Special Promotional Offer

7690VA09 & 12 PowerMill Cutters

FREE Cutter Body with your
purchase of Inserts

A 90 approach angle for accurate shoulder,

slotting and pocket milling

Compact cutter design with cutting depths

of 0.335 for 9mm inserts or 0.433 for 12mm
inserts

Choice of body styles - coarse, medium &

fine pitch

Complete radius range of inserts available

Through coolant for optimum evacuation

of chips

Complete range of insert geometries &

grades available for machining a wide range
of alloys

High metal removal capability & excellent

surface finish

FREE Cutter Body

with your Purchase of Inserts

See inside for complete details
Offer valid until December 28th 2012
Data are typical and should not be construed as maximum or minimum values for specification or for final design.
Data on any particular piece of material may vary from those herein.
Stellram is a registered trademarks of ATI Stellram and affiliated companies. Copyright 2012 ATI Stellram.

Promotion 7690VA09
Milling Cutters & Inserts
C7690VA09 Weldon Shank
Inserts
Dimensions (inch)
EDP #

Part Number

L/H

l2

d1

# of

Rq'd For

apmax Inserts Free Body

014869 C7690VA09WA.375R

0.375 2.750 0.800 0.625 0.335

20

014870 C7690VA09WA.500R

0.500 2.900 1.000 0.625 0.335

20

014871 C7690VA09WA.625R

0.625 3.100 1.190 0.625 0.335

20

014872 C7690VA09WA.750R

0.750 3.400 1.370 0.750 0.335

30

014873 C7690VA09WA1.00R

1.000 3.900 1.600 1.000 0.335

30

014874 C7690VA09WA1.25R

1.250 3.900 1.600 1.000 0.335

30

# of

Rq'd For

Weldon Shank

C7690VA09 Shell Mill Fixation

Inserts
Dimensions (inch)
EDP #

Part Number

L/H

l2

d1

apmax Inserts Free Body

014866 C7690VA09 - A1.50R

1.50

1.26

0.50

0.335

30

014867 C7690VA09 - A2.00R

2.00

1.57

0.75

0.335

30

014868 C7690VA09 - A2.50R

2.50

1.57

0.75

0.335

30

# of

Rq'd For

Shell Mill Fixation

C7690VA09 Cylindrical Shank

Inserts
Dimensions (inch)
EDP #

Part Number

L/H

l2

d1

apmax Inserts Free Body

031110 C7690VA09CA.625Z2R1.2

0.625

5.91

1.18

0.625 0.335

20

031111 C7690VA09CA.75Z2R1.6

0.750

7.09

1.57

0.750 0.335

30

031112 C7690VA09CA.75Z3R1.6

0.750

7.09

1.57

0.750 0.335

30

031113 C7690VA09CA1.00Z3R2.0

1.000

7.87

1.96

1.000 0.335

30

# of

Rq'd For

Cylindrical Shank

C7690VA09 Modular Head / Screw-On

Inserts
Dimensions (inch)
D

L/H

d1

031119 A7690VA09SA.625Z2R1

EDP #

Part Number

0.625

1.00

M8

0.33

apmax Inserts Free Body

0.30

20

031120 A7690VA09SA.75Z3R1.4

0.750

1.40

M10

0.41

0.30

30

031121 A7690VA09SA1.00Z3R1.4

1.000

1.40

M12

0.49

0.30

30

031122 A7690VA09SA1.00Z4R1.4

1.000

1.40

M12

0.49

0.30

30

031123 A7690VA09SA1.25Z5R1.4

1.250

1.40

M16

0.67

0.30

30

Note: The cutter needs to be modified to use a radius larger than 0.047
See later page for high density alloy cylindrical shanks for use
with modular heads

Modular Head

Depth of Cut ap

Promotion 7690VA09
Milling Cutters & Inserts
Application & Material
EDP #

Part Number

031092 ADET0903PDSR-42

Roughing

Semi-Finishing

Finishing

Grade

qq

qqq

X500

tt
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tt
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tt

tt
t
tt
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tt
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tt
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tt
t
tt
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tt
t
t
tt
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tt
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031093 ADET0903PDSR-42 SP6519

