HLd plugs

HL 2522 - HL 4022 blue outlet orange outlet

ORANGE

L1

L1 N L2 N

N L2

GREY

phase selection 71505030 71505031

dedicated phase 71515030

BLUE

dedicated phase 71515031

phase selection 71505030 71505031

HL 2542 - HL 4042 blue outlet grey outlet

L1

L1

L1 L2 L3 N

GREY

phase selection 71505030 71505031

dedicated phase 71515030

BLUE

phase selection 71505030 71505031

HL 2544 - HL 4044 grey outlet grey outlet

L1 L2 L3 N

N L3 L2 L1

GREY

phase selection 71505030 71505031 HL 2 X 4 blue outlet orange outlet

phase selection 71505030 71505031

ORANGE

L3 L4

L6 L5 L2

71575031

71575030

71575032 4 INDEPENDENT single-phase circuits

71575033

54

HL - HIGH LIGHTING

BROWN

BLACK

L1

BLUE

GREY

GREY

GREY

Fixing supports
Model Burnished Steel STAINLESS STEEL Item 71003003 71203701 Weight (kg) 0.021 0.021 HL HIGH LIGHTING SNAP-ON BRACKET (MAX. 15 kg)

20

30

30

18

SUSPENSION HOOK (MAX. 15 kg) Model Burnished Steel STAINLESS STEEL Item 71005002 71203702 Weight (kg) 0.025 0.025

30 30 56 18 41

SUSPENSION RING (MAX. 15 kg) Model Burnished Steel STAINLESS STEEL Item 71005015 71203703 Weight (kg) 0.025 0.025

30 30 56 7 41

SUSPENSION BRACKET (MAX. 15 kg) Item 71003001 Weight (kg) 0.033

1.5

30

60

25

CATALOGUE
LOW-MEDIUM POWER GENERAL CATALOGUE CATALOGO CONDOTTI SBARRE

55

Fixing elements
WALL SUSPENSION BRACKET
13 x 6.5

For wall mounting of the HLd elements, it is possible to connect the plug on the internal side only if the busbar is taken out of the wall bracket, inserted, and replaced afterward. Item 71003009 Weight (kg) 0.090

96

55 77

25

13 x 6.5

96

55 77 80 25

40

40

67

50

CEILING BRACKET HOLDER

Must be used with the code 71003001 suspension bracket.

55

10 250

Item 73003312

Weight (kg) 0.136

4.2

40

6 slot 8 x 25 49

FLOOR FIXING BRACKET

Only for the HLs single version. Suitable for horizontal HLs oor fastening.
Item 71003018 Compatible with: HL 252, HL 402, HL 254, HL 404
slot 5 x 12

Weight (kg) 0.090

69

46

96

55

JUNCTION STIFFENER

To be used for strengthening bracket links with suspension centre distances that are over 5m.
Model for single-type for dual-type
500

Item 71042024 71042025

Weight (kg) 0.200 0.200

56

HL - HIGH LIGHTING

Cable channel and accessories

Model 71000104 Length [m] 3 Weight (kg) 0.884 HL HIGH LIGHTING CABLE CHANNEL WITH COVER (RIGID PVC)

28 28

3000 28

28

SPACER FOR CABLE CHANNEL Item 71003007 Weight (kg) 0.006

1m

30

20

36

20 HLs - SUSPENSION BRACKET FOR CABLE CHANNEL

25 5

30

Overhead bracket to be used when the cable trunking is used above the busbar.
Item 71003006 Compatible with: HL 252, HL 402, HL 254, HL 404 Weight (kg) 0.108

160

50

HLd - SUSPENSION BRACKET FOR CABLE CHANNEL

Suspension bracket to be used when the cable trunking is used above the busbar.
2 25 5

Item 71503006 Compatible with: HL 2522, HL 4022, HL 2544, HL 4044, HL 2542, HL 4042, HL 2 x 4

Weight (kg) 0.108

160

50

CATALOGUE
LOW-MEDIUM POWER GENERAL CATALOGUE CATALOGO CONDOTTI SBARRE

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SL - SERIE LUCE 40 - 63A

58

SECTION CONTENTS
60 66 68 69 71 169 174 General features Trunking components Plugs and tap-off boxes Fixing supports Cable channel and accessories Technical information Determination of the operating current of a busbar

59
LOW-MEDIUM POWER GENERAL CATALOGUE

SL LIGHT SERIES

SL Serie Luce
GENERAL FEATURES
The Zucchini SL line is suitable for powering small one-phase and three-phase equipment, such as: industrial refrigerators, lathes, hand tools, etc. The main features of the SL range are: speed, simplicity and exibility when installing and planning the lines; reduced dimensions; a rigid and robust structural design for severe installation conditions; tap-off boxes with possibility of local protection with mcbs (Legrand Lexic series); capable of being installed in systems with a bracket centre distance of up to 6m; compliance with Standard IEC 60439-1 and 2; rated at average room temperature of 40C for a higher performance level compared to the 35C rating required by the standard.

Shopping centres

Small industries

Straight element

Tap-off box Feed unit

60

SL - SERIE LUCE

STRAIGHT ELEMENTS The components and the features of the SL straight elements are:
a beam-shaped section, made with hot galvanized steel (Senzimir) which, thanks to its section and electrical continuity, can also serve as a protective conductor; section bar length: 0.8mm; section dimensions: 26x62mm; number of conductors: 4 copper conductors with purity no less than 99.9%; section of conductors: 9.5 mm2 per In 40A and 12.3 mm2 per In 63A; separation between the conductors by using a V0 self-extinguishing insulating plastic sheathe (according to UL94) and in compliance with the glow-wire test according to IEC 60695-2-10; tap-off outlets (IP40/IP55) with a centre distance of 0.75 m (4 outlets every 3m), set up for being connected with plugs and/or tap-off boxes; an electrical joint block for automatically connecting live parts. The connection between two straight elements is quick; with one operation the electric and a mechanical connection is easily made. The IP40 performance of the SL line can be easily upgraded to IP55 with joint covers and outlet covers. The continuity of the protective earth is automatically ensured when two components are joined. The whole busbar is re retardant in compliance with the IEC 60332-3 standard. There are also 3m straight elements with 6 or 10 tap-off outlets. These versions, which are characterized by high density junction points, are particularly valued in oating underoor installations or when distributing energy on board the machine.

Power lines

Light lines

GENERAL FEATURES
LOW-MEDIUM POWER GENERAL CATALOGUE CATALOGO CONDOTTI SBARRE

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SL LIGHT SERIES

SL Serie Luce
FEED UNITS
The feed unit is assembled to the run in an identical manner as with the straight elements. The feed units have terminals for the connection of copper cables for sections of up to 25 mm. There is an anti-pullout cable clamp jumper inside the power supply. The entrance point of the cables is positioned on the end of the feed unit.
Feed unit

END COVER The end cover ensures the IP55 protection degree at the end of the line.

End cover

FIXING SUPPORTS
Specic accessories are available for xing the line to the structure of the building (directly or with a steel chain or cable). The accessories for overhead xing are: snap clamp: the snap-on installation is extremely fast. This bracket is suitable both for overhanging the busbar to the ceiling and for hanging products such as uorescent lamps, tap-off boxes, etc., to the busbar itself; snap clamp with ring or hook: the ring or the hook enables to hang lamps easily; simple bracket: used with the ceiling bracket holder, it enables the installation the busbar directly onto the ceiling at a distance of about 25cm; wall bracket: enables the xing of the busbar directly onto the wall of a building, setting it at the required distance enabling the installation of the necessary components.
Fixing accessories for fastening the busbar run to the structure and hanging the lamps onto the busbar

62

SL - SERIE LUCE

PLUGS AND TAP-OFF BOXES

Used for connecting and energizing small single and three-phase loads; their features include:

manoeuvrability when energized; the PE contact (protective earth) is the rst to make an electrical connection when inserting the plug into the outlet and it is the last to disconnect when pulling it out; all insulating plastic components are in compliance with the glow-wire test (IEC 60695-2-10) with V1 selfextinguishing degree (UL94); IP55 according to Standard IEC 60529, with no additional accessories. Tap-off plugs are three-phase, 32A plugs available in two versions; without fuse or with 10.3 x 38mm fuse carriers.

Tap-off boxes allow local protection of the derivation using the Legrand Lexic DIN rail mounting mcbs. The following are available: a) 32A empty tap-off boxes with a disconnection system integrated into the cover: when the cover is opened the power is automatically disconnected from all the accessible metal parts; b) 32A tap-off box with a 4 module DIN window: In these boxes, the window allows the possibility of operating the Lexic DIN rail modules without opening the cover.

