IJ
S /J
,0-G
BULLDOZER
CABLE-OPERATED
TRACTOR - MOUNTED
LeTOURNEAU MODEL XD-7
'WAR DEPARTMENT MARCH, 1944
MAINTENANCE INSTRUCTIONS AND PARTS CATALOG
Generated on 2013-12-18 17:49 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
-p
M.
BULLDOZER, TRACTOR
MOUNTED, CABLE-
OPERATED, MODEL XD-7
(FOR USE WITH CATERPILLAR D-7 TRACTOR,
SERIAL No. 7M-1 AND UP,
AND LeTOURNEAU MODEL R-7 REAR
DOUBLE DRUM POWER CONTROL UNIT.)
Manufactured by:
R. G. LeTOURNEAU, INC.
PEORIA, ILLINOIS
STOCKTON, CALIF.
FOR
CORPS OF ENGINEERS
(WAR DEPARTMENT PURCHASE ORDER No. 07-5104)
Generated on 2013-12-18 17:50 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
WAR DEPARTMENT
Washington 25, D. C., (March 44)
TM5-1580, Bulldozer, Tractor-Mounted, Cable-
Operated, LeTourneau Model XD-7, if published for
the information and guidance of all concerned.
(A.G. 300.7) 16 May, 44)
By order of the Secretary of War:
G. C. MARSHALL
Chief of Staff.
OFFICIAL:
J. A. ULIO:
Major General,
The Adjutant General.
fV
Generated on 2013-12-18 17:50 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
TABLE OF CONTENTS /f7$ J X1 <
Description of Model XD7 Bulldozer - jiw 3
OPCRATIOA
SECT. 1
Description and Functions of Model XD7 Bulldozer 5
Specifications 7
Preparation for Initial Operation 7
Safety Precautions 8
Operating Instructions 9 thru 18
Operation Under Dusty, Muddy, Low Temperature and
Other Abnormal Conditions 19
Cable Threading 19
View Showing Points of Lubrication and Adjustment
That Can be Taken Care of by Operator 20
Lubrication 21
Adjustments 21
Blades and End Blades. 22
Preparation for Storage 23
Preparation for Export Shipment 23
REPAIR secTion
SECT. 2
Adjustments . 25
Disassembling 26 thru 29
Inspection of Parts for Replacement and Repair 30
Reassembly 30
Table of Clearances and Tolerances of Bearings and
Adjustable Parts 30
PORTS CATALOG
SECT. 3
Bowl Group 34 and 35
A-Frame Group 36 and 37
Trunnion Bracket Group 38
Radiator Guard Group 39
List of Assemblies 40
Spare Parts and Price List .41 and 42
M558119
Generated on 2013-12-18 17:50 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
INDEX
OPERATION SECTION
Adjustments v 21
Blades and End Blades 22
Cable Threading Instructions 19
Cut-Away View of Model XD7 Bulldozer 6
Description and Functions of Model XD7 Bulldozer 5
Lubrication 21
Operating Instructions 9 thru 18
Operating Terms 8
Operating Under Dusty, Muddy, Low Temperature and
Other Abnormal Conditions . . . 19
Preparation for Export Shipment 23
Preparation for Initial Operation 7
Preparation for Storage . 23
Safety Precautions 8
Specifications 7
View Showing Points of Lubrication and Adjustment
That Can be Taken Care of by Operator 20
REPAIR SECTION
Adjustments 25
Disassembling 26 thru 29
Inspection of Parts for Replacement and Repair 30
Reassembly 30
Table of Clearances and Tolerances of Bearings
and Adjustable Parts 30
Welding Repairs 30
PARTS CATALOG
A-Frame Group 36 and 37
Bowl Group." 34 and 35
List of Assemblies 40
Radiator Guard Group 39
Spare Parts and Price List 41 and 42
Trunnion Bracket Group 38
Generated on 2013-12-18 17:50 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
FRONT A-FRAME
RIDGEBEAM
HOIST
SHEAVE
BOWL
TRUNNION
BRACKET
BLADE
PUSHBEAM
EYEBOLT
END BLADE
THE MODEL XD7 BULLDOZER
The LeTourneau Model XD7 Bulldozer is designed for use with the
"Caterpillar" new D-7 tractor.
Its many uses include general excavation, road building, ramp build-
ing, grading, facing slopes, stock piling, spreading of all types of material,
clearing, removing stumps and trees, land levelling, stripping, and in-
numerable other construction tasks.
The LeTourneau Model XD7 Bulldozer consists mainly of the steel
blade or "bowl" across the front of the tractor. Other principal parts are
those which support the bowl in front of the tractor and those related to
the raising and lowering of the bowl.
As the tractor moves forward with the bowl lowered, the digging
angle of the blade gives the bowl a natural digging suction, making for
quick, plow-like penetration into the ground. The correctly curved bowl
gives the dirt a rolling action ahead of the bowl, thus decreasing the dead
load weight on the tractor unit.
The Dozer bowl, pushbeams, and "A" frame are detachable and can
easily be knocked down for compact storage or transportation.
Details of operation and maintenance procedures will be found on the
pages which follow.
Generated on 2013-12-18 17:51 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
-..-.
BULLDOZER
SEMMTiiuMBER I
ftNUTACTUHCO BY
R. G. LETOURNEAU, INC
PEORIA, ILL. &. STOCKTON. CALIF.
NAMEPLATE OF LeTOURNEAU MODEL XD7 BULLDOZER
PRINCIPAL PARTS OF BULLDOZER
BOWLBlade-like structure extending across front of tractor which is used to drift
dirt ahead of tractor. The bowl supports the 'Dozer blade and two end blades across
its lower edge.
BLADEThe replaceable, heat treated, alloy steel cutting edge which is bolted across
the lower edge of the bowl. In addition to being replaceable, Bulldozer blades can
be reversed and worn along both edges to give longer blade life.
END BLADESThe short replaceable blades at each end of the 'Dozer bowl.
PUSHBEAMSThe boxbeam structures which extend forward from the trunnion
brackets, on the sides of the tractor, to support the bowl in front of the tractor. The
rear of the pushbeams pivot on the trunnion spools to permit raising and lowering
of the bowl.
TRUNNION BRACKETSThe steel plates which are bolted to each side of the
tractor track-roller frame, to which the trunnion spools are welded and on which the
rear of the pushbeams pivot.
EQUALIZER BRACESThe braces which extend diagonally from the pushbeams
to the rear of-the 'Dozer bowl. These braces add rigidity to the 'Dozer.
"A" FRAMESThe front and rear "A" frames support the ridgebeam as well as
the sheave wheels over which the cable from the Power Control Unit runs to raise
and lower the 'Dozer bowl.
RIDGEBEAMThe boxbeam structure connecting the front and rear "A" frames
at the top, through which the cable passes.
HOIST SHEAVE HOUSINGThe sheave housing that is connected to the top of
the bowl at the center for raising and lowering the bowl.
