FWM613X/78
FWM613/55
MP3 Mini Hi-Fi System
CONTENTS
Technical specification ..................................................................1-2
Service measurement setup..........................................................1-3
Service aids .................................................................................1-4
MCU board
Circuit diagram .........................................................................8-1
Layout diagram..................................................................8-2..8-3
Instructions on CD playability ................................................2-1..2-2
Disassembly diagram............ ................................................3-1..3-2
CD Board
Circuit diagram. ........................................................................9-1
Layout diagram..................................................................9-2..9-3
Block diagram................................................................................4-1
Wiring diagram ..............................................................................4-2
Exploded view diagram ...............................................................10-1
Mechanical parts list ....................................................................10-2
Main board
Circuit diagram ..................................................................5-1..5-2
Layout diagram..................................................................5-3..5-4
Electrical parts list............................................................... 11-1..11-2
AMP board
Circuit diagram .........................................................................6-1
Layout diagram..................................................................6-2..6-3
Front board
Circuit diagram .........................................................................7-1
Layout diagram..................................................................7-2..7-3
Copyright
2009 Philips Consumer Electronics B.V. Eindhoven, The Netherlands
All rights reserved. No part of this publication may be reproduced, stored in a retrieval
system or transmitted, in any form or by any means, electronic, mechanical, photocopying,
or otherwise without the prior permission of Philips.
Published by LX 0908 Service Audio
Version 1.1
Subject to modification
3141 785 33291
11 -- 22
TECHNICAL SPECIFICATION
AMPLIFIER
RMS output power
1KHz (Low channel-both channels driven) .......
.......................................................... 100 W per channel
10KHz (High channel-both channels driven) ....
.......................................................... 100 W per channel
Total output power ........................................... 580 W
Signal-to-noise ratio .......................... 67 dB A (IEC)
Frequency response .......................... 60 16000 Hz
Input sensitivity
AUX ................................................. 1500mV/2000mV
Output
Speakers .................................................................... 3
USB PLAYER
USB ................................................................... 12Mb/s,V1.1
......................................... support MP3 and WMA files
Number of albums/folders ................. maximum 99
Number of tracks/titles ...................... maximum 999
CD/MP3-CD PLAYER
Number of programmable tracks ......................... 40
Frequency response ............. 60 16000 Hz -3dB
Signal-to-noise ratio ....................................... 75 dB A
Channel separation .......................... 50 dB (1 kHz)
Total harmonic distortion ................................. < 1.5%
MPEG 1 Layer 3 (MP3-CD) .......... MPEG AUDIO
MP3-CD bit rate ....................................... 32-256 kbps
(128 kbps advised)
Sampling frequencies ....................... 32, 44.1, 48 kHz
SUBWOOFER
Impedance ........................................................................ 6
Subwoofer driver ............................................................. 8
Subwoofer output power ................................. 180 W
Dimensions (w x h x d)274 x 430 x 342.3 (mm)
Weight ...................................................................... 6.747 kg
(1) (3 , 1 kHz, 10% THD)
TUNER
FM wave range ................................... 87.5 108 MHz
AM wave range (9 kHz) ............... 531 1602 kHz
AM wave range (10 kHz) ............. 530 1700 kHz
Tuning grid ............................................................ 9/10 kHz
Number of presets ........................................................ 40
Antenna
FM ....................................................................... 75 wire
AM .............................................................. Loop antenna
SPEAKERS
System 2-way; double port bass reflex
Impedance ........................................................................ 3
Woofer ................................................................... 2 x 5.25
Tweeter ................................................................... 2 x 1.75
Dimensions (w x h x d) . 225 x 430 x 275 (mm)
Weight .......................................................... 4.928 kg each
GENERAL
Material/finish ................................... Polystyrene/Metal
AC Power ........................... 110 127 / 220 240 V;
....................................................... 50/60 Hz, Switchable
Power Consumption
Active ........................................................................ 130 W
Standby .................................................................. 20 W
Dimensions (w x h x d) .. 265 x 345 x 382 (mm)
Weight (without speakers) ........................... 8.505 kg
Specifications and external appearance are
subject to change without notice.
1-3
MEASUREMENT SETUP
Tuner FM
DUT
RF Generator
Bandpass
250Hz-15kHz
LF Voltmeter
e.g. 7122 707 48001
e.g. PM2534
Ri=50:
e.g. PM5326
S/N and distortion meter
e.g. Sound Technology ST1700B
Use a bandpass filter to eliminate hum (50Hz, 100Hz) and disturbance from the pilottone (19kHz, 38kHz).