Tap-off box

GENERAL FEATURES
LOW-MEDIUM POWER GENERAL CATALOGUE CATALOGO CONDOTTI SBARRE

63

SL LIGHT SERIES

Trunking components and additional elements

Depending on the different installation requirements Zucchini can provide various technical solutions: a) Flexible joint: used to make changes of direction or to avoid possible interferences that may be found on the natural path of the busbar. The features are as follows: same connection method as the straight elements; electrical and mechanical connection with one operation; degree of basic protection IP40 (IP55 with joint covers and outlet covers); continuity of the protective conductor, made from the casing of the element itself, guaranteed by tightening the special connection screw;

b) cable trunking with cover: this accessory, which can be positioned on the upper or lower part of the busbar, can be used to distribute auxiliary circuits. It is an integral part of the busbar by using special spacers and brackets which hold the busbar trunking system rmly.

The end cover completes the installation of the lines and guarantees the degree of protection of the line.

32A tap-off boxes with transparent cover for modular circuit breakers 4 DIN modules.

Ring clamp for hanging lighting or suspension of the busbar with chain or wire cable.

Snap-on bracket.

PARTS OF THE LINE

Tap-off box

Flexible joint

64

SL - SERIE LUCE

Overhead hook for lamps

32A three-phase tap-off plugs, available with a set of three fuse carriers

Straight elements with tap-off outlets every 1000 mm on one side, with pre-installed outlet covers. If required, straight elements are available with 6 junctions (every 500 mm).

Standard or end-line feed units, according to the trend of the line, complete with cable clamp and terminals for 25 mm2 cables.

Wall mounting bracket

Simple suspension bracket

Snap-on stainless steel brackets

Outlet cover

GENERAL FEATURES
LOW-MEDIUM POWER GENERAL CATALOGUE CATALOGO CONDOTTI SBARRE

65

SL LIGHT SERIES

Trunking components

475

750

750

750

425

150

3000

12

STRAIGHT ELEMENT
L1 N L2 L3

Model (kg) SL40 SL40 SL40 SL40 SL63 SL63 SL63 SL63

Item 70400101 70400111 70400112 70600102 70600101 70600111 70600112 70600102

Length (m) 3 3 3 1.5 3 3 3 1.5

Rating (A) 40 40 40 63 63 63 63 63

No. of outlets 4 6 10 2 4 6 10 2

Weight 6.200 6.800 7.300 3.850 6.500 6.900 7.400 3.850

62

12

38

26

IP55 OUTLET COVER Item 71002062 One cover needed per unused outlet Weight (kg) 0.474

69 35

42

STANDARD FEED UNIT Model Item IP 55 70601061 Cable gland selection page 175 Weight (kg) 0.750

95

6.5 216 150 6.5 Max. cable section 25 mm2 d 1= MAX 38

66

60

SL - SERIE LUCE

END-LINE FEED UNIT Model Item IP 55 70601062 Cable gland selection page 175 Weight (kg) 0.826

95

6.5

150

216 60

6.5 Max. cable section 25 mm2

d 1= MAX. 38

IP55 END COVER

Ensures the IP55 at the end of the line. Used with standard and end-line feed unit.
Item 71001351 Weight (kg) 0.570

97

56

240

FLEXIBLE JOINT Used to make changes of direction. Item 70601261

300 95

Weight (kg) 1.900

150

880

60

IP55 JOINT COVER

When applied to each joint it increases the line from IP40 to IP55.
Item 71002051 Weight (kg) 0.474

97

56

240

CATALOGUE
LOW-MEDIUM POWER GENERAL CATALOGUE CATALOGO CONDOTTI SBARRE

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SL LIGHT SERIES

Plugs and tap-off boxes

32A TAP-OFF PLUGS 3P+N Model IP 55 IP 55
35

Item 70605051 70605052

Rating (A) 32 32

Fuse L= [mm] junctions 80 10.3x38 * 105

Weight (kg) 0.070 0.100

* Fuses not supplied

5.5 5.5 Max. cable section 10 mm2

60

d1= min 6mm MAX. 19mm

32A EMPTY TAP-OFF BOXES 3P+N Model Item IP 55 70605054 IP 55 70605055 Cable gland selection page 175 Feature Grey cover Transparent cover Weight (kg) 0.700 0.700

136

105

5.5 5.5 115 Max. cable section 10 mm2 d 1= MAX. 48 265

32A TAP-OFF BOX WITH TRANSPARENT COVER AND DOOR

(set up for modular circuit breakers max 4 DIN modules).

Model Item IP 55 70605053 Cable gland selection page 175 Weight (kg) 0.800

105

136

5.5 5.5 Max. cable section 10 mm2 265

NICOTTO DI CONGIUNZIONE IP 55

d 1= MAX 48

68

SL - SERIE LUCE

115

Fixing supports
SNAP-ON BRACKET (MAX 15 KG)

Suspension support to be xed on the element edges.

Model Burnished Steel Stainless steel
7

Item 71003003 71203701

Weight (kg) 0.021 0.021 SL LIGHT SERIES

20

30

30

18

SUSPENSION HOOK (MAX 15 KG)

Suspension support to be xed on the element edges.

Model Burnished Steel Stainless steel Item 71005002 71203702 Weight (kg) 0.025 0.025

30

56

18

41

30

SUSPENSION RING (MAX 15 KG)

Suspension support to be xed on the element edges.

Model Burnished Steel Stainless steel Item 71005015 71203703 Weight (kg) 0.025 0.025

30 30 56 7 41

STANDARD SUSPENSION BRACKET (MAX 15 KG)

1.5 6 5

Suspension support to be xed on the element edges.

Item 71003001 Weight (kg) 0.033

30

60 25

CATALOGUE
LOW-MEDIUM POWER GENERAL CATALOGUE CATALOGO CONDOTTI SBARRE

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Fixing supports
WALL SUSPENSION BRACKET Item 71003009 Weight (kg) 0.090

13 x 6.5

55 77

96

25

40

STAFFA DI SOSPENSIONE A PARETE

FLOOR FIXING BRACKET

Suitable for horizontal oor fastening.

Item 71003018
69

Weight (kg) 0.090

46

slot 5 x 12

STAFFA DI FISSAGGIO A PAVIMENTO

96 55

70

SL - SERIE LUCE

Cable trunking and accessories

SUSPENSION BRACKET FOR CABLE CHANNEL
2 25 5

Overhead bracket to be used when the cable trunking is used.

Item 71003006 Weight (kg) 0.108

160

50

CABLE CHANNEL WITH COVER (RIGID PVC) Item 71000104 Length [m] 3 Weight (kg) 0.884

28 28

3000 28

28

SPACER FOR CABLE CHANNEL Item 71003007 A spacer must be used for every metre of conduit Weight (kg) 0.006

1m

30

20

36

20

30

CATALOGUE
LOW-MEDIUM POWER GENERAL CATALOGUE CATALOGO CONDOTTI SBARRE

71

SL LIGHT SERIES

MS - MINI SBARRA 63 - 100 - 160A

72

SECTION CONTENTS
74 80 82 83 86 170 174 General features Trunking components Feed units Tap-off boxes Accessories Technical information Determination of the operating current of a busbar

73
LOW-MEDIUM POWER GENERAL CATALOGUE

MS MINI BUSBAR

MS Technical description
GENERAL FEATURES
MS is the smallest line of the Medium Power range. It is the ideal solution for energy distribution in small and medium sized industries. The main features of the MS range are: speed, simplicity and exibility when planning and installing the lines; strongly built, despite the reduced dimensions; availability of tap-off boxes with housing capacity up to 16 DIN modules (i.e. Legrand Lexic mcbs); compliance with the harmonised Standards IEC 60439 - 1 and 2; rated at average room temperature of 40C for a higher performance level compared to the 35C rating required by the standard.

Laboratories

Small/medium industries

Tap-off boxes

Straight element

Clamping bracket Feed unit

74

MS - MINI SBARRA

STRAIGHT ELEMENTS The components and the features of the MS straight elements are:
a casing made of Senzimir quality galvanized steel, with a sheet-metal thickness that allows its use as the protective earth (PE) and ensures the electrical continuity during mounting with no added accessories; section bar dimensions: 39x97mm; number of conductors: 4 with the same section 3P+N available for capacities 63A, 100A and 160A; separation between the conductors using plastic insulating devices, reinforced with 20% of glass bres, which are able to ensure a V1 selfextinguishing degree (according to UL94) and are in compliance with the glow-wire test according to IEC 60695-2-10;

Installation in small industries

Installation in laboratories

GENERAL FEATURES
LOW-MEDIUM POWER GENERAL CATALOGUE CATALOGO CONDOTTI SBARRE

75

MS MINI BUSBAR

tap-off outlets with a constant centre distance of 1 m on both sides of the busbar (3+3 windows every 3m), set up for being connected to tap-off boxes; an electric joint block, with silver-plated copper contacts for automatically connecting live parts and the PE (protective conductor). The connection between two straight elements is quick; with one operation it is possible to have an electric and a mechanical connection; hence, at the same time, an IP40 degree of protection is guaranteed. The upgrade to IP55 is easily obtained by adding joint covers and outlet covers. The whole duct is re retardant in compliance with the IEC 60332-3 standard.