Generated on 2013-12-18 17:51 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
scaion
SECT. 1
OPCRATIOn
Generated on 2013-12-18 17:51 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
DESCRIPTION AND FUNCTIONS OF MODEL XD7 BULLDOZER
Rugged, dependable, and yet light of weight, the LeTourneau Model
.XD7 Bulldozer is an electrically arc welded, special analysis steel, box
beam constructed unit. Balanced weight distribution helps keep the
tractor tracks "geared to the ground", thereby transmitting more tractor
horsepower to the tips of the blades.
The 'Dozer is cable controlled by a LeTourneau Power Control Unit,
placing quick, positive, uniform action in the hands of the operator. The
extreme low drop of the bowl enables the bowl to go down under rocks
and stumps and permits control of load down over steep embankments.
The high lift gives plenty of leverage for pushing over trees, etc.
The raising, and lowering of the bowl is controlled by the Power Con-
trol Unit. When the Power Control Unit clutch is engaged, the 'Dozer
bowl is raised. When the control lever is returned to neutral position, the
Power Control Unit brake holds the bowl at the level to which it has been
raised. When the brake is released the bowl is lowered.
The XD7 Bulldozer is built to stand the toughest of job conditions
and when properly operated and maintained will give an almost unlimit-
ed amount of trouble-free operation.
Generated on 2013-12-18 17:51 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
z<
Generated on 2013-12-18 17:52 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
OPERATION SECTION
SPECIFICATIONS
MODEL XD7 Bulldozer
For use with "Caterpillar" New D-7 Tractor
BOWL
Type of cutting edgereversible with hard surfaced replaceable
end blades.
Dimensions of center blade '%" x 10" x 7'
Dimensions of end blades 1" x 10" x 19"
Height of bowl 3' 9"
Height blade can be raised above ground 3' 1"
Depth blade can be lowered below ground 6'
OVERALL DIMENSIONS
Length 16' 3"
Width 10' 2"
Height '. 9' 4"
CABLE REQUIREMENTS (Type l/o" Tournarope)
Length (with front mounted Power Control Unit) 55'
Length (with rear mounted Power Control Unit) 65'
GENERAL SPECIFICATIONS
Type of frame used Pushbeams detachable from bowl
Bearings '.. Roller
Weight (approximate) without Power Control Unit 4370#
PREPARATION FOR INITIAL OPERATION
If the Bulldozer arrives completely or partially disassembled, it is
first necessary to assemble the unit and mount it on the tractor. (Instruc-
tions for assembling are the reverse of those for disassembling as covered
on Pages 26 thru 29.)
After the Bulldozer has been assembled, thread the cable through
the sheave housings as outlined in the cable threading instructions on
Page 19
Check all points of lubrication to determine if properly lubricated.
Check cable alignment to determine whether it is fouling at any point.
Raise and lower the 'Dozer bowl, checking for free movement. Make
sure that the stop block on the hoist sheave housing strikes squarely
against block on "A" frame hoist sheave housing.
When the Bulldozer has been thoroughly checked and any necessary
corrections made, it is ready to be placed in operation.
Generated on 2013-12-18 17:52 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
OPERATION SECTION
SAFETY PRECAUTIONS
As with all heavy equipment, reasonable precautions must be taken
when working around the Bulldozer. Listed below are safety precautions
which should be observed.
1. When changing blades or working underneath the 'Dozer bowl,
always block up under the pushbeams to prevent the bowl from dropping
in event someone should accidently release the Power Control Unit
brake.
2. Keep the hands free from the cable and sheaves while the unit is in
operation.
3. Use gloves when handling cable.
4. Do not leave 'Dozer with bowl in raised position.
5. Do not use weak, frayed, cable.
6. Keep slack out of cable at all times.
7. When removing trees, make sure that all broken or dead branches
have been removed before attempting to push it over.
8. Do not park on incline without lowering bowl to ground.
OPERATING TERMS
THE CUTPlace where dirt or other material is being excavated.
THE FILLPlace to which dirt or other material is being moved.
FINISHINGLevelling or smoothing the surface of a finished cut,
fill, slope, or other plot of ground.
BULLDOZINGDrifting dirt from one place to another, straight
ahead of the 'Dozer bowl.
\>.
Generated on 2013-12-18 17:52 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
OPERATION SECTION
OPERATING INSTRUCTIONS
THE CONTROLS
The LeTourneau Model XD7 Bulldozer can be operated by either
LeTourneau front or rear mounted Power Control Units.
The Bulldozer requires the use of but one cable drum and therefore
when it is operated by a rear mounted Power Control Unit the spare drum
may either be used to operate other equipment, or left idle.
The 'Dozer bowl is connected with the Power Control Unit by means
of the control cable, or wire rope. By engaging the Power Control Unit
clutch, the 'Dozer bowl will be raised. By releasing the Power Control
Unit brake, the 'Dozer bowl will be lowered. The bowl is held in position
when the Power Control Unit control lever is in neutral position.
The instructions below show the direction of movement of the control
levers on both the front and rear mounted Power Control Units to engage
the clutch and release the brake.
FRONT POWER CONTROL UNIT
(MODEL FTD7)
All FTD7 Power Control Units having
serial numbers ending with suffix "A" are
equipped with controls making use of a
flexible cable, and all units having serial
numbers ending with the suffix "B" or higher
are equipped with rigid controls, as illus-
trated. On units having the rigid type
controls, move the control lever to the left
to engage the clutch and raise the 'Dozer
bowl. To hold the bowl in this position,
return the control lever to neutral position.
To release the brake for lowering the bowl,
move the control lever to the right. On
units equipped with flexible type controls,
move the control lever to the rear to engage
the clutch and move the lever forward to
release the brake.
REAR POWER CONTROL UNITS
The control levers on the rear Power
Control Unit are normally in neutral posi-
tion.
To engage the clutch to raise the bowl,
move the right control lever to the left.
Returning the control lever to neutral po-
sition will hold the bowl in the raised
position. To release the brake for lowering
the bowl, move the same control lever to
the right from the neutral position.
NOTEFor further instructions regard-
ing the operation of the Power Control Unit,
refer to the Power Control Unit Manual.
Generated on 2013-12-18 17:52 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
OPERATION SECTION
INSTRUCTIONS FOR THE BEGINNER
When the new operator of the LeTourneau Bulldozer gets on a
tractor to begin operating, he should raise and lower the 'Dozer bowl
until he feels sure of what is going to happen when he moves the Power
Control Unit control lever.
It should be remembered, however, that a 'Dozer bowl loaded with
dirt will act differently than an empty bowl.
One of the most important things to remember when learning to
operate a 'Dozer is to raise or lower the bowl only a small amount at a
timeapproximately W to 1". Otherwise, if the bowl is raised and
lowered 2 to 3 inches at a time while operating, it will cause the blade
to cut an uneven surface over which the tractor must travel, which will
result in the tractor nosing up and down.
