BA 200C/07/en/07.02 51500274 Valid from software version: 2.

40

Liquisys M CUM 223 / 253 Transmitter for Turbidity and Solids Content

Operating Instructions

ENDRESS+HAUSER LIQUISYS S

ENDRESS+HAUSER LIQUISYS S

Endress + Hauser
The Power of Know How

Need information on the instrument? Please read the following chapters: General information

Safety

You wish to install the instrument. The required steps are described in this chapter: Installation

You wish to operate or reconfigure the instrument. The operating concept is explained in these chapters:

Operation

Instrument configuration

Interfaces

Need help with problems or maintenance? Please refer to these chapters: Maintenance and troubleshooting

Diagnostics and corrective maintenance

% C
Accessories

Technical data

Appendix

Index

Liquisys M CUM 223 / 253

Table of contents
UM253E00.CHP

Table of contents

1.1 1.2 1.3 1.4 1.5 Symbols used . . . . . . . Storage and transport . Unpacking . . . . . . . . . . Dismantling, packaging Product structure . . . . .

/A AH= E B H =JE

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........ ........ ........ disposal . ........

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2 2 2 2 3

2.1 2.2 2.3 2.4 2.5 2.6

Intended application . . . . . . . . General safety notes . . . . . . . . Installation, start-up, operation Monitoring and safety features Immunity to interference . . . . . Declaration of conformity . . . . .

5=BAJO E IJHK?JE

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4 4 4 5 5 5

3.1 3.2 3.3 3.4 3.5

Measuring system . . . . . . . . . . . . . . . . . . . . . . . . . . . Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . Sensor installation and measuring cable connection

1 IJ= =JE

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. 6 . 7 . 8 12 14

"

4.1 4.2 4.3 4.4 4.5

Operator interface . . . . . . . . . . . . Display . . . . . . . . . . . . . . . . . . . . . Function of the operating keys. . . Auto / manual mode of operation. Operating concept. . . . . . . . . . . .

FAH=JE

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16 16 17 18 19

5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 5.10 5.11 5.12 5.13

Start-up . . . . . . . . . . . . . . . . System configuration . . . . . . Current input . . . . . . . . . . . . Current outputs . . . . . . . . . . Monitoring functions. . . . . . . Relay contact configuration . Concentration measurement Service . . . . . . . . . . . . . . . . . E+H Service . . . . . . . . . . . . . Interfaces . . . . . . . . . . . . . . . Calibration . . . . . . . . . . . . . . Offset . . . . . . . . . . . . . . . . . . Slope . . . . . . . . . . . . . . . . . .

1 IJHK A J ?

BECKH=JE

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24 24 27 30 33 37 48 49 51 52 53 61 62

$ %
7.1 7.2

1 JAHB=?AI
Troubleshooting common problems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Troubleshooting using the error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

=E JA = ?A = @ JH K> AID

JE C

&

8.1 8.2 8.3 8.4 8.5 8.6

Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Corrective maintenance of Liquisys M CUM 223 Corrective maintenance of Liquisys M CUM 253 Spare parts orders . . . . . . . . . . . . . . . . . . . . . . . . Service aids Optoscope with Scopeware . . . Corrective maintenance of measuring system . .

,E=C

IEI = @ ? HHA?JELA

=E JA = ?A

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69 71 74 77 77 78

'   

)??AII HEAI 6A?D E?= @=J= )FFA @EN 1 @AN

& & &$ '

Endress+Hauser

General information

Liquisys M CUM 223 / 253

1
1.1

General information
Symbols used
Warning: This symbol alerts to hazards which could cause serious injuries as well as damage to the equipment if ignored. Caution: This symbol alerts to possible faults which could arise from incorrect operation. They could cause damage to the equiment if ignored. Note: This symbol indicates important items of information. Input Double insulation Equipment protected by double insulation. Alarm relay

Output

1.2

Storage and transport

Conformance with the ambient conditions (see Technical data) must be assured.

The packaging material used to store or transport the transmitter must provide shock protection. Optimal protection is provided by the original packaging materials.

1.3

Unpacking
Keep the original packaging materials for future storage or shipping of the instrument. If you have any questions, consult your supplier or the Endress+Hauser sales agency in your area (see back cover of these operating instructions for addresses).

Verify that the packaging and the contents are undamaged! Inform the post office or freight carrier of any damage. Damaged merchandise must be retained until the matter has been settled. Check that the delivery is complete and agrees with the shipping documents and your order (refer to nameplate for type and version). The delivery includes: Transmitter CUM 223 (panel-mounted instrument) or CUM 253 (field device) Operating instructions BA 200C/07/en Panel-mounted instrument: 1 set of plug-in screw terminals 2 clamping screws for panel mounting

Field instrument: 1 plug-in screw terminal 1 cable gland Pg 7 1 cable gland Pg 16, reduced 2 cable glands Pg 13.5 1 x NPT adapter set (optional for CSA versions)

1.4

Dismantling, packaging and disposal

provided by the original packaging materials. Observe local regulations for disposal.

Package the assembly properly for reuse at a later point in time. Optimal protection is

Endress+Hauser

Liquisys M CUM 223 / 253

General information
UM253E01.CHP

1.5

Product structure

You can identify the instrument variant by the order code on the nameplate. Under Codes, you can find the release code for Software upgrade for ChemoClean (left of diagonal line) or Plus package (right of diagonal line).

ENDRESS+HAUSER
LIQUISYS M turbidity order code CUM 253-TS0115 serial no. 276944 meas. range 0 9999 ppm temperature -10 60C output 1 0/4 20 mA mains 230 VAC prot. class IP 65 codes

Made in Germany D-70839 Gerlingen

ENDRESS+HAUSER
LIQUISYS M turbidity order code CUM 223-TS0115 serial no. 276945 meas. range 0 9999 ppm temperature -10 60C output 1 0/4 20 mA mains 230 VAC prot. class IP 54 / IP 30 codes

Made in Germany D-70839 Gerlingen

- 3472 / 8732 0 200%

- 3472 / 8732 0 200%

output 2 0/4 20 mA 50/60 Hz 7.5 VA ambient temp. -10 +55C

131085-4D

output 2 0/4 20 mA 50/60 Hz 7.5 VA ambient temp. -10 +55C

131085-4D

Fig. 1.1 (left) Fig. 1.2 (right)

Nameplate CUM 253

Nameplate CUM 223

253-TYP.CDR

223-TYP.CDR

Liquisys M CUM 223 / 253 Version TB Solids concentration measurement with initial setting for residual concrete water TU Turbidity and solids concentration measurement TS Turbidity and solids concentration measurement, with additional functions (Plus package) Power supply 0 Power supply 230 V AC 1 Power supply 115 V AC 2 Power supply 230 V AC, CSA Gen. Purp. 3 Power supply 115 V AC, CSA Gen. Purp. 5 Power supply 100 AC 7 Power supply 24 AC, CSA Gen. Purp. 8 Power supply 24 V AC/DC Measurement output 0 1 output signal: Turbidity / SS 1 2 output signals: Turbidity / SS and temp. / turbidity or SS / set value 3 1 output signal: PROFIBUS-PA 4 1 output signal: PROFIBUS-DP 5 1 output signal: Turbidity / DM with HART 6 2 output signals: Turbidity / SS with HARTand temperature Contacts 05 No additional contacts 10 2 contacts (limits / PID / timer) 15 4 contacts (limits / PID / timer / ChemoClean) 16 4 contacts (limits / PID / timer) 20 2 contacts with current input (limits / PID / timer) 25 4 contacts with cleaning, current input (limit / PID / ChemoClean) 26 4 contacts with timer, current input (limits / PID / timer) Additional equipment RM1 Initial setting for residual concrete water CUM223CUM253complete order code

Additional functions of the Plus package (TB / TS ) Automatic start of cleaning function, Concentration measurement, function Field F8 group K

Endress+Hauser

Safety instructions

Liquisys M CUM 223 / 253

2
2.1

Safety instructions
Intended application
Chemicals Pharmaceuticals Drinking water treatment Condensate treatment Municipal sewage treatment plants Water conditioning

Liquisys M CUM 223 / 253 is a field-tested and reliable transmitter to determine the turbidity and the solids concentration of fluid media. The Liquisys M CUM 223 / 253 is particularly suitable for use in the following areas:

2.2

General safety notes

Warning:

This device has been manufactured for safe operation according to the state of the art in engineering and conforms to the applicable regulations and European standards (see Technical data). It has been designed according to EN 61010-1 and has left the manufacturers works in perfect condition. However, if used improperly or for purposes other than the intended purpose, it may be dangerous, e.g. due to incorrect connection.

Operating this instrument in any

way other than as described in these instructions may compromise the safety and function of the measuring system and is therefore impermissible.

The notes and warnings in these

installation and operating instructions must be strictly adhered to!

2.3

Installation, start-up, operation

Warning:

This device may only be installed,

connected electrically, commissioned, operated and serviced by properly trained personnel authorized by the system operator.

Check that all connections have

been properly made before powering up the system!

Damaged equipment that may be

dangerous must not be operated and should be clearly identified as being defective.

The personnel must be familiar

with these operating instructions and must adhere to the instructions described therein.

Any troubleshooting of the

measuring system is to be performed exclusively by authorized, trained personnel.

Make sure that the power supply

ratings match the data specified on the nameplate before you connect the instrument to a powre source.

If faults cannot be remedied, the

instrument must be removed from service and secured to prevent accidental start-up.

A clearly identified mains

disconnecting device must be installed closed to the instrument.

Repairs not described in these

operating instructions may only be performed at the manufacturers works or by the Endress+Hauser Service Organization.

Live components can be touched

through the vent slots in the housing and the openings on the rear of the housing. Do not insert any tools, wires, etc., in these slots (CUM 223 only).

Endress+Hauser

Liquisys M CUM 223 / 253

Safety instructions
UM253E02.CHP

2.4

Monitoring and safety features

Monitoring features In the event of a system error or power failure, an alarm condition is signalled via a fail-safe fault signalling contact.

Safety features The transmitter is protected against external influences and damage by the following design measures: Rugged housing Degree of protection provided by enclosure: IP 65 (CUM 253) UV resistance

2.5

Immunity to interference
Warning: The specified immunity to interference only applies for devices connected as outlined in these operating instructions.

This instrument has been tested according to the applicable European standards for industrial applications with regard to electromagnetic compatibility. It is carefully protected against electromagnetic interference by constructive design measures.

2.6

Declaration of conformity

The transmitter CUM 223/253 has been developed and manufactured in accordance with currently valid European standards and directives.. E+H certifies the compliance with the standards by using the 4 sign.

Endress+Hauser

Installation

Liquisys M CUM 223 / 253

Installation

The following procedure should be followed for a complete measuring system installation: Installation or attachment transmitter (see chap. 3.3) Selection and connection of cable and sensor (see chap. 3.4, 3.5 and 9) Installation is followed by start-up (see chap. 5).

3.1

Measuring system
Optional: Extension cable CYK 8 Junction box VBM or RM

The complete measuring system comprises: The Liquisys M CUM 223 or CUM 253 transmitter A sensor with integrated temperature sensor and a permanently attachedcable An installation assembly

Flow assembly CUA 250

Liquisys M CUM 253

ENDRESS+HAUSER LIQUISYS S

REL1 ALARM CAL REL REL2 REL1

REL2

Sensor cable

Retractable assembly CUA 461

Liquisys M CUM 223

ENDRESS+HAUSER LIQUISYS S

REL1

Fig. 3.1

Complete measuring system consisting of Liquisys M CUM 223 / 253 with measuring cable, assembly and turbidity sensor

ALARM CAL REL REL2 REL1

REL2

Immersion assembly CYA611

UM2X3SYS.CDR

Endress+Hauser

Liquisys M CUM 223 / 253

Installation
UM253E03.CHP

3.2

Dimensions

Pg 13.5 Pg 7 Pg 16

11

ENDRESS+HAUSER LIQUISYS S

REL1 ALARM CAL REL REL2 REL1

REL2

157

115

70 154 170

247

70

FELD1.CDR

Fig. 3.2

Dimensions of Liquisys M CUM 253

Note: There is a hole in the punching for Pg 16 cable entry. It serves as a pressure balance during air freight dispatching. Make sure that there is no moisture penetrating into the housing before cable installation. After cable installation, the housing is completely tight.

4 2 Inside of housing of Liquisys M CUM 253 1 Removable electronics box 2 Partition plate 3 Terminal blocks 4 Fuse

FELD2.CDR

Fig. 3.3

Endress+Hauser

Installation

Liquisys M CUM 223 / 253

90

Fig. 3.4

Liquisys M CUM 223, panel-mounted version

139

96 6

EINBAU2.CDR

3.3
3.3.1

Mounting
Field instrument
Weather protection cover CYY 101 can be used for outdoor installation in conjunction with all mounting variants. Note: If installed outdoors, weather protection cover required.

Several mounting options are available for the Liquisys M in the fieldinstrument version: Post mounting on cylindrical pipes Post mounting on a square post Wall mounting with fastening screws

Weather protection cover CYY 101 Weather protection cover for outdoors installation, to be mounted on field instrument; material: stainless steel SS 304 Order no: CYY 101-A For post or pipe installation, the post mounting kit is additionally required.

270

300

Fig. 3.5

Weather protection cover for field instruments

320

DACH.CDR

Endress+Hauser

Liquisys M CUM 223 / 253

Installation
UM253E03.CHP

Post mounting kit Mounting kit for installation of field housing on horizontal and vertical pipes (max. 60 mm); also aids fixing of weather protection cover. Material: stainless steel SS 304 Order no.: 50086842

Universal mounting post CYY 102 Square tube for mounting of measuring transmitters; material: stainless steel SS 304 Order no: CYY 102-A

90 70

max. 60

1495

60 x 60

M6 90

6 70 90

60

150

left: Mounting kit for post mounting on cylindrical pipes

120
MONT5.CDR

Fig. 3.6

right: Square mounting post

Endress+Hauser

Installation

Liquisys M CUM 223 / 253

3.3.2

Mounting examples

Fig. 3.7

Pipe mounting of Liquisys M field instrument

MONT10.CDR

Liquisys M field instrument

left: Wall mounting right: Mounting with universal post and weather protection cover

Fig. 3.8

MONT2.CDR

10

Endress+Hauser

Liquisys M CUM 223 / 253

Installation
UM253E03.CHP

3.3.3

Panel-mounted instrument

The instrument is attached using the supplied tensioning screws (see Fig. 3.9). The required overall installation depth is approx. 165 mm.

92+0.5

92+0.5

1 2

92

3 3 96

90

3 57

3 approx. 25 max. 45 139 6

MONT9.CDR

Fig. 3.9

Attachment of panel-mounted device 1 Wall of control cabinet 2 Gasket 3 Tensioning screws

Endress+Hauser

11

Installation

Liquisys M CUM 223 / 253

3.4

Electrical connection

Connection diagram The connection diagram depicted in Fig. 3.10 shows the instrument connections for turbidity sensors CUS 31 or CUS 41. The connection of the varrious sensors is shown in more detail in Figs. 3.13 and 3.14.

S BN 87
41 42

WH 88

43

Sensor
GN 96
47 48

Alarm (current-free contact postion)

YE

97

49

Relay 1 (current-free contact postion)

31

57

mA
TU

58 59

Signal output 1 turbidity

32

Relay 2 (current-free contact postion)

33

51

mA

52 53

Signal output 2 temperature

34

81

54 55

Relay 3 (current-free contact postion) for Chemoclean: Water Relay 4 (current-free contact postion) for Chemoclean: Cleaner Current input 4 ... 20 mA

Digital input 1 (Hold)

10-50 V
82

56

93

23 + 24 -

Digital input 2 (Chemoclean)

10-50 V
94 mA

85

Auxiliary voltage output

15 V

L1 L+ N L

86

Mains

Fig. 3.10

Electrical connection of Liquisys M CUM 223/253 with full wiring

ANU01.CDR

Note:

The instrument has protection

class II and is generally operated without protective earth connection.

24V AC/DC models must be

supplied from an energy limiting SELV source in accordance with dir. IEC 1010.1 Annex H.

Mains supply voltage fluctuations

should not exceed ten percent of the nominal supply voltage.

12

Endress+Hauser

Liquisys M CUM 223 / 253

Installation
UM253E03.CHP

Note: Please label the sensor terminal block with the enclosed sticker.

Caution!

Terminal designated as NC
may not be switched.

Undesignated terminals
may not be switched. Connections of field instrument For connection, the measuring cables are introduced through the cable glands on the field instrument and connected according to the diagrams infigures 3.10 and 3.11.

SENSOR

REL 4

REL 3

REL 2

REL 1

Contacts: max. 2A AC: 250V/500VA DC: 30V/60W

WH YE
B NC 88 97 NC

54 55 56 51 52 53 57 58 59 47 48 49 41 42 43 Mains Hilfsenergie NC

NC 31 32 33 34 NC 85 86 93 94 81 82 23 24 NC + - + + - + - + - +

L1 N (AC) + - (DC)

4..20mA

Digital 2

Digital 1

NC 87 96 S A BN GN 87, 88 96, 97 12 VDC

Temp. (opt.)
131084-4C 49 47 COM 48 59

+15V 10mA

Connections of panel-mounted instrument

Sensor 31 + TU 32 33 + 34 NC 85 + 86 93 + Digital 2 94 81 + Digital 1 82 NC NC 41 AC DC L1 + N 42 43 +15V 10mA Temp. (opt.) 97 96 88 87 + NC NC S B A NC

REL1

YE GN WH BN

REL2

57 COM 58 53

REL3

51 COM 52 56

REL4

54 COM 55 24

4..20mA + 23

Mains

Contacts: max. 2A, AC:250V/500VA, DC:30V/60W

TU

131096-4F
131096F.CDR

Fig. 3.11

Connection compartment sticker for field instruments CUM 253; Instrument status: de-energised

131083-4C

131083C.CDR

Fig. 3.12

Connection compartment sticker for panel-mounted instruments CUM 223

Endress+Hauser

13

Installation

Liquisys M CUM 223 / 253

3.5

Sensor installation and measuring cable connection

Measuring cable connection The terminal block is located in a separate connection compartment which is accessible by opening the plastic cover. Remove the pre-pressed knock-outs for cable entry. The sensor is connected via a multiple-core, special screened cable which is completely terminated and permanently connected. Use a junction box, e.g. VBM to extend the measuring cable. Termination instructions are supplied with the measuring cables. Note:

Protect cable ends and terminals

against moisture to prevent inaccurate measurement!

For further information on cables

and junction boxes refer to chap. 9 Accessories.