MS Technical description
FIXING SUPPORT
In order to attach the line to the structure of the building, directly or with wall supports, it is necessary to use a bracket which serves as a collar around the busbar. The bracket has holes to be easily paired with the available supports (see pag. 119).

Bracket

TAP-OFF BOXES Used to connect and energize one-phase and threephase loads up to 63A; their features include:
the PE contact (protective earth) is the rst to make an electrical connection when inserting the box into the outlet and it is the last to disconnect when pulling it out; compliance with all insulating plastic components according to the glow-wire test (IEC 60695-2-10) with V1 self-extinguishing degree (UL94); standard IP55 degree of protection without using additional accessories; can be inserted and removed when the busbar is energized and when the xure is under load, up to a capacity of 32A. These boxes are available in a wide range of versions: 63A empty boxes (only with a terminal board for connecting cables), with an internal DIN rail and transparent door; 16A - available with a set of three cylindrical fuse carriers (10.3x38mm); 16/32A - available with a set of three cylindrical fuse carriers - DIAZED (D01: 16A; D02: 32A); 50A available with cylindrical fuse carriers (14x51mm); 63A available with 4-7-16 DIN mod; 16 to 63A available with a disconnection device integral with the cover.

Example of a tap-off box with a transparent cover for modular circuit breakers

76

MS - MINI SBARRA

End-line feed unit

END COVER The end cover ensures the IP55 protection degree at the end of the line.

End cover

GENERAL FEATURES
LOW-MEDIUM POWER GENERAL CATALOGUE CATALOGO CONDOTTI SBARRE

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MS MINI BUSBAR

FEED UNIT Allows you to electrically power the MS line through a cable line; the installation is carried out with a quick junction connection as with the straight elements. The feed units have terminals for the connection of copper cables for sections of up to 35 mm2 for the 63/100A feed unit and 70 mm2 for the 160A feed unit. The entrance point of the cables is positioned on the back side of the feed unit. The MS line offers also central feed units as well as power supply boxes with a switch-disconnector which allows you to select the whole line for carrying out maintenance operations or layout changes, if required.

Standard feed unit

Trunking components and additional elements

Depending on the different installation requirements Zucchini can provide various technical solutions: a) 90 angles: available for carrying out changes of direction both horizontally and vertically. There is a quick connection, as with the straight elements. standard IP40 degree of protection (IP55 with preinstalled accessories); b) T-type and X-type elements: available on request for special applications; c) exible angle: available for 63A, 100A and 160A capacities and allows changes of direction with angles different, horizontal and vertical, from 90; d) straight elements with ame barrier (internal + external). These elements - used when it is necessary to move through re-resistant walls - have been tested in laboratories (in compliance with DIN Standards 4102-9 and EN 1366- 3) to conrm that, if correctly installed, they can maintain the intrinsic re-resistant properties of the wall; e) straight elements with bar lock: when the busbar is installed vertically (riser mains) these elements are equipped with a device that prevents the conductors from sliding due to the weight of the portion of column over it. This type of element is required at about every 10 m of column.

End cap: completes the installation of the lines and guarantees the IP55 degree of protection of the line.

Straight elements, with tap-off outlets every 1000 mm from both sides.

Wall suspension bracket or bracket for connecting a support.

PARTS OF THE LINE

Centre feed unit

Flexible joint

78

MS - MINI SBARRA

Tap-off box complete with terminals for cables of up to 25 mm2. Made from self-extinguishing plastic material, high mechanical resistance and resistance to static currents. The Box can be connected and disconnected when energized. Capacities from 16A to 32A.

Joint cover. It ensures the IP55 degree of protection of the link.

Feed units.

Tap-off boxes

IP55 gasket and joint cover

End cover GENERAL FEATURES

LOW-MEDIUM POWER GENERAL CATALOGUE CATALOGO CONDOTTI SBARRE

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MS MINI BUSBAR

Trunking components

3000 135 865 230

865 230 135 1000

1000 1000

1000

L1 N 97 70 L2 L3

STRAIGHT ELEMENT Model MS63 MS63 MS63 MS63 MS63 MS63 Item 51530101 51530116 51530115 51530114 51530112 51530113 Length (m) 3 2 1.5 1 < 1.5 > 1.5 Rating (A) 63 63 63 63 63 63 Weight (kg) 7.890 5.260 3.945 2.630 -

39

MS100 MS100 MS100 MS100 MS100 MS100

51510101 51510116 51510115 51510114 51510112 51510113

3 2 1.5 1 < 1.5 > 1.5

100 100 100 100 100 100

7.890 5.260 3.945 2.630 -

MS160 MS160 MS160 MS160 MS160 MS160

51520101 51520116 51520115 51520114 51520112 51520113

3 2 1.5 1 < 1.5 > 1.5

160 160 160 160 160 160

9.290 6.190 4.645 3.100 -

80

MS - MINI SBARRA

FLEXIBLE JOINT
615 8

Enables you to make horizontal and vertical changes of direction

Model MS63 MS100 MS160 Item 51511261 51511261 51521261

216

246

246 112 69 216 354 864 69

95

RIGHT HORIZONTAL ELBOW

365 8
135

365

Model Item Weight (kg) MS63 51530351 1.600 MS100 51500361 1.600 MS160 51520351 2.600 The R and L elbows are different due to the position of the linking block. LEFT HORIZONTAL ELBOW

365 8

135

Model MS63 MS100 MS160 N

Item 51530361 51500362 51520361

Weight (kg) 1.600 1.600 2.600

RIGHT VERTICAL ELBOW

135

Model MS63 MS100 MS160 N

Item 51530451 51500461 51520451

Weight (kg) 1.600 1.700 2.700

LEFT VERTICAL ELBOW

8

N
365

Model MS63 MS100 MS160

Item 51530461 51500462 51520461

Weight (kg) 1.600 1.700 2.700

135

CATALOGUE
LOW-MEDIUM POWER GENERAL CATALOGUE CATALOGO CONDOTTI SBARRE

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MS MINI BUSBAR

Feed units
FEED UNIT IP55 MS63 MS 100 Model Item MS 63 DX 51511051 SX 51511052 Cable gland selection page 175 DX
MAX. 55 125 165 273

MS100

MS160

Weight (kg) 1.732 1.874

SX
8 10

FEED UNIT IP55 MS160 Model Item MS 63 MS100 DX 51521051 SX 51521052 Cable gland selection page 175 Versions with switch-disconnector available on request. MS160 Weight (kg) 2.218 2.360

10 SX DX Max. cable section 35 mm2

85

IP55: the feed units are delivered with joint cover 51500161

qty 2x = MAX. 63

200

273

211

13 SX DX 16 Max. cable section 70 mm2 10 10 Max. cable section 35 mm2

118

CENTRE FEED UNIT MS63 - MS100 Model Item MS 63 IP 55 51511151 Cable gland selection page 175
8 273 270 273 qty 2x = MAX 55 10 8

MS100

MS160

Weight (kg) 3.500

CENTRE FEED UNIT MS160 Model Item MS 63 IP 55 51521151 Cable gland selection page 175
10

MS100

MS160

Weight (kg) 5.000

180

qty 2x = MAX. 55 100

Max. cable section 35 mm2

273

400

273 qty 2x = MAX. 63

200

13 16 qty 2x = MAX. 63 120 Max. cable section 70 mm2

82

MS - MINI SBARRA

10 10 Max. cable section 35 mm2

Tap-off boxes
TAP-OFF BOXES Energy withstand 400.000 A2s MAX power loss 10W (16W for long version) Totally insulated box Model Item EMPTY TAP-OFF BOX with 4 module DIN rail 32A 51515071
d1 MAX. = 38 160 97

Weight (kg) 0.680

TAP-OFF BOX with fuse carrier (10.3x38mm) 32A 51515076

0.680

150

TAP-OFF BOX with D01 fuse carrier 16A 51515077 TAP-OFF BOX with D02 fuse carrier 32A 51515078
6.5

0.950 MS MINI BUSBAR

6.5 Max. cable section 25 mm2

0.950

Tap-off box for 4 DIN rail modules cover junction 32A 51515072

0.730

97

Model Item Empty tap-off box with 8 module DIN rail (long version) 32A 51515073

Weight (kg) 0.930

250

d1 MAX. = 38 160

Tap-off box with 4 module DIN rail (long version) 32A 51515074

0.960

Tap-off box with 8 module DIN rail (long version) 32A 51515075
6.5

0.990

6.5 Max. cable section 25 mm2

CATALOGUE
LOW-MEDIUM POWER GENERAL CATALOGUE CATALOGO CONDOTTI SBARRE

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Tap-off boxes with disconnecting device on cover

