, 3R and 4/4X (Stainless Steel)
250 A Frame - Enclosure Type 7 & 9 (Bolted & Unilock) and 4/4X (Non-Metallic)
250 A Frame - Enclosure Type 1, 3R/4/12, 3R, and 4/4X (stainless Steel)
Unilock 150 A Frame
Unilock 250 A Frame

NEMA Size

Cat. No.

01

1401-N60

01

1401-N61

01

1401-N62

12

1401-N63

13

1401-N64

24

1401-N65

34

1401-N66
1401-N68

1401-N69

1495-N8
05
45
05

1495-N9

02
02

1495-N14
1495-N15

1495-N16

34
45
05
4
34
45

1495-N21
1495-N22
1495-N23
1495-N21
1495-N22

Contact Ratings NEMA B600 and NEMA P600.

Not available on larger sizes 69.

For Bolted and 1 N.O.
For Unilock 1 N.C.
For Enclosure Type 1
For Enclosure Types 7 & 9

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Page 1-106

Bulletin 500 Line

Accessories Field Installed

NEMA Non-Combination Contactors/Starters and Combination Contactors/Starters, Continued
System Accessories
For use on Bulletins 500, 500F, 500L, 500LP, 502, 502L, 503, 503L, 505, 505V, 506, 506X, 507, 507X, 509, 512, 512M, 513,
513M, 520, 520V, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1242, 1243, 1272, 1273, 1282, 1283, 1232X, and
1233X
Description
Power Monitor Kit
3-phase, 240V AC
(Time Mark Model A258)

Enclosure Type

NEMA
Size

599-PM1
1 (hinged), 3R, 3R/4/12, 4/4X (stainless)

07

3-phase, 480V AC
(Time Mark Model A258B)

Terminal Block
Panel Mount (6 point)

Timing Relays
120V AC, ON Delay 8-pin socket
(Cat. No. 700-HN125) required
0.110 s
120V AC, ON Delay 8-pin socket
(Cat. No. 700-HN125) required
1.0180 s
120V AC, Off-Delay 11-pin socket
(Cat. No. 700-HN126) required
0.110 s
120V AC, OFF Delay 11-pin socket
(Cat. No. 700-HN126) required
1.0180 s
Control Relays
DPDT
2-pole
2 Form C
Single AgNi Contact
3PDT
3-pole
3 Form C
Single AgNi Contact

Cat. No.

599-PM2

1 (hinged), 3R, 3R/4/12, 4/4X (stainless)

07

1 (hinged), 3R, 3R/4/12, 4/4X (stainless)

07

1492-HC6

700-HT12AA1

700-HT12BA1

1 (hinged), 3R, 3R/4/12, 4/4X (stainless)

07

700-HT22AA1

1 (hinged), 3R, 3R/4/12, 4/4X (stainless)

07

700-HT22BA1

1 (hinged), 3R, 3R/4/12, 4/4X (stainless)

07

700-HA32A1

1 (hinged), 3R, 3R/4/12, 4/4X (stainless)

07

700-HA33A1

07

700-HN125

07

700-HN126

Relay Sockets
8-pin socket
1 (hinged), 3R, 3R/4/12, 4/4X (stainless)
11-pin socket
For combination starters only.

3-Phase Power Monitor Kit includes the time mark phase monitor and socket.
Up to two 6-point terminal blocks may be added to each combination starter.

1-106

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Bulletin_500Line_c.qxd

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Page 1-107

Bulletin 500 Line

NEMA Specifications
NEMA Non-Combination and Combination Contactors/Starters

Electrical Ratings

NEMA
Size

Load
Voltage
(V)

Continuous
Current
(Amps.)
(A)

Service
Limit
Current
Amps.)
(A)

Maximum HP
Rating
(Nonplugging and
Nonjogging Duty)
1
3

Maximum HP
Rating (Plugging
and Jogging Duty)

1
3

Transformer
Primary Switching
kVa Rating
(Inrush Current
< = 20 times
Continuous
Current)
1
3

Maximum
Circuit
Transformer Primary
Closing
Switching kVa
Inrush
Rating
Current
(Inrush Current = 20 Capacitor (A) Peak
to 40 times
Switching Including
Continuous Current) kVAR
Offset
1
3
3
3

11

1/3

1-1/2
1-1/2
1-1/2
2
2

1/4

1/2

1
1
1
1-1/2
1-1/2

87

21

3
3
5
5
5

1/2

1-1/2
1-1/2
1-1/2
2
2

0.6

1.2

2.4
3

1.8
2.1

4.2
5.2

0.3

0.6

1.2
1.5

0.9
1

2.1
2.6

140

7-1/2
7-1/2
10
10
10

3
3
5
5
5

1.2

2.4

4.9
6.2

3.6
4.3

8.5
11

0.6

1.2

2.5
3.1

1.8
2.1

4.3
5.3

13.5
17

288

00

115
200
230
380
460
575

115
200
230
380
460
575

115
200
230
380
460
575

27

32

1P

115
230

36

42

3
5

1-1/2
3

115
200
230
380
460
575

52

7-1/2

10
15
25
25
25

7-1/2
10
15
15
15

2.1

4.1

8.3
10

6.3
7.2

14
18

2.1

4.2
5.2

3.1
3.6

7.2
8.9

12

25
31

483

115
200
230
380
460
575

104

7-1/2

15

25
30
50
50
50

7-1/2

15

15
20
30
30
30

4.1

8.1

16
20

12
14

28
35

4.1

8.1
10

6.1
7.0

14
18

27

53
67

947

115
200
230
380
460
575

156

40
50
75
100
100

25
30
50
60
60

6.8

14

27
34

20
23

47
59

3.4

6.8

14
17

10
12

23
29

40

80
100

1581

115
200
230
380
460
575

311

75
100
150
200
200

60
75
125
150
150

14

27

54
68

41
47

94
117

6.8

14

27
34

20
24

47
59

80

160
200

3163

115
200
230
380
460
575

540

621

150
200
300
400
400

125
150
250
300
300

27

54

108
135

81
94

188
234

14

27

54
68

41
47

94
117

160

320
400

6326

230
460
575

810

932

300
600
600

240
480
600

9470

230
460
575

1215

1400

450
900
900

360
720
900

14205

230
460
575

2250

2590

800
1600
1600

665
1325
1670

25380

18

45

90

135

270

Service-Limit Current Ratings The service-limit current ratings shown represent the maximum rms current, in amperes, which the controller shall be

permitted to carry for protracted periods in normal service. At service-limit current ratings, temperature rises shall be permitted to exceed those obtained by
testing the controller at its continuous current rating. The current rating of overload relays or the trip current of other motor protective devices used shall not
exceed the service-limit current rating of the controller.
Plugging or Jogging Service The listed horsepower ratings are recommended for those applications requiring repeated interruption of stalled motor current
encountered in rapid motor reversal in excess of five openings or closings per minute and shall not be more than ten in a ten minute period.
If maximum available current (at capacitor terminals) is greater than 3,000 amperes, consult your local Allen-Bradley distributor or NEMA ICS-2 Standard.

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1-107

Bulletin_500Line_c.qxd

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Page 1-108

Bulletin 500 Line

NEMA Specifications
NEMA Non-Combination and Combination Contactors/Starters
Mechanical Ratings
NEMA
Size
0
1
1P
2
3
4
5
6
7
8
9
00

Mechanical Life
(Millions of Operations)
10
10
10
10
5
5
5
5

10

Maximum Number of
Auxiliary Contacts
8
8
8
8
8
8
8
4
8
8
8
5

Operating Time (Milliseconds)

Pick-up (Average)
Drop-out (Average)
21
16
22
14
22
14
27
13
37
20
27
20
25
18
2579
1022
88
40
88
45
118
84
20
16

Construction
Contact Material
NEMA
Size
0
1
1P
2
3
4
5
6
7
8
9
00

Power
Contacts

Auxiliary
Contacts

Type of Power
Terminal
Saddle or Wire
Clamps

Pressure Terminals
Silver Alloy

Silver

Wire Size for

Power Terminals
1410 AWG
148 AWG
148 AWG
144 AWG
81/0 AWG
64/0 AWG
4500MCM AWG

Required Torque on
Power Terminal Wire
Clamps and Pressure
Connectors or Lugs
20 lbin
20 lbin
20 lbin
45 lbin
150 lbin
275 lbin
375 lbin

Requirements
for Sizing of Wire

All wire rated (167 F)

75 C or higher must
be sized per the local
Electrical Code for
(167 F) 75 C wire.

Lugs sold separately.

See page 1-95.

Pressure Terminals

Direct Bus connections only.

1610 AWG

9 lbin

Environmental
NEMA
Size
0
1
1P
2
3
4
5
6
7
8
9
00

1-108

Operating Temperature Range

Altitude

Corrosion-Resistance

Starters with Eutectic Alloy

Overload Relay
(13+149 F)
25+65 C
Starters with SMP
Overload Relay
(13+131 F)
25+55 C

Operating Position

Vertical

10,000 Feet Before Derating

All Metal Parts Are Treated for

Corrosion-Resistance
Horizontal

(provided condensation
is prevented)

Vertical
Horizontal

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Bulletin_500Line_c.qxd

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Page 1-109

Bulletin 500 Line

NEMA Specifications
NEMA Combination Starters and Contactors
Short Circiuit Rating
Combination Contactors and Starters with Disconnect Switch: Bulletin 502, 506, 512, 522E, 522F, 522G and 1232X
Available Short Circuit Amperes RMS
NEMA Size
Fuse Type
Symmetrical (A)
Maximum Voltage (V)
03
45
05
6
7

Lighting Contactor Rating (A)

H, K
5000
H, K
10000
J, R
100000
J, R, L
18000
L
18000
Combination Lighting Contactors with Disconnect Switch: Bulletin 502L
Fuse Type

Available Short Circuit Amperes RMS

Symmetrical (A)

600

Maximum Voltage (V)

20100
H, K
5000
200300
H, K
10000
600
20300
J, R
100000
Combination Contactors and Starters with Circuit Breaker: Bulletin 503, 507, 513, 523E, 523F, 523G and 1233X
Enclosure Type
1, 3R, 3R/4/12, 4/4X (stainless)
4/4X (non-metallic)
Unilock 3R, 7 & 9
Bolted 3R, 7 & 9
1, 3R, 3R/4/12, 4/4X (stainless)
4/4X (non-metallic)
4/4X (non-metallic)
Unilock 3R, 7 & 9
Unilock 3R, 7 & 9
Bolted 3R, 7 & 9
3R, 3R/4/12

NEMA Size

Available Short Circuit Amperes RMS

Symmetrical (A)

05
65000
05
22000
05
65000
02
65000
05
25000
03
5000
45
10000
03
5000
45
10000
02
5000
67
10000
Combination Lighting Contactors with Circuit Breaker: Bulletin 503L

Enclosure Type

Lighting Contactor Rating (A)

Available Short Circuit Amperes RMS

Symmetrical (A)

1, 3R, 3R/4/12, 4/4X (stainless)

4/4X (non-metallic)
Unilock 3R, 7 & 9
Bolted 3R, 7 & 9
1, 3R, 3R/4/12, 4/4X (stainless)
4/4X (non-metallic)
4/4X (non-metallic)
Unilock 3R, 7 & 9
Unilock 3R, 7 & 9
Bolted 3R, 7 & 9

20300
20300
20300
20300
20300
20100
20300
20100
20300
20300

65000
22000
65000
65000
25000
5000
10000
5000
10000
5000

Visit our website: www.ab.com/catalogs

Maximum Voltage (V)

480

600

Maximum Voltage (V)

480

600

1-109

Bulletin_500Line_c.qxd

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Page 1-110

Bulletin 500 Line

NEMA Specifications
NEMA Non-Combination and Combination Contactors/Starters
AC Coil Data

6
7
8
9

NEMA Size
00
0
1 & 1P
2 (23 poles)
2 (45 poles)
3 (23 poles)
3 (45 poles)
4 (23 poles)
4 (45 poles)
5 (Series L)
6
(Interposing relay)
7
(Interposing relay)
8
(Interposing relay)
9
(Interposing relay)

Operating Volt Amperes Burden (VA)

60 Hz Coils
Inrush
Sealed
70
8
192
29
192
29
240
29
315
38
660
45
840
58
1225
69
1490
96
1490
96
4860
254
52.44
3.96
Economized DC Coil
74.40
9.84
Economized DC Coil
74.40
9.84
Economized DC Coil
144
19.20

Heat Dissipation (Watts)

2.7
5.9
5.9
5.9
5.9
10
10
14.8
14.8
19.8
65.7

Coil Operating Limits

85110%

Auxiliary Contacts (NEMA A600 and P300) Bulletin 595, 596

Maximum AC Contact Rating Per Pole
Amperes
Continuous
Volt Amperes
AC Rating
Maximum Voltage
Carrying Current
Designation
60 or 50 Hz
Make
Break
(Amperes)
Make
Break
120
60
6
10
7200
720
240
30
3
10
7200
720
A600
480
15
1.5
10
7200
720
600
12
1.2
10
7200
720
Maximum DC Contact Rating Per Pole for 595, 596 Auxiliary Contacts (Maximum Continuous Carrying Current is 5 Amperes)
DC Rating
Designation

125 Volts DC
0.55 Amperes

P300

1.1 Amperes
(Requires 2 Contacts in Series)

250 Volts DC

600 Volts DC

0.55 Amperes
(Requires 2 Contacts in Series)

This rating is for the size 6 contactor coil only. All starters are shipped with an interposing relay as standard.

Size 7 starters are shipped with a 250 VA control circuit transformer and an interposing relay with a 120V coil. Voltage is then rectified to DC for the contactor
coil.
Size 8 starters are shipped with a 350 VA control circuit transformer and an interposing relay with a 120V coil. Voltage is then rectified to DC for the contactor
coil.
Size 9 starters are shipped with a 750 VA control circuit transformer and an interposing relay with a 120V coil. Voltage is then rectified to DC for the contactor
coil.

1-110

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Bulletin_500Line_c.qxd

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Page 1-111

Bulletin 500 Line

NEMA Specifications
NEMA Non-Combination and Combination Contactors/Starters
Load-Life Curves

Contact Life for Mixed Utilization Categories AC3 and AC4

Bulletin 500 Line contactors and starters are designed to provide

superior performance in a variety of applications. These load-life
curves are based on Allen-Bradley tests according to the
requirements defined in IEC 947-4. Actual contact life may vary
based on the application, duty cycle and environmental conditions
from that indicated by the curves.
To find the contactors estimated electrical life, follow these
guidelines:
y Choose the appropriate graph that most closely approximates the
utilization category of the application.
y Locate the intersection of the life-load curve of the appropriate
contactor with the applications operational current (e) found on
the horizontal axis.
y Read the estimated contact life in millions of operations along the
vertical axis.

In many applications, the utilization category cannot be defined as

either purely AC3 or AC4. In those applications, the electrical life of
the contactor can be estimated from the following equation

Utilization Categories
Category

Typical Duty

AC3

Starting of squirrel cage motors and switching off only after the motor is up to speed

AC4

Starting of squirrel cage motors with inching and plugging duty.

Bulletin 500 Load/ Life Curves AC3 and AC4

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1-111

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Page 1-112

Bulletin 500 Line

NEMA Specifications
NEMA Non-Combination and Combination Contactors/Starters
Full Load Currents of 3-Phase, 60 Hertz AC Induction Motors
The full load currents listed below are average values for horsepower rated motors of several manufacturers at the more common rated
voltages and speeds. These average values, along with the similar values listed in the U.S. National Electrical Code (NEC), should be used
only as a guide for selecting suitable components for the Motor Branch Circuit. The rated full load current, shown on the nameplate, may vary
considerably from the listed value depending on the specific motor design.
ATTENTION: The motor nameplate full load current should always be used in determining the rating of the devices used for Motor Running
Overcurrent Protection.
HP
1/4

1/3

1/2

3/4

1-1/2

7-1/2

10

15

20

25

30

40

RPM
3600
1800
1200
900
3600
1800
1200
900
3600
1800
1200
900
3600
1800
1200
900
3600
1800
1200
900
3600
1800
1200
900
3600
1800
1200
900
3600
1800
1200
900
3600
1800
1200
900
3600
1800
1200
900
3600
1800
1200
900
3600
1800
1200
900
3600
1800
1200
900
600
3600
1800
1200
900
600
3600
1800
1200
900
600
3600
1800
1200
900
600

208V
1.20
1.39
1.62

1.48
1.69
1.89

2.08
2.54
2.89

2.89
3.47
3.81

3.51
4.25
4.60

5.04
5.80
6.49

6.51
7.18
8.20

9.24
10.4
11.8

15.7
15.9
18.6

22.1
25.0
26.6

29.7
31.5
32.9

43.0
46.7
49.1

59.2
59.6
61.7

70.9
74.7
76.0

85.7
88.2
91.6

111
117
119

240V
1.04
1.20
1.40

1.28
1.46
1.64

1.80
2.20
2.50

2.50
3.00
3.30

3.04
3.68
3.98

4.36
5.02
5.62

5.64
6.22
7.10

8.00
9.04
10.1

13.6
13.8
16.1

19.1
21.7
23.1

25.7
27.3
28.4

37.2
40.4
42.5

51.3
51.6
53.4

61.4
64.7
65.8

74.2
76.4
79.3

96.0
102
103

Full Load current (A)

480V
600V
0.42
0.52
0.48
0.60
0.56
0.70

0.51
0.64
0.58
0.73
0.66
0.82

0.72
0.90
0.88
0.88
1.00
1.00

1.00
1.25
1.20
1.50
1.32
1.65

1.22
1.52
1.47
1.84
1.59
1.99

1.74
2.18
2.01
2.51
2.25
2.81

2.26
2.82
2.49
3.11
2.84
3.55

3.20
4.00
3.62
4.52
4.03
5.04

5.44
6.80
5.50
6.88
6.46
8.07

7.66
9.57
8.66
10.8
9.22
11.5

10.3
12.9
10.9
13.7
11.4
14.2

14.9
18.6
16.2
20.2
17.0
21.3

20.5
25.6
20.6
25.8
21.4
26.7

24.6
30.7
25.9
32.3
26.3
32.9

29.7
37.1
30.5
38.3
31.7
39.7

38.4
48.0
40.6
50.8
41.4
51.7

Synchronous speed nameplate is usually less due to slip.

1-112

2200V

5.2
5.3
5.4
5.8
6.4
6.3
6.5
6.7
6.9
8.1

7.8
8.0
8.2
9.3

10.0
10.3
10.6
11.5

2200V

2.9
3.0
3.1
3.2
3.5
3.4
3.6
3.7
3.8
4.4

4.3
4.4
4.5
5.0

5.5
5.7
5.8
6.3

HP

50

60

75

100

125

150

200

250

300

350

400

450

500

RPM
3600
1800
1200
900
600
3600
1800
1200
900
600
3600
1800
1200
900
600
3600
1800
1200
900
600
450
3600
1800
1200
900
720
600
450
3600
1800
1200
900
720
600
450
3600
1800
1200
900
720
600
450
3600
1800
1200
900
720
600
450
360
3600
1800
1200
900
720
600
450
360
3600
1800
1200
3600
1800
1200
3600
1800
1200
3600
1800
1200

Visit our website: www.ab.com/catalogs

208V
141
144
147

165
172
173

204
211
215

267
276
281

333
340
347

397
404
414

524
531
538

642
658
682

774
790
804

240V
122
125
127

143
149
150

177
183
186

231
239
243

288
294
300

344
350
358

454
460
466

556
570
590

670
684
696

748
762
774
874
892
902
972
992
1004
1074
1096
1108

Full Load Current (A)

480V
600V
49.0
61.2
49.8
62.3
50.7
63.4

57.3
71.6
59.4
74.3
59.9
74.9

70.8
88.5
73.1
91.4
74.5
93.1

92.6
116
95.5
119
97.2
122

115
144
118
147
120
150

138
172
140
175
143
179

182
227
184
230
186
233

222
278
228
285
236
295

258
335
274
342
278
348

299
374
305
381
310
387
350
437
357
446
361
451
389
486
397
496
402
502
430
537
438
548
443
554

2200V

12.3
12.4
13.1
14.2

14.6
14.9
15.4
16.7

18.0
18.2
19.0
21.0

23.6
24.2
24.8
26.4
29.8

29.2
29.9
30.9
31.3
32.8
36.0

34.8
35.5
37.0
37.0
38.8
42.0

46.7
47.0
49.4
49.0
50.9
53.7

57.5
58.5
61.5
61.5
61.0
65.3
70.0

69.0
70.0
73.5
72.3
76.0
82.8

2200V

6.8
6.8
7.2
7.8

8.0
8.2
8.5
9.2

9.9
10.0
10.5
11.6

13.0
13.3
13.6
14.5
16.4

16.1
16.4
17.0
17.2
18.0
19.8

19.1
19.5
20.4
20.4
21.3
23.1

25.7
25.9
27.2
27.0
28.0
29.5

31.6
32.2
33.8
33.8
33.6
35.9
38.5

38.0
38.5
40.4
39.6
41.8
45.5

Bulletin_500Line_d.qxd

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Page 1-113

Bulletin 500 Line

Approximate Dimensions
NEMA AC Contactors

Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

Open Type without Enclosure for Bulletin 500-500F-500FL-500L-500LP Contactors

Note: Top mounting hole on Size 00 is 1/4 in (6.35) to the left of centerline on Open Type. Mounting screws: 3 - #10 for sizes 02; 1/4 - #20
or 5/16 - #18 for sizes 35.

NEMA
Size
00
5/10A

01
15/20A
30A

2
60A

3
100A

4
200A

5
300A

Number of
Switching Poles
Bul. 500
Bul.
500F-500FL
500L-500LP
1-2-3

23

23

23

23

23

23

23

23

23

23

23

A
Width
1-25/32
(45)
3-9/16
(90.5)
4-3/8
(111)
4-15/16
(125)
3-15/16
(100)
4-31/32
(126)
5-1/2
(140)
6-1/8
(155.5)
7-15/16
(201.6)
8-13/16
(223.8)
7
(178)
9-1/16
(230.2)
10-7/16
(265.1)
7
(178)

Dimensions in Inches (Millimeters)

B
C
Height
Depth
D
3-3/16
3-11/64
2-23/64
(81)
(80.5)
(60)

E
1-25/64
(35)

6
(152)

4-15/32
(113)

5-1/2
(140)

2-3/4
(70)

6-27/32
(173)

4-23/32
(120)

6-5/16
(160)

3-5/32
(80)

10-3/64
(255)

6-19/32
(167.4)

8-21/32
(220)

5-33/64
(140)

12-11/64
(309)

7-13/16
(198.4)

9-27/32
(250)

6-5/16
(160)

13-25/64
(340)

8-17/32
(217)

9-27/32
(250)

6-5/16
(160)

Approximate
Shipping
Weight in
lbs (kg)
1
(0.45)
3
(1.4)
3-1/2
(1.6)
4-3/4
(2.2)
4
(1.8)
4-3/4
(2.2)
6-1/4
(2.8)
14.5
(6.5)
16
(7.25)
18
(8)
22
(10)
25.5
(11.5)
28.5
(13)
24
(10.9)

For Feed-Through Wiring this dimension is 6-15/16 in (176).

For Feed-Through Wiring this dimension is 11-11/16 in (297).

For Feed-Through Wiring this dimension is 12-37/64 in (320).

Product Selection page 1-21

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1-113

Bulletin_500Line_d.qxd

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17:25

Page 1-114

Bulletin 500 Line

Approximate Dimensions
NEMA Reversing Starters
Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

Open Type without Enclosure for Bulletin 505 Full Voltage Reversing Starters with Eutectic Alloy Overload Relay

NEMA
Size

Style

00
01
2
3
4
5

With
Eutectic
Alloy
Overload
Protection

6
7
8

A
Width
4-7/8
(124)
8
(203)
9-1/16
(230)
12-7/8
(327)
14-27/32
(377)
14-27/32
(377)
23-13/32
(594.5)
31-1/2
(800)
35-1/4
(896)

B
Height
6-9/16
(167)
9-5/32
(233)
10-11/32
(263)
12-29/64
(316)
14-5/8
(371)
17-55/64
(453)
25-5/64
(637)
32-13/16
(833.4)
36-7/8
(937)

4-7/8
(124)
8
(203)
9-1/16
(230)
12-7/8
(327)
14-27/32
(377)
14-27/32
(377)
23-13/32
(594.5)
31-1/2
(800)
35-1/4
(896)

4-5/16
(110)
7-19/32
(193)
8-3/8
(213)
10-21/32
(271)
12-23/32
(323)
12-23/32
(323)
17-1/16
(433)
32-13/16
(833.4)
36-7/8
(937)

9
00
01
2
3
4
5

Without
Overload
Protection

6
7
8
9

Dimensions in Inches (Millimeters)

C
Relay
Reset Depth
D
E
3-27/32
6-1/64
4-3/8
(98)
(153)
(111)
4-11/16
8-21/32
7-3/32
(119)
(220)
(180)
4-11/16
9-27/32
7-7/8
(119)
(250)
(200)
6-21/64
9-27/32
11-13/16
(161)
(250)
(300)
6-23/32
11-13/16
13-25/32
(171)
(300)
(350)
8-35/64
16-15/16
13-25/32
(217)
(430)
(350)
10-9/16

(268.5)
12-9/32

(311.9)
12-9/32

(311.9)
For dimensions, consult factory.
2-3/16
3-3/4
4-3/8
(55.6)
(95.3)
(111)
7-3/32
7-3/32

(180)
(180)
7-7/8
7-7/8

(200)
(200)
9-27/32
11-13/16

(250)
(300)
11-13/16
13-25/32

(300)
(350)
11-13/16
13-25/32

(300)
(350)

11-13/16
(300)
13-25/32
(350)
13-25/32
(350)

11-13/16
(300)
13-25/32
(350)
13-25/32
(350)

For dimensions, consult your local Allen-Bradley distributor.

Visit our website: www.ab.com/catalogs

Product Selection page 1-30

4-5/8
(117)
4-29/32
(125)
6-55/64
(174)
8-5/64
(205)
8-13/16
(224)
11-27/64
(290)

Sizes 3 through 5 only.

G
Depth

Sizes 00 through 2 only.

1-114

Approx.
Shipping
Weight in
lbs (kg)
4
(1.8)
10
(4.5)
12-3/4
(5.8)
34
(15.5)
52
(24)
65
(29.5)

4-5/8
(117)
4-29/32
(125)
6-55/64
(174)
8-5/64
(205)
8-13/16
(224)
11-27/64
(290)
11-11/32
(288.1)
11-13/16
(300)

2-3/4
(1.2)
8-3/4
(4)
11
(5)
30
(13.5)
47
(21.3)
47
(21.3)

Bulletin_500Line_d.qxd

05/02/2004

17:25

Page 1-115

Bulletin 500 Line

Approximate Dimensions
NEMA Reversing Starters
Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

Open Type without Enclosure for Bulletin 505V Full Voltage Reversing Starters with Solid State Overload Relay

Dimensions in Inches (Millimeters)

NEMA
Size

Overload
Relay
Solid-State

01
Solid-State
Solid-State
2
Solid-State
Solid-State
3
Solid-State
Solid-State
4
Solid-State
Solid-State
5
Solid-State

A
Width
5-11/16
(144)
5-11/16
(144)
6-1/8
(156)
6-1/8
(156)
7-17/32
(192)
7-17/32
(192)
8-5/32
(208)
8-5/32
(208)
8-7/16
(215)
8-7/16
(215)

B
Height
14-11/16
(373)
16-27/32
(428)
17-1/16
(434)
18-7/8
(479)
25-1/8
(639)
27-13/32
(696)
29-3/32
(739)
29-3/32
(739)
37-7/8
(962)
37-7/8
(962)

C
Depth
4-31/32
(126)
4-31/32
(126)
5-7/32
(133)
5-7/32
(133)
7-19/32
(193)
7-19/32
(193)
8-13/16
(224)
8-13/16
(224)
9-17/32
(242)
9-17/32
(242)

D
13-25/32
(350)
13-25/32
(350)
15-3/4
(400)
15-3/4
(400)
21-21/32
(550)
21-21/32
(550)
25-19/32
(650)
25-19/32
(650)
36-31/32
(939)
36-31/32
(939)

E
4-5/16
(109)
4-11/32
(110)
4-23/32
(120)
4-23/32
(120)
5-29/32
(150)
5-29/32
(150)
6-23/32
(171)
6-23/32
(171)
6-11/16
(170)
6-11/16
(170)

F
Relay Reset
Depth
5
(127)
5-9/32
(134)
5
(127)
5-9/32
(134)
7-1/16
(179)
7-5/32
(182)
7-15/32
(190)
8-11/16
(221)
9-9/32
(236)
9-29/32
(252)

G
1/16
(1.6)
1/16
(1.6)
1/4
(6.4)
1/4
(6.4)
1-3/32
(28)
1-3/32
(28)
2
(51)
2-5/32
(55)
2
(51)
2
(51)

Approx.
Shipping
Weight in
lbs (kg)
0-11.5 (5.2)
1-12.2 (5.5)

14.5 (6.6)

57.4 (26.0)

86.0 (39.0)

112 (50.8)

Allow additional space for internal wiring.

Product Selection page 1-30

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1-115

Bulletin_500Line_d.qxd

05/02/2004

17:25

Page 1-116

Bulletin 500 Line

Approximate Dimensions
NEMA Starters
Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

Open Type without Enclosure for Bulletin 509 Full Voltage Starters with Eutectic Alloy and Solid-State Overload Relay

Size 00 with Eutectic Alloy

Overload Relay

Size 09

Size 00 with Solid-State

Overload Relay

NEMA
Size
00
01
2
3
4
5
6
7
8
9

A
Width

3-9/16 (90.5)
3-15/16 (100)
6-11/64 (157)
7 (178)
7-3/8 (187)
13-1/4 (337)
16-1/2 (419)
21-1/2 (546)
34 (864)

Dimensions in Inches (Millimeters)

B
C
Height
Relay Reset Depth
D

7-5/8 (194)
4-1/2 (114)
7-3/32 (180)
9-5/32 (233)
4-1/2 (114)
8-21/32 (220)
12-29/64 (316)
6-1/16 (154)
8-21/32 (220)
14-21/32 (372)
7-13/16 (198)
9-27/32 (250)
16-7/6 (429)
8-17/32 (217)
14-32/32 (380)
25-3/32 (637)
11-7/16 (291)
17-23/32 (450)
30-27/32 (783)
12-9/32 (312)
18-5/16 (465)
39-1/2 (1003)
15-19/32 (396)
22-5/8 (575)
53-11/16 (1364)
28 (711)

Product Selection page 1-37

1-116

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2-3/4 (70)
3-5/32 (80)
5-33/64 (140)
6-5/16 (160)
6-5/16 (160)
11-13/16 (300)
15 (381)
20 (508)

Approx. Shipping
Weight in
lbs (kg)
0.9 (0.4)
4-1/4 (1.9)
5-3/4 (2.6)
15 (6.8)
23-1/5 (10.6)
35 (15.9)
160 (72)
247 (112)
370 (168)

Bulletin_500Line_d.qxd

05/02/2004

17:25

Page 1-117

Bulletin 500 Line

Approximate Dimensions
NEMA Starters
Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

Open Type without Enclosure for Bulletin 509 Full Voltage Starters with solid state OverloadRelay

Dimensions in Inches (Millimeters)

NEMA
Size

Overload
Relay
Solid-State

01
Solid-State
Solid-State
2
Solid-State
Solid-State
3
Solid-State
Solid-State
4
Solid-State
Solid-State
5
Solid-State
Solid-State
6
Solid-State

A
Width
3-9/16
(91)
3-9/16
(91)
3-15/16
(100)
3-15/16
(100)
6-1/8
(156)
6-1/8
(156)
7
(178)
7
(178)
7-3/8
(188)
7-3/8
(188)
13-1/4
(337)
13-1/4
(337)

B
Height
7-5/8
(193)
9-25/32
(248)
9-5/32
(233)
10-25/32
(274)
12-7/16
(316)
14-9/16
(370)
14-5/32
(360)
15-13/32
(391)
16-29/32
(429)
16-29/32
(429)
25-3/32
(637)
25-3/32
(637)

C
Depth
4-15/32
(113)
4-15/32
(113)
4-11/16
(119)
4-23/32
(120)
6-19/32
(168)
6-19/32
(168)
7-13/16
(199)
7-13/16
(199)
8-9/16
(217)
8-9/16
(217)
11-13/32
(289)
11-13/32
(289)

D
7-1/16
(180)
9-1/4
(235)
8-5/8
(219)
10-1/4
(260)
8-21/32
(220)
8-21/32
(220)
9-27/32
(250)
9-27/32
(250)
14-31/32
(380)
14-31/32
(380)
17-23/32
(450)
17-23/32
(450)

E
2-3/4
(70)
2-3/4
(70)
3-5/32
(80)
3-5/32
(80)
5-1/2
(140)
5-1/2
(140)
6-5/16
(160)
6-5/16
(160)
6-5/16
(160)
6-5/16
(160)
11-13/16
(300)
11-13/16
(300)

F
Relay
Reset Depth
4-1/2
(114)
4-5/8
(118)
4-1/2
(114)
4-5/8
(118)
6-1/16
(154)
5-61/64
(151)
6-7/16
(164)
7-1/2
(190)
8-9/32
(210)
8-13/16
(223)
10-5/8
(270)
11-7/16
(291)

Approx.
Shipping
Weight in
lbs (kg)
4.3 (1.9)

6.0 (2.7)

16.0 (7.3)

24.6 (11.2)

33.9 (15.4)

116 (52.6)

Note: For Bulletin 509 Size 00, consult your local Allen-Bradley distributor.

Product Selection page 1-37

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1-117

Bulletin_500Line_d.qxd

05/02/2004

17:26

Page 1-118

Bulletin 500 Line

Approximate Dimensions
NEMA Multi-Speed Starters
Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

Open Type without Enclosure for Bulletin 520E-520F-520G Multi-Speed Starters with Eutectic Alloy Overload Relay

Dimensions in Inches (Millimeters)

NEMA
Size

01
2
3
4
5

01
2
3
4
5

A
Width

B
Height

8
(203)
9-1/16
(230)
12-7/8
(327)
14-27/32
(377)
16-13/16
(427)

9-5/32
(233)
10-11/32
(263)
12-29/64
(316)
15-1/64
(381)
17-55/64
(453)

9-5/16
(236.5)
10-1/4
(260.4)
16-1/4
(413)
18-7/32
(463)
18-11/32
(466)

9-5/32
(233)
10-11/32
(263)
12-29/64
(316.3)
14-39/64
(371)
17-55/64
(453)

C
Depth
D
E
2-Speed Separate Winding Bulletin 520E
4-11/16
8-21/32
7-3/32
(119)
(220)
(180)
4-11/16
9-27/32
7-7/8
(119)
(250)
(200)
6-21/64
9-27/32
11-13/16
(161)
(250)
(300)
6-23/32
11-13/16
13-25/32
(171)
(300)
(350)
8-35/64
16-15/16
15-3/4
(217)
(430)
(400)
2-Speed Consequent Pole Bulletin 520F and 520G
4-11/16
(119)
4-11/16
(119)
6-21/64
(161)
6-23/32
(171)
8-35/64
(217)

8-21/32
(220)
9-27/32
(250)
9-27/32
(250)
11-13/16
(300)
16-15/16
(430)

7-3/32
(180)
7-7/8
(200)
13-25/32
(350)
15-3/4
(400)
15-3/4
(400)

Product Selection page 1-41

1-118

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F
Relay
Reset Depth

11-13/16
(300)
13-25/32
(350)
15-3/4
(400)

13-25/32
(350)
15-3/4
(400)
15-3/4
(400)

Approx.
Shipping
Weight
in lbs (kg)

4-5/8
(117)
4-29/32
(125)
6-55/64
(174)
8-5/64
(205)
8-13/16
(224)

11-1/4
(5.1)
13-3/4
(6.2)
34
(15.3)
54
(24.3)
82
(36.9)

4-5/8
(117)
4-29/32
(125)
6-55/64
(174)
8-5/64
(205)
8-13/16
(224)

12
(5.4)
15-1/4
(7)
44
(19.8)
63
(28.4)
85
(38.6)

Bulletin_500Line_d.qxd

05/02/2004

17:26

Page 1-119

Bulletin 500 Line

Approximate Dimensions
NEMA Multi-Speed Starters
Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

Open Type Enclosure for Bulletin 520E-520F-520G Multi-Speed Starters with Solid State Overload Relay

Dimensions in Inches (Millimeters)

NEMA
Size

Overload
Relay

Solid-State
01
Solid-State
Solid-State
2
Solid-State
Solid-State
3
Solid-State
Solid-State
4
Solid-State
Solid-State
5
Solid-State
Solid-State
6
Solid-State

Solid-State
01
Solid-State
Solid-State
2
Solid-State
Solid-State
3
Solid-State
Solid-State
4
Solid-State
Solid-State
5
Solid-State

A Width
8
(203)
8
(203)
9-1/16
(230)
9-1/16
(230)
12-7/8
(327)
12-7/8
(327)
14-27/32
(377)
14-27/32
(377)
16-13/16
(427)
16-13/16
(427)
23-13/32
(595)
23-13/32
(595)
9-5/16
(237)
9-5/16
(237)
10-1/4
(260)
10-1/4
(260)
16-1/4
(413)
16-1/4
(413)
18-7/32
(463)
18-3/4
(476)
18-11/32
(466)
18-11/32
(466)

B Height
C Depth
D
E
2-Speed Separate Winding Bulletin 520E
9-5/32
4-5/8
8-21/32
7-3/32
(233)
(118)
(220)
(180)
11-11/32
4-5/8
10-27/32
7-3/32
(288)
(118)
(276)
(180)
10-11/32
4-29/32
9-27/32
7-7/8
(263)
(125)
(250)
(200)
12-5/32
4-29/32
11-21/32
7-7/8
(309)
(125)
(296)
(200)
12-13/32
6-7/8
9-27/32
11-13/16
(315)
(175)
(250)
(300)
14-9/16
6-55/64
9-27/32
11-13/16
(370)
(174)
(250)
(300)
14-7/16
8-3/32
11-13/16
13-25/32
(365)
(205)
(300)
(350)
15-21/32
8-3/32
11-13/16
13-25/32
(397)
(205)
(300)
(350)
17-7/8
8-13/16
16-15/16
15-3/4
(454)
(224)
(430)
(400)
17-7/8
8-13/16
16-15/16
15-3/4
(454)
(224)
(430)
(400)
25-3/32
11-27/64
17-23/32
21-31/32
(637)
(290)
(450)
(558)
25-3/32
11-27/64
17-23/32
21-31/32
(637)
(290)
(450)
(558)
2-Speed Consequent Pole Bulletin 520F and 520G
9-5/32
(233)
11-11/32
(288)
10-11/32
(263)
12
(305)
12-3/4
(324)
14-7/8
(378)
14-27/32
(377)
16-1/16
(408)
17-7/8
(454)
17-7/8
(454)

4-5/8
(117)
4-5/8
(117)
4-29/32
(125)
4-29/32
(125)
6-7/8
(175)
6-7/8
(175)
8-3/32
(205)
8-3/32
(205)
8-13/16
(224)
8-13/16
(224)

8-21/32
(220)
10-27/32
(275)
9-27/32
(250)
11-1/2
(292)
9-27/32
(250)
9-27/32
(250)
11-13/16
(300)
11-13/16
(300)
16-15/16
(430)
16-15/16
(430)

7-3/32
(180)
7-3/32
(180)
7-7/8
(200)
7-7/8
(200)
13-25/32
(350)
13-25/32
(350)
15-3/4
(400)
15-3/4
(400)
15-3/4
(400)
15-3/4
(400)

F Relay
Reset Depth

4-11/16
(118)
4-31/32
(126)
4-11/16
(118)
4-31/32
(126)
6-11/32
(161)
6-17/64
(158)
6-23/32
(171)
7-3/4
(196.9)
8-9/16
(217)
9-3/16
(233)
10-37/64
(269)
11-9/16
(294)

3-3/16
(81)
3-3/16
(81)
4-11/32
(110)
4-11/32
(110)

4-11/16
(118)
4-31/32
(126)
4-11/16
(118)
4-31/32
(126)
6-11/32
(161)
6-15/32
(164)
6-3/4
(172)
7-15/16
(202)
8-9/16
(217)
9-3/16
(233)

3-9/16
(91)
3-9/16
(91)
4-3/4
(121)
4-3/4
(121)

Approx.
Shipping
Weight in
lbs (kg)

11.3 (5.1)

14.9 (6.8)

35.6 (16.1)

61.0 (27.7)

93.5 (42.4)

254 (115)

12.0 (5.4)

15.6 (7.1)

45.0 (20.4)

73.0 (33.1)

131 (59.4)

Product Selection page 1-41

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Bulletin_500Line_d.qxd

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Page 1-120

Bulletin 500 Line

Approximate Dimensions
NEMA Multi-Speed Starters
Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

Open Type without Enclosure for Bulletin 520VE-520VF-520VG Multi-Speed Starters with Eutectic Alloy Overload Relay

NEMA Size

01
2
3
4
5

01
2
3
4
5

A
Width

B
Height

C
Depth

5-11/16
(144.5)
6-1/8
(155.6)
7-17/32
(191.3)
8-5/16
(211.2)
8-7/16
(214.4)

17-9/64
(435.4)
20-37/64
(522.7)
30-5/16
(769.9)
35-1/4
(895.4)
42-11/64
(1071.1)

4-15/16
(125.4)
4-5/8
(117.5)
7-1/4
(184.1)
8-23/64
(212.3)
9-17/32
(242.1)

6-3/64
(164.7)
6-29/32
(175.4)
9-1/8
(231.8)
10-9/32
(261.1)
11-29/32
(302.4)

17-1/2
(444.5)
20-37/64
(522.7)
30-5/16
(777.9)
35-1/4
(895.4)
42-11/64
(1071.1)

4-15/16
(125.4)
4-5/8
(117.5)
7-1/4
(184.1)
8-23/64
(212.3)
9-17/32
(242.1)

Dimensions in Inches (Millimeters)

E
Relay
Reset
D
Depth
F
G
2-Speed Separate Winding Bulletin 520VE
15-3/4
5
1-11/32
29/64
(400)
(127)
(34.1)
(11.5)
19-11/16
4-5/16
1-21/32
29/64
(500)
(109.5)
(42.1)
(11.5)
27-9/16
6-45/64
2-55/64
5/8
(700.1)
(170.3)
(72.6)
(15.9)
31-1/2
7
2-63/64
5/8
(800.1)
(177.8)
(75.8)
(15.9)
41-17/64
9-17/64
5-45/64
29/64
(1048.1)
(235.4)
(144.8)
(11.5)
2-Speed Consequent Pole Bulletin 520VF/520VG
15-3/4
5
1-11/32
29/64
(400)
(127)
(34.1)
(11.5)
19-11/16
4-5/16
1-21/32
29/64
(500)
(109.5)
(42.1)
(11.5)
27-9/16
6-45/64
2-55/64
5/8
(700.1)
(170.3)
(72.6)
(15.9)
31-1/2
7
2-63/64
5/8
(800.1)
(177.8)
(75.8)
(15.9)
41-17/64
9-17/64
5-45/64
13/32
(1048.1)
(235.4)
(144.8)
(10.3)

Allow additional space for internal wiring

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1-120

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Approx.
Shipping
Weight in
lbs (kg)

1-13/16
(46)
2-27/32
(72.2)
3-41/64
(92.5)
3-63/64
(101.2)
3-23/32
(94.4)

4-21/64
(109.9)
4-23/32
(119.8)
5-29/32
(150)
6-11/16
(169.9)
6-11/16
(170)

1/16
(1.6)
1/4
(6.4)
1-3/32
(27.8)
1-1/2
(38.1)
3
(76.2)

5.4
(12)
6.8
(15)
18.1
(40)
60-1/2
(27.4)

2-63/64
(75.8)
31-19/64
(83.7)
5-23/64
(136.2)
5-61/64
(151.2)
5-11/16
(144.4)

5-1/8
(130.2)
5-33/64
(140.1)
7-31/64
(190.1)
8-21/32
(219.9)
8-21/32
(220)

33/64
(13.1)
23/32
(18.1)
2-1/8
(54)
3-7/32
(81.8)
4
(101.6)

13
(5.9)
16
(7.3)
45-1/2
(20.7)
72-1/2
(32.9)

Bulletin_500Line_d.qxd

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Page 1-121

Bulletin 500 Line

Approximate Dimensions
NEMA Multi-Speed Starters
Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

Open Type without Enclosure for Bulletin 520VE-520VF-520VG Multi-Speed Starters with Solid State Overload Relay

Note: The typical drawing above shows 3-point mounting. Sizes 3 through 5 have 4-point mounting holes at each corner of the mounting
plate.
2-Speed Separate Winding Bulletin 520VE
Dimensions in Inches (Millimeters)
NEMA
Size

Overload
Relay
Solid State

01
Solid State
Solid State
2
Solid State
Solid State
3
Solid State
Solid State
4
Solid State
Solid State
5
Solid State

A
Width
5-11/16
(145)
5-11/16
(145)
6-1/8
(156)
6-1/8
(156)
7-17/32
(192)
7-17/32
(192)
8-5/16
(208)
8-5/16
(208)
8-7/16
(215)
8-7/16
(215)

B
Height
17-1/4
(438)
21-1/2
(546)
20-9/16
(522)
23-13/16
(605)
31-1/16
(789)
35-9/16
(903)
35
(889)
37-23/32
(958)
42-3/16
(1072)
42-3/16
(1072)

C
Depth
4-15/16
(126)
4-15/16
(126)
4-5/8
(118)
4-5/8
(118)
7-19/32
(193)
7-19/32
(193)
8-13/16
(224)
8-13/16
(224)
9-17/32
(242)
9-17/32
(242)

D
15-3/4
(400)
15-3/4
(400)
19-11/16
(500)
19-11/16
(500)
27-9/16
(700)
34-23/32
(882)
31-1/2
(800)
36-13/16
(935)
41-9/32
(1049)
41-9/32
(1049)

E
4-5/16
(109)
4-11/32
(110)
4-23/32
(120)
4-23/32
(120)
5-29/32
(150)
5-29/32
(150)
6-11/16
(170)
6-11/16
(170)
6-11/16
(170)
6-11/16
(170)

F
Relay Reset
Depth
5
(127)
5-9/32
(134)
4-15/16
(125.5)
5-9/32
(134)
7-1/16
(179.4)
7-5/32
(182)
7-15/32
(190)
8-23/32
(222)
9-9/32
(236)
9-9/32
(236)

G
1/16
(1.6)
1/16
(1.6)
1/4
(6.4)
1/4
(6.4)
1-3/32
(28)
1-3/32
(28)
1-1/2
(38)
1-1/8
(29)
3
(76)
3
(76)

Approx.
Shipping
Weight in
lbs (kg)
12.7 (5.3)

16.0 (7.3)

74.8 (33.9)

98.0 (44.4)

113 (51.2)

Allow additional space for internal wiring.

