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Multijacketed Tubing, Single -Jacketed Tubing, and Insulated Tubing

Fe ature s
1/4 to 1/2 in. and 6 to 12 mm tubing sizes available in 316/316L stainless steel and copper Seamless and welded tubing available in stainless steel Thermoplastic polyurethane (TPU) and PVC jackets help protect tubing from external

corrosion andabrasion

Fibrous glass insulation reduces heat loss and helps protect personnel

Multijacketed Tubing, Jacketed Tubing and Insulated Tubing

Multijacketed Tubing
Swagelok multijacketed tubing provides protection against galvanic and atmospheric corrosion and protects the tubing against wear and abrasion. In addition, it reduces costs by enabling installation of up to four tubes at once.

Features
316/316L stainless steel instrumentation tubing 1/4 to 1/2 in. and 6 to 12 mm tubing sizes Low-temperature, UV-resistant thermoplastic polyurethane
Individual tubes are marked for positive identification along their entire length.

(TPU) for both individual tube jackets and outer jacket

Positive identification of individual tubes along entire length Tube and jacket marking standard; see Standard Marking, below.

Materials of Construction
Component Tubing Jackets Stiffening plate Inner wrap, outer wrap Foam wrap Material/Grade 316/316L / ASTM A269, A213 Thermoplastic polyurethane Aluminum 3003-0 Polyester film Closed cell, EPDM foam rubber

Technical Data
Fractional
Min Service Pressure Rating at Nominal Max and 20 to 100F Tube Wall Process Installation psig OD Thickness Temperature Temperature in. in. F F Seamless Welded 1/4 0.035 5100 4080 67 3/8 0.035 3300 2640 service; 250 40 0.035 2600 2080 1/2 installation 0.049 3700 2960
Not recommended for use with tube fittings in gas service.

Support Min Centers Bend ft Radius in. Horiz Vert

8.00

6.00

15.0

 Nominal wall thickness, not minimum wall

thickness. Seamless metric sizes also meet DIN 17458 test 1 class material 1.4401/1.4404.

Metric

Standard Marking
Standard marking includes model, size, materials, specifications, temperature rating, and batch number for traceability. Individual Tube Example:
Swagelok Model MJT 1/2 0.049 in. 316/316L SMLS ASTM A269 TPU Jacket Maximum Temperature 250F/120C CautionMay Be Hot Batch 12345 www.swagelok.com ...1...1...1...1...1...

Min Service Pressure Rating at Nominal Max and 28 to 37C Tube Wall Process Installation bar OD Thickness Temperature Temperature mm mm C C Seamless Welded 55 6 420 336 service; 10 1.0 121 240 192 40 12 200 160 installation

Support Min Centers Bend m Radius cm Horiz Vert 20.3 1.80 4.60

Outer Jacket Example:

600 ft Swagelok Model MJT Two 1/2 0.049 in. 316/316L SMLS ASTM A269 TPU Jacket Maximum Temperature 250F/120C CautionMay Be Hot Batch 12345 www.swagelok.com

Tubing Data
For additional information, see Swagelok Tubing Data, MS-01-107.

For jacket properties information, see page 5.

Dimensions
Dimensions are for reference only and are subject to change.
W

Tube OD Wall Dimensions 1/4 0.035 3/8 0.035 0.035 1/2 0.049 Dimensions 6 1.0 10 1.0 12 1.0

2 3 4 2 3 4 2 3 4 Tubes Tubes Tubes Tubes Tubes Tubes Tubes Tubes Tubes H W, Width Height Weight Max Bulk Length in. lb/ft ft 1.06 1.41 1.76 0.73 0.37 0.52 0.68 1100 900 725 1.31 1.79 2.26 0.86 0.53 0.76 0.99 850 650 500 1.56 2.16 2.76 0.98 0.69 1.00 1.30 700 500 375 1.59 2.16 2.76 0.98 0.82 1.18 1.55 600 400 325 26 34 38 mm 35 47 53 43 59 67 18 22 24 0.55 0.87 1.03 kg/m 0.78 1.25 1.49 1.01 1.63 1.94 395 240 210 m 290 175 150 230 135 105

Multijacketed Tubing, Jacketed Tubing and Insulated Tubing

Single-Jacketed Tubing
Swagelok single-jacketed tubing helps provide increased protection against galvanic and atmospheric corrosion. In addition, it helps protect the tubing against wear and abrasion.

