BI TP M PHNG PLC S7-200 I.
PHN L THUYT : TM TT CC LNH PLC S7-200: - Lnh tip im : o Tip im NO (thng h)
K hiu : n : 1 bit Hot ng : tip im thng h s ng khi n c gia tr logic bng 1 Ton hng : I , Q ,M, SM, T,C o Tip im NC(thng ng ) K hiu : n:1 bit
Hot ng : tip im thng ng s h khi n c gi tr logic bnng 1 Ton hng : I , Q ,M, SM ,T,C - Lnh tip im SM0.0 : K hiu :
Hot ng : tip im lun lun ng - Lnh tip im SM0.1 : K hiu :
Hot ng : khi plc chuyn t STOP sang RUN , tip im SM0.1 s cho ra mt xung - Lnh tip im SM0.5 : K hiu :
Hot ng : tip im pht xung nhp chu k 1S Gin thi gian :
0.5s
0.5s
- Lnh tip im pht hin cnh ln : K hiu :
Hot ng : khi du vo tip im p s chuyn bin t mc thp ln mc cao th tip im p th cho ra 1 xung , rng - Lnh tip im pht hin cnh xung : K hiu :
Hot ng : khi u vo xung mc thp th tip im N s cho ra mt xung , rng xung bng 1 chu k qut . Gin d thi gian :
Tn hieu vao
Tn hieu ra
- Lnh OUT : K hiu :
Hot ng : tip im s ng khi c dng in chy qua Ton hng : I,Q,M,SM ,T,C,V N: bit
-Lnh SET : K hiu :
Hot ng : Lnh SET s t I bit k t bit th n ln mc logic 1 Ton hng : I ,Q,M,SM,T,C,V - Lnh RESET : K hiu :
Hot ng : Lnh RESET s t I bit k t bit th n xung mc 0 Ton hng : I ,Q,M,SM,T,C,V I = 1 n 25 -B nh thi ( TIMER) : Timer l b thi gian tr gia tn hiu u vo so vi u ra Trong S7-200 loai cpu 214 c 128 loi b timer chia lm 2 loi khc nhau Timer to thi gian tr khng c nh ( ON _DELAY TIMER ) K hiu : TON Timer tao thi gian tr c nh ( RETENTIVE ON _ DELAY TIMER ) K hiu : TONR K hiu trong ladder :
_ c im : Cxxx: co _c47 hoc c80 _c127 Txxx _ T0 _ T127 Ton hng : VW, T,C.IW ,QW ,MW .SMW ,AC,CONST B TON v TONR c chia thnnh 3 vng vi 3 b phn gii khc nhau : 1ms, 10ms , 100ms phn gii TON TONR
1ms 10ms
T32 ,T96 T33, T36 T97_ T100 T37 _ T63 T101 _ T127
T0, T64 T1 _ T4 T65 _ T68 T69_ T95 T5 _ T31
T100ms
Hot dng : c 2 loi timer to thi gian tr khi tn hiu u vo ln mc cao , Nu gi tr ( thi gian ) m tc thi ln hn hoc bng gi tr t trc bit thi gian hot ng ( c ngha l ng ra tng ng vi b nh thi dc kch hot ) Khi tn vo xung mc thp th TON t ng RESET cn TONR khng t ng RESET m cn tn hiu khc tc ng Thng thng dng lnh RESET l phng php duy nht da b TONR v 0 ( tc RESET ) - B m COUNTER COUNTER : Khi nim : counter l b m thc hin chc nng m sn ln ca xung trong S7 200 cc b m trong cpu 214 chia lm 2 loi B m ln (counter up) B m ln/ xung ( counterup/down ) - B m ln COUNTER UP K hiu :
_ c im : Cxxx: Co _ C47 ho C80 _C127 CU: u vo m ln R : u vo RESET PV : PRESETVALUE ( 0 _ 32767) Hot ng : CTU thc hin m ln s sn ln ca tn hiu logic u vo CU S sn xung m dc lu vo thanh ghi ca b m c do865 di 2 byte v so snh vi gi tr t trc PV