031076 ADET090308SR-42

X500

031075 ADET090308SR-42 SP6519

024913 ADET090310SR-42

X500

031094 ADET090310SR-42 SP6519

031095 ADET090312SR-42

X500

031096 ADET090312SR-42 SP6519

030942 ADET090316SR-42

X500

030980 ADET090316SR-42 SP6519

031097 ADET090320SR-42

X500

031098 ADET090320SR-42 SP6519

031099 ADET090324SR-42

X500

031100 ADET090324SR-42 SP6519

031101 ADET090330SR-42

X500

031102 ADET090330SR-42 SP6519

031103 ADET090332SR-42

X500

031104 ADET090332SR-42 SP6519

024916 ADET0903PDFR-441

GH1

015150 ADKT0903PDER-43

X500

tt
ttt
tt

031463 ADKT0903PDER-43 SP6519

017286 ADKT0903PDER-43 MP91M

ttt
t

Dimensions (inch)
l
s
r
hm min

0.250 0.362 0.125

Facet 0.0039

0.250 0.362 0.125

Facet 0.0039

0.250 0.362 0.125

0.031 0.0039

0.250 0.362 0.125

0.031 0.0039

0.250 0.362 0.125

0.040 0.0039

0.250 0.362 0.125

0.040 0.0039

0.250 0.362 0.125

0.047 0.0039

0.250 0.362 0.125

0.047 0.0039

0.250 0.362 0.125

0.063

0.0039

0.250 0.362 0.125

0.063

0.0039

0.250 0.362 0.125

0.079 0.0039

0.250 0.362 0.125

0.079 0.0039

0.250 0.362 0.125

0.094 0.0039

0.250 0.362 0.125

0.094 0.0039

0.250 0.362 0.125

0.118

0.0039

0.250 0.362 0.125

0.118

0.0039

0.250 0.362 0.125

0.125

0.0039

0.250 0.362 0.125

0.125

0.0039

0.250 0.362 0.125

Facet 0.0012

0.250 0.362 0.138

Facet 0.0020

0.250 0.362 0.138

Facet 0.0020

0.250 0.362 0.138

Facet 0.0020

ADET 09 - 42

ADET 09 - 441

ADKT 09 - 43

Promotion 7690VA12
Milling Cutters & Inserts
C7690VA12 Weldon Shank Coarse Pitch
Inserts
Dimensions (inch)
EDP #