Product Selection page 1-41

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1-121

Bulletin_500Line_d.qxd

05/02/2004

17:26

Page 1-122

Bulletin 500 Line

Approximate Dimensions
NEMA Multi-Speed Starters
Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

Open Type without Enclosure for Bulletin 520VE-520VF-520VG Multi-Speed Starters with Solid State Overload Relay,
Continued

2-Speed Consequent Pole Bulletin 520VF and 520VG

Dimensions in Inches (Millimeters)
NEMA
Size

Overload
Relay
Solid-State

01
Solid-State
Solid-State
2
Solid-State
Solid-State
3
Solid-State
Solid-State
4
Solid-State
Solid-State
5
Solid-State

A
Width
6-5/8
(168)
7
(177)
6-29/32
(176)
6-29/32
(176)
9-1/8
(232)
10-3/32
(256)
11-23/32
(298)
11-23/32
(298)
11-29/32
(303)
11-29/32
(303)

B
Height
17-1/2
(444.5)
22-11/16
(576)
20-19/32
(523)
23-13/16
(605)
31-1/16
(789)
35-9/16
(903)
35
(889)
37-23/32
(958)
42-3/16
(1072)
42-3/16
(1072)

C
Depth
4-15/16
(126)
4-15/16
(126)
4-5/8
(118)
4-5/8
(118)
7-19/32
(193)
7-19/32
(193)
8-13/16
(224)
8-13/16
(224)
9-17/32
(242)
9-17/32
(242)

D
15-3/4
(146)
15-3/4
(146)
19-11/16
(500)
19-11/16
(500)
27-9/16
(700)
34-23/32
(882)
31-1/2
(800)
36-13/16
(935)
41-9/32
(1049)
41-9/32
(1049)

E
5-1/8
(130)
5-1/8
(130)
5-17/32
(141)
5-17/32
(141)
7-1/2
(191)
7-1/2
(191)
8-21/32
(220)
8-21/32
(220)
8-21/32
(220)
8-21/32
(220)

Allow additional space for internal wiring.

Product Selection page 1-41

1-122

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F
Relay Reset
Depth
5
(127)
5-9/32
(134)
4-5/16
(110)
5-9/32
(134)
7-1/16
(179)
7-5/32
(182)
7-15/32
(190)
8-23/32
(222)
9-9/32
(236)
9-9/32
(236)

G
1/2
(13)
17/32
(13)
3/4
19)
3/4
19)
2-1/8
(54)
1-25/32
(29)
3-7/32
(82)
1-25/32
(29)
4
(102)
4
(102)

Approx.
Shipping
Weight in
lbs (kg)
12.7 (5.8)

16.0 (7.3)

74.8 (33.9)

98.0 (44.4)

113 (51.2)

Bulletin_500Line_e.qxd

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17:39

Page 1-123

Bulletin 500 Line

Approximate Dimensions
For NEMA AC Contactors
Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

Type 1 General Purpose Enclosure for Bulletins 500-500L Contactors 1-3-Pole

NEMA
Size
00
5/10A
01
15/20A, 30A
2
60A
3 2-3-Pole
100A 2-3-Pole
4 2-3-Pole
200A 2-3-Pole
5 2-3-Pole
300A 2-3-Pole

A
Width
4-7/8
(124)
6-13/16
(173)
7-5/16
(186)
10-1/4
(260.4)
11-5/8
(295.3)
13-3/8
(339.7)

B
Height
7-11/16
(195)
10-5/8
(270.3)
13-3/4
(349.3)
20-3/16
(513)
23-1/2
(597)
29-3/4
(756)

Dimensions in Inches (Millimeters)

C
Depth
D
4-5/16
5-5/8
(110)
(143)
5-21/32
8-1/4
(143.2)
(210)
5-21/32
10-3/4
(143.2)
(273)
7-7/8
16
(200)
(406.4)
9-1/16
19-1/2
(230.2)
(495.3)
9-13/16
25-3/4
(249)
(654)

E
1-7/8
(48)
2-3/8
(60.5)
2-5/8
(66.5)
3-3/4
(95.2)
4
(102)
5
(127)

F
7/32
(5.6)
7/32
(5.5)
9/32
(7.1)
11/32
(8.7)
11/32
(8.7)
11/32
(8.7)

Approx. Shipping
Weight in
lbs (kg)
4
(1.8)
6-3/4
(3.1)
9-1/2
(4.3)
27
(12)
40
(18)

Type 1 General Purpose Enclosure for Bulletins 500-500L Contactors 4-5-Pole

NEMA
Size
3 4-5-Pole
100A 4 Pole
4 4-5-Pole
200A 4 Pole
5 4 Pole
300A 4 Pole

A
Width
12-1/8
(308)
14-1/8
(358.8)
21-29/32
(556.4)

B
Height
20-3/16
(513)
26-5/8
(676.3)
41-5/32
(1045.4)

Dimensions in Inches (Millimeters)

C
Depth
D
8-1/32
15-1/2
(204)
(394)
9-3/16
22-3/4
(233.4)
(578)
10-15/32
39
(265.9)
(990.6)

E
4-1/8
(105)
5
(127)
9-1/2
(241.3)

F
11/32
(8.7)
11/32
(8.7)
11/32
(8.7)

Approx. Shipping
Weight in
lbs (kg)
32
(14)
49
(22)

Note: For Types 3R/12, 4/4X, 4X, and Bolted Type 7 & 9 and 3R, 7 & 9 dimensions, consult your local Allen-Bradley distributor.

Visit our website: www.ab.com/catalogs

1-123

Bulletin_500Line_e.qxd

05/02/2004

17:40

Page 1-124

Bulletin 500 Line

Approximate Dimensions
For NEMA AC Contactors
Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

Type 1 General Purpose Enclosures for Bulletins 505-520E-520F-520G Starters

Approximate Dimensions in Inches (Millimeters)

NEMA
Size
00
01

3
4
5

Bulletin No.
505
505-520E
505-520E
520F-520G
505-520E
505-520E
520F-520G
505-520E
520F-520G
505-520E
520F-520G
505-520E
520F-520G

A Width
6-13/16 (173)
10-9/16 (268)

B Height
10 (254)
12-1/2 (318)

C Depth
5 (127)
5-31/32 (152)

D
7-1/4 (184)
9-7/8 (251)

E
2-3/4 (69.8)
4-3/8 (111)

9/32 (7.1)

Approx. Shipping
Weight in
lbs (kg)
7-1/2 (3.4)
18 (8.2)

12-1/2 (318)

14-1/8 (359)

6-1/8 (156)

11-1/4 (286)

4-1/2 (114)

9/32 (7.1)

18 (8.2)

11-7/16 (291)

14-9/16 (370)

5-31/32 (152)

11-13/16 (300)

4-1/2 (114)

9/32 (7.1)

21-1/4 (9.6)
21-1/4 (9.6)

13-1/2 (343)

15-5/8 (397)

6-3/8 (162)

13-1/2 (343)

5-1/2 (140)

9/32 (7.1)

15-1/8 (384)
18-21/32 (474)
16-5/8 (422)
21-5/32 (537)

20-3/16 (513)
19-11/32 (491)
27-1/2 (698)
27-17/32 (699)

8-3/16 (208)
8-1/4 (210)
9-5/16 (237)
9-7/16 (240)

16-1/2 (419)
16-1/2 (419)
24 (610)
24 (610)

6 (152)
8 (203)
6-1/4 (159)
8-1/2 (216)

11/32
11/32
11/32
11/32

21-29/32 (556)

41-5/32 (1045)

10-15/32 (265.9)

39 (991)

9-1/2 (241)

11/32 (8.7)

6
7
8
9

(8.7)
(8.7)
(8.7)
(8.7)

53 23.(9)

80 (36)

Consult your local Allen-Bradley Distributor.

Type 1 General Purpose Enclosures for Bulletin 509 Full Voltage Starters

Approximate Dimensions in Inches (Millimeters)

NEMA
Size
00 3
00 1
01
2
3
4
5
67 Wall
6 Floor
8-9

A Width
6-9/32 (160)
4-7/8 (124)
6-13/16 (173)
7-5/16 (816)
10-1/4 (260)
13-3/8 (340)
16-1/8 (410)
25-1/4 (641)

B Height
9-3/16 (233)
7-11/16 (195)
10-5/8 (270)
13-3/4 (349)
20-3/16 (513)
29-3/4 (756)
42 (1067)
53-5/8 (1362)

C Depth
4-1/2 (114)
4-5/8 (117)
5-23/32 (145)
5-23/32 (145)
7-15/16 (202)
9-31/32 (253)
10-1/8 (254)
14 (356)

D
6-7/8 (175)
5-5/8 (143)
8-1/4 (210)
10-3/4 (273)
16 (406)
25-3/4 (654)
38 (965)
52-1/4 (1327)

Consult your local Allen-Bradley Distributor.

With Reset only.

With Push Button, Selector Switch or Pilot Light.

Note: For Type 1 with control transformer dimensions, consult your local Allen-Bradley distributor.

1-124

E
2-1/2 (63.5)
1-7/8 (47.5)
2-3/8 (60.5)
2-5/8 (66.5)
3-3/4 (95.2)
4 (102)
6 (152)
10-1/4 (261)

Visit our website: www.ab.com/catalogs

7/32 (5.5)
9/32 (7.1)
11/32 (8.7)
11/32 (8.7)
11/32 (8.7)

Approx. Shipping
Weight in
lbs (kg)
4-1/4 (1.9)
4 1.(8)
7-1/4 (3.4)
10-1/2 (4.7)
31 (14)
44 (19.8)

Bulletin_500Line_e.qxd

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Page 1-125

Bulletin 500 Line

Approximate Dimensions
For NEMA AC Contactors
Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

Type 3R/12 Enclosure without Control Transformer for Bulletin 505

Approximate Dimensions In Inches (Millimeters)

NEMA
Size
01
2
3
4

A
Width
12-1/8
(308)
13-1/8
(333.4)
18-21/32
(473.9)
21-5/32
(537.4)

B
Height
16-1/16
(408)
17-9/16
(446.1)
21-9/16
(547.7)
28-27/32
(732.6)

C
Depth
6
(152.4)
6-1/4
(158.8)
8-1/8
(206.4)
9-9/32
(235.7)

D
15-1/4
(387.4)
16-3/4
(425.5)
20-11/16
(525.5)
28
(711.2)

E
4-1/2
(114.3)
5
(127)
7-1/2
(190.5)
8-1/2
(215.9)

F
9/32
(7.1)
9/32
(7.1)
11/32
(8.7)
11/32
(8.7)

G
14-1/8
(358.8)
15-5/8
(396.9)
19-11/32
(491.3)
26-21/32
(677.1)

H
3/8
(9.5)
3/8
(9.5)
3/8
(9.5)
3/8
(9.5)

J
7/16
(11.1)
7/16
(11.1)
1/2
(12.7)
1/2
(12.7)

K
3/32
(2.4)
3/32
(2.4)
3/16
(4.8)
3/16
(4.8)

Type 3R/12 Enclosure without Control Transformer for Bulletin 509

Approximate Dimensions In Inches (Millimeters)

NEMA
Size
01
2
3
4

A
Width
8-3/8
(212.7)
8-7/8
(225.4)
12-1/8
(308)
14-1/8
(358.8)

B
Height
12-7/32
(310.4)
15-3/8
(390.5)
22-7/16
(569.9)
28-13/16
(731.8)

C
Depth
5-7/8
(149.2)
5-15/16
(150.8)
7-15/16
(201.6)
9
(228.6)

D
11-15/32
(291.3)
14-5/8
(371.5)
21-9/16
(547.7)
28
(711.2)

E
2-1/2
(63.5)
2-5/8
(66.7)
4-7/16
(112.7)
5-7/16
(138.1)

F
9/32
(7.1)
9/32
(7.1)
11/32
(8.7)
11/32
(8.7)

G
10-3/8
(263.5)
13-1/2
(342.9)
20-3/16
(512.8)
26-5/8
(676.3)

H
7/16
(11.1)
7/16
(11.1)
1/2
(12.7)
1/2
(12.7)

Approx.
Shipping
Weight in
lbs (kg)
13-1/2
(6.1)
18-1/2
(8.4)
35-1/2
(16.1)
59-1/2
(27)

Note: For Type 3R/12 with control transformer dimensions, consult your local Allen-Bradley distributor.

Visit our website: www.ab.com/catalogs

1-125

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Page 1-126

Bulletin 500 Line

Approximate Dimensions
For NEMA AC Contactors
Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

Type 4/4X Enclosure without Control Transformer for Bulletin 505

Approximate Dimensions In Inches (Millimeters)

NEMA
Size
01
2
3
4

A
Width
12-1/8
(308)
13-1/8
(333.4)
18-11/16
(474.7)
21-3/16
(538.2)

B
Height
16-7/8
(428.6)
18-7/8
(479.4)
22-11/32
(567.5)
30-15/16
(785.8)

C
Depth
6-15/22
(164.3)
6-9/16
(166.7)
8-1/8
(206.4)
9-1/4
(235)

D
15-1/4
(387.1)
16-3/4
(425.5)
20-11/16
(525.5)
28
(711.2)

E
4-1/2
(114.3)
5
(127)
7-1/2
(190.5)
8-1/2
(215.9)

F
9/32
(7.1)
9/32
(7.1)
11/32
(8.7)
11/32
(8.7)

G
16
(406.4)
17-1/2
(444.5)
21-9/16
(547.7)
28-7/8
(733.4)

H
7/16
(11.1)
7/16
(11.1)
1/2
(12.7)
1/2
(12.7)

J
14-1/8
(358.8)
15-5/8
(396.9)
19-3/8
(492.1)
26-11/16
(677.9)V

K
1-3/8
(34.9)
1-5/8
(41.3)
1-1/2
(38.1)
2-1/8
(54)

L
3/4
(19.1)
1
(25.4)
23/32
(18.3)
1-11/32
(34.2)

M
2-5/32
(54.8)
2-5/32
(54.8)
2-15/32
(62.7)
3-3/16
(81)

Type 4/4X Enclosure without Control Transformer for Bulletin 509

Approximate Dimensions In Inches (Millimeters)

NEMA
Size
01
2
3
4

A
Width
8-3/8
(212.7)
8-7/8
(225.4)
12-1/8
(308)
14-1/8
(358.8)

B
Height
10-3/8
(263.5)
13-1/2
(342.9)
20-7/32
(513.5)
26-5/8
(676.3)

C
Depth
6-7/32
(157.9)
6-11/32
(161.1)
7-27/32
(199.2)
8-13/16
(223.8)

D
11-15/32
(291.3)
14-5/8
(371.5)
21-9/16
(547.7)
27
(685.8)

E
2-1/2
(63.5)
2-5/8
(66.7)
4-7/16
(112.7)
5-7/16
(138.1)

F
9/32
(7.1)
9/32
(7.1)
11/32
(8.7)
11/32
(8.7)

G
12-7/32
(310.3)
15-3/8
(390.5)
22-7/16
(569.9)
27-7/8
(708)

H
5/16
(7.9)
5/16
(7.9)
5/16
(7.9)
7/32
(5.5)

J
7/16
(11.1)
7/16
(11.1)
1/2
(12.7)
1/2
(12.7)

K
3/32
(2.4)
3/32
(2.4)
1/8
(3.2)
1/8
(3.2)

Note: For Type 4/4X with control transformer and Type 4X dimensions, consult your local Allen-Bradley distributor.

1-126

Visit our website: www.ab.com/catalogs

L
13-1/8
(333.4)
16-3/4
(425.4)
23-7/32
(589.8)
30-7/8
(784.2)

M
1-3/8
(34.9)
1-5/8
(41.3)
1-1/2
(38.1)
2-1/8
(54)

N
3/4
(19.1)
1
(25.4)
23/32
(18.3)
1-11/32
(34.2)

Approx.
Shipping
Weight in
lbs (kg)
15
(6.8)
22
(10)
35.5
(16.1)
60
(22.1)

Bulletin_500Line_e.qxd

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Page 1-127

Bulletin 500 Line

Approximate Dimensions
For NEMA AC Contactors
Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

Type 1 (Enclosure Code A) General Purpose Painted Enclosure for Bulletins 502, 502L, 503, 503L, 506, 506X, 507, 507X,
512, 512M, 513, 513M, 522E, 522F, 522G, 523E, 523F, and 523G, 530, 532, 533, 540, 542, 543, 570, 572, 573

Size 14

Size 5

Approximate Dimensions in inches (Millimeters)

NEMA Size
0...2
0...2

0...2

3
4
1PW, 2PW
1YD
3

3PW
2YD, 3YD
2

4PW
5PW
4YD
3, 4
5YD
5, 6
5
5PW

Bulletin No.
506X, 507X
502, 502L,
503, 503L,
512, 513
506, 507,
512M, 513M,
522E, 522F,
522G, 523E,
523F, 523G
502, 502L,
503, 503L,
512, 513
503, 503L,
513
530, 532, 533
540, 542, 543
506, 507,
522E, 522F,
522G, 523E,
523F, 523G
506, 507,
522E, 522F,
522G, 523E,
523F, 523G
502, 502L,
512
530, 532, 533
540, 542, 543
570, 572, 573
502, 502L,
503, 503L,
506, 506X,
507, 507X,
512, 513,
523E, 523F,
523G
530, 532, 533
532, 533
540, 542, 543
570, 572, 573
540, 542, 543
570, 572, 573
522E, 522F,
522G
530

A
Height

B
Width

C
Depth

D
Mounting

E
Mounting

F
Mounting

G
Handle Depth

Approx.
Shipping
Weight in lbs
(kg)

27.50
(968)

10.50
(267)

8.25
(210)

25.13
(639)

5.25
(133)

5.56
(141)

40
(18.14)

30
(762)

20.5
(521)

9.88
(251)

27.63
(702)

15.25
(387)

15.25
(387)

5.56
(141)

90
(40.82)

50
(1270)

22
(559)

11.19
(284)

47.63
(1210)

15.25
(387)

15.25
(387)

5.56
(141)

250
(113.4)

56
(1422)

30.5
(775)

13.79
(350)

57.63
(1463)

20
(508)

25.25
(641)

7.62
(194)

360
(163.3)

60
(1524)

37.38
(949)

16.00
(406)

61.69
(1567)

33.88
(861)

33.88
(861)

7.62
(194)

420
(190.5)

Sizes 0, 1 and 2 have one top mounting hole located on the center line. Larger size enclosures have two top mounting holes located as shown.

Visit our website: www.ab.com/catalogs

1-127

Bulletin_500Line_e.qxd

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Page 1-128

Bulletin 500 Line

Approximate Dimensions
For NEMA AC Contactors
Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

Type 3R/4/12 (Enclosure Codes D, F, and J) Rainproof, Dusttight Industrial Use Enclosures for Bulletins 502,
502L, 503, 503L, 506, 506X, 507, 507X, 512, 512M, 513, 513M, 522E, 522F, 522G, 523E, 523F, 523G, 530, 532, 533, 540,
542, 543, 570, 572 and 573

Approximate Dimensions in inches (Millimeters)

NEMA
Size

Bulletin No.
506X, 507X
502, 507
503, 503L,
512, 513
0...2
506, 507,
512M, 513M,
522E, 522F,
522G, 523E,
523F, 523G
502, 507
3
503, 503L,
512, 513
4
513
1PW, 2PW
530, 532, 533
1YD
540, 542, 543
503, 503L,
506, 507, 513,
3
522E, 522F,
522G, 523E,
523F, 523G
502, 502L,
507, 512,
4
522E, 522F,
522G, 523E,
523F, 523G
3PW
530, 532, 533
2YD, 3YD
540, 542, 543
2
570, 572, 573
4PW
530, 532, 533
5PW
532, 533
4YD
540, 542, 543
3, 4
570, 572, 573
502, 502L,
503, 503L,
5
506, 512, 513
523E, 523F, 523G
6
512, 513
6
512
5
522E, 522F, 522G
5PW
530
5YD
540, 542, 543
5, 6
570, 572, 573
7

512, 513

Approx.
Shipping
Weight in
lbs (kg)

A
Height

B
Width

C
Depth

D
Mounting

E
Mounting

F
Mounting

G
Handle
Depth

27.50
(698)

10.50
(267)

8.25
(210)

28.88
(733)

5.25
(133)

5.56
(141)

29.88
(759)

0.81
(21)

40
(18.14)

30
(762)

20.5
(521)

10.19
(259)

31.38
(797.05)

15.25
(387)

15.25
(387)

5.56
(141)

32.38
(822)

0.81
(21)

90
(40.82)

50
(1270)

22
(559)

11.5
(292)

51.38
(1305)

15.25
(387)

15.25
(387)

5.56
(141)

52.38
(1330)

0.71
(18)

250
(113.4)

56
(1422)

30.5
(775)

13.79
(350)

57.63
(313)

20
(508)

25.25
(641)

7.62
(194)

62.62
(1590)

1
(25.4)

360
(163.3)

60
(1524)

37.38
(949)

16
(906)

61.69
(1567)

33.88
(861)

33.88
(861)

7.62
(194)

63.5
(1613)

1.5
(38)

420
(190.5)

84
(2134)

39.5
(1003)

18
(457)

7.62
(194)

650
(249.8)

Sizes 0, 1, and 2 have one top mounting hole located on the center line. All sizes in large enclosures have two top mounting holes located as shown.

Fusible disconnect switch with class J fuses.

Fusible disconnect switch with class R fuses.

1-128

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Bulletin_500Line_e.qxd

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Page 1-129

Bulletin 500 Line

Approximate Dimensions
For NEMA AC Contactors
Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

Type 4/4X (Enclosure Codes C) Stainless Steel Industrial Use Enclosures for Bulletins 502, 502L, 503, 503L, 506, 507,
512, 512M, 513, 513M, 522E, 522F, 522G, 523E, 523F, and 523G

Approximate Dimensions in inches (Millimeters)

NEMA
Size
0...2
13
34
1PW, 2PW
1YD, 2YD
2
4
5
3PW, 4PW
3PW5PW
3YD, 4YD
3YD5YD
3, 4
35
5
6
5PW
5YD
5, 6
6

Bulletin No.
1232X
1233X
1232X
1282, 1283
1242, 1243
1272, 1273
1232X
1233X
1282
1283
1242
1243
1272
1273
1232X
1233X
1282
1242
1272
1273

1232X

1232X

1232X, 1233X

Approx.
Shipping
Weight in
lbs (kg)

A
Height

B
Width

C
Depth

D
Mounting

E
Mounting

F
Mounting

G
Handle
Depth

30
(762)

20.5
(521)

8.72
(221)

34.88
(886)

10
(254)

10
(254)

5.56
(141)

36.38
(924)

90
(40.82)

50
(1270)

22
(559)

9.90
(251)

54.88
(1394)

15.25
(387)

15.25
(387)

5.56
(141)

56.38
(1432)

250
(113.4)

56
(1422)

30.5
(775)

13.78
(350)

5.56
(141)

40.72
(1034)

7.62
(194)

56
(1422)

30.5
(775)

13.78
(350)

7.62
(194)

34
(863)

7.62
(194)

9.68
(246)

360
(163.3)

60
(1524)
84
(2134)

37.38
(949)
39.5
(1003)

16
(406)
18
(457)

40.72
(1034)
42.84
(1088)

7.62
(194)
7.62
(194)

9.68
(246)
9.68
(246)

420
(190.5)
650
(294.8)

Fusible disconnect switch with class J fuses.

Fusible disconnect switch with class R fuses.

Visit our website: www.ab.com/catalogs

1-129

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Page 1-130

Bulletin 500 Line

Approximate Dimensions
For NEMA AC Contactors
Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

Type 4/4X (Enclosure Codes "C") Stainless Steel Industrial Use Enclosures for Bulletins 502, 502L, 503, 503L, 506, 507,
512, 512M, 513, 513M, 522E, 522F, 522G, 523E, 523F, and 523G

Approximate Dimensions in inches (Millimeters)

NEMA
Size
0...2

0...2

3
4

56
5
6
56

Bulletin No.
502, 502L
503, 503L
512, 513
506, 507,
512M,
513M,
522E, 522F,
522G,
523E,
523F, 523G,
502, 502L,
503, 503L,
512, 513
503, 503L,
513
506, 507,
522E, 522F,
522G,
523E,
523F, 523G
502, 502L
506, 507,
512, 522F,
523G, 523E
523F, 523G
503, 503L
507, 513,
523E, 523F,
523G
512
512
502, 502L
506

E
Mounting

F
Mounting

G
Handle
Depth

Approx.
Shipping
Weight in
lbs (kg)

28.88
(733)

7
(178)

5.56
(141)

29.75
(756)

0.81
(21)

40
(18.14)

9.88
(251)

31.38
(797)

17
(432)

17
(432)

5.56
(141)

32.26
(819)

0.81
(21)

90
(40.82)

11.19
(284)

51.38
(1305)

18.5
(470)

18.5
(470)

5.56
(141)

52.26
(1327)

0.81
(21)

250
(113.4)

68.62
(1489)

1
(25.4)

360
(163.3)

A
Height

B
Width

C
Depth

D
Mounting

27.50
(698)

10.50
(267)

8.25
(210)

30
(762)

20.5
(521)

50
(1270)

22
(559)

5.56
(141)
56
(1422)

30.5
(775)

12.34
(313)

57.63
(1464)

20
(508)

25.25
(641)
7.62
(194)

Sizes 0, 1, and 2 have one top mounting hole located on the center line. All sizes in large enclosures have two top mounting holes located as shown.

Fusible disconnect switch with class J fuses.

1-130

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Bulletin_500Line_e.qxd

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17:40

Page 1-131

Bulletin 500 Line

Approximate Dimensions
For NEMA AC Contactors
Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

Type 4/4X (Enclosure Codes S) Non-metallic, Corrosion-resistant Enclosures for Bulletins 502, 502L, 503, 503L, 506,
507, 512, 513, 522E, 522F, 522G, 523E, 523F, and 523G

Approximate Dimensions in inches (Millimeters)

NEMA
Size

Bulletin No.

0...2

512, 513

0...2
3
4
3

506, 507,
522E, 522F,
522G, 523E,
523F, 523G,
512
513
506, 507,
522E, 522F,
522G, 523E,
523F, 523G
506, 507,
512, 523E,
523F, 523G
506, 507, 512,
513, 522E,
522F, 522G,
523E, 523F,
523G

A
Height
24
(610)

B
Width
10
(254)

C
Depth
6.88
(175)

D
Handle Depth
4.88
(124)

Approx.
Shipping
Weight in
lbs (kg)
28
(12.7)

24
(610)

21
(533)

9.25
(235)

4.88
(124)

60
(27.2)

49.19
(1249)

21.38
(543)

11
(279)

4.88
(124)

180
(81.6)

5.75
(146)

76.52
(1422)

21.63
(549)

19
(483)

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5.75
(146)

280
(127)

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Page 1-132

Bulletin 500 Line

Approximate Dimensions
For NEMA AC Contactors
Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

Type 3R (Enclosure Code N) Rainproof Enclosures with Extra Panel Space for Bulletins 1232X and 1233X

Approximate Dimensions in inches (Millimeters)

P
R
Inside
Outside
Inside
Outside

N
Bulletin No.

1232X,
1233X

NEMA Size
1
2
3
4
5

Inside

Outside

1-3/8 (35)
1 in Hub

1-23/32 (44)
1-1/4 in Hub

7/8 (22)
1/2 in Hub

1-1/8 (29)
3/4 in Hub

1-23/32 (44)
1-1/4 in Hub

7/8 (22)
1/2 in Hub

1-1/8 (29)
3/4 in Hub

1-31/32 (50)
1-1/2 in Hub

2-15/32 (63)
2 in Hub

7/8 (22)
1/2 in Hub

1-1/8 (29)
3/4 in Hub

U
Bulletin No.

1232X, 1233X

NEMA Size
1
2
3
4
5

1-132

Outside

1-31/32 (50)
1-1/2 in Hub

7/8 (22)
1/2 in Hub

1-1/8 (29)
3/4 in Hub

1-3/8 (35)
1 in Hub

1-3/8 (35)
1 in Hub

1-23/32 (44)
1-1/4 in Hub

1-31/32 (50)
1-1/2 in Hub

2-15/32 (63)
2 in Hub

1-31/32 (50)
1-1/2 in Hub

2-15/32 (63)
2 in Hub

Approximate Dimensions in inches (Millimeters)

V
Inside
Outside

Inside

Outside

7/8 (22)
1/2 in Hub

1-1/8 (29)
3/4 in Hub

7/8 (22)
1/2 in Hub

1-1/8 (29)
3/4 in Hub

7/8 (22)
1/2 in Hub

1-1/8 (29)
3/4 in Hub

T
Inside

W
Inside

Outside

7/8 (22)
1/2 in Hub

1-1/8 (29)
3/4 in Hub

1-31/32 (50)
1-1/2 in Hub

2-15/32 (63)
2 in Hub

3 (76)
2-1/2 in Hub

3 (76)
2-1/2 in Hub

3 (76)
2-1/2 in Hub

3-5/8 (96)
3 in Hub

3 (76)
2-1/2 in Hub

3-5/8 (96)
3 in Hub

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Bulletin_500Line_e.qxd

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Page 1-133

Bulletin 500 Line

Approximate Dimensions
For NEMA AC Contactors
Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

Unilock Enclosures Type 3R, 7 & 9, Class I (Enclosure Code U) Groups C & D, Class II, Groups E, F & G Divisions
1& 2 for Bulletins 505-509-513

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1-133

Bulletin_500Line_e.qxd

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Page 1-134

Bulletin 500 Line

Approximate Dimensions
For NEMA AC Contactors

NEMA Starters and Combination Starters

Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

Bolted Enclosures Type 7 & 9 and Type 3R, 7 & 9, Class I, Groups C & D, Class II, Groups E, F & G Divisions 1 & 2
for Bulletin 505 Full Voltage Reversing Starters
NEMA Sizes 01

NEMA Sizes 24

NEMA Size
2
3
4

1-134

A WIDE

APPROXIMATE DIMENSIONS IN INCHES (MILLIMETERS)

B HIGH
C DEEP
D
E
F

21
(533.4)

26-3/4
(679.5)

10-7/32
(259.6)

25-1/2
(647.7)

16-1/4
(412.8)

2-7/16
(61.9)

2-5/8
(66.7)

21-3/8
(542.9)

32-5/8
(828.7)

11-7/16
(290.5)

31-3/8
(796.9)

16-1/4
(412.8)

2-13/16
(71.4)

3-1/2
(88.9)

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Bulletin_500Line_e.qxd

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Page 1-135

Bulletin 500 Line

Approximate Dimensions
For NEMA AC Contactors
Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

Bolted Enclosures Type 7 & 9 and Type 3R, 7 & 9, Class I, Groups C & D, Class II, Groups E, F & G Divisions 1 & 2
for Bulletin 509 Full Voltage Starters
NEMA Sizes 02

NEMA Size

A WIDE
8-3/4
(222.2)
8-7/8
(225.4)

0-1
2

APPROXIMATE DIMENSIONS IN INCHES

B HIGH
C DEEP
15-1/16
8-13/18
(382.6)
(208.8)
18-5/16
8-13/16
(465.1)
(208.8)

(MILLIMETERS)
D
14-3/16
(360.4)
17-7/16
(442.9)

E
5
(127)
5-3/8
(136.5)

NEMA Sizes 34

NEMA Size
3
4

A WIDE
12-3/4
(323.9)
15-1/8
(384.2)

APPROXIMATE DIMENSIONS IN INCHES (MILLIMETERS)

B HIGH
C DEEP
D
E
F
23-17/32
8-7/8
23-1/2
8
2-7/32
(597.7)
(225.4)
(596.9)
(203.2)
(56.4)
32-5/8
(828.7)

10-3/8
(269.9)

31-3/8
(796.9)

10
(254)

2-9/18
(65.1)

G
2-5/8
(66.7)
3-1/2
(88.9)

NEMA Sizes 5

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1-135

Bulletin_500Line_e.qxd

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Page 1-136

Bulletin 500 Line

Approximate Dimensions
For NEMA AC Contactors
Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

Bolted Enclosures Type 7 & 9 and Type 3R, 7 & 9, Class I, Groups C & D, Class II, Groups E, F & G Divisions 1 & 2
for Bulletin 513 Full Voltage Combination Starters
NEMA Sizes 02

NEMA Sizes 34

APPROXIMATE DIMENSIONS IN INCHES (MILLIMETERS)

NEMA Size
3
4

A WIDE
21
(533.4)

B HIGH
26-3/4
(679.5)

C DEEP
11-31/32
(304.1)

D
25-1/2
(647.7)

E
16-1/4
(412.8)

F
2-7/8
(73)

G
4-13/16
(122.2)

H
2-7/16
(61.9)

J
2-5/8
(66.7)

APPROX.
SHIP
WT. IN LBS.
(Kg)
200
(90)

21-3/8
(542.9)

32-5/8
(828.7)

13-3/16
(335)

31-3/8
(796.9)

16-1/4
(412.8)

2-11/16
(68.3)

5-1/4
(133.4)

2-13/16
(71.4)

3-1/2
(88.9)

275
(123.8)

NEMA Sizes 5

1-136

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NEMA_Renewal_Parts.qxd

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Page 1-137

NEMA Renewal Parts

Bulletin 500 Line of Contactors and Starters

Used on Size 00, Series D

Used on Size 00, Series B

Used on Size 0 through 5

AC Operating Coils
Size 01
Size 15/2030 A

Size 00

Voltage (V)
24

Frequency
(Hz)
50
60

115120
110

60
50

110115
200208
208
220
220230

50
60
60
50
50
50
60
50
60
60
50
50
50
50
60
50
60
60
50
60
60

230240
240
277
380
415
440
440460
460480
440460
460480
480
500
575600
600

Voltage (V)
24

110115
200208
220230

Frequency
(Hz)
60
60
50
50
60

Series B

Series D

69A27

GA407
GA013

GA473

GA049
GA474

GA442

GA060
GA454
GA457
GA475

TA407
TA013

69A86
69A113

69A83

69A52
69A11
69A116

50
60
50
60

3-4-Pole
4-5-Pole

CC013

CC013C

CB236

CC236

CC236C

CC322
CC249

CC339
CC342
CC254

CC260
CC354
CC357

CC322C
CC249C

CC339C
CC342C
CC254C

CC260C
CC354C
CC357C

TA473
CB322
TA049

TA474

CB322C
CB249

CB339
CB342

CB339C
CB342C
CB254

TA480
TA071
TA457

CB260

CB354
CB357

CB354C
CB357C

GA475

GA464

GA476
Size 3
Size 100 A

TA475

TA475
TA479

CB360

CB360C

CC360
CC273

CC364
CC278

CC360C
CC273C

CC364C
CC278C

3-4-Pole
4-5-Pole

3-4-Pole
4-5-Pole

2-Pole
2-3-Pole

60

2-Pole
2-3-Pole

50

4-Pole
2-3-Pole
4-5-Pole
Part. No.

CB013

69A288

69A81

230240
277
380
415
440460
460480
500
575600

Series A

Size 2
Size 60 A

TA476

CB273

CB364

CB364C
CB278

Size 4
Size 200 A

2-Pole
2-3-Pole

Size 5
Size 300 A

3-4-Pole
4-5-Pole

Series A

Series L

Part No.
CD013

CD013C

CD236

CD236C

CE236

CE236C

CF236

AF236

CD322
CD249
CD339
CD342
CD254
CD260
CD354
CD357
CD360
CD273
CD364
CD278

CD322C
CD249C
CD339C
CD342C
CD254C
CD260C
CD354C
CD357C
CD360C
CD273C
CD364C
CD278C

CE322
CE249
CE339
CE342
CE254
CE260
CE354
CE357
CE360
CE273
CE364
CE278

CE322C
CE249C
CE339C
CE342C
CE254C
CE260C
CE354C
CE357C
CE360C
CE273C
CE364C
CE278C

CF322
CF249
CF339
CF342
CF254
CF260
CF354
CF357
CF360
CF273
CF364
CF278

AF322
AF249
AF339
AF342
AF254
AF260
AF354
AF357
AF360
AF273
AF364
AF278

For Non-Motor Loads (Bulletin 500L).

For Motor Rated Contactors and Starters.

Also for 120V, 60Hz.
Also for 240V, 60Hz.

