Making Jewelry Size Rings Fo
Making Jewelry Size Rings Fo
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intro: Chainmail(le) Primer: Making Jewelry-Size Rings for Weaving Chainmail
With very few tools, you can begin weaving jewelry-sized chainmail.
If you're a beader, or do wirework, then you probably have most of these items already.
Items needed:
- Wire: 20 to 24 gauge wire (preferably half-hard if you intend on wearing the items you make, but full-soft is okay if you're just teaching yourself some weaves
- Mandrel: 1/2" to 1/16" (I recommend 3/16"), preferably metal, but in a pinch, you can get away with wood. (Please see step 4 for some additional information on aspect
ratios and selecting a mandrel.)
- Nail clippers, unless you have specialty wire cutters ( ~Stained-Glass~ says that Fiskars Micro Tip Pruning Shears work well for wire thicknesses up to 18 gauge.)
- Vise-grip (you don't have to use lockable pliers, but they make life much easier)
Note: If you have a power drill, you could use that to power your winding. I generally don't power-wind wire unless I have a hole drilled (or notch cut into one end) through
my mandrel to secure the wire, and for most of my small diameter mandrels, I don't have such a hole.
Power-winding will be discussed in an upcoming instructable on making armor-sized rings.
A clever wire winding jig was constructed by mum, and is explained on step 6. Go on and take a look at the alternative method for coiling.
To actually weave your rings into chainmail, you'll need Pliers: two pairs to start with. Teeth will mark the rings*, but that's okay if you're just practicing weaves. However,
weaving is not within the purview of this instructable. Please see instructables on European 4-in-1, and Byzantine chain for weaves.
Not entirely true, but if you're good enough at weaving chainmail that you can avoid marking the rings with toothed pliers, then you probably don't need this
instructable, eh?
Image Notes1. Spiral2. Half-Persian 3-in-13. Half-Persian 4-in-14. Full-Persian 6-in-15. No weaves taught here, though.6. Raw wire7. Coil8. Finished rings Image
Notes1. Leatherman Crunch, in place of a Vice-Grip2. Mandrel (steel, 3/16")3. Raw wire (5 ft)4. Nail clippers5. Coiled wire (these will be cut into rings)6. Fork
Cut approximately 1 yard of wire (begin with 3', you can increase the length later)
Find one end of your wire, and line it up perpendicularly with the mandrel.
Note that the clamped down portion of the wire will be wasted. Adjust this length according to frugal you need to be with your wire.
Image Notes
1. Notch (and some teeth marks from previous clampings) Image Notes
1. Wire is resting in the notch
2. Leatherman Crunch. It's standing in for a Vise-Grip
Try to keep each rotation of wire as close together as possible. This will maintain consistent ring size.
You can use the Vise-Grip as additional leverage to help you wind.
If you are using half-hard wire (or full-hard) or thick-ish wire, you may need to apply a bit of strength to keep the coil tight.
Towards the end of your coil, be aware that there is quite a bit of pent up energy in the coil--the wire will spin violently in the opposite direction. If you are not careful, you
may get cut pretty badly.
Slide your coil off the mandrel. If you cut a notch, you may wish to slide it off the opposite end (sometimes the notch catches the coil).
You may wish to continue right away with another coil (I find it easier to wind a bunch of coils and then cut them all in one go, too).
If you had trouble with your pre-coiled wire, you might want to cut a shorter length for this next coil. If you had no trouble, go ahead and cut a longer length.
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The longer your coils are, the less wire you'll waste, but the harder it will be to manage the coiling. Find your balance.
Note! Wind your coils in the same direction so that your finished rings open in the same way. It gets ridiculously awkward when a portion of my rings open in
the opposite direction.
Image Notes
1. Starting to wind
Image Notes
1. Still winding
2. Try to avoid gaps
3. Leverage
Image Notes
1. Done coiling
Look for where the wire starts forming uniform coils. This will be where your first cut will be.