Measuring cable requirements Sensor type Turbidity sensor CUS 31, CUS 41 Cable Non-detachable cable on sensor Extension VBM box + CYK 8

Maximum cable length CUS 31 / CUS 41 max. 200 m using CYK 8

Structure and termination of the measuring cable

Sensor
Screen GN Com A YE Com B
CYK 8

Pin CUM 2x3

S

96

97

WH UB
+UB

88

Fig. 3.13

Structure of the special measuring cable CYK 8

BN

+UB

87

U_AN03E.CDR

14

Endress+Hauser

Liquisys M CUM 223 / 253

Installation
UM253E03.CHP

Connection examples

87
BN

88
WH

96
GN

97
YE

Cable CYK 8

Sensor

U2X3AN.CDR

Fig. 3.14

Connection of turbidity sensors CUS 31 and CUS 41

Endress+Hauser

15

Operation

Liquisys M CUM 223 / 253

4
4.1

Operation
Operator interface
ENDRESS+HAUSER LIQUISYS M

Liquid crystal display for display measured values and configurations data

185

NTU R262

Display of active contact and key for relay switchover in manual mode

Setpoint
Field for user labelling LED indicator for alarm function

4 main operating keys for calibration and instrument configuration Operating elements of Liquisys M Key for switching between automatic / manual operation

LEDs indicators for limit contactor relay (switching state)

Fig. 4.1

DISPLAY1E.CDR

4.2

Display

LED Display

Indication of current operating mode Auto (green LED) or Manual (yellow LED)

Indication of controlled relay in Manual mode (red LED)

Indicates the state of relays 1 and 2 LED green: measured value within permissible limits, relay inactive LED red: measured value outside permissible limits, relay active

Alarm indication e.g. for continuous limit violation, temperature sensor failure or system error (see error list chap. 7)

Liquid crystal display

Setup mode Calibration indicator mode indicator (configuration) Hold mode indicator (outputs reflect last current status) For instruments with communication: Display to receive messages. Constantly visible in Burst mode (with HART) Rel 3/4: state indicators inactive active Function coding display

Measuring mode indicator (normal operation)

Sensor symbol

185

NTU R262

Setpoint
Error indicator Fig. 4.2 Liquid crystal display In measuring mode: Secondary measured value. In setup / calibr. mode e.g. setting value

In measuring mode: Main measured value. In setup / calibr. mode e.g. parameter

DISPLAY3.CDR

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Operation
UM253ED4.CHP

4.3

Function of the operating keys

CAL key When the CAL key is pressed, the instrument prompts for the calibration access code: Code 22 for calibration Code 0 or any code for calibration data checking. Press the CAL key to acknowledge the calibration data or to proceed within the calibration menu. ENTER key The ENTER key has the following functions: Opens the Setup menu in Measurement mode Stores (acknowledges) entered data in Setup mode. Moving on within the function groups. PLUS key and MINUS key The PLUS and MINUS keys have the following functions: Selection of function groups Setting of parameters and numeric values Relay operation in manual mode (see chap. 4.4). Pressing the PLUS key allows you to switch between the current output in % and mA. Repeatedly pressing the PLUS key displays the following settings in sequence as secondary measured values: 1. Temperature display in F 2. Hiding the temperature display 3. Current input signal in % 4. Current input signal in mA 5. Measured value display in FNU or NTU (uncompensated value without installation adjustment, offset and slope, referred to data set 1) Repeatedly pressing the MINUS key displays the errors: 1. The current errors are displayed one after the other (max. 10) 2. After all the errors are displayed, the standard display is unhidden. In function group F, you can define an alarm for each error code separately. REL key The REL key toggles between the relay and manual cleaning start in manual mode. In automatic mode you can output the corresponding switch-on points (limit contactor) ot set points (PID controller) when pressing the REL key. Pressing the PLUS key allows you to display the settings of the following relay. Press the REL key to return to measuring mode (automatic return after 30s). AUTO key The AUTO key is used to toggle between the automatic and manual modes of operation. Escape function Press the PLUS and MINUS keys simultaneously to return to the main menu. Press the PLUS and MINUS keys again to return to measuring mode. Locking the keypad Pressing the PLUS and ENTER keys simultaneously for minimum 3s locks the keypad against unintentional entries. However, all settings can still be read. The code prompt displays the code 9999.

Unlocking the keypad Press the CAL and MINUS keys simultaneously for minimum 3s to unlock the keypad. The code prompt displays the code 0:

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4.4

Auto / manual mode of operation

Auto mode In this mode of operation, the relays and the wiper are controlled by the transmitter. REL key In manual mode, the REL key is used to select one of the relays or the cleaning function present in the instrument. Switch to manual mode The instrument is switched to manual mode for relay or wiper setting by pressing the following keys:

Press AUTO key.

Enter code 22. Confirm with ENTER key.

Select relay or wiper function. Press the REL key to toggle between the relays or the wiper. The display shows the selected relay and the switching status (ON / OFF) in the second line. In maual mode, the measuring value is continuously displayed (e.g. for monitoring during dosage). Set the relays or the wiper. Switch on with PLUS, switch off with MINUS. The relay or wiper state remains in effects until it is actively reset.

Press AUTO key for returning to the measuring mode. All relais are controlled by the transmitter again.

Note:

Enable the manual mode by

entering setup code 22.

Hardware locking in the manual

mode is not possible.

The operating mode is retained

even after a power failure.

The manual settings remain in

effect until they are actively reset.

The manual mode takes

precedence over any other automatic function (hold).

Error code E102 is signalled in the

manual mode.

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Operation
UM253ED4.CHP

4.5
4.5.1

Operating concept
Operating modes

Measuring mode: Standard mode of operation, display of current measured values

Calibration mode: Execution of calibration routine

Setup mode: Access to all configuration settings

Code

The function groups are selected with the PLUS or MINUS keys

SET-MOD.CDR

Fig. 4.3

Description of possible operating modes

Note:

Remains in setup mode for

approx. 15 mins., the system automatically returns to measuring mode. An active hold function (Hold at Setup) is then reset.

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4.5.2

Access codes

All instrument access codes are fixed, i.e. they cannot be modified. When the instrument requests the access codes, it recognises the difference between codes (cf. Fig. 5.3): CAL key + Code 22: Access to Calibration and Offset menus. ENTER key + Code 22: Access to the Configuration menus, allowing configuration and user-specific settings. PLUS + ENTER keys + Code 9999: Locks the keypad. CAL + MINUS keys + Code 0: Unlocks the keypad. CAL or ENTER key + any Code: Access to Read mode, i.e. all settings can be read but not changed.

4.5.3

Menu structure
Note:

The configuration and calibration functions are arranged in a menu structure by function groups. The function groups are selected in the setup mode with the PLUS and MINUS keys. The ENTER key is used to move from one function to the next within a function group. The PLUS and MINUS keys are used for option selection and editing. Selections must be confirmed by pressing the ENTER key. This also moves the cursor to the next function. Pressing the PLUS and MINUS keys at the same time terminates programming (return to main menu).

If a change is made but not

confirmed by pressing the ENTER key, the previous setting is retained.

See the appendix of these

operating instructions for an overview of the Liquisys M menu structure.

Functions (parameter selection, value entry)

-

Function groups Move forward and backward with the PLUS and MINUS keys

Move from onee function to the next with the ENTER key
E E E E

Fig. 4.4

Schematic represemtation of Liquisys M menu structure

BEDSCHE.CDR

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Operation
UM253ED4.CHP

4.5.4

Hold function: Freezes the outputs

The current output is frozen in the setup mode and during calibration, i.e. the last current value is constantly output. HOLD appears on the display. In case of steady control (4... 20 mA) on current output 2, it is set to 0/4 mA during Hold. Note:

Hold settings can be found in

chap. 5.6, function S2.

A possibly accumulated alarm

delay is reset to 0".

During automatic operation, all

contacts will go to their normal positions.

The hold function can also be

activated externally via the hold input (see connection diagram in Fig. 3.10; digital input 1).

An active hold has priority over all

other automatic functions.

The manual hold (field S3) remains

active even after a power failure.

With every hold, the I component

of the controller is set to zero.

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Instrument configuration
Setup mode SETUP 1 (A) see chap. 5.2.1 SETUP 2 (B) see chap. 5.2.2 CURRENT INPUT (Z) see chap. CURRENT OUTPUT (O) see chap. 5.3 ALARM (F) see chap. 5.5.1 CHECK (P) see chap. 5.5.2 RELAY (R) see chap. 5.5 CONCENTRATION (K) see chap. 5.6 SERVICE (S) see chap. 5.7 E+H SERVICE (E) see chap. 5.8 INTERFACE (I) see chap. 5.9

After power-up the instrument performs a self-test and then enters the measuring mode. Now it can be configured and calibrated for the first time. The values set by the user are kept even in the event of a power failure. The following function groups are available on the Liquisys M (the groups that are only available in the Plus package are marked accordingly in the functional descriptions):

Calibration and offset mode CALIBRATION (C) see chap. 5.10 OFFSET (V) see chap. 5.11 SLOPE (N) see chap.
Function coding. The displayed code indicates the function position in the function group.

2
Fig. 5.1 Example of display in setup mode

s F3

Err.Delay
MATRIX.CDR

Additional information
DISPLAY4.CDR

A2(3) A2(2) A
Fig. 5.2 Function coding

A231 A221

A232

A1

A2(1)

Selecting and locating functions is facilitated by a code displayed for each function in a special display field. The structure of this coding is given in Fig. 5.2. The first column indicates the function group as a letter (see group designations). The functions in the individual groups are counted from the top to the bottom and from the left to the right.

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Instrument configuration
UM253E5A.CHP

Factory settings When the instrument is switched on for the first time, the factory settings are in effect. The following table provides an overview of all major settings. Please refer to the descriptions of the individual functions in chapter 5 for all other factory settings (the factory setting is printed in bold type). Function Type of measurement Temperature offset / turbidity offset Limit 1 Contact function of limit contactor 1 Limit 2 Contact function of limit contactor 2 Current outputs 1 and 2* Current output 1: measured value for 4 mA signal current Current output 1: measured value for 20 mA signal current Current output 2: temperature value at 4 mA signal current* Current output 2: temperature value for 20 mA signal current* Measured value damping Calibration data set Wiper controller * if equipped accpordingly Factory setting Turbidity in FNU, temperature in C 0 C 0 FNU 9999 FNU MAX contact without delay 9999 FNU MAX contact without delay 4 ... 20 mA 0 FNU 10.0 FNU 5.0 C 100.0 C 10 no. 3 Off

Alarm contacts

Normal operating state

Alarm state

41 42 43

41 42 43

RELAIS2.CDR

Fig. 5.3

Recommended fail-safe circuit for the alarm contact

Normal operating state: Instrument in operation No error message available (Alarm LED off) Relay picked up Contact 42/43 closed

Alarm state: Error message available (Alarm LED red) or Device defective or voltage-free (Alarm LED off) Relay dropped out Contact 41/42 closed

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5.1

Start-up

After switching the instrument on, make the following settings to the specified function groups: Function group SERVICE (S) S1: Select language and exit function group (not required for English). Function group SETUP 1 (A) Adjust all parameter in this group, see chap. 5.2.1. Function group SETUP 2 (B) Make all settings in this group, see chap. 5.2.2. Other configuration options are explained in the chapters to follow for each menu.

5.2

System configuration

The system is configured using the function groups SETUP 1 and SETUP 2. Here, select the measurement type, the sensor and the settings for the temperature measurement. All the parameters in these two function groups are to be configured to avoid measuring errors or failure to measure at all.

5.2.1

Setup 1 (Turbidity)

For access to the SETUP menu, please enter Code 22. Selection or range Factory setting (bold)

Coding

Field

Display

Info

Function group SETUP 1

SETUP
NTU FNU ppm mg/l g/l % spec.

Initial display in function group SETUP 1.

A1

Operation mode selection

NTU A1
Oper.Mode

Any change in operating mode causes an automatic reset of userdefined settings. The offsets for turbidity and temperature are reset to zero.

A2

Selection of display unit

kg/l % t/m3 none

kg/l A2
Conc.Unit

A2 only accessible, if A1 = spec.

A3

Selection of display format

XX.xx X.xxx XXX.x XXXX

XX.xx A3
Format

A3 only accessible, if A1 = spec.

A4

Connected sensor is displayed

CUS31 CUS41

CUS31 A4
Sensor

Liquisys M automatically detects which sensor is connected.

Factory settings are printed in bold face; base version does not include functions in italic.

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Instrument configuration
UM253E5A.CHP

Coding

Field

Selection or range Factory setting (bold)

Display

Info Measured value damping causes averaging over the specified number of individual measured values.It is used, for example, to stabilise the display with applications that fluctuate a great deal. There is no damping if 1 is entered.

A5

Enter measured value damping

10 1 ... 60

10 A5
Damping

5.2.2

Setup 2 (Temperature)
Field Selection or range Factory setting (bold) Display Info

Coding

Function group SETUP 2

SETUP 2
off on auto

Initial display in function group SETUP 2.

B1

Switch wiper controller on or off

off B1
wiper

If auto is selected, the wiper is operated in combination with a cleaning function via timer / Chemoclean (wipe and clean). In this case B2 and B3 are not applicable.

B2

Enter operation period of wiper

30 s 3 ... 999 s

30 B2
CleanTime

B3

Enter pause time between two wiping cycles

120 min 1 ... 7200 min

120 B3

min

PauseTime

B4

Selection of calibration data set to be used

3 1 ... 3

3 B4
data set

There are 3 calibration data sets stored in every operation mode (A1). Data set 1 cannot be changed (see chap. 5.10). Data set 1 cannot be changed (factory setting). However, it can be used as a basic for a customer calibration data set. To work with the copy of the data set, select the data set in field B4.

B5

Copy data sets

no 1 -> 2 1 -> 3 2 -> 3 3 -> 2

no B5
copy data

The factory settings are printed in bold; functions printed in italics are not available in the basic version.

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Coding

Field Display measured value with reflection adaptation?

Selection or range Factory setting (bold)

Display

Info With the CUS 31 / 41: displays the measured value with or without assembly adaptation (reflection). Only effective in NTU, FNU, ppm, mg/l ranges).

B6

yes no

yes B6
refl.adj.

B7

Enter corrected temperature of the temperature sensor

Current measured value 5.0 ... 100.0 C

0.0 B7
RealTemp

This entry can be used to calibrate the temperature sensor to an external measurement.

B8

Enter temperature difference (offset)

Current offset 5,0 ... 5,0 C

0.0 B8
Temp.Offs

The difference between the temperatures measured and entered is displayed. Compensates slow gas bubble formation, which may arise from small amounts of dissolved gas in the medium. 0.1%= no formation of gas bubbles 100%= strong tendency to gas bubble formation

B9

Enter gas bubble barrier

3.0% 0.1 ... 100%

3.0 B9
GasBubble

Factory settings are printed in bold face; base version does not include functions in italic.

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Instrument configuration
UM253E5A.CHP

5.3

Current input

This function group offers two independent application solutions, provided that the current output of an external measured quantity, e.g. flow meter, is connected to the 4 20 mA input of Liquisys M CUM 223 / 253. The following assignments then apply:

Flow in main stream Lower range limit current input Upper range limit current input Lower setting value flow meter Upper setting value flow meter

Current signal in mA 4

Current input signal in % 0

20

100

5.3.1

Monitoring the flow rate in the main stream

This arrangement is highly practical when the sample stream flowing through the flow assembly is totally independent of the flow rate in the main stream. This permits the signalling of an alarm state in the main stream (flow rate too low or totally stopped) and trigger a dosing switch-off, even if the measuring water stream is retained due to the installation configuration.

ON Flow in main stream OFF ON Relay contacts of PID controller see field Z2 see field Z3 OFF

ON Alarm relay OFF Flow alarm Flow below switch-off limit Z4 or flow failure Flow restored
Alarm signalling and dosing switch-off by the main stream

Fig. 5.4

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5.3.2

Feedforward control to PID controller

In processes with very short response times it may be practical to apply the flow rate to the controller, if the flow rate fluctuates, in order to optimise the control process.

Measuring water extraction point

Static mixer

Injection points

Flow meter

Liquisys M CUM 253

ENDRESS+HAUSER LIQUISYS M

0.42
25.0 C

mg/l

REL1 ALARM CAL REL REL2 REL1

REL2

CUA 250 with CUS 31

Reagents
Arrangement example for feedforward control of the flow rate in the main stream to the PID controller(s)

4 ... 20 mA

Fig. 5.5

Feedforward control is a multiplying function as depicted in the below figure (factory setting as example):

Gain Kinflu

1.5

0.5

0
Multiplying feedforward control

20

40

Z7

60

80

100 Current input signal [%]

Fig. 5.6

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Instrument configuration
UM253E5A.CHP

Coding

Field

Selection or range Factory setting (bold)

Display

Info

Function group CURRENT INPUT

CUR.INPUT
Off Z1 Cont.stop 0 Z2 Delay 0 Z3 Delay
% s s

Initial display in function group CURRENT INPUT.

Z1

Select flow rate monitoring of main stream (with controller switch-off) Enter delay for controller switch-off by current input

Off Input

Only switch on when flow meter is connected in main stream. When Z1 = Off, fields Z2 to Z5 do not exist. Short-term flow rate undershots can be suppressed by delay and will not cause controller switch-off.

Z2

0s 0 ... 2000 s

Off

Z3

Enter delay for controller switch-on by current input

0s 0 ... 2000 s

On

Z4

Enter switch-off threshold for current input

50% 0 ... 100%

50 Z4 A.Thresh Low Z5 Stop Dir

0 100% corresponds to 4 20 mA at current input. Note the measured value allocation to the current output of the flow meter.

Z5

Select orientation stop for current input

Low High

If the value entered in Z4 is exceeded low or high, the controller switches off. When Z6 = Off, Z7 does not exist.

Z6

Select feedforward control for PID controller

Off lin = linear Basic

Off Z6 PID influ

Basic = Feedforward control only affects the basic load (alternatively dosage in proportion to quantity, if common PID control is not possible, e.g. due to sensor defect) When the value is set, the controller manipulated value with feedforward control on is identical to feedforward control off.

Z7

Enter value for feedforward control at which modulation gain =1

50% 0 ... 100%

50 Z7 Kinflu=1

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5.4

Current outputs

The function group CURRENT OUTPUT is used to configure the individual outputs. Either a linear (O3 (1)) or, in conjunction with the Plus package, a user-defined current output characteristic (O3 (3)) can be entered. Furthermore, a current output value can be simulated to check the current outputs (O3 ( 2)). The controller set value in field R 237 can be output via current output 2, if available.

FNU 9000

6000

3000
signal

0 0 4 8 current 12 16 20 current [mA]

Fig. 5.7

User-defined current output characteristic

The distance signal between two table value pairs must exceed: 0.005 FNU / NTU / ppm / mg/l / % 0.05 g/l Temperature: 0.25 C First enter the current output configuration you require in the following blank table. Ensure the required minimum distance by calculating the resulting signal distance per mA. Then enter the result in the instrument. Current output 1 Value pair 1 2 3 4 5 6 7 8 9 10 Tu / C [ ] Current [mA] Distance per mA Tu / C [ ] Current output 2 Current [mA] Distance per mA

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Instrument configuration
UM253E5A.CHP

Coding

Field

Selection or range Factory setting (bold)

Display

Info

Function group CURRENT OUTPUT

OUTPUT

Initial display in function group CURRENT OUTPUT.

O1

Select current output

Out1 Out2

Out1 O1
Sel. Out

Select the operating mode / characteristic separately for each output.

O2

Select measured quantity for 2nd current output

C mg/l Contr

C O2 Sel. Out2

Selection of Curr (= current output 2) in field R237 is only possible, if field O2 = Contr is selected. The characteristic can have a positive or negative slope at the measured value output.

O3 (1)

Enter or output linear characteristic

lin = linear (1) sim = simulation (2) Tab = Table (3)

lin

O3

Sel.Type

At set value output (O2 = Contr), the increasing current corresponds to an increasing set value.

O311

Selection of current range

420 mA 020 mA

4-20 O311
Sel.Range

O312

0/4 mA value; enter corresponding turbidity or temperature value

0.0 NTU 0.0 FNU 0.0 ppm 0.0 mg/l 0.0 g/l 0.0 kg/l 0.0 t/m3 0.0 % 0.0 C 10.00 NTU 10.00 FNU 10.00 ppm 10.00 mg/l 300.0 g/l / 3.00 g/l 99.99 kg/l 99.99 t/m3 10.0 % 100.0 C lin = linear (1) sim = simulation (2) Tab = Table (3)

0.0 O312
0/4 mA

FNU

Enter the measured value corresponding to the minimum current value (0/4 mA) at the transmitter output. Display format from A3.

