This document provides instructions for building a remote controlled aircraft using components from a Chariot Bit-charge car. It includes details on:
1) Constructing the airframe out of lightweight balsa wood, including the wing construction and attaching it to the fuselage.
2) Power and control components sourced from the Chariot Bit-car, including the motor, batteries, and making an actuator for rudder control.
3) Additional construction details like the landing gear, propeller, and covering the finished airframe.
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By Graham Smith: Top View Rudder
This document provides instructions for building a remote controlled aircraft using components from a Chariot Bit-charge car. It includes details on:
1) Constructing the airframe out of lightweight balsa wood, including the wing construction and attaching it to the fuselage.
2) Power and control components sourced from the Chariot Bit-car, including the motor, batteries, and making an actuator for rudder control.
3) Additional construction details like the landing gear, propeller, and covering the finished airframe.
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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sand parts of tips to be
moulded to 1/32 x 3/32, to
make easier to mould around jar Covering used 0.002 mylar, (2.2 grams sq. metre) or use Cling film or sarah wrap USA ) (4 times heavier though) Ultra film used on tailplane and fin/rudder very light but extremely delicate Thicknesses of wing wood not shown for clarity mould wing outline tips, by wetting part of strip to be curved (with saliva) and then tape around 6 diam jar. Remove when dry FRONT YIEW showing dihedral No thread bracing used 3/32 x 1/16 wing spars joined at centre of wing rudder horn and hinge fine music wire pivots Grass tubes glued to tailplane, allows for removal for repairs and slight adjustment of incidence etc. Tubes not needed if tail glued permanently to fuselage skid from 1/16 balsa 1/16 x 1/16 1/16 x 3 sheet that I used for producing spars and ribs weighed 11 grams 6 chord 5 4. 5 to wing pylon Remote controlled aircraft with rudder and throttle control using components from Chariot Bit- charge car, ( has three cell TX battery and two 50mAh cell batteries powering receiver). Receiver battery must be replaced with poly lithium cell. You will need to purchase an actuator for rudder control or you can make your own. or use second motor from chariot car. Extend RX aerial with about 18 fine wire and double length of TX aerial with wire. No MOSFET used because model has more than enough power. Model takes off in its own length. Will do touch and gos from the roof of a car. 1/8 soft balsa motor gearbox mount to actuator, invisible thread used 2.5 thin plastic strip, reduces ground friction DIHEDRAL Construct wing flat, then moisten spars and stroke the top of the wet wood with a hot soldering iron, this will cuse wing to flex upward Use same method for making curved wing/tail ribs, but stack ribs side by side whilst stroking to ensure curvature is all the same for each rib 4. 5/8 half span this tube (grass) is glued to end of fuselage Gap exaggerated for clarity this spar plugs into fuselage tube 4 Covered structure weighs 3.5 grams motor a prop + gearbox 2.3 grams prop 0.25 gram fuselage .82 gram no u/c complete model 11.3 grams with 90mAh poly lithium battery 18 span top wing lower wing 17 span (blue) GEARBOX/MOTOR MOUNT Make hole tight push fit for motor, no need for glue, motor can be slid backwards to disengage from gears so that prop can be balanced in position 2.5 1/16 tapered, peg plugs into tailplane rib 0.8 All woods balsa unless otherwise stated 9 Wing area 192 sguare inches Wing loading 8 -9 grams per square foot with 90mAh battery tissue strip wrap around for extra strength If replacing spars with carbon select sizes carefully 0,5 carbon rod is twice the weight of 1/16 square, thick balsa Covering Coat wing outline with thinned down balsa-loc Lay film over wing and tape film to building board, pulling film so that tension is even all around. Iron down film onto glued edges of structure and trim surplus off with sharp knife. Do not shrink film Wood colored with fluorescent markers before covering receiver gusset wing outline join at centre 2 Power available varies considerably between different types of cars. Looper type cars (with rotating front axle) which uses two motors, seem best though. Power might be marginal with other types of bit cars. If replacing motor use 4,5ohms pager motor My tip wing ribs tended to flatten out a bit due to tension in wing outline, this is ok Wing ribs cut from straight strips and curved as explained, under dihedral section to rudder horn blade from 1/.32 balsa mould round yogurt container, angle 15 degrees from vertical soak balsa and tape blank onto yoghurt pot set tip pitch to about 3 to 5 degrees 1/8 x 1.25 long wheel spokes cut from three strips of 1/16 thick wood. Rim from 1/32strip but joined and formed around suitable sized container. Could use foam discs if preffered CG wing pylon 1/16x 3/32 Bit Car Motor. gear ratio 10:5. 