WITH FUSE CARRIER (10.3X38mm) Model Item 16A 51515051 * Fuses not supplied
5.5 Max. cable section 10 mm2 145

Fuses 10.3x38*

Weight (kg) 0.908

55

160 d 1= MAX. 29

d 1= MAX. 29

5.5

WITH FUSE CARRIER (14X51mm) Model Item 50A 51515052 * Fuses not supplied Fuses 14x51* Weight (kg) 0.908
77

10 10 221.5 Max. cable section 35 mm2 d 1= MAX. 38

117

63A TAP-OFF BOXES Energy withstand 400.000 A2S MAX power loss 20W
283 109

d 1= MAX. 55

Model Item Tap-off box with transparent cover 63A 51515057

Weight (kg) 1.100

132

d 1= MAX. 55

Tap-off box with transparent cover and hinged window (4 modules) 63A 51515056 1.200

Tap-off box with hinged window (7 modules) 63A 51515067

10

10

1.100

Max. cable section 35 mm2

84

MS - MINI SBARRA

WITH DOOR FOR 16 DIN MODULES Model Item 63A 51515058 Energy withstand 400.000 A2S MAX power loss 20W Cable gland selection page 175 Weight (kg) 2,500

d 1= MAX 55

285

155

10

10 487 511 Max. cable section 35 mm2

CATALOGUE
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85

MS MINI BUSBAR

78

Accessories
IP55 END COVER Model All Item 51501351 Weight (kg) 0.570

310

42

SET OF IP55 JOINT GASKETS Model Item All 51500151 One set for each link Weight (kg) 0.050

IP55 JOINT COVER Model Item All 51500161 One set for each link Weight (kg) 0.788

310

42

IP55 OUTLET COVER

82

Model Item All 51500160 6 every 3m straight element

Weight (kg) 0.061

86

MS - MINI SBARRA

SUSPENSION BRACKET Model All Item 51002002 Weight (kg) 0.100

1 bracket every 2 metres

80

Slot 7x11 Slot 7x11

Slot 7x11 131 64 20

Slot 7x11 68 7

CATALOGUE
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MS MINI BUSBAR

MR - MEDIUM RATING 160 - 1000A

88

SECTION CONTENTS
90 96 100 102 110 113 118 119 121 122 123 171 174 General features Advantages Illustrated contents Trunking components Feed units and end covers Tap-off boxes Tap-off box installation diagram Fixing supports Determination of the measurements for special elements Riser mains installation SB/MR Adapter Technical information Determination of the operating current of a busbar
MR MEDIUM RATING

89
LOW-MEDIUM POWER GENERAL CATALOGUE

MR Technical description
GENERAL FEATURES
The Zucchini MR (Medium Rating) line is the ideal solution for the distribution of power in medium large industries, and for riser mains in commercial and service buildings (banks, insurance companies, trade and business centres, etc.). The main features of the MR range are: speed, simplicity and exibility when planning and installing and installing the lines; availability in sizes ranging from 160A up to 800A with aluminum alloy conductors and from 250A up to 1000A with 99.9% electrolytic copper conductors; availability of a wide selection of tap-off boxes from 16A up to 1000A with the possibility of housing protective devices such as fuses, MCBs (Lexic range) and MCCB (DPX range); compliance with standard IEC 60439-1 and 2; rated at average room temperature of 40C for a higher performance level compared to the 35C rating required by the standard; Each trunking component (straight element, angle,...) is pre-equipped with a monobloc at one end and with an IP55 joint cover placed at the other end, thus permitting an easy and rapid installation.

High-rise buildings

Industries

Straight element Tap-off box

Feed unit

90

MR - MEDIUM RATING

STRAIGHT ELEMENTS The components and the features of the MR straight elements are:
a casing made of Senzimir quality galvanized steel used as protective earth (PE); overall dimensions: 75 to 135x196 mm; painted casing available on request; number of conductors: 4 with the same section (3P+N) with PE made from the casing or 5 when using MRfull (3P+N+PE), available in the aluminum or electrolytic copper version with 99.9% purity; conductors insulators are made by berglass reinforced plastic material, ensuring a V1 selfextinguishing degree (according to UL94), in compliance with the glow-wire test according to IEC 60695-2-10; tap-off outlets with a constant centre distance of 1 m on both sides of the busbar (3+3 windows every 3m), set up for being connected to plug-in type tap-off boxes; These outlets open and close automatically when inserting or pulling out a tap-off box;

monobloc electric junction system made with a silver coated copper plate system to connect conductors and PE in a fast and reliable way. The monobloc has shear-head bolts with a preset torque setting which ensure good, long-lasting electrical continuity. All components and accessories of the MR line are IP55 when the plug outlet covers are installed on the straight elements. Without plug outlet covers there is an IP52 for edgewise installations, or IP40 with aatwise installation (outlets facing up). The whole busbar is re retardant in compliance with the IEC 60332-3 standard.

Installation in medium-sized industries

Riser main installations

GENERAL FEATURES
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MR MEDIUM RATING

MR Technical description
FEED UNITS
Allows you to electrically power the MR line through a cable line or directly connected to an electric distribution board. The 160 and 250A feed units have terminals for cables up to 150mm2; for higher ratings, the cable connection to the feed unit requires cable lugs to be fastened to the provided spreaders. The MR line can be provided with centre feed units or end feed units with a switch-disconnector which allows you to isolate the whole line for carrying out maintenance operations or layout changes, if required.

Feed unit

END COVER The end cover ensures the IP55 protection degree at the end of the line.

End cover

FIXING SUPPORTS
In order to x the line to the structure of the building, directly or with wall / ceiling / beam supports, it is necessary to use the bracket supports or vertical suspension supports.

Suspension bracket for vertical elements

92

MR - MEDIUM RATING

TAP-OFF BOXES
Used for energizing three-phase loads from 16A up to 1000A; they can be divided into two big categories: 1) Plug-in type tap-off boxes (from 16A up to 630A) with the following features:

Intervention under load possible up to 32A; disconnection device integrated into the cover of the boxes with a rating from 63A to 630A, ensuring automatic absence of electric current when the cover is opened; possibility of padlocking box cover in the opendisconnected position so that all maintenance operations of the loads connected to it can be carried out safely; the supplied PE contact (protective conductor) is the rst to make an electrical connection when inserting the box into the outlet and it is the last to disconnect when pulling it out; all insulating plastic components are in compliance with the IEC 60695-2-1 glow-wire test and rated V2 self-extinguishing according to the UL94;

standard IP55 degree of protection without using additional accessories; availability of boxes in the following versions: - with a set of three fuse carriers - with Lexic MCBs - with EEC sockets and Schuko sockets - with AC23 switch disconnector and fuse carrier - for MCCBs.
2) Boxes bolted onto the connection (from 630A to 1000A) which include the following features:

Tap-off box with the possibility of installing modular circuit breakers

Tap-off box with integrated disconnecting device

GENERAL FEATURES
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MR MEDIUM RATING

very easy, fast and reliable installation; high rated current; rigid connection to the busbar through the use of a monobloc junction similar to the straight element system; possibility of removing the boxes only when the busbar is not energized (isolated busbar); availability of boxes in the following versions: - AC23 switch disconnector and fuse carrier - with MCCBs

Trunking components and additional elements

Depending on the different installation requirements Zucchini can provide various technical solutions: a) 90 elbows: available for carrying out changes of direction both horizontally and vertically. There is a quick connection, as for the straight elements. The standard degree of protection is IP55; b) T-type and X-type elements, Z-type double elbows available. The standard degree of protection is IP55; c) straight elements with re barrier (internal + external) S120 (certied for 120min). Tested in laboratories (in compliance with DIN Standards 4102-9 and EN 1366-3) to conrm that, correctly installed, they maintain the intrinsic reresistant properties of the wall;
d) straight elements with 5 outlets on one side; they are ideal for riser mains or segments with a large number of derivations; e) straight elements with no outlets, used for energy transport only. The MR line is even more advantageous in vertical applications (riser mains) as no thrust unit or thermal expansion element is necessary. The MR monobloc is designed to compensate the thermal expansions of the conductors.

IP55 joint cover.

Straight elements, with tapoff outlets every 1000 mm. on both sides.

Suspension bracket.

Tap-off box.

PARTS OF THE LINE

Metal end feed unit

Switchboard - transformer feed unit

Horizontal angle

Vertical angle

94

MR - MEDIUM RATING

Tap-off box complete with terminals for cables of up to 25 mm2. Made from selfextinguishing plastic material, ensures high mechanical resistance and resistance to static currents. Plug-in type boxes can be inserted and removed when the busbar is energized.

