ECN 1058370
GARDNER DENVER
306TLS997 Rev A
March, 2011
WELL SERVICING PUMP
MODEL
GD-3000 SGWS
STAINLESS STEEL
FLUID END
PARTS LIST
306TLS997 Page i
GD-3000 SGWS
WELL SERVICING PUMP
MAINTAIN PUMP RELIABILITY AND PERFORMANCE WITH GENUINE
GARDNER DENVER PARTS AND SUPPORT SERVICES
Gardner Denver genuine pump parts,
manufactured to design tolerances, are developed
for optimum dependability. Design and material
innovations are the result of years of experience
with hundreds of different pump applications.
Reliability in materials and quality assurance are
incorporated in our genuine replacement parts.
Gardner Denver supports your needs with these
services:
1. Trained parts specialists to assist you in
selecting the correct replacement parts.
2. Repair and maintenance kits designed with the
necessary parts to simplify servicing your pump.
Authorized service technicians are factory trained
and skilled in pump maintenance and repair. They
are ready to respond and assist you by providing
fast, expert maintenance and repair services.
For the location of your local authorized Gardner Denver distributor refer to the
yellow pages of your directory or contact:
Factory
(Tulsa):
Service Center
(Odessa):
Service Center
(Ft. Worth):
Gardner Denver Well Servicing
Pumps
4747 South 83
rd
East Avenue
Tulsa, Oklahoma 74145
Chaparral
2121 West 44
th
Street
Odessa, Texas 79764
Geoquip
7533 Kathy Lane
Ft. Worth, Texas 76126
Phone: (918) 664-1151
(800) 637-8099
Phone: (432) 366-5433
(800) 368-1134
Phone: (817) 249-6400
(800) 824-0271
Fax: (918) 664-6225 Fax: (432) 363-9940 Fax: (817) 249-6401
INSTRUCTION FOR ORDERING REPAIR PARTS
When ordering parts, specify pump model
and serial number (see nameplate on the
unit). The serial number is also stamped on
top of the cylinder end of the frame (cradle
area).
Where NOT specified, quantity for parts
required per pump unit is one (1); where more
than one is required per unit, quantity is
indicated in parenthesis.
SPECIFY THE NUMBER OF PARTS
REQUIRED.
DO NOT ORDER BY SETS OR GROUPS.
To determine the Right Hand and Left Hand
side of a pump, stand behind the power end
and look toward the fluid end. Right Hand
and Left Hand are indicated in parenthesis
following the part name, i.e. (RH) & (LH),
when appropriate.
306TLS997 Page ii
GARDNER DENVER PRODUCT WARRANTY
GENERAL PROVISIONS AND
LIMITATIONS
Gardner Denver (the "Company") warrants to each
original retail purchaser ("Purchaser") of its new
products, assemblies or parts from the Company or
its authorized distributors that such products are, at
the time of delivery to the Purchaser, made with good
material and workmanship. No warranty is made with
respect to:
1. Any product which has been repaired or
altered in such a way, in the Company's
judgment, as to affect the product adversely.
2. Any product which has, in the Company's
judgment, been subject to negligence,
accident, or improper storage, improper
installation, operation or application.
(Examples: over-pressure, sand-outs,
cavitation, corrosion, erosion or degradation).
3. Any product which has not been operated or
maintained in accordance with the
recommendations of the Company.
4. Components or accessories manufactured,
warranted and serviced by others.
5. Any reconditioned or prior owned product.
Claims for items described in (4) above should be
submitted directly to the manufacturer.
WARRANTY PERIOD
The Company's obligation under this warranty is
limited to repairing or, at its option, replacing, during
normal business hours at an authorized service
facility of the Company, any part or assembly which in
the Companys judgment proved to have
unsatisfactory material or workmanship within the
applicable Warranty Period as follows.
Except for the products or components listed below,
and subject to the limitations and restrictions set forth
in the Disclaimer section set forth below, the
Warranty Period for all products is 1,250 hours of
operation or three (3) months after start-up, not to
exceed 120 days after delivery to Purchaser,
whichever occurs first. The exceptions are as
follows:
1. Power end is warranted for twelve (12)
months from date of start-up or eighteen (18)
months from date of delivery to the
Purchaser, whichever occurs first.