Features
316/316L stainless steel and copper instrumentation tubing 1/4 to 1/2 in. and 6 to 12 mm tubing sizes Low-temperature, UV-resistant PVC jacket standard; optional

thermoplastic polyurethane (TPU) jacket available for higher-temperature service

Jacket marking available; see Optional Jacket Marking, below.

Technical Data
Fractional
Min Service Pressure Rating at Support Nominal and Min 20 to 100F Centers Tube Wall Max Process Installation Bend psig ft OD Thickness Temperature Temperature Radius Weight in. in. F F Seamless Welded in. Horiz Vert lb/ft Stainless Steel (ASTM A269, A213, TP 316/316L) 1/4 0.035 5100 4080 0.12 220, PVC 30, jacket; 3/8 0.035 3300 2640 0.19 service; 8.00 6.00 15.0 10, 0.035 2600 2080 0.25 250, TPU 1/2 installation jacket 0.049 3700 2960 0.31 1/4 3/8 1/2 0.030 0.032 0.035 0.049 220, PVC jacket; 250, TPU jacket 30, service; 10, installation Copper (ASTM B68, B68M, B75, UNS 12200) 1400 900 8.00 6.00 15.0 800 1100 0.12 0.18 0.26 0.33 Max Bulk Length 10 % ft Seamless Welded 2200 1300 1000 750 2600 2000 1000 2500 2500 800 1000

Jacket OD in. 0.32 0.45 0.57

0.32 0.45 0.57

 Nominal wall thickness, not minimum wall thickness. Not recommended for use with tube fittings in gas service.

Metric
Min Service Pressure Rating at Support Nominal and Min 28 to 37C Centers Tube Wall Max Process Installation Bend bar m OD Thickness Temperature Temperature Radius Weight mm mm C C Seamless Welded cm Horiz Vert kg/m Stainless Steel (ASTM A269, A213, TP 316/316L) 104, PVC 34, 6 420 336 0.18 jacket; service; 10 1.0 240 192 20.3 1.80 4.60 0.32 121, TPU 23, 12 200 160 0.38 jacket installation Copper (ASTM B68, B68M, B75, UNS 12200) 6 10 12 1.0 1.0 1.0 104, PVC jacket; 121, TPU jacket 34, service; 23, installation 94.0 60.0 54.0 20.3 1.80 4.60 0.18 0.32 0.38 7.9 11.7 13.7 915 305 305 Max Bulk Length 10 % m Seamless Welded 610 335 275 305 90 90

Jacket OD mm 7.9 11.7 13.7

 Nominal wall thickness, not minimum wall thickness. Seamless metric sizes also meet DIN 17458 test 1 class material 1.4401/1.4404. Not recommended for use with tube fittings in gas service.

Optional Jacket Marking

Optional marking includes model, size, materials, specifications, temperature rating, and batch number for traceability. Example:
100 ft Swagelok Model JT 1/2 0.049in. 316/316L SMLS ASTM A269 PVC Jacket Maximum Temperature 220F/104C CautionMay Be Hot Batch 12345 www.swagelok.com

Tubing Data
For additional information, see Swagelok Tubing Data, MS-01-107. For jacket properties information, see page 5.

Multijacketed Tubing, Jacketed Tubing and Insulated Tubing

Insulated Tubing
Swagelok insulated tubing is designed for use in applications such as steam supply, condensate return, and gas and liquid transport lines, where weatherproofing and energy conservation are important. Swagelok insulated tubing helps protect personnel from hot process and steam lines, reduces heat loss, and offers a cost-effective alternative to field-installed insulation of small-diameter tubing systems.

Features
316/316L stainless steel and copper instrumentation tubing 1/4 to 1/2 in. and 6 to 12 mm tubing sizes Low-temperature, UV-resistant PVC jacket standard; optional TPU jacket available Absorption-resistant fibrous glass insulation Insulation contains less than 100 ppm of water-soluble chlorides Jacket marking standard; see Standard Jacket Marking, below.

Seal insulation ends to prevent contamination of the insulation.