Tuner AM (MW,LW)
DUT
Bandpass
250Hz-15kHz
LF Voltmeter
e.g. 7122 707 48001
e.g. PM2534
RF Generator
e.g. PM5326
S/N and distortion meter
Ri=50:
e.g. Sound Technology ST1700B
Frame aerial
e.g. 7122 707 89001
To avoid atmospheric interference all AM-measurements have to be carried out in a Faradays cage.
Use a bandpass filter (or at least a high pass filter with 250Hz) to eliminate hum (50Hz, 100Hz).
Recorder
CD
Use Audio Signal Disc
(replaces test disc 3)
SBC429 4822 397 30184
Use Universal Test Cassette CrO2 SBC419 4822 397 30069
or Universal Test Cassette Fe
SBC420 4822 397 30071
LF Generator
DUT
e.g. PM5110
DUT
L
R
S/N and distortion meter
S/N and distortion mete
e.g. Sound Technology ST170
e.g. Sound Technology ST1700B
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
LEVEL METER
e.g. Sennheiser UPM550
with FF-filter
1-4
SERVICE AIDS
GB
ESD
WARNING
All ICs and many other semi-conductors are
susceptible to electrostatic discharges (ESD).
Careless handling during repair can reduce life
drastically.
When repairing, make sure that you are
connected with the same potential as the mass
of the set via a wrist wrap with resistance.
Keep components and tools also at this
potential.
GB
Safety regulations require that the set be restored to its original
condition and that parts which are identical with those specified,
be used
Safety components are marked by the symbol
Lead free
CLASS 1
LASER PRODUCT
2-1
INSTRUCTIONS ON CD PLAYABILITY
Customer complaint
"CD related problem"
Set remains closed!
check playability
playability
ok ?
"fast" lens cleaning
For flap loaders (= access to CD drive possible)
cleaning method 4 is recommended
check playability
playability
ok ?
Play a CD
for at least 10 minutes
check playability
playability
ok ?
add Info for customer
"SET OK"
2
return set
1 - 4 For description - see following pages
Exchange CDM
2-2
INSTRUCTIONS ON CD PLAYABILITY
1
PLAYABILITY CHECK
4
LIQUID LENS CLEANING
For sets which are compatible with CD-RW discs
use CD-RW Printed Audio Disc ....................7104 099 96611
TR 3 (Fingerprint)
TR 8 (600 Black dot) maximum at 01:00
playback of these two tracks without audible disturbance
playing time for: Fingerprint 10seconds
Black dot from 00:50 to 01:10
jump forward/backward (search) within a reasonable time
For all other sets
use CD-DA SBC 444A..................................4822 397 30245
TR 14 (600 Black dot) maximum at 01:15
TR 19 (Fingerprint)
TR 10 (1000 wedge)
playback of all these tracks without audible disturbance
playing time for: 1000 wedge 10seconds
Fingerprint 10seconds
Black dot from 01:05 to 01:25
jump forward/backward (search) within a reasonable time
2
CUSTOMER INFORMATION
It is proposed to add an addendum sheet to the set which
informs the customer that the set has been checked
carefully - but no fault was found.
The problem was obviously caused by a scratched, dirty or
copy-protected CD. In case problems remain, the customer
is requested to contact the workshop directly.
The lens cleaning (method 3) should be mentioned in the
addendum sheet.
The final wording in national language as well as the printing
is under responsibility of the Regional Service Organizations.
Before touching the lens it is advised to clean the
surface of the lens by blowing clean air over it.
This to avoid that little particles make scratches on
the lens.
Because the material of the lens is synthetic and coated
with a special anti-reflectivity layer, cleaning must be done
with a non-aggressive cleaning fluid. It is advised to use
Cleaning Solvent
The actuator is a very precise mechanical component and
may not be damaged in order to guarantee its full function.
Clean the lens gently (dont press too hard) with a soft and
clean cotton bud moistened with the special lens cleaner.
The direction of cleaning must be in the way as indicated in
the picture below.