Khi gi tr m c ln hn hoc bng gi tr t trc b m xut tn hiu ng mc cao . Khi u vo R ln mc cao th RESET b - Lnh so snh : Khi lp trnh nu c cc quyt nh thc hin a trn kt qu ca vic so snh c th s dng cc lnh so snh theo byte , word , double word ,real trong S7_200. Cc php so snh thng gp trong ton hc l : so snh bng , so snh ln hn hoc bng , so snh nh hn hoc bng . Php so snh bng : Hot ng : tip im ng khi VB1 = VB2 K hiu :
Php so snh ln hn hoc bng : Hot ng : tip im ng khi VB1 >= VB2
K hiu : Php so snh nh hn hoc bng : Hot ng : tip im ng khi VB1<=VB2 K hiu :
PHN MM STEP 7 MicroWIN Khi ng : Cch 1 : Start _ Simatic _ Step7 Microwin Cch 2 : Doubleclick vo biu tng Step7 Microwin trn mn hnh nn Desktop ca window
Giao din trn mn hnh : Cch 1 : Chn Project _ New Hoc Cch 2 : Chn biu tng trn ca s chnh
Chn : Read CPU type nu ni gia my tnh v PLC phn mm t xc lp loi CPU ang giao tip
OK nu cha kt ni . Sau vo mn hnh son tho chng trnh Son tho chng trnh S7 _200 c cha nhiu network ( ti a l 100 ) . Mi mt Network tng ng mt cu lnh tn ti 2 cu lnh tr ln th chng trnh s bo li khi bin dch Ta c th dng chut chn cc biu tng v t chng vo cc v t r trong Network mong mun mi trong th vin lnh hoc s dng trc tip chut _ xut hin bn soan tho v nh dng ch thch . Lu y : Mi cc lnh phi c gn trc tip vo ng bn tri Khi con tr ( hnh vung ) v tr no th khi truy sut th cc ton hng s t ti v tr Lu mt d n : Lu d n tn t trc : Project _ save all _ tn t _ ok Lu d n tn khc : Chn Project _ save as _ t tn _ ok Cch 2 : Chn biu tng hnh a mm trn ca s chnh _ t tn _ ok
M mt d n : Cch 1 : Chn menu Project _ open _ chn tn d n _ open Cch 2 : Chn biu tng Open.
Np chng trnh vo PLC : Cch 1 : Chn Project _ Download _OK Cch 2 : Chn biu tng Download.
OK Lu : Cng tc chn ch lm vic ca PLC phi v tr TERM hoc ang ch STOP Mn hnh bo Download successfulth chng trnh np thnh cng Chy chng trnh : Cach 1 : Chn CPU _ RUN _ yes . Cch : Chn biu tng Run.
Yes Dng chng trnh Cch 1 : Chn menu CPU _ Stop _ Yes Cch 2 : Chn biu tng Stop
Yes Lu : Cng Tc chn ch lm vic ca PLC phi v tr TERM.
Hin th cc Chng trnh ladder : ( quan st qu trnh hot ng ca chng trnh Chn menu : Debug _ ladder Satus on Chn View _ StatusChart c chng trnh ca PLC: Chn menu Project _ up load _ OK _ Yes _ Chn biu tng Upload.
_ Ok _ Yes _ Mn hnh hin th upload Susccedful mi thnh cng
Xa hng , ct , network: Cch 1 : Chn menu Edit _ Delete _ chn Row Hoc column hoc network Cch 2 : Nhn Shift + delete Chn hng , ct , network: Cch 1 : Chn menu Edit _ Inset _ Chn tip Row hoc column hoc network Cch 2 : Nhn Shift + Insert II. PHN THC HNH Bi tp 1 : M my ng c dng 2 nt nhn ON/OFF
3P 380V AC
OFF ON RN RESET I0.0 I0.1 I0.2 I0.3 Com1 Com 2 Q0.0 Q0.1
RN K
CB
D 220VAC L N
RN
S O KET NOI VI PLC
S O MACH ONG LC
Chng trnh cho PLC iu khin ng c theo iu kin trn xin xem trang bn.