Technical Data
Fractional
Min Service Pressure Rating at Nominal and 400F Tube Wall Max Process Installation psig OD Thickness Temperature Temperature in. in. F F Seamless Welded 1/4 3/8 1/2 0.035 0.035 0.035 0.049 0.030 0.032 0.035 0.049 400 400 Support Min Centers Bend ft Radius in. Horiz Vert Max Bulk Length 10 % ft Seamless Welded 1100 1300 1000 750 1300 1000 1000

Weight lb/ft 0.20 0.30 0.45

Jacket OD in. 1.00 1.13 1.25

Stainless Steel (ASTM A269, A213, TP 316/316L) 4896 3916 30, 3168 2534 service; 8.00 6.00 15.0 10, 2496 1996 installation 3552 2841 Copper (ASTM B68, B68M, B75, UNS 12200) 700 30, 450 service; 8.00 6.00 15.0 10, 400 installation 550

1250 800 1000

1/4 3/8 1/2

0.26 0.34 0.43 0.50

1.00 1.13 1.25

 Nominal wall thickness, not minimum wall thickness. Not recommended for use with tube fittings in gas service.  The maximum jacket surface temperature is 140F with a process temperature of 400F, an ambient temperature of 80F, and a wind of 10 mph.

Metric
Min Service Pressure Rating at Nominal and 204C Tube Wall Max Process Installation bar OD Thickness Temperature Temperature mm mm C C Seamless Welded 6 10 12 6 10 12 1.0 1.0 1.0 204 1.0 204 34, service; 23, installation 34, service; 23, installation 403 230 192 47.0 30.0 27.0 20.3 1.80 4.60 322 184 153 20.3 1.80 4.60 Support Min Centers Bend m Radius cm Horiz Vert Max Bulk Length 10 % m Seamless 610 335 275 455 305 305 Welded 305 90 90

Weight kg/m 0.40 0.57 0.63 0.40 0.55 0.64

Jacket OD mm 24.9 28.7 30.7 24.9 28.7 30.7

Stainless Steel (ASTM A269, A213, TP 316/316L)

Copper (ASTM B68, B68M, B75, UNS 12200)

 Nominal wall thickness, not minimum wall thickness. Seamless metric sizes also meet DIN 17458 test1 class material 1.4401/1.4404.  The maximum jacket surface temperature is 60C with a process temperature of 204C, an ambient temperature of 26C, and a wind of 16 km/h. Not recommended for use with tube fittings in gas service.

Standard Jacket Marking

Standard marking includes length, ordering number, temperature rating, and batch number for traceability. Example:
100 ft Swagelok SSST4S035100U 400F/204C Continuous Batch 12345 www.swagelok.com

Tubing Data
For additional information, see Swagelok Tubing Data, MS-01-107. For jacket properties information, see page 5.

Multijacketed Tubing, Jacketed Tubing and Insulated Tubing

Insulated Tubing
Heat Loss
The information presented represents typical performance data for low-temperature PVC and TPU jackets for the conditions given. Actual results may vary with the conditions of installation. Heat loss calculated with 25 mph (40 km/h) wind.

1/4 in. and 6 mm Tubing

Ambient Temperature, C
50 100 90 80 40 30 20 10 0 10 20 30 40 80 70

1/2 in. and 12 mm Tubing

Ambient Temperature, C
50 100 90 80 40 30 20 10 0 10 20 30 40 80 70

Heat Loss, Kcal/hm

Heat Loss, Btu/hft

Heat Loss, Btu/hft

70 60 50 40 30 20 10 0 60 40 20 0 20 40 60 80 100 120

70 USA 60 50 40 30 20 10 0 60 40 20 0 20 40 60 80 100 120

Heat Loss, Kcal/hm

60 50 40 30 20 10 0

60 50 40 30 20 10 0

US

Ambient Temperature, F

Ambient Temperature, F

3/8 in. and 10 mm Tubing

Ambient Temperature, C
90 50 100 80 90 70 80 60 70 50 60 40 50 30 40 20 30 10 20 0 10 0 60 40 20 0 20 40 60 80 100 120 50 40 30 20 10 0 10 20 30 40 0 40 30 20 10 0 10 20 30 40 80 70