Joint cover pre-installed on the elements.

Feed units.

End cover

IP55 outlet cover (accessory)

Tap-off box

Tap-off box with cover disconnector GENERAL FEATURES

LOW-MEDIUM POWER GENERAL CATALOGUE CATALOGO CONDOTTI SBARRE

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MR MEDIUM RATING

Advantages
PRE-ASSEMBLED MONOBLOC

All trunking components (straight elements, angles, etc.) are provided with a pre-assembled monobloc which considerably speeds up the installation of the system and makes transportation and storage operations easier.

EXTREMELY FAST INSTALLATION

The monobloc and the dynamometric bolt allow a very fast installation of the whole line.

DYNAMOMETRIC MONOBLOC

Tighten the dynamometric bolt on the monobloc until the head breaks to electrically connect the elements. The breakage of the bolt head guarantees long-lasting reliability and safety. The connection is maintenance free. In case of a future intervention on the line, the monobloc must be retightened using the second bolt head with a torque wrench at the correct settings: 34 Nm (up to 315A Al / 400A Cu) or 55 Nm (up to 800A Al / 1000A Cu)

96

MR - MEDIUM RATING

CONNECTION FLANGES

If the monobloc has been tightened improperly, the head of the dynamometric bolt will prevent the mechanical coupling from closing. The connection anges and the seals serve as a protection for the element during transportation and ensure their degree of protection as well as their mechanical rigidity when being installed.

IP OF PROTECTION

The MR line on edgewise position has a standard IP52 protection degree; by simply adding the plug-outlet covers to the tap-off outlets, the line can reach an IP55 degree of protection.
MR MEDIUM RATING EXCELLENT FIRE RESISTANCE

The MR line has elements provided with a ame barrier (S120 according to DIN 4102-9 ISO 834) and structures which guarantee that the bus-line continues to function in case of re (E120 according to DIN 4102-12). The re load of the MR line is extremely low compared to the quantity of plastic materials needed to insulate cables with the same capacity.

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Advantages
GLOW-WIRE TEST

All plastic materials are resistant and in compliance with the glow-wire test (IEC EN60439-2).

VERSIONS

The MR symbol indicates a busbar with 4 conductors with an equal cross section (3L+N), and the casing acts as the protective earth conductor (PE); the MRf (full) line has 5 conductors with an equal cross section (3L+N+PE). The MR and MRf lines are also available on request in a painted version (RAL to be dened by the customer).

SIMPLE AND RELIABLE

The monobloc connection of the MR line is able to compensate for any heat expansion affecting the conductors, thus avoiding the need to insert special expansion elements even in considerably long systems. If the MR line is installed vertically (riser main) there is no need to install busbar thrust units because the monobloc prevents the conductors from sliding.

98

MR - MEDIUM RATING

COMPATIBLE WITH THE SB RANGE

The tap-off boxes of the SB range can be installed without any modications on the MR range. This allows existing systems to be extended.

MAXIMUM STRENGTH

The MR range has been designed and manufactured for heavy industrial environments. The degree of impact-resistance of the casing which houses this line is the maximum stated in IEC EN60068-2-62: IK10.

ALUMINIUM AND COPPER RATING Aluminium Copper 160 250 250 315 315 400 400 500 630 630 800 800 1000

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MR MEDIUM RATING

Line route

Page ...

115 105

102

117 106 106 110 115 103 119 114 105 110 119 104 106 102 109 117 121

63-160A tap-off box

S120 element with internal flame barrier

Right horizontal elbow

Right vertical elbow

Special element > 1500 mm

Wall fixing bracket

Straight element 3000 mm

32A tap-off box with EEC socket

Suspension bracket

Outlet cover IP55

Left end feed unit

100

MR - MEDIUM RATING

Element with 5 outlets on one side

630-1000A bolton type boxes

End cover

250-400A tap-off box

Suspension bracket for vertical elements

Switch disconnector

Cross element

Special element < 1500 mm Right vertical elbow

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MR MEDIUM RATING

Trunking components

375 1000

1000

IP55

625

75

135

3 METRE STRAIGHT ELEMENTS WITH 3+3 OUTLETS

Straight element with tap-off outlets in xed position.

L (PE)* L2 N L3 pe 196 162

Rating (A) 160 250 315 400 500 630 800 1000

Length (m) 3000 3000 3000 3000 3000 3000 3000 3000

No. outlets 3+3 3+3 3+3 3+3 3+3 3+3 3+3 3+3

196 162

Item Aluminium 5040 01 01 5040 01 02 5040 01 03 5040 01 04 5040 01 08 5040 01 05 5040 01 06

Weight (kg) 19.9 20.9 22.8 33.8 37.5 41.7 44.3

Item Copper 5540 01 02 5540 01 03 5540 01 04 5540 01 05 5540 01 06 5540 01 07

Weight (kg) 25.7 28.1 36.9 56.0 72.1 83.7

160-315A Al 250-400A Cu * only on MRf

400-800A Al 630-1000A Cu

375 500 500 500 500

3 METRE STRAIGHT ELEMENTS WITH 5 OUTLETS ON ONE SIDE

625

Element with outlets on one side which can be used for riser mains (see page 122).
Rating (A) 160 250 315 400 500 630 800 1000 Length (m) 3000 3000 3000 3000 3000 3000 3000 3000 No. outlets 5+0 5+0 5+0 5+0 5+0 5+0 5+0 5+0 Item Aluminium 5040 02 51 5040 02 52 5040 02 53 5040 02 54 5040 02 58 5040 02 55 5040 02 56 Weight (kg) 19.9 20.9 22.8 33.8 37.5 41.7 44.3 Item Copper 5540 02 52 5540 02 53 5540 02 54 5540 02 55 5540 02 56 5540 02 57 25.7 28.1 36.9 56.0 72.1 83.7 Weight (kg)

102

MR - MEDIUM RATING

Table MR Conversion MRf Code MR-P

MRf-P

Conductors 4 5 4 5

Casing Galvanized Galvanized Painted Painted

Code ---0--- - -1- - - - -2 - - - - -3 - - -

3 METRE STRAIGHT ELEMENTS WITHOUT OUTLETS

205 196 3000 110 3135 90 75

Element used for transport/feeder purposes with the possibility of a derivation between two elements (see bolt-on tap-off boxes).
Rating (A) 160 250 315 400 500 630 800 1000 Length (m) 3000 3000 3000 3000 3000 3000 3000 3000 No. outlets 0 0 0 0 0 0 0 0 Item Aluminium 5040 02 41 5040 02 42 5040 02 43 5040 02 44 5040 02 48 5040 02 45 5040 02 46 Weight (kg) 19.9 20.9 22.8 33.8 37.5 41.7 44.3 Item Copper 5540 02 42 5540 02 43 5540 02 44 5540 02 45 5540 02 46 5540 02 47 25.7 28.1 36.9 56.0 72.1 83.7 Weight (kg)

160-315A Al 250-400A Cu 3135 150 135

400-800A Al 630-1000A Cu

STRAIGHT ELEMENTS FROM 1501 TO 2999 mm WITH 2+2 OUTLETS

Straight element with tap-off outlets in xed position.

375

Rating (A) 160 250 315 400 500 630 800 1000

Length (m) 1501-2999 1501-2999 1501-2999 1501-2999 1501-2999 1501-2999 1501-2999 1501-2999

No. outlets 2+2 2+2 2+2 2+2 2+2 2+2 2+2 2+2

Item Aluminium 5040 01 51 5040 01 52 5040 01 53 5040 01 54 5040 01 58 5040 01 55 5040 01 56

Weight (kg) 13.6 14.1 14.9 23.3 25.2 26.9 28.0

Item Copper 5540 01 52 5540 01 53 5540 01 54 5540 01 55 5540 01 56 5540 01 57

Weight (kg)

625

16.5 17.7 22.0 34.3 42.2 47.8

In your Purchase Order please specify the required length (see page 121: How to take measurements).

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MR MEDIUM RATING

Trunking components
STRAIGHT ELEMENTS FROM 1501 TO 2999 mm WITHOUT OUTLETS

Element used for transport/feeder purposes. Tap-off point possible on the junction (see bolt-on tap-off boxes).
Rating (A) 160 250 315 400 500 630 800 1000 Length (m) 1501-2999 1501-2999 1501-2999 1501-2999 1501-2999 1501-2999 1501-2999 1501-2999 No. outlets 0 0 0 0 0 0 0 0 Item Aluminium 5040 01 21 5040 01 22 5040 01 23 5040 01 24 5040 01 28 5040 01 25 5040 01 26 Weight (kg) 13.6 14.1 14.9 23.3 25.2 26.9 28.0 Item Copper 5540 01 22 5540 01 23 5540 01 24 5540 01 25 5540 01 26 5540 01 27 16.5 17.7 22.0 34.3 42.2 47.8 Weight (kg)

205

1501 A 2999 90

110 75

160-315A Al 250-400A Cu 150 135

196

In your Purchase Order please specify the required length (see page 121: How to take measurements).