3-1
DISASSEMBLY DIAGRAM VIEW
PART 1
3-1
3-2
DISASSEMBLY DIAGRAM VIEW
PART 2
3-2
4-1
4-1
SET BLOCK DIAGRAM
3CDC CD Loader
PICK-UP MECHA
SANYO : DA-11VF
ROHM
RF AMP+SSP+DSP
(BU9543)
4 CH
MOTOR DRIVER
(BA5826)
MUX
74VC157
SDRAM
16Mbit
NOR FLASH
SST39VF400A
PLL Tuner
(SANYO
LC72131+TA1823
or Panasonic TM10)
ADC
CE2632
Spectrum
analyzers
MCS LOGIC BX8800
MP3/WMA En/De + MCU +USB/CARD
LED controller
for Light Box
(May use)
Port Expander
74HC4094
USB/SD
MMC
AUX
SOUND CONTROL
SW+VOL+EQ
(TDA7468 or
/PT2314)
VFD DRIVER
PT6315
DISPLAY
VFD
POWER AMP
TDA8920
Karaoke
( use standard
FWM582 Karaoke
board)
4-2
SET WIRING DIAGRAM
4- 2
5-1
CIRCUIT DIAGRAM - MAIN BOARD
PART 1
5-1
5-2
CIRCUIT DIAGARM - MAIN BOARD
PART 2
5-2
LAYOUT DIAGARM - MAIN
BOARD
COMPONENT SIDE VIEW
LAYOUT DIAGARM - MAIN
BOARD
COPPER SIDE VIEW
6-1
CIRCUIT DIAGRAM - AMP BOARD
6-1
6-2
LAYOUT DIAGARM - AMP
BOARD
COMPONENT SIDE VIEW
6-2
6 -3
LAYOUT DIAGARM - AMP
BOARD
COPPER SIDE VIEW
6-3
7-1
CIRCUIT DIAGRAM - FRONT BOARD
7-1
7-2
LAYOUT DIAGARM - FRONT BOARD
COMPONENT SIDE VIEW
7-2
7-3
LAYOUT DIAGARM - FRONT BOARD
COPPER SIDE VIEW
7-3
8-1
CIRCUIT DIAGRAM - MCU BOARD
8-1
8-2
LAYOUT DIAGARM - MCU BOARD
COMPONENT SIDE VIEW
8-2
8-3
LAYOUT DIAGARM - MCU BOARD
COPPER SIDE VIEW
8-3
9-1
CIRCUIT DIAGRAM - CD BOARD
9-1
9 -2
LAYOUT DIAGRAM - CD BOARD
COMPONENT SIDE VIEW
9 -2
9 -3
LAYOUT DIAGRAM - CD BOARD
COPPER SIDE VIEW
9-3
10 - 1
EXPLODED VIEW DIAGRAM
10 - 1
10 - 2
MECHANICAL PARTSLIST
101
102
103
104
105
996510020808
996510016105
996510017810
996510017811
996510017812
FRONT CABINET
FOOT HOLDER
3CDC DOOR
LEFT PANEL AROUND VOL
RIGHT PANEL AROUND VOL
106
107
108
109
110
996510016109
996510016110
996510016111
996510016112
996510020809
TOP COVER
LEFT COVER
RIGHT COVER
BOTTOM COVER
VOL KNOB COVER
111
112
113
114
115
996510017813
996510020805
996510020806
996510016115
996510016116
TOP CD BUTTON
MIC KNOB
USB DELETE BUTTON
ALBUM BUTTON
TITLE BUTTON
116
117
118
119
120
996510016117
996510016118
996510016119
996510016120
996510016121
STOP BUTTON
PLAY BUTTON
MODE BUTTON
PROGRAM BUTTON
POWER BUTTON
121
122
123
124
125
996510020801
996510020799
996510016124
996510017815
996510020794
VOL KNOB
MAX SOUND BUTTON
CLUSTER BUTTON
USB REC BUTTON
JAZZ BUTTON
126
127
128
129
130
996510020793
996510016128
996510017818
996510017819
996510016131
TECHNO BUTTON
DDB BUTTON
IS-VAC BUTTON
LIGHT-DISPLAY BUTTON
IR LENS
131
132
133
134
135
996510016132
996510016133
996510016134
996510017820
996510016136
POWER LIGHT GUIDE
VOL LIGHT GUIDE
DBB LIGHT GUIDE
MAX BUTTON LIGHT GUIDE
BADGE PHILIPS
136
137
138
139
140
996510016137
996510016139
996510016140
996510020803
996510020811
MIDDLE STRAP SOUND BUTTON
MIDDLE STRAP L
MIDDLE STRAP R
MIDDLE STRAP TOP BUTTON
DISPLAY TOP BAR
141
142
143
144
996510017988
996510017989
996510014336
996510014337
VOL RING
USB RING
SPRING-GUIDING
SPRING-DISC
ACCESSORIES
J010
J011
J012
SK
996510016101
996510009429
996510002103
996510027222
AM LOOP ANTENNA
FM ANT (GREY) 1.5M CE/7
CONN. CORD 3.5 ST/PLUG5
SPEAKER BOX (L+R)+SUBWOOFER BOX
6
J013
J010
996510020798
994000001478
996500037714
REMOTE CONTROL
AC PLUG ADAPTOR
AC CORD SET VDE/BRAZIL APP 1.8
Note:
Only these parts mentioned in the list are
normal service parts.