Legend
90 80 70

200 psig (13.7 bar) steam 388F (197C) 125 psig (8.6 bar) steam 353F (178C) 50 psig (3.4 bar) steam 299F (148C)

6015 psig (1.0 bar) steam 250F (121C)

Heat Loss, Kcal/hm

Heat Loss, Btu/hft

60 50 40 30 20 10

50 JAPAN 40 USA 30 20 10 0 50 40 30 20 10 0 10 20 30 40

Ambient Temperature, F
60 40 20 0 20 40 60 80 100 120 100 90 80 70 60 50 40 30 20 10 0 10 with 0 10 20 30 40

Jacket Properties
90 60 80 80 70 70 60 60 50 50 40

80 20 40 60 80 100 120 70

Jacket Properties Tensile strength Elongation Hardness, Shore A

40

20

Low-Temperature PVC 100 2200 psi (151 bar) 90 350 % 80

80 70 60 50 40 30 20

Thermoplastic Polyurethane (TPU)

60 50 40 JAPAN EURO 30 20 10 0

3800 psi (261 bar) 700 % 80 250F (121C) 40F (40C) 67F (55C) No 1.2 to 1.4 %
50 40 30 20 V2 in accordance

EU

Maximum temperature

220F (104C) 10F (23C) 30F (34C) Yes 0.10 %

Minimum installation temperature 40 Minimum service temperature 30

30 Halogenated 20 20 10 10 0 0 50

(chlorides)

Water absorption Flame resistance

50 40 40 30 30 20 20 10 10 0 0 10 10 20 30

24 rating in accordance with ASTMD2863 10 750 h in accordance 0 with 20 30UL-1581 40

40

UL94

UV resistance

2000 h in accordance with QUV aging test

60 80

40

20

20

40

60

80

100

120 100

Multijacketed Tubing, Jacketed Tubing and Insulated Tubing

Ordering Information
Multijacketed Tubing
Build a multijacketed tubing ordering number by combining the designators in the sequence shown below.

A
A Material SS = 316/316L stainless steel B Model

S S - M J T 2 - 4 -S-0 3 5 - F 1
D Size: Tube OD and Wall Thickness

MJT = Multijacketed
C Number of Tubes

2 = 2 tubes of same size 3 = 3 tubes of same size 4 = 4 tubes of same size

Seamless Stainless Steel, Fractional 4-S-035 = 1/4 0.035 in. 6-S-035 = 3/8 0.035 in. 8-S-035 = 1/2 0.035 in. 8-S-049 = 1/2 0.049 in. Seamless Stainless Steel, Metric 6M-S-1.0M = 6 1.0 mm 10M-S-1.0M = 10 1.0 mm 12M-S-1.0M = 12 1.0 mm Welded Stainless Steel, Fractional 4-W-035 = 1/4 0.035 in. 6-W-035 = 3/8 0.035 in. 8-W-035 = 1/2 0.035 in. 8-W-049 = 1/2 0.049 in. Welded Stainless Steel, Metric 6M-W-1.0M = 6 1.0 mm 10M-W-1.0M = 10 1.0 mm 12M-W-1.0M = 12 1.0 mm

E Package Length Unit of Measure F = Feet M = Meters F Package Length, Tolerance

Specify a bulk length up to the maximum bulk length shown on page2. 1 =Continuous length, 5% (contains one piece) 2 =Exact length, 0.5% (may contain multiple pieces) 3 =Continuous, exact length, 0.5% (contains one piece) 4 =Standard length, 5% (may contain multiple pieces)

Single-Jacketed and Insulated Tubing

Build a single-jacketed or insulated tubing ordering number by combining the designators in the sequence shown below.