O313

20 mA value; enter corresponding turbidity or temperature value

9999 O313
20 mA

FNU

Enter the measured value corresponding to the minimum current value (0/4 mA) at the transmitter output. Display format from A3. If two factory settings are given, then the left-hand one is valid for CUS 41, the right-hand one for CUS 31. The simulation is terminated by selecting (1) or (3). See O3 (1), O3 (3) for other characteristics.

O3 (2)

Current output is simulated

lin

O3

Sel.Type

Factory settings are printed in bold face; base version does not include functions in italic.

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Coding

Field

Selection or range Factory setting (bold)

Display

Info

O321

Enter simulation value

Current value 0.00 ... 22.00 mA

4.00 O321
Simulat.

mA

The current value entered here is output through the current output.

O3 (3)

Enter current output table (only with Plus package)

lin = linear (1) sim = simulation (2) Tab = Table (3)

table O3
Sel.Type

Values may also be added or changed at a later point in time. The values entered are automatically sorted in ascending order by current value The display, however, is not in sorted order. See O3 (1), O3 (2) for other characteristics.

O331

Selection of table option

Read Edit

read O331
Sel.Table

Check (Read) or enter (Edit) a characteristic.

O332

Enter number of table value pairs

1 1 ... 10

1 O332
No. Elem.

This is where the number of pairs of x and y value (measured value and associated current value) is entered. The function chain O333 ... O335 will run though as many times as correspond to the value in O332. Asign appears as the last step. After confirmation the system jumps to O336.

O333

Select table value pair

1 1 ... Number of table value pairs Finished 0.0 NTU 0.0 FNU 0.0 ppm 0.0 mg/l 0.0 g/l 0.0 kg/l 0.0 t/m3 0.0 % 0.0 C

1 O333
Sel.Elem.

O334

Enter x value (measured value)

0.0 O334
Meas.val.

FNU

x value = measured value determined by user.

O335

Enter y value (current value)

4.00 mA 0.00 ... 20.00 mA

0.00 O335
mA value

mA

y value = current value determined by user to be associated wht measured value entered in O334. Return to O3.

O336

Message to say whether table status is OK

yes no

yes O236
Status ok

If status = no, set table correctly (all previous settings are kept) or back to measurement mode (table will be deleted).

Factory settings are printed in bold face;base version does not include functions in italic.

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Instrument configuration
UM253E5A.CHP

5.5

Monitoring functions

The monitoring functions are used to define various alarms and to set output contacts. Each individual error can be defined to be effective or not (at the contact or as an error current). An alarm condition can be defined to activate a cleaning function (F8).

5.5.1

Alarm
Field Selection or range Factory setting (bold) Display Info

Coding

Function group ALARM

Alarm function settings.

ALARM
Stead = steady contact Fleet = fleeting contact

F1

Selection of contact type

Stead F1
Cont.Type

The contact type selected here only applies to the alarm contact.

F2

Selection of time unit

s min

s F2
Time Unit

F3

Enter alarm delay

0 s (min) 0 ... 2000 s (min)

0 F3
Err.Delay

Depending on the unit selected in F2, the alarm delay in entered in s or min.

F4

Selection of error current

22 mA 2.4 mA

22mA

F4

Err.Curr

This selection must be made even if all errors are suppressed in F5. If you did not select 020 mA in O311, you may not use 2.4 mA. All errors can be selected for which an alarm message should occur. Select using the fault numbers. For individual error numbers, please refer to the table in chap. 7. The factory settings remain in effect for all errors not edited. If set to no, all the other alarm settings (e.g. alarm delay) are also deactivated. The settings themselves are retained. This setting only applies to the error selected in F5.

F5

Selection of error number

1 1 ... 255

1 F5
Sel.Error

F6

Make alarm contact effective for selected errors

yes no From E080 factory setting no

yes F6
Rel.Assg

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Coding

Field

Selection or range Factory setting (bold)

Display

Info The error current selected in F4 becomes effective or is suppressed in case of error. This setting only applies to the faults selected in F5.

F7

Set error current to be effective for selected error

no yes

no F7
Curr.Assg

F8

Automatic start of cleaning function? (Only with Plus package)

no yes

no F8
CleanTrig

This field does not exist for some errors, see chap. 7.

F9

Return to menu or select next error

next = next error <-R

next F9 Select

If <- is selected. the display returns to F. If next is selected, the display returns to F5.

Factory settings are printed in bold face; base version does not include functions in italic.

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Instrument configuration
UM253E5A.CHP

5.5.2

Check

The function group CHECK is only accessible for instruments equipped with the Plus packet. PCS alarm (Process Check System) This function is used to examine the measuring signal for deviations. If the measuring signal is constant for a specific period of time (several measured values), an alarm is issued. This type of sensor behaviour may be caused by soiling or similar. Note: A current PCS alarm is automatically deleted as soon as the sensor signal changes.
Constant measuring signal = alarm is triggered

t
LIVE.CDR

Fig. 5.8

PCS alarm (live-check)

Coding

Field

Selection or range Factory setting (bold)

Display

Info

Function group CHECK

Settings for sensor and process monitoring

CHECK
Off Low High Lo+Hi = low + high Lo! Hi! LoHi! Alarm signalling optionally with or without simultaneous controller switch-off. xxxx = without controller switch-off xxxx! = with controller switch-off Depending on your selection in F2, you can enter the error delay in min or s. Only after this does a high or low limit violation cause an alarm as per field P4 / P5.

P1

Select process monitoring

Off P1 A.Thresh

P2

Enter error delay

0 s (min) 0 ... 2000 s (min)

0 P2 Err.Delay 0.000 P3 LowAlarm

NTU

min

P3

Enter lower alarm threshold

0.000 NTU 0 ... 9999 NTU

P4

Enter upper alarm threshold

9999 NTU 0 ... 9999 NTU

9999 P4 HighAlarm

NTU

Factory settings are printed in bold face; base version does not include functions in italic.

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Coding

Field

Selection or range Factory setting (bold) Aus AC CC AC+CC AC! CC! ACCC!

Display

Info AC = Sensor alternation check CC = Controller check

P5

Select process monitoring (PCS alarm)

Off P5 ProcMonit

NTU

Alarm signalling optionally with or without simultaneous controller switch-off. xxxx = without controller switch-off xxxx! = with controller switch-off

P6

Enter maximum permissible period for lower alarm threshold

60 min 0 ... 2000 min

60 P6 Tmax Low

min

Only if P5 = CC or AC+CC.

P7

Enter maximum permissible period for upper alarm threshold

120 min 0 ... 2000 min

120 P7 Tmax High 0.000 P8 Setpoint

NTU

min

Only if P5 = CC or AC+CC.

P8

Enter alarm threshold (for P6 / P7)

0.000 NTU 0 ... 9999 NTU

Selected value is an absolute value. This function is mainly used for batch process and single-sided limit switches.

Factory settings are printed in bold face; base version does not include functions in italic.

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6.1

Relay contact configuration

The function group RELAYS is only accessible for instruments equipped with the Plus packet. The relay contacts described below can be selected and configured as required (max. four contacts depending on options installed): Limit contactor for measured turbidity value R2 (1) Limit contactor for temperature: R2 (2) P(ID) controller: R2 (3) Timer for cleaning function: R2 (4) ChemoClean function R2 (5)

6.1.1

Limit contactor for measured turbidity value and temperature

When the measured value increases (max. function), the relay contact is closed at time t2 when the switch-on point has been exceeded (t1) and the pickup delay (t2 t1) has expired. When the alarm threshold (t3) is reached and the alarm delay (t4 t3) also has expired, the alarm contact is switched. When the measured value decreases, the alarm contact is reset when the measured value drops below the alarm threshold (t5). The relay contact is also reset (t7, after the dropout delay t7 t6 ). When the pickup and dropout delays are set to 0 s, the switch-on and switch-off points are identical to the contact switching points. Settings analogous to the max function can also be made for a min function.

The relay contacts in the Liquisys M can be assigned different functions. Switch-on and switch-off points and pickup and dropout delays can be defined for the limit contactor. Moreover, an alarm threshold can be set to issue an error message and to start a cleaning function. These functions may be used for turbidity and temperature measurement. Please refer to Fig. 5.5 for a graphic representation of the alarm contact states of any relay or alarm contact.

Switch-on point > switch-off point: maximum function Measured value Alarm ON Alarm threshold Contact ON Switch-on point Switch-off point Contact OFF Alarm OFF

t1

t2

t3

t4

t5

t6 t7

Switch-on point < switch-off point: minimum function Contact OFF

Switch-on point Switch-off point Contact ON Alarm threshold Alarm OFF Alarm ON

t1

t2

t3

t4

t5

t6 t7

t
GRENZ-E.CDR

Fig. 6.1

Depiction of alarm functions

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6.1.2

P(ID) controller

The Liquisys M supports the definition of various controller functions. On the basis of the PID controller, P, PI, PD and PID controllers can be implemented. To obtain the best control response, use the controller best suited to the application in question. P controller: Used for simple linear control purposes with small system deviations. Where major changes are to be controlled, overshooting may occur. A control offset is to be expected. PI controller: Used for processes where overshooting is to be avoided and permanent offsets are not allowed. PD controller: Used for processes that require quick response and where peaks are to be corrected. PID controller: Used for processes for which the type of control provided by a P, PI or PD controller is inadequate. Adjustments of P(ID) controller Three parameters can be adjusted in the case of a PID controller: the control gain Kp (P influence) the integral action time Tn (I influence) the derivative action time Tv (D influence) Start-up If there are no empirical values available for setting the control parameters, use values that provide the greatest possible stability of the control loop. To optimise the control loop further: Increase the control gain Kp until the control variable just starts to overswing. Decrease Kp again slightly and shorten the integral action time Tn to achieve the shortest possible correction time without overswing. In order to shorten the response time of the controller, you also have to set the derivative action time Tv.

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Checking and fine tuning of parameter settings using a recorder

Actual value Actual

Tn too small

Tn too big

Time Actual value Actual

Time

Kp too big

Kp too small

Time

Time

Actual

Optimal setting

Time
REGEL02.CDR

Fig. 6.2

Setting optimisation Tn and Kp

Actuating signal outputs (R237 ... R2310) The control contact in question outputs a switched signal. The intensity of this signal is proportional to the controllers output. A distinction is made according to the type of signal clock: Pulse length modulation The greater the calculated control output, the longer the contact in question remains picked up. The period can be adjusted between 0.5 and 99 s. Pulse-length modulated outputs are used to control solenoid valves. Pulse frequency modulation The greater the calculated control output, the higher the switching frequency of the contact. The maximum switching frequency 1/T can be adjusted between 60 and 180 min1. The ON period tON is constant. Pulse frequency-modulated outputs are intended for controlling solenoid-operated metering pump s.
Contact tOFF On On tON
IMPULS.CDR

Contact tON

Off Period T Time [s]

Off T1 T2 Time Fig. 6.3

Signal of a pulse lengthmodulated (left) and a pulse frequencymodulated control contact (right)

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Control characteristic for direct and inverse control action Field R236 offers two control characteristics for selection which have the effects shown in the following diagram.
Y

100 %
direct =max function

Xw
Y

Xw

100 %
inverse =min function Control characteristic of a proportional-action controller with direct and inverse control action

Fig. 6.4

Xw

Xw

REGEL03.CDR

6.1.3

Timer for cleaning function

Note: The timer and ChemoClean do not work independently of each other. Whilst one of the functions is active, the other cannot be started.

This function can be used to implement a simple cleaning routine. The user can specify a time interval after which cleaning is to start; i.e. only constant intervals can be defined. There are other cleaning functions in conjunction with the ChemoClean function (version with four contacts, see chap. 5.5.4).

Wiper and / or spray cleaning system active

Cleaning time (0 ... 999 s)

Pause time between 2 cleaning intervals (1 ... 7200 min)

inactive Hold function Clean-Hold delay time (0 ... 999 s)

active

inactive Relationship between cleaning time, pause time and hold delay time Time
DIAGR-TI.CDR

Fig. 6.5

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6.1.4

ChemoClean function
Note:

Just like the timer function, ChemoClean can also be used to start a cleaning cycle. However, ChemoClean supports different cleaning and rinse intervals. Thus, irregular cleaning with different repeat cycles is possible, and cleaning times with post-rinse times can be individually defined.

The ChemoClean function is only

available with relays 3 (water) and 4 (cleaner).

Abortion of the cleaning process is

always followed by a post-rinse time.

When Economy is selected,

cleaning is performed with water only.

Hold

Water (relay 3)

t1 t2 t3 t4 t5

t1 t2 t3 t4

Cleaning trigger Pre-rinse time Cleaning time Post-rinse time Hold dwell period

Cleaner (relay 4) t0 t1 t2 t3 t4 t5
CHEMO.CDR

Fig. 6.6

Sequence of a cleaning cycle

Coding

Field

Selection or range Factory setting (bold)

Display

Info

Function group RELAY

Relay contacts can be selected and adjusted.

RELAY
Rel1 Rel2 Rel3 Rel4
Rel3 (water) and Rel4 (cleaner) are only available on transmitter equipped accordingly. If ChemoClean is selected as the cleaning type, Rel4 is not available. PV = Process value If Rel4 is selected in Field R1, Clean = ChemoClean cannot be selected. Confirmation with ENTER switches off a different, already switched-on function and its settings are reset to the default.

R1

Selection of contact to be configured

Rel1 R1
Sel.Relay

R2 (1)

Configuration limit contactor for turbidity measurement

LC PV = Limit contactor TU (1) LC C = Limit contactor T (2) PID controller (3) Timer (4) Clean = ChemoClean (5)

LC PV R2
Sel.Type

Factory settings are printed in bold face; base version does not include functions in italic.

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Coding

Field

Selection or range Factory setting (bold)

Display

Info

R211

Switch function of R2 (1) off or on

off on

off R211
Function

All settings are retained.

R212

Enter switch-on point of contact.

9999 NTU 9999 FNU 9999 ppm / 3000 ppm 9999 mg/l / 3000 mg/l 300.0 g/l / 3 g/l 99.99 kg/l 99.99 t/m3 200.0 % 9999 NTU 9999 FNU 9999 ppm / 3000 ppm 9999 mg/l / 3000 mg/l 300.0 g/l / 3 g/l 99.99 kg/l 99.99 t/m3 200.0 %

9999
On

FNU R212

value

Never set the switch-on point and switch-off point to the same value. (Comp. chap. 5.1.1.) (Only the operating mode selected in A1 appears.) If two factory settings are given, then the left-hand one is valid for CUS 41, the right-hand one for CUS 31. Entering the switch-off point selects either a max contact (switch-off point < switch-on point) or a min contact (switch-off point > switch-on point) and implements a constantly required hysteresis (see Fig. 5.5). If two factory settings are given, then the left-hand one is valid for CUS 41, the right-hand one for CUS 31.

R213

Enter switch-off point of contact

9999
Off

FNU R213

value

R214

Enter pickup delay

0s 0 ... 2000 s

0
On

s R214

Delay

R215

Enter dropout delay

0s 0 ... 2000 s

0
Off

s R215

Delay
When the alarm threshold is exceeded/undershot, the measuring transmitter issues an alarm with an error message and error current (note alarm delay).

R216

Enter alarm threshold (as an absolute value)

9999 NTU 9999 FNU 9999 ppm / 3000 ppm 9999 mg/l / 3000 mg/l 300.0 g/l / 3 g/l 99.99 kg/l 99.99 t/m3 200.0 %

9999

FNU R216

A.Thresh

When defining the min contact, the alarm threshold must be set to a lower value than the switch-off point. If two factory settings are given, then the left-hand one is valid for CUS 41, the right-hand one for CUS 31.

The factory seFactory settings are printed in bold face; base version does not include functions in italic.

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Coding

Field

Selection or range Factory setting (bold)

Display

Info

R217

Show status for limit contact

MAX MIN

LC

MIN R237 State

Only display.

R2 (2)

Configure limit contactor for temperature measurement

LC PV = Limit contactor TU (1) LC C = Limit contactor T (2) PID = PID controller (3) Timer (4) Clean = ChemoClean (5)

LC C R2
Sel.Type

Confirmation with ENTER switches off a different, already switched-on function and its settings are reset to the default.

R221

Switch function of R2 (2) off or on

off on

off

R221

Function

R222

Enter switch-on temperature

100.0 C 5.0 ... 100.0 C

100.0 R222
C

On value

Never set switch-on point and switch-off point to the same value! (see chap. 5.1.1.) Entering the switch-off point selects either a max contact (switch-off point < switch-on point) or a min contact (switch-off point > switch-on point) and a constantly required hysteresis is implemented (see 6.)

R223

Enter switch-off temperature

100.0 C 5.0 ... 100.0 C

100.0 R223
C

Off value

R224

Enter pickup delay

0s 0 ... 2000 s

0 R224
s

On Delay

R225

Enter dropout delay

0s 0 ... 2000 s

0 R225
s

Off Delay
When the alarm threshold is exceeded/undershot, the transmitter issues an alarm with an error message and error current (note alarm delay). When defining the min contact, the alarm threshold must be set to a lower value than the switch-off point.

R226

Enter alarm threshold (as an absolute value)

150.0 C 20.0 ... 150.0 C

100.0 R226
C

A.Thresh

Factory settings are printed in bold face; base version does not include functions in italic.

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Coding

Field

Selection or range Factory setting (bold)

Display

Info

R227

Show status for limit contact

MAX MIN

LC

MAX R227 State

Only display.

R2 (3)

P(ID) controller configuration

LC PV = Limit contactor TU (1) LC C = Limit contactor T (2) PID controller (3) Timer (4) Clean = ChemoClean (5) Off On Basic PID+B 0 NTU 0 FNU 0 ppm 0 mg/l 0.0 g/l 0.0 kg/l 0.0 t/m3 0.0 %

PID R2
Sel.Type

Confirmation with ENTER switches off a different, already switched-on function and its settings are reset to the default.

R231

Switch function of R2 (3) off or on

off

R231

Function

On = PID control Basic = only basic load dosage PID+B = PID control with basic load dosage

R232

Enter set point

FNU R232

Setpoint

The set point is the value to be maintained by the control. This value is to be re-establish by the control in the event of any deviation (up or down).

R233

Enter control gain Kp

1.00 0.01 ... 20.00

1.00 R233
Kp

See chap. 5.1.2, p. 38.

R234

Enter integral action time Tn (0.0 = no I component)

0.0 min 0.0 ... 999.9 min

0.0
Time

min R234

Tn
min R235

See chap. 5.1.2. Each hold resets the I component to zero. Hold can be deactivated in S2, but not for ChemoClean and timer or wiper!

R235

Enter derivative action time Tv (0.0 = no D component)

0.0 min 0.0 ... 999.9 min

0.0
Time

See chap. 5.1.2.

TD
Setting may or may not be required depending on control deviation (up or down deviation, see chap. 5.1.2).

R236

Selection of controller characteristic

dir = direct inv = inverted

dir

R236

Direction

The factory settingFactory settings are printed in bold face; base version does not include functions in italic.

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UM253E5A.CHP

Coding

Field

Selection or range Factory setting (bold)

Display

Info Pulse length e.g. for solenoid valve, pulse frequency e.g. for solenoid-operated metering pump (see chap. 5.5.2). Selection of current output 2 is only possible, if field O2 = Contr is selected. This field only appears if pulse length is selected in R237. When pulse frequency is selected, R238 is skipped and input continues in R239. This field only appears if pulse frequency is selected in R237. When pulse length is selected, R239 is skipped, and input continues in R2310.

R237

Selection of pulse length or pulse frequency

len = Pulse length freq = Pulse frequency curr = Current output2

len

R237

Oper.Mode

R238

Enter pulse interval

10.0 s 0.5 ... 999.9 s

10.0 R238
PulsePer.

R239

Enter maximum pulse frequency of actuator

120 min1 60 ... 180 min1

120

1/min R239

Max.PFreq

R2310

Minimum ON time tON

0.3 s 0.1 ... 5.0 s

0.3 R2310
Min.PTime

This field only appears if pulse length is selected in R237.

