This document is a lab manual for an Electro-Technology course at Universiti Teknologi Mara. It provides instructions to students, guidelines, a course outline, and details of 10 experiments covering topics such as general safety, electrical symbols, circuit analysis, wiring installation, and printed circuit board fabrication. The experiments introduce students to basic electrical and electronic concepts and equipment through hands-on lab work and a mini-project.
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Lab Manual Eee111 Jun 2008 Corrected 8
This document is a lab manual for an Electro-Technology course at Universiti Teknologi Mara. It provides instructions to students, guidelines, a course outline, and details of 10 experiments covering topics such as general safety, electrical symbols, circuit analysis, wiring installation, and printed circuit board fabrication. The experiments introduce students to basic electrical and electronic concepts and equipment through hands-on lab work and a mini-project.
We take content rights seriously. If you suspect this is your content, claim it here.
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FACULTY OF ELECTRICAL ENGINEERING
UNIVERSITI TEKNOLOGI MARA
EEE 111
ELECTRO - TECHNOLOGY
LAB MANUAL FOR SEMESTER I
DIPLOMA IN ELECTRICAL ENGINEERING (ELECTRONIC) DIPLOMA IN ELECTRICAL ENGINEERING (POWER) DIPLOMA IN ELECTRICAL ENGINEERING (INSTRUMENTATION) NAME : UiTM No. : GROUP : PROGRAMME :
TABLE OF CONTENTS INSTRUCTIONS TO STUDENTS .......................................................................................................... ii GUIDELINES ......................................................................................................................................... iii COURSE OUTLINE ............................................................................................................................... iv 1 EXPERIMENT 1 ............................................................................................................................... 1 GENERAL SAFETY, SYMBOLS, SCHEMATIC DIAGRAMS, PICTORIAL DIAGRAMS, DATASHEETS, TOOLS AND TYPES OF EQUIPMENT ............................................................................................................................ 1 2 EXPERIMENT 2 ............................................................................................................................. 16 INTRODUCTION TO RESISTOR COLOUR CODE, BASIC INSTRUMENT AND CIRCUIT CONNECTION................ 16 3 EXPERIMENT 3 ............................................................................................................................. 30 INTRODUCTION TO ELECTRONIC COMPONENTS AND DEVICES ................................................................ 30 4 EXPERIMENT 4 ............................................................................................................................. 38 INTRODUCTION TO OHMS LAW, KIRCHOFFS LAW AND CIRCUIT CONNECTION ................................ 38 5 EXPERIMENT 5 ............................................................................................................................. 45 INTRODUCTION TO AC CIRCUIT ANALYSIS .............................................................................................. 45 6 EXPERIMENT 6 ............................................................................................................................. 52 INTRODUCTION TO WIRING INSTALLATION SYSTEM ................................................................................ 52 7 EXPERIMENT 7 ............................................................................................................................. 65 INSTALLATION METHOD (CONDUIT) FOR A LIGHTING AND SOCKET OUTLET CIRCUIT............................... 65 8 EXPERIMENT 8 ............................................................................................................................. 70 DIRECT-ON-LINE (D.O.L) STARTER ...................................................................................................... 70 9 EXPERIMENT 9 ............................................................................................................................. 76 INTRODUCTION TO SIMULATION SOFTWARE .......................................................................................... 76 (MINI PROJECT PART A) ...................................................................................................................... 76 10 EXPERIMENT 10 ........................................................................................................................... 80 INTRODUCTION TO PRINTED CIRCUIT BOARD (PCB) FABRICATION AND COMPONENTS ASSEMBLY ........... 80 (MINI PROJECT PART B) ...................................................................................................................... 80
Ver. 4, June 2008 ii INSTRUCTIONS TO STUDENTS
1. All experimental results and answers must be recorded in the Lab Manual itself. Attach your graphs or any separated sheets used in that particular lab session together in your Lab Manual. 2. Show the completed Lab Manual to your instructor at the end of each lab session and get approval from your instructor. 3. Each group is responsible to submit handwritten lab report to their respective instructors one day after the experiment has been performed. 4. Use the standard report cover as attached in Appendix A.