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1-137

NEMA_Renewal_Parts.qxd

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Page 1-138

NEMA Renewal Parts

Bulletin 500 Line of Contactors and Starters, Continued
Single Pole Contact Kit Sizes 005 (Includes Front and Rear Stationary Contact, Movable Contact and Contact Spring)
Motor Rated Contactors and Starters
Non-Motor Rated Contactors
(Bulletin 500, 505, 509, and 520)
(Bulletin 500L)
Part No.
Size
No. of Poles
Part No.
Size
2-Pole
Z-21101
3-Pole
Z-21102

00 (Series A)
4-Pole
Z-21103
40410-331-51
15/20 A
23
40410-331-53
0
1
40410-331-52
30 A
23
40410-331-54
1P
40410-331-55
60 A
23
40420-322-52
23
40430-300-52
2
40420-322-51
100 A
40430-300-53
4
40430-300-51
23
40440-325-52
3
200 A
40440-300-51
4
40440-325-53
4
2
Z-34042
Z-34119
5 (Series A)
300 A (Series A)
Z-34043
Z-34120
3
5 (Series L)
42450-805-01
300 A (Series L)
23
42450-805-02
540A
6 (Series B&C)
40783-802-02
40783-802-02
3
(Series B&C)

Manual Reset (Eutectic Alloy) Overload Relays

Heater Elements Order heater elements as a separate item. See pages 1-45 and 1-47 for heater element selection tables.
Part No.
Size
3
Bulletin 505 use Cat. No. 815-BOV16
00 (Series A)
Bulletin 505X-509 use Cat. No. 815-BOV4
00 (Series B & D)
Cat. No. 592-JOV16
01
42185-800-01
2
40185-800-01
3
40185-801-01
4
40185-802-01
5
Cat. No. 592-BOV16
1
Cat. No. 815-BOV4
Cat. No. 592-BOV4
42185-804-01
40185-803-01
40185-804-01
40185-805-01

00 (Series A)
00 (Series B & D)
01
1P
2
3

Note: Auxiliary contacts on Size 3 and 4 overload relays are replaceable. Order Cat. No. 595-A34. See page 1-94 for complete information.
There are no replacement contacts for Series B and Series D, Size 00 device.
Noted part numbers are for a complete set of movable contacts and springs. Stationary contacts are available only as part of the Stationary Contact Block
Assembly.
Not for use on Power Pole Adders. Replace complete Power Pole Adder Kit with one selected from the listing on page 1-94.
Does not accommodate terminal mounted current transformers.
Accommodates terminal mounted current transformers.
Mounting Plate is not included.

Size
01
2
3
4

1-138

Power Pole Adder Kit (Used Only for 4- and 5-Pole Devices)
Motor Rated Contactors and Starters
Cat. No.
599-P01A
599-P2A
599-P3A
599-P4A
Non-Motor Rated Contactors

Rating (A)

Part No.

15/20
30
60
100
200
300

40410-452-04
40410-452-08
40420-452-04
40430-453-51
40440-452-51
42450-600-01

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NEMA_Renewal_Parts.qxd

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Page 1-139

NEMA Renewal Parts

Motor Load Rated Contactors and Starters Bulletin 702-709 (Series K)

Size 0 through 5

Size 00

Voltage (V)
24
110
120
208
220
240
440
480
550
600

Frequency
(Hz)
60
50
60
60
50
60
50
60
50
60

Size 00

Size 0

69A27

70A27

Bulletin 702/709 (Series K) Operating Coils

Size 2
Size 3
Size 1
2-4-Pole
5-Pole
2-3-Pole 4-5-Pole
Part No.
71A27
72A27
72A873
73A27
73A873

Size 5

69A86

70A86

71A86

72A86

72A803

73A86

73A803

74A86

74A803

CF236

69A113

70A113

71A113

72A113

72A875

73A113

73A875

74A113

74A875

CF249

69A83

70A83

71A83

72A83

72A804

73A83

73A804

74A83

74A804

CF254

69A288

70A288

71A288

72A288

72A805

73A288

73A805

74A288

74A805

CF273

69A81

70A81

71A81

72A81

72A987

73A81

73A987

74A81

74A987

CF278

NEMA Size
00, 0, 1, 5
2

Single Pole
Manual
Reset Overload
Relay (Less
Element)

Size 4
2-3-Pole 45-Pole

Block Style
Manual Reset
Overload Relay
(Less Element)

Overload Relays Manual Reset

Single Pole
1 N.C.
1 N.O.-1 N.C.
Cat. No.
Cat. No.
815-BOV4
815-BOV49
815-COV4
815-COV49

1 N.C.
Cat. No.
815-BOV16
815-COV16

Block Style
1 N.O.-1 N.C.
Cat. No.
815-BOV169
815-COV169

815-DOV4

815-DOV49

815-DOV16

815-DOV169

815-EOV4

815-EOV49

815-EOV16

815-EOV169

NEMA Size

Complete Contact Kit

(Includes Front
Stationary, Rear
Stationary and Movable
Contact and Contact
Spring)

No. of
Contacts

00

N/A

Z-34037

Z-34038

Z-34039

Z-34040

Z-34041

2
3

Z-21101
Z-21102

Z-21103

5
Z-34042
Z-34042

Order Required Number of Single Contact Kits

Does not accommodate terminal mounted current transformers.

Accomodates terminal mounted current transformers.

Noted part numbers are for a complete set of movable contacts and springs. Stationary contacts are available only as part of the Stationary Contact Block
Assembly.

Visit our website: www.ab.com/catalogs

1-139

Bulletin_500_Overload_Relay_Code_Selection.qxd

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Page 1-140

Solid-State Overload Relays

Overload Relay Code Selection

For Application on Bulletin 500 Line Starters and NEMA Pump Panels
Starters Without Overload Relays for Field Assembly of Starters Using Bulletin 592 Overload Relays
These products are intended for field installation of Bulletin 592 Eutectic, or 592 solid-state overload relays. (Select Bulletin 592 overload
relays from page 1-155page 1-157.) They ship in a starter carton with provisions for mounting the overload relay (includes a starter
mounting plate, screws/bolts and instructions).
Eutectic Alloy Overload Relays Overload relay codes do not apply. Use Cat. No. as listed in product selection tables. Select heater
elements from page 1-163. Starter Cat. Nos. marked in blue with eutectic alloy overload relays are part of the AB Express Program. Starters
with solid-state overload relays are not presently part of the AB Express Program.
All Sizes No overload relay.
Bulletins 520, 522 and 523 require two overload relays.
Bulletins 530, 1282 and 1283 require two overload relays. When selecting the proper solid-state overload relay or heater, divide motor nameplate full load
amperes by 2.00.
Use this value to select the proper overload relays.
Bulletins 540, 1242 and 1243 have one overload relay. When selecting the proper solid-state overload relay or heater, divide motor nameplate full load amperes
by 1.73. Use this value to select the proper overload relays.

Solid-State Overload Relay for 3 Applications:

Class 10, 20, or 30

Solid-State Overload Relay for 1 Applications:

Class 10 or 20

For use with Bulletins 505, 505V, 506, 507, 509, 512, 512M, 513,
520, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1232X,
1233X, 1242, 1243, 1272, 1273, 1282, and 1283.a

For use with Bulletins 505, 505V, 506, 507, 509, 512, 512M, 513,
1232X, and 1233X.

NEMA
Size

00

0, 1
1PW
1YD

1
2
2PW
2YD
3
3PW
3YD
4
4PW
4YD
5
5PW
5YD
6
6PW
6YD

Full Load
Current
Adjustment
Range (A)

3 Manual Reset
Overload Relay Code

3 Automatic/Manual
Reset Overload Relay
Code
Class
Class
Class
10
20
30
A4A
A5A
A6A
A4C
A5C
A6C
A4D
A5D
A6D
A4E
A5E
A6E
A4F
A5F
A6F
A4B
A5B
A6B
A4C
A5C
A6C
A4D
A5D
A6D
A4E
A5E
A6E
A4F
A5F
A6F
A4G
A5G
A6G
A4H
A5H
A6H
A4G
A5G
A6G
A4H
A5H
A6H
A4J
A5J
A6J
A4J
A5J
A6J
A4K
A5K
A6K
A4L
A5L
A6L
A4K
A5K
A6K
A4L
A5L
A6L
A4M
A5M
A6M

0.10.32
0.321.0
1.02.9
1.65.0
3.712
0.190.6
0.321.0
1.02.9
1.65.0
3.712
5.718
1238
5.718
1238
1445
1445
2375
66110
2375
66110
57180

Class
10
A1A
A1C
A1D
A1E
A1F
A1B
A1C
A1D
A1E
A1F
A1G
A1H
A1G
A1H
A1J
A1J
A1K
A1L
A1K
A1L
A1M

Class
20
A2A
A2C
A2D
A2E
A2F
A2B
A2C
A2D
A2E
A2F
A2G
A2H
A2G
A2H
A2J
A2J
A2K
A2L
A2K
A2L
A2M

Class
30
A3A
A3C
A3D
A3E
A3F
A3B
A3C
A3D
A3E
A3F
A3G
A3H
A3G
A3H
A3J
A3J
A3K
A3L
A3K
A3L
A3M

96300

A1N

A2N

A3N

A4N

A5N

A6N

200630

A1R

A2R

A3R

A4R

A5R

A6R

256810

3841215

8002250

Bulletins 520, 522 and 523 require two overload relay codes to complete
the Cat. No. The first code will denote the high speed overload relay and
the second code will denote the low speed overload relay.
Bulletins 530, 1282 and 1283 have two overload relays and require two
overload relay codes to complete the Cat. No. When selecting the proper
SMP overload relay, divide motor nameplate full load amperes by 2.00. Use
this value to select the proper overload relay codes.
a Bulletins 540, 1242 and 1243 have one overload relay. When selecting the
proper SMP overload relay, divide motor nameplate full load amperes by
1.73. Use this value to select the proper overload relay code.
These solid-state overload relays have an interposing relay with a 120V AC
coil.
Order by description.

1-140

NEMA
Size

00
0, 1
1
2

Full Load
Current
Adjustment
Range (A)
27
515
27
515
1238
515
1445

1 Manual Reset
Overload Relay Code
Class
10
S1A
S1B
S1A
S1B
S1C
S1B
S1F

Class
20
S2A
S2B
S2A
S2B
S2C
S2B
S2F

1 Automatic/Manual
Reset Overload Relay
Code
Class
10
S4A
S4B
S4A
S4B
S4C
S4B
S4F

Class
20
S5A
S5B
S5A
S5B
S5C
S5B
S5F

Bulletin_500_Overload_Relay_Code_Selection.qxd

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Page 1-141

Solid-State Overload Relays

Overload Relay Code Selection

For Application on Bulletin 500 Line Starters and NEMA Pump Panels, Continued
Solid-State Overload Relay for 3 Applications:
Automatic/Manual Reset, Class 10, 15, 20, or 30
For use with Bulletins 505, 505V, 506, 507, 509, 512, 512M, 513,
520, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1232X,
1233X, 1242, 1243, 1272, 1273, 1282, and 1283.
NEMA
Size

00

1, 0

1
2

4
5
6
7
8
9

Full Load Current Adjustment

Range (A)
0.10.32
0.321.0
1.02.9
1.65.0
3.712
0.190.6
0.321.0
1.02.9
1.65.0
3.712
5.718
1238
5.718
1238
1445
1445
2375
66110
2375
66110
57180
96300
200630
256810
3841215
802250

Automatic/Manual Reset
Overload Relay Code
B1A
B1C
B1D
B1E
B1F
B1B
B1C
B1D
B1E
B1F
B1G
B1H
B1G
B1H
B1J
B1J
B1K
B1L
B1K
B1L
B1M
B1N
B1R

Bulletins 520, 522, and 523 require two overload relay codes to complete

the Cat. No. The first code will denote the high speed overload relay and
the second code will denote the low speed overload relay.
Bulletins 530, 1282, and 1283 have two overload relays and require two
overload relay codes to complete the Cat. No. When selecting the proper
solid-state overload relay, divide motor nameplate full load amperes by
2.00. Use this value to select the proper overload relay codes.
Bulletins 540, 1242, and 1243 have one overload relay. When selecting the
proper solid-state overload relay, divide motor nameplate full load amperes
by 1.73. Use this value to select the proper overload relay code.
Order by description.

E3 Solid-State Overload Relay: 2 Inputs/1 Output

For use with Bulletins 505, 505V, 506, 507, 509, 512, 512M, 513,
520, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1232X,
1233X, 1242, 1243, 1272, 1273, 1282, and 1283.
NEMA
Size
00

02

Full Load Current

Adjustment Range (A)
15
315
15
315
525
945
945
1890

Overload Relay Code

EC1A
EC1B
EC1A
EC1B
EC1C
EC1D
EC1D
EC1E

E3 Plus Solid-State Overload Relay: 4 Inputs/2 Outputs,

Built-In Ground Fault Sensor, PTC Thermistor Input
For use with Bulletins 505, 505V, 506, 507, 509, 512, 512M, 513,
520, 522, 523, 530, 532, 533, 540, 542, 543, 570, 572, 573, 1232X,
1233X, 1242, 1243, 1272, 1273, 1282, and 1283.
NEMA
Size
00

02

Full Load Current

Adjustment Range (A)
15
315
15
315
525
945
945
1890

Overload Relay Code

EC2A
EC2B
EC2A
EC2B
EC2C
EC2D
EC2D
EC2E

SMP-3 Solid-State Overload Relay for 3 Applications:

Automatic/Manual Reset with Communications, Class 10,
15, 20 or 30
For use with Bulletins 505, 509, and 520.
NEMA
Size

Full Load Current

Adjustment Range (A)
0.72.5
210
0.72.5
210
737
737
2075
2090
40180

Overload Relay Code

C1D
C1F
C1D
C1F
C1H
C1H
C1K
C1L
C1M

57

70300

C1N

67

140630

C1R

00

1, 0

2
3
4

Standard on open-style NEMA devices on bulletins 505, 509, and 520.

Bulletin 520 requires two overload relay codes to complete the Cat. No. The
first code will denote the high speed overload relay and the second code
a The SMP-3 and E3 solid-state overload relays are available as standard on
Open-Style NEMA Starters only.
Allen-Bradley recommends using 120 or 240V AC coils on all NEMA
Starters with SMP-3 solid-state overload relays. When using coil voltages
other than 120 or 240V AC, consult your local Allen-Bradley distributor.
The ratings of the triacs and the hard output contact (relay) internal to the
SMP-3 solid-state overload relay must not be exceeded. See the SMP-3
Users Manual for actual ratings.
7 These solid-state overload relays have an interposing relay with 120V AC
coil.

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Bulletin 592

E1 Plus Solid-State Overload Relays

Product Overview

E1 Plus Solid-State Overload Relays

y 0.1 90 A Current Range
y Single- and Three-Phase Devices
y Self-Powered
y Phase Loss Protection
y Wide Adjustment Range (5:1)
y Insert-Molded Power Connections
y 1 N.O. and 1 N.C. Isolated Auxiliary Contacts (B600 Rated)
y Low Energy Consumption (150 mW)
y Ambient Temperature Compensation
y Visible Trip Indication
y Selectable Trip Class (10, 15, 20 or 30)
y Selectable Manual/Auto-Manual Reset

Table of Contents
Product Overview . . . this page
Product Selection . . . 1-143
Accessories . . . . . . . . . 1-143
Specifications . . . . . . . 1-144
Trip Curves . . . . . . . . . 1-146
Dimensions . . . . . . . . . 1-147

Standards Compliance
IEC EN 60947-4-1
EN 60947-5-1
CSA 22.2 No. 14
UL 508

Certifications
CE Marked
CSA Certified C22.2 No. 14
(File No. LR1234)
UL Listed per UL 508

Description
Accurate, Reliable Performance

Rugged Construction

y Current Measurement-based Protection

While electromechanical overload relays pass motor current
through heating elements to provide an indirect simulation of
motor heating, the E1 Plus Overload Relay directly measures
motor current. Current measurement based overload protection
more accurately models a motors thermal condition. Furthermore,
ambient temperature does not impact the performance of current
measurement-based designs over the specified temperature
operating range.
y Electronic Design
Thermal modeling is performed electronically with precision solidstate components; at the heart of the E1 Plus Overload Relay is an
application specific integrated circuit (ASIC). The ASIC continually
processes motor current data to accurately maintain the timecurrent status of the motor thermal capacity utilization value.
y Thermal Memory
A thermal memory circuit allows the E1 Plus Overload Relay to
model the heating and cooling effects of motor on and off periods.
This ensures accurate protection for both hot and cold motors.
y Enhanced Phase Loss Protection
A separate phase loss detection circuit incorporated into the E1
Plus Overload Relay allows it to respond quickly to phase loss
conditions; typical reaction time is 3 seconds.

Easy to Select and Apply

y Insert Molded Power Connections

The unique line-side insert molded power connections make for a
sturdy two-component starter assembly that is unmatched in the
industry. The preformed power connections allow for easy starter
assembly every time.
y Current Transformers
The current transformers are secured separately in the overload
housing to ensure the greatest degree of resistance to shock and
vibration conditions. Varnished laminations ensure consistent
performance and provide additional protection against corrosion.
y Latching Relay
The robust design of the bi-polar latching relay provides reliable
trip and reset performance for the most demanding of
applications. The self-enclosed relay offers additional
environmental protection for use in industrial applications.

Application Flexibility
y Isolated Contacts
The isolated contact configuration allows the N.C. and N.O.
contacts to be applied in circuits operating at different voltage
levels and without polarity restrictions. The B600 contact rating
affords application in circuits rated to 600V.
y DIP Switch Settings
DIP switch settings allow the selection of trip class (10, 15, 20 or
30) and the reset mode (manual or automatic), making these
devices very versatile.

y Straightforward Installation
The self-powered design means that the E1 Plus Overload Relay
installs like traditional overload relays. Device setup is
accomplished by simply dialing the setting potentiometer to the
motor FLA rating. The low energy consumption of the electronic
design minimizes temperature rise issues inside control cabinets.
y Wide Adjustment Range
A wide 5:1 adjustment range results in the need for half as many
catalog numbers as the bimetallic alternative in order to cover the
same current range. This helps to reduce inventory carrying costs
and affords greater installation flexibility for dual voltage machines.
Evenly spaced setting tick marks enhance the ease of installation
setup.

1-142

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Bulletin 592

E1 Plus Solid-State Overload Relays

Product Selection

Bulletin 592-EE Three Phase Devices

y Selectable Trip Class (10, 15, 20, 30)
y Selectable Manual/Auto-Manual Reset
Mounts to Contactor

00

02

Adjustment Range
0.10.5 A
0.21.0 A
1.05.0 A
3.216 A
0.21.0 A
1.05.0 A
3.216 A
5.427 A
945 A
945 A
1890 A

Cat. No.
592-EEAT
592-EEBT
592-EECT
592-EEDT
592-EEBC
592-EECC
592-EEDC
592-EEEC
592-EEFC
592-EEFD
592-EEGD

Adjustment Range
1.05.0 A
3.216 A
5.427 A
1.05.0 A
3.216 A
5.427 A
945 A
1890 A

Cat. No.
592S-EEPT
592S-EERT
592S-EEST
592S-EEPC
592S-EERC
592S-EESC
592S-EETC
592S-EEUD

Bulletin 592S-EE Single-Phase Devices

y Selectable Trip Class (10, 15, 20, 30)
y Selectable Manual/Auto-Manual Reset
Mounts to Contactor
00

02

Accessories
Description

Current Adjustment Shield

Prevents inadvertent adjustment of the current setting

For Use With

Pkg. Qty.

Cat. No.

592-EE (all)

10

193-BC8

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1-143

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Bulletin 592

E1 Plus Solid-State Overload Relays

Specifications

Specifications
Cat. No. 592-EE_T
Main Circuits
Rated
Rated
Rated
Rated

Insulation Voltage Ui
Impulse Strength Uimp
Operating Voltage Ue
Operating Frequency

Terminal Cross-Sections:

Stranded / Solid

Cat. No. 592-EE_C

690V AC
6 kV AC
690V AC (IEC) / 600V AC (CSA/UL)
50/60 Hz (sinusoidal)

Terminal Type
Terminal Screw
Single Conductor
Torque
Two Conductor
Torque

Pozidrive Screwdriver Size

Slotted Screwdriver (mm)
Hexagon Socket Size (mm)

M5
146 AWG
22 lb-in
1410 AWG
30 lb-in
2
1x6

Control Circuits

Rated Insulation Voltage Ui

Rated Impulse Strength Uimp
Rated Operating Voltage Ue
Rating Designation
Rated Operating Current ,e
AC-15

M5
146 AWG
22 lb-in
1410 AWG
30 lb-in
2
1x6

690V AC
6 kV AC
690V AC (IEC) / 600V AC (CSA/UL)
B600.
N.O. / N.C

12120V
220240V
380480V
500600V

3
1.5
0.75
0.6

/
/
/
/

2
1.5
0.75
0.6

24V
110V
220V
440V

1.1
0.4
0.2
0.08

/
/
/
/

1.1
0.4
0.2
0.08

DC-13, at L/R 15ms

Thermal Current ,the

5A

Contact Reliability

17V, 5 mA

For multiple conductor applications, the same style and size of wire must be used.

1-144

Cat. No. 592-EE_D

Visit our website: www.ab.com/catalogs

M8
121 AWG
35 lb-in
62 AWG
35 lb-in

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Bulletin 592

E1 Plus Solid-State Overload Relays

Specifications
Cat. No. 592-EE_T
Screw Terminal Cross-Sections:
Stranded / Solid

Terminal Screw
Single Conductor
Torque
Two Conductor
Torque

Screwdriver (mm)

Cat. No. 592-EE_C

M3
2410 AWG
5 lb-in
2412 AWG
5 lb-in
#1 Pozidrive / 0.6 x 3.5 slotted

Cat. No. 592-EE_D

Environmental Ratings
Ambient Temperature
Humidity

Storage
Operating
Operating
Damp Heat

-4085 C (-40185 F)
-2060 C (-4140 F)
595%, non-condensing
per IEC 68-2-3 and IEC 68-2-30
3G
30G
2000 m
Pollution Degree 3
IP20

Vibration (per IEC 68-2-6)

Shock (per IEC 68-2-27)
Maximum Altitude
Pollution Environment
Degree of Protection
Protection
Type of Relay
Nature of Relay
Trip Rating
Trip Class
Reset Mode
Electrostatic Discharge Immunity

RF Immunity
Electrical Fast Transient/Burst Immunity
Surge Immunity

Ambient Compensated, Time Delay, Phase Loss Sensitive

Solid-State
120% FLA
10, 15, 20, 30
Automatic or Manual
Electromagnetic Compatibility
Test Level
Performance
Test
Performance
Test
Performance
Test

8kV Air Discharge

6kV Contact Discharge
1
10V/m
1
4kV
1
2kV (L-E)
1kV (L-L)
1

Level
Level
Level
Level
Level
Level

Performance Level
General
Standards
Certifications
Weight

kg
lb

UL508, CSA C22.2 No. 14, NEMA ICS 2-1993 Part 4, EN 60947-4-1, EN 60947-5-1
CE, CSA, UL
0.25
0.25
0.52
1.06
0.55
0.55

Performance Criteria 1 requires the DUT to experience no degradation or loss of performance.

Environment 2

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1-145

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Bulletin 592

E1 Plus Solid-State Overload Relays

Trip Curves

Typical reset time for 193-EE devices set to automatic reset mode is 120 seconds

1-146

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Bulletin 592

E1 Plus Solid-State Overload Relays

Approximate Dimensions

Dimensions are shown in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.

Size 00

Size 03

Overload Cat. No.

Contactor

592-EE__C

Size 0 and 1

592-EE__C

Size 2

592-EE__D

Size 3

A
91
(3-9/16)
100
(3-15/16)
155.5
(6-1/8)

B
198
(7-25/32)
233
(9-11/64)
336.7
(13-1/4)

C
114
(4-1/2)
114
(4-1/2)
154
(6-1/16)

D
5.2
(13/64)
5.2
(13/64)
7.1
(9/32)

Visit our website: www.ab.com/catalogs

F
113
(4-7/16)
119
(4-11/16)
150.1
(5-29/32)

H1
180
(7-1/16)
219
(8-5/8)
219.9
(8-21/32)

H2
70
(2-3/4)
80
(3-5/32)
139.9
(5-1/2)

J
9.8
(3/8)
9.8
(3/8)
19.9
(25/32)

1-147

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Bulletin 592

E3 and E3 Plus Solid-State Overload Relays

Product Overview
Bulletin 592

Table of Contents

592-EC1
y 0.490 A Current Range
y DeviceNet Ready (ODVA Conformance Tested)
y LED Indicators and Test/Reset Button
y Adjustable Trip Class 530
y Ambient Temperature Compensation
y True RMS Current Sensing (20250 Hz)
y Protection for Single- and Three-Phase Motors
y Integrated I/O (2 In / 1 Out)
y Programmable Trip and Warning Settings
y Diagnostic Functions (History of Last 5 Trips)
592-EC2 also includes
y Integrated I/O (4 In / 2 Out)
y Low-Level (15 A) Ground Fault Protection
y PTC Thermistor Monitoring
y DeviceLogix Component Technology (series B only)

Product Selection . . . this page

Accessories . . . . . . . . .
Specifications . . . . . . .
Approximate
Dimensions . . . . . . . . .
See Bulletin 193-EC section
for this information.

Standards Compliance
EN 60947-4-1
CSA 22.2 No. 14
UL 508

Certifications
CE
cULus (File No. E14840) (Guide
No. NKCR)
C-tick

Description

Protective/Warning Functions:

The E3 Overload Relay is a multi-function solid-state

microprocessor-based electronic overload relay for the protection of
single- or three-phase squirrel cage induction motors. In addition to
providing ambient compensated overload protection, the E3
Overload Relay also includes advanced features such as warning
diagnostics, variable frequency and true RMS current sensing, I/O
capabilities, and direct DeviceNet connectivity. The E3 Plus
Overload Relay offers the added features of zero sequence (core
balance) ground fault protection, PTC thermistor input, and
additional I/O capabilities.

Thermal overload
Phase loss (Trip only)
Ground Fault (E3 Plus)
Stall (Trip only)
Jam
Underload
PTC (E3 Plus)
Current imbalance

Catalog Number Explanation

592 EC1
a
a

c
c

Type
Description
E3
E3 Plus

Code
EC1
EC2

Code
P
A
B
C
D
E

Current Rating (Amps)

Description
0.42.0
15
315
525
945
1890

Code
T
C
D

Bulletin 500
Contactor Size
Description
Size 00
Size 02
Size 3

Product Selection
Your order must include 1) the Cat. No. of the overload relay selected, and 2) if required, Cat. No. of any accessories.

Bulletin 592-EC1 Electronic Motor Protection Relays

Direct Contactor Mount

Bulletin 592-EC2 Electronic Motor Protection Relays

Direct Contactor Mount

y 2 Inputs
y 1 Output

y 4 Inputs
y 2 Outputs

For Installation on
Starter Size
00

02

Adjustment Range
0.42.0 A
15 A
315 A
0.42.0 A
15 A
315 A
525 A
945 A
945 A
1890 A

Cat. No.
592-EC1PT
592-EC1AT
592-EC1BT
592-EC1PC
592-EC1AC
592-EC1BC
592-EC1CC
592-EC1DC
592-EC1DD
592-EC1ED

For applications greater than 90 A, see the Bulletin 193 panel mount
devices for use with external current transformers.

1-148

For Installation on
Starter Size
00

02

y Built-in Ground Fault Sensor

y PTC Thermistor Input
Adjustment Range
0.42.0 A
15 A
315 A
0.42.0 A
15 A
315 A
525 A
945 A
945 A
1890 A

Cat. No.
592-EC2PT
592-EC2AT
592-EC2BT
592-EC2PC
592-EC2AC
592-EC2BC
592-EC2CC
592-EC2DC
592-EC2DD
592-EC2ED

For applications greater than 90 A, see the Bulletin 193 panel mount
devices for use with external current transformers.

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Page 1-149

Bulletin 592

Eutectic Alloy Overload Relays

Product Overview

Bulletin 592

Table of Contents

y An Allen-Bradley exclusive overload relay is the same for all three

trip classes (10, 20, and 30) for each Starter Size
y Trip current ratings are easily selected by choosing the proper heater
element no need to change the overload relay
y The trip free mechanism means you still have overload protection
even if the reset button is held down
Bulletin 592 overload relay is a manual reset, eutectic alloy, thermal
type overload device. When coordinated with the proper short circuit
protection, the overload relay is intended to protect the motor, motor
controller, and power wiring against overheating due to excessive
overcurrents.
All Bulletin 592 block type relays are furnished with an OPTICAL
INDICATOR which becomes visible when the relay has tripped. A
manual contact test module is provided as standard on block type
Bulletin 592 overload relays. One N.O. or N.C. auxiliary contact may
be field added to block type Bulletin 592 overload relays. This extra
contact module physically replaces the contact test module.

Eutectic Alloy Type

Product Overview . . . this page

Product Selection . . . this page
Accessories . . . . . . . . . 1-93
Modifications . . . . . . . 1-87
Approximate
Dimensions . . . . . . . . . 1-150

Standards Compliance
UL 508
CSA 22.2 No. 14
CE Mark

Certifications
UL Listed (File No. E14840)
(Guide No. NKCR)
CSA Certified (File No. LR1234)

Your order must include: 1) Cat. No. of overload relay selected, 2) order heater element as a separate item. See page 1-152, and 3) if
required, Cat. No. of any accessories.

Eutectic Alloy Type Manual Reset, Starter Mount

STARTER MOUNT For Installation on Allen-Bradley NEMA Starters
Heater Elements Overload relays require 1 or 3 overload heater elements. See page 1-152 for heater element selection.
Open Type
without Enclosure
Starter Size
00 (Series B & D)
0,1
2
3
4

N.C. Contact
Cat. No.
592-JOV16
592-BOW16
592-COW16
592-DOW16
592-EOW16

Number of Poles
3
3
3
3
3

N.O.-N.C. Contact
Cat. No.
592-JOV169
592-BOW169
592-COW169
592-DOW169
592-EOW169

Eutectic Alloy Type Manual Reset, Panel Mount

PANEL MOUNT For Installation and Wiring Separate from the Contactor
Heater Elements Overload relays require 1 or 3 overload heater elements. See page 1-152 for heater element selection.

Type
Compact

Maximum
Continuous Current
(A)
24
32
40

Standard

62
125
165

Number of Poles
3
3
1
3
1
3
3
3

Open Type
without Enclosure
N.C. Contact
N.O.-N.C. Contacts
Cat. No.
Cat. No.
592-JOV16
592-JOV169
592-KOV16
592-KOV169
592-BOV4
592-BOV49
592-BOV16
592-BOV169
592-COV4
592-COV49
592-COV16
592-COV169
592-DOV16
592-DOV169
592-EOV16
592-EOV169

Type 1
General Purpose Enclosure
N.C. Contact
N.O.-N.C. Contacts
Cat. No.
Cat. No.

592-BAV16
592-BAV169

592-CAV16
592-CAV169

Current Transformer Type Eutectic Alloy, Manual Reset

Heater Elements Overload relays require 3 overload heater elements. See page 1-152 for heater element selection.
Full Load Current Range (A)
60200
120300
160496
250630

Cat. No.
592-TPD200
592-TPD300
592-TPD400
592-TPD630

Lug Kits Cat. No.

199-LF1
199-LG1
199-LH1
199-LJ1

For Renewal Part Overload Relay used on starter mounted devices, see page page 1-138.

Terminal lugs are not included.

Can be applied up to 1500 volts.

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Page 1-150

Bulletin 592

Eutectic Alloy Overload Relays

Approximate Dimensions

Open Type without Enclosure for Bulletin 592 Eutectic Alloy Type Manual Reset Panel Mount
Dimensions are shown in inches (millimeters). Dimensions are not to be used for manufacturing purposes.

Maximum
Current (A)

No. of
Poles

24/32

3
1

40
3
1
62
3

A
Wide
2-11/16
(68.3)
7/8
(22.2)
3-15/16
(100)
7/8
(22.2)
3-15/16
(100)

B
High
3-1/4
(82.6)
3-1/4
(82.6)

3-13/16
(96.8)
3-31/32
(101)

C
Deep
3-41/64
(92.6)
3-9/16
(90.5)
4-1/2
(114)
3-9/16
(90.5)
4-1/2
(114)

2-29/32
(73.8)
3-21/32
(93)
3-1/8
(79.4)
3-21/32
(93)

E
2-3/4
(70)

F
55/64
(22)

J
1/4
(6.4)

K
29/32
(23)

3-5/32
(80)

3-5/32
(80)

1-3/64
(26.5)

1-3/8
(35)

1-9/64
(7.5)

25/64
(9.9)

3-5/32
(80)

3-5/32
(80)

1-3/64
(26.5)

1-3/8
(35)
2-3/4
(69.8)

1-9/64
(7.5)

25/64
(9.9)

5/16
(7.9)

23/64
(9.1)

2-3/4
(69.8)

5/16
(7.9)

23/64
(9.1)

125

6-7/32
(158)

5-7/8
(149)

4-49/64
(121)

6-1/4
(159)

5-1/2
(140)

5-1/2
(140)

1-61/64
(49.6)

165

6-7/32
(158)

6-17/32
(166)

4-49/64
(121)

6-1/4
(159)

5-1/2
(140)

5-1/2
(140)

1-61/64
(49.6)

Open Type without Enclosure for Bulletin 592 Current Transformer Type Eutectic Alloy, Manual Reset

Cat. No.
592-TPD200
592-TPD300
592-TPD400
592-TPD630

A
Wide
5-5/16
(135)
6-63/64
(177.3)
6-63/64
(177.3)
9-27/32
(250)

B
High
5-19/32
(142)
5-19/32
(142)
10-15/32
(266)
7-55/64
(210)

C
Deep
8-9/16
(217.5)
9-5/32
(233)
9-5/32
(233)
8-19/32
(218)

D
4-23/32
(120)
4-23/32
(120)
4-23/32
(120)
7-3/32
(180)

E
4-23/32
(120)
6-9/64
(156)
6-9/64
(156)
8-57/64
(226)

F
19/64
(7.5)
27/64
(10.6)
27/64
(10.6)
15/32
(12)

Mounting holes for Cat. Nos. 592-TPD400 and 592-TPD630 only.

Product Selection page 1-149

1-150

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G
1-59/64
(49)
22-1/2
(63.6)
22-1/2
(63.6)
3-19/64
(84)

H
29/64
(12)
29/64
(12)
29/64
(12)
25/64
(10)

J
51/64
(10)
51/64
(10)
51/64
(10)
51/64
(10)

K
21/64
(8.4)
9/32
(7)
9/32
(7)
9/32
(7)

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Page 1-151

Bulletin 592

Eutectic Alloy Overload Relays

Approximate Dimensions, Continued
Type 1 General Purpose Enclosure for Bulletin 592
Dimensions are shown in inches (millimeters). Dimensions are not to be used for manufacturing purposes.

Maximum Current (A)

Bulletin 592
4060

A
Wide
6-13/16
(173)

B
High
10-5/8
(270)

C
Deep
5-23/32
(145)

D
8-1/4
(210)

E
2-3/8
(60.5)

F
7/32
(5.5)

G
5-5/16
(135)

Product Selection page 1-149

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1-151

Bulletin_Eutectic_Alloy_Overload_Relays_1.qxd

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Page 1-152

Bulletin Eutectic Alloy Overload Relays

Heater Element Selection

For Application on Bulletin 100/500/609/1232/1233/1242/1243/1272/1273/1282/1283 Line Starters

Eutectic Alloy Overload Relay Heater Elements

y Type
y Type
y Type
y Type

J CLASS 10
P CLASS 20 (Bul. 600 ONLY)
W CLASS 20
WL CLASS 30

Type W Heater Elements

Description
Overload Relay Class Designation
United States Industry Standards (NEMA Part ICS 2-222) designate
an overload relay by a class number indicating the maximum time in
seconds at which it will trip when carrying a current equal to 600
percent of its current rating.
A Class 10 overload relay will trip in 10 seconds or less at a current
equal to 600 percent of its rating.
A Class 20 overload relay will trip in 20 seconds or less at a current
equal to 600 percent of its rating.
A Class 30 overload relay will trip in 30 seconds or less at a current
equal to 600 percent of its rating.
Allen-Bradley standard overload relay protection is provided using
Type W heater elements for the 500 Line. This provides Class 20
operation and is recommended for General Applications.
Specific Applications may require Class 10 or Class 30 overload
relays. Class 10 overload relays are often used with hermetic
motors, submersible pumps, or motors with short locked rotor time
capability. Class 30 overload relays should be used with motors
driving high inertia loads, where additional accelerating time is
needed and the safe permissible locked rotor time of the motor is
within Class 30 performance requirements.
For applications requiring Class 30 protection, Type WL heater
elements are available. To order, use the applicable Type W
selection table, follow the heater element selection instructions and
change the W in the Heater Type Number to WL.
For applications requiring Class 10 overload relays, Type J elements
are available. See page page 1-155 for Index to Heater Element
Selection Tables.

Heater Element Selection

The Full Load Amperes listed in the tables are to be used for
heater element selection. For Type J and W Heater Elements, the
rating of the relay in amperes at +40 C (+104 F) is 115% of the
Full Load Amperes listed for the Heater Type Number. For Type
WL Heater Elements, the rating is 120% of the Full Load Amperes
listed for the Heater Type Number.
Refer to the motor nameplate for the full load current, the service
factor, and/or the motor classification by application and
temperature rise.
Use this motor nameplate information, the application rules, and the
Full Load Amperes listed in the proper table (see Index) to
determine the Heater Type Number.

1-152

Table of Contents
Overload Relay
Class Designation . . . this page
Heater Element
Selection . . . . . . . . . . . this page
Ambient
Temperature
Correction . . . . . . . . . . this page
Heater Element
Selection Procedure this page
Time Current
Characteristics . . . . . . 1-154
Index to Heater
Element Selection
Tables . . . . . . . . . . . . . . 1-155

The following is for motors rated for Continuous Duty:

For motors with marked service factor of not less than 1.15, or
motors with a marked temperature rise not over +40 C (+104
F), apply application rules 1 through 3. Apply application rules 2
and 3 when the temperature difference does not exceed +10 C
(+18 F). When the temperature difference is greater, see below.
1. The Same Temperature at the Controller and the Motor
Select the Heater Type Number with the listed Full Load
Amperes nearest the full load value shown on the motor
nameplate.
2. Higher Temperature at the Controller than at the Motor If
the full load current value shown on the motor nameplate is
between the listed Full Load Amperes, select the Heater Type
Number with the higher value.
3. Lower Temperature at the Controller than at the Motor If
the full load current value shown on the motor nameplate is
between the listed Full Load Amperes, select the Heater Type
Number with the lower value.
For motors with Marked Service Factor of less than 1.15, select
the Heater Type Number one rating smaller than determined
by the rules in paragraphs 1, 2 and 3.
Motors rated for Intermittent Duty Consult your local AllenBradley distributor.

Heater Element Selection Procedure When Temperature

at Controller is More Than 10 C (18 F) Different Than
Temperature At Motor
Ambient Temperature Correction
The ambient temperature at the motor and controller is the same in
most applications. Under this condition, the overload relay is
designed to sense changes in ambient temperature and also protect
the motor over a range of temperatures.
Output that a motor can safely deliver varies with temperature. The
motor can deliver its full rated horsepower at an ambient
temperature specified by the motor manufacturers, normally +40 C
(+104 F). At high temperatures (higher than +40 C) less than 100%
of the normal rated current can be drawn from the motor without
shortening the insulation life. At lower temperatures (less than +40
C) more than 100% of the normal rated current could be drawn
from the motor without shortening the insulation life. Thus, there is
an inverse relationship between motor ambient temperature and
motor output. In any motor, allowable output decreases as the
ambient temperature is raised and vice versa.

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Bulletin_Eutectic_Alloy_Overload_Relays_1.qxd

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Page 1-153

Bulletin Eutectic Alloy Overload Relays

Heater Element Selection

For Application on Bulletin 100/500/609/1232/1233/1242/1243/1272/1273/1282/1283 Line Starters, Continued
Heater Element Selection Procedure When Temperature
at Controller is More Than 10 C (18 F) Different Than
Temperature At Motor, Continued
Ambient Temperature Correction Curve
(See Performance Data, page Important 2)

Referring to the Type W ambient temperature correction curve on

this page for a motor at +25 C ambient, the motor correction factor
(C.F. motor) is shown to be 108%. The correction factor for the
starter ambient temperature is 100% since it is at +40 C. Thus,

Now, using this correction factor, the readjusted full load current
value can be determined by:

A Bulletin 512, Size 2, was specified for this application. The

directions for heater element selection indicate that Table 153
should be used. The table shows that 36.7 A falls between two
values, 35.0 A (W66) and 38.0 A (W67). Because 38.0 A is closer to
the requirement, select the heater element W67.
Example 2. Starter at Normal +40 C Ambient Motor Higher. 3
Phase AC, squirrel cage motor, 25 Hp, 460V, 60 Hz, 1800 rpm. FLC
of 34 A, service factor 1.15. Type W heater elements, Temperature
at starter +40 C, Temperature at motor +55 C.

When the temperature difference between the motor and controller

does not exceed +10 C the heater elements should be selected
according to the directions given in the Heater Element Selection,
page 1-152.
When the temperature difference is more than +10 C an ambient
temperature correction factor should be used as part of the process
for selecting heater elements. The ambient temperature correction
curve shown below shows the factor by which heater selection
rating changes with ambient temperature changes.