Part Numb er

027935
027936
027937
027938

C7690VA12WA.750Z02R1.37
C7690VA12WA1.00Z02R1.60
C7690VA12WA1.25Z03R1.60
C7690VA12WA1.50Z04R2.03

d1

apmax

# of

Rq'd For

L/H

l2

Inserts

Free Body

0.75

3.40

1.37

0.750 0.433

30

1.00

3.90

1.60

1.000

0.433

30

1.25

3.90

1.60

1.250 0.433

30

1.50

4.33

2.03

1.500 0.433

30

# of

Rq'd For

C7690VA12 Weldon Shank Fine Pitch

Inserts
Dimensions (inch)
EDP #

Part Numb er

027939
027940
027941

C7690VA12WA1.00Z03R1.60
C7690VA12WA1.25Z04R1.60
C7690VA12WA1.50Z05R2.03

L/H

l2

d1

apmax

Inserts

Free Body

1.00

3.90

1.60

1.00

0.433

30

1.25

3.90

1.60

1.25

0.433

30

1.50

4.33

2.03

1.25

0.433

30

# of

Rq'd For

Inserts

Free Body

Weldon Shank

C7690VA12 Shell Mill Fixation Coarse Pitch

Inserts
Dimensions (inch)
EDP #

Part Numb er

027945
027946
027947
027948

C7690VA12-A1.50Z04R
C7690VA12-A2.00Z5R
C7690VA12-A2.50Z06R
C7690VA12-A3.00Z07R

L/H

l2

d1

apmax

1.500

1.26

0.500 0.433

30

2.000

1.57

0.750 0.433

30

2.500

1.57

0.750 0.433

40

2.500

1.97

1.000

40

# of

Rq'd For

0.433

Shell Mill Fixation

C7690VA12 Shell Mill Fixation Fine Pitch

Inserts
Dimensions (inch)
EDP #

Part Numb er

027949
027950
027951
027952

C7690VA12-A1.50Z5R
C7690VA12-A2.00Z6R
C7690VA12-A2.50Z8R
C7690VA12-A3.00Z9R

L/H

l2

d1

apmax

Inserts

Free Body

1.500

1.26

0.50

0.433

30

2.000

1.57

0.75

0.433

30

2.500

1.57

0.75

0.433

40

2.500

1.97

1.00

0.433

40

# of

Rq'd For

Cylindrical Shank

C7690VA12 Cylindrical Shank

Inserts
Dimensions (inch)
EDP #
031457
031458
031459
031460
031461

Part Numb er

C7690VA12CA.75Z2R1.6
C7690VA12CA1.00Z2R2.0
C7690VA12CA1.00Z3R2.0
C7690VA12CA1.25Z3R2.7
C7690VA12CA1.25Z4R2.7

L/H

l2

d1

apmax

Inserts

Free Body

0.75

7.09

1.57

0.75

0.433

30

1.00

8.05

1.97

1.00

0.433

30

1.00

8.05

1.97

1.00

0.433

30

1.25

9.84

2.76

1.25

0.433

30

1.25

9.84

2.76

1.25

0.433

30

C7690VA12 Modular Head / Screw-On

Weldon Shank
Inserts

Dimensions (inch)
EDP #
030996
031200
031201
031202
031181

Part Numb er

A7690VA12SA.75Z2R1.4
A7690VA12SA1.00Z2R1.4
A7690VA12SA1.00Z3R1.4
A7690VA12SA1.25Z3R1.7
A7690VA12SA1.25Z4R1.7

# of

Rq'd For

L/H

d1

apmax

Inserts

Free Body

0.75

1.377

M10

0.413

0.433

30

1.00

1.377

M12

0.492

0.433

30

1.00

1.377

M12

0.492

0.433

30

1.25

1.250

M16

0.669

0.433

30

1.25

1.250

M16

0.669

0.433

30

Depth of Cut ap
Note: The cutter needs to be modified to use a radius larger than 0.063
See later page for high density alloy cylindrical shanks for use
with modular heads

Promotion 7690VA12
Milling Cutters & Inserts
Application & Material
EDP #
Part Number
030807 ADET12T3PDER-48

Grade
X500

030770 ADET12T3PDER-48

SP6519

030856 ADET12T308ER-48

X500

030857 ADET12T308ER-48

SP6519

030808 ADET12T312ER-48

X500

030800 ADET12T312ER-48

SP6519

030809 ADET12T316ER-48

X500

030771 ADET12T316ER-48

SP6519

030908 ADET12T320ER-48

X500

030909 ADET12T320ER-48

SP6519

030858 ADET12T324ER-48

X500

030859 ADET12T324ER-48

SP6519

030910 ADET12T330ER-48

X500

030911 ADET12T330ER-48

SP6519

030810 ADET12T332ER-48

X500

030772 ADET12T332ER-48

SP6519

030912 ADET12T340ER-48

X500

030913 ADET12T340ER-48

SP6519

Roughing

Semi-Finishing

Finishing

qq

qqq

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tt
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tt
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tt
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tt
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tt
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tt
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tt
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tt
t
tt
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tt
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tt
t

Dimensions (inch)
r

hm min

0.309 0.500 0.156

Facet

0.0016

0.309 0.500 0.156

Facet

0.0016

0.309 0.500 0.156

0.031

0.0016

0.309 0.500 0.156

0.031

0.0016

0.309 0.500 0.156

0.047

0.0016

0.309 0.500 0.156

0.047

0.0016

0.309 0.500 0.156

0.063

0.0016

0.309 0.500 0.156

0.063

0.0016

0.309 0.500 0.156

0.079

0.0016

0.309 0.500 0.156

0.079

0.0016

0.309 0.500 0.156

0.094

0.0016

0.309 0.500 0.156

0.094

0.0016

0.309 0.500 0.156

0.118

0.0016

0.309 0.500 0.156

0.118

0.0016

0.309 0.500 0.156

0.125

0.0016

0.309 0.500 0.156

0.125

0.0016

0.309 0.500 0.156

0.157

0.0016

0.309 0.500 0.156

0.157

0.0016

Application & Material

EDP #
Part Number
Grade
029098 ADGT12T3PDFR-721 GH1

Roughing

Semi-Finishing

Finishing

qq

qqq

Dimensions (inch)
d

0.309 0.500 0.156

hm min

Facet

0.0010

Promotion 7690VA12
Milling Cutters & Inserts
Application & Material
EDP #
Part Number
029327 ADHT12T3PDER-46