R2311

Enter basic load

0% 0 ... 40%

0 R2411 BasicLoad

Selecting the basic load, you choose the desired dosage quantity. 100% basic load corresponds to: steadily on at R237 = on Fmax at R237 = freq 20 mA at R237 = curr Cleaning with only one cleaning agent (usually water) and poss. as Wipe-Wash function together with the wiper (see Fig. 5.5 and setting in B1). Confirmation with ENTER switches off a different, already switched-on function and its settings are reset to the default.

R2 (4)

Configure cleaning function (Timer)

LC PV = Limit contactor TU (1) LC C = Limit contactor T (2) PID controller (3) Timer (4) Clean = ChemoClean (5)

Timer R2
Sel.Type

R241

Switch function of R2 (4) off or on

off on

off

R241

Function

R242

Enter rinse / cleaning time

30 s 0 ... 999 s

30 R242
RinseTime

The hold and relay settings are activated for the period of time specified here.

Factory settings are printed in bold face; base version does not include functions in italic.

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Coding

Field

Selection or range Factory setting (bold)

Display

Info

R243

Enter pause time

360 min 1 ... 7200 min

360 R343
PauseTime

min

The pause time is the time between two cleaning cycles (see chap. 5.5.4).

R244

Enter minimum pause time

120 min 1 ... 3600 min

120 R244
Min.Pause

min

The minimum pause time prevents continuous cleaning when the cleaning trigger is present.

R2 (5)

Configure ChemoClean function (on version with four contacts and appropriate assignment of contacts 3 and 4)

LC PV = Limit contactor cond. (1) LC C = Limit contactor T (2) PID = PID controller (3) Timer (4) Clean = ChemoClean (5)

See chap. 5.5.4.

Clean R2
Sel.Type

Contact 3 = Water, Contact 4 = Cleaner. Confirmation with ENTER switches off a different, already switched-on function and its settings are reset to the default.

R251

Switch function of R2 (5) off or on

off on

off

R251

Function
= internal (timer-contr.) ext = external (digital input 2) i+ext = intern. + extern. i+stp = internal, suppressed by external int The int cycle is triggered by the end of the pause time (R257). There is no real-time clock. External suppression is required for irregular time interva (e.g. Fz!hxhxFhx)(hx7hxhxEhx

R252

Selection of start pulse

int

R252

CleanTrig

R253

Enter pre-rinse time

20 s 0 ... 999 s

20 R253
PreRinse

Water is used for rinsing.

R254

Enter cleaning time

10 s 0 ... 999 s

10 R254
CleanTime

Cleaning agent and water are used for cleaning.

R255

Enter post-rinse time

20 s 0 ... 999 s

20 R255
PostRinse

Water is used for rinsing.

The factory settings are functions in italic. face; base version does not include functions in italic.

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UM253E5A.CHP

Coding

Field

Selection or range Factory setting (bold)

Display

Info

R256

Enter number of repeat cycles

0 0 ... 5

0 R256
Rep.Rate

R253 ... R255 is repeated.

R257

Enter pause time

360 min 1 ... 7200 min

360 R257
PauseTime

min

The pause time is the time between two cleaning cycles.

R258

Enter minimum pause time

120 min 1 ... R 257

120

min R258

Min.Pause

The minimum pause time prevents continuous cleaning when the external cleaning trigger is present. Cleaning with cleaner can be followed by aup to 9 cleaning cycles that use only water until the next cleanig cycle with cleaner is performed.

R259

Enter number of cleaning cycles without cleaning agent (economy function)

0 0 ... 9

0 R259
EconomyCl

The factory settings are functions in italic. face; base version does not include functions in italic.

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5.6

Concentration measurement
The Liquisys M can convert turbidity values to concentration values as standard. Since not all possible units or the corresponding conversions can be made available, the user can create a custom conversion table. Any assignment of a measured value to a converted value is possible (see Fig. 5.7). The defined values are connected by a curve based on linear interpolation, i.e. the dinstances between the points should not be too large.
0 500 [g/l]

[kg/l]

1,4

1,0
Assignment of measured value to a converted value

Note: The conversion is exclusively related to the calibration operating mode %.

Fig. 5.7

U-UMRECH.CDR

Coding

Field

Selection or range Factory setting (bold)

Display

Info

Function group CONCENTRATION

CONCENTRA

Four different concentration curves can be entered into this function group.

K1

Selection of concentration curve, which will be the basis of the display value calculation

1 1 ... 4

1 K1
act.Curve

The curves are independent of each other. Therefore, you can define four different curves.

K2

Selection of table, you want to edit

1 1 ... 4

1 K2
editCurve

The value pairs entered is independent of the curve used (K1). Only when entry is complete is the saved curve overwritten.

K3

Selection of table option

Read Edit

read K3
Table

This selection is valid for the concentration curve selected in K2.

K4

Enter number of triplets

1 1 ... 10

1 K4
No. Elem.

Each triplet consists of a numeric pair.

Factory settings are printed in bold face; base version does not include functions in italic.

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Instrument configuration
UM253E5B.CHP

Coding

Field

Selection or range Factory setting (bold) 1 1 ... Number of support points from K4 Fin

Display

Info

K5

Selection of triplet

1 K5
Sel.Elem.

Any triplet can be edited.

K6

Enter turbidity value

0.0 % Entire measuring range

0 K6
MeasValue

The function chain K5 ... K7 is run through as many times as is equal to the value in K4. Finished appears as the last step. After confirmation the system jumps to K8.

K7

Enter concentration value

Entire measuring range

0 K7

kg/l

Measurement unit as in A2.

concentr.
Return to K.

K9

Enter whether or not table status is okay

yes no

yes K8
Status ok

If not, then set table correctly (all previous settings are kept) or back to measurement mode (this makes the table invalid).

5.7

Service
Coding Field Selection or range Factory setting (bold) Display Info

Function group SERVICE

SERVICE
ENG = English GER = Deutsch FRA = Francais ITA = Italiano NEL = Nederlands ESP = Espanol S+C = during setup and calibration CAL = during calibration Setup = during setup none = no hold

S1

Selection of language

ENG

S1

Language

This field must be set once during device configuration. After confirmation with ENTER

S2

Hold configuration

S+C

S2

S = setup, C = calibration.

Auto HOLD

Factory settings are printed in bold face; base version does not include functions in italic.

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Coding

Field

Selection or range Factory setting (bold)

Display

Info

S3

Manual hold

off on

aus
Man.

S3

The setting remains active even after a power failure.

HOLD

S4

Enter hold dwell period

10 s 0 ... 999 s

10

s S4

Cont.Time
The code is located on the nameplate (see Figs. 1.1 1 and 1.2). Entry of an incorrect code returns you to the measurement menu. The number is edited with the PLUS or MINUS key and confirmed with the ENTER key. 1" is displayed if the code is active. The code is located on the nameplate (see Figs. 1.1 1 and 1.2). Entry of an incorrect code returns you to the measurement menu. The number is edited with the PLUS or MINUS key and confirmed with the ENTER key. 1" is displayed if the code isactive.

S5

Enter SW upgrade release code (Plus package)

0000 0000 ... 9999

0000

S5

PlusCode

S6

Enter SW upgrade release code ChemoClean

0000 0000 ... 9999

0000

S6

CleanCode

S7

Order number is displayed

order
TU0005

S7

When you upgrade the device

S8

Serial number is displayed

SerNo

S8

12345678
Reset of instrument (reset to default values) Facty= All data except language (field S1) are erased and reset to the factory setting!

S9

no Facty= Factory settings

no

S9

S.Default

S10

Perform instrument test

no displ = display test

no
Test

S10

Factory settings are printed in bold face; base version does not include functions in italic.

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Instrument configuration
UM253E5B.CHP

5.8

E+H Service
Coding Field Selection or range Factory setting (bold) Display Info

Function group E+H SERVICE

E+H SERV
Contr Trans Main Rel = controller (1) = transmitter (2) = power unit (3) = relay (4)

E1

Selection of module

Contr E1
Select

E111 E121 E131 E141

Software version is displayed

xx.xx

E111

SW-Vers.

This field cannot be edited. If E1 = Contr: Instrument software If E1 = Trans, Main, Rel: Module firmware

E112 E122 E132 E142

Hardware version is displayed

xx.xx

E112

This field cannot be edited.

HW-Vers.

E113 E123 E133 E143

Serial number is displayed

SerNo

E113

This field cannot be edited.

12345678

E114 E124 E134 E144

Module name is displayed

LSG

E114

This field cannot be edited.

Modul-ID

Factory settings are printed in bold face; base version does not include functions in italic.

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5.9
Coding Field

Interfaces
Selection or range Factory setting (bold) Display Info

Function group INTERFACE

INTERFACE
Address HART: 0 ... 15 or PROFIBUS: 1 ... 126

I1

Enter address

126
Address

I1

For communication only.

I2

Tag description

Tag I2
@@@@@@@@

Only for communication.

The factory settings are printed in bold; functions printed in italics are not available in the basic version.

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Instrument configuration
UM253E5B.CHP

5.10

Calibration
Note:

This function group is used to calibrate the transmitter. Calibration options Three-point calibration Correction of an existing calibration with the laboratory value Modification of individual values of the three-point calibration Installation adjustment One-point calibration

If the calibration procedure is

aborted by pressing the PLUS and MINUS keys at the same time (return to C115, C123, C135, C143 or C153) or if the calibration is faulty, then the previous calibration data are reinstated. A calibration error is indicated by the ERR message and flashing of the electrode symbol on the display. Repeat calibration!

After calibration, the system

returns to Measuring mode. During the hold delay time (Field S4), the Hold symbol appears in the display. Overview of calibration The calibration of the meeasuring chain is three-point calibration, i.e., a turbidity ascertained from three samples or from a known solids content of the medium is used to calculate the complete calibration characteristic of the measuring chain for the medium of the transmitter CUM 223 / 253. It is wise to undertake calibration in the turbidity or solids concentration range in which you want to make measurements. To simplify the three-point calibration, we suggest to produce three samples required for calibration by thinning a medium sample. Usually, very good calibration results are achieved with the concentration graduations 10 %, 33 % and 100 % of the original concentration. The transmitter suggests this concentration graduation for the three-point calibration. This method also has the advantage the only the turbidity or solids concentration value of the original laboratory sample need be defined exactly. Note: In particular, the concentration graduation must changed for samples with a very high concentration or a very dark colour. Very good results are achieved with a graduation of 3%, 10% and 100%. The original sample must also be measured in the laboratory for results correction after the laboratory measurement.

Original sample

9 parts zero solution + 1 part original sample

2 parts zero solution + 1 part original sample

Calibration value 3

Sample 3 original sample Sample 1 original sample 1/10 Sample 2 original sample 1/3
UM_3PROB.CDR

Fig. 5.8

Creation of samples for a three-point calibration

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However, this procedure is not a mandatory prerequisite for calibration. You can also take three different samples of the process medium and determine their turbidity or solids concentration values. The following conditions must be met: Calibration must be carried out relating to the concentration in increasing order. The three samples must differ by at least 10 % relating to the measured value. At higher solids concentrations, clean water is sufficient as a zero solution.

Note:

Sludge samples tend to sediment.

It is therefore important to stir the sample well, possible even during calibration. When stirring, avoid forming a cyclone by not stirring in a circle.

If the calculated relative

calibration results deviate by more than 50 % / +100 % from the reference value 100 %, a warning is output (E084). The calibration can be transferred nonetheless.

The characteristic calculated

during the three-point calibration is stored in the currently selected calibration data record (see Field B4). If you select the unchangeable (read only) calibration data record no. 1, no calibration is possible.

If the calculated results lie outside

the permitted limits, then the calibration error is displayed (E045). The calibration is not transferred.

The gas bubble barrier in field B9

has to be 3.0 during calibration.

Management of the transmitter calibration data records There are three calibration data records available for each application (FNU, NTU, ppm, g/l, %). Of these three data records (sample characteristics), one has been permanently programmed at the factory (read only).The other two are stored at the factory as standard characteristics. You can change and adapt these (three-point calibration, one-point adjustment, installation calibration). Note: FNU NTU Formazine Data set no. 1 (read only) Formazine Data set no. 2 (Changeable) Formazine Data set no. 3 (Changeable) (Changeable) (Changeable) (Changeable) SiO2 (Changeable) Activated sludge (read only) Kaolin (read only) Activated sludge ppm or mg/l SiO2 g/l Activated sludge % Residual concrete water (read only) Residual concrete water (Changeable) Residual concrete water (Changeable)

The data records are saved in the sensor. If you replace the transmitter, this data is not lost. It is loaded automatically (according to the selection) into the transmitter.

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Instrument configuration
UM253E5B.CHP

Version TB: Initial settings for residual concrete water The version Liquisys M CUM 223-TB and CUM 253-TB contains the Plus package with additional setting options, as for the TS version. On delivery, different values from the standard version are set in the individual fields of the menus to make commissioning as simple as possible. These initial settings are so selected so that no additional settings need be made for applications in residual concrete water. However, should you reset the device to the original factory settings (set default), then you can find the values which are valid for this application. Note: Should you wish to use a voltage output instead of the current output intended by the factory, then please connected the supplied shunt resistor according to the instructions on the sheet enclosed with the transmitter. You will then obtain a 0 ... 10 V current output.

Factory settings
Menu field Mode of operation Engineering unit Display format Measured value damping Calibration data record Current output Characteristic Current range Measured value 0 mA Measured value 20 mA Active characteristic Edited characteristic Table option Number of value pairs Support point Measured value / display value Language version A1 A2 A3 A5 B4 O1 O2 O211 O212 O213 K1 K2 K3 K4 K5 K6 / K7 S1 spec. kg/l XX.xx 10 3 Out1 lin 020 mA 1.00 1.30 1 1 edit 2 1 ... 2 1: 0 % / 1.00 2: 50 % / 1.50 GER Setting

Note: Calibration is carried out in the % measuring range (the transmitter switches automatically). With the above setting, a density of e.g. 1.12 kg/l = 12 % must be selected. In individual cases, it may be necessary to adapt the calibration to a real sample. For this, a singlepoint calibration is sufficient.

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For access to the CALIBRATION menu, please enter Code 22. Selection or range Factory setting

Coding

Field

Display

Info

Function group CALIBRATION

CALIBRAT
3 Pt = Three-point calibration (1) Corr = Three-point correction (2) Edit = Edit calibration (3) Refl = Fitting with reflection effects (4) 1-Pt = Single-point calibration (5) Data = Calibration data (6)

C1 (1)

Selection of calibration

3-Pt C1
Calibrat

For data set 1 (B4), only the Data function is accessible. The offset is reset with 3 Pt and Edit.

Immerse sensor in the calibration solution (sample 1).

Immerse the sensor so that there is sufficient distance to the tank wall (no reflection).

C111

Enter concentration of the first calibration solution

Value from last calibration

100.0 C111
Concentr1
Immerse the sensor so that there is sufficient distance to the tank wall (no reflection).

FNU

Immerse sensor in the calibration solution (sample 2).

C112

Enter concentration of second calibration solution

Value from last calibration

330.0 C112
Concentr2

FNU

C112 1.1 C111

Immerse sensor in the calibration solution (sample 3 = original sample) .

Immerse the sensor so that there is sufficient distance to the tank wall (no reflection).

C113

Enter concentration of the third calibration solution

Value from last calibration

1000.0 C113
Concentr3

FNU

C113 1.1 C112

Factory settings are printed in bold face; base version does not include functions in italic.

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Instrument configuration
UM253E5B.CHP

Coding

Field

Selection or range Factory setting

Display
Cancel Warning:

Info
Warning: Cancel E084 200 % E045

C114

Calibration status is displayed

o.k. E xxx

o.k. C114
Status

E045

E084 50 %

20 %

500 %

C161 ... C163

C115

Store calibration results

yes no new

yes C115
Store

If C114 = E xxx, then only no or new (Exception: calibration warning E 84). If new, return to C. If yes/no, return to Measurement.

3 Pt = Three-point calibration (1) Corr = Three-point correction (2)

-@EJ
C1 (2) Selection of calibration

-@EJ ?= E>H=JE ! 4AB .EJJE C MEJD HAB A?JE ABBA?JI "  2J 5E C A F E J ?= E>H=JE # ,=J= += E>H=JE @=J= $
Current value from C113 entire measuring range

Corr C1
Calibrat

C121

Enter correct concentration of the third calibration solution

1000.0 C121
Concentr3

FNU

In case of an unknown probe concentration, but with a definite dilution (1/10; 1/3; 1), the laboratory value is to be entered .

C122

Calibration status is displayed

o.k. E xxx

o.k. C122
Status
If C122 = E xxx, then only no or new (Exception: calibration warning E 84). If new, return to C. If yes/no, return to Measurement.

C123

Store calibration results

yes no new

yes C123
Store

Factory settings are printed in bold face; base version does not include functions in italic.

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Coding

Field

Selection or range Factory setting 3 Pt = Three-point calibration (1) Corr = Three-point correction (2) Edit = Edit calibration (3)

Display

Info

C1 (3)

Selection of calibration

4AB

.EJJE C MEJD HAB A?JE ABBA?JI "  2J 5E C A F E J ?= E>H=JE # ,=J= += E>H=JE @=J= $
Current value from C111 entire measuring range

Edit C1
Calibrat

If the individual samples were defined in the laboratory, you can correct the calibration here.

C131

Enter concentration of the first calibration solution

100.0 C131
Concentr1

FNU

C132

Enter concentration of the second calibration

Current value from C112 C132 1.1 C131

330.0 C132
Concentr2

FNU

C133

Enter concentration of the third calibration solution

Current value from C113 C133 1.1 C132

1000.0 C133
Concentr3

FNU

C134

Calibration status is displayed

o.k. E xxx

o.k. C134
Status
If C134 = E xxx, then only no or new (Exception: calibration warning E 84). If new, return to C. If yes/no, return to Measurement.

C135

Store calibration results

yes no new

yes C135
Store

C1 (4)

Selection of calibration

3 Pt = Three-point calibration (1) Corr = Three-point correction (2) Edit = Edit calibration (3) Refl = Fitting with reflection effects (4) 1 Pt = Single-point calibration (5) Data =Calibration data (6)

Refl C1
Calibrat

Only for solutions 2 FNU / 5 ppm! There is no effect of the installation in clear media

Factory settings are printed in bold face; base version does not include functions in italic.

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Instrument configuration
UM253E5B.CHP

Coding

Field

Selection or range Factory setting 0.0 NTU 0.0 ... 2.0 NTU 0.0 FNU 0.0 ... 2.0 FNU 0.0 ppm 0.0 ... 5.0 ppm 0.0 mg/l 0.0 ... 5.0 mg/l

Display

Info

C141

Enter correct measured value

0.0 C141
Real PV

FNU

Only for the ranges FNU, ppm, mg/l.

C142

Calibration status is displayed

o.k. E xxx

o.k. C142
Status
If C142 = E xxx, then only no or new (Exception: calibration warning E 84). If new, return to C. If yes/no, return to Measurement. For FNU: Adapter C164, C165. For ppm, mg/l: up to 500 adapter C164, C165, then adapter C166. For g/l, %: adapter C166. An existing basic calibration (three-point) is corrected by the single-point calibration.

C143

Store calibration results

yes no new

yes C143
Store

C1 (5)

Select calibration

3 Pt = Three-point calibration (1) Corr = Three-point correction (2) Edit = Edit calibration (3) Refl = Fitting with reflection effects (4) 1-Pt = Single-point calibration (5) Data= Calibration data (6) Current measured value Complete measuring range

1-Pt C1
Calibrat

C151

Enter current calibration value

0.0 C151
Real PV

FNU

C152

Calibration status is displayed

o.k. E xxx

o.k. C152
Status
If C152 = E xxx, then only no or new (Exception: calibration warning E 84). If new, return to C. If yes/no, return to Measurement.