The new operator will soon get in the habit of watching for or
anticipating the up and down movement of the front of the tractor
when operating over uneven ground. When the front of the tractor starts
to raise or nose up, the operator should move the control lever in the
direction that will release the Power Control Unit brake, allowing the
blade to lower. When the front of the tractor starts to nose down, the
Power Control Unit clutch should be engaged to raise the blade, only far
enough to compensate for the lowering of the front of the tractor A
smooth cut will thus be maintained.
After operating a while, the new operator will be able to auto-
matically raise and lower the 'Dozer bowl as the front of the tractor
raises and lowers without giving it a great deal of thought or special
attention.
One important thing to remember when operating is to keep the
slack out of the cable at all times, in order to have immediate control
over the 'Dozer bowl. Also, it will be found that the cut or roadway
can be kept level more easily if the 'Dozer bowl is kept approximately
l/2 to 3/4 full of dirt while
traveling forward. Nearly
every job presents new prob-
lems to 'Dozer operators, but
once the inexperienced opera-
KEEP EYE ON 'DOZER BOWL AND tor 8ets tne ^eel f the madl-
FRONT OF TRACTOR ine and decides to concen-
trate on his work, he will find
that he can overcome most
any operating problem and
will find it easy and interest-
ing work.
10
Generated on 2013-12-18 17:53 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
OPERATION
BULLDOZING
The Bulldozer is espe-
cially adapted for bull-
dozing or, in other words,
for drifting dirt straight
ahead in front of the
bowl.
The material should
be drifted downhill
wherever possible in
order to increase pro-
duction. When drifting
the material, a ridge of
dirt will be formed by
dirt spilling out around
the ends of the bowl, thereby causing the unit to work within a
trench. Care should be exercised to maintain this trench, in order to
get the largest possible loads. Working downhill within such a trench
assures loads of maximum size, and sometimes makes it possible to
operate the tractor in second or third gear, depending upon the
grade.
Sometimes the 'Dozer is used for loading trucks, wagons, etc.,
with dirt, gravel, sand, or other material by backing the truck or
wagon up to a ramp and then bulldozing the material up the
ramp and into the bed
of the truck or wagon.
More often a "grizzly"
is constructed, similar
to the one illustrated.
An opening is left in the
platform above the
truck, and by bull-
dozing the material
into this opening or
"trap," it falls down into
the truck, wagon, or
other vehicle which is
backed in under the
"grizzly."
11
Generated on 2013-12-18 17:53 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
OPERATION SECTION
MAKING SIDE-HILL CUTS
The procedure to be followed in starting a side-hill cut with a Le-
Tourneau Bulldozer is governed much by the job conditions.
Normally, a side-hill cut should be started at the highest point on
the back-slope. However, in instances where the slope is so steep that
the tractor can not be brought to the highest point on the slope to start
working, the cut must be started at the bottom.
Before starting a cut, guide stakes should first be set at the top of the
slopes on the cuts and at the toe of the fills. Then, if possible, the tractor
should be brought to the highest point on the slope to start the cut, and a
level shelf cut upon which to start working. In cutting the level shelf,
one of two methods may be used.
(1) The 'Dozer can be brought down the slope at right angles to
the row of slope stakes, pushing dirt ahead of the bowl and thereby
building up a ridge of dirt upon which to start working. This ridge of
dirt or "shelf should be constructed at the top of the cut, in line with the
row of slope stakes.
(2) A^second method of building a shelf on which to start working
is performed by starting at the highest point on the back-slope with the
tractor at right angles to the line of slope stakes, with the rear of the
tractor pointing downhill. When the tractor reaches the row of stakes,
the bowl is dropped into the ground and the tractor is swung around. The
unit should be brought close enough to the line of stakes so that when the
tractor pivots, the point of the bowl will cut right up to the line. Swing
the tractor around until it is almost parallel with the slope stakes, at the
same time lifting the 'Dozer bowl so that the dirt will roll no further
down the slope than the width of the roadway, and not be wasted down
the hillside. It will be noted that the point of the bowl cutting against
the line of stakes swings in a long arc, while the other end of the bowl has
very little travel. The
point next to the slope
stakes is half buried in
dirt, while the other end
is exposed and not mov-
ing any material. This
procedure should be re-
peated until a level shelf
is constructed upon
which to start working.
LOWER BOWL AND PIVOT TRACTOR AS
TRACTOR APPROACHES ROW OF SLOP-E STAKES
12
Generated on 2013-12-18 17:53 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
OPERATION
'Dozers are often
used to open up side-hill
cuts for Carryall Scrap-
ers. In instances of this
kind the cut is usually
made with the 'Dozer
until the shelf which has
been cut is wide enough
to run a Carryall Scraper
on. Then the Carryall
Scrapers proceed with
the cut.
In event the slope is so steep that the tractor can not be brought to
the highest point on the slope to start the cut, it should be started at the
bottom by cutting into the bank or slope with one corner of the blade
and pivoting the tractor to side-cast the dirt. Make a cut wide enough for
the tractor to work upon, and build the cut progressively up the slope.
In making a side-hill cut the side next to the back slope should always
be kept a little lower than the outside, in order to cause the tractor to lean
slightly toward the bank and thereby to stay on solid footing. If the
machine is operated when leaning away from the bank, the operator will
have trouble in maintaining a back slope. Also, when the bench slopes
away from the bank, the tendency of the tractor to ride down over the
edge of the loose fill material makes it difficult to place the material
where it is needed.
The required back slopes usually vary in steepness from l/%~\ to
2-1. When making the cut, try to maintain the correct back slope as the
work progresses. The slope is usually cut in a series of steps for a height
which is equal to the width of the bowl, and then the steps are trimmed off
by running the tractor along the slope with the 'Dozer bowl lowered only
enough to cut off the steps.
After a level shelf
has been built upon
which to work, the unit
can be operated parallel
with the slope stakes,
cutting 'a bench or level
shelf as it proceeds. In
proceeding with the cut,
it will be necessary to
pivot the tractor and
swing the bowl to one
side to side-cast the dirt.
KEEP CUT LOW NEXT TO BANK
13
Generated on 2013-12-18 17:53 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
OPERATION SECTION
CLEARING
LeTourneau Bulldozers are often used to clear land of trees, stumps,
brush, mesquite, etc.
Of all clearing operations, that of pushing over trees is the most
difficult. However, by following the instructions below, practically any
experienced operator can push over surprisingly large trees with a 'Dozer
mounted on one of the larger size track type tractors. The XD7 Bull-
dozer mounted on the new D-7 tractor provides the strength and weight
necessary in this operation.
To remove a large tree, first cut all side roots by encircling the tree
trunk with the blade. After the larger roots have been cut, drive the
tractor up to the tree with the 'Dozer bowl raised to maximum height. If
the ground around the tree slopes, approach the tree from the highest
side in order to take advantage of the greatest possible leverage.
In an attempt to push over the tree, do not charge or run up against
the trunk of the tree at full speed, but slowly advance the tractor and
place the 'Dozer bowl against the tree trunk, as high as possible, and then
try to spring the tree by engaging the tractor flywheel clutch with the
engine running at full throttle, thereby utilizing the full power of the
tractor.
The operator should be alert to avoid being hit by falling limbs when
starting to push.