400-800A Al 630-1000A Cu

STRAIGHT ELEMENTS FROM 1000 TO 1500 mm WITH 1+1 OUTLETS

Straight element with tap-off outlets in xed position.

375

Rating (A) 160 250 315 400 500 630 800 1000

Length (m) 1000-1500 1000-1500 1000-1500 1000-1500 1000-1500 1000-1500 1000-1500 1000-1500

No. outlets 1+1 1+1 1+1 1+1 1+1 1+1 1+1 1+1

Item Aluminium 5040 01 41 5040 01 42 5040 01 43 5040 01 44 5040 01 48 5040 01 45 5040 01 46

Weight (kg) 13.6 14.1 14.9 23.3 25.2 26.9 28.0

Item Copper 5540 01 42 5540 01 43 5540 01 44 5540 01 45 5540 01 46 5540 01 47

Weight (kg)

16.5 17.7 22.0 34.3 42.2 47.8

In your Purchase Order please specify the required length (see page 121: How to take measurements). STRAIGHT ELEMENTS FROM 600 TO 1500 mm WITHOUT OUTLETS

Element used for transport/feeder purposes. Tap-off point possible on the junction (see bolt-on tap-off boxes).
Rating (A) 160 250 315 400 500 630 800 1000 Length (m) 600-1500 600-1500 600-1500 600-1500 600-1500 600-1500 600-1500 600-1500 No. outlets 0 0 0 0 0 0 0 0 Item Aluminium 5040 01 11 5040 01 12 5040 01 13 5040 01 14 5040 01 18 5040 01 15 5040 01 16 Weight (kg) 13.6 14.1 14.9 23.3 25.2 26.9 28.0 Item Copper 5540 01 12 5540 01 13 5540 01 14 5540 01 15 5540 01 16 5540 01 17 16.5 17.7 22.0 34.3 42.2 47.8 Weight (kg)

205

from 600 to 1500 110 90 75 160-315A Al 250-400A Cu 150 135

196

400-800A Al 630-1000A Cu

In your Purchase Order please specify the required length (see page 121: How to take measurements).

104

MR - MEDIUM RATING

630 A 200

EI

120
FIRE BARRIER EI120

When ordering, specify the dimension A = .. mm of the element that will be equipped with the re barrier.
Alluminium external 554EFB01 554EFB01 554EFB01 554EFB02 554EFB02 554EFB02 554EFB02 Copper external 554EFB01 554EFB01 554EFB01 554EFB02 554EFB02 554EFB02 Conductors 4 5 Code ------0- - - - - -1-

158 554EFB01 160 - 315A Al 250 - 400A Cu

218 554EFB01 400 - 800A Al 630 - 1000A Cu

MR MRf

In your Purchase Order please specify the required position of the internal fire barrier. Take the measurement as shown in the Figure. The internal fire barrier is 630mm long.

IP55 OUTLET COVER

Suitable for all MR versions.

Item 50403601 Weight (kg) 0.10

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MR MEDIUM RATING

160 250 315 400 500 630 800 1000

internal 554IFB01 554IFB02 554IFB03 554IFB04 554IFB06 554IFB07 554IFB08

internal 554IFB01 554IFB02 554IFB05 554IFB04 554IFB06 554IFB07

244

244

Elbow trunking components

HORIZONTAL ELBOW (300 + 300 mm) - RIGHT
300

Rating (A) 160 250 315 400 500 630 800 1000

Item Aluminium 5040 03 01 5040 03 02 5040 03 03 5040 03 04 5040 03 08 5040 03 05 5040 03 06

Weight (kg) 8.1 8.2 8.4 14.5 14.9 15.4 15.7

Item Copper 5540 03 02 5540 03 03 5540 03 04 5540 03 05 5540 03 06 5540 03 07

Weight (kg)

16.5 17.7 22.0 34.3 42.2 47.8

300

HORIZONTAL ELBOW (300 + 300 mm) - LEFT Rating (A) 160 250 315 400 500 630 800 1000 Item Aluminium 5040 03 11 5040 03 12 5040 03 13 5040 03 14 5040 03 18 5040 03 15 5040 03 16 Weight (kg) 8.1 8.2 8.4 14.5 14.9 15.4 15.7 Item Copper 5540 03 12 5540 03 13 5540 03 14 5540 03 15 5540 03 16 5540 03 17 Weight (kg)

9.2 9.6 11.0 18.7 21.4 23.3

VERTICAL ELBOW (300 + 300 mm) - RIGHT

300

Rating (A) 160 250 315 400 500 630 800 1000

Item Aluminium 5040 04 01 5040 04 02 5040 04 03 5040 04 04 5040 04 08 5040 04 05 5040 04 06

Weight (kg) 8.1 8.2 8.4 14.5 14.9 15.4 15.7

Item Copper 5540 04 02 5540 04 03 5540 04 04 5540 04 05 5540 04 06 5540 04 07

Weight (kg)

9.2 9.6 11.0 18.7 21.4 23.3

300

VERTICAL ELBOW (300 + 300 mm) LEFT Rating (A) 160 250 315 400 160 630 800 1000 Item Aluminium 5040 04 11 5040 04 12 5040 04 13 5040 04 14 5040 04 18 5040 04 15 5040 04 16 Weight (kg) 8.1 8.2 8.4 14.5 14.9 15.4 15.7 Item Copper 5540 04 12 5540 04 13 5540 04 14 5540 04 15 5540 04 16 5540 04 17 Weight (kg)

9.2 9.6 11.0 18.7 21.4 23.3

106

MR - MEDIUM RATING

Table MR Conversion MRf Code MR-P

MRf-P

Conductors 4 5 4 5

Casing Galvanized Galvanized Painted Painted

Item ---0--- - -1- - - - -2 - - - - -3 - - -

SPECIAL HORIZONTAL ELBOW - RIGHT

A

Rating (A) 160 250 315 400 500 630 800 1000

Item Aluminium 5040 03 21 5040 03 22 5040 03 23 5040 03 24 5040 03 28 5040 03 25 5040 03 26

Item Copper 5540 03 22 5540 03 23 5540 03 24 5540 03 25 5540 03 26 5540 03 27

SPECIAL HORIZONTAL ELBOW - LEFT Rating (A) 160 250 315 400 500 630 800 1000 Dimensions [ mm] min MAX 250 A 900 250 B 900 Item Aluminium 5040 03 31 5040 03 32 5040 03 33 5040 03 34 5040 03 38 5040 03 35 5040 03 36 Item Copper 5540 03 32 5540 03 33 5540 03 34 5540 03 35 5540 03 36 5540 03 37

In your Purchase Order please specify the required length (see page 121: How to take measurements).

SPECIAL VERTICAL ELBOW - RIGHT

A

Rating (A) 160 250 315 400 500 630 800 1000

Item Aluminium 5040 04 21 5040 04 22 5040 04 23 5040 04 24 5040 04 28 5040 04 25 5040 04 26

Item Copper 5540 04 22 5540 04 23 5540 04 24 5540 04 25 5540 04 26 5540 04 27

SPECIAL VERTICAL ELBOW - LEFT Rating (A) 160 250 315 400 500 630 800 1000 Dimensions [ mm] min MAX 300 A 900 300 B 900 Item Aluminium 5040 04 31 5040 04 32 5040 04 33 5040 04 34 5040 04 38 5040 04 35 5040 04 36 Item Copper 5540 04 32 5540 04 33 5540 04 34 5540 04 35 5540 04 36 5540 04 37

In your Purchase Order please specify the required length (see page 121: How to take measurements).