C153

Store calibration results

yes no new

yes C153
Store

Factory settings are printed in bold face; base version does not include functions in italic.

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Coding

Field

Selection or range Factory setting 3 Pt = Three-point calibration (1) Corr = Three-point correction (2) Edit = Edit calibration (3) Refl = Fitting with reflection effects (4) 1-Pt = Single-point calibration (5) Data =Calibration data (6)

Display

Info

C1 (6)

Selection of calibration

Data C1
Calibrat

C161

Calibration point 1 is displayed

Comparison value

101.4 C161
Concentr1

Deviation relative to standard sensor (= 100 %)

C161

Calibration point 2 is displayed

Comparison value

99.3 C162
Concentr2

Deviation relative to standard sensor (= 100 %)

C161

Calibration point 3 is displayed

Comparison value

98.7 C163
Concentr3

Deviation relative to standard sensor (= 100 %)

C164

Slope 1 is displayed

Current value

230 C164
Slope 1

Slope of characteristic 1 of the sensor

C164

Slope 2 is displayed

Current value

375 C165
Slope 2

Slope of characteristic 2 of the sensor

C166

Conversion factor is displayed

Current value

1 C166
ConvFact

Conversion factor of internal turbidity units into the displayed unit

Factory settings are printed in bold face; base version does not include functions in italic.

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Instrument configuration
UM253E5B.CHP

5.11

Offset
Measured value

The settings in the OFFSET function group can be used to calibrate the measurement to a reference measurement. This requires a linear shift of all measured values, i.e., the adjustment is determined for one measured value, and all the others are calculated using the same offset. Note: You can either edit offset or slope. During offset editing, a previous edited slope is reset to the factory setting.

Calibrated value

Current measured value

Time t

OFFSET.CDR

Fig. 5.9

Offset

Coding

Field

Selection or range Factory setting

Display

Info

Function group OFFSET

OFFSET

V1

Enter absolute value

Current measured value

0.0 V1
Real PV

FNU

V2

Enter offset

Current offset

0.0 V2

FNU

PV Offset

V3

Calibration status is displayed

o.k. E xxx

o.k. V3
Status

V4

Store offset

yes no new

yes V4
Store

If V3 = E xxx, then only no or new. If new, return to V. If yes/no, return to Measurement.

Factory settings are printed in bold face; base version does not include functions in italic.

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5.12

Slope

With the settings in the function group SLOPE, a measured value can be adapted to a reference value. All measured values are proportionally adapted over the entire measuring range according to this change. Example: The displayed measured value is 2.5 g/l. It is adapted to the reference value of 2.0 g/l by means of the slope function. The change is 20%, i.e. all measured values are reduced by 20% over the entire measuring range. An OFFSET being edited before is reset to the factory setting. In contrast to the one-point calibration, the edited slope can be reset by setting the slope factor to 1.0. Coding Field Selection or range Factory setting Display Info

Function group SLOPE

SLOPE

Initial display of function group SLOPE.

N1

Enter absolute value

Current measured value

0.000 N1
Real PV

N2

Enter slope

Current slope

1.000 N2
PV Slope

N3

Status is displayed

o.k. E xxx

o.k. N3
Status

N4

Store slope

yes no new

yes N4
Store

If V3 = E xxx, then only no or new. If new, return to V. If yes/no, return to Measurement.

Factory settings are printed in bold face; base version does not include functions in italic.

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Interfaces
UM253E06.CHP

Interfaces

For instruments equipped with a communication interface, please refer to separate operating instructions BA 208C/07/en (HART) or BA 209C/07/en (PROFIBUS).

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Maintenance and troubleshooting

Maintenance: Please take all measures in due time which will guarantee the safety of operation and reliability of the entire measuring system. Maintenance of CUM 223 / 253 comprises: Calibration (see chap. 5.10) Cleaning of assembly and sensor Checking of cables and connections Troubleshooting Determination and elimination of the cause of the problem in the case of an operating fault. Troubleshooting refers to measures that can be performed without intervention in the instrument (for instrument defects, see chap. 8, Repairs). Troubleshooting of the CUM 223/253 and the measuring system is performed with the aid of the troubleshooting table in chap. 7.1. Warning: Note:

Please be aware of effects work

performed on the instrument might have on the process control system or the process itself.

Please contact you E+H support

office if you have any queries. You can also send your queries to the E+H Service Organisation via the Internet. www.endress.com

When removing the sensor during

maintenance or calibration, please consider potential hazards due to pressure, high temperatures and contamination.

7.1
Error Instrument cannot be operated, value 9999

Troubleshooting common problems

Remedy Press simultaneously the CAL and MINUS keys Test with new or with different functional sensor Replace MKT1 module for testing Check junction boxes and line. Check sensor supply. Replace LSGA (AC power supply unit or L2GD (DC power supply unit) module for testing Check connection Clean optics Switch instrument off and back on Equipment need, spare parts, information See chap. 4.3 CUS 31 or 41 sensor (either type is suitable for rough function test) S. spare parts list in chap. 8.2.4/8.3.4 Measuring point test in chap. 8.6.1 See spare parts list in chap. 8.2.4 / 8.3.4 Connection see chap. 3.4 and 3.5 Use spray cleaning or wiper EMV problem: check line routing if problem persists, check for possible sources of interference. See chap. 3.4 and 3.5

Possible cause Operation locked Sensor / sensor cable defective

Display value 0.0, and error message E008 Sensor and display in A4

Instrument input defective Break in sensor extension line Data transfer error

Display value 0.0 Fixed, incorrect measured value

Incorrect sensor connection Sensor completely blocked Impermissible instrument operating state (no response to key actuation) Measuring cable interference

Signal output line interference Measured value fluctuates Irregular flow rate / turbulence / air bubbles / big solids particles

Connect cable screen acc. to connection diagram (not grounding) check line routing, try separate line routing, grounding screen to SPS/PLS Choose better place of installation or eliminate turbulences. Possibly use large measured value damping factor.

Separate signal output, meas. input and supply lines

Measured value damping see field A5

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Maintenance and troubleshooting

UM253E07.CHP

Error

Possible cause No or incorrect sensor calibration

Remedy Calibration with original sample required for concentration or solids concentration Clean sensor

Equipment need, spare parts, information See chap. 5.10

Sensor soiled

Display value implausible / no or creeping change of display

Remove coarse coats mit brush Remove carbonates and similar coats with 3% hydrochlorid acid Remove organic coats and grease with oxidation agents and / or grease solvents. See instructions of assembly used for spray cleaning Retrofitting possible: wiper retrofitting service kit 50089254 Wiper arm service kit 50089252

Use spray cleaning User wiper version Wiper rubber defective Sensor installed in dead zone or air cushion in assembly or flange Incorrect sensor orientation Replace wiper arm Check installation conditions, move sensor in area with optional flow conditions. Caution if installed in horizontal lines! Orient sensor: Measuring surface should face flow in normal media. Orient meas. surfacre at 90 to flow in media with high solids concentration If temperature display is required: replace sensor Install LSR1-2 or LSR1-4 module Activate controller Choose Auto or Manual/On mode Disable or shorten pickup delay Autom. hold during calibration, hold input activated; hold via keyboard active Set controller to Manual / Off or Auto Shorten dropout delay Check measured value, current output or relay contacts, actuators, chemical supply Disconnect line and measure directly on instrument Disconnect line and measure directly on instrument See diagnosis table in chap. 8.1 PA-/DP instruments have no current output! Switch off simulation Switch instrument off and back on Check current assignment: 020 mA or 420 mA? Disconnect output and measure directly on instrument Use sensible intervals

Frontal bombardment of measuring surface with highly viscous solids may result in an adhering coating. Turbidity measurement itself does not require temperature meas. See chap. 8.2 and 8.3 See chap. 5.5 or fields R2xx Keyboard, REL key See fields R2xx See fields S2 to S4

Incorrect temperature value Controller or timer cannot be activated

Temperature sensor defective No relay module installed Controller switched off Controller in Manual / Off mode

Controller / limit contactor does not work

Pickup delay setting too long Hold function active

Controller in Manual / On mode Controller / limit contactor works continuously Dropout delay setting too long Control loop interruption

Keyboard, REL and AUTO keys See fields R2xx

Line open or short-circuited No turbidity current output signal Total load in current loop excessive (> 500 ) Output defective Instrument with PROFIBUS-PA/-DP Fixed current output signal Current simulation active Processor system out of sync Incorrect current assignment Incorrect current output signal Current output table not accepted Total load in current loop excessive (> 500 ) Value interval too small

mA meter 020 mA DC Ohmmeter

See field O2(2) EMV problem: check installation if problem persists Field O2(1), O2(3) for table Ohmmeter

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Error

Possible cause Instrument only has one current output Instrument with PROFIBUS-PA/-DP No relay module (LSR1-x) or nur LSR1-2 installed

Remedy Refer to nameplate for variant, change LSCH-x1 module if nec. PA-/DP instruments have no current output! Install LSR1-4 module. Chemoclean is enabled via release code supplied by E+H with Chemoclean upgrade Plus package upgrade: code received from E+H enter Following replacement of defective LSCH/LSCP module: first enter instrument serial number (see nameplate) manually, then enter code Verify by looking at nameplate: HART = -xxx5xx und -xxx6xx

Equipment need, spare parts, information LSCH-x2 module, see chap. 8.2.4 and 8.3.4

No temperature output signal

Chemoclean function not available

LSR1-4 module, see chap. 8.2.4 and 8.3.4

Plus package functions not available

Plus package not enabled (enable with code that depends on serial number and is received from E+H with order or Plus package) No central HART module No or wrong DD device description) HART interface missing Instrument not registered with HART server Load < 230 HART receiver (e.g. FXA 191) not connected via load Incorrect instrument address (Adr. = 0 for single operation, Adr. > 0 for multidrop operation) Line capacity too high Line interference No central PA-/DP module Wrong SW version (without PROFIBUS) Commuwin (CW) II: CW II version and instrument SW version incompatible No or wrong DD/DLL Incorrect baud rate setting for segment coupler in DPV-1 server Incorrect station (master) address or duplicate address Incorrect station (slaves) address Bus line not terminated Line problems (too long, cross section too small; not shielded, screen not grounded, wires not twisted) Bus voltage too low (bus supply voltage typ. 24 V DC for non-Ex, 13,5 V DC for Ex)

Detailed description see chap. 8.3.5

Upgrade to LSCH-H1 / -H2 module

No HART communication

For further information, see additional Operating Instructions BA 208C, HART Field communication with Liquisys M CxM 223 / 253

Verify by looking at nameplate: PA = -xxx3xx / DP = -xxx4xx

Upgrade to LSCP module

No PROFIBUS communication

For further information, see additional Operating Instructions BA 209C, PROFIBUS-PA/-DP Field communication with Liquisys M CxM 223 / 253

The voltage at the PA-/DP connection of the instrument must be at least 9 V. Check addresses and reset if necessary

No HART or PROFIBUS communication

Several instruments on the same address

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Maintenance and troubleshooting

UM253E07.CHP

7.2

Troubleshooting using the error messages

Display and select error messages by pressing the MINUS key.

Error no. E001 Contact Display EEPROM memory error Measures Fact Switch instrument off and back on, return instrument to your local Endress+Hauser sales agency for repair or replace instrument. Load software compatible with hardware. Load measuring parameter specific instrument software. Invalid configuration. Repeat download, check optoscope. Load software compatible with hardware. Load measuring parameter specific instrument software. yes no * yes yes no no * * yes yes User Fact no no User Fact User * * Error current Cleaning trigger

E002

Instrument not calibrated, calibration data invalid, no user data invalid (EEPROM error).

E003

Download error Instrument software version not compatible with module hardware version Transmitter malfunction Software not compatible with hardware (transmitter) Sensor or sensor connection defective Wiper error Calibration aborted Below main parameter measuring range Main parameter measuring range exceeded Below temperature measuring range Temperature measuring range exceeded Below current output range 1 Current output range 1 exceeded Below current output range 2 Current output range 2 exceeded Set point exceeded controller 1 Set point exceeded controller 2 Set point exceeded controller 3 Set point exceeded controller 4

E004

E007

E008 E026 E045 E055

Check sensor and sensor connection (E+H Sevice) Check wiper and test function using manual control if necessary Repeat calibration Check measurement and connections; check instrument and measuring cable with simulator if necessary. Check measurement, control and connections

yes yes no yes

no no no no

no no no *

yes

no

no

E057

E059 E061 E063 E064 E065 E066 E067 E068 E069 E070

yes yes Check configuration Check measured value and current assignment yes yes yes yes Check configuration. yes yes Check configuration yes yes

no no no no no no no no no no

no no no no no no no no no no

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Error no. E079

Contact Display Measured value outside concentration table Parameter range for current output 1 range too small Parameter range for current output 2 range too small Calibration warning Measures Fact Clean sensor; check tables Decrease current output spreading yes no User

Error current Fact no no User

Cleaning trigger Fact no * User

E080

Decrease current output spreading

no

no

E081

E084 E100 E101 E102 E106 E116 E152 E153 E154 Current simulation yes Service function yes Relais simulation yes Download yes Download error PCS alarm Offset Below lower alarm threshold for period exceeding alarm delay Upper alarm threshold exceeded for period exceeding alarm delay Actual value undershoots monitoring value for longer than the set permissible maximum period Actual value exceeds monitoring value for longer than the set permissible maximum period Dosage stop Flow in main stream loo low or zero Switch-off limit for current iput exceeded Current input < 4 mA

Calibration data are within limits but deviate from standard values by a factor of more than two Switch off current simulation Switch instrument off and back on Check relay configuration Wait for download to end Repeat download Check sensor and connection, maintain or replace Adjustment range exceeded If necessary perform manual reference measurement. Repair sensor and recalibrate

no

no

no

no no no no no no no yes

no no no no no no no no

no no no

* * * * *

yes

no

no

E155

yes

no

no

E156

yes

no

no

E157

E162 E171 E172

Check settings in CURRENT INPUT or CHECK function group. Restore flow. Check process variables at sending measuring instrument. Check process variables at sending measuring instrument. Change range assignment if required. Check process variables at sending measuring instrument. Change range assignment if required.

yes yes yes yes

no no no no

no no no no

E173

yes

no

no

E174

Current input > 20 mA

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Diagnosis and corrective maintenance

UM253E08.CHP

Diagnosis and corrective maintenance

Diagnosis Diagnosis refers to the identification of instrument malfunctions and defects. Corrective maintenance: replacement of parts diagnosed to be defective; testing of instrument and measuring system function; restoration of complete functionality. Diagnosis based on the error table below and depending on difficulty and measuring equipment at hand is to be performed by: trained operator personnel operators electricians company responsible for system installation/ operation E+H Service. Select the required spare parts using the tables in chap. 8.2 and 8.3.

Warning:

Caution: ESD!

Disconnect the instrument from the

power source before opening it up. Work with live lines may only be performed by trained electricians.

Electronic components are

sensitive to electrostatic discharges. Personal protective measures, such as discharge via PE or permanent grounding using a wrist strap, are to be taken.

Switched contacts may be

supplied from separate circuits. These circuits must also be de-energized before work on the terminals is performed.

For your own safety, use only

original spare parts. Original parts will guarantee functionality, accuracy and reliability after repairs.

8.1

Diagnosis

The table below will help you diagnose problems and provides information about spare parts required. Note on the required spare parts. You can find information concerning the exact spare part designations and the installation of these parts in chap. 8.2.3 and 8.3.3.
Error Display dark, no LEDs active Possible cause No mains voltage Wrong supply voltage / voltage too low Connection fault Tests and / or remedial measures Equipment, spare parts, personnel Check if mains voltage is available Compare mains voltage and rating on nameplate Terminal not tightened; insulation clamped in terminal; wrong terminal used Replace fuse, first compare mains voltage and rating on nameplate Replace power supply unit, using correct variant Replace controller, using correct variant Check ribbon cable, replace if necessary Replace controller Electrician / e.g. multimeter Operator (utility company specification or multimeter) Electrician

Instrument fuse defective

Electrician / see drawings in chap. 8.2.1 and 8.3.1 for corrected fuse On-site diagnosis by E+H Service (test module LSGx Lrequired) On-site diagnosis by E+H Service (test module LSCxx Lrequired) See spare parts for CUM 253 On-site diagnosis by E+H Service (test module LSCxx required)

Power supply unit defective Controller defective CUM 253: ribbon cable Pos. 310 loose or defetive Display dark, but LED(s) active Controller defective (Module: LSCH/LSCP)

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Error Display shows measured values but value does not change and / or instrument cannot be operated Instrument gets hot

Possible cause Instrument or module not properly installed in instrument Impermissible operating system state

Tests and / or remedial measures Equipment, spare parts, personnel CUM 223: Reinstall module CUM 253: Reinstall display module Switch instrument off and back on Refer to assembly drawings in chapters 8.2.1 and 8.3.1. Possible EMC problem: if problem persists, call E+H Service to have installation checked. Correct voltage setting, see chap. 8.4.1 / 8.5.1. Can only be diagnosed by E+H Service. If test fails: replace module (using correct variant), refer to exploded views in chap. 8.2.1 and 8.3.1. If module tests out OK: check peripherals once more. Replace LSGA module (AC power supply unit) or LSGD (DC power supply unit) Check line routing. Separate sensor line from supply lines Max. line length with extension is 200 m; use only calbe type CYK 8 Test with built-in current simulation, connecting mA meter directly to current output If simulation value is incorrect: recalibration at factory or new LSCxx module required. If simulation value is correct: check current loop for load and shunts. Spare parts list see chap. 8.4.4 or 8.5.4. Connect sensor line screen to S terminal, do not ground.

Incorrect voltage / too high Power supply unit defective

Compare mains voltage and rating of nameplate Replace power supply unit Test measuring inputs: Sensor simulation is not possible, check with new or other sensor

Incorrect measured turbidity and / or temperature value

Transmitter module defective (module: MKT1). Please perform tests and take measures according to chap. 7.1 to eliminate the sensor or wiring as the cause of the problem Data transfer fault

Data transfer problem (EMC) Wrong sensor cable / cable too long Current outputs / incorrect current Not calibrated correctly Load excessive Shunt / short-circuit to frame in current loop

Incorrect mode of operation No current output signal Current output stage defective (module: LSCH/LSCP)

Check whether 020 mA or 420 mA has been selected Test with built-in current simulation, connecting mA meter directly to current output. First disconnect current output line completely for safety Make sure ribbon cable is properly connected, replace cable if nec. Convert to LSR1-4 with 4 relays If upgraded: verify that correct serial number has been used to order Plus package Check whether serial number on nameplate matches with stored serial number (can be read in field S8). For new LSCH / LSCP, the instrument serial number can be entered once in fields E114 to E116. Next step is to enter release codes for Plus package and/or Chemoclean. HART: LSCH-H1 or -H2 PROFIBUS-PA/-DP: LSCP-PA/-DP module, see field E112 SW version see field E111 Remove some instruments and repeat testing

If test fails: Replace controller (using correct variant)

Additional relays do not work Only 2 additional relays can be used Enhanced functions (Plus package) not available

CUM 253: ribbon cable Pos. 320 loose or defective Relay module LSR1-2 with 2 relays installed No or incorrect release code used Incorrect serial number of instrument stored in LSCH/LSCP module

See Spare parts CUM 253 F Operator or E+H Service Handled by E+H Sales

Serial number stored in LSCH/LSCP module is required to enable Plus package. A detailed description can be found in chap. 8.3.5.