Generated on 2013-12-18 17:54 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
OPERATION SECTION
If the tree does not give or start to fall, the tractor should be backed
away and more of the roots cut. It may be necessary to cut rather deep
next to the tree to get at the deeper roots. Then, the ditch that has been
cut along the front side of the tree should be filled with dirt and additional
dirt pushed up at this point to serve as a ramp and provide increased
leverage for the 'Dozer when pushing against the tree from this side.
Push the tree until it starts to fall or lean. Then imme'diately back
away and drop the blade below the roots. After having dropped the
'Dozer blade below the tree roots, again apply the power of the tractor
against the tree, with one steering clutch disengaged. This will keep the
tractor engine from stalling while the Power Control Unit is in operation
and the tractor force is applied against the tree. As the tree continues to
fall, the steering clutch should be engaged and the full power of the tractor
applied to both tracks.
Stumps can be removed with the Bulldozer in somewhat the same
manner and with little difficulty. However, since it is impossible to push
as high up on a stump as on a tree it is necessary to cut deeper around the
stump to get the 'Dozer blade below the roots.
When clearing, it should be remembered that it is much easier and
faster to take out the entire tree with the 'Dozer than to cut it down and
remove the stump later.
REMOVING ROCKS AND BOULDERS
The procedure for digging out rocks and boulders is similar to that
for removing stumps. However it is difficult to establish a set of rules to
be followed, since it seems that a slightly different procedure is required
with each rock.
Usually it is advisable to first dig around the rock and then work one
corner of the blade down under the rock. When the corner of the blade
is caught firmly under the rock, disengage one steering clutch to keep
the tractor engine from stalling, and engage the Power Control Unit
clutch, thereby hoisting the 'Dozer bowl and giving the rock a rolling
action.
When moving rock on a side cast job, such as widening out a cut,
etc., dig in with the corner of the blade and then, while moving forward,
give the bowl a three or four foot lift. Don't repeatedly let the corner of
the blade dig in where the tractor keeps stalling. Instead, disengage the
steering clutch opposite the corner of the blade which is against the rock,
and raise and lower the blade into the rock, thereby causing it is dislodge
itself.
15
Generated on 2013-12-20 18:04 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
OPERATION SECTION
FINISHING
Most operators find that it requires somewhat more experience to
finish efficiently with a 'Dozer than it does to do most other types of
'Dozer work. However, there are many jobs upon which it is found
advisable to finish with 'Dozers, and in instances of this kind any exper-
ienced operator can, with a little practice, handle the job without a
great deal of difficulty.
When starting to finish, adjust the bowl into the level position.
Keep the tractor tracks level on the first cut. By doing this the 'Dozer
blade will be started level with the finished grade.
Before lowering the bowl, place the tractor in motion. Then lower
the bowl gradually and feed it into the ground. Make sure, however,
that the tractor tracks are level as the blade enters the ground. If the
bowl should be dropped suddenly, the blade will have a tendency to
gouge.
Keep the raising and lowering of the 'Dozer bowl synchronized
with the up and down movement of the front of the tractor as outlined
in previous instructions, in order to keep the work level.
For rough finishing, it is usually found that by operating the tractor
in the fastest gear possible without lugging the motor down and at a
steady rate of speed, the finished work will be smoother and the rate of
progress will, of course, be faster. For fine finishing, many operators
prefer low gear.
Always keep the bowl at least half full of dirt. This will cause
the blade to cut the high spots easier and to fill in the low spots with
the extra dirt.
After having finished a part of a job, use the finished work as
a guide for the rest of the job by allowing approximately Vi of the
blade to overlap the
finished work and
guide the depth of
the cut and spread.
Small irregularities
in a finished surface
are sometimes
smoothed out by
dragging the bowl
backward over the
fill. This should only
be done in finishing,
however, and should
not be done in rocky
soil.
Generated on 2013-12-20 18:04 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
OPERATION
FROZEN GROUND
When operating in frozen
ground it is often difficult to
break through the top frozen
surface! In cases of this kind it is
sometimes necessary to lay a
railroad tie or log lengthwise in
the path of one of the tractor
tracks, or to run one track up on
a ledge of dirt so that when the
one track is run up on the log, tie,
or dirt, the opposite corner of the
blade will dig in. By driving the
tractor forward and backward
with the corner of the blade in
the ground, it will wear down
through the frozen top soil.
'. After once having broken through the top soil, it is a fairly simple
matter to break the surrounding frozen soil out in large chunks, by
bringing the blade up under the frozen surface and hoisting with the
'Dozer bowl. It will often be necessary to disengage one steering clutch
during this operation to prevent stalling the tractor engine.
INCREASING PRODUCTION
The more often a 'Dozer can push its load through the same path,
the more efficient is its performance. The dirt that must obviously waste
around the ends of an open blade forms windrows. Travel in the same
path utilizes the previously windrowed material as wings to keep the
dirt in front of the bowl and prevent loss around the ends. In the case
of pushing material several hundred feet, a trench may be formed in
which the machine travels. The deeper the sidewalls, the more dirt that
can be carried without loss.
Down hill dozing is to be desired because it gives more yardage per
hour. A favorite method is to take four or five passes to the brink of the
steepest slope, then ride the dirt down to its final resting place in quan-
tities many times in excess of individual loads.
Often, two or three 'Dozers will work abreast in this manner. The
idea is to prevent endspill by having the blades work side by side,
preventing end loss except at the two outside edges.
Generated on 2013-12-20 18:05 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
OPERATION SECTION
PUSHING
The use of a pusher tractor when loading or unloading Carryall
Scrapers is often recommended to boost production.
When using the Bulldozer as a pusher it should be remembered that
this tool was designed primarily for other purposes, and that if improperly
operated, or if used with a Scraper having the wrong type of pusher block,
the 'Dozer bowl may become damaged through abuse.
The correct pusher block for use on a Scraper being pusher loaded
or dumped by a Bulldozer is the bar type block. This type consists of a
horizontal bar, either of all steel construction with a curved face, or of
wood filled channel construction.
Always try to make easy contact with the pusher block when starting
to push. After having brought the 'Dozer bowl into contact with the
pusher block, move forward with the lead tractor and Scraper, assisting
in the loading or unloading of the Scraper.
The speed of the pusher tractor should be synchronized with that of
the lead tractor, travelling along at the same rate of speed. When pushing
a tractor drawn Carryall Scraper, the lead tractor should be allowed to
labor harder than the pusher tractor. When pushing a Tournapull drawn
Scraper the pusher tractor should supply most of the power for loading.
In either case, if the Scraper should start to "jack-knife," increase the
speed of the lead tractor until it straightens out.
Be careful to avoid pushing the Scraper sideways as this practice may
cause chaffing and cutting of the tires. Try to keep the lead tractor,
Scraper, and pusher tractor operating in a straight line at all times. Be
very careful not to permit the 'Dozer blade to cut into the rear tires of
the Scraper.