(If you are using precious metal, or do not have much wire, you will want to waste as little wire as possible, so cut as close to the beginning of the uniform coil as you
can.)
You'll probably only get one ring per snip. Don't force the coil in order to get more rings per cut--you'll get damaged rings and poor closure.
Do notice where the end of the coil is, and make your cut as close to full circle as possible. This will ensure that your rings will not have gaps when you close them.
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Image Notes
1. Perpendicular, and flush.
Image Notes 2. Nail clippers
1. Start cutting here
2. Wasted wire
Technically, it is the inner diameter of your ring divided by the diameter of the wire.
Practically, "it tells you how fat the donut is."
The smaller the AR, the fatter your ring.
For the sake of simplicity, you can take your mandrel size as the inner diameter of your rings. You can look up the diameter of your wire, just make sure both diameters
are in the same units.
AR becomes important when you want to have the optimal ring size for your project. Weaves have a range of ARs that will work, but there's a much narrower range for
what looks best. Some ARs simply will not work for some weaves, and AR may even alter the weave you're making (Spiral will turn into Jens Pinds with a small AR).
I very rarely bother with actual AR measurements, but the concept is very important when selecting rings (don't pick fat rings for Full-Persian 6-in-1, I will laugh at you).
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step 5: A Few Useful Links
Supplies:
The Ring Lord - Hands down, this is the best supplier of rings. You'll wait a little longer for your rings to ship from Canada, but the price and selection are unbeatable.
UrbanMaille - They specialize in sterling silver rings (even argentium!), and there's a selection of a few other materials. The prices are higher than The Ring Lord's, but if
you're working with precious metals, you might as well spend the extra money for quality (the polish is amazing). This is also where I get most of my tools. (Ring tool!)
Rings & Things - This is where I get wire to coil my own rings. The prices are very good, and they carry argentium. (Please note the $25 minimum, and surcharge for all
orders under $50. I rarely have trouble meeting the 50$ mark...)
Weave Instructions:
Derakon's Library - Very clear instructions for many weaves. (This was the best instructional site back when I was first starting chain working, and it's still my primary
reference site.)
CG Maille - (Previously Phong's Chainmaille Tutorials) Computer generated graphics for the tutorials, covers the same range as Derakon, but the graphics are prettier.
So shiny.
Forums:
The Ring Lord's Forum - Very active forum for chainmail (it might well be the most active out there).
M.A.I.L. - An active gathering of maillers, and it's much more than just a forum. There are instructions for weaves, articles on chainmail related subjects, galleries... the list
goes on. It's good because any member can submit his/her version or interpretation a weave or theory. That also means you may have to wade through some pages that
are of poorer quality.
Other Information: (Probably overkill for people just beginning to weave, though.)
Zlock's Aspect Ratio Pages - This appears to be the wellspring of in-depth information on aspect ratios. There's a handy chart,
Venom's Pit - There are a couple of charts that you might find handy, once you really get into working with chainmail.
There are many, many more sites out there that I have not listed. I have pulled what I believe are the best, and I intend to keep the listing short. However, if you violently
disagree, or believe that I've grossly overlooked another site, feel free to let me know.
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step 6: Alternative Coiling Method: Wire-winding Jig
This information was provided by mum, but edited and posted by me. For questions relating to the jig itself, speak to mum, for questions relating to the presentation of
this information, it'll be me you want.
mum says: "I went to a jewelry class and didn't want to spend a fortune on a wire-winding jig that I might only use once, so I made my own."
Assembly:
Clamp the L-supports to the table to form a U shape (if you set them very close, you'll need to have sawn at least one L-support short)*
Bend knitting needle so you can get a bit of leverage to coil your wire (see photo)
Insert needle through L-supports
Wrap a bit of wire on the mandrel (probably at your lever)
Start coiling!
Note: hollow needles will deform in cross-section when bent, so some of your coil may not be perfectly round. Don't use these rings for projects requiring consistent ring
size/shape.
mum also says: Knitting needles go up to a very large size so you would have to make sure the knitting needle would fit though the hole in the shelf support! Or you could
drill a bigger hole in the support itself.