Enhanced functions (Plus package and / or Chemoclean) are not available after replacement of LSCH-/LSCP module No HART or PROFIBUS interface function

Plus package or Chemoclean has not been enabled with release codes.

Wrong controller

Replace controller; operator or E+H Service

Wrong software Bus problem

Contact E-H Service for support

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Diagnosis and corrective maintenance

UM253E08.CHP

8.2
8.2.1

Corrective maintenance of Liquisys M CUM 223

Exploded view
223_EXO2.CDR

Pos. 340 End frame Pos. 400 Special screw

Pos. 426a Terminal for signal inputs/outputs (external) Pos. 426b Terminal for alarm relay and power supply (interior)

Pos. 270 Turbidity transmitter MKT1 Pos. 10 / 20 Power supply unit LSGA / LSGD Pos. 40 90 Controller LSCH-x / LSCP End frame latches Pos. 330 Housing assembly

Pos. 320 Back plate

Pos. 310 Side wall for instruments without relay module Pos. 430 Push-on terminal strip for LSR1-x module Pos. 10 Power supply unit 100 230 V AC

Pos. 290 / 300 Optional relay module LSR2-x Module rotated 180 for representation!

Fuse Mains voltage selection

230V 115V 100V

Jumper

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8.2.2

Disassembly of CUM 223

Consider potential effects on process when removing the instrument from service! Before opening, make sure the instrument is voltage-free. First pull off the terminal block (Pos. 426b) on the rear of the instrument. First pull off the terminal blocks (Pos. 426a and if necessary 430) on the rear of the instrument. You can now dismantle the instrument. Press the latches of the end frame (Pos. 340) inwards and pull off the frame towards the rear. Loosen the special screw (Pos. 400) by turning it counterclockwise. Remove the complete electronics block from the housing. The modules are plugged together mechanically and can be easily separated: Pull the controller / display module forwards Gently pull out the backplane latches (Pos. 320) outwards slightly to remove the side modules. Removing the turbidity transmitter (Pos. 270): Pull off the module towards the top.

8.2.3

Assembly of CUM 223

Reverse the dismantling sequence for assembly. Hand-tighten the special screw without using a tool. Incorrect assembly is not possible! An module block which has been plugged together incorrectly cannot be inserted into the housing.

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8.2.4

Spare parts for CUM 223

Designation Power supply unit Power supply unit Controller Controller Controller Controller Controller Comntroller Turbidity transmitter Relay module Relay module Relay module Relay module Side panel End frame PROFIBUS-DP Name LSGA LSGD LSCH-S1 LSCH-S2 LSCH-H1 LSCH-H2 LSCP-PA LSCP-DP MKT1 LSR2-2 LSR2-2i LSR2-4 LSR2-4i Function or content 100/115/230 V AC 24 V AC + DC 1 current output 2 current outputs 1 current output + HART 2 current outputs + HART PROFIBUS-PA / no current output. PROFIBUS-DP / no current output Turbidity + temperature 2 Relays 2 Relays + current input 4..20 mA 4 Relays 4 Relays + current input 4..20 mA Kit with 10 parts End frame with D-Submin plug-in connector Housing with front membrane, Sensor plungers, Seal, Special screw, Clamp tappets, Connection and nameplates Backplate, Side wall, End frame, Special screw Terminal strip set Standard + HART, Inputs/outputs, power supply, alarm relay Terminal strip set PROFIBUS-PA, Inputs/outputs, Power supply, Alarm relay Terminal strip set PROFIBUS-DP, Inputs/outputs, Power supply, Alarm relay Terminal strip for relay module Order number 51500317 51500318 51501228 51501229 51501230 51501231 51501232 51502499 51501209 51500320 51504304 51500321 51504305 51502124 51502513

Position 10 20 40 50 60 70 80 90 270 290 290 300 300 310 340

330, 400

Housing module

51501075

310, 320, 340, 400

Mechanical parts housing

51501076

426a, 426b

Complete terminal strip set, Standard + HART

51501205

426a, 426b

Complete terminal strip set, PROFIBUS-PA

51502128

426a, 426b

Complete terminal strip set, PROFIBUS-DP Terminal strip

51502491

430

51501078

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8.3
8.3.1
Electronics box with relay module LSR1-x (bottom) and power supply unit LSGA/LSGD (top)

Corrective maintenance of Liquisys M CUM 253

Exploded view
253_EXO2.CDR

Fuse is accessible with electronics box installed Pos. 10 Power supply unit 100 230 V AC

Pos. 410 Display lid assy.

Fuse Pos. 370 Front membrane Pos. 40 ... 90 Controller LSCH-x / LSCP Mains voltage selection Pos. 450b Torx screw for Controller
230V 115V 100V

Jumper

Pos. 460b Cover screws

Pos. 330 Electronics box

Pos. 460a Cover screws

Pos. 310 / 320 Ribbon cables

Pos. 450a Torx screws K4x10 Pos. 400 Bottom of housing

Pos. 270 Transmitter module MKT1

Top Bottom

Pos. 420 Connection compartment cover

Pos. 10 / 20 Power supply module LSGA / LSGD

Pos. 290 / 300 Relay module LSR2-x

Pos. 340 Docking module LSK1 Pos. 480 Cable glands Pos. 450c Torx screws K4x10 Pos. 470 Plug-in terminal for power connection

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Diagnosis and corrective maintenance

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8.3.2

Disassembly of CUM 253

Before opening, make sure the instrument is voltage-free. Open and remove the connection compartment cover (Pos. 420). Remove the network terminal (Pos. 70). Open the display cover (Pos. 410) and loosen the ribbon cable (Pos. 310 / 320) on the electronics box side (Pos. 330). Removal of electronics box (Pos. 330): Loosen screws (Pos. 450a) in the bottom of the housing 2 revolutions, then slide entire box backward and remove towards the top. Make sure that the module catches do not come unlatched while you push the electronics box back! Now bend the module latches outward and remove the module(s). Dismantling the controller (Pos. 40): Loosen screw (Pos. 450b) in the display lid. Expansion of the docking module (Pos. 340): Loosen screws (Pos. 450c) in the bottom of the housing and remove entire module towards the top. Removing the transmitter (Pos. 270): Simply pull off the module towards the top.

8.3.3

Assembly of CUM 253

Insert the module(s) in the electronics box guide rails carefully and latch into the lateral lugs in the box. You cannot assemble the instrument incorrectly! Modules inserted in the electronics box incorrectly are not operable since the ribbon cables cannot be inserted. Make sure that the cover gaskets are intact since they are required to guarantee protection class IP 65.

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8.3.4

Spare parts for CUM 253

Designation Power supply unit Power supply unit Controller Controller Controller Controller Controller Controller Turbidity transmitter Relay module Relay module Relay module Relay module Name LSGA LSGD LSCH-S1 LSCH-S2 LSCH-H1 LSCH-H2 LSCP-PA LSCP-DP MKT1 LSR2-2 LSR2-2i LSR2-4 LSR2-4i Function or content 100/115/230 V AC 24 V AC + DC 1 current output 2 current outputs 1 current output + HART 2 current outputs + HART PROFIBUS-PA / no current output. PROFIBUS-DP / no current output Turbidity + temperature 2 Relays 2 Relays + current input 4..20 mA 4 Relays 4 Relays + current input 4..20 mA Display cover, connection compartment cover, front membrane, Hinge, Cover screws, Small parts Bottom, cable glands Docking module, empty electronics box, small parts 2 ribbon cables 2 pairs of hinges Terminal strip for power connection Order number 51500317 51500318 51501228 51501229 51501230 51501231 51501232 51502499 51501209 51500320 51504304 51500321 51504305

Position 10 20 40 50 60 70 80 90 270 290 290 300 300 370, 410, 420, 430, 460 400, 480 330, 340, 450 310, 320 430 470

Housing cover

51501068

Bottom of housing Internal housing parts Ribbon cables Hinges Terminal strip

51501072 51501073 51501074 51501069 51501079

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UM253E08.CHP

8.3.5

Special case: Replacement of controller

Note: Disassemble the instrument as described in chapters 8.2.2 and 8.3.2.. Refer to the part no. of the central module to determine whether the new module has the same part no. as the old one. Reassemble the instrument with the new module as described in chap. 8.2.3 and 8.3.3. Start up the instrument and test its basic functions (e.g. meas. value and temperature display, operation via keyboard). Enter the instrument serial number: Read the serial number (ser-no.) of the instrument from the nameplate. Enter this number in the fields E115 (year, one-digit), E116 (month, one-digit), E117 (sequence number, four-digit). Field E118 displays the complete number for verification; acknowledge with ENTER or abort and re-enter. Verify that the Plus package is enabled (e.g. by accessing function group CHECK / Code P) or the Chemoclean function. Check the Plus package release (e.g. by opening the function group CHECK / Code P) or the Chemoclean function. Restore the user settings of the instrument.

After controller replacement all the

editable data are reset to the factory settings.

The serial number can only be

entered and only once in the case of a new module from the factory with serial number 0000! Make sure that your entry is correct before confirming with ENTER! Entry of an incorrect code will prevent the enhanced functions from being enabled. An incorrect serial number can only be corrected at the factory. Proceed as described below after controller replacement: If possible, record the user settings of the instrument, e.g.: Measuring range and configuration setting Turbidity and temperature current assignments relay functions selected limits/controller settings cleaning settings monitoring functions interface parameters

8.4

Spare parts orders

instrument order code serial number (ser-no.) software version, if possible The order code and serial number are on the nameplate. The software version is displayed in field E111 when the instrument processor system is functional.

Spare parts are to be ordered from your local E+H Sales Agency. See the back cover of these operating instructions for addresses. For this, refer to the order numbers in chapters 8.2.4 and 8.3.4. To be on the safe side, you should always specify the following data with spare parts orders:

8.5

Service aids Optoscope with Scopeware

Handling and operation are described in the optoscope operating instructions. The user-friendly Windows software required for the PC or laptop is contained in the scope of supply. The optoscope is supplied in a sturdy case with all the accessories required. Order number of optoscope: 51500650

In connection with the Scopeware software, the optoscope offers the following possibilities, with the need to disassemble or open the Liquisys S and without a galvanic connection to the device: Documentation of the instrument settings in conjunction with Commuwin II Software update by the service technician Upload/download a hex dump to duplicate configurations. The optoscope serves as an interface between the Liquisys M and PC / laptop. Information is exchanged on the instrumentside using the optical interfaces of the Liquisys M and to the PC / laptop using the interface RS 232.

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8.6
8.6.1

Corrective maintenance of measuring system

Turbidity transmitter
Measure the sensor operating voltage: approx. 10 ... 16 V at terminals 87 (+) and 88 (). The cause for a defective voltage may be present either at the device or at the sensor. Therefore, the next thing you should do is connect a new or a different sensor. If the function is now o.k. -> Sensor defective. If the sensor operating voltage is still to low -> replace power supply module LSGA/LSGD (Pos. 10 / 20, check the required version). Sensor voltage o.k., but no measured turbidity value even with a new sensor: -> Replace transmitter module MKT1.

The sensors CUS 31 and CUS 41 cannot be simulated as they contain the complete data processing and all the measured values are transmitted using the digital interface RS 485 to CUM 223 / 253. Therefore a functional sensor is required for the measuring point test. Method for testing a measuring point: Check that device is operable and that the display reacts appropriate, e.g. by pressing the PLUS key. Check the current outputs by carrying out a current simulation (Field O22).

Cleaning the front panel To clean the front panel, only use standard cleaning agents. The front panel is resistant to the following cleaning agents (acc. Isopropanol Thinned acids (3 %) Thinned alkalis (5 %) Ester Hydrocarbons Ketone Household cleaners Caution! Do not use any concentrated mineral acids or alkalis, benzyl-alcohol, methylene chloride or high-pressure water vapour at over 100 C.

8.6.2

Turbidity sensors CUS 31 / 41

When replacing a sensor, check the following: Replacing the sensor CUS 31-xxA or CUS 41 All the calibration data is saved in the sensor. When using the original data records (read only), no calibration is necessary after sensor replacement. Matter-specific calibrations must be repeated. Replacing the sensor CUS 31-xxE or CUS 31-xxS All the factory calibration data is saved in the sensor. The sensor and the assembly are calibrated together. No additional calibration is required for applications with pure or ultrapure water, if the sensor and the assembly are replaced together. The calibration data of the sensor is transferred automatically to the measuring instrument.

The sensors CUS 31 / 41 contain their own digital signal processor and communicate with the turbidity measuring instrument via an interface RS 485. All the sensor data (factory calibration data and customer calibration data) are permanently saved in the sensor. You can find detailed information on these sensors in the Technical Information Turbidity sensor TurbiMax W CUS 31 / CUS 31-W TI 176C/07/en or in Technical Information Solid matter sensor TurbiMax W CUS 41 / CUS 41-W TI 177C/07/en.

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Diagnosis and corrective maintenance

UM253E08.CHP

8.6.3

Assembly
Flow Flow assembly FlowFit W CUA 250 Operating manual BA 096C/07/en Welding socket with adapter CUA 120-B Retractable assembly ProbFit CUA 461 Operating manual BA 134C/07/en Pure and ultrapure water applications CUS 31-xxE: contains special flow assembly without gas bubble trap CUS 31-xxS: contains special flow assembly with gas bubble trap

Refer to the assembly operating instructions for maintenance and troubleshooting! For the CUS 31/41, you can use: Basin and channel Suspended assembly holder CYH 101 and basin wall bracket CYY 106 Technical Information TI 092C/07/en Assembly DipFit W CYA 611 Operating manual BA 166C/07/en Sensor fixing bracket RM Operating manual BA 205C/07/en

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Accessories

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Accessories
Connection accessories Extension cable CYK 8, metre goods Unterminated measuring cable for turbidity sensors CUS 31 and CUS 41 Order no.: 50089633 Extension cable CYK 8, 50 m Terminated measuring cable for turbidity sensors CUS 31 and CUS 41. Order no.: 51500830 Junction box VBM Junction box for extending the measuring cable connection between sensor and instrument. Pg 13.5 cable entries. Material: cast aluminium; Ingress protection: IP 65 Order no.: 50003987 Junction box RM Junction box for extending the measuring cable connection between sensor and instrument. Pg 13.5 cable entries. Material: cast aluminium; Ingress protection: IP 65 Order no.: 51500832 Assemblies DipFit W CYA 611 Immersion assembly for turbidity sensors, unpressurised. Technical Information TI 166C/07/en Order no.: 50085985 FlowFit W CUA 250 Flow assembly for turbidity sensors, applicable at up to 6 bar Technical Information TI 096C/07/en Order no.: 50063827 ProbFit CUA 461 Manually replacable assembly for turbidity sensors, applicable at up to 1 bar Technical Information TI 134C/07/en Order no.: 50075623

Mounting accessories Weather protection cover CYY 101 For mounting on field housing, for outdoor installation. Dimensions (H W D): 320 300 270 mm Material: Stainless steel SS 304 Order no.: CYY 101-A Universal upright post CYY 102 Square tube for mounting of field housing. Dimensions (H W D): 1495 60 60 mm Material: Stainless steel SS 304 Order no.: CYY 102-A Sensors TurbiMax W CUS 31 / 31 W pH/ redox combination electrode with PTFE diaphragm, with gel filling, usable at up to 6 bar. Technical Information TI 028C/07/en Order no.: 50088400 TurbiMax W CUS 41 / 41 W Sterilisable pH /redox electrode with double-chamber reference and integrated bridge electrolyte. Technical Information TI 245C/07/en Order no.: 50088402 Spare parts for CUS 31 and CUS 41 Service kit for wiper operation cpl. (upgrade or replacement) Order no.: 50089254 Service Kit for seal (for wiper extension, contains 5 sets) Order no.: 50089253 Service Kit for wiper arm (with rubber and mounting material, contains 3 sets) Order no.: 50089252 Measuring cable 7 m terminated, with housing upper section and screw union Order no.: 50088167 O-ring 28 3.5 mm (Seal for G 1 pipe installation) Order no.: 50051753 Accessories for CUM 253 CSA version NPT adapter set Order no.:

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Accessories
UM253D09.CHP

Istrument upgrade (Order only possible with serial number of relevant device) Plus package Order no.: 51500385 ChemoClean Order no.: 51500963 Two-relay card (standard version) Order no.: 51500320 Two-relay card (CSA version) Order no.: 51511446 Four-relay card (standard version) Order no.: 51500321 Four-relay card (CSA version) Order no.: 51511447 Two-relay card with current input (standard version / CSA version) Order no.: 51504304 Four-relay card with current input (standard version / CSA version) Order no.: 51504305

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10
General specifications

Technical data
Endress+Hauser Liquisys M CUM 223 Liquisys M CUM 253

Manufacturer Product designation

Function and system design

Measuring principle

A sensor CUS 31 or CUS 41 is connected to the transmitter Liquisys M CUM 223 / 253 using the digital sensor interface. The sensors supply a standardised signal for the turbidity values and the temperature value.

Input

Measured variables Turbidity measurement with CUS 31 Measuring range Turbidity offset range Solids contentration measurement with CUS 41 Measuring range Solids concentration offset range Temperature measurement Temperature sensor Sensor measuring range Temperature offset range

Turbidity, Solids content, Temperature

0.000 ... 9999 FNU, 0.00 ... 3000 ppm, 0.0 ... 3.0 g/l, 0.0 ... 200.0 % 99.99 FNU, 99.99 ppm, 99.9 g/l, 99.9 %

0.00 ... 9999 FNU, 0.00 ... 9999 ppm, 0.0 ... 300.0 g/l, 0.0 ... 200.0 % 99.99 FNU, 99.99 ppm, 99.9 g/l, 99.9 %

NTC, 30 k at 25 C 5.0 ... +70.0 C 5 C

Signal input for turbidity / solids concentration / temperature Sensor interface Maximum cable length to sensor Terminal cross-section Required conductor cross-section CUM 223 CUM 253 Digital inputs 1 and 2 Voltage Current consumption Current input Current range Load 4 ... 20 mA, galvanically separated 260 at 20 mA (voltage drop 5.2 V) 10 ... 50 V max. 10 mA digital 200 m 2.5 mm2 0.75 mm2 / AWG 18 1.50 mm2 / AWG 14

Output

Signal output for turbidity / solids concentration Current range Max. resolution Load Transmission range Separation voltage Overvoltage (lightning) protection 0 / 4 ... 20 mA, galvanically isolated; error current 2.4 / 22 mA 700 digits / mA max. 500 adjustable, min. 0.1 FNU, 0.1 ppm, 1 g/l, 0.1 % max. 350 Vrms / 500 V DC acc. to EN 61000-4-5:1995

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Technical data % C

UM253E10.CHP

Output (continued)

Signal output temperature (optional) Current range Max. resolution Load Transfer range Separation voltage Overvoltage (lightning) protection Auxiliary voltage output Output voltage Output current Contact outputs (potential-free changeover contacts) Switching current with ohmic load (cos = 1) Switching current with ohmic load (cos = 0.4) Switching voltage Switching power with ohmic load (cos = 1) Switching power with inductive load (cos = 0.4) Limit contactor Pickup / dropout delay Controller Function (adjustable) Controller response Controller gain Kp Integral action time Tn Derivative action time Tv Period for pulse length controller Frequency for pulse frequency controller Basic load Alarm Function (switchable) Alarm delay Steady / fleeting contact 0 ... 2000 s (min) Pulse length / pulse frequency controller P, PI, PD, PID 0,01 ... 20.00 0.0 ... 999.9 min 0.0 ... 999.9 min 0.5 ... 999.9 s 60 ... 180 min1 0 ... 40% of max. set value 0 ... 7200 s max. 2 A max. 2 A max. 250 V AC, 30 V DC max. 500 VA AC, 60 W DC max. 500 VA AC, 60 W DC 15 V 0.6 V max. 10 mA 0 / 4 ... 20 mA, galvanically isolated 700 digits / mA max. 500 adjustable, 10 ... 100 % from measuring range max. 350 Vrms / 500 V DC acc. to EN 61000-4-5:1995

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Accuracy

Turbidity measurement with CUS 31 Measured value resolution Display deviation1 Repeatability1 Measurement deviation1 turbidity signal output Solids content measurement with CUS 41 Measured value resolution Display deviatoin Repeatability1 Measurement deviation1, solids concentration signal output Temperature measurement Measured value resolution Display deviation1 Measurement deviation1 temperature signal output 0,1 C max. 1.0 % of measuring range max. 1.25% of current output range
1

0.001 FNU, 0.01 ppm, 0.01 g/l, 0.01 % 2 % of measured value (at least 0.02 FNU) 1 % of measured value (at least 0.01 FNU) 1 % of current output range (at least 0.02 FNU)

0.01 FNU, 0.01 ppm, 0.01 g/l, 0.01 % 2 % of measured value (at least 0.02 FNU) 1 % of measured value (at least 0.01 FNU) 1 % of current output range (at least 0.02 FNU)

Ambient conditions

Ambient temperature (nominal operating conditions) Ambient temperature (limit operating conditions) Storage and transportation temperature Relative humidity (nominal operating conditions) Ingress protection of panel-mounted instrument Ingress protection of field instrument Pollution degree Installation category Maximum altitude Electromagnetic compatibility

10 ... +55 C 20 ... +60 C 25 ... +65 C 10 ... 95 %, non-condensing IP 54 (front panel), IP 30 (enclosure) IP 65 2 acc. to IEC 61010-1 II 2000 m above sea level Interference emission and immunity acc. to EN 61326: 1997/ A1: 1998

Mechanical construction

Dimensions of panel-mounted instrument (H W D) Installation depth Dimensions of field instrument (H W D) Weight of panel-mounted unit Weight of field instrument Measured value display Materials Housing of panel-mounted unit Front membrane Field housing standard version CSA GP version

96 96 139 mm approx. 165 mm 247 170 115 mm max. 0.7 kg max. 2.3 kg LC display, 2-line, 5- and 9-digit with status displays

Polycarbonate Polyester, UV-resistant ABS PC Fr Polycarbonate

Power supply

Supply voltage Power consumption Mains fuse

1

100 / 115 / 230 V AC +10 / 15 %, 48 ... 62 Hz 24 V AC/DC +20 / 15 % max. 7.5 VA Microfuse, medium slow 250 V / 3.15 A

According to IEC 746-1, for nominal operating conditions Subject to modifications.