An efficient operator on a pusher tractor will plan his work so that he
can make contact with the Scraper that is to be pushed with the least
possible delays, thereby eliminating unnecessary lost motion of the
Scraper unit. When using the Bulldozer as a "pusher," the 'Dozer may
be used for levelling, etc., while waiting for another Scraper.
Generated on 2013-12-20 18:05 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
OPERATION SECTION
OPERATION UNDER DUSTY, MUDDY, LOW TEMPERATURE,
AND OTHER ABNORMAL CONDITIONS
No special instructions are necessary for the operation of the Bull-
dozer in dusty or muddy conditions.
Use lighter greases when operating in cold temperatures than those
used when operating in warm temperatures. (Refer to lubrication in-
structions.)
Be sure there is no dirt left in the 'Dozer bowl at the end of the operat-
ing day in cold weather, as it will be frozen tight by morning, and it
might be necessary to thaw it out before any work could be done. When
shutting down for the night, lower the bowl on to planks rather than onto
the ground to prevent the bottom of the bowl from .freezing tight to the
ground.
CABLE THREADING
If the Bulldozer is to be operated from a rear mounted Power Control
Unit the cable should be threaded as follows.
From the right drum of the Power Control Unit the cable is threaded
up over sheave in housing (A), then forward through the ridgebeam and
over the top of the right sheave in housing (B), down around the right
sheave in housing (C), up and over the left sheave in housing (B), down
around the left sheave in housing (C), and then up and dead ended at
the cable wedge (D) on the left side of housing (B).
If the Bulldozer is to be operated from a front mounted Power Control
Unit the cable should be threaded as follows.
From the Power Control Unit cable drum the cable goes up and enters
the left sheave in housing (B) from the rear, then over and down around
the left sheave in housing (C), then up and over the right sheave in
housing (B), then down and around the right sheave in housing (C), and
then up and dead ended at cable wedge (E) on the right ride of hous-
ing (B).
For instructions for threading the cable onto the Power Control Unit
cable drums, refer to the cable threading instructions in the Manual
covering the particular model of Power Control Unit that is used.
For size, diameter, and length of cable refer to "Specifications" on
Page 7 of the Operation Section.
19
Generated on 2013-12-20 18:06 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
20
Generated on 2013-12-20 18:06 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
OPERATION
LUBRICATION
Sheave Bearings
Lubricate the sheave bearings
every 8 hours of operation, using a
conventional pressure type grease gun.
Insert one or two shots of grease
through the grease fittings, forcing old
grease out around the hubs of the
sheave wheels. Use CG-1 (grease,
general purpose, No. 1) in tempera-
tures above +32F., and CG-O
(grease general purpose, No. O) in
temperatures below + 32 F.
Cable Lubrication
Lubricate the cable sparingly at
infrequent intervals to serve as a rust
preventative. Use OE-10 (oil, engine,
SAE 10) or OE-30 (oil, engine, SAE
30.) If the Power Control Unit is
equipped with woven clutch and
brake facings, do not lubricate that
part of the cable which wraps onto
the cable drum because of the danger
of oil getting onto the facings, causing
clutch and brake slippage.
ADJUSTMENTS
EYEBOLT ADJUSTMENT
The bowl of the LeTourneau Model XD7 Bulldozer can be adjusted
within certain limits by means of the adjustable eyebolts at the upper
corners of the bowl.
By turning the hex nuts on both eyebolts an equal amount either to
the front or to the rear, the top of the bowl will be moved a short distance
forward or backward, thereby changing the digging angle of the blade,
and possibly resulting in a change in the digging characteristics of the
'Dozer. This adjustment should normally be made only if the blade
shows a tendency not to dig properly.
Also, by turning the nuts on one eyebolt without turning the nuts on
the other, one side of the bowl can be raised or lowered within certain
limits to correct any tendency of the bowl to dig deeper on one side
than on the other. Turning the nuts forward on the eyebolt on one side
lowers that side of the bowl, while turning the nuts to the rear on the
eyebolt raises the bowl on the same side.
Although the adjustable eyebolts make possible a slight tilting of the
blade if desired, the Bulldozer is normally operated with the bowl in a
level position.
21
Generated on 2013-12-20 18:06 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
OPERATION
BLADES AND
END BLADES
The Bulldozer bowl is
equipped with one center
blade and two end blades,
each of which is replace-
able. In addition to being
replaceable, the center
blade can be reversed
when worn along one edge,
thereby doubling the blade
life.
The blades should be
changed before they wear
back far enough to cause
the bowl to be subjected to wear, which would result in damage to
welds and ultimate destruction of the bottom of the bowl.
REMOVING BLADES
To remove the blade from the Bulldozer, first raise the bowl off the
ground, high enough to conveniently reach the hex nuts on the lower
ends of the blade bolts with a wrench. Place blocks under the bowl to
prevent it from dropping in case the Power Control Unit brake should
be accidentally released.
Then, using the blade wrench, remove the blade bolts which secure
the blade to the bowl.
End tips can be removed in the same manner as blades, excepting
that it is also necessary to remove the end-tip capscrews.
INSTALLING BLADES
To install a new blade on the Bulldozer, raise the bowl and place
blocks under the sidearms or bowl to prevent the bowl from falling if
the Power Control Unit
brake should be accident-
ally released.
After laying the blade in
place, the use of a round
drift punch will be very
helpful in lining up the
holes. .Re-install the blade
bolts, tightening them down
evenly and making sure
they are tight.
The center blades should
be installed with the bev-
eled edges positioned as
illustrated.
Generated on 2013-12-20 18:06 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
OPERATION SECTION
PREPARATION FOR STORAGE
(A) LIMITED STORAGE
Before placing the 'Dozer in storage, the following steps should be
taken:
1. Wash the 'Dozer clean of all dirt, grease, etc.
2. Lubricate all points of lubrication.
3. If the paint has been worn off the bowl and the 'Dozer is to be
stored in the open, either paint the bowl or coat it with oil or rust pre-
ventative to prevent rust.
4. If the 'Dozer and tractor are to be stored in the open, run the
tractor up onto planks and lower the 'Dozer bowl onto blocks.
(B) DEAD STORAGE
For further instructions, refer to Tentative Technical Manual TM5-
9715, "Storage of Engineer Equipment," issued by Engineer Field Main-
tenance Office. P. Q. Box 1679, Columbus, Ohio, (superceding Tenta-
tive Preventative Maintenance Manual, "Storage of Engineer Equip-
ment").
EXPORT SHIPMENT
For instructions covering the preparation of the equipment for
export shipment, refer to Technical Bulletin TB5-3092-1 published by
Engineer Field Maintenance Office. P. O. Box 1679. Columbus. Ohio.
Generated on 2013-12-20 18:06 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
Generated on 2013-12-20 18:06 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
scaion
RCPAIR
SECT. 2
Generated on 2013-12-20 18:07 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
REPAIR AND MAINTENANCE
LeTourneau Bulldozers are comparatively simple in design and are
sturdily constructed of special analysis alloy steel by the electric arc
welding process. They have few working parts and points of adjustment
and if properly operated and maintained, they should give an unlimited
amount of trouble-free service.