1. 72 tooth gear from 24hr plug in timer used. Propellor does 2.200 revs. and produces about 6grams thrust Home made actuator. See Indoor & Micro models forum, web page for more info. 90 or145mAh lithium polymer cell Fuselage 1/8x 3/8 x 16 . 5/8 long soft balsa. Taper to 1/4 deep at rear. Rolled paper tubes from post it note paper allows for adjustment of incidence. Glue to wing 1 to 1.5 degrees right sidethrust and NO downthrust Balance 2.7/8 from leading edge - Use battery location to achieve this undercarriage made from 3.25 long 1.0mm thick carbon rod sand flats on two opposing sides to reduce weight 13/16 stagger Bi t bi pe Bi t bi pe by Graham Smith May 04 9.25span tailplane Stagger of wings and fixing not shown for clarity. See, side view for position of wings and fixing onto fuselage. Lower wing have plug in tubes glued to them, upper wings are glued permanently to pylon upper wing bracing and pylon glued to underneath of wing spars note slight dihedral at spar join 4. 5 to front of tailplane undercarriage made from 3.25 long 1.0mm thick carbon rod sand flats on two opposing sides to reduce weight Fine piano wire stiffeners and axle superglued to legs. Masking tape also around top joint Tail outline made from one strip of 1/16 x 3/32 balsa sanded to 1/32 thick around tips. Form around cardboard template made to outline of tailplane. Join at centre of fuselage Fin rudder outline from one strip of 1/16 x 1/32 Form wet around cardboard template 3/4 rudder movement each way wheel bearing from piece of dried grass. wheels +legs weigh 0.3 gram USING GRASS FOR TUBES This is the sort of grass found on waste ground and by the roadside growing wild. The stuff I am using is straw coloured, (more of it about towards the end of the summer) it normally grows between 6 to 2 tall. Because its slightly tapered it can be used to obtain lightweight tubes of a wide variety of sizes. It splits fairly easily, so for most applications it will need one turn of thin tissue superglued around it to strengthen it. 2.3/8 x 7/8 blade blank 5.25 diameter propeller used. 1.1/16 ie: Trailing edge 5/16 lower than leading edge 3/4 5 front and rear gap plastic plate from food container. Glued to pylon Wing hooks over fuselage triangular pylon locating blocks 1mm thick carbon rod, propellor spar. sand some balsa to produce some dust Glue dust to spar with cyano to provide friction to prevent blade moving in flight. Will need some trial and errror to get the right amount of friction Grass tube glued to blade PROPELLOR has removable blades and adjustable pitch and diameter or use staight or tip dihedral if preffered 2 off 1/64 ply washers with balsa fill in post it note, tube 1/32 x 1/6 diagonal bracing Ribs wing and tailplane from 1/16 sheet Make small slot in fuselage for u/c wire 1/16 balsa strip to secure rx bent plastic plate with cut out which supports battery. Can be slid along fuselage to vary C.G. blocks holding wing pylon in position. Make tight push fit.. Paper can be glued between blocks to increase friction METHOD OF SECURING WING TO FUSELAGE can be unplugged for transport wing pylon fuselage plastic plate glued to pylon plastic anti- chafing strip glued to fuselage Coil, 1100 turns ofwire from 24hr plug in timer. coil 5mm inside diameter by 4mm wide =70ohms Bobin tube for coil made from one and a bit turns of post it note, formed around tube. End plates punched from plastic from food container View plane from rear before each flight to check that wings are warp fee Approx 3/4 dihedral Note: off centre shaft Grass tube wheel bearing 20 swg shaft in brass tube bearing SCALE 1 Could fit elevator if using jmp 3 channel radio lower wing bracing and plug in tube. allows plane to be flown with lower wing removed (will need motor downthrust) and for adjustment o f wing incidence Hinges and rudder horn from plastic from base of yoghurt pot or food packaging plastic no need to glue thread to horn (use one continuous length, allows for flight trim adjustment) RUDDER (enlarged) top view rudder
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