This represents a situation where the motor ambient temperature is

higher than +40 C. In this example, the motor is at +55 C ambient
temperature and the controller is at +40 C. When the motor is
functioning in a warmer environment than the controller it will not be
able to deliver the normal horsepower. To protect it from damage, it
becomes necessary to downsize the heater element compared to
the same motor operating in a +40 C ambient temperature.
Referring to the Type W ambient temperature correction curve, the
correction factor would be:

Having determined the correction factor, the current rating to be

used when selecting a heater element would be:

Heater Element Selection Procedure

In solving problems where ambient temperature correction is
necessary, the following simple procedure is recommended:
1. First find the correction factor ratio (C.F.R.). This is the ratio of
correction factor of the motor ambient temperature (C.F.m) to the
correction factor for the controller ambient temperature (C.F.c).
The formula for calculating the correction factor ratio is:

Both correction factors are selected from the curve for the type
of heater element to be used. The heater element selection
tables are based on a +40 C ambient temperature. This means
the correction factor for a +40 C is 1.00. In other words, there is
no correction factor at +40 C.
2. Next in this heater element selection process is to adjust the
motor nameplate full load current (FLC) by the C.F. Ratio. This
readjusted value of motor nameplate full load current (FLC) is the
yardstick in selecting the proper heater element.
3. The last step is to refer to the suggested heater element table
and pick the element whose rating for the given controller size is
closest to FLC.

For Bulletin 512, Size 2, again refer to Table 153. The value of 30.9
A falls between 30.0 A (W64) and 32.5 A (W66). Since 30.0 is closer
to 30.9 specify the W64 heater element.
Example 3: Starter Lower than +40 C Motor Higher. 3-Phase,
AC, squirrel cage motor, 25 Hp, 460V, 60 Hz, 1800 rpm. FLC of 34
A, service factor 1.15. Type W heater elements, Temperature at
starter +25 C, Temperature at motor +55 C.
Next, consider a case where both the controller and the motor are
at ambient temperatures other than +40 C. In Example 3 the
temperature of the controller is +25 C ambient (cooler) while the
temperature of the motor is +55 C ambient (warmer). As stated
earlier, a motor running in a warmer environment will deliver less
than its normal horsepower. This requires downsizing the heater
element rating. The controller in this case is in a cooler environment
which prevents the heater element from heating up as much as in a
+40 C ambient temperature. This also requires downsizing the
heater element rating to provide adequate protection. Thus, the net
effect of a warmer motor and a cooler controller is to further
downsize the heater element. Using the Type W temperature
correction curve, the correction factor in this case is:

Examples To become familiar with this heater element selection

process, consider a few examples.
Example 1. Starter at Normal +40 C Ambient Motor Lower. 3Phase, AC, squirrel cage motor, 25 Hp, 460V, 60 Hz, 1800 rpm, FLC
of 34 A, service factor 1.15, Temperature at starter +40 C,
Temperature at motor +25 C, Type W heater elements will be used.
In Example 1, the motor is at a much cooler ambient temperature
(+25 C) compared to the controller which is at the normal +40 C.
Because the motor is normally rated for use at +40 C, it will deliver
a little more than its rated horsepower. This means that a heater
element with a higher than normal motor nameplate full load current
rating can be used.

The readjusted value of current FLC for this example is:

Table 153 shows that this value falls between 28.0 A (W63) and 30.0
A (W64). Because 28.0 A is closer to the requirement, select the
heater element W63.

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1-153

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Page 1-154

Bulletin Eutectic Alloy Overload Relays

Heater Element Selection

For Application on Bulletin 100/500/609/1232/1233/1242/1243/1272/1273/1282/1283 Line Starters, Continued
Heater Element Selection Procedure, Continued
Example 4: Starter Above +40 C Motor Lower. 3-Phase, AC,
squirrel cage motor, 25 Hp, 460V, 60 Hz, 1800 rpm. FLC of 34 A,
service factor 1.15. Type W heater elements, Temperature at starter
+65 C, Temperature at motor +35 C.

Time Current Characteristics at +40 C (+104 F) (See

Performance Data, page Important-2

Now, consider the effect of a controller in a warmer environment

and a motor in a cooler environment. In Example 4, the controller is
at +65 C ambient (warmer) and the motor at +35 C ambient
(cooler). As mentioned earlier, a motor at a cooler temperature can
deliver more than its normal horsepower. The controller when in a
warmer environment will heat up faster causing the eutectic alloy to
melt before the normal overload condition. This requires upsizing
the heater element rating. Referring to the Type W ambient
temperature correction curve (page 1-152), the correction factor in
this case is:

This correction factor allows a heater element with current rating of:

Referring to Table 153, this value of 41.4 A falls between 40.5 A

(W68) and 43.5 A (W69). Because 40.5 A is closer to the
requirement, select heater element W68.
Example 5: Starter Above +40 C Motor Above. 3-Phase, AC,
squirrel cage motor, 25 Hp, 460V, 60 Hz, 1800 rpm. FLC of 35 A,
service factor 1.15. Type W heater elements, Temperature at starter
+45 C, Temperature at motor +60 C.
Next, take an example where both the controller and the motor are
both warmer than +40 C ambient temperature but their ambient
temperatures are different. For instance, the controller could be at
+45 C ambient and the motor is at +60 C ambient. Since the
difference in their ambient temperatures is greater than +10 C an
ambient temperature correction must be made. In Example 5 the
correction factor is given by:

This means that the rating of the heater element should be 90% of
the normal nameplate motor full load current or:
For Bulletin 512, Size 2 controller, Table 153 shows this rating to fall
between 30.0 A (W64) and 32.5 A (W65). Because 32.5 A is closer,
select heater element W65. Note here that the net effect has been
to downsize the heater element rating compared to a normal +40 C
ambient operation.
Note: The heater element selection tables are designed to
accommodate motor service factors of 1.15 or greater, as given in
all the preceding examples. If the service factor had been less than
1.15 (for example, S.F. = 1.0) a heater element one rating smaller
than selected in each example would have been the correct choice.
This would provide protection at 10% lower current levels.

1-154

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Bulletin_Eutectic_Alloy_Overload_Relays_1.qxd

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Page 1-155

Bulletin Eutectic Alloy Overload Relays

Heater Element Selection

For Application on Bulletin 100/500/609/1232/1233/1242/1243/1272/1273/1282/1283 Line Starters, Continued
Index to Heater Element Selection Tables

Bulletin
Number

Encl.
Type

105, 109

Open

505

Open, 1,
3R/4/12

505

Open 1,
3R/4/12,
4/4X

505

4/4X

505

4X
Unilock
3R/7 & 9
Bolted
3R/7 & 9,
7&9
Open

505
505
505V
506, 507

1, 3R/12,
4/4X, 4X

507

1, 3R/4/
12,4/4X, 4X

507

Bolted
3R/7 & 9,
7&9

509

Open, 1,
3R/12
Open
1, 3R/4/12

509
509
509 with
control
1, 3R/4/12
transformer
Open, 1,
509
3R/4/12
Open, 1,
509
3R/4/12,
4/4X
Open 1,
509
3R/4/12,
4/4X
509

4/4X

509

4X

509

Unilock
3R/7 & 9

509

Bolted
3R/7 & 9,
7&9

512

1, 3R/4/12,
4/4X, 4X

512M

3R/4/12

513

1, 3R/4/12,
4/4X, 4X

513

Unilock
3R/7 & 9

Size
930 A
36110 A
180 A
00
04
5
6

Table No.
Manual Reset
Type W Element
Type J Element
1
1
Relay, 3 Relays, Relay, 3 Relays,
1
3
1
3

180

182

191

187

195

196
127
180
55
182
156
151
164
162

347

547

195

196

78

133

132

04
5
02

146
177
145

158
178
158

01

166

159

03

171

172

156

168

164

162

04
04
5
6
7
02
3
4

154
149
347
195
134
168
168
171

161
547
196
165
172
162
172

00

127

180

55

182

04, 1P
04

156
155

152
150

164
164

163
162

04, 1P

156

150

164

162

347

547

195

Bulletin
Number

Encl.
Type

513

Bolted
3R/7 & 9,
7&9

520

Open, 1,
3R/4/12

520

4/4X

520

4X
Bolted
3R/7 & 9,
7&9
Bolted
3R/7 & 9,
7&9

520E

520F & G

Size
03
4
5
04
5
6
7
04
5
02
03

Table No.
Manual Reset
Type W Element
Type J Element
3
3
1 Relay, Relays, 1 Relay, Relays,
1
3
1
3

168

172

168

160

168

160

151

162

347

547

195

196

133

132

146

158

177

178

145

158

171

172

168

162

02

168

172

168

162

150

162

148

162

347
195

547
196

133

132

152

162

347
195

547
196

570

196

592

Open

592
592 with
current
transformer

1PW
2PW
3PW
4PW
5PW
6PW
7PW
8PW
1YD
4YD
5YD
6YD
7YD
8YD
24
5
6
789
2432 A
40165 A
40165 A

Open

195

196

600

All

5
(Type P)

609,
609RS,
609TS,
609U,
609TU

All

011P

112

110

117

116

1232X,
1233X

02
3, 4
5

152
149
347

163
163
547

78

133

132

03
4
5
02
04
5
03, 1P
4
5
04
5
6
12
04
5
6
7
04
5

156

156

144
148
177
146
166
177
171
171
171
153
347
195
153
148
347
195
134
167
169

164

164

158

178
158
159
178
172
162
547
163
547
196
163
160
547
196
165
159
178

530

540

133

132

192
192

154
347
195
133
180
191
181

198
198

162
547
196
132
182
187
183

When selecting heater elements for Bulletin 530, divide the motor

nameplate full load amperes by 2.00 use this value to select the proper
Heater Element Cat. No..
When selecting heater elements for Bulletin 540, divide the motor
nameplate full load amperes by 1.73 use this value to select the proper
Heater Element Cat. No..

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1-155

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Page 1-156

Bulletin Eutectic Alloy Overload Relays

Heater Element Selection

For Application on Bulletin 100/500/609/1232/1233/1242/1243/1272/1273/1282/1283 Line Starters, Continued
TABLE 5
Heater Element Cat. No.
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
P14
P15
P16
P17
P18
P19
P20
P21
P22
P23
P24
P25
P26
P27
P28
P29
P30
P31
P32
P33
P34
P35
P36
P37
P38
P39

Full Load Amperes

0.17
0.21
0.25
0.32
0.39
0.46
0.57
0.71
0.79
0.87
0.98
1.08
1.19
1.30
1.43
1.58
1.75
1.88
2.13
2.40
2.58
2.92
3.09
3.32
3.37
4.16
4.51
4.93
5.43
6.03
6.83
7.72
8.24
8.90
9.60
10.8
12.0
13.5
15.2

Heater Element
Cat. No.
JJ14
JJ13
JJ12
JJ11
JJ10
JJ9
JJ8
JJ7
JJ6
JJ5
JJ4
JJ3
JJ2
JJ1
J1
J2
J3
J4
J5
J6
J7
J8
J9
J10
J11
J12
J13
J14
J15
J16
J17
J18
J19
J20
J21
J22
J23
J24
J25
J26
J27
J28
J29
J30
J31
J32
J33
J34
J35
J36
J37
J38
J39
J40
J41
J42
J43
J44
J45
J46
J70
J71
J72
J73
J74

Size 00
0.22
0.24
0.27
0.30
0.33
0.36
0.40
0.44
0.48
0.53
0.58
0.65
0.71
0.78
0.87
0.95
1.05
1.16
1.28
1.41
1.55
1.70
1.87
2.06
2.27
2.51
2.78
3.07
3.38
3.72
4.10
4.52
4.98
5.49
6.04
6.66
7.35
8.13
8.96
9.90

TABLE 55
Full Load Amperes
Size 0
Size 1 Size 1P

0.22
0.22

0.24
0.24

0.27
0.27

0.30
0.30

0.33
0.33

0.36
0.36

0.40
0.40

0.44
0.44

0.48
0.48

0.53
0.53

0.58
0.58

0.65
0.65

0.71
0.71

0.78
0.78

0.87
0.87

0.95
0.95

1.05
1.05

1.16
1.16

1.28
1.28

1.41
1.41

1.55
1.55

1.70
1.70

1.87
1.87

2.06
2.06

2.27
2.27

2.51
2.51

2.78
2.78

3.07
3.07

3.38
3.38

3.72
3.72

4.10
4.10

4.52
4.52

4.98
4.98

5.49
5.49

6.04
6.04

6.66
6.66

7.35
7.35

8.13
8.13

8.96
8.96

9.90
9.90
10.9
10.9
11.0
12.0
12.0
12.2
13.2
13.2
13.4
14.6
14.6
14.8
16.1
16.1
16.3
17.7
17.7
17.9

19.5
19.8

21.4
21.8

23.6
24.0

26.0
26.4

28.5
29.0

32.0

35.0

38.5

Size 2

18.3
20.2
22.2
24.4
26.9
29.8
33.0
36.5
40.5
45.5

Refer to Heater Element Selection Procedure on

page 1-152 before using tables.

1-156

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Size 3

40.5
45.5
51
56
62
68
74
82
90

Bulletin_Eutectic_Alloy_Overload_Relays_1.qxd

05/02/2004

18:39

Page 1-157

Bulletin Eutectic Alloy Overload Relays

Heater Element Selection

For Application on Bulletin 100/500/609/1232/1233/1242/1243/1272/1273/1282/1283 Line Starters, Continued

Heater Element
Cat. No.
W10
W11
W12
W13
W14
W15
W16
W17
W18
W19
W20
W21
W22
W23
W24
W25
W26
W27
W28
W29
W30
W31
W32
W33
W34
W35
W36
W37
W38
W39
W40
W41
W42
W43
W44
W45
W46
W47
W48
W49
W50
W51
W52
W53
W54
W55
W56
W57
W58
W59
W60
W61
W62
W63

TABLE 110
Full Load Amperes
Size 0
Size 1
0.18
0.18
0.20
0.20
0.22
0.22
0.24
0.24
0.27
0.27
0.30
0.30
0.33
0.33
0.36
0.36
0.40
0.40
0.44
0.44
0.48
0.48
0.53
0.53
0.59
0.59
0.65
0.65
0.71
0.71
0.78
0.78
0.86
0.86
0.95
0.95
1.05
1.05
1.16
1.16
1.27
1.27
1.41
1.41
1.55
1.55
1.71
1.71
1.89
1.89
2.08
2.08
2.30
2.30
2.53
2.53
2.79
2.79
3.07
3.07
3.38
3.38
3.73
3.73
4.11
4.11
4.51
4.51
4.96
4.96
5.44
5.44
5.98
5.98
6.57
6.57
7.21
7.21
7.92
7.92
8.70
8.70
9.57
9.5
10.5
10.5
11.6
11.6
12.7
12.7
14.0
14.0
15.4
15.4
16.8
16.8
18.3
18.3

19.9

21.7

23.6

25.7

28.0

Heater Element
Cat. No.
W10
W11
W12
W13
W14
W15
W16
W17
W18
W19
W20
W21
W22
W23
W24
W25
W26
W27
W28
W29
W30
W31
W32
W33
W34
W35
W36
W37
W38
W39
W40
W41
W42
W43
W44
W45
W46
W47
W48
W49
W50
W51
W52
W53
W54
W55
W56
W57
W58
W59
W60
W61
W62
W63
W64
W65

Size 0
0.21
0.23
0.25
0.28
0.31
0.34
0.37
0.41
0.45
0.49
0.54
0.59
0.65
0.71
0.78
0.86
0.94
1.04
1.14
1.26
1.39
1.53
1.69
1.86
2.05
2.26
2.49
2.74
3.02
3.33
3.67
4.04
4.45
4.89
5.38
5.92
6.51
7.16
7.87
8.66
9.52
10.5
11.5
12.6
13.9
15.2
16.7
18.3

TABLE 112
Full Load Amperes
Size 1
0.21
0.23
0.25
0.28
0.31
0.34
0.37
0.41
0.45
0.49
0.54
0.59
0.65
0.71
0.78
0.86
0.94
1.04
1.14
1.26
1.39
1.53
1.69
1.86
2.05
2.26
2.49
2.74
3.02
3.33
3.67
4.04
4.45
4.89
5.38
5.92
6.51
7.16
7.87
8.66
9.52
10.5
11.5
12.6
13.9
15.2
16.7
18.3
19.9
21.8
23.8
26.0
28.5

Size 1P

10.5
11.5
12.6
13.9
15.2
16.7
18.3
19.9
21.8
23.8
26.0
28.5
31.0
34.0
37.0

Refer to Heater Element Selection Procedure on

page 1-152 before using tables.

Visit our website: www.ab.com/catalogs

1-157

Bulletin_Eutectic_Alloy_Overload_Relays_1.qxd

05/02/2004

18:39

Page 1-158

Bulletin Eutectic Alloy Overload Relays

Heater Element Selection

For Application on Bulletin 100/500/609/1232/1233/1242/1243/1272/1273/1282/1283 Line Starters, Continued

Heater Element
Cat. No.
JJ14
JJ13
JJ12
JJ11
JJ10
JJ9
JJ8
JJ7
JJ6
JJ5
JJ4
JJ3
JJ2
JJ1
J1
J2
J3
J4
J5
J6
J7
J8
J9
J10
J11
J12
J13
J14
J15
J16
J17
J18
J19
J20
J21
J22
J23
J24
J25
J26
J27
J28
J29
J30
J31
J32
J33
J34
J35
J36
J37
J38
J39
J40

TABLE 116
Full Load Amperes
Size 0
Size 1
0.19
0.19
0.21
0.21
0.23
0.23
0.26
0.26
0.29
0.29
0.31
0.31
0.35
0.35
0.39
0.39
0.43
0.43
0.47
0.47
0.52
0.52
0.58
0.58
0.64
0.64
0.71
0.71
0.79
0.79
0.87
0.87
0.96
0.96
1.07
1.07
1.18
1.18
1.31
1.31
1.45
1.45
1.60
1.60
1.76
1.76
1.94
1.94
2.13
2.13
2.35
2.35
2.59
2.59
2.85
2.85
3.14
3.14
3.45
3.45
3.80
3.80
4.19
4.19
4.62
4.62
5.08
5.08
5.60
5.60
6.17
6.17
6.80
6.80
7.48
7.48
8.24
8.24
9.08
9.08
10.0
10.0
11.0
11.0
12.2
12.2
13.6
13.6
15.1
15.1
16.7
16.7
18.6
18.6

20.4

22.5

24.8

27.5

Heater Element
Cat. No.
JJ14
JJ13
JJ12
JJ11
JJ10
JJ9
JJ8
JJ7
JJ6
JJ5
JJ4
JJ3
JJ2
JJ1
J1
J2
J3
J4
J5
J6
J7
J8
J9
J10
J11
J12
J13
J14
J15
J16
J17
J18
J19
J20
J21
J22
J23
J24
J25
J26
J27
J28
J29
J30
J31
J32
J33
J34
J35
J36
J37
J38
J39
J40

Size 0
0.20
0.22
0.24
0.27
0.30
0.33
0.37
0.40
0.45
0.50
0.55
0.60
0.67
0.74
0.82
0.91
1.00
1.11
1.22
1.35
1.49
1.66
1.83
2.02
2.24
2.48
2.75
3.03
3.35
3.70
4.10
4.53
5.01
5.54
6.13
6.78
7.49
8.29
9.16
10.1
11.2
12.4
13.7
15.2
16.8
18.5

TABLE 117
Full Load Amperes
Size 1
0.20
0.22
0.24
0.27
0.30
0.33
0.37
0.40
0.45
0.50
0.55
0.60
0.67
0.74
0.82
0.91
1.00
1.11
1.22
1.35
1.49
1.66
1.83
2.02
2.24
2.48
2.75
3.03
3.35
3.70
4.10
4.53
5.01
5.54
6.13
6.78
7.49
8.29
9.16
10.1
11.2
12.4
13.7
15.2
16.8
18.5
20.5
22.8
25.0
27.5

Refer to Heater Element Selection Procedure on

page 1-152 before using tables.

1-158

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Size 1P

12.4
13.7
15.2
16.8
18.5
20.5
22.8
25.0
27.5
30.0
33.5
36.0

Bulletin_Eutectic_Alloy_Overload_Relays_1.qxd

05/02/2004

18:40

Page 1-159

Bulletin Eutectic Alloy Overload Relays

Heater Element Selection

For Application on Bulletin 100/500/609/1232/1233/1242/1243/1272/1273/1282/1283 Line Starters, Continued
TABLE 127
Heater Element
Cat. No.
W10
W11
W12
W13
W14
W15
W16
W17
W18
W19
W20
W21
W22
W23
W24
W25
W26
W27
W28
W29
W30
W31
W32
W33
W34
W35
W36
W37
W38
W39
W40
W41
W42
W43
W44
W45
W46
W47
W48
W49
W50

Full Load Amperes

Size 00
0.21
0.23
0.25
0.27
0.30
0.34
0.37
0.41
0.45
0.50
0.55
0.60
0.65
0.71
0.78
0.86
0.95
1.04
1.14
1.25
1.36
1.50
1.65
1.82
2.01
2.21
2.45
2.67
3.00
3.31
3.65
4.06
4.49
4.98
5.48
6.06
6.68
7.35
8.09
8.90
9.80

Heater Element
Cat. No.
J7
J8
J9
J10
J11
J12
J13
J14
J15
J16
J17
J18
J19
J20
J21

TABLE 132
Full Load Amperes
Size 7
Size 8
231
350
253
380
276
415
305
455
330
495
360
540
400
600
440
660
485
722
530
795
585
880
645
965
710
1160
780
1170
860
1290

Heater Element
Cat. No.
W29
W30
W31
W32
W33
W34
W35
W36
W37
W38
W39
W40
W41
W42
W43
W44
W45

TABLE 133
Full Load Amperes
Size 7
Size 8

230
345
248
375
272
410
305
460
325
485
355
535
390
585
430
645
475
710
520
780
575
860
630
945
690
1035
755
1135
835
1255

TABLE 134
Heater Element
Cat. No.
W29
W30
W31
W32
W33
W34
W35
W36
W37
W38
W39
W40
W41
W42
W43
W44

Size 7
240
261
285
310
340
370
405
445
490
540
590
650
710
780
860

Refer to Heater Element Selection Procedure on

page 1-152 before using tables.

Visit our website: www.ab.com/catalogs

1-159

Bulletin_Eutectic_Alloy_Overload_Relays_1.qxd

05/02/2004

18:40

Page 1-160

Bulletin Eutectic Alloy Overload Relays

Heater Element Selection

For Application on Bulletin 100/500/609/1232/1233/1242/1243/1272/1273/1282/1283 Line Starters, Continued

Heater Element
Cat. No.
W10
W11
W12
W13
W14
W15
W16
W17
W18
W19
W20
W21
W22
W23
W24
W25
W26
W27
W28
W29
W30
W31
W32
W33
W34
W35
W36
W37
W38
W39
W40
W41
W42
W43
W44
W45
W46
W47
W48
W49
W50
W51
W52
W53
W54
W55
W56
W57
W58
W59
W60
W61
W62
W63
W64
W65
W66
W67
W68
W69
W70
W71
W72
W73
W74
W75
W76
W77
W78
W79
W80
W81
W82
W83
W84
W85

1-160

Size 0
0.18
0.20
0.22
0.24
0.26
0.29
0.32
0.35
0.38
0.42
0.46
0.51
0.56
0.62
0.68
0.75
0.82
0.90
0.99
1.09
1.20
1.32
1.45
1.59
1.75
1.93
2.12
2.33
2.56
2.81
3.09
3.40
3.74
4.11
4.52
4.97
5.46
6.01
6.60
7.26
7.98
8.78
9.65
10.6
11.7
12.8
14.1
15.4
16.8
18.3

TABLE 144
Full Load Amperes
Size 1
Size 2
Size 3

0.18

0.20

0.22

0.24

0.26

0.29

0.32

0.35

0.38

0.42

0.46

0.51

0.56

0.62

0.68

0.75

0.82

0.90

0.99

1.09

1.20

1.32

1.45

1.59

1.75

1.93

2.12

2.33

2.56

2.81

3.09

3.40

3.74

4.11

4.52

4.97

5.46
5.60

6.01
6.15

6.60
6.76

7.26
7.43

7.98
8.17

8.78
8.98

9.65
9.87

10.6
10.8

11.7
11.9

12.8
13.1

14.1
14.4

15.4
15.7

16.8
17.1

18.3
18.6

19.8
20.1
21.3
21.7
25.5
22.7
23.1
28.1
24.4
24.8
31.0
26.2
28.6
34.0
28.2
30.5
37.0

33.0
40.0

35.5
43.5

38.0
47

40.5
51

43.5
55

47.0
59

63

67

71

76

80

85

90

Size 4

32.0
35.0
38.5
42.5
46.5
51
55
59
64
69
74
79
84
90
96
102
107
113
118
124
130
135

Heater Element
Cat. No.
W10
W11
W12
W13
W14
W15
W16
W17
W18
W19
W20
W21
W22
W23
W24
W25
W26
W27
W28
W29
W30
W31
W32
W33
W34
W35
W36
W37
W38
W39
W40
W41
W42
W43
W44
W45
W46
W47
W48
W49
W50
W51
W52
W53
W54
W55
W56
W57
W58
W59
W60
W61
W62
W63
W64
W65
W66
W67
W68
W69
W70
W71
W72
W73
W74
W75
W76
W77
W78
W79
W80
W81
W82
W83
W84
W85

Visit our website: www.ab.com/catalogs

Size 0
0.18
0.20
0.22
0.24
0.27
0.30
0.33
0.36
0.40
0.44
0.49
0.54
0.60
0.66
0.73
0.80
0.88
0.97
1.06
1.17
1.29
1.42
1.56
1.71
1.89
2.08
2.28
2.51
2.76
3.04
3.34
3.68
4.05
4.45
4.90
5.39
5.88
6.41
6.99
7.63
8.32
9.07
9.89
10.8
11.8
12.9
14.2
15.5
16.8
18.5

TABLE 145
Full Load Amperes
Size 1
0.18
0.20
0.22
0.24
0.27
0.30
0.33
0.36
0.40
0.44
0.49
0.54
0.60
0.66
0.73
0.80
0.88
0.97
1.06
1.17
1.29
1.42
1.56
1.71
1.89
2.08
2.28
2.51
2.76
3.04
3.34
3.68
4.05
4.45
4.90
5.39
5.88
6.41
6.99
7.63
8.32
9.07
9.89
10.8
11.8
12.9
14.2
15.5
16.8
18.5
20.3
22.2
24.0
26.1
28.4

Size 2

5.58
6.11
6.70
7.34
7.97
8.69
9.52
10.4
11.4
12.5
13.6
14.9
16.2
17.4
19.3
21.0
23.0
25.0
27.1
29.6
32.0
34.5
38.0
41.5
45.0

Bulletin_Eutectic_Alloy_Overload_Relays_1.qxd

05/02/2004

18:40

Page 1-161

Bulletin Eutectic Alloy Overload Relays

Heater Element Selection

For Application on Bulletin 100/500/609/1232/1233/1242/1243/1272/1273/1282/1283 Line Starters, Continued

Heater Element
Cat. No.
W10
W11
W12
W13
W14
W15
W16
W17
W18
W19
W20
W21
W22
W23
W24
W25
W26
W27
W28
W29
W30
W31
W32
W33
W34
W35
W36
W37
W38
W39
W40
W41
W42
W43
W44
W45
W46
W47
W48
W49
W50
W51
W52
W53
W54
W55
W56
W57
W58
W59
W60
W61
W62
W63
W64
W65
W66
W67
W68
W69
W70
W71
W72
W73
W74
W75
W76
W77
W78
W79
W80
W81
W82
W83
W84

Size 0
0.18
0.20
0.22
0.24
0.27
0.30
0.33
0.36
0.40
0.44
0.49
0.54
0.60
0.66
0.73
0.80
0.88
0.97
1.06
1.17
1.29
1.42
1.56
1.71
1.89
2.08
2.28
2.51
2.76
3.04
3.34
3.68
4.05
4.45
4.90
5.39
5.88
6.41
6.99
7.63
8.32
9.07
9.89
10.8
11.8
12.8
14.0
15.3
16.7
18.1

TABLE 146
Full Load Amperes
Size 1
Size 2
Size 3

0.18

0.20

0.22

0.24

0.27

0.30

0.33

0.36

0.40

0.44

0.49

0.54

0.60

0.66

0.73

0.80

0.88

0.97

1.06

1.17

1.29

1.42

1.56

1.71

1.89

2.08

2.28

2.51

2.76

3.04

3.34

3.68

4.05

4.45

4.90

5.39
5.53

5.88
6.04

6.41
6.60

6.99
7.21

7.63
7.87

8.32
8.60

9.07
9.39

9.89
10.3

10.8
11.2

11.8
12.2

12.8
13.3

14.0
14.6

15.3
15.8

16.7
17.3

18.1
18.9

19.7
20.6
21.5
22.5
25.5
23.5
24.6
28.1
25.7
26.8
31.0
27.5
29.4
34.0

32.0
37.0

34.5
40.0

37.5
43.5

41.0
47.0

44.5
51

47.0
55

59

63

67

71

76

80

85

90

Size 4

32.0
35.0
38.5
42.5
46.5
51
55
59
64
69
74
79
84
90
96
102
107
113
118
124
130
135

Heater Element
Cat. No.
W10
W11
W12
W13
W14
W15
W16
W17
W18
W19
W20
W21
W22
W23
W24
W25
W26
W27
W28
W29
W30
W31
W32
W33
W34
W35
W36
W37
W38
W39
W40
W41
W42
W43
W44
W45
W46
W47
W48
W49
W50
W51
W52
W53
W54
W55
W56
W57
W58
W59
W60
W61
W62
W63
W64
W65
W66
W67
W68
W69
W70
W71
W72
W73
W74
W75
W76
W77
W78
W79
W80
W81
W82
W83
W84
W85

Visit our website: www.ab.com/catalogs

Size 0
0.19
0.21
0.23
0.25
0.28
0.30
0.33
0.36
0.39
0.43
0.48
0.52
0.57
0.62
0.69
0.76
0.83
0.91
1.01
1.12
1.22
1.34
1.47
1.62
1.78
1.96
2.15
2.36
2.60
2.86
3.16
3.48
3.84
4.22
4.65
5.12
5.63
6.20
6.82
7.51
8.23
9.07
9.95
10.8
11.9
13.0
14.2
15.5
16.4
17.7
19.7

TABLE 148
Full Load Amperes
Size 1
Size 2
Size 3

0.19

0.21

0.23

0.25

0.28

0.30

0.33

0.36

0.39

0.43

0.48

0.52

0.57

0.62

0.69

0.76

0.83

0.91

1.01

1.12

1.22

1.34

1.47

1.62

1.78

1.96

2.15

2.36

2.60

2.86

3.16

3.48

3.84

4.22

4.65

5.12
5.13

5.63
5.64

6.20
6.22

6.82
6.85

7.51
7.56

8.23
8.45

9.07
9.32
9.95
10.3
10.6
10.8
11.4
11.6
11.9
12.4
12.6
13.0
13.6
13.9
14.2
14.8
15.3
15.5
16.1
16.9
16.4
17.3
18.7
17.7
18.7
20.7
19.7
20.6
22.8
21.7
22.7
25.1
24.2
25.2
27.5
27.0
28.0
30.5

30.0
33.5

32.5
36.5

35.0
39.5

38.0
42.5

40.5
46

43.5
50

46.5
54

58

62

67

72

76

81

86

90

Size 4

17.3
19.0
21.0
23.1
25.5
28.0
31.0
34.0
37.0
40.0
44.0
48.5
53.0
57.0
62.0
67.0
72.0
77.0
82.0
87.0
93.0
99.0
105
112
117
123
129
135

1-161

Bulletin_Eutectic_Alloy_Overload_Relays_2.qxd

05/02/2004

19:04

Page 1-162

Bulletin Eutectic Alloy Overload Relays

Heater Element Selection

For Application on Bulletin 100/500/609/1232/1233/1242/1243/1272/1273/1283

Heater Element
Cat. No.
W10
W11
W12
W13
W14
W15
W16
W17
W18
W19
W20
W21
W22
W23
W24
W25
W26
W27
W28
W29
W30
W31
W32
W33
W34
W35
W36
W37
W38
W39
W40
W41
W42
W43
W44
W45
W46
W47
W48
W49
W50
W51
W52
W53
W54
W55
W56
W57
W58
W59
W60
W61
W62
W63
W64
W65
W66
W67
W68
W69
W70
W71
W72
W73
W74
W75
W76
W77
W78
W79
W80
W81
W82
W83
W84

1-162

Size 0
0.18
0.20
0.22
0.24
0.27
0.30
0.33
0.36
0.40
0.44
0.49
0.54
0.60
0.66
0.73
0.80
0.88
0.97
1.06
1.17
1.29
1.42
1.56
1.71
1.89
2.08
2.28
2.51
2.76
3.04
3.34
3.68
4.05
4.45
4.90
5.39
5.88
6.41
6.99
7.63
8.32
9.07
9.89
10.8
11.8
12.8
14.0
15.3
16.2
17.6
19.5

TABLE 149
Full Load Amperes
Size 1
Size 2
Size 3

0.18

0.20

0.22

0.24

0.27

0.30

0.33

0.36

0.40

0.44

0.49

0.54

0.60

0.66

0.73

0.80

0.88

0.97

1.06

1.17

1.29

1.42

1.56

1.71

1.89

2.08

2.28

2.51

2.76

3.04

3.34

3.68

4.05

4.45

4.90

5.39
5.53

5.88
6.00

6.41
6.60

6.99
7.20

7.63
7.84

8.32
8.53

9.07
9.30
9.89
10.2
10.6
10.8
11.2
11.6
11.8
12.2
12.6
12.8
13.2
13.9
14.0
14.4
15.3
15.3
15.8
16.9
16.2
16.8
18.7
17.6
18.3
20.7
19.5
20.3
22.8
21.5
22.4
25.1
23.4
24.4
27.5
25.7
26.8
30.5
27.5
28.7
33.5

31.5
37.0

34.0
41.0

37.0
44.0

40.5
47.5

43.5
52.0

46.5
57.0

61.0

66.0

71.0

75.0

79.0

83.0

87.0

91.0

Size 4

18.5
20.5
22.5
25.0
27.5
30.0
33.0
36.0
39.5
43.0
47.5
52.0
56.0
61.0
66.0
71.0
76.0
81.0
87.0
93.0
99.0
105
111
118
125
132
139

Heater Element
Cat. No.
W10
W11
W12
W13
W14
W15
W16
W17
W18
W19
W20
W21
W22
W23
W24
W25
W26
W27
W28
W29
W30
W31
W32
W33
W34
W35
W36
W37
W38
W39
W40
W41
W42
W43
W44
W45
W46
W47
W48
W49
W50
W51
W52
W53
W54
W55
W56
W57
W58
W59
W60
W61
W62
W63
W64
W65
W66
W67
W68
W69
W70
W71
W72
W73
W74
W75
W76
W77
W78
W79
W80
W81
W82
W83
W84
W85

Visit our website: www.ab.com/catalogs

Size 0
0.18
0.20
0.22
0.24
0.26
0.28
0.31
0.34
0.37
0.41
0.46
0.50
0.55
0.60
0.67
0.73
0.80
0.88
0.97
1.07
1.17
1.29
1.42
1.57
1.73
1.90
2.08
2.28
2.51
2.76
3.04
3.34
3.68
4.04
4.46
4.94
5.46
6.03
6.65
7.33
8.13
8.95
9.90
10.7
11.7
12.8
14.0
15.3
16.2
17.5
19.4

TABLE 150
Full Load Amperes
Size 3
Size 2
Size 1

0.18

0.20

0.22

0.24

0.26

0.28

0.31

0.34

0.37

0.41

0.46

0.50

0.55

0.60

0.67

0.73

0.80

0.88

0.97

1.07

1.17

1.29

1.42

1.57

1.73

1.90

2.08

2.28

2.51

2.76

3.04

3.34

3.68

4.04

4.46

5.13
4.94

5.64
5.46

6.22
6.03

6.85
6.65

7.56
7.33

8.45
8.13

9.32
8.95
10.4
10.3
9.90
11.4
11.3
10.7
12.5
12.3
11.7
13.7
13.4
12.8
15.1
14.5
14.0
16.7
15.8
15.3
18.4
16.7
16.2
20.3
18.0
17.5
22.5
19.9
19.4
24.8
21.9
21.3
27.2
24.2
23.3
30.0
26.8
25.5
33.0
28.7
27.2

36.0
31.0

39.5
33.5

43.5
36.0

47.5
38.5

52.0
41.5

56.0
45.0

60.0

65.0

69.0

74.0

79.0

85.0

91.0

Size 4

18.5
20.5
22.5
25.0
27.5
30.0
33.0
36.0
39.5
43.0
47.0
51.0
56.0
61.0
66.0
71.0
76.0
82.0
87.0
93.0
99.0
105
111
118
125
132
139

Bulletin_Eutectic_Alloy_Overload_Relays_2.qxd

05/02/2004

19:05

Page 1-163

Bulletin Eutectic Alloy Overload Relays

Heater Element Selection

For Application on Bulletin 100/500/609/1232/1233/1242/1243/1272/1273/1283

Heater Element
Cat. No.
W10
W11
W12
W13
W14
W15
W16
W17
W18
W19
W20
W21
W22
W23
W24
W25
W26
W27
W28
W29
W30
W31
W32
W33
W34
W35
W36
W37
W38
W39
W40
W41
W42
W43
W44
W45
W46
W47
W48
W49
W50
W51
W52
W53
W54
W55
W56
W57
W58
W59
W60
W61
W62
W63
W64
W65
W66
W67
W68
W69
W70
W71
W72
W73
W74
W75
W76
W77
W78
W79
W80
W81
W82
W83
W84
W85

Size 0
0.19
0.21
0.23
0.25
0.28
0.30
0.33
0.36
0.39
0.43
0.48
0.52
0.57
0.62
0.69
0.76
0.83
0.91
1.01
1.12
1.22
1.34
1.47
1.62
1.78
1.96
2.15
2.36
2.60
2.86
3.16
3.48
3.84
4.22
4.65
5.12
5.63
6.20
6.82
7.51
8.23
9.07
9.95
10.8
11.9
13.0
14.2
15.5
16.4
17.7
19.7

TABLE 151
Full Load Amperes
Size 3
Size 2
Size 1

0.19

0.21

0.23

0.25

0.28

0.30

0.33

0.36

0.39

0.43

0.48

0.52

0.57

0.62

0.69

0.76

0.83

0.91

1.01

1.12

1.22

1.34

1.47

1.62

1.78

1.96

2.15

2.36

2.60

2.86

3.16

3.48

3.84

4.22

4.65

5.13
5.12

5.64
5.63

6.22
6.20

6.85
6.82

7.56
7.51

8.45
8.23

9.32
9.07
10.6
10.3
9.95
11.6
11.3
10.8
12.6
12.3
11.9
13.9
13.4
13.0
15.3
14.5
14.2
16.9
15.8
15.5
18.7
16.7
16.4
20.7
18.1
17.7
22.8
20.0
19.7
25.1
22.0
21.7
27.5
24.5
24.2
30.5
27.3
27.0

33.5
29.2

36.5
31.5

40.0
34.5

44.0
37.0

48.0
39.5

52.0
42.5

57.0
46.0

61.0

66.0

70.0

75.0

80.0

86.0

92.0

Size 4

25.0
27.7
31.0
34.0
38.0
41.5
45.5
49.0
53.0
57.0
62.0
67.0
72.0
77.0
84.0
92.0
97.0
102
109
117
125
130
136

Heater Element
Cat. No.
W10
W11
W12
W13
W14
W15
W16
W17
W18
W19
W20
W21
W22
W23
W24
W25
W26
W27
W28
W29
W30
W31
W32
W33
W34
W35
W36
W37
W38
W39
W40
W41
W42
W43
W44
W45
W46
W47
W48
W49
W50
W51
W52
W53
W54
W55
W56
W57
W58
W59
W60
W61
W62
W63
W64
W65
W66
W67
W68
W69
W70
W71
W72
W73
W74
W75
W76
W77
W78
W79
W80
W81
W82
W83

Visit our website: www.ab.com/catalogs

Size 0
0.19
0.21
0.23
0.25
0.28
0.31
0.34
0.37
0.41
0.45
0.50
0.55
0.60
0.66
0.73
0.80
0.88
0.97
1.06
1.16
1.27
1.39
1.51
1.65
1.80
1.96
2.15
2.36
2.60
2.86
3.16
3.48
3.85
4.23
4.68
5.18
5.68
6.28
6.94
7.71
8.45
9.29
10.3
11.4
12.5
13.7
15.0
16.3
17.6
18.9

TABLE 152
Full Load Amperes
Size 3
Size 2
Size 1

0.19

0.21

0.23

0.25

0.28

0.31

0.34

0.37

0.41

0.45

0.50

0.55

0.60

0.66

0.73

0.80

0.88

0.97

1.06

1.16

1.27

1.39

1.51

1.65

1.80

1.96

2.15

2.36

2.60

2.86

3.16

3.48

3.85

4.23

4.68

5.25
5.18

5.81
5.68

6.41
6.28

7.09
6.94

7.86
7.71

8.56
8.45

9.40
9.29
10.6
10.4
10.3
11.6
11.5
11.4
12.6
12.6
12.5
13.9
13.8
13.7
15.3
15.1
15.0
16.9
16.4
16.3
18.7
17.7
17.6
20.7
19.1
18.9
22.8
21.1
20.9
25.1
23.2
22.9
27.5
25.7
25.0
30.5
28.5
27.6

33.5
30.5

36.5
33.0

40.0
35.5

44.0
38.5

48.5
41.5

53.0
45.0

58.0

62.0

67.0

72.0

77.0

82.0

88.0

94.0

Size 4

18.5
20.5
22.5
25.0
27.5
30.0
33.0
36.0
39.5
43.0
47.0
51.0
56.0
61.0
66.0
72.0
77.0
83.0
89.0
95.0
102
108
116
123
130
137