A. MINI PROJECT 1. Mini Project is performed by group of 3 students. 2. Each group is compulsory to demonstrate the project to their respective instructors.
B. MINI PROJECT REPORT 1. Each group is responsible to submit only one report and one Project Hardware. 2. Mini Project Report must be typed in proper format. 3. Use the standard report cover as attached in Appendix B. 4. Report must be submitted together with the hardware. 5. Evaluation is made based on both hardware functionality and report. 6. Refer to the next page for report evaluation.
iii GUIDELINES
MINI PROJECT REPORT ASSESSMENT Assessment of the report is based on the following criteria: CRITERIA MAXIMUM SCORE General Requirements of Report Cover Page (as attached in Appendix A) with Experiment Title, Students Names, Group, Instructors Name.
10
General Presentation
Page Numbering 10 Headings and subheadings (e.g:1.0, 1.1, 1.1.1, 1.1.2) 5 Table of Contents 5 List of Figures 5 Font: Arial - size 11 5 Spacing -1.5., Justified paragraphs 5
PUNISHMENT 1. Full plagiarism of report deserves no mark (exactly the same word by word). 2. Half plagiarism: i. Theory exactly the same among students 35/100 (maximum) ii. Theory exactly the same with lab manual 35/100 (maximum) iv COURSE OUTLINE
Assessment: Lab Work and Report : 30% Mini Project (3-5 students/group) : 30% Practical Test : 40%
Course Objective: Upon completion of this course, the students should be able to deal with component catalogue, identify the types and values of components, understand basic principles of checking passive and active components, understand the basic parts of multimeter, oscilloscope, dc power supply and signal generator and hence the application of these instruments in the circuit measurements. The students should be able to identify the basic system of generation and distribution of electricity, identify wiring system and accessories, conductors, cables, protective devices and importance of earthing. The students should also be able to identify schematic diagram, component layout, understand the basic concepts of simulation and circuit designs and produce PCB artwork.
Teaching methodology: Introduction to basic principle/concept/characteristics etc before experiment or practical is to be performed. Audio visual aids, samples and models will be used when required.
Recommended Text / References: 1. Mitchel F. Schultz, Grobs, Basic Electronics, McGraw Hill, 2007 2. Nigel P. Cook, Introductory DC/AC Electronics, 5 th Edition, Prentice Hall, 2001
v GENERAL LABORATORY SAFETY PROCEDURES AND RULES FACULTY OF ELECTRICAL ENGINEERING UNIVERSITI TEKNOLOGI MARA
1. Students should come to laboratory session on time, with proper dress/lab coat and shoes. No slippers are allowed. 2. Students are not allowed to enter the laboratory without permission from the lecturer or technician. Working alone an unsupervised in laboratories are forbidden. 3. Bags are not allowed in the laboratories. Put them on the shelves provided. 4. Read the instruction carefully and follow the laboratory procedures. Do not touch anything with which you are not completely familiar. 5. Never eat, drink or smoke while working in the laboratory. Never run the experiments with wet hands or wet body. 6. Never run the experiments when you are sleepy or when you take drug medicine. 7. Ensure that your circuit and equipment connections are correct before power supply in ON. 8. Ensure that the switches are OFF and the plugs are unplugged before you leave the laboratory. 9. Place the equipment, tools and components back to their original place after the experiment. 10. Notify your lecturer/instructor immediately for any accident.
SAFETY FIRST
1
FACULTY OF ELECTRICAL ENGINEERING UNIVERSITI TEKNOLOGI MARA
ELECTRO-TECHNOLOGY (EEE111) 1 EXPERIMENT 1 GENERAL SAFETY, SYMBOLS, SCHEMATIC DIAGRAMS, PICTORIAL DIAGRAMS, DATASHEETS, TOOLS AND TYPES OF EQUIPMENT
OBJECTIVES 1. To motivate and expose the students to laboratories environment and safety precautions in the laboratories. 2. To expose the students to equipments/components, electronic and electrical symbols.