2. Forged steel fluid cylinders are warranted for
materials and workmanship for 6 months
from the date of installation or 18 months
from the date of delivery to the purchaser,
which ever occurs first.
3. Repairs are warranted for 90 days from the
date of delivery, for the workmanship and
materials of the new parts installed.
4. Weld repaired fluid ends and weld repaired
components are not warranted.
5. Expendable fluid end parts, including, but not
limited to, valves, valve parts, packing, liners
and pistons, are not covered by this warranty
due to variable abrasive nature of material
pumped.
PRESERVATION ASSEMBLIES
DESTINED FOR STORAGE
In order for warranty acceptance any pump assembly
not immediately installed or destined to be in storage
or in transit for extended periods of time must be
prepared for storage as defined in the Companys
Long Term Storage Procedure. This includes but is
not limited to:
Drain and thoroughly clean inside power end
crankcase.
Spray rust inhibiting oil on all bearing, machined
and inside surfaces of the power end.
Induce clean gear oil into any circulating pump,
filter, heat exchanger and piping.
Remove valves, seats and plungers from the fluid
end. Thoroughly clean and dry these parts and
all internal surfaces. Coat all cylinder bores,
valve covers and reusable expendable parts with
rust preventative.
Flush all water, and contaminants from pump,
tanks, hoses and spray nozzles. Spray all
components with a rust inhibiting oil.
Rotate pump every 30 days to insure bearings
are oiled.
At the expense of the Purchaser, any product
properly preserved must be inspected by an
authorized agent of the Company, prior to the
Company, granting any extended warranty
beyond that stated in this warranty.
LABOR TRANSPORTATION AND
INSPECTION
The Company will provide labor, by Company
representative or authorized service personnel, for
repair or replacement of any product or part thereof
which in the Company's judgment is proved not to be
as warranted. Labor shall be limited to the amount
306TLS997 Page iii
specified in the Company's labor rate schedule.
Labor costs in excess of the Company rate schedules
caused by, but not limited to, location or
inaccessibility of the equipment, or labor provided by
unauthorized service personnel is not provided for by
this warranty.
All costs of transportation of product or parts claimed
not to be as warranted and, of repaired or
replacement parts to or from such service facility shall
be borne by the Purchaser. The Company may
require the return of any part claimed not to be as
warranted to one of its facilities as designated by the
Company, transportation prepaid by the Purchaser, to
establish a claim under this warranty.
Replacement parts provided under the terms of this
warranty are warranted for the remainder of the
Warranty Period of the product upon which installed
to the same extent as if such parts were original
components.
The Company may request a root cause analysis be
performed in-order to identify if a request for warranty
claim meets the requirements of this warranty.
DISCLAIMER
Except as to title, the foregoing warranty is the sole
and exclusive warranty of the Company. The
Company hereby extends other manufactures
warranty or guaranties, if any given to Company by
such manufacturer, but only to the extent the
Company is able to enforce such warranty or
guaranties. The Company has not authorized any
party to make any representation or warranty other
than as expressly set forthherein. SELLER HEREBY
DISCLAIMS AND EXCLUDES ANY OTHER
EXPRESS, IMPLIED OR STATUTORY
WARRANTIES, ARISING BY OPERATION OF LAW
OR OTHERWISE, INCLUDING, WITHOUT
LIMITATION, ANY WARRANTIES OF
MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. COMPANY MAKES NO
WARRANTIES OR REPRESENTATIONS OF ANY
KIND WHATSOEVER (EXPRESS, IMPLIED OR
STATUTORY), OF LAW OR OTHERWISE, ON ANY
EQUIPMENT, COMPONENT PARTS OR
ACCESSORIES SOLD HEREUNDER WHICH, ARE
NOT MANUFACTURED BY COMPANY.