Grade
X500

031525 ADHT12T3PDER-46

SP6519

029329 ADHT12T308ER-46

X500

030406 ADHT12T308ER-46

X700

031526 ADHT12T308ER-46

SP6519

029331 ADHT12T316ER-46

X500

030407 ADHT12T316ER-46

X700

031527 ADHT12T316ER-46

SP6519

029337 ADHT12T320ER-46

X500

030408 ADHT12T320ER-46

X700

031530 ADHT12T320ER-46

SP6519

029333 ADHT12T324ER-46

X500

031528 ADHT12T324ER-46

SP6519

029339 ADHT12T330ER-46

X500

031531 ADHT12T330ER-46

SP6519

029036 ADHT12T332ER-46

X500

031515 ADHT12T332ER-46

SP6519

030409 ADHT12T332ER-46

X700

029335 ADHT12T340ER-46

X500

031529 ADHT12T340ER-46

SP6519

Roughing

Semi-Finishing

Finishing

qq

qqq

ttt
t
ttt
tt
t
ttt
tt
tt
ttt
tt
tt
ttt
t
ttt
tt
ttt
tt
tt
ttt
tt

t
tt
t
tt
tt
tt
tt
t
tt
tt
tt
tt

Dimensions (inch)
d

hm min

0.309 0.500 0.156

Facet

0.0020

0.309 0.500 0.156

Facet

0.0020

0.309 0.500 0.156

0.031

0.0020

0.309 0.500 0.156

0.031

0.0020

0.309 0.500 0.156

0.031

0.0020

0.309 0.500 0.156

0.063

0.0020

0.309 0.500 0.156

0.063

0.0020

0.309 0.500 0.156

0.063

0.0020

0.309 0.500 0.156

0.079

0.0020

0.309 0.500 0.156

0.079

0.0020

0.309 0.500 0.156

0.079

0.0020

0.309 0.500 0.156

0.094

0.0020

0.309 0.500 0.156

0.094

0.0020

0.309 0.500 0.156

0.118

0.0020

0.309 0.500 0.156

0.118

0.0020

0.309 0.500 0.156

0.125

0.0020

0.309 0.500 0.156

0.125

0.0020

0.309 0.500 0.156

0.125

0.0020

0.309 0.500 0.156

0.157

0.0020

0.309 0.500 0.156

0.157

0.0020

Application & Material

EDP #
Part Number
027913 ADKT12T3PDER-45

Grade
X500

Roughing

Semi-Finishing

Finishing

qq

qqq

031514 ADKT12T3PDER-45 SP6519

027915 ADKT12T3PDER-45

MP91M

027916 ADKT12T3PDER-45 SC3025

t
t

t
t
t

t
t
t

Dimensions (inch)
r

hm min

0.309 0.500 0.156

Facet

0.0020

0.309 0.500 0.156

Facet

0.0020

0.309 0.500 0.156

Facet

0.0020

0.309 0.500 0.156

Facet

0.0020

Promotion 7690VA09 & 12

Milling Cutters & Inserts
Cylindrical Shanks in anti-vibration high density alloy
(with through coolant)