1-163

Bulletin_Eutectic_Alloy_Overload_Relays_2.qxd

05/02/2004

19:05

Page 1-164

Bulletin Eutectic Alloy Overload Relays

Heater Element Selection

For Application on Bulletin 100/500/609/1232/1233/1242/1243/1272/1273/1283

Heater Element
Cat. No.
W10
W11
W12
W13
W14
W15
W16
W17
W18
W19
W20
W21
W22
W23
W24
W25
W26
W27
W28
W29
W30
W31
W32
W33
W34
W35
W36
W37
W38
W39
W40
W41
W42
W43
W44
W45
W46
W47
W48
W49
W50
W51
W52
W53
W54
W55
W56
W57
W58
W59
W60
W61
W62
W63
W64
W65
W66
W67
W68
W69
W70
W71
W72
W73
W74
W75
W76
W77
W78
W79
W80
W81
W82
W83
W84

1-164

Size 0
0.19
0.21
0.23
0.25
0.28
0.31
0.34
0.37
0.41
0.45
0.5
0.55
0.6
0.66
0.73
0.8
0.88
0.97
1.06
1.16
1.27
1.39
1.51
1.65
1.8
1.98
2.18
2.39
2.63
2.9
3.19
3.5
3.85
4.24
4.66
5.13
5.64
6.2
6.82
7.51
8.25
9.07
9.98
11
12.1
13.3
14.6
16
17.4
19

TABLE 153
Full Load Amperes
Size 3
Size 2
Size 1

0.19

0.21

0.23

0.25

0.28

0.31

0.34

0.37

0.41

0.45

0.50

0.55

0.60

0.66

0.73

0.80

0.88

0.97

1.06

1.16

1.27

1.39

1.51

1.65

1.80

1.98

2.18

2.39

2.63

2.90

3.19

3.50

3.85

4.24

4.66

5.25
5.13

5.78
5.64

6.35
6.20

6.99
6.82

7.69
7.51

8.45
8.25

9.32
9.07
10.6
10.3
9.98
11.6
11.4
11.0
12.6
12.4
12.1
13.9
13.6
13.3
15.3
15.0
14.6
16.9
16.4
16.0
18.7
17.8
17.4
20.7
19.5
19.0
22.8
21.2
20.7
25.1
23.3
22.7
27.5
25.3
24.7
30.5
28.0
27.0

33.5
30.0

36.5
32.5

39.5
35.0

42.5
38.0

46.0
40.5

50.0
43.5

54.0
46.5

58.0

62.0

67.0

72.0

76.0

81.0

86.0

90.0

Size 4

18.5
20.5
22.5
25.0
27.5
30.0
33.0
36.0
39.5
43.0
47.0
51.0
56.0
61.0
66.0
71.0
76.0
82.0
87.0
93.0
99.0
105
111
118
125
132
139

Heater Element
Cat. No.
W10
W11
W12
W13
W14
W15
W16
W17
W18
W19
W20
W21
W22
W23
W24
W25
W26
W27
W28
W29
W30
W31
W32
W33
W34
W35
W36
W37
W38
W39
W40
W41
W42
W43
W44
W45
W46
W47
W48
W49
W50
W51
W52
W53
W54
W55
W56
W57
W58
W59
W60
W61
W62
W63
W64
W65
W66
W67
W68
W69
W70
W71
W72
W73
W74
W75
W76
W77
W78
W79
W80
W81
W82
W83
W84
W85

Visit our website: www.ab.com/catalogs

Size 0
0.20
0.22
0.24
0.26
0.29
0.32
0.35
0.38
0.42
0.47
0.51
0.56
0.61
0.67
0.74
0.81
0.89
0.98
1.08
1.19
1.30
1.43
1.55
1.70
1.90
2.02
2.22
2.43
2.68
2.96
3.25
3.58
3.94
4.30
4.72
5.22
5.78
6.38
7.06
7.83
8.55
9.41
10.5
11.6
12.7
14.0
15.3
16.7
18.0

TABLE 154
Full Load Amperes
Size 1
Size 2
Size 3

0.20

0.22

0.24

0.26

0.29

0.32

0.35

0.38

0.42

0.47

0.51

0.56

0.61

0.67

0.74

0.81

0.89

0.98

1.08

1.19

1.30

1.43

1.55

1.70

1.90

2.02

2.22

2.43

2.68

2.96

3.25

3.58

3.94

4.30

4.72

5.22
5.25

5.78
5.81

6.38
6.41

7.06
7.09

7.83
7.86

8.55
8.58

9.41
9.48
10.5
10.6
11.1
11.6
11.7
12.2
12.7
12.8
13.4
14.0
14.1
14.7
15.3
15.4
16.3
16.7
16.9
17.9
18.0
18.3
19.7
19.3
19.9
21.7
21.3
21.9
23.8
23.3
24.2
26.1
25.6
26.8
28.7
28.1
29.6
31.5

32.5
34.5

35.0
38.0

37.5
41.5

41.0
45.5

45.0
49.5

54

59

64

70

76

81

87

93

Size 4

19.5
21.4
23.7
26.0
28.7
31.5
34.5
37.5
41.0
44.5
48.5
53
58
63
68
74
80
86
92
98
105
112
120
128
136

Bulletin_Eutectic_Alloy_Overload_Relays_2.qxd

05/02/2004

19:06

Page 1-165

Bulletin Eutectic Alloy Overload Relays

Heater Element Selection

For Application on Bulletin 100/500/609/1232/1233/1242/1243/1272/1273/1283

Heater Element
Cat. No.
W10
W11
W12
W13
W14
W15
W16
W17
W18
W19
W20
W21
W22
W23
W24
W25
W26
W27
W28
W29
W30
W31
W32
W33
W34
W35
W36
W37
W38
W39
W40
W41
W42
W43
W44
W45
W46
W47
W48
W49
W50
W51
W52
W53
W54
W55
W56
W57
W58
W59
W60
W61
W62
W63
W64
W65
W66
W67
W68
W69
W70
W71
W72
W73
W74
W75
W76
W77
W78
W79
W80

Size 0
0.20
0.22
0.24
0.26
0.29
0.32
0.35
0.39
0.43
0.47
0.51
0.56
0.61
0.67
0.74
0.81
0.89
0.98
1.08
1.19
1.30
1.43
1.56
1.70
1.88
2.05
2.24
2.44
2.69
2.97
3.30
3.64
4.10
4.57
5.01
5.51
6.06
6.62
7.22
7.89
8.62
9.41
10.5
11.6
12.7
14.0
15.3
16.7
18.0

TABLE 155
Full Load Amperes
Size 2
Size 1P
Size 1

0.20

0.22

0.24

0.26

0.29

0.32

0.35

0.39

0.43

0.47

0.51

0.56

0.61

0.67

0.74

0.81

0.89

0.98

1.08

1.19

1.30

1.43

1.56

1.70

1.88

2.05

2.24

2.44

2.69

2.97

3.30

3.64

4.10

4.57

5.01

5.48
5.51

6.09
6.06

6.65
6.62

7.26
7.22

7.94
7.89

8.68
8.62

9.48
9.41

10.6
10.5
11.7
11.6
11.6
12.8
12.7
12.7
14.1
14.0
14.0
15.4
15.3
15.3
16.8
16.7
16.7
18.1
18.0
18.0
19.5
19.3
19.3
21.5
21.3
21.3
23.8
23.3
23.3
26.4
25.6
25.6
29.2
28.1
28.1

31.5
30.5

34.0
32.5

36.5
34.0

39.5
36.0

42.5

46.0

Refer to Heater Element Selection Procedure on

page 1-152 before using tables.

Size 3

11.5
12.6
13.8
15.1
16.7
18.3
20.1
22.1
24.4
27.0
29.5
32.5
35.0
38.5
42.0
46.0
50
54
59
64
70
76
81
87
93

Heater Element
Cat. No.
W10
W11
W12
W13
W14
W15
W16
W17
W18
W19
W20
W21
W22
W23
W24
W25
W26
W27
W28
W29
W30
W31
W32
W33
W34
W35
W36
W37
W38
W39
W40
W41
W42
W43
W44
W45
W46
W47
W48
W49
W50
W51
W52
W53
W54
W55
W56
W57
W58
W59
W60
W61
W62
W63
W64
W65
W66
W67
W68
W69
W70
W71
W72
W73
W74
W75
W76
W77
W78
W79
W80
W81
W82
W83
W84
W85

Visit our website: www.ab.com/catalogs

Size 0
0.20
0.22
0.24
0.26
0.29
0.32
0.35
0.39
0.43
0.47
0.51
0.56
0.61
0.67
0.74
0.81
0.89
0.98
1.08
1.19
1.30
1.43
1.57
1.72
1.90
2.08
2.28
2.49
2.74
3.02
3.33
3.68
4.14
4.61
5.06
5.56
6.11
6.72
7.40
8.18
8.88
9.70
10.8
11.8
12.9
14.2
15.5
17.0
18.3

TABLE 156
Full Load Amperes
Size 1 Size 1P Size 2

0.20

0.22

0.24

0.26

0.29

0.32

0.35

0.39

0.43

0.47

0.51

0.56

0.61

0.67

0.74

0.81

0.89

0.98

1.08

1.19

1.30

1.43

1.57

1.72

1.90

2.08

2.28

2.49

2.74

3.02

3.33

3.68

4.14

4.61

5.06

5.56
5.57

6.11
6.12

6.72
6.73

7.40
7.38

8.18
8.20

8.88
8.92

9.70
9.81

10.8
10.9
11.8
11.8
11.9
12.9
12.9
13.0
14.2
14.2
14.3
15.5
15.5
15.6
17.0
17.0
17.1
18.3
18.3
18.5
19.9
19.9
20.1
22.0
22.0
22.2
24.3
24.3
24.5
27.0
27.0
27.2

29.5
30.0

32.0
33.0

34.0
35.5

36.0
38.0

41.5

45.0

Size 3

11.7
12.8
13.9
15.2
16.8
18.5
20.2
22.2
24.5
27.1
29.9
32.5
35.5
39.0
42.5
47.0
52
57
62
67
73
79
85
92

Size 4

19.5
21.4
23.7
26.0
28.7
31.5
34.5
37.5
41.0
44.5
48.5
53
58
63
68
74
80
86
93
100
108
116
125
135

1-165

Bulletin_Eutectic_Alloy_Overload_Relays_2.qxd

05/02/2004

19:06

Page 1-166

Bulletin Eutectic Alloy Overload Relays

Heater Element Selection

For Application on Bulletin 100/500/609/1232/1233/1242/1243/1272/1273/1283

Heater Element
Cat. No.
JJ14
JJ13
JJ12
JJ11
JJ10
JJ9
JJ8
JJ7
JJ6
JJ5
JJ4
JJ3
JJ2
JJ1
J1
J2
J3
J4
J5
J6
J7
J8
J9
J10
J11
J12
J13
J14
J15
J16
J17
J18
J19
J20
J21
J22
J23
J24
J25
J26
J27
J28
J29
J30
J31
J32
J33
J34
J35
J36
J37
J38
J39
J40
J41
J42
J43
J44
J45
J46
J70
J71
J72
J73
J74
J75
J76
J77

Size 0
0.19
0.21
0.23
0.26
0.28
0.31
0.34
0.38
0.42
0.46
0.51
0.57
0.63
0.69
0.76
0.84
0.92
1.02
1.12
1.23
1.36
1.50
1.65
1.82
2.00
2.20
2.43
2.68
2.95
3.25
3.58
3.96
4.37
4.82
5.32
5.87
6.48
7.15
7.89
8.70
9.56
10.5
11.5
12.7
13.9
15.3
16.8
18.5

TABLE 158
Full Load Amperes
Size 3
Size 2
Size 1

0.19

0.21

0.23

0.26

0.28

0.31

0.34

0.38

0.42

0.46

0.51

0.57

0.63

0.69

0.76

0.84

0.92

1.02

1.12

1.23

1.36

1.50

1.65

1.82

2.00

2.20

2.43

2.68

2.95

3.25

3.58

3.96

4.37

4.82

5.32

5.87

6.48

7.15

7.89

8.84
8.70

9.71
9.56

10.7
10.5

11.8
11.5

13.0
12.7

14.4
13.9

15.9
15.3

17.6
16.8
21.6
19.4
18.5
23.9
21.4
20.3
26.5
23.5
22.3
29.3
25.8
24.5
32.5
28.8
27.0

36.0
32.5

40.0
36.0

44.0
39.0

49
42.0

55
45.0

60

66

72

78

84

92

Size 4

34.5
38
42
46
51
57
62
68
74
80
87
95
104
113
122
132
143

Heater Element
Cat. No.
JJ14
JJ13
JJ12
JJ11
JJ10
JJ9
JJ8
JJ7
JJ6
JJ5
JJ4
JJ3
JJ2
JJ1
J1
J2
J3
J4
J5
J6
J7
J8
J9
J10
J11
J12
J13
J14
J15
J16
J17
J18
J19
J20
J21
J22
J23
J24
J25
J26
J27
J28
J29
J30
J31
J32
J33
J34
J35
J36
J37
J38
J39
J40
J41
J42
J43
J44
J45
J46
J70
J71
J72
J73
J74
J75
J76

Refer to Heater Element Selection Procedure on

page 1-152 before using tables.

1-166

Visit our website: www.ab.com/catalogs

Size 0
0.19
0.21
0.23
0.26
0.28
0.31
0.34
0.38
0.42
0.46
0.51
0.57
0.63
0.69
0.76
0.84
0.92
1.02
1.12
1.23
1.36
1.50
1.65
1.82
2.00
2.20
2.43
2.68
2.95
3.25
3.59
3.96
4.37
4.82
5.32
5.87
6.48
7.15
7.89
8.70
9.56
10.5
11.5
12.7
13.9
15.3
16.8
18.5

TABLE 159
Full Load Amperes
Size 1
Size 2
Size 3

0.19

0.21

0.23

0.26

0.28

0.31

0.34

0.38

0.42

0.46

0.51

0.57

0.63

0.69

0.76

0.84

0.92

1.02

1.12

1.23

1.36

1.50

1.65

1.82

2.00

2.20

2.43

2.68

2.95

3.25

3.59

3.96

4.37

4.82

5.32

5.87

6.48

7.15

7.89

8.70
8.84

9.56
9.71

10.5
10.7

11.5
11.7

12.7
12.9

13.9
14.2

15.3
15.8

16.8
17.5
18.5
19.4
20.9
20.3
21.2
23.2
22.3
23.2
25.7
24.6
25.3
28.4
27.0
27.7
31.5

30.5
35.0

33.0
39.0

36.0
43.5

39.5
48.5

43.0
54

47.0
59

64

70

77

85

92

Size 4

31.5
35.0
38.5
43.0
47.0
51
56
61
67
73
81
90
99
108
118
129
140

Bulletin_Eutectic_Alloy_Overload_Relays_2.qxd

05/02/2004

19:07

Page 1-167

Bulletin Eutectic Alloy Overload Relays

Heater Element Selection

For Application on Bulletin 100/500/609/1232/1233/1242/1243/1272/1273/1283

Heater Element
Cat. No.
JJ14
JJ13
JJ12
JJ11
JJ10
JJ9
JJ8
JJ7
JJ6
JJ5
JJ4
JJ3
JJ2
JJ1
J1
J2
J3
J4
J5
J6
J7
J8
J9
J10
J11
J12
J13
J14
J15
J16
J17
J18
J19
J20
J21
J22
J23
J24
J25
J26
J27
J28
J29
J30
J31
J32
J33
J34
J35
J36
J37
J38
J39
J40
J41
J42
J43
J44
J45
J46
J70
J71
J72
J73
J74
J75
J76

Size 0
0.19
0.21
0.23
0.26
0.28
0.31
0.34
0.38
0.42
0.46
0.51
0.57
0.63
0.69
0.76
0.84
0.93
1.03
1.14
1.26
1.39
1.53
1.68
1.86
2.05
2.25
2.48
2.73
3.01
3.31
3.65
4.02
4.42
4.87
5.37
5.91
6.50
7.19
7.94
8.78
9.71
10.7
11.8
13.1
14.5
16.0
17.7
19.6

TABLE 160
Full Load Amperes
Size 3
Size 2
Size 1

0.19

0.21

0.23

0.26

0.28

0.31

0.34

0.38

0.42

0.46

0.51

0.57

0.63

0.69

0.76

0.84

0.93

1.03

1.14

1.26

1.39

1.53

1.68

1.86

2.05

2.25

2.48

2.73

3.01

3.31

3.65

4.02

4.42

4.87

5.37

5.91

6.50
6.50

7.21
7.19

7.99
7.94

8.85
8.78

9.81
9.71

10.9
10.7

12.1
11.8

13.4
13.1

14.9
14.5

16.5
16.0

18.3
17.7
22.2
20.2
19.6
24.5
22.4
21.6
27.1
24.8
23.9
29.9
27.4
26.4
33.0
30.5
29.3

36.5
33.5

40.5
37.0

45.0
41.0

50
45.5

56

61

67

73

80

87

95

Size 4

33.5
37.5
41.5
46.5
52
57
63
68
75
83
91
99
108
117
126
135

Size 5

76
83
91
100
108
117
127
138
150
165
179
195
211
230
250
272

Heater Element
Cat. No.
JJ14
JJ13
JJ12
JJ11
JJ10
JJ9
JJ8
JJ7
JJ6
JJ5
JJ4
JJ3
JJ2
JJ1
J1
J2
J3
J4
J5
J6
J7
J8
J9
J10
J11
J12
J13
J14
J15
J16
J17
J18
J19
J20
J21
J22
J23
J24
J25
J26
J27
J28
J29
J30
J31
J32
J33
J34
J35
J36
J37
J38
J39
J40
J41
J42
J43
J44
J45
J46
J70
J71
J72
J73
J74
J75

Size 0
0.19
0.21
0.23
0.26
0.28
0.31
0.34
0.38
0.42
0.46
0.51
0.57
0.63
0.69
0.76
0.84
0.93
1.03
1.13
1.24
1.37
1.51
1.66
1.84
2.02
2.22
2.45
2.70
2.97
3.27
3.61
3.98
4.39
4.84
5.34
5.89
6.49
7.16
7.91
8.73
9.58
10.6
11.7
13.0
14.4
15.9
17.6
19.5

TABLE 161
Full Load Amperes
Size 3
Size 2
Size 1

0.19

0.21

0.23

0.26

0.28

0.31

0.34

0.38

0.42

0.46

0.51

0.57

0.63

0.69

0.76

0.84

0.93

1.03

1.13

1.24

1.37

1.51

1.66

1.84

2.02

2.22

2.45

2.70

2.97

3.27

3.61

3.98

4.39

4.84

5.34

5.89

6.49

7.16

7.91

9.11
8.73

10.1
9.58

11.1
10.6

12.2
11.7

13.5
13.0

14.9
14.4

16.4
15.9

18.1
17.6
22.2
20.0
19.5
24.5
22.1
21.5
27.1
24.3
23.6
29.9
26.8
25.9
33.0
29.5
28.5

36.5
32.5

40.5
35.5

45.0
39.0

50
43.0

56
47.5

61

67

73

80

87

95

Size 4

34.5
38.5
42.5
47.0
52
58
64
70
77
85
93
102
112
123
135

Refer to Heater Element Selection Procedure on

page 1-152 before using tables.

Visit our website: www.ab.com/catalogs

1-167

Bulletin_Eutectic_Alloy_Overload_Relays_2.qxd

05/02/2004

19:07

Page 1-168

Bulletin Eutectic Alloy Overload Relays

Heater Element Selection

For Application on Bulletin 100/500/609/1232/1233/1242/1243/1272/1273/1283

Heater Element
Cat. No.
JJ14
JJ13
JJ12
JJ11
JJ10
JJ9
JJ8
JJ7
JJ6
JJ5
JJ4
JJ3
JJ2
JJ1
J1
J2
J3
J4
J5
J6
J7
J8
J9
J10
J11
J12
J13
J14
J15
J16
J17
J18
J19
J20
J21
J22
J23
J24
J25
J26
J27
J28
J29
J30
J31
J32
J33
J34
J35
J36
J37
J38
J39
J40
J41
J42
J43
J44
J45
J46
J70
J71
J72
J73
J74
J75
J76

1-168

Size 0
0.19
0.21
0.23
0.26
0.28
0.31
0.34
0.38
0.42
0.46
0.51
0.57
0.63
0.69
0.76
0.84
0.92
1.02
1.12
1.23
1.36
1.50
1.65
1.82
2.00
2.20
2.43
2.68
2.95
3.25
3.59
3.99
4.42
4.87
5.41
5.98
6.61
7.26
7.98
8.77
9.61
10.6
11.7
13.0
14.4
15.9
17.5
19.4

TABLE 162
Full Load Amperes
Size 3
Size 2
Size 1

0.19

0.21

0.23

0.26

0.28

0.31

0.34

0.38

0.42

0.46

0.51

0.57

0.63

0.69

0.76

0.84

0.92

1.02

1.12

1.23

1.36

1.50

1.65

1.82

2.00

2.20

2.43

2.68

2.95

3.25

3.59

3.99

4.42

4.87

5.41

6.04
5.98

6.73
6.61

7.41
7.26

8.19
7.98

9.05
8.77

10.0
9.61

11.1
10.6

12.2
11.7

13.5
13.0

14.9
14.4

16.5
15.9

18.3
17.5
21.6
20.2
19.4
23.9
22.4
21.3
26.5
24.8
23.3
29.3
27.4
25.5
32.5
30.5
28.0

36.0
33.5

40.0
37.5

44.5
41.0

49.5
45.0

55

60

66

72

78

85

92

Size 4

33.5
37.5
41.0
46.5
52
57
63
68
75
83
91
99
108
117
126
135

Heater Element
Cat. No.
JJ14
JJ13
JJ12
JJ11
JJ10
JJ9
JJ8
JJ7
JJ6
JJ5
JJ4
JJ3
JJ2
JJ1
J1
J2
J3
J4
J5
J6
J7
J8
J9
J10
J11
J12
J13
J14
J15
J16
J17
J18
J19
J20
J21
J22
J23
J24
J25
J26
J27
J28
J29
J30
J31
J32
J33
J34
J35
J36
J37
J38
J39
J40
J41
J42
J43
J44
J45
J46
J70
J71
J72
J73
J74
J75

Visit our website: www.ab.com/catalogs

Size 0
0.19
0.21
0.23
0.26
0.28
0.31
0.34
0.38
0.42
0.46
0.51
0.57
0.63
0.69
0.77
0.86
0.95
1.06
1.18
1.32
1.44
1.58
1.72
1.88
2.06
2.25
2.48
2.73
3.01
3.31
3.65
4.02
4.42
4.87
5.37
5.91
6.50
7.19
7.94
8.78
9.71
10.7
11.8
13.1
14.5
16.0
17.7
19.6

TABLE 163
Full Load Amperes
Size 1
Size 2
Size 3

0.19

0.21

0.23

0.26

0.28

0.31

0.34

0.38

0.42

0.46

0.51

0.57

0.63

0.69

0.77

0.86

0.95

1.06

1.18

1.32

1.44

1.58

1.72

1.88

2.06

2.25

2.48

2.73

3.01

3.31

3.65

4.02

4.42

4.87

5.37

5.91

6.50
6.50

7.19
7.21

7.94
8.52

8.78
9.30

9.71
10.2

10.7
11.1

11.8
12.1

13.1
13.4

14.5
14.9

16.0
16.5

17.7
18.3
19.6
20.2
21.8
21.7
22.4
23.9
23.9
24.8
26.6
26.4
27.4
29.6
29.3
30.5
33.0

33.5
37.0

37.0
41.0

41.0
45.5

45.5
51

56

61

67

73

79

87

95

Size 4

33.5
37.5
41.5
46.0
52
57
63
69
76
84
92
102
112
123
135

Bulletin_Eutectic_Alloy_Overload_Relays_2.qxd

05/02/2004

19:08

Page 1-169

Bulletin Eutectic Alloy Overload Relays

Heater Element Selection

For Application on Bulletin 100/500/609/1232/1233/1242/1243/1272/1273/1283

Heater Element
Cat. No.
JJ14
JJ13
JJ12
JJ11
JJ10
JJ9
JJ8
JJ7
JJ6
JJ5
JJ4
JJ3
JJ2
JJ1
J1
J2
J3
J4
J5
J6
J7
J8
J9
J10
J11
J12
J13
J14
J15
J16
J17
J18
J19
J20
J21
J22
J23
J24
J25
J26
J27
J28
J29
J30
J31
J32
J33
J34
J35
J36
J37
J38
J39
J40
J41
J42
J43
J44
J45
J46
J70
J71
J72
J73
J74
J75

Size 0
0.20
0.22
0.24
0.27
0.30
0.33
0.36
0.40
0.44
0.49
0.54
0.59
0.65
0.72
0.80
0.88
0.97
1.07
1.18
1.31
1.44
1.59
1.76
1.94
2.14
2.36
2.60
2.86
3.15
3.46
3.81
4.19
4.61
5.07
5.58
6.14
6.75
7.47
8.26
9.14
10.1
11.2
12.4
13.7
15.2
16.8
18.6

TABLE 164
Full Load Amperes
Size 2
Size 1P
Size 1

0.20

0.22

0.24

0.27

0.30

0.33

0.36

0.40

0.44

0.49

0.54

0.59

0.65

0.72

0.80

0.88

0.97

1.07

1.18

1.31

1.44

1.59

1.76

1.94

2.14

2.36

2.60

2.86

3.15

3.46

3.81

4.19

4.61

5.07

5.58

6.14

6.75
6.75

7.49
7.47

8.31
8.26

9.22
9.14

10.2
10.1
11.3
11.2
11.2
12.6
12.4
12.4
14.0
13.7
13.7
15.5
15.2
15.2
17.1
16.8
16.8
19.0
18.6
18.6
21.0
20.5
20.5
23.2
22.7
22.7
25.7
25.1
25.1
28.4
27.8
27.8

31.5
30.5

35.0
34.0

39.0
38.0

43.5

48.0

TABLE 165
Size 3

23.3
25.8
28.8
31.5
35.5
39.5
44.0
47.0
52
58
63
69
76
84
92

Heater Element
Cat. No.
J5
J6
J7
J8
J9
J10
J11
J12
J13
J14
J15
J16
J17
J18
J19

Full Load Amperes

Size 7
230
253
279
310
340
375
410
455
500
550
610
670
740
810

Refer to Heater Element Selection Procedure on

page 1-152 before using tables.

Visit our website: www.ab.com/catalogs

1-169

Bulletin_Eutectic_Alloy_Overload_Relays_2.qxd

05/02/2004

19:08

Page 1-170

Bulletin Eutectic Alloy Overload Relays

Heater Element Selection

For Application on Bulletin 100/500/609/1232/1233/1242/1243/1272/1273/1283

Heater Element
Cat. No.
W10
W11
W12
W13
W14
W15
W16
W17
W18
W19
W20
W21
W22
W23
W24
W25
W26
W27
W28
W29
W30
W31
W32
W33
W34
W35
W36
W37
W38
W39
W40
W41
W42
W43
W44
W45
W46
W47
W48
W49
W50
W51
W52
W53
W54
W55
W56
W57
W58
W59
W60
W61
W62
W63
W64
W65
W66
W67
W68
W69
W70
W71
W72
W73
W74
W75
W76
W77
W78
W79
W80
W81
W82
W83
W84
W85

1-170

Size 0
0.19
0.21
0.23
0.25
0.27
0.30
0.32
0.36
0.39
0.43
0.47
0.52
0.56
0.62
0.68
0.74
0.82
0.90
0.98
1.05
1.16
1.29
1.40
1.55
1.70
1.84
2.02
2.22
2.45
2.63
2.89
3.17
3.48
3.82
4.19
4.60
5.05
5.54
6.08
6.68
7.33
8.05
8.83
9.70
10.6
11.7
12.8
14.1
15.5
17.0
18.6

TABLE 166
Full Load Amperes
Size 1
Size 2
Size 3

0.19

0.21

0.23

0.25

0.27

0.30

0.32

0.36

0.39

0.43

0.47

0.52

0.56

0.62

0.68

0.74

0.82

0.90

0.98

1.05

1.16

1.29

1.40

1.55

1.70

1.84

2.02

2.22

2.45

2.63

2.89

3.17

3.48

3.82

4.19

4.60
5.1

5.05
5.6

5.54
6.12

6.08
6.65

6.68
7.25

7.33
7.9

8.05
8.6

8.83
9.4

9.70
10.2

10.6
11.2

11.7
12.2

12.8
13.4

14.1
14.7

15.5
16.2

17.0
17.7

18.6
19.4
20.4
21.3
25.0
22.4
23.4
27.3
24.6
25.6
29.8
27.0
28.1
32.5

30
35.5

32.5
39.0

35
42.0

37.5
46.0

40
51.0

42.0
55.0

44.5
59.0

47.0
64.0

69.0

74.0

79.0

83.0

88.0

93.0

Size 4

33.5
37.0
40.5
44.5
49.0
54.0
59.0
64.0
69.0
74.0
79.0
84.0
90.0
96.0
102
108
116
123
131
139

Size 5

72
78
85
92
100
109
118
128
139
151
164
181
198
218
240

Heater Element
Cat. No.
W10
W11
W12
W13
W14
W15
W16
W17
W18
W19
W20
W21
W22
W23
W24
W25
W26
W27
W28
W29
W30
W31
W32
W33
W34
W35
W36
W37
W38
W39
W40
W41
W42
W43
W44
W45
W46
W47
W48
W49
W50
W51
W52
W53
W54
W55
W56
W57
W58
W59
W60
W61
W62
W63
W64
W65
W66
W67
W68
W69
W70
W71
W72
W73
W74
W75
W76
W77
W78
W79
W80
W81
W82
W83
W84
W85

Visit our website: www.ab.com/catalogs

Size 0
0.20
0.22
0.24
0.26
0.28
0.31
0.34
0.37
0.41
0.45
0.49
0.54
0.59
0.65
0.71
0.78
0.85
0.93
1.01
1.12
1.22
1.34
1.47
1.61
1.76
1.93
2.11
2.31
2.53
2.77
3.03
3.32
3.63
3.97
4.35
4.76
5.21
5.71
6.25
6.84
7.48
8.20
8.98
9.83
10.8
11.8
12.9
14.1
15.5
17.0
18.7

TABLE 167
Full Load Amperes
Size 1
Size 2
Size 3

0.20

0.22

0.24

0.26

0.28

0.31

0.34

0.37

0.41

0.45

0.49

0.54

0.59

0.65

0.71

0.78

0.85

0.93

1.01

1.12

1.22

1.34

1.47

1.61

1.76

1.93

2.11

2.31

2.53

2.77

3.03

3.32

3.63

3.97

4.35
4.58

4.76
5.02

5.21
5.50

5.71
6.02

6.25
6.60

6.84
7.23

7.48
7.92

8.20
8.68

8.98
9.51

9.83
10.4

10.8
11.4

11.8
12.5

12.9
13.7

14.1
15.0

15.5
16.4

17.0
17.9

18.7
19.5
20.5
21.3
25.5
22.4
23.3
28.0
24.6
25.4
30.5
27.0
27.4
33.5

29.5
36.5

32.0
40.0

34.5
43.5

37.0
47.5

39.0
51.0

41.0
55.0

43.0
60.0

45.0
65.0

69.0

74.0

78.0

83.0

88.0

93.0

Size 4

32.0
35.0
38.0
41.5
45.0
49.0
54.0
58.0
63.0
68.0
73.0
79.0
85.0
90.0
97.0
103
109
115
121
126
131
137

Size 5

72
78
84
91
99
107
116
125
136
147
159
174
191
210

Bulletin_Eutectic_Alloy_Overload_Relays_2.qxd

05/02/2004

19:09

Page 1-171

Bulletin Eutectic Alloy Overload Relays

Heater Element Selection

For Application on Bulletin 100/500/609/1232/1233/1242/1243/1272/1273/1283

Heater Element
Cat. No.
W10
W11
W12
W13
W14
W15
W16
W17
W18
W19
W20
W21
W22
W23
W24
W25
W26
W27
W28
W29
W30
W31
W32
W33
W34
W35
W36
W37
W38
W39
W40
W41
W42
W43
W44
W45
W46
W47
W48
W49
W50
W51
W52
W53
W54
W55
W56
W57
W58
W59
W60
W61
W62
W63
W64
W65
W66
W67
W68
W69
W70
W71
W72
W73
W74
W75
W76
W77
W78
W79
W80
W81
W82
W83
W84

Size 0
0.18
0.20
0.22
0.24
0.26
0.29
0.32
0.35
0.39
0.43
0.47
0.51
0.56
0.61
0.67
0.74
0.82
0.94
1.02
1.12
1.23
1.38
1.50
1.64
1.78
1.95
2.10
2.28
2.57
2.83
3.12
3.47
3.84
4.26
4.68
5.18
5.71
6.28
6.90
7.59
8.35
9.28
10.2
11.2
12.1
13.3
14.5
15.7
16.6
17.8
19.6

TABLE 168
Full Load Amperes
Size 3
Size 2
Size 1

0.18

0.20

0.22

0.24

0.26

0.29

0.32

0.35

0.39

0.43

0.47

0.51

0.56

0.61

0.67

0.74

0.82

0.94

1.02

1.12

1.23

1.38

1.50

1.64

1.78

1.95

2.10

2.28

2.57

2.83

3.12

3.47

3.84

4.26

4.78
4.68

5.28
5.18

5.79
5.71

6.35
6.28

6.97
6.90

7.65
7.59

8.40
8.35

9.30
9.28

10.2
10.2

11.2
11.2

12.2
12.1

13.4
13.3

14.7
14.5

16.1
15.7

17.6
16.6

19.3
17.8

21.1
19.6
25.0
22.9
21.5
27.7
25.0
23.5
30.5
27.1
25.7
34.0
29.5
28.2

36.5
32.0

39.5
34.5

42.5
37.0

46.0
40.0

51
42.5

55
45.0

59

64

69

74

79

83

88

93

TABLE 169
Size 4

34.0
37.0
40.0
44.0
48.5
53
57
62
67
72
77
82
87
93
99
105
112
117
123
129
135

Size 5

70
76
82
90
98
106
115
125
137
150
162
176
191
210
230
249
270

Heater Element
Cat. No.
W29
W30
W31
W32
W33
W34
W35
W36
W37
W38
W39
W40
W41
W42
W43
W44

Full Load Amperes

Size 5
70
77
85
89
94
100
107
118
127
140
154
167
181
194
207
221

Refer to Heater Element Selection Procedure on

page 1-152 before using tables.

Visit our website: www.ab.com/catalogs

1-171

Bulletin_Eutectic_Alloy_Overload_Relays_3.qxd

05/02/2004

19:26

Page 1-172

Bulletin Eutectic Alloy Overload Relays

Heater Element Selection

For Application on Bulletin 100/500/609/1232/1233/1242/1243/1272/1273/1282/1283 Line Starters, Continued

Heater
Element
Cat. No. Size 00
W10
0.17
W11
0.19
W12
0.21
W13
0.22
W14
0.25
W15
0.28
W16
0.31
W17
0.34
W18
0.37
W19
0.42
W20
0.46
W21
0.50
W22
0.56
W23
0.62
W24
0.69
W25
0.76
W26
0.84
W27
0.93
W28
1.02
W29
1.13
W30
1.25
W31
1.38
W32
1.49
W33
1.61
W34
1.74
W35
1.89
W36
2.04
W37
2.22
W38
2.49
W39
2.75
W40
3.03
W41
3.37
W42
3.73
W43
4.13
W44
4.55
W45
5.02
W46
5.53
W47
6.08
W48
6.68
W49
7.34
W50
8.07
W51
8.95
W52
9.83

W53

W54

W55

W56

W57

W58

W59

W60

W61

W62

W63

W64

W65

W66

W67

W68

W69

W70

W71

W72

W73

W74

W75

W76

W77

W78

W79

W80

W81

W82

W83

1-172

TABLE 171
Full Load Amperes
Size 0
0.17
0.19
0.21
0.22
0.25
0.28
0.31
0.34
0.37
0.42
0.46
0.50
0.56
0.62
0.69
0.76
0.84
0.93
1.02
1.13
1.25
1.38
1.49
1.61
1.74
1.89
2.04
2.22
2.49
2.75
3.03
3.37
3.73
4.13
4.55
5.02
5.53
6.08
6.68
7.34
8.07
8.95
9.83
10.8
11.6
12.7
13.8
14.9
15.7
17.0
18.4

Size 1
0.17
0.19
0.21
0.22
0.25
0.28
0.31
0.34
0.37
0.42
0.46
0.50
0.56
0.62
0.69
0.76
0.84
0.93
1.02
1.13
1.25
1.38
1.49
1.61
1.74
1.89
2.04
2.22
2.49
2.75
3.03
3.37
3.73
4.13
4.55
5.02
5.53
6.08
6.68
7.34
8.07
8.95
9.83
10.8
11.6
12.7
13.8
14.9
15.7
17.0
18.4
20.0
21.8
24.5
27.8

Size 2

8.31
9.26
10.2
11.1
12.1
13.1
14.5
15.8
16.9
18.1
19.8
21.6
23.7
26.0
28.6
31.0
34.0
37.0
40.0
43.0
46.0

Size 3

12.5
13.8
15.2
16.5
17.9
19.7
21.8
24.2
26.5
29.3
32.0
36.0
38.0
42.0
46.0
50.0
53
58
62
66
70
74
80
85
89
94

Size 4

33.5
37.0
40.5
44.5
49.0
54.0
59
64
69
74
79
84
90
96
102
108
116
123
131
139

Size 5

71
78
85
92
100
109
119
130
140
153
166
180
200
222
248
267
295

Heater
Element
Cat. No.
JJ14
JJ13
JJ12
JJ11
JJ10
JJ9
JJ8
JJ7
JJ6
JJ5
JJ4
JJ3
JJ2
JJ1
J1
J2
J3
J4
J5
J6
J7
J8
J9
J10
J11
J12
J13
J14
J15
J16
J17
J18
J19
J20
J21
J22
J23
J24
J25
J26
J27
J28
J29
J30
J31
J32
J33
J34
J35
J36
J37
J38
J39
J40
J41
J42
J43
J44
J45
J46
J70
J71
J72
J73
J74
J75
J76

TABLE 172
Full Load Amperes
Size 0
0.19
0.21
0.23
0.26
0.29
0.31
0.35
0.38
0.41
0.46
0.50
0.56
0.61
0.67
0.75
0.82
0.91
1.00
1.11
1.22
1.34
1.47
1.62
1.78
1.96
2.17
2.40
2.65
2.92
3.21
3.54
3.91
4.30
4.75
5.22
5.76
6.36
7.03
7.75
8.57
9.44
10.4
11.4
12.7
14.0
15.4
17.0
18.7

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Size 1
0.19
0.21
0.23
0.26
0.29
0.31
0.35
0.38
0.41
0.46
0.50
0.56
0.61
0.67
0.75
0.82
0.91
1.00
1.11
1.22
1.34
1.47
1.62
1.78
1.96
2.17
2.40
2.65
2.92
3.21
3.54
3.91
4.30
4.75
5.22
5.76
6.36
7.03
7.75
8.57
9.44
10.4
11.4
12.7
14.0
15.4
17.0
18.7
20.6
22.8
25.1
27.9

Size 2

8.08
8.90
9.86
10.8
11.9
13.2
14.5
15.9
17.6
20.5
22.4
24.6
27.1
29.8
33.0
36.0
40.0
43.0
47.0

Size 3

13.1
14.5
15.9
17.6
19.4
21.3
23.4
25.7
28.5
31.5
35.0
39.0
44.0
48
53
58
62
69
75
81
89
96

Size 4

31.5
35.0
38.5
43.0
47.0
51
56
61
67
73
81
90
99
108
118
129
140

Bulletin_Eutectic_Alloy_Overload_Relays_3.qxd

05/02/2004

19:26

Page 1-173

Bulletin Eutectic Alloy Overload Relays

Heater Element Selection

For Application on Bulletin 100/500/609/1232/1233/1242/1243/1272/1273/1282/1283 Line Starters, Continued
TABLE 177

TABLE 180
Full Load Amperes
Size 5
70
76
82
90
98
106
115
125
137
150
162
176
191
210
230
248
270

Heater Element
Cat. No.
W29
W30
W31
W32
W33
W34
W35
W36
W37
W38
W39
W40
W41
W42
W43
W44
W45

TABLE 178
Heater Element
Cat. No.
J5
J6
J7
J8
J9
J10
J11
J12
J13
J14
J15
J16
J17
J18
J19
J20
J21

Full Load Amperes

Size 5
68
75
82
90
99
108
118
128
140
154
168
184
200
220
233
258
282

Heater Element
Cat. No.
W10
W11
W12
W13
W14
W15
W16
W17
W18
W19
W20
W21
W22
W23
W24
W25
W26
W27
W28
W29
W30
W31
W32
W33
W34
W35
W36
W37
W38
W39
W40
W41
W42
W43
W44
W45
W46
W47
W48
W49
W50
W51
W52
W53
W54
W55
W56
W57
W58
W59
W60
W61
W62
W63
W64

Full Load Amps

24/32 A/Size 00
0.19
0.20
0.23
0.25
0.28
0.31
0.34
0.37
0.40
0.44
0.49
0.55
0.61
0.69
0.77
0.86
0.93
1.02
1.11
1.22
1.33
1.50
1.60
1.70
1.90
2.01
2.28
2.50
2.72
3.00
3.34
3.67
4.00
4.40
5.00
5.52
5.95
6.60
7.20
8.00
8.76
9.60
10.7
11.9
13.0
14.2
15.5
16.9
18.0
20.0
21.7
24.0
26.2
29.0
34.0

Refer to Heater Element Selection Procedure on

page 1-152 before using tables.