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MR MEDIUM RATING

Trunking components Double elbows

DOUBLE HORIZONTAL ELBOW DOUBLE VERTICAL ELBOW

Right + Left
Rating (A) 160 250 315 400 500 630 800 1000 Weight (kg) 10.29 10.55 11.06 18.37 19.50 20.55 21.20 Weight (kg) 12.23 12.97 15.72 25.77 30.88 34.55

Right + Left
Rating (A) 160 250 315 400 500 630 800 1000 Weight (kg) 10.29 10.55 11.06 18.37 19.50 20.55 21.20 Weight (kg) 12.23 12.97 15.72 25.77 30.88 34.55

Left + Right
Rating (A) 160 250 315 400 500 630 800 1000
(B)

Left + Right
Weight (kg) 10.29 10.55 11.06 18.37 19.50 20.55 21.20 Weight (kg) 12.23 12.97 15.72 25.77 30.88 34.55 Rating (A) 160 250 315 400 500 630 800 1000 Weight (kg) 10.29 10.55 11.06 18.37 19.50 20.55 21.20 Weight (kg) 12.23 12.97 15.72 25.77 30.88 34.55

(A)

(C)

(A)

(C)

Dimensions [mm] min. MAX. 250 A, B,C 900

Dimensions [ mm] min. MAX. 300 A, B,C 900

DOUBLE VERTICAL ELBOW + HORIZONTAL ELBOW Aluminium Rating (A) Weight (kg) 160 10.29 250 10.55 315 11.06 400 18.37 500 19.50 630 20.55 800 21.20 1000 34.55 DX + DX DX + SX Copper Rating (A) 250 315 400 630 800 1000

DOUBLE HORIZONTAL ELBOW + VERTICAL ELBOW Aluminium Rating (A) Weight (kg) 160 10.29 250 10.55 315 11.06 400 18.37 500 19.50 630 20.55 800 21.20 1000 34.55 DX + DX DX + SX Copper Rating (A) 250 315 400 630 800 1000

SX + DX
(A)

SX + SX
(C)

Weight (kg) 12.23 12.97 15.72 25.77 30.88 34.55

(B)

SX + DX
(A)

SX + SX
(C)

Weight (kg) 12.23 12.97 15.72 25.77 30.88 34.55

Dimensions [ mm] min. MAX. 300 A, B,C 900

Dimensions [ mm] min. MAX. 300 A, B,C 900

(B)

108

MR - MEDIUM RATING

(B)

Table MR Conversion MRf Code MR-P

MRf-P

Conductors 4 5 4 5

Casing Galvanized Galvanized Painted Painted

Item ---0--- - -1- - - - -2 - - - - -3 - - -

HORIZONTAL TEE ELEMENT (300 + 300 + 300 mm) Rating (A) Aluminium 160 250 315 400 500 630 800 DX 1 5040 07 01 5040 07 02 5040 07 03 5040 07 04 5040 07 08 5040 07 05 5040 07 06 DX 2 5040 07 11 5040 07 12 5040 07 13 5040 07 14 5040 07 18 5040 07 15 5040 07 16 SX 1 5040 07 21 5040 07 22 5040 07 23 5040 07 24 5040 07 28 5040 07 25 5040 07 26 SX 2 5040 07 31 5040 07 32 5040 07 33 5040 07 34 5040 07 38 5040 07 35 5040 07 36 Weight (kg) 11.2 11.4 11.8 18.4 19.5 20.0 20.5

DX

DX

SX

300 300

SX

Rating (A) Copper 250 315 400 630 800 1000

DX 1 5540 07 02 5540 07 03 5540 07 04 5540 07 05 5540 07 06 5540 07 07

DX 2 5540 07 12 5540 07 13 5540 07 14 5540 07 15 5540 07 16 5540 07 17

SX 1 5540 07 22 5540 07 23 5540 07 24 5540 07 25 5540 07 26 5540 07 27

SX 2 5540 07 32 5540 07 33 5540 07 34 5540 07 35 5540 07 36 5540 07 37

Weight (kg) 12.8 13.4 15.7 24.4 28.5 31.3

300

CROSS ELEMENT (300 + 300 + 300 + 300 mm) Rating (A) 160 250 315 400 500 630 800 1000 Item Aluminium 5040 30 01 5040 30 02 5040 30 03 5040 30 04 5040 30 08 5040 30 05 5040 30 06 Weight (kg) 15.5 15.7 16.1 27.5 29.3 29.1 29.5 Item Copper 5540 30 02 5540 30 03 5540 30 04 5540 30 05 5540 30 06 5540 30 07 Weight (kg)

17.6 18.4 21.1 35.2 40.2 43.7

300

300

300

300

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MR MEDIUM RATING

The various versions allow any type of path and are different from the monoblocs position and branch point. Special dimensions are available on request.

Feed units and end covers

RIGHT FEED UNIT Rating (A)
cables input

160 250

Item Aluminium 5040 11 01 5040 11 02

Weight (kg) 5.70 5.85

Item Copper 5540 11 02

Weight (kg)

6.10

LEFT FEED UNIT Rating (A)

550 100

160 250

Item Aluminium 5040 11 11 5040 11 12

Weight (kg) 6.80 6.85

2 2

Item Copper 5540 11 12

2

Weight (kg)

7.20

Cable connection: max. sect. (3x120mm + 1x70mm ) or (3x150mm ) max PG 48

240 200 350 550 100 240 350 200

END COVER Rating (A) Capacity (A) Item Aluminium Copper 160 - 250 - 315 Al 250 - 315 - 400 Cu 5040 31 01 400 - 630 - 800 Al 630 - 800 - 1000 Cu 5040 31 02 Suitable for all MR versions. Ensures the closure and the IP55 degree of protection (EN 60529).
175 240

Weight (kg)

110

MR - MEDIUM RATING

Table MR Conversion MRf Code MR-P

MRf-P

Conductors 4 5 4 5

Casing Galvanized Galvanized Painted Painted

Item ---0--- - -1- - - - -2 - - - - -3 - - -

METAL FEED UNITS - RIGHT

Upon request, the feed units are available with AC23 switch disconnector installed.
Rating (A) Item Aluminium 5040 11 21 5040 11 22 5040 11 23 5040 11 24 5040 11 28 5040 11 25 5040 11 26 Weight (kg) Item Copper Weight (kg)

250 850 40

160 16.64 250 16.76 5540 11 22 17.37 315 17.03 5540 11 23 17.70 400 18.32 5540 11 24 18.88 500 20.00 19.43 5540 11 25 21.17 630 800 19.80 5540 11 26 23.30 1000 5540 11 27 24.83 The box is shipped with its body part positioned on the inside to reduce its overall dimensions. Take it out and screw it into the position shown here. Back side cable entry hole: 180x290 mm. The dimensions of the bars and holes are described in the corresponding rating of the Board/Transf on page 112.

600

290

400

METAL FEED UNITS - LEFT The box is shipped with its body part positioned on the inside to reduce its overall dimensions. Take it out and screw it into the position shown here. Rating (A) Item Aluminium 5040 11 31 5040 11 32 5040 11 33 5040 11 34 5040 11 38 5040 11 35 5040 11 36 Weight (kg) Item Copper Weight (kg) MR MEDIUM RATING

160 17.74 250 17.76 5540 11 32 18.47 17.83 5540 11 33 18.70 315 400 23.22 5540 11 34 19.58 500 23.20 23.63 5540 11 35 26.07 630 800 23.70 5540 11 36 27.80 1000 5540 11 37 29.03 Back side cable entry hole: 180x290 mm. The dimensions of the bars and holes are described in the corresponding rating of the Board/Transf on page 112.
600 850 250 40

290

400

CATALOGUE
LOW-MEDIUM POWER GENERAL CATALOGUE CATALOGO CONDOTTI SBARRE

111

Feed units

Table MR Conversion MRf Code MR-P

MRf-P

Conductors 4 5 4 5

Casing Galvanized Galvanized Painted Painted

Item ---0--- - -1- - - - -2 - - - - -3 - - -

INTERMEDIATE FEED UNIT

Used to power a busbar from any intermediate point on the connection between two elements. The intermediate end feed unit is also used for reducing the voltage drop of the line. (see pag. 174).
Rating (A) 160 250 315 400 500 630 800 1000 Item Aluminium 5040 12 01 5040 12 02 5040 12 03 5040 12 04 5040 12 08 5040 12 05 5040 12 06 Weight (kg) 17.27 17.13 16.88 22.06 22.65 23.24 23.02 Item Copper 5540 12 02 5540 12 03 5540 12 04 5540 12 05 5540 12 06 5540 12 07 Weight (kg)

400

600

290

NOTE: Back side cable entry hole: 180 x 290 mm

BOARD/TRANSFORMER FEED UNIT - RIGHT

Feed unit for direct connection of the busbar to an electric board or to the LV terminals of a distribution transformer.
250

Rating (A) 160 250 315 400 500 630 800 1000

65

Item Aluminium 5040 10 01 5040 10 02 5040 10 03 5040 10 04 5040 10 08 5040 10 05 5040 10 06

Weight (kg) 4.9 5.1 5.3 6.4 6.9 7.5 7.9

140

Item Copper 5540 10 02 5540 10 03 5540 10 04 5540 10 05 5540 10 06 5540 10 07

Weight (kg)

5.7 6.0 9.2 9.3 11.4 12.9

250

140

BOARD/TRANSFORMER FEED UNIT - LEFT

65

Feed unit for direct connection of the busbar to an electric board or to the LV terminals of a distribution transformer.