A
A Material CU = Copper SS = 316/316L stainless steel B Model

E
D Package Length

S S - S T 4 -S-0 3 5 - 1 0 0 - U
C Size: Tube OD and Wall Thickness

JT = Single-jacketed ST = Insulated

Copper, Fractional 4-030 = 1/4 0.030 in. 6-032 = 3/8 0.032 in. 8-035 = 1/2 0.035 in. 8-049 = 1/2 0.049 in. Copper, Metric 6M-1.0M = 6 1.0 mm 10M-1.0M = 10 1.0 mm 12M-1.0M = 12 1.0 mm 12M-1.5M = 12 1.5 mm Seamless Stainless Steel, Fractional 4-S-035 = 1/4 0.035 in. 6-S-035 = 3/8 0.035 in. 8-S-035 = 1/2 0.035 in. Seamless Stainless Steel, Metric 6M-S-1.0M = 6 1.0 mm 10M-S-1.0M = 10 1.0 mm 12M-S-1.0M = 12 1.0 mm Welded Stainless Steel, Fractional 4-W-035 = 1/4 0.035 in. 6-W-035 = 3/8 0.035 in. 8-W-035 = 1/2 0.035 in. Welded Stainless Steel, Metric 6M-W-1.0M = 6 1.0 mm 10M-W-1.0M = 10 1.0 mm 12M-W-1.0M = 12 1.0 mm

Fractional 100 = 100 ft (30.5 m) 250 = 250 ft (76.2 m) 500 = 500 ft (152 m) xxxx = Bulk length Metric 30M = 30 m (98.4 ft) 75M = 75 m (246 ft) 150M = 150 m (492 ft) xxxx = Bulk length
 See pages 3 and 4 for the maximum
bulk length of tubing.

E Options

For multiple options, add designators in alphabetical order. M =Jacket marking, 6 ft (2 m) intervals (model JT only; see page3 for details) U =TPU jacket

Multijacketed Tubing, Jacketed Tubing and Insulated Tubing

Options
Jacket Colors
The standard jacket is black. For other colors, contact your authorized Swagelok sales and service representative.

Tubing Material and Size

Other materials and sizes are available. Contact your authorized Swagelok representative.

Accessories
Heat-Shrink Adhesive-Lined Sleeves
Used to protect bare tubing and straight fitting connections to jacketed and insulated tubing, these sleeves contain a heat-activated adhesive to provide a watertight seal to the protected area.
Sleeve Description 0.75 in. (19.0 mm) dia, shrinks to 0.20 in. (5.1 mm) dia 1.00 in. (25.4 mm) dia, shrinks to 0.30 in. (7.6 mm) dia 2.00 in. (50.8 mm) dia, shrinks to 0.75 in. (19.0 mm) dia 3.00 in. (76.2 mm) dia, shrinks to 1.00 in. (25.4 mm) dia Ordering Number MS-HSB-S075 MS-HSB-S100 MS-HSB-S200 MS-HSB-S300

Jacket Patch Kit

The jacket patch kit can be used to seal a splice in tubing or to repair any incidental field damage to insulation and jacket. Each kit contains thermal insulation, fiberglass tape, and 10 self-sealing patches. Ordering number: MS-JP-KIT

Weatherproof Strip Insulation

Weatherproof strip insulation provides an effective method of temporarily insulating components. The jacketed insulation is universal and easy to install. It is approximately 4 in. (102 mm) wide and 1/2 in. (12.7 mm) thick and is available in standard lengths of 10, 30, and 50 ft (3.0, 9.1, and 15.2 m) packages.
Insulation Item 10 ft (3.0 m) insulation strip 30 ft (9.1 m) insulation strip 50 ft (15.2 m) insulation strip 25 insulation tie straps Ordering Number MS-SI-10 MS-SI-30 MS-SI-50 MS-SITS-KIT

Multijacketed Tubing Heat-Shrink Sleeve Selection

Tube OD 1/4 in. 3/8 in. 1/2 in. 6 mm 8 mm 10 mm 12 mm 2 Tubes MS-HSB-S100 MS-HSB-S200 MS-HSB-S300 MS-HSB-S100 MS-HSB-S200 MS-HSB-S200 MS-HSB-S300 3 Tubes MS-HSB-S200 MS-HSB-S200 MS-HSB-S300 MS-HSB-S200 MS-HSB-S200 MS-HSB-S200 MS-HSB-S300 4 Tubes MS-HSB-S200 MS-HSB-S300 MS-HSB-S300 MS-HSB-S200 MS-HSB-S200 MS-HSB-S300 MS-HSB-S300 Heat Shrink Boot Ordering Number

Heat-Shrink End-Seal Boots (Insulated Tubing)

Made of thermally stabilized, modified polyolefin, these heat-shrinkable boots provide a weatherproof end seal for all sizes of insulated tubing and protect against moisture ingress. Each kit contains 20 end-seal boots. Ordering number: MS-HSB-KIT