Visit our website: www.ab.com/catalogs

1-173

Bulletin_Eutectic_Alloy_Overload_Relays_3.qxd

05/02/2004

19:27

Page 1-174

Bulletin Eutectic Alloy Overload Relays

Heater Element Selection

For Application on Bulletin 100/500/609/1232/1233/1242/1243/1272/1273/1282/1283 Line Starters, Continued
Heater
Element
Cat. No.
W10
W11
W12
W13
W14
W15
W16
W17
W18
W19
W20
W21
W22
W23
W24
W25
W26
W27
W28
W29
W30
W31
W32
W33
W34
W35
W36
W37
W38
W39
W40
W41
W42
W43
W44
W45
W46
W47
W48
W49
W50
W51
W52
W53
W54
W55
W56
W57
W58
W59
W60
W61
W62
W63
W64
W65
W66
W67
W68
W69
W70
W71
W72
W73
W74
W75
W76
W77
W78
W79
W80
W81
W82
W83
W84
W85

1-174

Size
24 A
0.19
0.20
0.22
0.24
0.27
0.29
0.32
0.36
0.39
0.44
0.49
0.54
0.6
0.67
0.74
0.84
0.9
1
1.1
1.22
1.31
1.43
1.55
1.66
1.8
1.97
2.12
2.33
2.59
2.84
3.15
3.46
3.84
4.27
4.73
5.36
5.82
6.33
6.97
7.63
8.49
9.24
10.1
11.1
12.2
13.6
14.6
15.7
17.2
18.9
20.5
22.2
24.3

Size
32 A
0.19
0.2
0.22
0.24
0.27
0.29
0.32
0.36
0.39
0.44
0.49
0.54
0.60
0.67
0.74
0.84
0.90
1.00
1.10
1.22
1.31
1.43
1.55
1.66
1.80
1.97
2.12
2.33
2.59
2.84
3.15
3.46
3.84
4.27
4.73
5.36
5.82
6.33
6.97
7.63
8.49
9.24
10.1
11.1
12.2
13.6
14.6
15.7
17.2
18.9
20.5
22.2
24.3
26.4
28.5
32.5

TABLE 181
Full Load Amperes
Size
Size
40 A
62A

0.19

0.21

0.23

0.25

0.28

0.31

0.34

0.37

0.41

0.45

0.50

0.55

0.60

0.66

0.73

0.80

0.88

0.97

1.06

1.16

1.27

1.39

1.51

1.65

1.80

1.96

2.15

2.36

2.60

2.86

3.16

3.48

3.85

4.23

4.68

5.18

5.68

6.28

6.94

7.71

8.45
9.29
9.40
10.3
10.4
11.4
11.5
12.5
12.6
13.7
13.8
15.0
15.1
16.3
16.4
17.6
17.7
18.9
19.1
20.9
21.1
22.9
23.2
25.0
25.7
27.6
28.5
30.0
30.5
32.0
33.0
34.0
35.5
37.0
38.5
39.0
41.5
41.0
45.0

48.5

53

56

58

60

62

TABLE 182
Size
125 A

25.1
27.5
30.5
33.5
36.5
40
44
48.5
53
58
62
67
72
77
82
88
94
98
102
108
117
125

Size
165 A

43.0
47.0
51
56
61
66
72
77
83
89
95
102
108
116
123
130
137
150
160
165

Heater Element
Cat. No.
JJ14
JJ13
JJ12
JJ11
JJ10
JJ9
JJ8
JJ7
JJ6
JJ5
JJ4
JJ3
JJ2
JJ1
J1
J2
J3
J4
J5
J6
J7
J8
J9
J10
J11
J12
J13
J14
J15
J16
J17
J18
J19
J20
J21
J22
J23
J24
J25
J26
J27
J28
J29
J30
J31
J32
J33
J34
J35

Visit our website: www.ab.com/catalogs

Full Load Amps

24/32 A/Size 00
0.21
0.22
0.24
0.26
0.28
0.30
0.34
0.38
0.42
0.47
0.52
0.58
0.64
0.71
0.79
0.89
0.98
1.10
1.22
1.35
1.47
1.59
1.76
1.94
2.10
2.30
2.50
2.76
3.00
3.24
3.57
3.90
4.31
4.77
5.20
5.80
6.40
7.02
7.97
8.80
9.82
11.0
12.2
13.6
15.0
17.0
18.2
20.8
24.0

Bulletin_Eutectic_Alloy_Overload_Relays_3.qxd

05/02/2004

19:27

Page 1-175

Bulletin Eutectic Alloy Overload Relays

Heater Element Selection

For Application on Bulletin 100/500/609/1232/1233/1242/1243/1272/1273/1282/1283 Line Starters, Continued

Heater
Element
Cat. No.
JJ14
JJ13
JJ12
JJ11
JJ10
JJ9
JJ8
JJ7
JJ6
JJ5
JJ4
JJ3
JJ2
JJ1
J1
J2
J3
J4
J5
J6
J7
J8
J9
J10
J11
J12
J13
J14
J15
J16
J17
J18
J19
J20
J21
J22
J23
J24
J25
J26
J27
J28
J29
J30
J31
J32
J33
J34
J35
J36
J37
J38
J39
J40
J41
J42
J43
J44
J45
J46
J70
J71
J72
J73
J74
J75
J76
J77
J78

Size
24 A
0.20
0.21
0.23
0.25
0.27
0.29
0.33
0.37
0.41
0.45
0.50
0.55
0.62
0.68
0.78
0.84
0.93
1.05
1.17
1.30
1.44
1.61
1.80
1.93
2.12
2.30
2.50
2.73
2.95
3.20
3.54
3.90
4.28
4.65
5.18
5.75
6.40
7.10
7.82
8.75
9.63
10.9
12.0
13.2
14.9
16.4
17.6
19.4
22.7
24.2

Size
32 A
0.20
0.21
0.23
0.25
0.27
0.29
0.33
0.37
0.41
0.45
0.50
0.55
0.62
0.68
0.78
0.84
0.93
1.05
1.17
1.30
1.44
1.61
1.80
1.93
2.12
2.30
2.50
2.73
2.95
3.20
3.54
3.90
4.28
4.65
5.18
5.75
6.40
7.10
7.82
8.75
9.63
10.9
12.0
13.2
14.9
16.4
17.6
19.4
22.7
24.2
26.9
30.0
34.0

TABLE 183
Full Load Amperes
Size
Size
40 A
62A

0.19

0.21

0.23

0.26

0.28

0.31

0.34

0.38

0.42

0.46

0.51

0.57

0.63

0.69

0.77

0.86

0.95

1.06

1.18

1.32

1.44

1.58

1.72

1.88

2.06

2.25

2.48

2.73

3.01

3.31

3.65

4.02

4.42

4.87

5.37

5.91

6.50

7.19

7.94
8.78
9.30
9.71
10.2
10.7
11.1
11.8
12.1
13.1
13.4
14.5
14.9
16.0
16.5
17.7
18.3
19.6
20.2
21.7
22.4
23.9
24.8
26.4
27.4
29.3
30.5
33.0
33.5
36.0
37.0
38.5
41.0
40.5
45.5

50.0

54.0

57.0

60.0

63.0

Size
125 A

26.6
29.6
33.0
37.0
41.0
45.5
51.0
56.0
61.0
67.0
73.0
79.0
87.0
95.0
101
111
122

Size
165 A

45.1
46
52
57
63
69
76
84
92
102
112
123
135
150
158
161

Heater
Element
Cat. No.
JJ14
JJ13
JJ12
JJ11
JJ10
JJ9
JJ8
JJ7
JJ6
JJ5
JJ4
JJ3
JJ2
JJ1
J1
J2
J3
J4
J5
J6
J7
J8
J9
J10
J11
J12
J13
J14
J15
J16
J17
J18
J19
J20
J21
J22
J23
J24
J25
J26
J27
J28
J29
J30
J31
J32
J33
J34
J35
J36
J37
J38
J39
J40
J41
J42
J43
J44
J45
J46
J70
J71
J72
J73
J74
J75
J76
J77
J78

Cat. No.
592-BOV16
0.19
0.21
0.23
0.26
0.28
0.31
0.34
0.38
0.42
0.46
0.51
0.57
0.63
0.69
0.77
0.86
0.95
1.06
1.18
1.32
1.44
1.58
1.72
1.88
2.06
2.25
2.48
2.73
3.01
3.31
3.65
4.02
4.42
4.87
5.37
5.91
6.50
7.19
7.94
8.78
9.71
10.7
11.8
13.1
14.5
16.0
17.7
19.6
21.7
23.9
26.4
29.3
33.0
36.0
38.5
42.5

TABLE 187
Full Load Amperes
Cat. No.
Cat. No.
592-COV16
592-DOV16

9.3

10.2

11.1

12.1

13.4

14.9

16.5

18.3

20.2

22.4
24.8
26.6
27.4
29.6
30.5
33.0
33.5
37.0
37.0
41.0
41.0
45.5
45.5
51
50
56
56
61
59
67
62
73
68
79

87

95

105

116

125

Cat No.
592-EOV16

41.5
46.0
52
57
63
69
76
84
92
102
112
123
135
155
165
172

Refer to Heater Element Selection Procedure on

page 1-152 before using tables.

Visit our website: www.ab.com/catalogs

1-175

Bulletin_Eutectic_Alloy_Overload_Relays_3.qxd

05/02/2004

19:27

Page 1-176

Bulletin Eutectic Alloy Overload Relays

Heater Element Selection

For Application on Bulletin 100/500/609/1232/1233/1242/1243/1272/1273/1282/1283 Line Starters, Continued
Heater
Element
Cat. No.
W10
W11
W12
W13
W14
W15
W16
W17
W18
W19
W20
W21
W22
W23
W24
W25
W26
W27
W28
W29
W30
W31
W32
W33
W34
W35
W36
W37
W38
W39
W40
W41
W42
W43
W44
W45
W46
W47
W48
W49
W50
W51
W52
W53
W54
W55
W56
W57
W58
W59
W60
W61
W62
W63
W64
W65
W66
W67
W68
W69
W70
W71
W72
W73
W74
W75
W76
W77
W78
W79
W80
W81
W82
W83
W84
W85

1-176

Cat. No.
592-BOV16
0.20
0.22
0.24
0.26
0.29
0.32
0.35
0.38
0.42
0.47
0.51
0.56
0.61
0.67
0.74
0.81
0.89
0.98
1.08
1.19
1.30
1.43
1.55
1.70
1.90
2.02
2.22
2.43
2.68
2.96
3.25
3.58
3.94
4.30
4.72
5.22
5.78
6.38
7.06
7.83
8.55
9.41
10.5
11.6
12.7
14.0
15.3
16.7
18.0
19.3
21.3
23.3
25.6
28.1
31.0
34.0
36.0
38.0
41.0

TABLE 191
Full Load Amperes
Cat. No.
Cat. No.
592-COV16
592-DOV16

9.48

10.6

11.7

12.8

14.1

15.4

16.9

18.3

19.9

21.9
24.2
26.1
26.8
28.7
29.6
31.5
32.5
34.5
35.0
38.0
37.5
41.5
41.0
45.5
45.0
49.5
48.0
54
52
59
57
64
60
70
63
76
65
81
68
87

93

100

105

110

120

Cat. No.
592-EOV16

41.0
44.5
48.5
53
58
63
68
74
80
86
92
98
105
112
120
128
136
145
154
162
170

Heater
Element
Cat. No.
W10
W11
W12
W13
W14
W15
W16
W17
W18
W19
W20
W21
W22
W23
W24
W25
W26
W27
W28
W29
W30
W31
W32
W33
W34
W35
W36
W37
W38
W39
W40
W41
W42
W43
W44
W45
W46
W47
W48
W49
W50
W51
W52
W53
W54
W55
W56
W57
W58
W59
W60
W61
W62
W63
W64
W65
W66
W67
W68
W69
W70
W71
W72
W73
W74
W75
W76
W77
W78
W79
W80
W81
W82
W83

TABLE 192
Full Load Amperes
Size 40 A
0.21
0.23
0.25
0.27
0.30
0.34
0.37
0.41
0.45
0.50
0.55
0.60
0.65
0.71
0.78
0.86
0.95
1.04
1.14
1.25
1.36
1.50
1.65
1.82
2.01
2.21
2.45
2.67
3.00
3.31
3.65
4.06
4.49
4.98
5.48
6.06
6.68
7.35
8.09
8.90
9.80
10.9
12.0
13.2
14.3
15.7
17.1
18.6
19.7
21.4
23.4
25.8
28.4
31.0
35.5
38.5
41.0

Visit our website: www.ab.com/catalogs

Size 68 A

9.03
9.96
11.1
12.2
13.3
14.6
15.8
17.5
19.1
20.5
21.9
24.1
26.4
29.1
32.0
35.5
39.0
42.5
47.5
53
57
60
65
71

Size 120 A

25.6
27.8
30.0
34.0
38.5
42.5
44.5
50
54
60
65
73
78
87
94
100
109
113
121

Size 184 A

43.5
47.5
52
58
61
66
74
80
89
97
104
113
125
133
142
153
165
170
184

Bulletin_Eutectic_Alloy_Overload_Relays_3.qxd

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Bulletin Eutectic Alloy Overload Relays

Heater Element Selection

For Application on Bulletin 100/500/609/1232/1233/1242/1243/1272/1273/1282/1283 Line Starters, Continued
TABLE 195
Full Load Amperes
Heater
Element
Cat. No.
W26
W27
W28
W29
W30
W31
W32
W33
W34
W353
W36
W37
W38
W39
W40
W41
W42
W43
W44
W45
W46
W47
W48

Cat. No.
592-TPD200
184 A

43
45
50
54
59
65
70
75
81
89
98
110
120
132
143
155
170
193

Cat. No.
592-TPD300
304 A

127
138
151
166
183
198
218
239
260
285
310

Cat. No.
592-TPD400
496 A

78
85
94
104
114
125
139
150
160
175
195
215
235
260
293
320
350
380
415
455
500
550

NEMA Size 6
Cat. No.
592-TPD630
608 A
115
125
135
147
165
179
196
216
232
260
287
315
350
385
420
465
515
570
630

TABLE 196
Full Load Amperes
Heater
Element
Cat. No.
J7
J8
J9
J10
J11
J12
J13
J14
J15
J16
J17
J18
J19
J20
J21
J22
J23

Cat. No.
592-TPD200
184 A
64
72
74
85
87
96
107
116
128
139
153
168
184
200
215

Cat. No.
592-TPD300
304 A

125
142
155
172
188
205
225
250
275
305

Cat. No.
592-TPD400
496 A
115
127
140
155
170
186
205
215
145
270
296
330
360
400
440
480
520

NEMA Size 6
Cat. No.
592-TPD630
608 A
195
220
239
260
285
315
340
375
410
450
495
540
590
640

Exceeds 20 seconds at six times rating, providing Class 30 protection.

Maximum element for NEMA Size 6.

Heater
Element
Cat. No.
JJ14
JJ13
JJ12
JJ11
JJ10
JJ9
JJ8
JJ7
JJ6
JJ5
JJ4
JJ3
JJ2
JJ1
J1
J2
J3
J4
J5
J6
J7
J8
J9
J10
J11
J12
J13
J14
J15
J16
J17
J18
J19
J20
J21
J22
J23
J24
J25
J26
J27
J28
J29
J30
J31
J32
J33
J34
J35
J36
J37
J38
J39
J40
J41
J42
J43
J44
J45
J46
J70
J71
J72
J73
J74
J75
J76
J77

TABLE 198
Full Load Amperes
Size 40 A
0.22
0.24
0.27
0.30
0.33
0.36
0.40
0.44
0.48
0.53
0.58
0.65
0.71
0.78
0.87
0.95
1.05
1.16
1.28
1.41
1.55
1.70
1.87
2.06
2.27
2.51
2.78
3.07
3.38
3.72
4.10
4.52
4.98
5.49
6.04
6.66
7.35
8.13
8.96
9.90
10.9
12.0
13.2
14.6
16.1
18.6
20.9
22.8
25.1
28.5
33.0
35.5
38.5
42.0

Size 68 A

9.03
9.95
11.0
12.3
13.8
15.3
17.1
18.8
21.1
23.5
26.0
29.1
33.5
36.0
39.5
44.0
50.0
56.0
61.0
67.0
70.0

Size 120 A

24.5
29.9
33.0
35.0
39.5
44.0
47.5
54
59
65
72
78
87
95
105
118
126

Size 184 A

42.0
48.5
55
62
68
75
81
90
98
108
120
131
148
160
179
198

Refer to Heater Element Selection Procedure on

page 1-152 before using tables.

Visit our website: www.ab.com/catalogs

1-177

Bulletin_Eutectic_Alloy_Overload_Relays_3.qxd

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Page 1-178

Bulletin Eutectic Alloy Overload Relays

Heater Element Selection

For Application on Bulletin 100/500/609/1232/1233/1242/1243/1272/1273/1282/1283 Line Starters, Continued
TABLE 347
Full Load Amps
Size 5
77
83
90
98
107
116
126
138
150
164
178
194
212
232
254
279

Heater Element
Cat. No.
W29
W30
W31
W32
W33
W34
W35
W36
W37
W38
W39
W40
W41
W42
W43
W44
W45
W46
W47
W48
W49

TABLE 547
Heater Element
Cat. No.
J5
J6
J7
J8
J9
J10
J11
J12
J13
J14
J15
J16
J17
J18
J19
J20
J21

Full Load Amps

Size 5
72
79
87
94
103
113
124
135
148
162
177
194
212
232
254
278

Refer to Heater Element Selection Procedure on

page 1-152 before using tables.

1-178

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Bulletin_600.qxd

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Page 1-179

Bulletin 600

Single Phase NEMA Manual Starting Switches

Product Overview/Product Selection

Bulletin 600

Table of Contents

y Starting and overload protection of small 1 AC/DC motors used on

the following:
unit heaters
stokers
refrigeration compressors
fans
pumps

Accessories . . . . . . . . . 1-180
Modifications . . . . . . . 1-180
Approximate
Dimensions . . . . . . . . . 1-180

Standards Compliance
and Certifications

Bulletin 600 manual switches consist of a snap switch combined with

a thermal overload device operating on the solder-ratchet principle.
The switch is designed to prevent being held closed under a sustained
motor overload. To reset the overload mechanism, the switch lever is
moved to the OFF position. The motor can be restarted by pushing the
switch lever to the ON position. Applications include compressors,
fans and pumps.

Type 1 General Purpose

Enclosure with
Neon Pilot Light

UL Listed Enclosed
Products (File No. E14841;
Guide No. NLRV)
UL Open Style
Products (File No. E14841;
Guide No. NLRV2)
CSA Certified LR1234
American Bureau of Shipping
CE Marked (Per 60947)

y Hazardous Location:
UL Listed (File No. E10314)
CSA (LR11924)

Your order must include: 1) Cat. No. of the switch, 2) Cat. No. of the heater element(s), and 3) if required, Cat. No. of any accessories.

Ratings
Single Pole 1 HP 115230V AC, 1 HP 277V AC, Open Type
without Enclosure or Type 1 General Purpose Enclosure
Two Pole 1 HP 115230V AC, 1 HP 277V AC, Open Type
without Enclosure or Type 1 General Purpose Enclosure, 3/4 HP
115230V DC

Type 4
Watertight Enclosure
Cat. No.

600-TCX5

600-TEX5

600-TCD7
600-TCA7

600-TED7
600-TEA7

600-TAX9
600-TQX9
600-TCX9
Switch with Neon Pilot Light and Hand-Off-Auto Selector Switch (115 or 230V, AC only)

600-TEX9

600-TOX4
600-TOX5
600-TOX49
600-TOX149

1-Pole
2-Pole
2-Pole

600-TOX216
600-TOX109
600-TOX110

Toggle Type

2-Pole 115V
2-Pole 230V

Toggle Type

2-Pole

Toggle Type
Key Type

2-Pole
2-Pole

Toggle Type

2-Pole

Toggle Type

2-Pole

Toggle Type

2-Pole

Toggle Type

2-Pole

Toggle Type
Key Type

Type 1
General Purpose
Enclosure
Surface Mounting
Cat. No.
Switch Only
600-TAX4
600-TQX4
600-TAX5
600-TQX5
600-TAX49
600-TQX49
600-TAX149

Switch with Neon Pilot Light (115 or 230V)

Open Type
Without Enclosure
Includes Legend Plate
Cat. No.
1-Pole
2-Pole
2-Pole
1-Pole

Key Type
Lever Type

Type 1
General Purpose
Enclosure
Flush Mounting
Includes Flush Plate
but not Switch Box
Stainless Steel
Flush Plate
Cat. No.

Type 7 & 9 Enclosure

Class I, Groups C & D
Class II,
Groups E, F & G
Divisions 1 & 2
Hazardous Locations
Cat. No.

Description

Toggle Type

Selector Switch 1 HP 115230V AC, 1 HP 277V AC, Open Type

without Enclosure or Type 1 General Purpose Enclosure
Heater Element See page 1-151 for heater element selection
table.

600-TAX216
600-TQX216
600-TAX109
600-TQX109
600-TAX110
600-TQX110
Switch with Incandescent Pilot Light

Switch and Hand-Off-Auto Selector Switch (for use on AC only)

600-TAX142
600-TQX142
600-TAX145

Two Switch Units in One Enclosure

600-TAX10

600-TCX10
Two Switch Units in One Enclosure Neon Pilot Light on Both Units (115 or 230V)
600-TAX144
Two Speed Switch

600-TQX144

600-TAX298

Two Speed Switch with Neon Pilot Lights (115 or 230V)

600-TAX293

600-TQX293

600-TEX10

600-N12
600-N14

Separate Cover and Switch Assembly

Toggle Type
Selector Switch
Hand-Off-Auto

2-Pole

For use with Bulletin 800H, Type 7 and 9, Series C or later bases. See page 10-153 for Base Listings.

Visit our website: www.ab.com/catalogs

1-179

Bulletin_600.qxd

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Page 1-180

Bulletin 600

Single Phase NEMA Manual Starting Switches

Accessories Field-Installed/Modification Factory Installed Approximate Dimensions

Description
Pilot Light Replacement Bulb
Incandescent (Mfg. Designation #120
PSB-120V)
Note: Pilot lights as used on Bulletin
600 switches indicate whether the
motor is running only if the switch is
used to control the motor directly. If a
thermostat, pressure switch or some
other pilot device controls the
operation of the motor, the pilot light
on the Bulletin 600 switch merely
indicates whether the power is ON or
OFF.

NEMA
Enclosure Type

Modifications Factory-Installed
Cat. No.

Flange Seal (see applicable codes and laws) This option

provides a Type 3 rating in addition to maintaining a Type 7 and 9
integrity. Add the letter S to the end of the Cat. No. Example: Cat.
No.600-TEX9S.
Conduit Openings If two 3/4 in. (19 mm) pipe taps (one on top
and one on bottom) are required, add the number 12 to the end of
the Cat. No. Example: Cat. No. 600-TEX512.

4, 7 and 9

800S-N60

Note: All single unit devices are provided with one 3/4 in (19 mm)
pipe tap on the bottom. By reversing the switch base, the pipe tap
can be located on the top.
All dual units are provided as standard with one 3/4 in (19 mm) pipe
tap on top and two on the bottom with 2 threaded plugs included. If
1/2 in (12.7 mm) openings are required, reducers should be used.
Drain In order to install a drain on single unit devices (i.e. Cat.
No. 600-TEX5) an additional conduit opening is required. See
Conduit Openings above.
Sealing Well with Integral Flange Seal for Type 3, 7 and 9 To
order this option insert the letter R at the end of the listed Cat. No.
Example: Cat. No. 600-TEX5R.

Locking Attachment
(For Toggle Operated Only)

1
(Switches in the
Type 4 and Type
7 and 9
enclosures are
supplied as
standard with
provisions for
locking in the
OFF or ON
position.)

600-N1

7 and 9

800H-NP21

3, 7, and 9

800H-NP20

Sealing Well without Integral Flange Seal for Type 7 and 9 To

order this option insert the letter K at the end of the listed Cat. No.
Example: Cat. No. 600-TEX5K.

Approximate Dimensions
Dimensions are shown in inches (millimeters). Dimensions are not
intended to be used for manufacturing purposes.

Open Type without Enclosure

Drain
(For 3/4 in. (19 mm) Conduit Opening)

Flange Seal
(Provides NEMA Type 3 rating for
outdoor locations in addition to
maintaining NEMA Type 7 and 9
integrity)
Note: An approved drain
Cat. No. 800H-NP21 is required for
condensation when this option is used
(refer to local Electrical Code).

600- TOX4
TOX5
TOX49

Sealing Well
(See applicable codes and laws)
(Not available for use with
Cat. No. 600-TEX5)
Note: When using a sealing well with
integral flange seal for NEMA Type 3
outdoor applications, an approved
drain fitting must be provided (refer to
local Electrical Code).

3, 7, and 9
(With integral
flange seal)

2 wire:
800H-NPRD90
4 wire:
800H-NPRD91

7 and 9
(Without integral
flange seal)

2 wire:
800H-NPD90
4 wire:
800H-NPD91

All other devices with the pilot light option utilize a neon lamp. For

replacement information consult your local Allen-Bradley distributor. (For

Type 1 enclosure use replacement bulb 40268-313-51)

Product Selection page 1-179

1-180

Visit our website: www.ab.com/catalogs

Cat. Nos.
600- TOX109
TOX110
TOX149

600- TOX216

Bulletin_600.qxd

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Page 1-181

Bulletin 600

Single Phase NEMA Manual Starting Switches

Approximate Dimensions
Dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

Type 1 General Purpose Enclosure Surface Mounting

600- TAX4
TAX5
TAX49

Cat. Nos.
600- TAX109
TAX110
TAX149

Type 4 Watertight Enclosure;

Type 7 and 9 Hazardous Locations Enclosure

Dimension A in inches (Millimeters)

Key Inserted
1-1/8 (79.5)
Selector Switch
2-3/4 (70)
Toggle Operator
2-9/16 (65)
600- TAX216
600- TAX9
TAX10

Cat. Nos.
600- TAX142
TAX144

600- TCX5

600- TAX145

Cat. Nos.
600- TEX45

Type 1 General Purpose Enclosure Flush Mounting

Cat. Nos.
600- TQX4
600- TQX109
TQX5
TQX110
TQX49
TQX216

Type 4 Watertight Enclosure, Type 7 & 9

Cat. Nos.
600- TCX9
600- TEX9
TCX142
TEX10

Cat. Nos.
600- TQX9
600- TQX144
TQX142

Type 7 & 9 Hazardous Locations Enclosure

Cat. Nos.
600- TCA7
600- TEA7
TCD75
TED7

Lever Type Dimension is 2-17/32 in (64.5).

This dimension may vary up to 1/8 in (3.2). Mounting holes should be located at time of installation using device as a template.

Visit our website: www.ab.com/catalogs

1-181

Bulletin_609.qxd

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Page 1-182

Bulletin 609

Single and Three Phase NEMA Manual Starting Switches

Bulletin 609

Table of Contents

y Contact position indicator

y Locking features
y Wide range of enclosures:
Open type without enclosure, Types 1, 4/4X, 3R 7&9 and 12

Open Type
without Enclosure

Bulletin 609 manual starting switches are designed for use on motor
starting installations where remote push button control is not required
and where undervoltage protection is not needed. The motor is started
at full line voltage, and thermal type overload protection is provided.
Bulletin 609RS manual starting switches are designed for manually
reversing AC polyphase motors; the Bulletin 609TS manual switches
are designed for operating 2-speed, separate winding wye connected
motors. These switches incorporate two of the standard Bulletin 609
manual starting switches mounted on a common base plate. A
mechanical interlock is provided to prevent both switches from being
closed at the same time.

Product Selection . . . 1-183

Accessories and
Modifications . . . . . . . 1-184
Approximate
Dimensions . . . . . . . . . 1-188

Standards and
Certifications
See below.

Your order must include: 1) Cat. No. of the manual starting switch, 2) Cat. No. of the heater element(s), and 2) if required, Cat. No. of any
accessories.

Standards and Certifications

y NEMA/EEMAC ICS2
(Industrial Controls and Systems)
y UL 508
y ABS 4/5.115
y USCG 46
y CFR 111.70

1-182

y UL Listed (File No. E14841; Guide No. NLRV)

y CSA Certified (LR 1234)
y American Bureau of Shipping (ABS)
y CE Marked (Per 60947)

Visit our website: www.ab.com/catalogs

y Hazardous Location:
UL Listed (File No. E10314)
CSA Certified (LR 11924)

Bulletin_609.qxd

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Page 1-183

Bulletin 609

Single and Three Phase NEMA Manual Starting Switches

Product Selection

Single- and Three-Phase NEMA Manual Starting Switches

Maximum Horsepower Rating
Motor Voltage

Type
of
Operator

Push
Button

Open Type
without
AC,
Enclosure
50 Hz
DC
460V 380V 115V 230V
Size 115V 200V 230V 575V
Cat. No.
Cat. No.
415V
125V
250V

0
1
2
609-AOX
609-AAX

1
2
3
609-BOX
609-BAX

609-XOX
609-XAX
1P
3
5

609-AOW
609-AAW
0
3
3
5
5

1
7-1/2 7-1/2
10
10
609-BOW
609-BAW

609T-AOX
609T-AAX
0
1
2

609T-BOX
609T-BAX
1
2
3

1P
3
5
609T-XOX
609T-XAX

609T-AOW
609T-AAW
0
3
3
5
5

609T-BOW
609T-BAW
1
7-1/2 7-1/2
10
10

609D-AOZ
609D-AAZ
0
1
1-1/2

609D-BOZ
609D-BAZ
1
1-1/2
2

0
1
1-1/2 609DT-AOZ 609DT-AAZ

609DT-BOZ 609DT-BAZ
1
1-1/2
2
Bulletin 609RS Manual Reversing Switches
AC,
60 Hz

Phase
1

Toggle
Lever

Type 1
General
Purpose
Enclosure
Surface
Mounting

3
Push
Button

DC

Toggle
Lever

DC

Push
Button

Toggle
Lever

Push
Button

Toggle
Lever

Type 4/4X
Watertight,
CorrosionResistant
Type 12
Dusttight Enclosure
Industrial FiberglassReinforced
Use
Enclosure Polyester
Cat. No.
Cat. No.
609-AJX
609-ACX
609-BJX 609-BCX
609-XJX
609-XCX
609-AJW 609-ACW
609-BJW 609-BCW

609D-ACZ

609D-BCZ

Hazardous Locations
Type 3R, 7
Type 7 & 9
& 9
Enclosure
Enclosure
Class I,
Class I,
Groups C & Groups C &
D
D
Class II,
Class II,
Groups E, F Groups E, F
&G
&G
Divisions Divisions
1&2
1&2
Cat. No.
609-AEX
609-BEX
609-XEX
609-AEW
609-BEW

609D-AEZ
609D-BEZ

Cat. No.
609-AHX
609-BHX
609-XHX
609-AHW
609-BHW

609D-AHZ
609D-BHZ

0
1
0
1

3
3
7-1/2 7-1/2
3
3
7-1/2 7-1/2

5
10
5
10

5
10
5
10
Bulletin

609-AOW21 609-AAW21
609-BOW21 609-BAW21
609T-AOW21 609T-AAW21
609T-BOW21 609T-BAW21
609TS Manual 2-Speed Switches

0
1
0
1

3
3
7-1/2 7-1/2
3
3
7-1/2 7-1/2

5
10
5
10

5
10
5
10

609-AOW22
609-BOW22
609T-AOW22
609T-BOW22

609-AAW22
609-BAW22
609T-AAW22
609T-BAW22

Type 1 General Purpose Flush Mounting Enclosures with Pull Box are also available. Order as follows. Change the second letter of the listed Cat. No. from A

to L. Example: Cat. No. 609-ALX. For a stainless steel flush plate, change the second letter of the listed Cat. No. from A to Q.
Example: Cat. No. 609-AQX.
DC Manual Starters are not UL Listed.
Fiberglass-Reinforced Polyester Hubs are included with each starter.
These enclosures include a cover gasket and drain. It is recommended that a breather also be installed.
Breather
Drain
Breather-Drain Combination

Cat. No. 1401-N1

Cat. No. 1401-N2
Cat. No. 1401-N3

(Can be installed at the top of an enclosure.)

(Can be installed at the bottom of an enclosure.)
(Can be installed at the top of an enclosure as a breather or bottom as a drain.)

Accessories page 1-184

Modifications page 1-184
Approximate Dimensions page 1-187
Visit our website: www.ab.com/catalogs

1-183

Bulletin_609.qxd

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Page 1-184

Bulletin 609

Single and Three Phase NEMA Manual Starting Switches

Accessories Field Installed Factory Installed

Pilot Light Kits

Kits are available for field installation of pilot lights in Type 1 General Purpose surface or flush mounting enclosures. As standard, a clear pilot
light lens is supplied. Pilot lights are not available for Bulletin 609RS or 609TS manual starters.
Volts (V)
120
240
480
600

Cat. No.
609-N10
609-N20
609-N40
609-N60

Pilot Lights Factory Installed

To order, add the following suffix code after the last letter in the listed Cat. No. Example: Cat. No. 609-AAXD4. Available for Type 1 General
Purpose Enclosure only.
Volts (V)
120
240
480
600

Suffix Code
D4
A4
B4
C4

Replacement lamp is ANSI part number B2A (NE-51H), Cat. No. 609-N9.

Fusing
The Bulletin 609 is suitable for general installation in accordance with the local Electrical Code.

Group Fusing
The Bulletin 609 Sizes 0 and 1 in Type 1, 4X and 12 enclosures are UL Listed for group fusing with Class J fuses only. See chart below for
maximum fuse ratings.
Full Load Current of Smallest
Motor Amperes (A)
0.452.99
3.006.49
6.5018.0

Maximum Fuse Ratings (A)

Nominal System Voltages
120240V
30
60
100

Product Selection page 1-183

1-184

Visit our website: www.ab.com/catalogs

480600V
30
30

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Bulletin 609U

Manual Starting Switches

Undervoltage Protection

Bulletin 609U
y Contact position indicator
y Locking features
y Wide range of enclosures:
open type, enclosure Types 1, 4/4X, 3R 7&9 and 12
y Undervoltage protection

Toggle Lever Type Switch in Type 1

Enclosure
(with Cover Removed)

Bulletins 609U and 609TU are the same as the standard Bulletin 609 Manual Starters
except for the addition of Undervoltage Protection. These starters provide full line
voltage starting, thermal overload protection, as well as Undervoltage Protection.
Typical applications are on woodworking machinery, metal sawing machines, and many
other machine tools where Undervoltage Protection is needed to meet safety
standards. The Undervoltage Protection is accomplished by an electromechanical
solenoid which is energized whenever line voltage is present. The solenoid is designed
to mechanically open the starter contacts upon power failure, and keep them open
even if power is returned to the unit. Only after the starter has been manually reset by
pushing the operator to the stop position, can the starter be re-energized.
Open Type Bulletin 609U and 609TU switches can replace the Bulletin 609 switches in
Types 1 and 12 enclosures of the latest construction without any field modification of
the enclosure.

Table of Contents
Product Overview . . . this page
Product Selection . . . 1-186
Accessories . . . . . . . . . 1-187
Typical Wiring
Diagram . . . . . . . . . . . . 1-187
Approximate
Dimensions . . . . . . . . . 1-188

Standards and
Certifications
See below.

Your order must include: 1) Cat. No. of the manual starting switch with undervoltage protection, 2) Cat. No. of the heater element(s), and 2) if
required, Cat. No. of any accessories.

Standards and Certifications

y NEMA/EEMAC ICS2
(Industrial Controls and Systems)
y UL 508
y ABS 4/5.115
y USCG 46
y CFR 111.70

y UL Listed (File No. E14841; Guide No. NLRV)

y CSA Certified (LR 1234)
y American Bureau of Shipping (ABS)
y CE Marked (Per 60947)

Visit our website: www.ab.com/catalogs

y Hazardous Location:
UL Listed (File No. E10314)
CSA Certified (LR 11924)

1-185

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Bulletin 609U

Manual Starting Switches

Product Selection

With Undervoltage Protection

Maximum Horsepower Rating
Motor Voltage
AC, 60 Hz

Type Of
Operator Phase
1
Push
Button
3

1
Toggle
Lever
3

Size
0
1
1P
0
1
0
1
1P
0
1

115V
1
2
3

200V

3
7-1/2

1
2
3

3
7-1/2

230V
2
3
5
3
7-1/2
2
3
5
3
7-1/2

50 Hz
380 460
415V 575V

5
5
10
10

5
5
10
10

Open Type
without
Enclosure

Type 1
General
Purpose
Enclosure
Surface
Mounting

Cat. No.
609U-AO
609U-BO
609U-XO
609U-AO
609U-BO
609TU-AO
609TU-BO
609TU-XO
609TU-AO
609TU-BO

Cat. No.
609U-AA
609U-BA
609U-XA
609U-AA
609U-BA
609TU-AA
609TU-BA
609TU-XA
609TU-AA
609TU-BA

Hazardous Locations
Type 7 & 9
Type 3R, 7 & 9
Enclosure
Class I,
Enclosure
Groups C & D Class I, Groups C
Class II,
&D
Class II, Groups
Groups
E, F & G
E, F & G
Divisions 1 Divisions 1 & 2

&2

Type 12
Dusttight,
Industrial
Use
Enclosure

Type 4/4X
Watertight,
CorrosionResistant
Enclosure
FiberglassReinforced
Polyester

Cat. No.
609U-AJ
609U-BJ
609U-XJ
609U-AJ
609U-BJ

Cat. No.
609U-AC
609U-BC
609U-XC
609U-AC
609U-BC

Cat. No.
609U-AE
609U-BE

Cat. No.
609U-AH
609U-BH

609U-AE
609U-BE

609U-AH
609U-BH

Voltage Suffix Code for 1

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No.
609U-AO becomes Cat. No. 609U-AOXA. For other voltages, consult your local Allen-Bradley distributor.
Voltage
50
60
50
60

Common Control
Separate Control

24V

XWJ

Hz
Hz
Hz
Hz

110115V
XS
XE
XWS

115120V

XD

XWD

200208V

XH

XWH

220230V
XP
XF
XWP

230240V

XA

XWA

240V
XG

XWT

277V

XWF

Voltage Suffix Code for 3

The Cat. No. as listed is incomplete. Select a Voltage Suffix Code from the table below to complete the Cat. No. Example: Cat. No.
609U-AA becomes Cat. No. 609U-AAA. For other voltages, consult your local Allen-Bradley distributor.
Voltage
Common
Control
Separate
Control

50
60
50
60

Hz
Hz
Hz
Hz

24V

K
WJ

110V

S
E

115
120V

200
208V

220
230V
P
F

230
240V

240V
VP

277V

WF

380V
VN

415V
WL

440
460V
Q
N

460
480V

500V
WM

550V
R
WC

575
600V

Type 1 General Purpose Flush Mounting Enclosures with Pull Box are also available. Order as follows. Change the second letter of the listed Cat. No. from A

to L. Example: Cat. No. 609U-ALX. For a stainless steel flush plate, change the second letter of the listed Cat. No. from A to Q. Example: Cat. No.
609U-AQX.
Fiberglass-Reinforced Polyester Hubs are included with each starter.
These enclosures include a cover gasket and drain. It is recommended that a breather also be installed.

Breather
Drain Only
Breather-Drain Combination

Cat. No. 1401-N1

Cat. No. 1401-N2
Cat. No. 1401-N3

(Can be installed at the top of an enclosure.)

(Can be installed at the bottom of an enclosure.)
(Can be installed at the top of an enclosure as a breather or bottom as a drain.)

Accessories page 1-187

Modifications page 1-187
Approximate Dimensions page 1-188

1-186

Visit our website: www.ab.com/catalogs

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Bulletin 609U

Manual Starting Switches

Accessories Field-Installed, Modifications Factory-Installed and Typical Wiring Diagram

With Undervoltage Protection

Remote Stop Function
A remote stop function may be added by removing a short jumper (see typical diagram) and wiring a push button or limit switch in series with
the solenoid. After operation of the emergency stop, the starter must be manually reset.
Note: The remote stop terminal block and jumper are not available on devices in the Type 7 and 9 enclosure.

Accessories
Pilot Light Kits
Kits are available for field installation of pilot lights in Type 1 General Purpose surface or flush mounting enclosures. A clear lens is provided
as standard. Pilot lights are not available for Bulletin 609RS or 609TS manual starters.
Volts (V)
120
240
480
600

Cat. No.
609-N10
609-N20
609-N40
609-N60

NEMA Type

Type 1

Pilot Lights Factory Installed

To order, add the number 4 after the last letter in the listed Cat. No. Example: Cat. No. 609U-AAXD becomes Cat. No. 609U-AAXD4.
Available for Type 1 General Purpose Enclosure only.
Replacement lamp is ANSI part number B2A (NE-51H), A-B. Catalog # 609-N9.

Group Fusing
The Bulletin 609U and 609TU Sizes 0 and 1 in Type 1, 4/4X and 3R/12 enclosures are UL Listed for group fusing with Class J fuses only. See
chart below for maximum fuse ratings.
Maximum Fuse Ratings (A)
Nominal System Voltages

Full Load Current of Smallest

Motor Amperes (A)
0.452.99
3.006.49
6.5018.0

120240V
30
60
100

480600V
30
30

Typical Wiring Diagram

(See Applicable Codes and Laws)

Remove Jumper A to connect remote stop operator wires to vacated terminals.