NOTWITHSTANDING ANYTHING HEREIN TO THE
CONTRARY, THE FOREGOING WARRANTY
SHALL BE THE SOLE AND EXCLUSIVE REMEDY
AVAILABLE TO THE PURCHASER. UNDER NO
CIRCUMSTANCES, WHETHER IN CONTRACT,
TORT OR OTHERWISE, SHALL THE COMPANYS
TOTAL LIABILITY ARISING IN CONNECTION WITH
ANY PURCHASE ORDER EXCEED THE AMOUNT
OF ANY SALES OR OTHER PROCEEDS
RECEIVED PURSUANT THERETO. IN ADDITION,
UNDER NO CIRCUMSTANCES, WHETHER IN
CONTRACT, TORT OR OTHERWISE, SHALL THE
COMPANY BE LIABLE FOR LIQUIDATED,
SPECIAL, INDIRECT, INCIDENTAL, EXEMPLARY,
OR CONSEQUENTIAL DAMAGES, EXPENSES OR
COSTS, INCLUDING, WITHOUT LIMITATION, LOST
PROFITS OR FACILITY DOWNTIME, HOWEVER
CAUSED AND EVEN IF THE POTENTIAL OF SUCH
DAMAGES WAS DISCLOSED AND/OR KNOWN.
No statement, representation, agreement, or
understanding, oral or written, made by any agent,
distributor, representative, or employee of the
Company which is not contained in this Warranty will
be binding upon the Company unless made in writing
and executed by an officer of the Company.
This warranty shall not be effective as to any claim
which is not presented within 30 days after the date
upon which the product is claimed not to have been
as warranted. Any action for breach of this warranty
must be commenced within one year after the date
upon which the cause of action occurred.
Any adjustment made pursuant to this warranty shall
not be construed as an admission by the Company
that any product was not as warranted.
WARRANTY REQUESTS
Products to be returned for warranty analysis shall
be approved for return in writing by the Company
prior to shipment. All requests for product return shall
be submitted by email. Facsimile or letter to:
Warranty Department c/o
Gardner Denver Petroleum Pumps
4747 South 83
rd
East Avenue
Tulsa, Oklahoma 74145
Email: [email protected]
Facsimile: (918) 664-6225
306TLS997 Page 1
TABLE OF CONTENTS
MAINTAIN PUMP RELIABILITY AND PERFORMANCE .........................................................i
GARDNER DENVER PRODUCT WARRANTY....................................................................... ii
4.5 5.0 GD-3000 SGWS FLUID END ASSEMBLY..............................................................2
4.5 RUBBER SPRING LOADED PACKING ASSEMBLY.......................................................5
5.0 RUBBER SPRING LOADED PACKING ASSEMBLY.......................................................6
DISCHARGE FLANGE ASSEMBLY........................................................................................7
SUCTION MANIFOLD.............................................................................................................8
FLUID END SERVICE TOOLS................................................................................................9
TABLE OF FIGURES
Figure 1: GD-3000 SGWS FLUID CYLINDER ISO VIEW.......................................................2
Figure 2: GD-3000 SGWS FLUID CYLINDER FRONT VIEW.................................................2
Figure 3: GD-3000 SGWS FLUID CYLINDER SECTION A-A VIEW.......................................3
Figure 4: GD-3000 4.5 SGWS STUFFING BOX ASSEMBLY ................................................5
Figure 4: GD-3000 5.0 SGWS STUFFING BOX ASSEMBLY ................................................6
Figure 5: 3 1502 MALE HAMMER UNION DISCHARGE FLANGE ASSEMBLY ...................7
Figure 6: 6 VICTAULIC SUCTION MANIFOLD ASSEMBLY..................................................8
306TLS997 Page 2
332TLS810
(Ref. Drawing)
332TLS810
(Ref. Drawing)
4.5 5.0 GD-3000 STAINLESS STEEL SGWS FLUID END ASSEMBLY
Order by Part Number and Description. Reference Numbers are for your convenience only.
Figure 1: GD-3000 SGWS FLUID CYLINDER ISO VIEW
Figure 2: GD-3000 SGWS FLUID CYLINDER FRONT VIEW
306TLS997 Page 3
332TLS810
(Ref. Drawing)
4.5 - 5.0 GD-3000 STAINLESS STEEL SGWS FLUID END ASSEMBLY
Order by Part Number and Description. Reference Numbers are for your convenience only.