Gii thch : - Nhn nt ON ng c s chy, n D sng. - Nhn nt OFF ng c dng, n D tt. - Khi c s c nh qua ti r le nhit RN tc ng , ng c dng v n D s nhp nhy lin tc. - Sau khi x l s c xong nhn nt RESET r le nhit v bng iu khin, ng c chy li bnh thng. Bi tp 2 : M my ng c dng 1 nt nhn ON/OFF
.
ON/OFF I0.0 RN I0.1 Q0.0 Q0.1 D RN K
CB
220VAC + Com1 Com2 L N
K
S MCH KT NI VI PLC
RN
S O MACH ONG LC
Chng trnh PLC iu khin ng c :
Gii thch : - Nhn nt ON/OFF ln 1 ng c chy, n D sng. - Nhn nt ON/OFF ln 2 ng c dng, n D tt - Khi c s c nh qu ti, r le nhit RN tc ng, ng c dng v n D sng nhp nhy lin tc. - Sau khi x l s c xong nhn nt RESET r le nhit, sau nhn ON ng c chy li bnh thng.
Bi tp 3 : M my ng c 3 pha quay thun nghch dng nt nhn
STOP FOR REV RN RN I0.0 I0.1 I0.2 I0.3 Q0.0 Q0.1 Q0.2 Q0.3 Q0.4 Q0.5 KT KN FOR REV STOP OL KN KT
CB
3P 380VAC
Chu thch RN : R le nhiet KT : Cong tac t thuan KN : Cong tac t nghch
KT
KN
RN
ONG C
+ -
Com1
Com2
220VAC L
S O KET NOI PLC
S O MACH ONG LC
FOR,REV,OFF Chng trnh cho PLC iu khin ng c theo iu kin trn :
Gii thch : n STOP sng bo hiu ng c ang dng. Nhn nt FOR , ng c chy thun, n FOR sng, mun dng ng c nhn STOP, n FOR tt.
Nhn nt REV, ng c chy nghch, n REV sng, mun dng ng c nhn STOP, n REV tt. Khi ng c ang chy mun chuyn i chiu quay ng c nhn STOP trc, sau nhn FOR hay REV. - Khi c s c nh qu ti, r le nhit RN tc ng ,ng c dng, n FOR v REV tt, n OL sng nhp nhy lin tc. - Sau khi x l s c xong nhn nt RESET r le nhit, sau nhn FOR hay REV ng c chy li bnh thng. Bi tp 4 : M my ng c 3 pha quay thun nghch dng 2 nt nhn ON/OFF v FOR/REV theo yu cu: u tin ta xem n hin th FOR v REV v nhn nt FOR/REV chn chy thun hay nghch. - Nu n FOR sng th khi nhn nt ON/OFF ln 1 n ON sng bo hiu ng c ang chy thun. Nu n REV sng th nhn nt ON/OFF ln 1, n ON sng bo hiu ng c ang chy nghch. - Khi ng c ang chy mun i chiu quay ca ng c, phi nhn nt ON/OFF ln 2 dng ng c v nhn nt FOR/REV sau nhn li nt ON/OFF chy ng c. - Khi c s c qu ti, r le RN tc ng lm ng c dng, n ON s tt , n FOR hay REV s sng bo hiu chiu qu ti v n OL s sng nhp nhy. - Khi s c c khc phc, nhn RESET r le nhit v nhn nt ON/OFF chy ng c. Ch xem n hin th FOR v REV bit chiu quay ca ng c trc khi nhn ON/OFF.
Chng trnh cho PLC iu khin ng c theo iu kin trn .