Dimensions (Inch)
EDP #

Part Number

L1

D2

D1

030641 M-13-M8-CA.625-3.543

3.543

1.600 0.625 0.512 0.335

M8

030642 M-13-M8-CA.625-4.331

4.331

2.500 0.625 0.512 0.335

M8

030643 M-13-M8-CA.625-5.118

5.118

3.000 0.625 0.512 0.335

M8

030644 M-13-M8-CA.625-6.693

6.693

4.750 0.625 0.512 0.335

M8

030645 M-18-M10-CA.750-4.331

4.331

2.500 0.750 0.709 0.413

M10

030646 M-18-M10-CA.750-5.118

5.118

3.000 0.750 0.709 0.413

M10

030647 M-18-M10-CA.750-6.693

6.693

4.750 0.750 0.709 0.413

M10

030648 M-21-M12-CA1-5.157

5.157

3.000 1.000 0.827 0.492

M12

030649 M-21-M12-CA1-6.142

6.142

4.000

1.000 0.827 0.492

M12

030650 M-21-M12-CA1-7.126

7.126

5.000 1.000 0.827 0.492

M12

030651 M-21-M12-CA1-8.110

8.110

6.000

1.000 0.827 0.492

M12

030652 M-21-M12-CA1-9.094

9.094

7.000

1.000 0.827 0.492

M12

030653 M-29-M16-CA1.25-6.3

6.300

4.000 1.250 1.411 0.669

M16

030654 M-29-M16-CA1.25-8.27

8.268

6.000 1.250 1.411 0.669

M16

030655 M-29-M16-CA1.25-10.2

10.236 8.000 1.250 1.411 0.669

M16

030656 M-29-M16-CA1.25-12.2

12.205 10.000 1.250 1.411 0.669

M16

Case Study 7690VA09

Material: 400 Series Stainless Steel
Cutter: C7690VA09WA.625R
Inserts: ADET090316SR-42 SP6519
Component: Turbine Blade

Competitor

ATI Stellram

D = 0.625
Z=2
Vc = 736 sfm
n = 4,500 rpm
Fz = 0.010 ipt
Fn = 90 ipm
Ap = 0.020
Ac = 0.420
MMR = .756 in3 /Min
4 - 5 Pcs Machined / Edge

D = 0.625
Z=2
Vc = 736 sfm
n = 4,500 rpm
Fz = 0.010 ipt
Fn = 90 ipm
Ap = 0.020
Ac = 0.420
MMR = .756 in3 /Min
7 - 8 Pcs Machined / Edge

Customer achieves an average

166% improvement!

Case Study 7690VA12

Material: Titanium ATI 6-4 (Ti6Al-4V)
Cutter: C7690VA12WA1.25Z04R1.6
Inserts: ADET12T308ER-48 X500
Component: Aerospace

Competitor

ATI Stellram

D = 1.25
Z=4
Vc = 90 sfm
n = 275 rpm
Fz = 0.002 ipt
Fn = 2.2 ipm
Ap = 0.090
Ac = 0.750
MMR = 0.15 in3 /Min
2 Pcs Machined / Edge

D = 1.25
Z=4
Vc = 150 sfm
n = 458 rpm
Fz = 0.005 ipt
Fn = 9.16 ipm
Ap = 0.150
Ac = 0.750
MMR = 1.03 in3 /Min
10 Pcs Machined / Edge

Customer
achieves a
500%
improvement
resulting in
an annual
cost savings
of $10,500!

Promotion 7690VA09 & 12

Milling Cutters & Inserts
7690VA Series Cutting Speeds
Wear Resistence

Speed vc (feet/min)

+
Speed (Min. - Max.)

Stainless Steel

Refractory P.H.

K
N

Cast Iron

Aluminium & Alloys

High
Temperature
Alloys

Hard Materials

Uncoated
Micrograin

SC3025

GH1

425 - 970

460 - 1,130

245 - 525
165 - 330
375 - 820
330 - 720

375 - 855
345 - 755

345 - 885

245 - 575

260 - 675

165 - 360

165 - 425

375 - 885
345 - 770

460 - 970

360 - 785
330 - 720

475 - 1200

375 - 935

490 - 1295

345 - 855

395 - 1100
345 - 900
1,310 - 10,005

l
75 - 160

Nickel Based

395 - 1,000

330 - 755

165 - 360

Grey
GG-Ft
Spheroidal-Ductile
GGG-FGS
Malleable
GTS - MN/MP
Aluminium & Alloys
< 16% 116HB
Aluminium + Silicon
> 16% 92HB