Figure 3: 4.5 5.0 GD-3000 SGWS FLUID CYLINDER SECTION A-A VIEW
306TLS997 Page 4
4.5 5.0 GD-3000 STAINLESS STEEL SGWS FLUID END ASSEMBLY
Order by Part Number and Description. Reference Numbers are for your convenience only.
Ref.
No. Description Qty. Part No.
ASSEMBLY, FLUID END
4.5 GD-3000 SGWS FLUID END ASSEMBLY 1 320TLS2039
5.0 GD-3000 SGWS FLUID END ASSEMBLY 1 319TLS2039
1 FLUID CYLINDER 4.5 5.0 SGWS STAINLESS STEEL 1 PP1074205
2 VALVE COVER (SUCTION) 3 PP1064207
3 SPRING RETAINER (SUCTION) 3 PP1014077
4 DOWEL PIN (SUCTION VALVE COVER) 3 62M48
5 SEAL (SUCTION VALVE COVER) 3 306TLS316
6 RETAINER (SUCTION COVER) 3 309TLS205
7 LOCK (SUCTION VALVE COVER) 3 300TLS760
8 SCREW (SUCTION VALVE COVER LOCK) 3 302TLS655
9 VALVE COVER (DISCHARGE GAGE CONNECTION) 1 321TLS147
10 SEAL - VALVE COVER (DISCHARGE GAGE) 1 306TLS316
11 RETAINER (DISCHARGE GAGE) 1 315TLS205
12 RETAINING RING (DISCHARGE GAGE) 1 65U45
13 VALVE COVER (DISCHARGE) 2 PP1052997
14 SEAL (DISCHARGE VALVE COVER) 2 306TLS316
15 RETAINER (DISCHARGE COVER) 2 309TLS205
16 VALVE SEAT (SUCTION & DISCHARGE) 6 100241
17 VALVE (SUCTION & DISCHARGE) 6 101469
18 VALVE SPRING (SUCTION & DISCHARGE) 6 918PN05
19 4.5 STUFFING BOX ASSEMBLY 3 (See Page 5)
5.0 STUFFING BOX ASSEMBLY 3 (See Page 6)
20 FLANGE GROUP 2 (See Page 7)
21 SUCTION MANIFOLD 1 (See Page 8)
22 FLUID CYLINDER SUPPORT 2 PP1064452
(Not Shown in the Drawing)
306TLS997 Page 5
332TLS810
(Ref. Drawing)
4.5 UTEX SUPERGOLD PACKING ASSEMBLY
Order by Part Number and Description. Reference Numbers are for your convenience only.
Figure 4: GD-3000 4.5 SGWS STUFFING BOX ASSEMBLY
Ref.
No. Name of Part Qty. Part No.
1 PLUNGER 4.5 1 PP1069270
2 COUPLING, PLUNGER 1 300TLS092
(INCLUDES NEXT ITEM)
SCREW 2 2009617
3 STUFFING BOX, 4.5 STAINLESS STEEL* 1 PP1071629
4 NUT, PACKING 1 310TLS008
5 SPACER, LANTERN 1 PP1070126
6 SPACER, PACKING 1 PP1070128
7 PACKING, PRESSURE RING 2 VP1070396
8 PACKING, HEADER RING 1 VP1070393
9 SEAL, STUFFING BOX 2 305TLS316
10 SLEEVE, STUFFING BOX SEAL 1 PP1071655
11 SEAL, PACKING NUT 1 60AM73
12 PLUG 8 64AC2
13 O-RING 3 108516
*USE TS-74 TORQUE-TIGHT A/G or CRC COPPER
ANTI-SEIZE WHEN INSTALLING STAINLESS STEEL
STUFFING BOXES.
306TLS997 Page 6
332TLS810
(Ref. Drawing)
5.0 UTEX SUPERGOLD PACKING ASSEMBLY
Order by Part Number and Description. Reference Numbers are for your convenience only.
Figure 4: GD-3000 5.0 SGWS STUFFING BOX ASSEMBLY
Ref.
No. Name of Part Qty. Part No.