Bi tp 5 : M my ng c 3 pha bng phng php i ni sao-tam gic dng 3 nt nhn SAO,TAM GIAC, OFF.
3P 380VAC
Chu thch RN : R le nhiet K : Cong tac chnh KY : Cong tac t sao K : Cong tac t tam giac
STOP SAO TGIAC RN
RN I0.0 I0.1 I0.2 I0.3 Q0.0 Q0.1 Q0.2 Q0.3 Q0.4
K KY K
SAO TGIAC OL
K KY
CB
RN
KY
Q0.5
U1 V1 ONG C W1
U2 V2 W2
+ S O MACH ONG LC
Com1
Com2
220VAC
S O KET NOI PLC
Chng trnh cho PLC iu khin ng c theo iu kin trn :
Gii thch : Nhn nt SAO ng c chy theo u ni sao, n SAO sng.Nhn STOP ng c dng n tt Nhn nt TGIAC ng c chy theo u ni tam gic, n TGIAC sng. Nhn STOP ng c dng n tt. Nu ng c ang chy, mun chuyn i ch chy sao hay tam gic th phi nhn nt STOP dng ng c trc, sau nhn nt SAO hay TGIAC ng c chy theo ch sao hay tam gic.
Nu ng c gp s c nh qu ti, r le nhit RN tc ng, ng c dng, n SAO v TGIAC u tt, n OL sng nhp nhy. Khi s c c khc phc nhn nt RESET r le nhit , sau nhn nt SAO hay TGIAC ng c chy. S DNG LNH SET, RESET V LNH CC TIP IM N, NOT. Bi tp 6: Chng trnh iu khin ng c 1 pha bm nc ging ln h cha vi yu cu sau: - ch tay: cng tc AUTO/MAN v pha MAN, nhn nt ON/OFF ln 1 ng c chy, n ON sng. Nhn nt ON/OFF ln 2 th ng c dng, n ON tt. - ch t ng: cng tc AUTO/MAN v pha AUTO. Khi nc cn di mc L th ng c chy, bm nc ln h. Khi nc dng ln n mc H hay trn mc H th ng c dng. Khi mc nc gia mc L v mc H th ng c s gi nguyn trng thi. Nu ang bm th tip tc bm, nu ang dng th tip tc dng. Khi ng c ang chy m trong ng khng c nc trn 30 giy th dng, chung s ku. Chuyn cng tc v pha MAN chung ht ku, nhn nt ON/OFF ln 1 bm chy mi nc. Nu c nc ln h th nhn nt ON/OFF ln 2 dng bm v chuyn cng tc AUTO/MAN v pha AUTO cho bm chy ch t ng. Ghi ch : Cm bin L, H, AL tc ng khi u d c nc v ngc li.
Cam bien H Cam bien AL
ON/OFF AUTO/MAN L H AL RN
Mc nc
I0.0 I0.1 I0.2 I0.3 I0.4 I0.5
Q0.0 Q0.1 Q0.2
K
ON
L HO CHA
chuong
BM
+ -
Com1
Com2
220VAC
L
S O LAP AT THIET B
S O KET NOI PLC
(iu khin ng c 1 pha bm nc ging ln h cha vi yu cu sau : -Nc h cn ng c chy -Nc h y ng c dng.
-Khi ng c ang chy nu nc trong ng khng c 30 giy sau ng c dng li, chung ku bo mi nc.) Chng trnh cho PLC iu khin ng c theo iu kin trn :
S DNG TIMER, COUNTER V LNH SO SNH Bi tp 7 : M my ng c KB 3 pha bng phng php i ni sao -tam gic dng 1 nt nhn ON/OFF
ON/OFF RN
PLC S7-200 I0.0 I0.1 Q0.0 Q0.1 Q0.2 Q0.3 Q0.4
RN
K KY K
ON OL
RN
3P 380VAC
K KY
Chu thch RN : R le nhiet K : Cong tac chnh KY : Cong tac t sao K : Cong tac t tam giac
CB
KY
U1 V1 ONG C W1
U2 V2 W2
Com1
Com2
220VAC L
S O KET NOI PLC
S O MACH ONG LC
Chng trnh cho PLC iu khin ng c theo iu kin trn :
Gii Thch : - Nhn nt nhn ON/OFF ln 1 ng c chy ch sao, n ON sng , 5s sau ng c chuyn sang ch chy tam gic. - Nhn nt nhn ON/OFF ln 2 ,ng c dng, n ON tt. Nu c s c nh qu ti , r le nhit RN tc ng, ng c dng, n ON tt, n OL sng nhp nhy. Khi khc phc xong s c nhn nt RESET r le nhit RN, mch hot ng li bnh thng.