11 - 1
ELECTRICAL PARTSLIST
MAIN BOARD ASSEMBLY
C927
CN606
F901
F902
F904
994000001225
994000001221
! 994000001223
! 996510002426
! 994000000586
SAFETY CAP 275V 0.22UF -20%
V/RCA JACK 2P
FUSE RADIAL T5A 250V
CERAMIC FUSE 3.9x10.5mmW
GLASS FUSE W/LEAD 3.15A/250V
IC601
IC603
IC606
IC607
IC609
996510005250
996510018852
996510018962
994000001247
994000001201
IC TDA7468D
IC UTC7808
IC UTC7805
IC HEF4094BT
IC NJM4556AM
J001
R901
SW901
U901
996510014304
994000004472
994000001323
996510016090
AC SOCKET UL APP
RESISTORS FUSIBLE 47R 1W +-1%
SWITCH
IC AP1117E33L-13
AMP BOARD ASSEMBLY
J013
J014
J015
J016
J017
996500039522
996510016102
994000002431
996510016103
996510015486
4P FFC CABLE 1.25mm L=270mm
9P FFC.1.25mm L=80mm
FFC CABLE 10P L=120MM
14P FFC.1.25mm L=180mm
18P FFC.1.25mm L=150mm
J018
T001
U301
U304
U305
996500040407
996510016098
996510003980
996500042457
996500042456
18P FFC 1.25mm L=130mm
TRANSFORMER EI68xS65 127/240V
IC TDA8920(SOT566-3) 2X100W
IC HEF4013BT
IC 74HCT04D SOP14
U307
U308
996500039808
994000001201
IC SM LM324D
IC NJM4556AM
11 - 2
ELECTRICAL PARTSLIST
FRONT BOARD ASSEMBLY
D909
D920
FTD901
P901
SW901
994000001234
996510017986
996510016092
994000000325
994000001243
LED LAMP 3MM (RED)
LED LAMP 2x5x7mm
VFD DISPLAY
OPTIC SENSER (OPTO..)
TACT SWITCH
U901
U902
U903
VR901
VR902
996510016091
996510020796
996510003984
996510006586
996510003986
IC PT6324
IC CD3699GO
IC CYT78L05 (TO-92)
ROTARY VOLUME F-122KGP B50K L
ROTARY VOLUME
VR903
994000001241
ROTARY ENCODER
MCU BOARD ASSEMBLY
0082
0102
8001
8003
IC101
994000003669
996510014310
994000004487
994000004457
996510015478
CD MECHANISM (SANYO) DA11VF
MAGNET 27x16x4mm 546g
16P FFC 1MM L=170MM
5P FFC L=200MM(AA)
IC BX8800
IC102
IC103
IC104
IC105
IC106
996510009337
996510001318
996510003990
996510003993
996510015480
IC SST39VF800A-70 8M 3.3V TSOP
IC 74LVC157APW
IC SDRAM M12L16161A-7T
IC V809R
IC WM8782SEDS
IC107
IC108
IC191
J005
X101
996510009335
996510015479
996510015481
996510015477
996510008326
IC LM1117S-1.8V SOT-223
IC 74LVC2G04GW
IC HT1381
26P FFC.1.25mm L=80mm
CRYSTAL 12 MHzHC-49/US H=3.5mm
X102
X191
996510015482
994000004615
CRYSTAL 11.2896MHz
CRYSTAL 32.768KHZ 12.5PF
Note:
Only these parts mentioned in the list are
normal service parts.