RIDGEBEAM
__^^^B^^HI
FRONT A-FRAME
HOIST SHEAVE
BOWL
TRUNNION
BRACKET f "^^W^ ,^v \. BLADE
PUSHBEAM ^i^L ^^EQUALIZER BRACE
END BLADE-
ADJUSTMENTS
The eyebolts, mounting bolts, etc., should be kept tightened at all
times. The trunnion bracket capscrews should be checked often. There
are no points of adjustment on the XD7 Bulldozer which require the
attention of maintenance and repair men at specified hourly intervals.
Operators adjustments are covered on Page 21
LUBRICATION
Refer to Lubrication Instructions on Page 21
CABLE
Refer to Page 7. for specifications covering cable or wire rope.
BLADES
For instructions covering the removal or installation of blades and
end blades, refer to Page 22
25
Generated on 2013-12-20 18:07 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
REPAIR
DISASSEMBLING
Removing Bowl and Pushbeam
Assembly
To remove the Bulldozer bowl
and pushbeams from the tractor, first
remove the bolt which attaches the
hoist sheave assembly to the top of
the bowl, and raise the sheave assem-
bly up against the stop blocks on the
"A" frame by use of the Power Con-
trol Unit.
Block up under the pushbeams on
each side as illustrated. This will
prevent the pushbeams from drop-
ping when the trunnion caps are re-
moved, thereby eliminating the nec-
essity for raising the pushbeams when
reinstalling.
Remove the trunnion caps from
each of the pushbeams, freeing the
pushbeams from the trunnion spools.
After the trunnion caps and hoist
sheave assembly have been removed,
back the tractor out from between
the pushbeams, being careful not to
knock the bowl and pushbeam as-
sembly off the blocks.
26
Generated on 2013-12-20 18:07 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
SECTION
Disassembling Equalizer Braces, Push-
beams, and Eyebolts From Bowl
To disassemble the equalizer
braces, pushbeams, and eyebolts from
the bowl, first remove the bowl and
pushbeam assembly from the tractor,
as outlined in the preceding instruc-
tions. Then proceed as follows:
EQUALIZER BRACES. To dis-
connect the equalizer braces from the
bowl, first remove the cotter pins and
lock pins from the link pins which
connect the equalizer braces to the
bowl. Then drive out the link pins. If
the equalizer braces are to be removed
from the pushbeams, remove the link
pins which connect them in a like
manner.
PUSHBEAMS. To remove the
pushbeams from the 'Dozer bowl, first
remove the cotter pins and lock pins
from the link pins which connect the
pushbeam structure with the top of
the bowl. Then drive out the link pins.
The link pins which connect the
pushbeams with the bottom of the
bowl can be removed in a like man-
ner, thereby freeing the pushbeams
from the bowl.
EYEBOLTS. To remove the eye-
bolts from the pushbeam structures,
simply remove the nuts from the eye-
bolts by backing them off, and then
pull out the eyebolts.
27
Generated on 2013-12-20 18:07 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
REPAIR
Removing Front and Rear A-Frame
and Ridgebeam
To remove the front and rear A--
frames and ridgebeam it is first nec-
essary to remove the hoist sheave
housing and the cable. Then remove
the ridgebeam by removing the cap-
screws which secure the ridgebeam to
the front and rear A-frames.
With a chain hoist attached to the
top of the rear A-frame, remove' the
capscrews which secure the A-frame
to the tractor and remove the A-frame,
using the chain hoist.
Then attach the chain hoist to
the top of the front A-frame. Remove
the capscrews which secure the lower
ends of the diagonal braces to the
tractor frame.
Then remove the clamp block at
the lower end of the A-frame by re-
moving the capscrews, thereby freeing
the clamp block from the spool on the
foot plate. Then remove the A-frame,
using the chain hoist.
28
Generated on 2013-12-20 18:07 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
SECTION
Disassembling Front A-Frame
To disassemble the front A-frame
first remove the A-frame from the
tractor as outlined in the preceding
instructions. Then remove the diag-
onal braces from the A-frame by re-
moving the capscrews which secure
them to the A-frame.
Removing Footplates
To remove the footplates first re-
move the front A-frame as outlined on
the preceding page. Then remove the
capscrews which secure the footplates
to the tractor frame and remove the
plates.
Removing Trunnion Brackets
To remove the trunnion brackets
it is first necessary to remove the bowl
and pushbeam assembly as previous-
ly outlined. Then remove the cap-
screws which secure the trunnion
brackets to the tractor track roller
frames, thereby freeing the trunnion
brackets from the tractor.
Removing Sheave Wheels, Bearings,
Pins, Etc.
To remove the sheave wheels,
bearings, pins, and dust seals from the
sheave housings, first remove sheave
pin. Then remove sheave wheel (or
wheels) from housing and remove
dust seals and bearings from hubs of
wheels.
29
Generated on 2013-12-20 18:07 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
OPERATION SECTION
INSPECTION OF PARTS FOR REPLACEMENT
AND REPAIRS
Other than replacing worn cable, sheaves, bearings, or pins, practi-
cally the only type of repairs ever required on LeTourneau Bulldozer
are welding repairs.
WELDING REPAIRSSince LeTourneau 'Dozers are welded
together and made of high alloy steel, breakage of any of the main struc-
tures seldom occurs. However, it is impossible to build any type of
machinery, even heavily constructed electrically arc welded alloy steel
equipment such as 'Dozers, that will withstand all types of abuse con-
tinually without occasional breakage.
If any welded member of a LeTourneau 'Dozer starts to crack or
break through severe abuse, the 'Dozer should be stopped immediately
and the crack welded up and reinforced before the damage becomes
serious.
Only alloy steel should be used in reinforcing LeTourneau 'Dozers
and coated arc electrodes used in welding.
RE-ASSEMBLY
To assemble and install the 'Dozer on the tractor, simply reverse
the instruction for disassembly.
Reinstall lockwashers in all positions where they were removed
during disassembly.
When installing the trunnion brackets, tighten the bolts as tight
as possible to prevent any chance of them shearing off when subjected
to heavy shock loads.
Make sure sheave bearings are free of dirt, grit, or other foreign
matter before installing.
Follow cable threading instructions on Page 19 when threading
the cable.
Grease all points of lubrication before placing 'Dozer in operation.
TABLE OF CLEARANCES AND TOLERANCES OF
ALL BEARINGS AND ADJUSTABLE PARTS
POINT OF
ADJUSTMENT
CORRECT
ADJUSTMENT
ALLOWABLE
TOLERANCE
Sheave Bearings
Non-adjustable
(straight roller)
30
Generated on 2013-12-20 18:08 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
PARTS
CRTALOG
WARNING
SPARE PARTS can be supplied
promptly and accurately only if posi-
tively identified by correct part num-
ber and correct part name.
FURNISH THIS INFORMA-
TION ON ALL REQUISITIONS.
WITHOUT FAIL, on all requisi-
tions, give name of machine, name of
manufacturer, model or size, manufac-
turer's serial number of each machine
and subassemblies attached to machine,
and components and accessories for
which spare parts are required.
