Operational experience of vertical roller mill Because of the many advantages of vertical roller mill, cement mill has

become the first choice. However, in practice, there are still many problems worth noting, especially the author describes some operational experience. 1. Operation points

1.1 Stable Beds: to maintain stability and bed material, which is grinding roller grinding bed basis, the normal operation of the ey. !aterial thic ness can be ad"usted to ad"ust the height of retaining ring material, a suitable thic ness and their relationship with the correspondence between the vertical roller mill output should be in the debugging stage of the first to find out. #ower fuel layer thic grinding efficiency, material layer is too thin will cause vibration. Such as roll up, then fine powder generated much thinner material layer$ roll reduction, disc material thic er, more appropriate to return the materials, material layer thic ening. vertical roller mill speed increase, increase in internal circulation, material layer thic ness, reducing the wind speed, reducing the inner loop, material layer thinning. %nder normal operation by the vertical roller mill feed roller bed thic ness after compaction should not be less than &' ( )'ram. 1.* +ontrol of grinding pressure: the pressure is affecting the grinding mill output, power mill grinding efficiency and the main factor. vertical roller mill is to impose by means of the material bed crushing pressure and the pressure to increase production increased, but reached a certain critical value does not change, the pressure increase followed by a increase in power, resulting in unit power consumption increase, so the appropriate roll to production and energy consumption both. ,his value depends on material properties, particle si-e and volume of feed. .n the test production grinding to find the right pressure and wind pressure can form a reasonable good internal circulation, so that the material layer disc proper, stable, high grinding efficiency. .n the production process, when the wind area of a certain ring, the wind speed from the wind decide. /roduction capacity with the correspondence between, to ensure the grinding effect. 1.0 ,he guarantee of the grinding temperature: vertical roller mill is drying and grinding system, the ground temperature is a measure of whether the normal drying operation comprehensive index. .n order to ensure good drying of raw materials, the grinding of materials is less than '.)1 moisture, the general control of mill outlet temperature at 2' ( + or so. .f the temperature is too low then finished water, causing the efficiency of grinding efficiency and reduce the separator, dust collection system may cause condensation$ .f too high, humidity is not enough that gas cooling, dust collection will also affect the results. 1.& +ontrol of a reasonable wind speed: grinding materials driven mainly by air circulation. 3easonable speed to form a good inner loop, so that the material layer disc proper, stable, high grinding efficiency. But the wind is wind speed decisions, and the volume of feed air flow is associated, such as feeding large, air volume to be large$ and vice versa decreases. 4an air flow resistance by the impact of the system can be ad"usted by ad"usting the fan valve. !ill drop, into the vertical roller mill vacuum, a vacuum can reflect the amount of wind vertical roller mill si-e. /ressure drop, said negative pressure large wind velocity, air volume$ the other hand the small amount of the corresponding wind speed. ,he stability of these parameters indicated that the air flow on the stability, thus ensuring the stability of the material bed. 1.) 5egree of control of the raw material: 3aw fine degree of speed by the separator, the system air volume, the vertical roller mill load density. +hange in air volume and load situation, you can manually change the speed to ad"ust the fineness ad"ustment increase or decrease when the maximum of *r6min, had led the 7eneral 8ssembly to increase vertical roller mill vibration or tripping.

*. 9xception handling

*.1 vertical roller mill vibration is too large: :1; 4eed uneven, when the mixture into the vertical roller mill over the powder, the vertical roller mill<s loading rate, leading to the vertical roller mill on the thin material, and even disc direct contact with the roller, resulting in mechanical milling$ when into the vertical roller mill multi=material mixture materials for the bloc , the resulting pressure grinding roll instability, resulting in mechanical milling. ,he solution is to stabili-e the particle si-e of materials into the vertical roller mill, the appropriate ad"ustment of feed rate or reduce the grinding pressure, the assurance re>uired under the premise of the fineness of materials, appropriate to reduce the classifier speed. :*; !etal piece into the vertical roller mill, chec the metal detectors, magnetic separators are wor ing correctly.

:0; 5amage caused by the iln exhaust fan vibration or grinding of the iln exhaust gas pressure were high, instability and the dust concentration within the high temperature wear 8mbassador to increased vertical roller mill capacity, and you should increase the cycle of throttle opening degree increase into the grinding cycle of throttle to raise the vertical roller mill of the population vacuum, so that vertical roller mill running balance.

*.* vertical roller mill capacity is too low: /ossible causes are: :1; 4eed rate is low$ :*; ,he grinding pressure is low$ :0; /roduct fineness too fine$

:&; #ow air volume system.

,he solution to increase the feed rate or increasing the grinding pressure, lower separator speed, increase the amount of exhaust system. .nstead vertical roller mill capacity is too high, the solution the opposite.

*.0 4eed shortage: ?hen they find enough feed storage materials should be shut down, at this time if it continues to grind out the danger of conveying availability should feed vertical roller mill e>uipment and feeding, otherwise it would Beds thinning occurred rumble noise, causing gear damage. *.& @ertical roller mill pressure too: 8t this point should be immediately reduced feeding observed pressure indicating device. +hec the possible causes:

:1; 4eeding device failure, feeding too much$ :*; ,he 5epartment of no--le ring vertical roller mill bloc $ :0; 8ir volume is too low or unstable$ :&; Separator ad"usted through the fine details.

/ressure difference is too small because:

:1; 4eed rate so low feed interrupt$ :*; ,he fineness of the product is too thic .

Should chec :

*.) ,ensioning system pressure drop:

:1; 5uct lea s$ :*; /ressure relief valve is fail safe$ :0; ,he oil pump is wor ing$ :&; /ressure switch is abnormal.

.f, after chec ing the e>uipment in good condition, then re=start the pump wor ing, close the pump after the pressure is still normal, you do not stop, otherwise stop.

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