Note: Jumper not available on devices in Type 7 and 9 Enclosure.

Product Selection page 1-186

Visit our website: www.ab.com/catalogs

1-187

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Bulletin 609 609U and 609RS 609TS

Manual Starting Switches

Approximate Dimensions
Bulletin 609 609U
Dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

NEMA Type 1

Surface Mounting

Flush Mounting for Plaster Wall

Flush Mounting Cavity and Drilling Layout

Flush Mounting for Machine Cavity

NEMA Type 4/4X

Open Type Without Enclosure

Undervoltage solenoid applies only to Bulletins 609U and 609TU.

Product Selection page 1-186

1-188

Visit our website: www.ab.com/catalogs

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Bulletin 609 609U and 609RS 609TS

Manual Starting Switches

Approximate Dimensions, Continued
Bulletin 609 609U, Continued
Dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

NEMA Type 3R, 7 & 9

NEMA Type 7 & 9

NEMA Type 12

Bulletin 609RS 609TS

Open Type Without Enclosure

NEMA Type 1

Product Selection page 1-186

Visit our website: www.ab.com/catalogs

1-189

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Bulletin 1494V

Variable-Depth Flange-Mounted Disconnect Switches

Fusible and Non-Fusible Kits
Bulletin 1494V Variable-Depth Flange-Mounted
Disconnect Switches

Cat. No. 1494V-DN30-988

Disconnect Switch Kit
(handle and connecting rod not
shown)

Table of Contents

Industrial rated disconnect switch for use in flange constructed

enclosures with working depths up to 215/8 in
y 3 pole, 600V AC Rating
y 30 A, 60 A, 100 A, 200 A, 400 A, and 600 A Ratings
y Can Accommodate Class E, H, J, and R Fuses
y Available in a Non-Fusible Version
y Complete Kits with Accessories
y Accessories Field Installed
y Disconnect Switch Linked to the Handle at all Times
y Visible Blade Construction for Safety
y Convertible to right hand or left hand flange operation
y Can be used with Enclosure Types 1, 3R, 4, 4X and 12
y Lockable Handle

Product Selection . . . 1-191

Accessories . . . . . . . . . 1-204
Specifications . . . . . . . 1-208
Approximate
Dimensions . . . . . . . . . 1-210

Standards and
Certifications
y UL Listed (File No. E47426)
per UL 98
y CSA Certified (File No.
LR1234) per
CSA C22.2 No. 4
y CE Certified

Configuration of a Disconnect Switch Kit

The information below is for reference purposes. Not all combinations will produce a valid Cat. No. Refer to the tables on the following pages
for product selection.

1494V DR
a

a
Code
1494V

Disconnect Switch
Description
Variable-Depth Flange mounted

Code
DN
DH
DJ
DR

Fusing
Description
Non-fusible
Class H fuse clips
Class J fuse clips
Class R fuse clips

1-190

233 A B FF
c

d
c

Code
30
60
100
200
400
600
233
236
633
636
263
266
261
663
666
661
616
611
612
621
622
624
642
644
604
606

Switch and Fuse Rating

Non-Fusible
Description
30 A switch
60 A switch
100 A switch
200 A switch
400 A switch
600 A switch
Fusible
250V, 30 A switch 30 A clips
250V, 30 A switch 60 A clips
600V, 30 A switch 30 A clips
600V, 30 A switch 60 A clips
250V, 60 A switch 30 A clips
250V, 60 A switch 60 A clips
250V, 60 A switch 100 A clips
600V, 60 A switch 30 A clips
600V, 60 A switch 60 A clips
250V & 600V, 60 A switch 100 A clips
250V & 600V, 100 A switch 60 A clips
250V & 600V, 100 A switch 100 A clips
250V & 600V, 100 A switch 200 A clips
250V & 600V, 200 A switch 100 A clips
250V & 600V, 200 A switch 200 A clips
250V & 600V, 200 A switch 400 A clips
250V & 600V, 400 A switch 200 A clips
250V & 600V, 400 A switch 400 A clips
250V & 600V, 600 A switch 400 A clips
250V & 600V, 600 A switch 600 A clips

Visit our website: www.ab.com/catalogs

d
Code
A
B
C
D
E
F
FF
G
GG

Accessories (Field Installed)

Description
Long Connecting Rod
Stainless Steel Handle
Non-Metallic Handle
Line & Load Lugs
Protective Fuse Cover
(1) N.O. Auxiliary Contact
(2) N.O. Auxiliary Contacts
(1) N.C. Auxiliary Contact
(2) N.C. Auxiliary Contacts

Maximum of (2) auxiliary contacts

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Bulletin 1494V

Variable-Depth Flange-Mounted Disconnect Switches

Fusible and Non-Fusible Disconnect Switch Kits

Fusible and Non-Fusible Disconnect Switch Kits

y Non-fusible disconnect switch kit includes: switch, connecting rod, and handle
y Fusible disconnect switch kit includes: switch, connecting rod, handle, trailer fuse block, and fuse clips
y Optional accessories listed below can be added to the Disconnect Switch Kits to create (1) Cat. No. EX: 1494V-DR633-C-D-F
Complete Disconnect Switch Kits for Type 1, 3R, 4 and 12 Metal Enclosures
IEC Applications
UL and CSA
Continuous
Maximum kW
Applications
Fusible
Non-Fusible
Current
(AC23)
Maximum HP
Disconnect
Disconnect
Fuse Clip Rating
Rating
3, 60 Hz
3, 50 Hz
Switch Kit
Switch Kit
(A)
AC 1
DC
(A)
200
220 380 500
Fuse
600V AC
Cat. No.
Cat. No.
115V 208V 230V 460V 575V 115V 230V 125V 250V 240V 440V 600V
250V
600V Class
250V DC
1494V-DH233
30
H

30
R
1494V-DR233

30
H, J 1494V-DH633

1494V-DR633
30
R

1494V-DN30
30
3
7.5
7.5
15
20
2
3
3
5
5.5
11
15
60
H
1494V-DH236

60
R
1494V-DR236

60
H, J 1494V-DH636

60
R
1494V-DR636

1494V-DH263
30
H

30
R
1494V-DR263

30
H, J 1494V-DH663

30
R
1494V-DR663

60
H
1494V-DH266

1494V-DN60
60
3
7.5
7.5
15
20
2
3
3
5
5.5
11
15
60
R
1494V-DR266

60
H, J 1494V-DH666

1494V-DR666
60
R

100
H, J 1494V-DH661

100
100
R
1494V-DR661
60
H, J 1494V-DH616

60
R
1494V-DR616

100
25
30
60
75
20
22
45
55
100
100
H, J 1494V-DH611 1494V-DN100
100
100
R
1494V-DR611
1494V-DH612
200
J

100
H, J 1494V-DH621

1494V-DR621
100
R

200
5060
60
125
150
40
48
90
110
200
200
H, J 1494V-DH622 1494V-DN200
200
200
R
1494V-DR622
400
J
1494V-DH624

200
H, J 1494V-DH642

200
R
1494V-DR642

400
400
H, J 1494V-DH644

400
75
125
250
350
50
90
185
257
1494V-DN400
400
400
R
1494V-DR644
400
H,
J
1494V-DH604

400
R
1494V-DR604

1494V-DH606
600
600
H
600
600
R
1494V-DR606 1494V-DN600

600
150
200
400
500
50
150
295
375
600
J
1494V-DJ606

Ratings based on utilizing two poles in series to break one line of the DC supply voltage and the remaining pole breaking the second DC supply line.

Class J fuses bolt directly to the switch and trailer fuse block.
Use 1494R-N10 lug kit for wiring to the disconnect switch. Use 1494R-N11 lug kit when wiring separately mounted fuse blocks (1491-R621, 1491-N621).

Kit Accessories
Bulletin 1494V Kit Accessories Field Installed
Description
Longer Connecting Rod 9 1/8 in (min.) 21 5/8 in (max.)
Disconnect Handle Stainless Steel
Disconnect Handle Non-Metallic
Wire Connecting Lugs Line and Load Side
Protective Fuse Cover with Door

Auxiliary Contact

1 N.O.
2 N.O.
1 N.C.
2 N.C.

Suffix Code
A
B
C
D
E
F
FF
G
GG

30 A
A
A
A
A
A
A
A
A
A

Visit our website: www.ab.com/catalogs

60 A
A
A
A
A
A
A
A
A
A

Switch Size
100 A
200 A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A

400 A
A
A
A
A
A
A
A
A
A

600 A
A
A
A
A
A
A
A
A
A

1-191

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Bulletin 1494V

Variable-Depth Flange-Mounted Disconnect Switches

Disconnect Switch Components
Disconnect Switches
Continuous
Current
Rating
(A)
600V AC
250V DC
30
60
100
200
400
600

NEMA, UL, CSA

Maximum Rating Hp
3, 60 Hz
200208V
7.5
15
25

75
150

230V
7.5
15
30
60
125
200

AC 1

460V
15
30
60
125
250
400

575V
20
50
75
150
350
500

IEC Utilization
Category AC-23
Maximum Rating kW
3, 50 Hz

DC

115
2
3

230
3
10

250
5
10
20
40
50
50

220240V
5.5
11
22
45
90
150

380440V
11
22
45
90
185
295

500600V
15
37
55
110
257
375

Cat. No.
Switch Only
1494V-DS30
1494V-DS60
1494V-DS100
1494V-DS200
1494V-DS400
1494V-DS600

Also rated operational current for utilization categories AC-20 and AC-21 (IEC 408).

Ratings based on utilizing two poles in series to break one line of the DC supply voltage and the remaining pole breaking the second DC supply line.
Disconnect Switches are field convertible from right-hand to left-hand flange operation.
50 Hp at 200V AC; 60 Hp at 208V AC.

Connecting Rods

Trailer Fuse Block Kits

Approximate dimensions are in inches (millimeters). Approximate

dimensions are not intended for manufacturing purposes.

For Class H, J, or R fuses, select the proper fuse clip kit from the
table below.

Disconnect Switch
Size (A)
30, 60, 100, 200
400, 600

Enclosure Depth
Minimum
Maximum
6-3/4 (172)
9-1/8 (232)
9-1/8 (232)
21-5/8 (585)
9 (229)
9-1/4 (235)
9 (229)
21-5/8 (585)

Cat. No.
1494V-RA3
1494V-RA4

Operating Handles

Type 1, 3R, 4,
4X, 12

Description
Non-Metallic

Mounting
Right or Left
Flange
Right Flange
Only

Type 1, 3R,
4,12

Painted Metal

Right or Left
Flange

Type 4, 4X

Stainless
Steel

Right or Left
Flange

Cat. No.
1494V-FS30
1494V-FS60

100
200
400

1494V-FS100a
1494V-FS200
1494V-FS400

600

1494V-FS600

1494V-RB1
1494V-RB2

Enclosure depth is measured from the top of the flange to the disconnect
switch mounting surface (mm).
Two per installation required.

Handle
Type

Disconnect Switch Size (A)

30
60

Disconnect
Switch Size (A)

Cat. No.

30, 60, 100, 200

1494F-P1

400, 600

1494V-R2

30, 60, 100, 200

400, 600
30, 60, 100, 200
400, 600

1494F-M1
1494V-H2
1494F-S1
1494V-W2

a The 100 A disconnect size with 60 A fuse clips, also requires Adapter Kit,
1401-N170.
For use with Class J fuses that bolt directly to the switch (fuse clips not
required).
The 600 A disconnect size with 400 A fuse clips, requires Trailer Fuse Block
Kit, 1494V-FS400.
For 600V Class H fuses, use Single Pole Fuse Block 1491-N621-(3)
required. For 600V Class R fuses, use Single Pole Fuse Block 1491-R621(3) required. (Use 1494R-N11 Lug Kit for wiring to the disconnect switch.)

Fuse Clip Kits

y Includes six clips and mounting hardware
Fuse Class

H, J

H, R

Fuse Clip Rating (A)

250V
600V
30

60
30
60

100
100
200
200
400
400
600

600

30
60

30
60
100
200
400
600

100
200
400
600

For Use With

Cat. No.
1401-N41
1401-N42
1401-N43
1401-N44
1401-N45
1494F, 1494G, 1401-N46
1494M, 1494R,
7
1494V
1401-N50
Disconnect
1401-N51
Switches
1401-N52
1401-N53
1401-N54
1401-N55

7 Fuse clips not required: fuse bolts directly to terminal.

11Included with Bulletin 1491 separately mounted fuse blocks.

1-192

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11

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Bulletin 1494F

Fixed-Depth Flange-Mounted Disconnect Switches

Fusible and Non-Fusible Type
Bulletin 1494F Fixed-Depth Flange-Mounted Disconnect
Switches
Industrial rated disconnect switch pre-assembled on a mounting
bracket for use in flange constructed enclosures.
y 3 pole, 600V AC Rating
y 30 A, 60 A, 100 A, and 200 A Ratings
y Can Accommodate Class E, H, J, and R Fuses
y Available in a Non-Fusible Version
y Accessories Field Installed
y Disconnect Switch Linked to the Handle at all Times
y Visible Blade Construction for Safety
y Available in left-hand or right-hand flange operation
y Can be used with Enclosure Types 1, 12
y Lockable handle

Cat. No. 1494F-NF30

Disconnect Switch and
Operating Mechanism

Table of Contents
Accessories . . . . . . . . . 1-204
Specifications . . . . . . . 1-208
Approximate
Dimensions . . . . . . . . . 1-211

Standards and
Certifications
y UL Listed (File No. E47426)
per UL 98
y CSA Certified (File No.
LR1234) per
CSA C22.2 No. 4
y CE Certified

Fusible and Non-Fusible Disconnect Switch Kits

y Non-Fusible disconnect switch includes: switch, operating mechanism and handle
y Fusible disconnect switch includes: switch, operating mechanism and handle (select the proper Fuse Block Adapter Plate with Fuse Clips
from the table below.
y Line and Load Lugs located in the Accessories section on page 1-205.

Continuos
Current
Rating
(A)
600V AC
250V DC
30
60
100
200

UL and CSA Applications

Maximum Hp
3, 60 Hz
200
208V
7.5
15
30
60

230V
7.5
15
30
60

460V
15
30
60
100

575V
20
40
75
100

Disconnect Switches for Type 1 and Type 12 Enclosures.

Fusible
Open Type
IEC Applications
without Enclosure
Maximum kW (AC23)
AC 1
DC
Flange Construction
Right Hand
Left Hand
3, 50 Hz
220 380 500
115V 230V 250V 240V 440V 600V
Cat. No.
Cat. No.
2
3
5
5.5
11
15
1494F-NF30 1494F-NFL30
3
10
10
11
22
30
1494F-NF60 1494F-NFL60

20
22
45
55
1494F-NF100 1494F-NFL100

40
45
75
75
1494F-NF200 1494F-NFL200

Non-Fusible
Open Type
without Enclosure
Flange Construction
Right Hand
Left Hand
Cat. No.
1494F-N30
1494F-N60
1494F-N100
1494F-N200

Cat. No.
1494F-NL30
1494F-NL60
1494F-NL100
1494F-NL200

Ratings based on utilizing two poles in series to break one line of the DC supply voltage and the remaining pole breaking the second DC supply line.

Fuse Block Adapter Plate with Fuse Clips.

Disconnect
Size (A)
30

60

100
200

Fuse Clip
Rating (A)
30
60
30
60
100
100
200
200
400

Class R
250V
Cat. No.
1494F-R233
1494F-R263

1494F-R266
1494F-R216
1494F-R211
1494F-R221
1494F-R222
1494F-R242

600V
Cat. No.
1494F-R633
1494F-R663
1494F-R636
1494F-R666
1494F-R616
1494F-R611
1494F-R621
1494F-R622
1494F-R642

Class J
600V
Cat. No.
1494F-J633
1494F-J663

Class H
250V
Cat. No.
1494F-C233
1494F-C263

1494F-J666
1494F-J616
1494F-J611
1494F-J621
1494F-J622
1494F-J642

1494F-C266
1494F-C216
1494F-C211
1494F-C221
1494F-C222
1494F-C242

Visit our website: www.ab.com/catalogs

Class H and E
600V
Cat. No.
1494F-C633
1494F-C663
1494F-C636
1494F-C666
1494F-C616
1494F-C611
1494F-C621
1494F-C622
1494F-C642

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Bulletin 1494G/1494GX/1494GY

Enclosed Disconnect Safety Switches

Fusible and Non-Fusible Kits
Catalog Number Explanation

1494G B
a

6 98 203W 414

a
Code
1494G

1494GY

1494GX

Bulletin Number
Description
Enclosed Disconnect Safety
Switch in standard-size enclosure
(30600 A)
Enclosed Disconnect Safety
Switch in large-size enclosure
(30200A)
Enclosed Disconnect Safety
Switch in extra large-size enclosure
(30100 A)

b
Code
B
C
D
E
F
G

Switch Ratings
Description
30 A
60 A
100 A
200 A
400 A
600 A

Enclosure Type
Code
Description
Type 3R/4/12: Rainproof, watertight,
F
dusttight, painted metal enclosure with
screw fasteners and non-metallic handle
Type 4/4X: Watertight, corrosion-resistant,
C
stainless steel enclosure with screw
fasteners and non-metallic handle
Type 4/4X: Watertight, corrosion-resistant,
S
non-metallic enclosure with screw
fasteners and non-metallic handle
Type 12: Hazardous location (Class II,
Division 2, Group F+G and Class III
K
Division 1 and 2) painted metal enclosure
with screw fasteners and non-metallic
handle

d
Code
2
3
6

Poles
Description
2-pole, 1
3-pole, 3
6-pole, 3

Code
N
H
J
R

Fusing
Description
Non-fusible
Class H Fuse Clips
Class J Fuse Clips
Class R Fuse Clips

f
Code
Blank
2
6

g
Options (Factory Installed)
Code
Description
Momentary Push Button
1S
(Flange-mounted)
Momentary Push Button
1SB
(Bottom-mounted)
3
3-position Selector Switch
3E
2-position Selector Switch
3EI
2-position Selector Switch (Illuminated)
3-position Selector Switch
3S
(Spring Return)
4
Pilot Light
5
Push-to-test Pilot Light
98
N.O. Auxiliary - Disconnect
99
N.C. Auxiliary - Disconnect
203W
Viewing Window
412
Painted Metal Handle
413
Stainless Steel Handle
414
Protective Fuse Cover
420
1 N.O. and 1 N.C. Interlock
421
2 N.O. and 2 N.C. Interlocks

Specify lens color by adding one of the following letters: R = Red, A = Amber, B = Blue, G = Green
3 pole enclosed switches can accomodate (1) pilot device, 6 pole enclosed switches can accomodate (5) pilot devices
Maximum of (2) auxiliary contacts

1-194

Visit our website: www.ab.com/catalogs

Fuse Voltage
Description
Non-fusible
240V AC/250V DC
600V AC/600V DC

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Bulletin 1494G/1494GX/1494GY

Enclosed Disconnect Safety Switches

Fusible Type

Bulletin 1494G/1494GX/1494GY

Table of Contents

y 30600 A Switch Ratings

y 240V: 2-pole, 1 and 3-pole, 3 Versions
y Can Accommodate Class H, R, and J Fuse Clips
y Type 3R/4/12 (Painted Metal), Type 4/4X (Stainless Steel), and
Type 4/4X (Non-metallic) Enclosures
y 30100 A Switch Ratings in Extra-capacity Enclosures
y 30100A Switch Ratings for 6-pole, 3 Applications
y Disconnect switch linked to the handle at all times
y Visible blade construction for safety
y Lockable handle
y Options Factory installed
y Accessories Field installed

Modifications . . . . . . . 1-198
Accessories . . . . . . . . . 1-204
Specifications . . . . . . . 1-208
Approximate
Dimensions . . . . . . . . . 1-212

Stanadards and
Certifications
y cULus Listed (File No.
E227497) per UL 98 and CSA
C22.2 No. 4
y At Motor rated, per UL 508
(30A100A)

Cat. No. 1494G-BF3H2

Enclosed Disconnect Switch

240V, Fusible with Class H Fuse Clips, (2-pole, 1 /3-pole, 3 ), standard size enclosure
Continuous
Current
Rating
(A)
600V AC
250V DC
30
60
100
200
400
600

240V AC,
1
Std.
1.5
3
7.5
15

Type 3R/4/12
Painted Metal

Horsepower
240V AC,
3

Max.
3
10
15
15

Std.
3
7.5
15
25
50
75

Max.
7.5
15
30
60
125
200

250V
DC
5
10
20
40
50
50

Type 4/4X
Stainless Steel

2-pole, 1

3-pole, 3

2-pole, 1

Cat. No.
1494G-BF2H2
1494G-CF2H2
1494G-DF2H2
1494G-EF2H2

Cat. No.
1494G-BF3H2
1494G-CF3H2
1494G-DF3H2
1494G-EF3H2
1494G-FF3H2
1494G-GF3H2

Cat. No.
1494G-BC2H2
1494G-CC2H2
1494G-DC2H2
1494G-EC2H2

3-pole, 3

Type 4/4X
Non-metallic
2-pole, 1

3-pole, 3

Cat. No.
Cat. No.
Cat. No.
1494G-BC3H2 1494G-BS2H2 1494G-BS3H2
1494G-CC3H2 1494G-CS2H2 1494G-CS3H2
1494G-DC3H2 1494G-DS2H2 1494G-DS3H2
1494G-EC3H2

1494G-FC3H2

1494G-GC3H2

240V, Fusible with Class H Fuse Clips, (2-pole, 1 /3-pole, 3 ), extra large size enclosure
Continuous
Current
Rating
(A)
600V AC
250V DC
30
60
100

Horsepower
240V AC,
240V AC,
1
3
Std.
1.5
3
7.5

Max.
3
10
15

Std.
3
7.5
15

Max.
7.5
15
30

Type 3R/4/12
Painted Metal

250V
DC
5
10
20

2-pole, 1

3-pole, 3

Type 4/4X
Stainless Steel
2-pole, 1

3-pole, 3

Type 4/4X
Non-metallic
2-pole, 1

3-pole, 3

Cat. No.
Cat. No.
Cat. No.
Cat. No.
Cat. No.
Cat. No.
1494GX-BF2H2 1494GX-BF3H2 1494GX-BC2H2 1494GX-BC3H2 1494GX-BS2H2 1494GX-BS3H2
1494GX-CF2H2 1494GX-CF3H2 1494GX-CC2H2 1494GX-CC3H2 1494GX-CS2H2 1494GX-CS3H2
1494GX-DF2H2 1494GX-DF3H2 1494GX-DC2H2 1494GX-DC3H2

240V, Fusible with Class H Fuse Clips, (2-pole, 1 /3-pole, 3 ), large size enclosure
Continuous
Current
Rating
(A)
600V AC
250V DC
30
60
100
200

Horsepower
240V AC,
240V AC,
1
3
Std.
1.5
3
7.5
15

Max.
3
10
15
15

Std.
3
7.5
15
25

Max.
7.5
15
30
60

Type 3R/4/12
Painted Metal

250V
DC
5
10
20
40

Type 4/4X
Stainless Steel

Type 4/4X
Non-metallic

2-pole, 1

3-pole, 3

2-pole, 1

3-pole, 3

2-pole, 1

3-pole, 3

Cat. No.
1494GY-BF2H2
1494GY-CF2H2
1494GY-DF2H2
1494GY-EF2H2

Cat. No.
1494GY-BF3H2
1494GY-CF3H2
1494GY-DF3H2
1494GY-EF3H2

Cat. No.
1494GY-BC2H2
1494GY-CC2H2
1494GY-DC2H2
1494GY-EC2H2

Cat. No.
1494GY-BC3H2
1494GY-CC3H2
1494GY-DC3H2
1494GY-EC3H2

Cat. No.

Cat. No.

240V, Fusible with Class H Fuse Clips, (6-pole, 3 ), standard size enclosure
Continuous Current Rating
(A)
600V AC
250V DC
30
60
100

Horsepower
240V AC, 3
Std.
3
7.5
15

Type 3R/4/12 Painted Metal

6-pole, 3

Type 4/4X Stainless Steel

6-pole, 3

Cat. No.
1494G-BF6H2
1494G-CF6H2
1494G-DF6H2

Cat. No.
1494G-BC6H2
1494G-CC6H2
1494G-DC6H2

Max.
7.5
15
30

Class R and J fuse clips can be supplied as a factory option in place of Class H clips. To order Class R fuse clips, replace H from the Cat. No. with R.

Example: Cat. No. 1494G-BF2H2 becomes 1494G-BF2R2. To order Class J fuse clips, replace H from the Cat. No. with J. Example: Cat. No. 1494G-BF2H2
becomes 1494G-BF2J2. The same applies to Cat. No. 1494GX and 1494GY.
Type 12 hazardous location enclosure (Class II, Division 2, Group F+G and Class III, Divisions 1 and 2) can be supplied by replacing the F in the listed catalog
number with the letter L. Example: 1494G-BL3H2.

Visit our website: www.ab.com/catalogs

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Bulletin 1494G/1494GX/1494GY

Enclosed Disconnect Safety Switches

Fusible Type

Bulletin 1494G/1494GX/1494GY

Table of Contents

y 30600 A Switch Ratings

y 600V: 3-pole, 3 and 6-pole, 3 Versions
y Can Accommodate Class H, R, and J Fuse Clips
y Type 3R/4/12 (Painted Metal), Type 4/4X (Stainless Steel), and
Type 4/4X (Non-metallic) Enclosures
y 30100 A Switch Ratings in Extra-capacity Enclosures
y 30100 A Switch Ratings for 6-pole 3 Applications
y Disconnect switch linked to the handle at all times
y Visible blade construction for safety
y Lockable handle
y Options Factory installed
y Accessories Field installed

Cat. No. 1494G-BF3J6

Enclosed Disconnect Switch

Modifications . . . . . . . 1-198
Accessories . . . . . . . . . 1-204
Specifications . . . . . . . 1-208
Approximate
Dimensions . . . . . . . . . 1-212

Standards and
Certifications
y cULus Listed (File No.
E227497) per UL 98 and CSA
22.2 No. 4
y At Motor rated per UL 508
(30100A)

600V, Fusible with Class H Fuse Clips, (3-pole, 3 ), standard size enclosure
Continuous Current
Rating
(A)
600V AC
250V DC
30
60
100
200
400
600

Horsepower
600V AC

480V AC
Std.
5
15
25
50
100
150

Max.
15
30
60
125
250
400

Std.
7.5
15
30
60
125
200

Max.
20
50
75
150
350
500

250V
DC
5
10
20
40
50
50

Type 3R/4/12
Painted Metal
3-pole, 3

Type 4/4X
Stainless Steel
3-pole, 3

Type 4/4X
Non-metallic
3-pole, 3

Cat. No.
1494G-BF3H6
1494G-CF3H6
1494G-DF3H6
1494G-EF3H6
1494G-FF3H6
1494G-GF3H6

Cat. No.
1494G-BC3H6
1494G-CC3H6
1494G-DC3H6
1494G-EC3H6
1494G-FC3H6
1494G-GC3H6

Cat. No.
1494G-BS3H6
1494G-CS3H6
1494G-DS3H6

Type 3R/4/12
Painted Metal
3-pole, 3

Type 4/4X
Stainless Steel
3-pole, 3

Type 4/4X
Non-metallic
3-pole, 3

Cat. No.
1494GX-BF3H6
1494GX-CF3H6
1494GX-DF3H6

Cat. No.
1494GX-BC3H6
1494GX-CC3H6
1494GX-DC3H6

Cat. No.
1494GX-BS3H6
1494GX-CS3H6

Type 3R/4/12
Painted Metal
3-pole, 3

Type 4/4X
Stainless Steel
3-pole, 3

Type 4/4X
Non-metallic
3-pole, 3

Cat. No.
1494GY-BF3H6
1494GY-CF3H6
1494GY-DF3H6
1494GY-EF3H6

Cat. No.
1494GY-BC3H6
1494GY-CC3H6
1494GY-DC3H6
1494GY-EC3H6

Cat. No.

600V, Fusible with Class H Fuse Clips, (3-pole, 3 ), extra large size enclosure
Continuous Current
Rating
(A)
600V AC
250V DC
30
60
100

Horsepower
600V AC

480V AC
Std.
5
15
25

Max.
15
30
60

Std.
7.5
15
30

Max.
20
50
75

250V
DC
5
10
20

600V, Fusible with Class H Fuse Clips, (3-pole, 3 ), large size enclosure
Continuous Current
Rating
(A)
600V AC
250V DC
30
60
100
200

Horsepower
600V AC

480V AC
Std.
5
15
25
50

Max.
15
30
60
125

Std.
7.5
15
30
60

Max.
20
50
75
150

250V
DC
5
10
20
40

600V, Fusible with Class H Fuse Clips, (6-pole, 3 ), standard size enclosure
Continuous Current
Rating
(A)
600V AC
250V DC
30
60
100

480V AC
Std.
5
15
25

Max.
15
30
60

Horsepower
600V AC
Std.
7.5
15
30

Max.
20
50
75

250V
DC
5
10
20

Type 3R/4/12
Painted Metal
6-pole, 3

Type 4/4X
Stainless Steel
6-pole, 3

Cat. No.
1494G-BF6J6
1494G-CF6J6
1494G-DF6J6

Cat. No.
1494G-BC6J6
1494G-CC6J6
1494G-DC6J6

Class R and J fuse clips can be supplied as a factory option in place of Class H clips. To order Class R fuse clips, replace H from the Cat. No. with R.

Example: Cat. No. 1494G-BF3H6 becomes 1494G-BF3R6. To order Class J fuse clips, replace H from the Cat. No. with J. Example: Cat. No. 1494G-BF3H6
becomes 1494G-BF3J6. The same applies to Cat. No. 1494GX and 1494GY.
Type 12 hazardous location enclosure (Class II, Division 2, Group F+G and Class III, Divisions 1 and 2) can be supplied by replacing the F in the listed catalog
number with the letter L. Example: 1494G-BL3H2.

1-196

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Page 1-197

Bulletin 1494G/1494GX/1494GY

Enclosed Disconnect Safety Switches

Non-Fusible Type

Bulletin 1494G/1494GX1494GY

Table of Contents

y 30600 A Switch Ratings

y 600V: 3-pole, 3 and 6-pole, 3 Versions
y Non-Fusible Versions Only
y Type 3R/4/12 (Painted Metal), Type 4/4X (Stainless Steel), and
Type 4/4X (Non-metallic) Enclosures
y 30100 A Switch Ratings in Extra-capacity Enclosures
y 30100 A Switch Ratings for 6-pole 3 Applications
y Disconnect switch linked to the handle at all times
y Visible blade construction for safety
y Lockable Handle
y Options Factory installed
y Accessories Field installed

Modifications . . . . . . . 1-198
Accessories . . . . . . . . . 1-204
Specifications . . . . . . . 1-208
Approximate
Dimensions . . . . . . . . . 1-212

Standards and
Certifications
y cULus Listed (File No.
227497) per UL 98 and CSA
22.2 No. 4
y At Motor rated per UL 508
(30A100A)

Cat. No. 1494GX-BF3N

Enclosed Disconnect Switch

600V, Non-Fusible, (3-pole, 3 ), standard size enclosure

Continuous Current
Rating
(A)
600V AC
250V DC
30
60
100
200
400
600

Horsepower
600V AC

480V AC
Std.
5
15
25
50
100
150

Max.
20
50
60
125
250
400

Std.
7.5
15
30
60
125
200

Max.
30
60
75
150
350
500

250V
DC
5
10
20
40
50
50

Type 3R/4/12
Painted Metal
3-pole, 3

Type 4/4X
Stainless Steel
3-pole, 3

Type 4/4X
Non-metallic
3-pole, 3

Cat. No.
1494G-BF3N
1494G-CF3N
1494G-DF3N
1494G-EF3N
1494G-FF3N
1494G-GF3N

Cat. No.
1494G-BC3N
1494G-CC3N
1494G-DC3N
1494G-EC3N
1494G-FC3N
1494G-GC3N

Cat. No.
1494G-BS3N
1494G-CS3N
1494G-DS3N

Type 3R/4/12
Painted Metal
3-pole, 3

Type 4/4X
Stainless Steel
3-pole, 3

Type 4/4X
Non-metallic
3-pole, 3

Cat. No.
1494GX-BF3N
1494GX-CF3N
1494GX-DF3N

Cat. No.
1494GX-BC3N
1494GX-CC3N
1494GX-DC3N

Cat. No.
1494GX-BS3N
1494GX-CS3N

Type 3R/4/12
Painted Metal
3-pole, 3

Type 4/4X
Stainless Steel
3-pole, 3

Type 4/4X
Non-metallic
3-pole, 3

Cat. No.
1494GY-BF3N
1494GY-CF3N
1494GY-DF3N
1494GY-EF3N

Cat. No.
1494GY-BC3N
1494GY-CC3N
1494GY-DC3N
1494GY-EC3N

Cat. No.

600V, Non-Fusible, (3-pole, 3 ), extra large size enclosure

Continuous Current
Rating
(A)
600V AC
250V DC
30
60
100

Horsepower
600V AC

480V AC
Std.
5
15
25

Max.
20
50
60

Std.
7.5
15
30

Max.
30
60
75

250V
DC
5
10
20

600V, Non-Fusible, (3-pole, 3 ), large size enclosure

Continuous Current
Rating
(A)
600V AC
250V DC
30
60
100
200

Horsepower
600V AC

480V AC
Std.
5
15
25
50

Max.
20
50
60
125

Std.
7.5
15
30
60

Max.
30
60
75
150

250V
DC
5
10
20
40

600V, Non-Fusible, (6-pole, 3 ), standard size enclosure

Continuous Current
Rating
(A)
600V AC
250V DC
30
60
100

480V AC
Std.
5
15
25

Max.
15
30
60

Horsepower
600V AC
Std.
7.5
15
30

Max.
20
50
75

250V
DC
5
10
20

Type 3R/4/12
Painted Metal
6-pole, 3

Type 4/4X
Stainless Steel
6-pole, 3

Cat. No.
1494G-BF6N
1494G-CF6N
1494G-DF6N

Cat. No.
1494G-BC6N
1494G-CC6N
1494G-DC6N

Type 12 hazardous location enclosure (Class II, Division 2, Group F+G and Class III, Divisions 1 and 2) can be supplied by replacing the F in the listed catalog

number with the letter L. Example: 1494G-BL3N.

Visit our website: www.ab.com/catalogs

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Page 1-198

Bulletin 1494G/1494GX/1494GY

Enclosed Disconnect Safety Switches

Modifications

Bulletin 1494G/1494GX1494GY Modifications Factory-Installed

Switch Rating
100 200 400

Enclosure Type

Suffix
Code

30

60

Momentary Push Button (1 N.O.) (located on enclosure flange)

3R/4/12 painted metal, 4/4X stainless steel

-1S

Momentary Push Button (located on bottom of enclosure)

3R/4/12 painted metal, 4/4X stainless steel

-1SB

HAND-OFF-AUTO Selector Switch

3R/4/12 painted metal, 4/4X stainless steel

-3

3-position Selector Switch

3R/4/12 painted metal, 4/4X stainless steel

-3S

2-position Selector Switch

3R/4/12 painted metal, 4/4X stainless steel

-3E

2-position Illuminated Selector Switch

3R/4/12 painted metal, 4/4X stainless steel

-3EI

Pilot Light

3R/4/12 painted metal, 4/4X stainless steel

-4

Push-to-test Pilot Light

3R/4/12 painted metal, 4/4X stainless steel

-5

-98

Description

Auxiliary Contact (1 N.O.)

Auxiliary Contact (1 N.C.)
Enclosure Door Viewing Window
Painted Metal Handle
Stainless Steel Handle
Protective Fuse Cover with Door
Electrical Interlock - Early Break (1 N.O. and 1 N.C.)
Electrical Interlock - Early Break (2 N.O. and 2 N.C.)

3R/4/12 painted metal, 4/4X stainless steel,

4/4X non-metallic
3R/4/12 painted metal, 4/4X stainless steel,
4/4X non-metallic
3R/4/12 painted metal, 4/4X stainless steel
3R/4/12 painted metal
4/4X stainless steel
3R/4/12 painted metal, 4/4X stainless steel
3R/4/12 painted metal, 4/4X stainless steel
3R/4/12 painted metal, 4/4X stainless steel

-99

-203W
-412
-413
-414
-420
-421

A
A
A
A
A
A

A
A
A
A
A
A

A
A
A
A
A
A

A
A
A
A
A
A

A
S
S
A
A
A

A
S
S
A
A
A

A=Available Option
S=Standard
3 pole enclosed switches can accomodate (1) pilot device, 6 pole enclosed switches can accomodate (5) pilot devices
Specify lens color by adding one of the following letters: R = Red, G = Green, A = Amber, B = Blue
Maximum of (2) auxiliary contacts

1-198

Visit our website: www.ab.com/catalogs

600

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Bulletin 1494V

Variable-Depth Flange-Mounted Circuit Breaker Operating Mechanism

Circuit Breaker Kits

Bulletin 1494V Variable-Depth Flange-Mounted

Circuit Breaker Operating Mechanism

Table of Contents

Circuit breaker operating mechanisms for use with Allen-Bradley and

Cutler-Hammer circuit breakers in a variable depth enclosure.
y 3 pole, 600 VAC Rating
y 150A, 250A, and 400A Circuit Breaker Frame Sizes
y Complete Kits with accessories
y Accessories Field Installed
y Can be used with Enclosure Types 1, 3R, 4, 4X and 12
y Lockable handle

Cat. No. 1494V-C150

Circuit Breaker Kit
(Shown without handle and
connecting rod)

Accessories . . . . . . . . . 1-204
Specifications . . . . . . . 1-208
Approximate
Dimensions . . . . . . . . . 1-210

Standards and
Certifications
y UL Listed (File No. E47426)
per UL 98
y CSA Certified (File No.
LR1234) per
CSA C22.2 No. 4

Circuit Breaker Kits

Circuit Breaker Kits include: connecting rod, operating handle, and circuit breaker operating mechanism (circuit breaker to be supplied by
customer)
y Optional accessories listed below can be added to the Circuit Breaker Kits to create (1) Cat. No. Example: 1494V-C150-A-B-F
Brand
Allen-Bradley
Cutler-Hammer
Allen-Bradley
Cutler-Hammer
Allen-Bradley
Cutler-Hammer
Cutler-Hammer
Allen-Bradley
Cutler-Hammer

3-Pole Circuit Breaker

Frame Size (A)
Frame Designation
125
140U-H (MCCB), 140M-H (MCP)
125
EF, HMCPE
150
140M-I (MPCB + MCP)
150
EHD, FD, FDB, FDC, HFD, HMCP
250
140U-J (MCCB), 140M-J (MPCB + MCP)
250
EF
250
JD, JDB, JDC, HJD, HMCP
400
140U-K (MCCB), 140M-K (MPCB + MCP)
400
KD, KDB, KDC, HKD, HMCP

Operating Mechanism
Cat. No.
1494V-C125
1494V-C150
1494V-C250A
1494V-C250
1494V-C400

Kit Accessories
Bulletin 1494V Kit Accessories Field Installed
Description
Longer Connecting Rod 9 1/8 in (min.) 21 5/8 in (max.)
Disconnect Handle Stainless Steel
Disconnect Handle Non-Metallic

Auxiliary Contact includes adapter kit

1 N.O.
2 N.O.
1 N.C.
2 N.C.

Suffix Code
A
B
C
F
FF
G
GG

30 A
A
A
A
A
A
A
A

Visit our website: www.ab.com/catalogs

60 A
A
A
A
A
A
A
A

Switch Size
100 A
200 A
A
A
A
A
A
A
A
A
A
A
A
A
A
A

400 A
A
A
A
A
A
A
A

600 A
A
A
A
A
A
A
A

1-199

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Bulletin 1494V

Variable-Depth Flange-Mounted Circuit Breaker Operating Mechanism

Circuit Breaker Components
Components
Circuit Breaker Operating Mechanism
The mechanism listed must be combined with a connecting rod, operating handle, and a circuit breaker (supplied by customer) to obtain a
functional device.
Brand
Allen-Bradley
Cutler-Hammer
Allen-Bradley
Cutler-Hammer
Allen-Bradley
Cutler-Hammer
Cutler-Hammer
Allen-Bradley
Cutler-Hammer

3-Pole Circuit Breaker

Frame Size (A)
Frame Designation
125
140U-H (MCCB), 140M-H (MCP)
125
EF, HMCPE
150
140M-I (MPCB + MCP)
150
EHD, FD, FDB, FDC, HFD, HMCP
250
140U-J (MCCB), 140M-J (MPCB + MCP)
250
EF
250
JD, JDB, JDC, HJD, HMCP
400
140U-K (MCCB), 140M-K (MPCB + MCP)
400
KD, KDB, KDC, HKD, HMCP

Operating Mechanism
Cat. No.
1494V-M41
1494V-M40
1494V-M51
1494V-M50
1494V-M60

Circuit breakers to be provided by customer.