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Technical data % C

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Appendix

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11
Function group

Appendix
Enter absolute value current measured value V1 Enter offset Calibration status is displayed V2 o.k. E--V3 Store offset yes; no; new V4 V

OFFSET

Function group

Enter absolute value current measured value N1

Enter slope 1.000 0.200 5.000

SLOPE
V

Calibration status is displayed N2 o.k. E--N3

Store slope yes; no; new N4

Calibration selection Data = calibration data; only C1 (6) is available for data set 1 C1 (6)

Display of cal. point 1 Comparative value

Display of cal. point 2 Comparative value

Display of cal. point 3 Comparative value

Display of slope 1 current value

Display of slope 2 current value C164 C165

C161

C162

C163

1-pt = 1-point calibration

Entry of current calibration value current measured value entire measuring range C1 (5) C151

Calibration status is displayed o.k. E--C152

Store calibration results yes; no; new C153

Refl = reflection adaptation

Entry of correct measured value 0; 0 ... 2.0 FNU 0; 0 ... 5.0 ppm (mg/l)

Calibration status is displayed o.k. E--C141 C142

Store calibration results yes; no; new C143

C1 (4)

Edit = edit calibration

Entry of concentration of first calibration solution current value in C111 entire measuring range C131

Entry of concentration of second cal. solution current value in C112 > value in C131 11 C132

Entry of concentration of third calibration solution current value in C113 > value in C132 1.1 C133

Calibration status is displayed o.k. E--C134

Store calibration result yes; non; new C135

C1 (3)

Corr = 3-point correction

Entry of correct concentration of calibration solution 3 current value in C113 entire meas. range C121

Calibration status is displayed o.k. E--C122

Store calibration results yes; no; new C123

C1 (2)

3-pt = 3-point calibration

Function group

CALIBRATION

Entry of concentration of first calibration solution

.

Entry of concentration fo second cal. solution

Entry of concentration of third calibration solution

.

Calibration status is displayed o.k. E---

Store calibration result yes; non; new C114 C115

C1 (1)

100.0 FNU; 100.0 ppm (mg/l); 10.0 g/l; 10.0 %

C111

last calibration value C112 C111 1.1

C112

last calibration value C113 C112 1.1

C113

Function group

SETUP 1
A

Function group

SETUP 2

Function group

CURRENT INPUT
Z

Function group

CURRENT OUTPUT

Edit mode: Code 22 Read mode: any code

MEAS. VALUE DISPLAY with TEMPERATURE DISPLAY in C

Temperature display in F

Temperature display suppressed

Measured value display in FNU

Measured value display Current input in %

Measured value display Current input in mA

1st error is displayed (if present)

Other errors are displayed (up to 10 errors)

Edit mode: Code 22 Read mode: any code

Selection of oper. mode FNU; ppm; mg/l; g/l; %; spec. A1 Selection of unit displayed (if A1=spec) kg/l; t/m %; none
3

Display format selection (if A1=spec) XX.xx; X.xxx; XXX.x; XXXX A2 A3

Display of sensor connected CUS 31; CUS 41 A4

Entry of damping (1=no damping) 10 1-60 A5

Switch wiper control on or off off on B B1

Set duration of wiper operation 30 3 ... 999 s B2

Set pause time between wiper cycles 120 min 1 ... 7200 min B3

Selection of calibration data set used 3 1 ... 3 B4

Copy data sets no 1 2; 1 3 2 3; 3 2 B5

Display of measured value with reflection adaptation yes; no B6

Cont. switch-off by current input

Delay for cont. switch-off current input

Delay for cont. switch-on current input

Switch-off limit value for current input

Switch-off direction for current input

Feedforward control to PID controller

Off; Input

0s

0 ... 2000 s

0s

0 ... 2000 s

50%

0 ... 100%

Low; High

Off; lin = linear

Z1

Z2

Z3

Z4

Z5

Z6

Characteristic selection O3 (3) Tab = table

Select table options read edit O331

Set number of table value pairs 1 1 ... 10 O332

Selection of table value pairs

.

1 1 ... number of table value pairs; asign

O333

Entry of simulation value current value 0 ... 22.00 mA O321

O3 (2) sim = simulation

Select current output Out 1; Out 2

Select measured variable for 2nd current output C; NTU; Contr

Current range selection

Enter 0/4-mA value 0.0 NTU; 0.0 FNU; 0.0 ppm (mg/l); 0.0 g/l; 0.0 kg/l; 0.0 t/m3 0.0 %; 0.0 C

Enter 20-mA value 9999 NTU; 10.00 FNU; 9999 ppm (mg/l); 300.0 g/l; 99.99 kg/l 99.99 t/m3 O313 10.0 %; 100.0 C

O3 (1)
O2

4-20 mA; 0-20 mA

O1

lin = linear

O311

O312

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Appendix
UM253E11.CHP

Display of conversion factor current value C166

Entry of correct process temperature current meas. value 5.0 ... 100.0C B7

Entry of temperature difference (offset) current offset 5.0...5.0C

Entry of gas bubble barrier 3.0% 0.1 100% B8 B9

Feedforward control = 1 at

50% 0 100%

Z7

Entry of x value (meas. value) 0.000 NTU FNU / g/l / % O334

Entry of y value (current value) 4.00 mA 0.0 ... 20.0 mA O235

Table status o.k. yes; no

O236

Field for customer settings

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Function group

Select contact type Stead = steady contact Fleet = fleeting contact F1

ALARM
F

Select alarm delay unit s; min F2

Alarm delay 0s (min) 0 ... 2000 s (min) (depends on F2)

Error current setting 22 mA 2.4 mA F3 F4

Error number selection 1 1 ... 255 F5

Set alarm contact to be effective yes; no F6

Function group

CHECK
P

Switch alarm threshold on or off Off; Low; High; Lo+Hi; P1 Lo!; Hi!; LoHi!

Enter alarm delay

Set lower alarm threshold 0.000 NTU 0 9999 NTU

Set upper alarm threshold 9999 NTU 0 9999 NTU

Select process monitoring Off; AC; CC; AC+CC AC!; CC!; ACCC!

Set max. perm. period for lower limit exceeded 60 min 0 ... 2000 min

0 s (min) 0 2000 s (min)

P2

P3

P4

P5

P6

Limit contactor configuration Clean = R2 (5) Chemoclean (only with rel3 and rel4)

Function R2 (5) Switch off or on off; on R251

Start pulse selecction int = internal; ext = external; i+ext = internal+external; i+stp = internal suppressed by ext R252

Entry of pre-rinse time 20 s 0 ... 999 s R253

Entry of cleaning time 10 s 0 ... 999 s R254

Function R2 (4) Switch off or on Timer R2 (4) off; on R241

Rinse time setting 30 s 3 ... 999 s R242

Pause time setting 360 min 1 ... 7200 min R243

Set minimum pause time 120 min 1 ... 3600 min R244

Function R2 (3) Switch off or on PID controller R2 (3) off; on; Basic; PID+B R231

Entry of set value 0 NTU / FNU / ppm / mg/l; 0 g/l; 0 % entire measuring range R232

Entry of control gain Kp 1.00 0.01 ... 20.00 R233

Entry of integral action time Tn (0.0 = no I component) 0.0 min 0.0 ... 999.9 min R234

Function R2 (2) Switch off or on LC C = T limit contactor off; on R2 (2) R221

Entry of switch-on temperature 100.0 C 5.0 ... +100.0 C R222

Entry of switch-off temperature 100 C 5.0 ... +100.0 C R223

Pickup delay setting 0s 0 ... 2000 s R224

Function group

RELAYS

Select contact to be configured Rel1; Rel2; Rel3; Rel4 R R1

LC PV = TU / TS Limit contactor

R2 (1)

Function R2 (1) Switch off or on off; on R211

Select contact switch-on point 9999 NTU / FNU / ppm / mg/l; 300.0 g/l; 200.0 % entire measuring range

Select contact switch-off point 9999 NTU / FNU / ppm /mg/l; 300 g/l; 200 % entire measuring range

Pickup delay setting 0s 0 ... 2000 s R214

R212

R213

Funkction group

CONCENTRATION MEASUREMENT
K

Selection of concentration curve for calibration of display value Curve 1 ... 4

Select table to be edited 1 1 ... 4

Table option selection read edit

Set number of value pairs 1 1 ... 10 K3 K4

Value pair selection 1 1 ... number of value pairs in K4 K5

Entry of turbidity value 0 NTU / FNU / ppm / mg/l / g/l / % entire measuring range K6

K1

K2

Function group

Select language ENG; GER ITA; FRA ESP; NEL S S1

SERVICE

Hold configuration s+c=during setup and calibration CAL =during calibration Setup =during setup none =no hold S2

Manual hold off; on

Entry of hold dwell period 10 s 0...999 s S3 S4

Entry of SW upgrade release code (Plus package) 0000 0000...9999

Entry of SW upgrade release code Chemoclean 0000 0000...9999

S5

S6

Module selection Rel = relay E1(4)

Software version SW version E141

Hardware version HW version E142

Serial number is displayed

Module name is displayed

E143

E144

MainB = mainboard

Software version E1(3) SW version E131

Hardware version HW version E132

Serial number is displayed

Module name is displayed

E133

E134

Trans = transmitter

Software version E1(2) SW version E121

Hardware version HW version E122

Serial number is displayed

Module name is displayed

E123

E124

Function group

E + H SERVICE

Contr = controller E

Software version E1(1) SW version E111

Hardware version HW version E112

Serial number is displayed

Module name is displayed

E113

E114

Function group

Entry of address

Tag description @@@@@@@@

INTERFACE
HART: 0 ... 15 PROFIBUS: 1 ... 126 I I1

I2

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Appendix
UM253E11.CHP

Activate error current for previously set error no; yes F7

Automatic start of cleaning function no; yes (not always displayed, see error messages)

Select next error or return to menu

F8

next=next error R

F9

Set max. perm. period for lower limit exceeded 60 min 0 ... 2000 min

Enter setpoint 0.000 NTU 0 ... 9999 NTU

P7

P8

Entry of post-rinse time 20 s 0 ... 999 s R255

Number of repeat cycles 0 0 ... 5 R256

Set interval between two cleaning cycles (pause time) 360 min 1 ... 7200 min

Set minimum pause time 120 min 1 ... R357 min

Number of cleaning cycles without cleaning agents 0 0 ... 9

R257

R258

R259

Entry of derivate action time Tv 0.0 min 0.0...999.9 min R235

Selection of controller characteristic dir = direct inv = inverted R236

Selection Ien = pulse length freq = pulse frequency curr = current output 2 R237

Entry of pulse interval 10.0 s 0.5...999.9 s R238

Entry of max. pulse frequency 120 1/min 60 ... 180 1/min R239

Entry of minimum ON time ton 0.3 s 0.1 ... 5.0 s R2310

Enter basic load 40% 0 ... 40% R2311

Dropout delay setting 0s 0 ... 2000 s R225

Setting of alarm threshold (as an absolute value) 100.0 C 5.0 ... +100.0 C R226

Display of LC status

MAX MIN R227

Dropout delay setting 0s 0 ... 2000 s R215

Setting of alarm threshold (as an absolute value) 9999 FNU; 9999 ppm (mg/l); 300.0 g/l; 200.0 % entire measuring range

Display of LC status

MAX MIN

R216

R217

Entry of concentration entire measuring range

Table status o.k. yes; no

K7

K8

Order number is displayed

Serial number is displayed

Reset of instrument to basic values no Sens = sensor data; Facty = factory settings

Perform instrument test no Displ = display test

S9

S7

S8

S10

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12

Index
D D component . . . . . . . . . . . . . . . . . . . . . . . . 44 Damage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Declaration of conformity . . . . . . . . . . . . . . . . 5 Definition of terms . . . . . . . . . . . . . . . . . . . . 69 Derivative action time. . . . . . . . . . . . . . . . . . 44 Diagnosis . . . . . . . . . . . . . . . . . . . . . . . . 69-79 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Disassembly of CUM 223 . . . . . . . . . . . . . . 72 Disassembly of CUM 253 . . . . . . . . . . . . . . 75 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Dropout delay . . . . . . . . . . . . . . . . . . . . 42, 43 E E+H SERVICE (E). . . . . . . . . . . . . . . . . . . . . 51 E-Function group . . . . . . . . . . . . . . . . . . . . . 51 Economy function . . . . . . . . . . . . . . . . . . . . 47 Electrical connection. . . . . . . . . . . . . . . . . . 12 Electronics box . . . . . . . . . . . . . . . . . . . . . . . 7 Error codes . . . . . . . . . . . . . . . . . . . . . . . . . 67 Error current . . . . . . . . . . . . . . . . . . . . . . 33, 34 Error log . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Extension cable CYK 8 . . . . . . . . . . . . . . . . 80 Extension of measuring cable . . . . . . . . . . . 14 F F-Function group . . . . . . . . . . . . . . . . . . 33, 34 Factory settings . . . . . . . . . . . . . . . . . . . . . . 23 Freezing of outputs . . . . . . . . . . . . . . . . . . . 21 Function coding . . . . . . . . . . . . . . . . . . . . . . 22 Function group. . . . . . . . . . . . . . . . . . . . . . . 20 Function of keys . . . . . . . . . . . . . . . . . . . . . . 17 Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 G General. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2, 3 General safety notes . . . . . . . . . . . . . . . . . . . 4 H Hardware version. . . . . . . . . . . . . . . . . . . . . 51 HART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Hold dwell period. . . . . . . . . . . . . . . . . . 41, 50 Hold function . . . . . . . . . . . . . . . . . . . . . . . . 21 I I component . . . . . . . . . . . . . . . . . . . . . . . . . 44 I-Function group. . . . . . . . . . . . . . . . . . . . . . 52 Immunity to interference . . . . . . . . . . . . . . . . 5 Installation . . . . . . . . . . . . . . . . . . . . . . 4, 6-15 Instrument configuration . . . . . . . . . . . . 22-36 Instrument upgrade . . . . . . . . . . . . . . . . . . . 81 Integral action time . . . . . . . . . . . . . . . . . . . 44 Intended application . . . . . . . . . . . . . . . . . . . 4 INTERFACE (I) . . . . . . . . . . . . . . . . . . . . . . . 52 Interfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 K K-Function group . . . . . . . . . . . . . . . . . . 48, 49 Kp. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

! 0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17, 20 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 9999 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17, 20 A A-Function group . . . . . . . . . . . . . . . . . . 24, 25 Access codes . . . . . . . . . . . . . . . . . . . . . . . . 20 Accessories . . . . . . . . . . . . . . . . . . . . . . 80, 81 Actuating signal outputs . . . . . . . . . . . . . . . . 39 ALARM (F) . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Alarm contact . . . . . . . . . . . . . . . . . . . . . 23, 33 Alarm delay . . . . . . . . . . . . . . . . . . . . . . . . . . 33 Alarm threshold. . . . . . . . . . . . . . . . . . . . 42, 43 Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Assembly of CUM 223 . . . . . . . . . . . . . . . . . 72 Assembly of CUM 253 . . . . . . . . . . . . . . . . . 75 AUTO key . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 B B-Function group . . . . . . . . . . . . . . . . . . 25, 26 Basic load . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 C C-Function group . . . . . . . . . . . . . . . . . . 56-60 Cable length . . . . . . . . . . . . . . . . . . . . . . . . . 14 Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . 53 CALIBRATION (C) . . . . . . . . . . . . . . . . . 22, 56 Calibration data records . . . . . . . . . . . . . . . . 54 Calibration mode . . . . . . . . . . . . . . . . . . 19, 22 CHECK (P) . . . . . . . . . . . . . . . . . . . . . . . . . . 35 Chemoclean function . . . . . . . . . . . . . . . 37, 41 Cleaning function . . . . . . . . . . . . . . . . . . . . . 45 Cleaning time . . . . . . . . . . . . . . . . . . . . . 41, 46 Code 0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Code 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 Code 9999 . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Coding structure . . . . . . . . . . . . . . . . . . . . . . 22 Complete Installation . . . . . . . . . . . . . . . . . . . 6 Complete measuring system . . . . . . . . . . . . . 6 CONCENTRATION (K) . . . . . . . . . . . . . . 22, 48 Concentration measurement . . . . . . . . . . . . 48 Configure hold . . . . . . . . . . . . . . . . . . . . . . . 49 Connection diagram . . . . . . . . . . . . . . . . . . . 12 Connection examples . . . . . . . . . . . . . . . . . . 15 Connections of field instrument . . . . . . . . . . 13 Connections of panel-mounted instrument . 13 Contact selection . . . . . . . . . . . . . . . . . . . . . 33 Control characteristic . . . . . . . . . . . . . . . . . . 40 Controller characteristic . . . . . . . . . . . . . . . . 44 Corrective maintenance . . . . . . . . . . . . . 69-79 Corrective maintenance CUM 223 . . . . . . . . 71 Corrective maintenance CUM 253 . . . . . . . . 74 Corrective maintenance of measuring system . . . . . . . . . . . . . . . . . . 78 Current input . . . . . . . . . . . . . . . . . . . . . . . . . 27 CURRENT INPUT (Z) . . . . . . . . . . . . . . . . . . 29 CURRENT OUTPUT (O) . . . . . . . . . . . . . 22, 31 Current output table . . . . . . . . . . . . . . . . . . . 32 Current outputs . . . . . . . . . . . . . . . . . . . . . . . 30 CYK 8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