Silicone Sealing Tape

Silicone sealing tape is used in conjunction with heat-shrink sleeves to seal the ends of jacketed and insulated tubing where the jacket material needs to be removed to assemble a fitting. Each roll is 10 ft (3.0 m) long and 1.5 in. (38.1mm) wide. Ordering number: MS-SR-B10

Silicone Sealant
This silicone RTV sealant is used in conjunction with heatshrink sleeves to seal ends of jacketed and insulated tubing from moisture, and it offers excellent resistance to weather, oil, and many chemicals. One tube will seal approximately 10 ends; each kit contains 8tubes. Service Temperature: 60 to 400F (51 to 204C) Cure Time: approximately 24 h at 77F (25C) and 50 % relative humidity Ordering number: MS-RTV-SEAL-KIT

Caps (Insulated Tubing)

Protective end caps temporarily seal insulated tubing ends and insulatation during storage and installation. Each kit contains 20 caps.
Tube OD in. 1/4 3/8 1/2 mm 6 10 12 Ordering Number MS-46-CAP-KIT MS-8-CAP-KIT

Accessories
Mounting Clips
Stainless steel mounting clips secure jacketed tubing to brackets or tubing trays. Clips consist of a 6 mm bolt and nut and two 6mm washers. When using strut-type mounting brackets, also order strut nuts, below.

Tools
Breakout and Bending Tools
The tube breakout bender is used with multijacketed tubing to separate and bend individual tubes up to 1/2in. or 12mm outside diameter.

The bending tools are used to bend 2-,3-, or 4-tube multijacketed tubing or insulated tubing bundles with up to 1/2in. or 12 mm outside diameter tubes.
Description Tube breakout bender, 1.75 in. (44.4mm) radius 8 in. (20cm) radius Bending tool, 12 in. (30cm) radius Bending tool, Ordering Number MS-BT1 MS-BBT MS-BBT-12

Tube Breakout Bender

Multijacketed
Tube OD in. 1/4 mm 6 Number of Tubes 2 3 4 2 3/8 8 3 4 2 1/2 10, 12 3 4 Ordering Number MS-K42 MS-K43 MS-K44 MS-K62 MS-K63 MS-K64 MS-K82 MS-K83 MS-K84

Single-Jacketed
Tube OD in. 1/4 3/8 1/2 mm 6 8 Ordering Number MS-K41 MS-K61

10, 12 MS-K81

Requires 1/2 in. square drive ratchet, not included. Requires 3/4 in. NPT threaded handle, not included.

Combination Spool Stand/Bundle Straightener

This tool safely pays out and straightens spooled coils of jacketed or insulated tubing. It accepts standard 46 in. (117cm) spool diameters up to 36in. (91 cm) wide. Dimensions:  50 H by 47 W by 49 D in. (127 H by 119 by 124 D cm) Ordering number: MSST4636

Strut Nuts
Strut nuts are used when securing jacketed tubing to strut-type mounting brackets Ordering number: MS-M65

Related Products
Jacketed Tube Connector (JTC)
For use with 1/4, 3/8, and

Five-Roll Straightener
The straightener can be mounted to the spool stand for use with single, coiled jacketed or nonjacketed tubing up to 1/2 in. or 12mm outside diameter. Case included. Case dimensions:  15.5 H by 19.8 W by 7.25 D in. (40 H by 50.2 W by 18.4 D cm) Ordering number: MSTST12

1/2 in. jacketed tubing with up to 1/16 in. nominal jacket thickness
Available in all standard tube

fitting configurations
Provides a leak-tight seal on

the tubing jacket preventing environmental ingress See the Swagelok Jacketed Tube Connector (JTC) catalog, MS-02-438.

Safe Product Selection When selecting a product, the total system design must be considered to ensure safe, trouble-free performance. Function, material compatibility, adequate ratings, proper installation, operation, and maintenance are the responsibilities of the system designer and user.

Warranty Information
Swagelok products are backed by The Swagelok Limited Lifetime Warranty. For a copy, visit swagelok.com or contact your authorized Swagelok representative.

SwagelokTM Swagelok Company 20032013 Swagelok Company Printed in U.S.A., AGS August 2013, R7 MS-02-188