Bi tp 8 : iu khin ng c chy 5s dng 10s lp li theo chu k, dng 1 nt nhn
ON/OFF RN
PLC S7-200
I0.0 I0.1 Q0.0 Q0.1 Q0.2
RN
K
ON OL
1P 220V AC
CB
RN
+ -
Com
Com
220VAC
S O KET NOI PLC
S O MACH ONG LC
ON/OFF iu khin ng c. Chng trnh cho PLC iu khin ng c theo iu kin trn :
Gii thch : Nhn nt ON/OFF ln 1 ng c chy, n sng trong 5s ri ng c dng, n ON tt trong 10s v lp i lp li theo chu k. Nhn nt ON/OFF ln 2 ng c dng hn, n ON tt. Nu c s c nh qu ti , r le nhit RN tc ng, ng c dng, n ON tt, n OL sng nhp nhy. Khi khc phc xong s c nhn nt RESET r le nhit RN, mch hot ng li bnh thng.
Bi tp 9 : iu khin ng c chy 5s dng 10s lp li 5 ln ri dng hn, dng 1 nt nhn ON/OFF iu khin ng c. S kt ni vi PLC v mch ng lc ging bi tp 8.
1P 220V AC
ON/OFF RN
PLC S7-200
I0.0 I0.1 Q0.0 Q0.1 Q0.2
RN
K
ON
CB
OL
RN
+ -
Com
Com
220VAC
S O KET NOI PLC
S O MACH ONG LC
Chng trnh cho PLC iu khin ng c theo iu kin trn :
Gii thch : - Nhn nt ON/OFF ln 1 ng c chy, n sng trong 5s ri ng c dng, n ON tt trong 10s v lp i lp li 5 ln theo chu k ri dng hn. Sau nu nhn tip nt nhn ON/OFF ng li chy 5s v dng 10s lp li theo chu k 5 ln ri dng hn. - Nu ng c ang hot ng theo chng trnh m ta nhn nt ON/OFF ng c dng hn, n ON tt. - Nu c s c nh qu ti , r le nhit RN tc ng, ng c dng hn, n ON tt, n OL sng nhp nhy. - Khi khc phc xong s c nhn nt RESET r le nhit RN, mch hot ng li bnh thng. Bi tp 10 : iu khin n giao thng.
1-2
PLC S7-200
I0.0 I0.1 Q0.0 Q0.1 Q0.2 Q0.3 Q0.4 Q0.5 o 1 Vang 1 Xanh 1 o 2 Vang 2 Xanh 2
Tong-Tay
+ -
Com
Com
220VAC
S O KET NOI PLC
Chng trnh PLC iu khin n theo iu kin trn :
Gii thch : Ch tay : Vn nt T ng-Tay v pha Tay th n 1 v Xanh 2 sng trc, n 2 v Xanh 1 tt. Nhn PB ln 1 n 1 v Xanh 2 tt, n 2 v Xanh 1 sng. Nu nhn tip nt PB th hot ng ca cc n tr li trng thi ban u. Ch ng t ng : Vn nt T ng-Tay v pha T ng th hot ng ca cc n c biu din nh hnh v sau:
o 1 Vang 1 Xanh 1 o 2 Vang 2 Xanh 2
0 25 30 55 60 1 0 1 0 1 0 1 0 1 0 1 0 t(s)
Ghi chu 0 : en tat 1 : en sang
Khi chng trnh chy n giy 60 th n quay tr li giy 0 v tip tc chy n giy 60, cc hot ng ca n u lp i lp li theo chu k l 60 s.