340

9 125 125

280

11 20 20

11

Rating (A) 160 250 315 400 500 630 800 1000

75 75 75 75

30

50 90

Item Aluminium 5040 10 11 5040 10 12 5040 10 13 5040 10 14 5040 10 18 5040 10 15 5040 10 16

Weight (kg) 6.0 6.1 6.2 11.3 11.4 11.7 11.8

Item Copper 5540 10 12 5540 10 13 5540 10 14 5540 10 15 5540 10 16 5540 10 17

Weight (kg)

6.7 7.0 7.8 14.2 15.9 17.1

MR

MR

Al 160A 250A 315A 400A 500A 630A 800A

Cu 250A 315A 400A 630A 800A 1000A

112

MR - MEDIUM RATING

Tap-off boxes without disconnecting device

STANDARD VERSIONS Rating 32A Protective component and setup DIN Rail (8 modules) Item 5041 40 61 Weight (kg) 1.60

100

216

32A

3x10.3 x 38mm - Fuse carrier

5041 40 62

1.75

260

1
100

32A

Transparent door and DIN Rail (4 modules)

5041 40 63

1.70

2 1
216

32A

Transparent door and DIN Rail (8 modules)

5041 40 64

1.70

1
Fuses not supplied Cable gland included

350

16A

3xD01 - Fuse carrier and DIN Rail (8 modules) 5041 40 68

2.07

Fuses not supplied Cable gland included

32A

DIN Rail (12 modules)

5041 40 71

1.90

32A

Transparent door and DIN Rail (12 modules)

5041 40 75

2.05

WITH INTERNAL WIRING

1
Fuses not supplied

Rating 16A

Protective component and setup 3xD01 - Fuse carrier, transparent door, 3 16A standard Schuko sockets 3xD01 - Fuse carrier, transparent door, 1 CEE 3P+N+T 16A socket 3xD02 - Fuse carrier, transparent door, 1 CEE 3P+N+T 32A socket 3xD01 - Fuse carrier, transparent door, and DIN Rail. 2 CEE 3P+N+T 16A sockets

Item 5041 41 11

Weight (kg) 2.29

2
Fuses not supplied

16A

5041 41 62

2.60

2
Fuses not supplied

32A

5041 41 71

2.79

2
Fuses not supplied

16A

5041 41 61

2.96

Bearable energy 400 .103 A2s Max. power losses Version 1 16W

2 20W
Modules 17.5 mm. CATALOGUE
LOW-MEDIUM POWER GENERAL CATALOGUE CATALOGO CONDOTTI SBARRE

113

MR MEDIUM RATING

32A

3xD02 - Fuse carrier and DIN Rail (8 modules) 5041 40 69

2.15

Tap-off boxes without disconnecting device

WITH INTERNAL WIRING Rating 16A Protective component and setup 4P 16A MCB curve B, transparent door and DIN Rail (4 modules) Item 5041 41 30 Weight (kg) 2.29

100

216

16A
260

4P 16A MCB curve C, transparent door and DIN Rail (4 modules)

5041 41 28

2.29

32A

4P 32A MCB curve C, transparent door and DIN Rail (4 modules)

5041 41 44

2.36

16A

(1P 16A MCB curve B) transparent door and DIN Rail (4 modules) 3 16A Schuko sockets (1P+N 16A MCB curve B) transparent door and DIN Rail (4 modules) 3 16A Schuko sockets (4P 16A MCB curve C) transp. door (8 modules), 2 EEC 3P+N+T 16A sockets 3x (1P+N 16A MCB curve C) transp. door (8 modules), 3 EEC 2P+T 16A sockets (4P 32A MCB curve C) transp. door (8 modules), 1 EEC 3P+N+T 32A sockets Transparent door (4 modules), 3 16A Schuko sockets

5041 41 22

2.13

16A

5041 41 21

2.10

Fuses not supplied

216

100

16A

5041 41 85

3.23

16A

5041 41 81

3.05

350

32A

5041 41 92

3.06

16A

5041 42 21

1.83

16A

Set up for MCB (8 modules) 3 16A Schuko sockets

5041 42 51

1.94

16A

Set up for MCB (8 modules) 3 EEC 2P+T 16A sockets

5041 42 81

2.55

16A

Set up for MCB (8 modules) 2 EEC 3P+N+T 16A sockets

5041 42 82

2.49

32A

Set up for MCB (8 modules) 2 EEC 3P+N+T 32A sockets

5041 42 91

2.59

Bearable energy 400 .103 A2s Max. power losses Version 1 16W

2 20W
Modules 17.5 mm

114

MR - MEDIUM RATING

WITH FUSE CARRIER

45 130

200

These tap-off boxes are made from thermoplastic material strengthened with breglass. They t all MR versions and are provided with a set of three fuse carriers.
Rating (A) Fuse carrier Figure A B B B B F F 5 conductors code MR - MRf 5565 50 51 5505 50 52 5505 50 53 5505 50 57 5040 40 04 5565 50 57 5565 50 58* Weight (kg) 0.85 3.20 3.35 3.35 3.60 14.90 15.80

32A 115

3
400

63-160A

32 10.3x38 63 22x58 125 NH 0 125 NH 00 160 NH 0 250 NH 1 400 NH 2 * Neutral section 50%.

250

FOR MCBS WITH TRANSPARENT DOOR All tap-off boxes with a transparent door are equipped with a DIN 50022 rail for modular devices. The transparent door of the box lets you access the equipment without opening the cover, thus isolating the load connected. C

Rating (A)

DIN modules

Figure D E D E C C G H

63 8 63 11 125 8 125 11 125 4 160 4 400 7 400 11+11 * Neutral section 50%.

5 conductors item MR - MRf 5505 50 86 5505 50 88 5505 50 56 5505 50 68 5505 50 66 5040 40 24 5505 50 70* 5505 50 71*

Weight (kg) 3.20 3.60 3.20 3.60 3.00 3.60 13.40 15.30 MR MEDIUM RATING

EMPTY READY FOR MCBS

4
200 560

These boxes can be installed on the tap-off outlets of the MR. They can be plugged in and unplugged from the busbar only when the cover of the box is open i.e. when the tap-off is isolated. Boxes can be installed and disconnected from the energized busbar. The same box can be installed both on Aluminium and Copper conductors.
Rating (A) Info Figure B F 5 conductors item MR - MRf 5505 50 55 5565 50 59* Weight (kg) 2.90 14.30

300

250-400A

125 empty 400 empty * Neutral section 50%.

5
CATALOGUE
LOW-MEDIUM POWER GENERAL CATALOGUE CATALOGO CONDOTTI SBARRE

115

Tap-off boxes with disconnecting device on the cover

WITH FUSE CARRIER

Tap-off box with galvanized and painted steel sheet structure. Metal boxes are suitable for heavy loads and are used to shield electric elds caused by ows of current.
Rating (A) P Fuse CH 22 (22x58) NH 00 NH 00 NH 2 NH 2 NH 3 Figure P P P Q Q R 5 conductors item PE + FE ** 5041 40 21 5041 40 22 5041 40 23 5041 40 24 5041 40 26 5041 40 25 Weight (kg) 8.75 8.90 9.10

6
185

Side cables input 70 x 105

Q 7 R

Side cables input 150 x 220

400

63 125 160 250 400 630

240

6 P
250 600

WITH SWITCH DISCONNECTOR (AC23)

Tap-off box with galvanized and painted steel sheet structure. Metal boxes are suitable for heavy loads and are used to shield electric elds caused by ows of current.
Rating (A) 5 conductors item PE + FE ** 63 NH00 P 5041 16 01 125 NH00 P 5041 16 22 160 NH0 P 5041 16 23 250 NH1 Q 5041 16 24 400 NH2 R 5041 16 25 630 NH3 R 5041 16 46 These tap-off boxes are equipped with a switch disconnector (AC23) and a fuse carrier. The disconnector switch is operated through a rotary handle on the cover. Note: It is not possible to open, close, install or pull out the tap-off box if the switch is in ON position. Fuse Figure

360

7 Q
284 750

410

8 R
EMPTY VERSION

These boxes can be installed on the tap-off outlets of the MR. They can be plugged in and unplugged from the busbar only when the cover of the box is open i.e. when the tap-off is isolated. Boxes can be installed and disconnected from the energized busbar. The same box can be installed both on Aluminium and Copper conductors.
Rating (A) Figure 5 conductors item PE + FE ** 63 P 5041 40 01 125 P 5041 40 02 160 P 5041 40 03 250 Q 5041 40 04 630 R 5041 40 05 PE+FE tap-off boxes have separate terminals for the two earths whereas the PE boxes have parallel earths (casing and conductor). They can be customized with MCBs by various manufacturers. Boxes available with factory installed circuit breakers. * PE Protective earthing ** FE Functional earthing

116

MR - MEDIUM RATING