List spare parts for only one make or
kind of machine on each requisition.
Requisitions must be double spaced to
provide room for office notations when
necessary.
SECT. 3
Generated on 2013-12-20 18:20 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
PARTS CATALOG
FOR
BULLDOZER, TRACTOR-
MOUNTED, CABLE-OPERATED,
MODEL XD7
(FOR USE WITH CATERPILLAR D7 TRACTOR
SERIAL NO. 7MH AND UP, AND LETOURNEAU
R7 OR FTD7 POWER CONTROL UNIT.)
Generated on 2013-12-20 18:20 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
On this page is shown a sample spare parts requisi-
tion on QMC Form No. 400 which conforms to the latest
revisions. The marginal notes 3ive instructions for pre-
paring a requisition for spare parts for Engineer equip-
ment.
The revised QMC Form 400 has new column head-
ings. Until new forms are available use the present
form and type or write in corrections in column head-
ings as shown below.
Under revised heading "Nomenclature" and "Unit"
list the article and the unit (ea for each; Ib for pound;
etc.). Under heading "Maximum or Authorized Level"
list the authorized organizational allowances or depot
stock levels given in ENG 7 and ENS 8 of the ASF
Engineer Supply Catalog (superseding Part III, Corps of
Engineers Supply Catalog). The total number on hand
for each item is listed under "On Hand". In column
headed "Due In" enter the total quantity previously
requisitioned but not delivered. Column headed
"Required" is to be changed to read "Quantity
Desired" and column headed "Approved" is to read
"Remarks." For "Initial" and "Replenishment" requisi-
tions, the sum of "Quantity Desired", "Due In", and "On
Hand" should equal "Maximum or Authorized Level."
(Additional details on this subject are covered in
tNG I of the ASF Engineer Supply Catalog which
incorporates information formerly contained in Seqtion
AA-I, Part III, Engineer Supply Catalog.)
State PERIOD designation by use of one of the following terms:
"INITIAL"first requisition of authorized allowances.
"REPLENISHMENT'-subsequent requisitions to maintain authorized allowances.
"SPECIAL"requisitions for necessary repairs not covered by allowances.
Address requisitions to Engi-
neer Field Maintenance
Office, P. O. Box 1679, Colum-
bus, Ohio (except for spare
parts for searchlights and bar-
rage balloons which are ad-
dressed to Schenectady, N. Y.
or Ogden, Utah ASF depots).'
Give complete shippin
instructions. Special instruc-
tions for packing, marking,
routing, etc., should be given
at bottom of requisition.
State proper nomenclature,
of machine, also make, model,
machine serial number and
U. S. A. registration number.
Prepare a separate requisition'
for each different machine.
State basis or authority and'
date delivery is required, im-
mediately below description
of machine.
Double space between items.'
Group parts required under*
group headings as shown in
manufacturers' parts catalogs
(Technical Manuals).
State OCE stock numb
manufacturers' parts numbers
and nomenclature accurately
and completely. Do not use
c'xSreviations.
Type "SPARE PARTS"
in upper right hand cor-
ner of requisition.
REQUISITION \
Generated on 2013-12-20 18:20 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
PREPARATION OF REQUISITIONS
A Sample requisition in the correct form for submission by the
Engineer Property Officer is shown on the opposite page.
THIS SHALL BE FOLLOWED IN MAKING OUT
REQUISITIONS.
In order to eliminate duplication of work, Property Officers may
authorize organizations to prepare requisitions in final form, leaving
requisition number space blank for completion by Property Officer.
THE FOLLOWING RULES WILL BE OBSERVED CAREFULLY
IN PREPARING REQUISITIONS FOR
SPARE PARTS:
a. Prepare a separate requisition for each different machine.
b. Type "SPARE PARTS" in upper right hand corner of requisition
form.
c. State PERIOD designation by use of one of the following terms:
(1) "INITIAL"first requisition of authorized allowances.
(2) "REPLENISHMENT"subsequent requisitions to maintain
authorized allowances.
(3) "SPECIAL"requisitions for necessary repairs not covered by
allowances.
d. Give complete shipping instructions.
e. State proper nomenclature of machine, and make, model, serial
number and registration number.
f. State basis or authority, and date delivery is required, immediately
below description of machine.
g. Group parts required under group headings as shown in manufac-
turers' parts catalogs.
h. State manufacturers' parts numbers and nomenclature descriptions
accurately and completely. Do not use abbreviations.
i. Double space between items.
j. Emergency requisitions sent by telephone, telegraph, or radio must
always be confirmed immediately with requisition marked: "Confirm-
ing (state identifying data)".
k. Nonexpendable items must be accounted for.
936 . . 33
Generated on 2013-12-20 18:20 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
Oi
34
927
S K Z$$
... 3! r,^b
MODEL XD7 BULLDOZER
BOWL & PUSHBEAM ASSEMBLY
ALWAYS GIVE MACHINE NUMBER WHEN ORDERING PARTS
Generated on 2013-12-20 18:20 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
MODEL XD7 BULLDOZER
35
1 HOUSING D-2196
2 SHEAVE C -172
2 BEARING-
2ZERK
I PIN
I COTTER
I BOLT
I NUT
I COTTER
.C-175
--C-3I5
D-2210
D-2223 HOIST SHEAVE ASSEMBLY
926
HOIST SHEAVE ASSEMBLY
ALWAYS GIVE MACHINE NUMBER WHEN ORDERING PARTS
Generated on 2013-12-20 18:20 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
36
MODEL XD7 BULLDOZER
cvj wrvi CM cvj cvj
ill! S
i o ,' w
K2i|3 0
O^OQI
CO Z^I01(D Z"
<
I 'f
II
liJ tj
U<
%<*.
V*
LJ
Q.
5OaK23Qg m
o oSS f o 5 io u <o
^ '(ttgl^uilfi.rtio TJ-
liiiiiQiOO^jOO -~
2^
Tt
is
1 5i
i |
jig
559
ooo
~TE i
^\
OJC/) I
gf'
^5
163
ii
ii
H3
5<0>
uj I I
ll
Jii
r^o>
8S$
f *
inicr
929
A FRAME GROUP
Al UJAVC r.lVF UAr.MIMP ununrR WHEN! ORDERING PARTS
Generated on 2013-12-20 18:21 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
MODEL XD7 BULLDOZER
37
ru rvj - cv
LU
Ocr
ZLU
LU < I--7 oc
X LU O LU
CO (DUO. N
in ID
LU < --7 a:
I LU O LU
CO CD O Q_ N
930
A' FRAME SUB ASSEMBLIES
ALWAYS GIVE MACHINE NUMBER WHEN ORDERING PARTS
Generated on 2013-12-20 18:21 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
ct
IU
38
931
TRUNNION BRACKETS
MODEL XD7 BULLDOZER
ALWAYS GIVE MACHINE NUMBER WHEN ORDERING PARTS
Generated on 2013-12-20 18:21 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
0.