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UM253E12.CHP

L LED Display . . . . . . . . . . . . . . . . . . . . . . . . . 16 Limit contactor . . . . . . . . . . . . . . . . . . . . 37, 41 Limit contactor for temperature . . . . . . . 37, 43 Limit contactor for turbidity measured value 37 Linear characteristic . . . . . . . . . . . . . . . . . . 31 Liquid crystal display . . . . . . . . . . . . . . . . . . 16 Locking the keypad . . . . . . . . . . . . . . . . 17, 20 M Maintenance . . . . . . . . . . . . . . . . . . . . . 64-68 Management of calibration data records . . 54 Measurement mode . . . . . . . . . . . . . . . . . . . 22 Measuring cable . . . . . . . . . . . . . . . . . . . . . 14 Measuring cable connection . . . . . . . . . . . . 14 Measuring system . . . . . . . . . . . . . . . . . . . . . 6 Menu structure . . . . . . . . . . . . . . . . . . . . . . . 20 Minimum pause time . . . . . . . . . . . . . . . 46, 47 MINUS key . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Module name . . . . . . . . . . . . . . . . . . . . . . . . 51 Monitoring features . . . . . . . . . . . . . . . . . . . . 5 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Mounting examples . . . . . . . . . . . . . . . . . . . 10 Mounting of field instrument . . . . . . . . . . . . . 8 N N-Function group . . . . . . . . . . . . . . . . . . . . . 62 O O-Function group. . . . . . . . . . . . . . . . . . 31, 32 Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 OFFSET (V) . . . . . . . . . . . . . . . . . . . . . . . . . 61 Offset mode . . . . . . . . . . . . . . . . . . . . . . . . . 22 ON time . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 Operating concept. . . . . . . . . . . . . . . . . . . . 19 Operating keys. . . . . . . . . . . . . . . . . . . . . . . 17 Operating modes . . . . . . . . . . . . . . . . . . . . . 19 Operation . . . . . . . . . . 4, 16, 17, 18, 19, 20, 21 Operator interface . . . . . . . . . . . . . . . . . . . . 16 Optoscope . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Order code. . . . . . . . . . . . . . . . . . . . . . . . 3, 50

P P controller . . . . . . . . . . . . . . . . . . . . . . . . . 38 P(ID) controller . . . . . . . . . . . . . . . . . . . 37, 38 P-Function group. . . . . . . . . . . . . . . . . . . . . 35 Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Panel-mounted instrument . . . . . . . . . . . . . 11 Partition plate. . . . . . . . . . . . . . . . . . . . . . . . . 7 Pause time. . . . . . . . . . . . . . . . . . . . 40, 46, 47 PCS alarm . . . . . . . . . . . . . . . . . . . . . . . . . . 35 PD controller . . . . . . . . . . . . . . . . . . . . . . . . 38 PI controller . . . . . . . . . . . . . . . . . . . . . . . . . 38 Pickup delay . . . . . . . . . . . . . . . . . . . . . 42, 43 PID controller. . . . . . . . . . . . . . . . . . . . . 38, 44 PLUS key . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Post mounting kit. . . . . . . . . . . . . . . . . . . . . . 9 Post mounting on a square post . . . . . . . . . . 8 Post mounting on cylindrical pipes. . . . . . . . 8 Post-rinse time. . . . . . . . . . . . . . . . . . . . 41, 46 Pre-rinse time . . . . . . . . . . . . . . . . . . . . 41, 46 Probe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Product structure. . . . . . . . . . . . . . . . . . . . . . 3 PROFIBUS . . . . . . . . . . . . . . . . . . . . . . . . . . 52 Programming. . . . . . . . . . . . . . . . . . . . . . . . 20 Pulse frequency . . . . . . . . . . . . . . . . . . . . . 45 Pulse frequency modulation . . . . . . . . . . . . 39 Pulse length. . . . . . . . . . . . . . . . . . . . . . . . . 45 Pulse length modulation . . . . . . . . . . . . . . . 39 Q Queries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 R R-Function group . . . . . . . . . . . . . . . . . 41- 46 REL key . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 RELAY (R) . . . . . . . . . . . . . . . . . . . . . . . 22, 41 Relay contact configuration . . . . . . . . . 36, 37 Repeat cycles . . . . . . . . . . . . . . . . . . . . . . . 47 Replacement of processor module . . . . . . 77 Residual concrete water . . . . . . . . . . . . . . . 55 Rest period between wiping cycles . . . . . . 25 Rinse time . . . . . . . . . . . . . . . . . . . . . . . . . . 45 RM junction box . . . . . . . . . . . . . . . . . . . . . 80

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S S-Function group . . . . . . . . . . . . . . . . . . 49, 50 Safety features . . . . . . . . . . . . . . . . . . . . . . . . 5 Safety instructions. . . . . . . . . . . . . . . . . . . . 4, 5 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . 2 Scopeware . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Selection of error. . . . . . . . . . . . . . . . . . . . . . 33 Selection of language . . . . . . . . . . . . . . . . . . 49 Self-test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Sensor installation. . . . . . . . . . . . . . . . . . . . . 14 Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Serial number . . . . . . . . . . . . . . . . . . . . . . . . 51 Service . . . . . . . . . . . . . . . . . . . . . . . . . . 49, 69 SERVICE (S) . . . . . . . . . . . . . . . . . . . . . . 24, 49 SETUP 1 (A) . . . . . . . . . . . . . . . . . . . . . . . . . 24 SETUP 2 (B) . . . . . . . . . . . . . . . . . . . . . . 24, 25 Setup mode. . . . . . . . . . . . . . . . . . . . . . . . . . 22 Setup-Modus . . . . . . . . . . . . . . . . . . . . . . . . 19 Shipping documents. . . . . . . . . . . . . . . . . . . . 2 Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 Slope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 SLOPE (N). . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Software version . . . . . . . . . . . . . . . . . . . . . . 51 Spare parts for CUM 223 . . . . . . . . . . . . . . . 73 Spare parts for CUM 253 . . . . . . . . . . . . . . . 76 Spare parts orders . . . . . . . . . . . . . . . . . . . . 77 Start pulse . . . . . . . . . . . . . . . . . . . . . . . . . . . 46 start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Start-up menu . . . . . . . . . . . . . . . . . . . . . . . . 24 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Structure of measuring cable . . . . . . . . . . . . 14 SW upgrade . . . . . . . . . . . . . . . . . . . . . . . . . 50 Switch-off point of contact . . . . . . . . . . . . . . 42 Switch-off temperature . . . . . . . . . . . . . . . . . 43 Switch-on point of contact . . . . . . . . . . . . . . 42 Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Symbols used . . . . . . . . . . . . . . . . . . . . . . . . . 2 System configuration . . . . . . . . . . . . . . . . . . 24

T Technical data . . . . . . . . . . . . . . . . . 82, 83, 84 Terminal blocks . . . . . . . . . . . . . . . . . . . . . . . 7 Termination of measuring cablel . . . . . . . . . 14 Timer for cleaning function . . . . . . . . . . 37, 40 Tn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Troubleshooting . . . . . . . . . . 64, 65, 66, 67, 68 Tv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44 U Universal mounting post CYY 102 . . . . . . . . . 9 Unlocking the keypad . . . . . . . . . . . . . . 17, 20 Unpacking . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Upright post CYY 102 . . . . . . . . . . . . . . . . . 80 V V-Function group . . . . . . . . . . . . . . . . . . . . . 61 VBM junction box . . . . . . . . . . . . . . . . . . 14, 80 Version TB . . . . . . . . . . . . . . . . . . . . . . . . . . 55 W Wall mounting . . . . . . . . . . . . . . . . . . . . . . . . 8 Weather protection cover CYY 101 . . . . . 8, 80 Wiper controller . . . . . . . . . . . . . . . . . . . . . . 25 Wiping cycle. . . . . . . . . . . . . . . . . . . . . . . . . 25 Z Z-Function group . . . . . . . . . . . . . . . . . . . . . 29

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Endress+Hauser

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Austria Endress+Hauser Ges.m.b.H. Wien Tel. ++43 (1) 8 80 56-0, Fax (1) 8 80 56-35 Belarus Belorgsintez Minsk Tel. ++3 75 (1 72) 26 31 66, Fax (1 72) 26 31 11 Belgium / Luxembourg Endress+Hauser S.A./N.V. Brussels Tel. ++32 (2) 2 48 06 00, Fax (2) 2 48 05 53 Bulgaria INTERTECH-AUTOMATION Sofia Tel. ++3 59 (2) 66 48 69, Fax (2) 9 63 13 89 Croatia Endress+Hauser GmbH+Co. Zagreb Tel. ++3 85 (1) 6 63 77 85, Fax (1) 6 63 78 23 Cyprus I+G Electrical Services Co. Ltd. Nicosia Tel. ++3 57 (2) 48 47 88, Fax (2) 48 46 90 Czech Republic Endress+Hauser GmbH+Co. Praha Tel. ++4 20 (26) 6 78 42 00, Fax (26) 6 78 41 79 Denmark Endress+Hauser A/S Sborg Tel. ++45 (70) 13 11 32, Fax (70) 13 21 33 Estonia Elvi-Aqua Tartu Tel. ++3 72 (7) 42 27 26, Fax (7) 42 27 27 Finland Endress+Hauser Oy Espoo Tel. ++3 58 (9) 8 59 61 55, Fax (9) 8 59 60 55 France Endress+Hauser Huningue Tel. ++33 (3) 89 69 67 68, Fax (3) 89 69 48 02 Germany Endress+Hauser Metechnik GmbH+Co. Weil am Rhein Tel. ++49 (76 21) 9 75 01, Fax (76 21) 9 7 55 55 Great Britain Endress+Hauser Ltd. Manchester Tel. ++44 (1 61) 2 86 50 00, Fax (1 61) 9 98 18 41 Greece I & G Building Services Automation S.A. Athens Tel. ++30 (1) 9 24 15 00, Fax (1) 9 22 17 14 Hungary Mile Ipari-Elektro Budapest Tel. ++36 (1) 2 61 55 35, Fax (1) 2 61 55 35 Iceland Vatnshreinsun HF Reykjavik Tel. ++3 54 (5) 61 96 16, Fax (5) 61 96 17 Ireland Flomeaco Company Ltd. Kildare Tel. ++3 53 (45) 86 86 15, Fax (45) 86 81 82 Italy Endress+Hauser Italia S.p.A. Cernusco s/N Milano Tel. ++39 (02) 92 10 64 21, Fax (02) 92 10 71 53 Latvia Raita Ltd. Riga Tel. ++3 71 (7) 31 28 97, Fax (7) 31 28 94 Lithuania Agava Ltd. Kaunas Tel. ++3 70 (7) 20 24 10, Fax (7) 20 74 14 Netherlands Endress+Hauser B.V. Naarden Tel. ++31 (35) 6 95 86 11, Fax (35) 6 95 88 25

Norway Endress+Hauser A/S Tranby Tel. ++47 (32) 85 98 50, Fax (32) 85 98 51 Poland Endress+Hauser Polska Sp. z o.o. Warszawy Tel. ++48 (22) 7 20 10 90, Fax (22) 7 20 10 85 Portugal Tecnisis - Tecnica de Sistemas Industriais Linda-a-Velha Tel. ++3 51 (1) 4 17 26 37, Fax (1) 4 18 52 78 Romania Romconseng SRL Bucharest Tel. ++40 (1) 4 10 16 34, Fax (1) 4 10 16 34 Russia Endress+Hauser Moscow Office Moscow Tel.++7 09 (5) 1 58 75 71, Fax (5) 1 58 98 64 Slovak Republic Transcom Technik s.r.o. Bratislava Tel. ++4 21 (74) 4 88 86 84, Fax (74) 4 88 71 12 Slovenia Endress+Hauser D.O.O. Ljubljana Tel. ++3 86 (61) 1 59 22 17, Fax (61) 1 59 22 98 Spain Endress+Hauser S.A. Barcelona Tel. ++34 (93) 4 80 33 66, Fax (93) 4 73 38 39 Sweden Endress+Hauser AB Sollentuna Tel. ++46 (8) 55 51 16 00, Fax (8) 55 51 16 00 Switzerland Endress+Hauser AG Reinach/BL 1 Tel. ++41 (61) 7 15 75 75, Fax (61) 7 11 16 50 Turkey Intek Endstriyel lc ve Kontrol Sistemleri Istanbul Tel. ++90 (2 12) 2 75 13 55, Fax (2 12) 2 66 27 75 Ukraine Industria Ukrana Kiev Tel. ++3 80 (44) 2 68 81, Fax (44) 2 69 08 Yugoslavia Meris d.o.o. Beograd Tel. ++3 81 (11) 4 44 61 64, Fax (11) 4 44 19 66

Brazil Samson Endress+Hauser Ltda. Sao Paulo Tel. ++55 (11) 5 0 31 34 55, Fax (11) 5 0 31 30 67 Canada Endress+Hauser Ltd. Burlington, Ontario Tel. ++1 (9 05) 6 81 92 92, Fax (9 05) 6 81 94 44 Chile DIN Instrumentos Ltda. Santiago Tel. ++56 (2) 2 05 01 00, Fax (2) 2 25 81 39 Colombia Colsein Ltd.Bogota D.C. Tel. ++57 (1) 2 36 76 59, Fax (1) 6 10 78 68 Costa Rica EURO-TEC S.A. San Jose Tel. ++5 06 (2) 96 15 42, Fax ( 2 ) 96 15 42 Ecuador Insetec Cia. Ltda. Quito Tel. ++5 93 (2) 26 91 48, Fax (02) 46 18 33 Guatemala ACISA Automatizacion Y Control Industrial S.A. Ciudad de Guatemala, C.A. Tel. ++5 02 (3) 34 59 85, Fax (2) 32 74 31 Mexico Endress+Hauser I.I. Mexico City Tel. ++52 (5) 56 89 65, Fax (5) 56 84 18 Paraguay Incoel S.R.L. Asuncion Tel. ++5 95 (21) 21 39 89, Fax (21) 22 65 83 Uruguay Circular S.A. Montevideo Tel. ++5 98 (2) 92 57 85, Fax (2) 92 91 51 USA Endress+Hauser Inc. Greenwood, Indiana Tel. ++1 (3 17) 5 35 71 38, Fax (3 17) 5 35 84 89 Venezuela H. Z. Instrumentos C.A. Caracas Tel. ++58 (2) 9 44 09 66, Fax (2) 9 44 45 54

Papua New Guinea SBS Electrical Pty Limited Port Moresby Tel. ++6 75 (3) 25 11 88, Fax (3) 25 95 56 Philippines Brenton Industries Inc. Makati Metro Manila Tel. ++63 (2) 6 38 80 41, Fax (2) 6 38 80 42 Singapore Endress+Hauser (S.E.A.) Pte., Ltd. Singapore Tel.++65 (5) 66 82 22, Fax (2) 66 68 48 South Korea Endress+Hauser (Korea) Co., Ltd. Seoul Tel. ++82 (2) 6 58 72 00, Fax (2) 6 59 28 38 Taiwan Kingjarl Corporation Taipei R.O.C. Tel. ++886 (2) 27 18 39 38, Fax (2) 27 13 41 90 Thailand Endress+Hauser Ltd. Bangkok Tel. ++66 (2) 9 96 78 11 20, Fax (2) 9 96 78 10 Vietnam Tan Viet Bao Co. Ltd. Ho Chi Minh City Tel. ++84 (8) 8 33 52 25, Fax (8) 8 33 52 27

Iran Telephone Technical Services Co. Ltd. Tehran Tel. ++98 (21) 8 74 67 50, Fax (21) 8 73 72 95 Israel Instrumetrics Industrial Control Ltd. Tel-Aviv Tel. ++9 72 (3) 6 48 02 05, Fax (3) 6 47 19 92 Jordan A.P . Parpas Engineering S.A. Amman Tel. ++9 62 (6) 4 64 32 46, Fax (6) 4 64 57 07 Kingdom of Saudi Arabia Anasia Jeddah Tel. ++9 66 (2) 6 71 00 14, Fax (2) 6 72 59 29 Kuwait Kuwait Maritime & Mercantile Co. K.S.C. Safat Tel.++9 65 (2) 44 14 81, Fax (2) 44 14 86 Lebanon Nabil Ibrahim Jbeil Tel. ++9 61 (3) 25 40 52, Fax (9) 54 80 38 Sultanate of Oman Mustafa & Jawad Science & Industry Co. L.L.C. Ruwi Tel. ++9 68 (60) 20 09, Fax (60) 70 66 United Arab Emirates Descon Trading EST. Dubai Tel. ++9 71 (4) 65 36 51, Fax (4) 65 32 64 Yemen Yemen Company for Ghee and Soap Industry Taiz Tel. ++9 76 (4) 23 06 64, Fax (4) 21 23 38

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Egypt Anasia Heliopolis/Cairo Tel. ++20 (2) 4 1 79 00, Fax (2) 4 1 79 00 Morocco Oussama S.A. Casablanca Tel. ++2 12 (2) 24 13 38, Fax (2) 40 26 57 Nigeria J F Technical Invest. Nig. Ltd. Lagos Tel. ++2 34 (1) 62 23 45 46, Fax (1) 62 23 45 48 South Africa Endress+Hauser Pty. Ltd. Sandton Tel. ++27 (11) 4 44 13 86, Fax (11) 4 44 19 77 Tunisia Controle, Maintenance et Regulation Tunis Tel. ++2 16 (1) 79 30 77, Fax (1) 78 85 95

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China Endress+Hauser Shanghai Instrumentation Co. Ltd. Shanghai Tel. ++86 (21) 54 90 23 00, Fax (21) 54 90 23 03 Endress+Hauser Beijing Office Beijing Tel. ++86 (10) 68 34 40 58, Fax (10) 68 34 40 68 Endress+Hauser (H.K.) Ltd. Hong Kong Tel. ++8 52 (2) 5 28 31 20, Fax (2) 8 65 41 71 India Endress+Hauser India Branch Office Mumbai Tel. ++91 (22) 8 52 14 58, Fax (22) 8 52 19 27 Indonesia PT Grama Bazita Jakarta Tel. ++62 (21) 7 97 50 83, Fax (21) 7 97 50 89 Japan Sakura Endress Co., Ltd. Tokyo Tel. ++81 (4 22) 54 06 11, Fax (4 22) 55 02 75 Malaysia Endress+Hauser (M) Sdn. Bhd. Petaling Jaya, Selangor Darul Ehsan Tel. ++60 (3) 7 33 48 48, Fax (3) 7 33 88 00 Pakistan Speedy Automation Karachi Tel. ++92 (21) 7 72 29 53, Fax (21) 7 73 68 84

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Australia ALSTOM Australia Ltd. Sydney Tel. ++61 (2) 97 22 47 77, Fax (2) 97 22 48 88 New Zealand EMC Industrial Instrumentation Auckland Tel. ++64 (9) 4 15 51 10, Fax (9) 4 15 51 15

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Argentina Endress+Hauser Argentina S.A. Buenos Aires Tel. ++54 (1) 1 45 22 79 70, Fax (1) 1 45 22 79 09 Bolivia Tritec S.R.L. Cochabamba Tel. ++5 91 (42) 5 69 93, Fax (42) 5 09 81

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Endress+Hauser GmbH+Co. Instruments International D-Weil am Rhein Germany Tel. ++49 (76 21) 9 75 02, Fax (7 6 21) 97 53 45

Members of the Endress+Hauser group

51500274
BA 200C/07/en/07.02 Printed in Germany / CV5 / DT

Endress Hauser
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