Connecting Rods
Approximate dimensions are in inches (millimeters). Approximate dimensions are not intended for manufacturing purposes.
Circuit Breaker
Frame Size (A)
125, 150, 250, 400

Enclosure Depth
Minimum
6-3/4 (172)
9-1/8 (232)

Maximum
9-1/8 (232)
21-5/8 (585)

Cat. No.
1494V-RA3
1494V-RA4

Operating Handle
Handle Type
Type 1, 3R, 4, 4X, 12
Type 1, 3R, 4,12
Type 4, 4X

1-200

Description
Non-Metallic
Painted Metal
Stainless Steel

Mounting
Right or Left Flange
Right or Left Flange
Right or Left Flange

Visit our website: www.ab.com/catalogs

Circuit Breaker
Frame Size (A)
125, 150, 250, 400
125, 150, 250, 400
125, 150, 250, 400

Operating Handle
Cat. No.
1494F-P1
1494F-M1
1494F-S1

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Bulletin 1494D

Fixed-Depth Flange-Mounted Circuit Breaker Operating Mechanism

Product Selection
Bulletin 1494D Fixed-Depth Flange-Mounted
Circuit Breaker Operating Mechanism

Table of Contents

Industrial rated circuit breaker operating mechansim pre-assembled on

a mounting bracket for use in flange constructed enclosures.
Circuit breaker operating mechanisms for use with Cutler-Hammer
circuit breakers in a fixed depth enclosure.
y 3 pole, 600 VAC Rating
y 150A1200A Frame Sizes
y Accessories Field-Installed
y Can be used with Enclosure Types 1, 12
y Lockable handle
y Available in right hand or left hand flange operation
Cat. No. 1494D-N4 and
Cat. No. 1494D-N40
(Circuit Breaker Not Included.
Auxiliary Contact and Adapter Kit
Must be Ordered Separately)

Accessories . . . . . . . . . 1-204
Specifications . . . . . . . 1-209
Approximate
Dimensions . . . . . . . . . 1-211

Standards and
Certifications
y UL Recognized (File No.
E3125) per UL 508
y CSA Certified (File No.
LR1234) per
CSA C22.2 No. 14

Circuit Breaker Operating Mechanism

The device is complete which includes a handle, operating mechanism, and slide/bail mechanism all pre-assembled on a mounting bracket.

Brand

Cutler-Hammer

3-Pole Circuit Breaker

Frame Size
(A)
Frame Designation
150
EHD, FD, FDB, FDC, HFD, HMCP
250
JD, JDB, JDC, HJD, HMCP
400
KD, KDB, KDC, HKD, HMCP
600
LD, HLD, LDC, LA, HLA, LC, HLC
800
MA, MDL, HMDL, HMA, MC, ND, HND, NDC
1200
NB Tri-Pac
1200
ND, HND, NDC, NB, HNB, NC, HNC

Operator

Slide or Bail

Cat. No.
1494D-N4

Cat. No.
1494D-N40
1494D-N50
1494D-N60
1494D-N31
1494D-N41
1494D-N41T
1494D-N43

1494D-N5

1494D-N3

Circuit breakers to be provided by customer.

Visit our website: www.ab.com/catalogs

1-201

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Page 1-202

Bulletin 1494V

Variable-Depth Flange-Mounted Operating Mechanisms

Remote or Dual Type
Bulletin 1494V Variable-Depth Flange-Mounted
Operating Mechanisms

Table of Contents
Accessories . . . . . . . . . 1-204
Specifications . . . . . . . 1-209
Approximate
Dimensions . . . . . . . . . 1-210

Operating mechanism for remote or dual operation of disconnect

switches or circuit breakers.
y Remote: 30A600A Disconnect Switches
y Fusible or Non-Fusible
y Remote: 150A400A Frame Circuit Breakers
y Dual: 30A100A Disconnect Switches
y Dual: 150A Frame Circuit Breaker
y Can be used with Enclosure Types 1, 3R, 4, 12
y Lockable handle

Standards and
Certifications
y UL Recognized (File No.
E3125) per UL 508
y CSA Certified (File No.
LR1234) per
CSA C22.2 No. 14

Remote Drive
Main Drive
Operating
Dual Operating
Mechanism Mechanism (Includes
Operating Handle)

Description
Remote Operating Mechansims Allows the handle to be mounted above or below the disconnect switch or circuit breaker.
Dual Operating Mechanisms Permits the control of (2) disconnect switches or circuit breakers utilizing a common handle.
Operation Both the Remote and Dual Operating Mechanisms consist of (2) components: a main drive mechanism (which includes the
handle) and a remote drive mechanism. To obtain a functional device, these components must be properly combined with a connecting link
(supplied by the customer), disconnecting means and connecting rod.

Remote or Dual Operated Mechanisms Separate Components

Type of
Mechanism

Enclosure
Type

Size (A)
Disconnect Switch

Circuit Breaker

Frame Designation

Brand

30, 60, 100, 200

400, 600

150, 250, 400

EHD, FD, FDB, FDC,

HFD, HMCP, JD, JDB,
JDC, HJD, KD, KDB,
KDC, HKD

Cutler-Hammer

30, 60, 100, 200

400, 600

150, 250, 400

EHD, FD, FDB, FDC,

HFD, HMCP, JD, JDB,
JDC, HJD, KD, KDB,
KDC, HKD

Cutler-Hammer

Two 150 A

EHD, FD, FDB, FDC,

HFD, HMCP

Cutler-Hammer

Two 30 A, Two 60 A, Two

100 A, or any combination of
Two 30100 A Switches

Two 150 A

EHD, FD, FDB, FDC,

HFD, HMCP

Cutler-Hammer

Type 1, 3, 3R, 12

Remote

Type 4

Two 30 A, Two 60 A, Two

100 A, or any combination of
Two 30100 A Switches
Type 1, 3, 3R, 12
Dual
Type 4

Mounting
Right
Left
Right
Left
Right

Cat. No.
1494V-H5
1494V-HL5
1494V-H8
1494V-HL8
1494V-H10

Left

1494V-HL10

Right
Left
Right
Left
Right

1494V-W5
1494V-WL5
1494V-W8
1494V-WL8
1494V-W10

Left

1494V-WL10

Right

1494V-H50

Left

1494V-HL50

Right
Left
Right

1494V-H95
1494V-HL95
1494V-W50

Left

1494V-WL50

Right
Left

1494V-W95
1494V-WL95

Includes Main and Remote Drive Mechanisms. Does not include rectangular bar stock (1/4 inch) 6.35 mm x (5/8 inch) 15.8 mm connecting bar between

disconnecting means and connecting rod, to be supplied by user.

1-202

Visit our website: www.ab.com/catalogs

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Page 1-203

Bulletin 1494M

Fixed-Depth Flange-Mounted Operating Mechanisms

Overview/Product Selection
Bulletin 1494M Fixed-Depth Flange-Mounted Operating
Mechanisms
Operating mechanism for remote operation of a disconnect switch:
y Remote: 30200 A Disconnect Switch
y Fusible or Non-Fusible
y Can be used with Enclosure Type 1 and 12
y Available in left hand or right hand flange operation
y Lockable handle

Table of Contents
Accessories . . . . . . . . . 1-204
Specifications . . . . . . . 1-208
Approximate
Dimensions . . . . . . . . . 1-210

Standards and
Certifications
y UL Recognised (File No.
E3125) per UL 508
y CSA Certified (File No.
LR1234) per
CSA C22.2 No. 14

Right Hand Flange-Mounted,

Remote Operated,
Non-Fusible Disconnect Switch
and Operating Mechanism

Description
Operation The remote mechanism consists of (2) components a disconnect switch and the operating mechanism. To obtain a functional
device, these components must be properly combined with a connecting link (supplied by the customer). This method allows the user to
determine specific distances required between the disconnect switch and the operating mechanism.
Note: The operating mechanism can only be mounted below the switch.

Product Selection
Fusible and Non-Fusible Disconnect Kits
y Non Fusible disconnect switch includes: switch, operating mechanism and handle
y Fusible disconnect switch includes: switch, operating mechanism and handle (select the proper Fuse Block Adapter Plate with Fuse Clips
from the table below)
y Line and Load lugs located in the Accessories section on page 1-204
Complete Disconnect Switch Kit for Type 1 and Type 12
Continuous
Current
Rating
(A)
600V AC
250V DC
30
60
100
200

UL and CSA Applications

Maximum Hp
3, 60 Hz
200
208V 230V 460V 575V
7.5
7.5
15
20
15
15
30
40
30
30
60
75
60
60
100
100

AC 1
115V
2
3

230V
3
10

IEC Applications
Maximum kW (AC23)
DC
3, 50 Hz
220 380 500
125V 250V 240V 440V 600V
3
5
5.5
11
15
10
5
11
22
30
10
20
22
45
55
20
40
45
75
75

Open Type without Enclosure

Flange Construction
Fusible
Non-Fusible
Right Hand
Left Hand
Right Hand
Left Hand
Cat. No.
1494M-NF30
1494M-NF60
1494M-NF100
1494M-NF200

Cat. No.
1494M-NFL30
1494M-NFL60
1494M-NFL100
1494M-NFL200

Cat. No.
1494M-N30
1494M-N60
1494M-N100
1494M-N200

Cat. No.
1494M-NL30
1494M-NL60
1494M-NL100
1494M-NL200

Does not include rectangular bar stock 1/4 in. (6.35 mm) x 5/8 in.(15.8 mm) connecting bar between switch and remote operating mechanism and handle to be

provided by user.
Ratings based on utilizing two poles in series to break one line of the DC supply voltage and the remaining pole breaking the second DC supply line.

Fuse Block Adapter Plate Kits with Fuse Clips

Class R
Disconnect
Size (A)
30

60

100
200

Fuse Clip
Rating (A)
30
60

60
100
100
200
200
400

250V
Cat. No.
1494F-R233
1494F-R263

1494F-R266
1494F-R216
1494F-R211
1494F-R221
1494F-R222
1494F-R242

600V
Cat. No.
1494F-R633
1494F-R663
1494F-R636
1494F-R666
1494F-R616
1494F-R611
1494F-R621
1494F-R622
1494F-R642

Visit our website: www.ab.com/catalogs

Class J
600V
Cat. No.
1494F-J633
1494F-J663

1494F-J666
1494F-J616
1494F-J611
1494F-J621
1494F-J622
1494F-J642

Class H
250V
600V
Cat. No.
Cat. No.
1494F-C233
1494F-C633
1494F-C263
1494F-C663

1494F-C636
1494F-C266
1494F-C666
1494F-C216
1494F-C616
1494F-C211
1494F-C611
1494F-C221
1494F-C621
1494F-C222
1494F-C622
1494F-C242
1494F-C642

1-203

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Page 1-204

Bulletin 1494

Accessories Field Installed

NEMA Disconnect Switches and Circuit Breaker Operating Mechanisms

Description
1 N.O. Contact
Auxiliary Contacts

1 N.C. Contact

Cat. No.
1495-N21

Cat. No.
1495-N23

400 A Frame Cutler-Hammer

1494D Circuit Breaker 1495-N16

600 A, 800 A, 1200 A Frame

Cutler-Hammer

1494D Circuit Breaker 1495-N13

1494V Disconnect
Switch
30A600A

595-A

1 N.C. Contact

1494V Disconnect
Switch
30A600A

595-B

Auxiliary Contact Adapter Kit

For Disconnect Switches

400 A and 600 A Disconnect Switch

1494V Disconnect
Switch
400 A600 A

595-N1

Auxiliary Contacts

1 N.O. Contact
1 N.C. Contact
1 N.O. and 1 N.C. Contact

Auxiliary Contact Adapter Kit for 1 contact

Cat. No. 895-M11

Auxiliary Contact Adapter Kit for 2 contacts

1 N.O. Contact
Auxiliary Contacts
1 N.C. Contact
1 N.O. and 1 N.C. Contact
Auxiliary Contact Adapter Kit for 1 contact

Cat. No. 895-A2

Cat. No. 895-M21

Electrical Interlock Adapter Kit

2 N.O. and 2 N.C. early break

400 A and 600 A Disconnect Switch

Requires an adapter kit on new installations.

One adapter kit enables up to two auxiliary contacts to be installed.

One adapter kit is required to install the electrical interlocks

1-204

1494R Disconnect
Switch 30 A, 60 A

1494R Disconnect
Switch 100 A, 200 A

Visit our website: www.ab.com/catalogs

895-A1
895-B1
895-C1
895-M11
895-M12
895-A2
895-B2
895-C2
895-M21
895-M22
1495-N34

Auxiliary Contact Adapter Kit for 2 contacts

1 N.O. and 1 N.C. early break
Electrical Interlocks

Cat. No.
1495-N33

1495-N9

1 N.O. Contact

Cat. No. 595-B

Cat. No. 895-A1

1494D, 1494V
Circuit Breakers

250 A, 400 A Frame Cutler-Hammer

250 A Frame Cutler-Hammer

Auxiliary Contacts

Cat. No. 595-A

1494F, 1494G, 1494M

Disconnect Switches

Cat. No.
1495-N8

1494D, 1494V Circuit

1495-N21
Breakers
1494V Circuit Breaker 1495-N23
1494D Circuit Breaker 1495-N22

150 A Frame Cutler-Hammer

Auxiliary Contact Adapter Kit

For Circuit Breakers

For Use With

1494G Disconnect
Switch

1495-N35
1495-N36

Bulletin_1494.qxd

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Page 1-205

Bulletin 1494

Accessories Field Installed

NEMA Disconnect Switches and Circuit Breaker Operating Mechanisms, Continued
Description
Lug Connectors (3 per package)
Disconnect Size (A)
Wire Size
30
#148 AWG Wire
60
#144 AWG Wire
100
#81/0 AWG Wire
200
#64/0 AWG Wire
400600
2 of #1/0350 MCM Wire
400
2 of #1/0250 MCM Wire
Cat. No. 1494R-N3

600
Ground Connectors

2 of #1/0350 MCM Wire

30100 A
200400 A

Ground Lug Kits

600 A

For Use With

1494F, 1494G,
1494M, 1494R,
1494V Disconnect
Switches

1494G
1491 Fuse Blocks
1494F, 1494G,
1494M, 1494R,
1494V Disconnect
Switches

Cat. No.

1494R-N1
1494R-N2
1494R-N3
1494R-N10
1494R-N14
1494R-N11
599-GR1
599-GR2
599-GR3

Fuse Clips (6 per package)

Fuse Class

H, J

Fuse Clip Rating (A)

250V
600V

30
60
30

60
100
100
200
200
400
400
600
600

30
60

H, R
Protective Fuse Covers

100
200
400
600

1491 Fuse Blocks

1401-N42
1401-N43
1401-N44
1401-N45
1401-N46

1401-N50
1401-N51
1401-N52
1401-N53
1401-N54
1401-N55

1494G

1495-N56

1494V

1495-N59

1494G

1495-N57

1494V

1495-N60

1494G, 1494V

1495-N61

1494F, 1494G,
1494M, 1494R,
1494V Disconnect
Switches

30
60
100
200
400
600

30100 A
Protective Fuse Cover with Door

1401-N41

200 A
400600 A

All terminals of the 30 A switches are furnished with self-lifting pressure plate connectors as standard.

Fuse clips not required; fuse bolts directly to terminal.

Included with Bulletin 1491 separate mounted fuse blocks.
Each kit contains (3) lugs
Each kits contains (2) lugs
Requires a minimum enclosure working depth of 8-3/4 in.

Visit our website: www.ab.com/catalogs

1-205

Bulletin_1494.qxd

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Page 1-206

Bulletin 1494

Accessories Field Installed

NEMA Disconnect Switches and Circuit Breaker Operating Mechanisms, Continued
Description

Defeater Bracket Extension Kit

For use with operating handles that do not align properly with the door catch or door
hardware on enclosures with a rolled lip flange construction.

Alternate Mounting Kits

For use where the flange material thickness is greater than 3/16 in. (4.8 mm).

Cat. No. 1494R-H3

Channel Support Kits

For use to prevent flexing of the operating handle mounting surface. This is especially
useful when the operating handle is mounted on a channel in a multi-door enclosure.

For Use With

Cat. No.

All 1494V handles

(except 1494V-R1
and 1494V-R2)

1494V-H12

Operating handles
1494V-H1 or 1494VH11

1494V-H3

Operating Handles
1494V-H2

1494V-H6

Applies only to
operating handle Cat.
Nos. 1494V-H1, W1,
1494V-H4
H11 and W11 (does
not apply to dual or
remote operators).

Conduit Connectors
Metallic Conduit Connectors
1 in (25.4 mm)
1-1/4 in (31.75 mm)
1-1/2 in (38.1 mm)
2-1/2 in (63.5 mm)
3 in (76.2 mm)
Non-Metallic Conduit Connectors

Cat. No. 1490-N11

1/2 in (12.7 mm)

3/4 in (19 mm)
1 in (25.4 mm)
1-1/4 in (31.75 mm)
1-1/2 in (38.1 mm)
2 in (50.8 mm)
2-1/2 in (63.5 mm)
3 in (76.2 mm)
Grounding Adapters
#1410 AWG, 1/2 in (12.7 mm)
#148 AWG, 3/4 in (19 mm)
#148 AWG, 1 in (24.5 mm)
#144 AWG, 1-1/4 in (31.8 mm)
#81/0 AWG, 1-1/2 in (38.1 mm)
#81/0 AWG, 2 in (50.8 mm)
#62/0 AWG, 2-1/2 in (63.5 mm)
#64/0 AWG, 3 in (76.2 mm)

1-206

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30 A

1232-N11

60 A
100 A
200 A
400600 A

1232-N12
1232-N13
1232-N14
1232-N15

30 A

1490-N1

30 A
30 A
60 A
100 A
200 A
200 A
400600 A

1490-N9
1490-N10
1490-N11
1490-N5
1490-N6
1490-N7
1490-N8

30 A

1490-N19

30 A
30 A
60 A
100 A
200 A
200 A
400600 A

1490-N20
1490-N21
1490-N22
1490-N23
1490-N24
1490-N25
1490-N26

Bulletin_1494.qxd

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Page 1-207

Bulletin 1494

Accessories Field Installed

NEMA Disconnect Switches and Circuit Breaker Operating Mechanisms, Continued
Decription
Type 12 Door Hardware Kit Includes:
handle, cam, defeater actuator lever, rollers, and shims

For Use With

Cat. No.

Enclosure Height less than 40 in (1016 mm)

1494V-L1

Top and Side (Right Hand)

Top and Side (Left Hand)

1494V-LL1

Enclosure Height 4060 in (10161524 mm)

All 1494V
Top and Side (Right Hand)
Bottom

1494V-LL1
and 1494V-L2

Top and Side (Left Hand)

Bottom
Enclosure Height greater than 60 in (1524 mm)

Cat. No. 1494V-L1

1494V-L1
and 1494V-L2

1494V-L3
Cat. No. 1494V-L2

Cat. No. 1494V-L3

Top, Side and Bottom (Right Hand)

Top, Side and Bottom (Left Hand)
Type 12 Door Hardware Kit Includes:
handle, cam, defeater actuator lever, rollers, and shims

1494V-LL3

1494F-L1

Enclosure Height less than 30 in (762 mm)

Top and Side (Right Hand)
Top and Side (Left Hand)
Top and Bottom (Right Hand)
Top and Bottom (Left Hand)
Enclosure Height 3048 in (7621219 mm)
Top and Bottom (Right Hand)
Side
Top and Bottom (Left Hand)
Side

1494F
1494M,
1494D

1494F-LL1
1494F-L2
1494F-LL2
1494F-L2
and 1494F-L3
1494F-LL2
and 1494F-L3

Enclosure Height greater than 48 in (1219 mm)

1494F-L4
Top, Side, and Bottom (Right Hand)
Cat. No. 1494F-L2 and 1494F-L3

Top, Side, and Bottom (Left Hand)

Master Door Interlock Kits
Interlock kits are designed to provide interlocking between the master
and auxiliary doors of the same enclosure and for use with Cat. Nos.
1494F-L4 and 1494F-LL4 hardware kits or Cat. Nos. 1494V-L3 and
1494V-LL3 hardware kits. Specify one master door kit and as many
auxiliary door kits as necessary (9 maximum). Connecting bars must be
supplied by user.

Cat. No. 1494F-N20

Auxiliary Door Interlock Kit

1494F-LL4

1494F,
1494M,
1494D,
1494V

1494F-N20

1494F-N21

Door hardware kit does not include rectangular connecting bars (1/4 in x 1/2 in). To be provided by customer.

Door hardware kit does not include rectangular connecting bars (1/4 in x 5/8 in). To be provided by customer.
Master door Interlock Kit does not include rectangular connecting bars (3/8 in x 3/8 in). To be provided by customer.
If the Allen-Bradley Door Hardware Kits are to be installed in a commercially available enclosure, consult the enclosure manufacturers application data for
proper kit selection.

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Bulletin 1494

Specifications
NEMA Disconnect Switches and Circuit Breaker Operating Mechanisms, Continued

Bulletin 1494F, 1494G, 1494M, 1494R, 1494V, Disconnect Switches

Disconnect Switch Electrical Ratings
30 A
60 A
100 A

Switch Size
Rated insulation voltage Ui (UL) IEC

Ratings
UL/CSA/NEMA

HP
Continuous
Current

200 A

400 A

600 A

(600) 660V
230V/60 Hz
460V/60 Hz
575V/60 Hz
250V DC
600V AC
250V DC

7.5
15
20
5

15
30
50
10

30
60
75
20

60
125
150
40

125
250
350
50

200
400
500
50

30 A

60 A

100 A

200 A

400 A

600 A

Auxiliary Contact Electical Ratings

EEMAC/NEMA

A600, P300
1494V (30A600A), 1494G (400A600A)
AC11
Make or Break

Ratings
Ue 600V AC
600V DC

DC11
Make or Break

360 VA
360 VA
1494F (30A200A), 1494G (30A200A), 1494R (30A200A), 1494M (30A200A)
NEMA/EEMAC

138 VA

138 VA

B600, P300
Ui

IEC Ratings
ACII

,th

660V

Ux

10A

12120V
220240V
380400V
500600V

,e

6A
3A
1.5A
1.2A

Mechanical
Degree of protection

Operating
handles

Mechanical life (Typical)

Switching frequency (operations/hr)

Temperature
Altitude (per IEC 947-5)
Relative Humidity (per IEC 947-3)
Dielectric strength
Electrical life
Short Circuit Withstand Capability

Operating
Storage

Molded Type 1, 3R, 4, 4X, 12,

Painted Type 1, 3R, 4, 12
Stainless Steel Type 4, 4X
20 000 operations (30200 A)
10 000 operations (400600 A)
30 A, 60 A, 100 A and 200 A sizes 300 maximum
400 A and 600 A size 240 Maximum
Environmental
540 C (41104 F)
30+65 C (22+149 F)
2000m per IEC 337-1
90% at 20 C and 50% at 40 C
Design Specification/Test Requirements
2200V for 1 minute
6000 operations at rated current
10 000 A: unfused
10 000 A: with Class H fuses
200 000 A: with Class J or Class R fuses
Construction

Switch body material

Contact material

Phenolic
Copper, tin-plated
30 A
#10 - 32 screw and self-lifting pressure plate
60 A
1/4 in - 28 screw-lug, copper alloy
100 A
5/16 in - 24 screw-lug, copper alloy
Terminals
200 A
3/8 in - 24 screw-lug, copper alloy
400 A
1/2 in - 13 screw-lug, copper alloy
600 A
1/2 in - 13 screw-lug, copper alloy
All wire rated (167 F) 75 C or higher must be sized per the local Electric Code for (167 F) 75 C wire.
30 A
#148 AWG (1.510 mm2)
#144 AWG (2.516 mm2)
60 A
#81/0 AWG (1050 mm2)
100 A
Conductor Size (mm2)
#64/0 AWG (1695 mm2)
200 A
2 of #1/0 AWG350 MCM (2 per lug) 2 of 185 mm2350 MCM
400 A, 600 A
Conductor into Lug
Lug to Terminal
30 A
20 lb-in
20 lb-in
60 A
45 lb-in
50 lb-in
Recommended Torque
100 A
150 lb-in
90 lb-in
200 A
275 lb-in
175 lb-in
400 A
325 lb-in
275 lb-in
600 A
325 lb-in
275 lb-in
Mechanisms
Zinc-Plated Steel, Bronze Chromate finish

1-208

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Bulletin 1494

Specifications
NEMA Disconnect Switches and Circuit Breaker Operating Mechanisms, Continued
Bulletin 1494D, 1494V Circuit Breakers
Electrical Ratings
150 A
250 A
Auxiliary Contacts

Frame Size

400 A

Rated Insulation voltage Ui (UL) IEC

Ratings
UL/CSA/NEMA

HP

600 A

800 A

1200 A

125
250
350

200
400
500

(600) 660V
230V/60Hz
460V/60 Hz
575V/60 Hz

7.5
15
15
30
20
50
Auxiliary Contacts

30
60
75

60
125
150

1494V, 1494D
NEMA/EEMAC
IEC Ratings

ACII

B600, P300
12120V
220240V
380400V
500600V
2

Ux

Maximum Number of Auxiliary Contacts

,e

6A
3A
1.5A
1.2A

Mechanical Data
Mechanical Life (Typical)

10 000
Construction

Mechanisms

Zinc-plated steel
Environmental Data
Operating
Storage

Ambient Temperature

20+40 C (4+104 F)
40+65 C (40+149 F)
2000 m per IEC 337-1
90% @ 20 C, 50% @ 40 C

Altitude (per IEC 947-5)

Relative Humidity (per IEC 947-3)
Refer to circuit breaker specifications for other limitations.

Bulletin 1491 Fuse Blocks

UL Fuse Type
CSA Fuse Type
Maximum Fuse Cartridge Size
AC
Maximum Voltage
DC
Thermal Current Rating
Maximum Short Circuit Prospective
Fault Current

Class H
HRCI-H
30600 A
600V
250V
30600 A
10 kA

Electrical
Class J
HRCI-J
30600 A
600V
250V
30600 A
200 kA

Class R
HRCI-R
30600 A
600V
250V
30600 A

Class C
HRCI-C
30600 A
600V
250V
30600 A

Class CC
HRCI-MISC
30 A
600V
250V
30 A

200 kA

100 kA

200 kA

Construction
Fuse Clips
Terminals
Fuse Block Base

Tin-plated copper alloy

Tin-plated copper alloy
Phenolic or Porcelain
Environmental

Ambient Temperature

Open
Enclosed
Storage

Altitude (per IEC 947-5)

Relative Humidity (per IEC 947-3)

20+55 C (4+131 F)
20+40 C (4+104 F)
40+65 C (40+149 F)
2000 m
90% at 20 C and 50% at 40 C

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Bulletin 1494

Dimensions
NEMA Disconnect Switches and Circuit Breaker Operating Mechanisms, Continued

Dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

Bulletin 1494V

Bulletin 1494V 30200 A

Bulletin 1494V 400600 A

Disconnect Switches
NEMA Size
(A)

A
6-19/64
(160)
6-19/64
(160)
6-19/64
(160)
8-5/64
(205.2)
15-23/32
(399.2)
15-23/32
(399.2)

30
60
100
200
400
600

B
Max.
7-31/32
(202)
8-15/32
(215)
9-1/8
(231.8)
15-9/64
(384.5)
18-7/32
(479.2)
17-19/32
(446.8)

C
Min.
6-3/4
(171)
6-3/4
(171)
6-3/4
(171)
7-3/4
(197)
9
(229)
9
(229)

Max.
21-5/8
(549)
21-5/8
(549)
28-5/8
(599)
21-5/8
(549)
21-5/8
(549)
21-5/8
(549)

D
2-3/4
(69.9)
2-9/16
(65.1)
3-37/64
(90.9)
6-35/64
(166.3)
8
(203.2)
12
(304.8)

E
7-9/16
(192)
7-9/16
(192)
7-9/16
(192)
8-25/32
(223)
11-27/32
(300.8)
11-27/32
(300.8)

F
3-7/8
(98.5)
3-7/8
(98.5)
3-7/8
(98.5)
4-21/32
(118)
8-51/64
(223.3)
8-51/64
(223.3)

Approximate dimensions are for reference only.

This approximate dimension will vary by fuse class and size.

Approximate dimension with Class J fuses.

Circuit Breakers
C
Frame
125A
140U-H, 140M-H, EF, HMCPE
150A
EHD, FD, FDB, FDC, HFD, HMCP
250A
140U-J, 140M-J, EF
250A
JD, JDB, JDC, HJD, HMCP
400 A
KD, KDB, KDC, HKD, HMCP

Min.

Max.

6
(152.4)

6-3/4
(171.5)

23
(584.2)

6
(152.4)

5-7/16
(138.1)

5
(127)

11-1/4
(285.8)

7-7/8
(200.0)

22-9/16
(573.1)

10
(254)

5-23/32
(145.2)

9-23/32
(246.8)

11-3/8
(228.9)

7-7/8
(200.0)

22-9/16
(573.1)

12
(304.8)

7-1/8
(181.0)

9-21/32
(245.3)

Approximate dimensions are for reference only.

1-210

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Bulletin 1494

Dimensions
NEMA Disconnect Switches and Circuit Breaker Operating Mechanisms, Continued
Dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

Bulletin 1494F, 1494M Disconnect Switches

C
NEMA Size (A)

30
60
100
200

Min.

5-15/16
(150.8)
5-15/16
(150.8)
7-15/16
(200.4)
10-1/2
(266.7)

10-3/4
(273.1)
13-3/16
(335)
16-3/4
(425.5)
20-13/16
(528.6)

6-3/8
(161.9)
6-3/8
(161.9)
8-1/2
(215.9)
9
(228.6)

Max.

Small

30
60
100
200

30
60
100
200

5-15/16
(150.8)
5-15/16
(150.8)
7-15/16
(200.4)
10-1/2
(266.7)

10-3/4
(273.1)
13-3/16
(335)
16-3/4
(425.5)
20-13/16
(528.6)

6-3/8
(161.9)
6-3/8
(161.9)
8-1/2
(215.9)
9
(228.6)

5-15/16
(150.8)
5-15/16
(150.8)
7-15/16
(200.4)
10-1/2
(266.7)

10-3/4
(273.1)
13-3/16
(335)
16-3/4
(425.5)
20-13/16
(528.6)

6-3/8
(161.9)
6-3/8
(161.9)
8-1/2
(215.9)
9
(228.6)

E
F
G
Without Door Hardware
2-3/16
7-1/2
3-3/4
1-3/16
(55.6)
(190.5)
(95.3)
(30.2)
2
7-1/2
3-3/4
1-3/16
(50.8)
(190.5)
(95.3)
(30.2)
5
8-1/4
3-3/4
1-3/16
(127)
(209.6)
(95.3)
(30.2)
7
11-3/8
5-9/16
1-1/4
(177.8)
(289)
(141.3)
(31.8)
and Intermediate Enclosures with Door
2-3/16
7-1/2
(55.6)
(190.5)
2
7-1/2
(50.8)
(190.5)
5
8-1/4
(127)
(209.6)
7
11-3/8
(177.8)
(289)
Large Enclosures
2-3/16
(55.6)
2
(50.8)
5
(127)
7
(177.8)

7-1/2
(190.5)
7-1/2
(190.5)
8-1/4
(209.6)
11-3/8
(289)

3-3/4
(95.3)
3-3/4
(95.3)
3-3/4
(95.3)
5-9/16
(141.3)
with Door
3-3/4
(95.3)
3-3/4
(95.3)
3-3/4
(95.3)
5-9/16
(141.3)

8-1/2
(215.9)
8-1/2
(215.9)
8-1/2
(215.9)
11-1/8
(282.6)
Hardware

1-7/16
(36.5)
1-7/16
(36.5)
1-7/16
(36.5)
1-11/16
(42.9)

15/32
(11.9)
15/32
(11.9)
15/32
(11.9)
13/16
(20.6)

7-3/16
(182.6)
7-3/16
(182.6)
7-3/16
(182.6)
9-1/2
(241.3)

2-1/8
(54)
2-1/8
(54)
2-1/8
(54)
2-9/32
(57.9)

2-1/16
(52.4)
3-1/4
(82.6)
8-9/64
(206.8)
10-13/32
(264.3)

1-3/16
8-1/2
(30.2)
(215.9)
1-3/16
8-1/2
(30.2)
(215.9)
1-3/16
8-1/2
(30.2)
(215.9)
1-1/4
11-1/8
(31.8)
(282.6)
Hardware

1-7/16
(36.5)
1-7/16
(36.5)
1-7/16
(36.5)
1-11/16
(42.9)

15/32
(11.9)
15/32
(11.9)
15/32
(11.9)
13/16
(20.6)

7-3/16
(182.6)
7-3/16
(182.6)
7-3/16
(182.6)
9-1/2
(241.3)

2-5/32
(54.8)
2-5/32
(54.8)
2-5/32
(54.8)
2-5/16
(58.7)

2-1/4
(57.2)
3-1/4
(82.6)
8-9/64
(206.8)
10-13/32
(264.3)

1-3/16
(30.2)
1-3/16
(30.2)
1-3/16
(30.2)
1-1/4
(31.8)

1-7/16
(36.5)
1-7/16
(36.5)
1-7/16
(36.5)
1-11/16
(42.9)

15/32
(11.9)
15/32
(11.9)
15/32
(11.9)
13/16
(20.6)

7-3/16
(182.6)
7-3/16
(182.6)
7-3/16
(182.6)
9-1/2
(241.3)

2-1/4
(57.2)
2-1/4
(57.2)
2-1/4
(57.2)
2-11/32
(59.5)

2-3/4
(69.9)
3-1/4
(82.6)
8-9/64
(206.8)
10-13/32
(264.3)

8-1/2
(215.9)
8-1/2
(215.9)
8-1/2
(215.9)
11-1/8
(282.6)

Approximate dimensions are for reference only.

This approximate dimension will vary by fuse class and size.

Minimum wiring space for the maximum wire size.

Bulletin 1494D Circuit Breakers

Cutler-Hammer Frame
150 A EHD, FD, FDB, FDC, HFD, HMCP
250 A JD, JDB, JDC, HJD, HMCP
400 A KD, KDB, KDC, HKD, HMCP
600 A LD, HLD, LDC, LA, HLA, LC, HLC
800 A MA, MDL, HMDL, HMA, MC, ND, HND, NDC
1200 A NB TRI-PAK
1200 A HNC, ND, HND, NDC, NB, HNB, NC, HNC

A
7-13/16 (198.4)
11-1/2 (292.1)
11-1/2 (292.1)
11-3/8 (288.9)
16 (406.4)
22 (558.8)
16 (406.4)

C
Min.
6-3/8 (161.9)
8-3/8 (212.7)
8-3/8 (212.7)
9-1/2 (241.3)
9-1/2 (241.3)
9-1/2 (241.3)
9-1/2 (241.3)

Max.

D
6 (152.4)
8 (203.2)
12 (304.8)
8 (203.2)
10 (254)
10 (254)
12 (304.8)

E
5-5/8 (142.9)
5-13/16 (147.6)
6-7/8 (174.6)
12 (304.8)
12-5/16 (312.7)
12-5/16 (312.7)
12-5/16 (312.7)

F
6-7/16 (163.5)
9-7/16 (239.7)
9-7/16 (239.7)
10-17/32 (267.5)
15-3/32 (183.4)
21-3/32 (535.8)
25-3/32 (183.4)

Approximate dimensions are for reference only.

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Bulletin 1494

Dimensions
NEMA Disconnect Switches and Circuit Breaker Operating Mechanisms, Continued
Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

Bulletin 1494G, 1494GX, 1494GY Enclosed Disconnect Switches

Type 3R/4/12 (Enclosure Code F) Painted Metal Enclosures

Size
30 A
60 A
30 A
60 A
100 A
30 A
60 A
30 A
60 A
30 A
60 A
100 A
100 A
100 A
200 A
100 A

200 A

200 A
400
600
400
600

A
A
A
A

Fuse
Style

Number
of Poles

Bulletin
No.

A
Height

B
Width

Approximate Dimensions in Inches (Millimeters)

G
C
D
E
F
Handle
Depth
Mounting Mounting Mounting
Depth

Approx.
Shipping
Weight in
lbs (kg)

2 or 3

1494G

13 5/16
(338)

10 1/2
(267)

8 1/4
(210)

14 11/16
(373)

5 1/4
(133)

5 9/16
(141)

15 21/32
(398)

11/32
(9)

20
(9.07)

2 or 3

1494G

20
(509)

10 1/2
(267)

10 3/16
(259)

21 7/16
(545)

5 1/4
(133)

5 9/16
(141)

22 13/32
(569)

11/32
(9)

30
(13.6)

1494G
27 1/2
(698)

10 1/2
(267)

8 1/4
(210)

28 7/8
(733)

5 1/4
(133)

5 9/16
(141)

29 7/8
(759)

13/16
(21)

60
(27.21)

30
(762)

20 1/2
(521)

10 3/16
(259)

31 3/8
(797)

15 1/4
(387)

15 1/4
(387)

5 9/16
(141)

32 3/8
(822)

13/16
(21)

90
(40.82)

31 1/2
(800)

10 1/2
(267)

10 3/32
(257)

32 7/8
(835)

5 1/4
(133)

5 9/16
(141)

33 27/32
(860)

11/32
(9)

70
(31.73)

50
(1270)

22
(559)

11 1/2
(292)

51 3/8
(1305)

15 1/4
(387)

15 1/4
(387)

5 9/16
(141)

52 11/32
(1330)

11/32
(9)

200
(90.7)

B
A
C
D
C
D
A
B
A
B
A
B
A
B
D
A
B
B
C
A
A
B
B
C
D
A
B
A
A
B
B

2 or 3

1494GY

2 or 3

1494GX

1494G

2 or 3

1494GY

2 or 3
6
2 or 3

1494G

2 or 3

1494GX

2 or 3
6

1494G

2 or 3

1494GY

2 or 3

1494G

50
(1270)

22
(559)

11 1/2
(292)

51 3/8
(1305)

15 1/4
(387)

15 1/4
(387)

7 5/8
(194)

52 11/32
(1330)

11/32
(9)

200
(90.7)

2 or 3

1494G

56
(1422)

30 1/2
(775)

13 51/64
(350)

57 5/8
(1464)

20
(508)

25 1/4
(641)

7 5/8
(194)

62 5/8
(1590)

1
(25.4)

300
(136.05)

A = Non-Fusible, Fusible 250V - Class H/R, Fusible 600V - Class J

B = Fusible 600V - Class H/R

C = Non-fusible
D = Fusible 250V - Class H/R, Fusible 600V - Class J
These enclosures have one top mounting hole located on the center line. All other enclosures have two top mounting holes located as shown.

1-212

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Page 1-213

Bulletin 1494

Dimensions
NEMA Disconnect Switches and Circuit Breaker Operating Mechanisms, Continued
Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

Bulletin 1494G, 1494GX, 1494GY Enclosed Disconnect Switches

Type 4/4X (Enclosure Code C) Stainless Steel Enclosure

Size
30 A
60 A
30 A

60 A

30 A
60 A
30 A
60 A

100 A

100 A
100 A

200 A

200 A
400 A
600 A

Fuse
Style

Number
of Poles

2 or 3

B
C
D
B
C
D
A
B
A
B
A
B
A
B
A
B
C
D
A
B
A
B
A
B
C
D
A
B
A
B
A
B

2 or 3

Bulletin
No.

A
Height

B
Width

Approximate Dimensions in Inches (Millimeters)

G
C
D
E
F
Handle
Depth
Mounting Mounting Mounting
Depth

1494G

13 5/16
(338)

10 1/2
(267)

8 9/16
(217)

14 11/16
(373)

27 1/2
(698)

10 1/2
(267)

8 1/4
(210)

30
(762)

20 1/2
(521)

50
(1270)

56
(1422)

Approx.
Shipping
Weight in
lbs (kg)

5 1/4
(133)

5 9/16
(141)

15 21/32
(398)

13/16
(21)

20
(9.07)

28 7/8
(733)

7
(178)

5 9/16
(141)

29 3/4
(756)

13/16
(21)

60
(27.21)

9 7/8
(251)

31 3/8
(797)

17
(432)

17
(432)

5 9/16
(141)

32 1/4
(819)

13/16
(21)

90
(40.82)

22
(559)

11 3/16
(284)

51 3/8
(1305)

18 1/2
(470)

18 1/2
(470)

5 9/16
(141)

52 1/4
(1327)

13/16
(21)

200
(90.7)

30 1/2
(775)

13 51/64
(350)

57 5/8
(1464)

20
(508)

25 1/4
(641)

7 5/8
(194)

58 5/8
(1489)

1
(25.4)

300
(136.05)

6
2 or 3

1494G

2 or 3

1494GY

2 or 3

1494GX

2 or 3
1494G
6
2 or 3

1494GY

2 or 3

1494GX

2 or 3
1494G
6
2 or 3

1494GY

2 or 3

1494G

A = Non-Fusible, Fusible 250V - Class H/R, Fusible 600V - Class J

B = Fusible 600V - Class H/R

C = Non-fusible
D = Fusible 250V - Class H/R, Fusible 600V - Class J
These enclosures have one top mounting hole located on the center line. All other enclosures have two top mounting holes located as shown.

Visit our website: www.ab.com/catalogs

1-213

Bulletin_1494.qxd

05/02/2004

20:22

Page 1-214

Bulletin 1494

Dimensions
NEMA Disconnect Switches and Circuit Breaker Operating Mechanisms, Continued
Approximate dimensions are shown in inches (millimeters). Dimensions are not intended to be used for manufacturing purposes.

Bulletin 1494G, 1494GX, 1494GY Enclosed Disconnect Switches

Type 4/4X (Enclosure Code S) Non-metallic, Corrosion-resistant Enclosure

Approximate Dimensions in Inches (Millimeters)

Size
30 A
60 A
30 A
60 A
100 A

Fuse Style
A
B
A
B
A
B
A
B
A
B

Number of
Poles

Bulletin
No.

A
Height

B
Width

C
Depth

2 or 3

1494G

24
(610)

10
(254)

6 7/8
(175)

4 7/8
(124)

28
(12.7)

24
(610)

21
(533)

9 1/4
(235)

4 7/8
(124)

60
(27.2)

1494GX
2 or 3
1494G

A = Non-fusible, Fusible 250V - Class H/R, Fusible 600V - Class J/H/R

B = Fusible 600V - Class H/R

1-214

Approx.
Shipping
Weight in
lbs (kg)

D
Handle
Depth

Visit our website: www.ab.com/catalogs