Cobalt Based

375 - 855

330 - 690

CVD Standard

MP91M

Iron Based

CVD
Standard

SP6519

Alloyed Steel

PVD Standard

X700

<600 N/mm 2
180HBN
<950 N/mm 2
<280HBN
2
700-950 N/mm
200-280 HBN
950-1200 N/mm 2
280-355 HBN
1200-1400 N/mm 2
355-415 HBN
Austenitic + Ferritic
300 series
Martensitic
400 series

PVD
X Grade

X500

Unalloyed Steel

Possible

Recommended

CVD
X Grade

Coolant Recommendation

70 - 145

80 - 170

75 - 170

115 - 240

Titanium Based
Hard Steel
>1400 N/mm2
>44HRC
Chilled Cast Iron
>1400 N/mm2

70 - 150
80 - 175

970 - 8,005

75 - 180

120 - 250

70 - 160
80 - 180
120 - 260

7690VA09 Feed fz (inch/tooth)

Geometry

Grade

SR-42
SR-42

X500
SP6519

FR-441

GH1

ER-43
ER-43
ER-43

Unalloyed
Steel
min - max

Alloyed
Steel
min - max

Stainless Steel
Stainless Steel
Refractory PH
min - max
min - max

Grey Iron
min - max

SpheroidalDuctile Iron
min - max

Malleable
Iron
min - max

Aluminum &
Aluminum &
Alloys <16% Si Alloys >16% Si
min - max
min - max

0.002 - 0.006 0.002 - 0.005

0.002 - 0.005 0.002 - 0.004
0.001 - 0.006

X500
0.002 - 0.004
SP6519 0.002 - 0.005
0.002 - 0.004
0.002 - 0.006 0.002 - 0.006 0.002 - 0.006
MP91M
0.002 - 0.006
0.002 - 0.006 0.002 - 0.006 0.002 - 0.006

HTA Iron
Based Alloys
min - max

HTA Cobalt
Based Alloys
min - max

HTA Nickel
Based Alloys
min - max

Hard Steel

Chilled Cast

Hard Steel
>1400
N/mm2
>44HRC
min - max

Chilled Cast
Iron
>1400
N/mm2
min - max

HTA Titanium
>1400 N/mm2
Iron
Based Alloys
>44HRC
>1400 N/mm2
min - max
min - max
min - max
0.002 - 0.005 0.002 - 0.005 0.002 - 0.005 0.002 - 0.006

0.001 - 0.005

0.002 - 0.003 0.002 - 0.003 0.002 - 0.003 0.002 - 0.004

7690VA12 Feed fz (inch/tooth)

Geometry Grade

Unalloyed
Steel
min - max

Alloyed
Steel
min - max

ER-48
ER-48

X500
SP6519

FR-721

GH1

ER-46
ER-46
ER-46

X500
X700
SP6519

ER-45
ER-45
ER-45
ER-45

0.003 - 0.009
X500
SP6519
0.003 - 0.009
MP91M 0.003 - 0.009
SC3025

Stainless Steel
Stainless Steel
Refractory PH
min - max
min - max

Grey Iron
min - max

SpheroidalDuctile Iron
min - max

Malleable
Iron
min - max

Aluminum & Aluminum &

HTA Iron
HTA Cobalt HTA Nickel HTA Titanium
Alloys <16% Si Alloys >16% Si Based Alloys Based Alloys Based Alloys Based Alloys
min - max
min - max
min - max
min - max
min - max
min - max

0.002 - 0.007

0.002 - 0.004 0.002 - 0.004 0.002 - 0.004 0.002 - 0.006

0.002 - 0.005
0.002 - 0.008 0.002 - 0.007

0.002 - 0.007 0.002 - 0.006

0.002 - 0.006
0.002 - 0.006

0.002 - 0.004 0.002 - 0.004 0.002 - 0.004 0.002 - 0.006

0.002 - 0.003 0.002 - 0.004 0.002 - 0.004 0.002 - 0.005

0.003 - 0.006 0.003 - 0.006 0.003 - 0.006

Data are typical and should not be construed as maximum or minimum values for specification or for final design.
Data on any particular piece of material may vary from those herein.

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Customer Order Fax: 800-223-2219