cc
(O
39
CM
932
MODEL XD7 BULLDOZER
RADIATOR GUARD GROUP
ALWAYS GIVE MACHINE NUMBER WHEN ORDERING PARTS
Generated on 2013-12-20 18:21 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
40
MODEL XD7 BULLDOZER
LIST OF ASSEMBLIES
PART WEIGHT PRICE
No. DESCRIPTION QTY. LB. EACH
H-978 BRACE ASSEMBLY (Includes Following) 2 62 27.55
H-8612 ADJUSTING BRACE 1
C-1718 BOLT 2
C-1528 NUT 2
C-1542 LOCKWASHER 2
E-4559 EYE BOLT 1
D-2223 HOIST SHEAVE ASSEMBLY (Includes Following): 1 100 40.73
D-2196 HOUSING 1
C-172 SHEAVE 2
C-175 BEARING 2
C-315 ZERK! 2
D-2210 PIN 1
D-2238 BOLT 1
D-3931 NUT '. 1
C-1949 COTTER 1
S-1121 A-FRAME ASSEMBLY (Includes Following) 1 900 252.00
S-465 FRONT A-FRAME STRUCTURE 1
E-4030 BOLT 2
E-4031 NUT 2
D-1782 COTTER 2
C-4445 WEDGE 1
C-504 SOCKET , 1
C-5542 BOLT 2
C-1533 NUT '2
C-1545 LOCKWASHER 2
R-3462 BRACE 1
R-3463 BRACE 1
S-461 PLATE 1
S-459 PLATE 1
R-801 CAP 2
C-1654 CAPSCREW 4
C-1542 LOCKWASHER 8
C-1529 CAPSCREW 10
C-1543 LOCKWASHER 10
C-1662 CAPSCREW 10
R-3467 SHIM 4
R-3469 SHIM 6
H-9565 RIDGE BEAM 1
H-9564 A-FRAME (Rear) 1
C-1667 BOLT 2
C-1531 NUT 2
C-1544 LOCKWASHER 2
C-1715 BOLT 4
C-1528 NUT 4
C-172 SHEAVE 3
C-175 BEARING 3
C-1051 COTTER 2
C-174 PIN 1
C-171 PIN 1
C-315 ZERK 3
933
LIST OF ASSEMBLIES
ALWAYS GIVE MACHINE NUMBER WHEN ORDERING PARTS
Generated on 2013-12-20 18:21 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
MODEL XD7 BULLDOZER
MODEL XD7 BULLDOZER
(FOR USE WITH CATERPILLAR D7 TRACTOR SERIAL No. 7M-1 & UP,
AND LeTOURNEAU MODEL "R7" POWER CONTROL UNIT)
PART
No.
DESCRIPTION
PAGE
C-171 PIN 37
C-172 SHEAVE WHEEL 35, 37
C-174 PIN 37
C-175 BEARING 35, 37
C-315 ZERK FITTING 35, 37
C-445 CABLE WEDGE 36
C-504 CABLE SOCKET 36
C-1051 COTTER KEY, %" x 5" 35, 37
C-1523 NUT, V4" NC HEX 39
C-1525 NUT, ft" NC HEX 39
C-1528 NUT, %" NF HEX 34,36
C-1529 NUT, %" NC HEX 36
C-1531 NUT, 1" NC HEX 34,36
C-1533 NUT, 114" NC HEX 36
C-1540 LOCKWASHER, V4" 39
C-1541 LOCKWASHER, %" 39
C-1542 LOCKWASHER, %" 34, 36
C-1543 LOCKWASHER, %" 36
C-1544 LOCKWASHER, 1" 34, 36
C-1545 LOCKWASHER, I1//' 36
C-1558 COTTER KEY, %" x 3V4" 34
C-1568 BOLT, %" x 5W 39
C-1580 BOLT. 1 x 10V4" 34
C-1654 CAPSCREW-%" x 4W NC 36
C-1662 CAPSCREW, %" x 214" NC 36
C-1667 CAPSCREW, I"x2tt" NC 36
C-1715 BOLT 36
C-1717 BOLT 36
C-1732 BLADE BOLT 34
C-1733 TIP BOLT 34
C-1949 COTTER KEY, 14" x 3" 35
C-2145 CAPSCREW 34
C-2559 CAP, TRUNNION 34
C-2583 BLADE TIP-RIGHT 34
C-2584 BLADE TIP-LEFT 34
C-2621 BLADE, %" x 10" x 84" 34
C-2641 BOLT, TOP EYE 34
C-2642 NUT, EYE BOLT 34
C-5542 BOLT 36
C-5760 BOLT 39
C-6695 LOCK PIN 36
D-1782 Cotter Key, 3/16" x 2" 36
D-2196 SHEAVE HOUSING 35
D-2210 PIN 35
D-2223 HOIST SHEAVE ASSEMBLY 35
D-2238 BOLT, l'/2" x 3%" NF 35
D-3931 NUT 35
D-6538 SPACER 39
E-4030 BOLT 36
E-4031 NUT 36
E-4559 BOLT, EYE 34
E-5575 PIN, EYE BOLT 34
E-8932 CAPSCREW, SHORT HEAD 38
QTY.
Generated on 2013-12-20 18:21 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google
42
MODEL XD7 BULLDOZER
(FOR USE WITH CATERPILLAR D7 TRACTOR, SERIAL No. 7M-1 & UP,
AND LeTOURNEAU MODEL "R7" POWER CONTROL UNIT)
PART
No.
DESCRIPTION
PAGE
F-9271 BRACKET, LEFT 38
F-9272 BRACKET, RIGHT 38
H-600 BOWL STRUCTURE 34
H-612 BRACE, ADJUSTING 34
H-615 PIN 34
H-978 BRACE ASSEMBLY 34
H-1018 RADIATOR GUARD 39
H-9558 HOUSING FOR R7 PCU 36
H-9564 REAR A-FRAME STRUCTURE FOR R7 PCU 36
H-9565 RIDGE BEAM FOR R7 PCU 36
H-9959 HOUSING 36
R-801 BLOCK, CLAMP 36
R-3462 LEFT BRACE 36
R-3463 RIGHT BRACE 36
R-3467 SHIM , 36
R-3469 SHIM 36
R-7080 ARM, SIDE-RIGHT 34
R-7081 ARM, SIDE-LEFT 34
S-4S9 FOOTPLATE-RIGHT 36
S-461 FOOTPLATE-LEFT' 36
S-465 A-FRAME STRUCTURE-FRONT 36
QTY.
WEIGHT PRICE
LB. OZ. EACH
80
80
1400
51
62
150
22
120
110
51
22.75
22.75
385.00
21.03
2.63
27.55
47.75
6.80
48.00
39.00
17.25
4 10
65 ..
65 ..
480
480
1 35
1 35
1 372
2.90
16.63
16.63
.08
.16
432.00
Generated on 2013-12-20 18:21 GMT / http://hdl.handle.net/2027/uc1.b3241312 Public Domain, Google-digitized / http://www.hathitrust.org/access_use#pd-google