**I would suggest getting one clamp for each L-support and secure them sufficiently far apart that you can coil between the supports. This way you can also skip having
to shorten the L-supports. You'll have to figure out how to start the coil, if you want to conserve wire: maybe a very small hole drilled through one side of the needle?
Insert a bit of wire, and start coiling.
If anyone gets the wider set up to work, I can put your photos up, here.
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Comments
40 comments Add Comment
Go here. Great tutorials on a lot. Ive only tried a few thing but its the best place Ive been. I really only seriously made 4-1 mail, but they have some cool
stuff.
I recommend 20-24 gauge. If you want like a chain, smaller gauge. If you want micro, larger gauge. I wouldnt recommend micro if you are just starting. It
can be irritating at first figuring out stuff, but its fun.
Also, I would recommend making the rings yourself. Its fun,cheaper,and easy. I used a long screwdriver as a mandrel, locking pliers to hold the wire, and
wire cutters to cut it. And a vice to hold the screwdriver. And some random wire from somthing in the garage...
http://www.instructables.com/id/Chainmaille-Primer%3a-Making-Jewelry-Size-Rings-fo/
Speedmite says: Mar 20, 2009. 5:17 PM REPLY
Homonym usage! Its "were" not "where". and its European mail, not knight mail. All mail can be considered "knight mail". There are many more
different types of mail than 4-1
Anyhow. I'm pretty willing to bet that the store you're talking about isn't the one I'm talking about. They just have the same name (which
isn't surprising, since they both sell ... well, rings and things.)
I've used rings 'n' things online, I'm not sure if its the same store though?
(I personally have a Xuron micro flush-cutter (9200) and a hefty pair of Wiss aviation snips (M6RS), and have to divide my wires between those.)
http://www.instructables.com/id/Chainmaille-Primer%3a-Making-Jewelry-Size-Rings-fo/
~StainedGlass~ says: Aug 3, 2007. 12:32 AM REPLY
I meant 18 gauge and thinner, so, 20 gauge, 22 gauge, 24 gauge, etc. I have also used them to cut some 16 gauge, but the cuts aren't as smooth
and shear then.
Here's a pic of them, they're sold in hardware store to trim and prune shrubs:
http://www.homedepot.ca/wcsstore/HomeDepotCanada/images/catalog/c8e08f63-76fe-44f4-a5ac-c7a76c2da0ad_4.jpg
Mount one end of the wire in a bench vice and the other end in the mandrel and drill. Pull back from the vice to add tension then squeeze the drill trigger
slowly as you walk toward the vice.
A few times and you will get the hang of it with minimal waste. You will also notice much tighter and consistent ring sizes.
Happy winding.
The drill method is prone to generating more scraps and a higher risk of mistakes, so I would use it with expendable wire. I can put up with half a dozen
warped links when I'm coiling galv. steel, but I would rather not have that happen with the gold/silver wire.
& when writing this instructable, I did not have access to a drill. Would you like to supply me with photos or a video clip of coiling small rings to add?
Uhm, another way of getting a relatively flush cut using your nailclippers would be to use the score and break method.
The score and break method is when you cut only a small way into the metal (score) then bending the ring up untill it breaks. Softer metals will require a
deeper score than harder metals.
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ryzellon says: Aug 1, 2007. 2:03 AM REPLY
I had added step 4 as a short discussion of AR at the suggestion of jtobako. Hopefully I've addressed the basics of AR sufficiently there.
An addendum to ring-cutting-methods is forthcoming, and I'll be sure to mention score&break.
Oh, and I don't know how I missed that you were using nail clippers -- it's right there at the top! I'll have to get a straight pair and try it. It's great when
a cheap little tool ends up working best!
And here's another showing a cutting tool/design using a dremel and gravity:
http://mailleartisans.org/gallery/pics/15597ringcutt2.jpg
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