T 6g n 20g cc n hot ng nh hnh trn, t 20g n 6g sng ch c n Vng 1 v Vng 2 sng nhp nhy, cc n cn li tt ht.
Bi tp 11 : Chn chng trnh iu khin 2 ng c theo trnh t : Chn chng trnh bng cch nhn nt Pr,sau nhn ON/OFF chy hoc dng. Nu cha nhn Pr m nhn ON/OFF th bo li ra n nhp nhy. Reset s c bng nt Reset. Chng trnh 1 : K1 v K2 hot ng khi nhn ON/OFF Chng trnh 2 : K1 chy 5s ri dng, K2 chy 10s ri dng v lp li. Chng trnh 3 : K1 v K2 cng chy 5s ri dng 10s lp li theo chu k 5 ln ri dng hn.
ON/OFF Pr RESET RN1 RN2 I0.0 I0.2 I0.3 I0.4 I0.5 Q0.0 Q0.1 Q0.2 Q0.3 Q0.4 Q0.5 Q0.6 Q0.7 K1 K2 CT1 CT2 CT3 RN1 RN2 M1 M2 ER
+ -
Com
Com
220VAC
S O KET NOI PLC
3P 380VAC
CB1
CB2
K1
K2
RN1
RN2
M1
M2
S O MACH ONG LC
Chng trnh PLC iu khin n theo iu kin trn :
Gii thch: - u tin nhn nt Pr chn chng trnh, nu khng nhn nt chn chng trnh m nhn nt ON/OFF n Er s sng nhp nhy, nhn nt RESET phc hi li trng thi c. - Nhn nt Pr ln 1 n CT1 sng bo hiu chng trnh 1 sn sng. Nhn nt ON/OFF ln 1, 2 ng c chy theo chng trnh 1. n M1 v M2 s sng khi ng c M1 v M2 chy v tt khi ng c dng. Nhn nt ON/OFF ln 2 ng c dng hn. - Nhn nt Pr ln 2 n CT2 sng bo hiu chng trnh 2 sn sng. Nhn nt ON/OFF ln 1, 2 ng c - chy theo chng trnh 2. n M1 v M2 s sng khi ng c M1 v M2 chy v tt khi ng c dng. - Nhn nt ON/OFF ln 2, 2 ng c dng hn. - Nhn nt Pr ln 3 n CT3 sng bo hiu chng trnh 3 sn sng. Nhn nt ON/OFF ln 1 , 2 ng chy theo chng trnh 3. n M1 v M2 s sng khi ng c M1 v M2 chy v tt khi ng c dng. - Nhn nt ON/OFF ln 2, 2 ng c dng hn. Nu c s c xy ra 2 ng c s dng hn , ng c no b s c qu ti th r le ca ng c tc ng V n M ca ng c s sng nhp nhy. Sau khi s c c khc phc , nhn nt reset ca r le nhit ca ng c b s c v n M s ht nhp nhy. Bi 12: Olympia - C 3 ngi chi v 1 Dn chng trnh - Ti v tr mi ngi chi c 1 nt nhn v 1 n - Khi mt trong 3 ngi chi nhn th n ti v tr sng v chung ku trong 3s v cc ngi chi khc nhn th khng c tc dng. - Nhn Reset a v trng thi ban u.
Bi 13: Chng trnh iu khin thang my I0.0, I0.1, I0.2, I0.3 : Cc nt nhn gi tng I0.4, I0.5, I0.6, I0.7 : Cc cm bin ti cc tng I1.0 v I1.1 : Tn hiu bo chiu thang i Ln v Xung. Q0.0 : Cho thang i Ln Q0.1 : Cho thang i Xung.