1 PLUNGER,5 1 PP1069271
2 COUPLING, PLUNGER 1 301TLS092
(INCLUDES NEXT ITEM)
SCREW 2 2009617
3 STUFFING BOX, 5 STAINLESS STEEL* 1 PP1057239
4 NUT, PACKING 1 308TLS008
5 SPACER, LANTERN 1 PP1070129
6 SPACER, PACKING 1 PP1070130
7 PACKING, PRESSURE RING 2 VP1070397
8 PACKING, HEADER RING 1 VP1070394
9 SEAL, STUFFING BOX 2 305TLS316
10 SLEEVE, STUFFING BOX SEAL 1 PP1004318
11 SEAL, PACKING NUT 1 60AM74
12 PLUG 8 64AC2
13 O-RING 3 108516
*USE TS-74 TORQUE-TIGHT A/G or CRC COPPER
ANTI-SEIZE WHEN INSTALLING STAINLESS STEEL
STUFFING BOXES.
306TLS997 Page 7
332TLS810
(Ref. Drawing)
DISCHARGE FLANGE ASSEMBLY
Order by Part Number and Description. Reference Numbers are for your convenience only.
Figure 5: 3 1502 MALE HAMMER UNION DISCHARGE FLANGE ASSEMBLY
Ref
No. Name of Part
Qty. Part No.
1 3 1502 Male Flange 1 304TLS073M
2 Seal 1 60AM68
3 Retaining Segments 3 431042090
4 Union Nut 1 431200090
5 Retaining Ring 1 421067000
6 Stud 8 302TLS110
7 Nut 8 50AW58
306TLS997 Page 8
332TLS810
(Ref. Drawing)
SUCTION MANIFOLD
Order by Part Number and Description. Reference Numbers are for your convenience only.
Figure 6: 6 VICTAULIC SUCTION MANIFOLD ASSEMBLY
Ref.
No. Name of Part Qty. Part No.
ASSEMBLY, SUCTION MANIFOLD
(INCLUDES NEXT SEVEN ITEMS)
1 300TLS4053
1 MANIFOLD, SUCTION 1 301TLS069
2 O-RING 3 25BC333
3 SCREW 12 75A237
4 O-RING 1 124642
5 PLUG, HAMMER UNION 1 64EB876
6 UNION, HAMMER NUT 1 64EB875
7 CHAIN 1 20M5
306TLS997 Page 9
FLUID END SERVICE TOOLS
Order by Part Number and Description. Reference Numbers are for your convenience only.
4.5" - 5 TOOL-FL/CYL MAINTENANCE
VALVE SEAT PULLER KIT
Ref.
No. Description Qty Part No.
HYTORC FLUID END TIE ROD NUT WRENCH KIT
(INCLUDES NEXT 4 ITEMS)
1 300TLS4048
1 HYTORC FLUID END TIE ROD NUT WRENCH
(INCLUDES SPLINE DRIVE SOCKET)
1 300TLS933
2 HYTORC BREAKOUT ADAPTER 1 306TLS170
3 HYTORC POWER PACK
(INCLUDES HYDRAULIC PUMP, HOSE, AND GAUGE)
1 301TLS417
4 HYTORC STORAGE BOX 1 300TLS113
5 STUFFING BOX / PACKING NUT WRENCH 1 305TLS933
6 SLIDE HAMMER 1 300TLS1244
7 ADAPTER, SLIDE HAMMER RH TO LH THREAD 1 307TLS170
8 VALVE COVER RETAINER WRENCH 1 342-A-89
Ref.
No. Description Qty Part No.
VALVE SEAT PULLER HEAD ASSEMBLY
(INCLUDES NEXT THREE ITEMS)
1 403THD6031
1 VALVE SEAT PULLER TOOL KIT 1 102014
2 VALVE SEAT PULLER HEAD 1 PP1062146
3 TOOL BOX 1 H-400
For additional information contact your local representative or
Gardner Denver Inc.
4747 South 83
rd
East Avenue, Tulsa, OK 74145
PH: (918) 664-1151, (800) 637-8099
FAX: (918) 664-6225
www.gardnerdenver.com
Specifications subject to change without notice.
Copyright 2001 Gardner Denver, Inc. Litho in U.S.A.