EQUIPMENT AND MATERIALS 1. Oscilloscope 2. Multimeter 3. Function generator 4. Power Supply
INTRODUCTION In this laboratory session, students will expose to the laboratories environment and safety precaution in the laboratories.
Part A: Safety Rules Refer to previous page for list of safety rules, lab regulations and precautions. Study these safety rules and regulations.
2 Part B: Basic Test Instruments a) Oscilloscope The oscilloscope provides a two-dimensional visual display of a signal. Most commonly it is used to show signal amplitude versus time, thus displaying the waveform of the signal being monitored. Some oscilloscopes have two or even four inputs, all using a common time base, so the signal amplitude and shape as it progresses through stages of a circuit under test can be examined and compared.
b) Multimeter A multimeter is an electrical instrument capable of measuring voltage, current, and resistance. Digital multimeters have numerical displays, like digital clocks, for indicating the quantity of voltage, current, or resistance. Analog multimeters indicate these quantities by means of a moving pointer over a printed scale.
c) Function Generator This device provides one or more waveforms at various frequencies.Typical waveforms are sine wave, triangle wave, square wave, and narrow rectangular pulse.
d) Power Supply The basic purpose of a power supply is to provide a fixed voltage to the working circuit, with sufficient current-handling capacity to maintain the operating conditions of the circuit.
Part C: Introduction to Electrical Symbols, Schematic Diagrams, Rules of Circuit Drawing and Pictorial Diagrams. a) Electrical Symbols An electronic symbol is a pictogram used to represent various electrical and electronic devices (such as wires, batteries, resistors, and transistors) in a drawing of an electrical or electronic circuit. Figure 1.1 shows some of the most common symbols used in a schematic diagram.
3
Component Circuit Symbol Component Circuit Symbol Battery
Push Switch (push-to-make)
DC supply
Push-to-Break Switch
AC supply
On-Off Switch (SPST)
Transformer
Relay
Earth (Ground)
2-way Switch (SPDT)
Inductor (Coil, Solenoid)
Dual On-Off Switch (DPST)
Resistor
Capacitor
Variable Resistor (Rheostat)
Capacitor, polarised
Variable Resistor (Potentiometer)
Trimmer Capacitor
Variable Resistor (Preset)
NPN Transistor
Diode
PNP Transistor
LED Light Emitting Diode Phototransistor
Zener Diode
Voltmeter
Photodiode
Ammeter
Figure 1.1 : List of common symbols
4 b) Schematic Diagram The schematic diagram consists of idealized circuit elements each of which represents some property of the actual circuit.
A well-drawn schematic makes it easy to understand how a circuit works and aids in troubleshooting; a poor schematic only creates confusion. By keeping a few rules and suggestions in mind, you can draw a good schematic in no more time than it takes to draw a poor one.
c) Rules of Drawing Circuit Diagrams Drawing circuit diagrams is not difficult but it takes a little practice to draw neat, clear diagrams. Follow these tips for best results: (i) Make sure you use the correct symbol for each component. (ii) Draw connecting wires as straight lines (iii) Put a 'blob' ( ) at each junction between wires. (iv) Label components such as resistors and capacitors with their values. it is best to give all parts a label, e.g., R7 or IC3 (v) The positive (+) supply should be at the top and the negative (-) supply at the bottom.
If the circuit is complex: (i) Try to arrange the diagram so that signals flow from left to right: inputs and controls should be on the left, outputs on the right. (ii) You may omit the battery or power supply symbols, but you must include (and label) the supply lines at the top and bottom.
Figure 1.2 : Good and bad schematic diagrams
5 d) Pictorial Diagram A second type of electronic schematic diagram, the pictorial layout diagram, is actually not so much an electronic schematic as a pictorial of how the electronic circuit actually looks as in Figure 1.3. These drawings show the actual layout of the components on the circuit board. This provides a two dimensional drawing, usually looking down from the top, detailing the components in their location.
Pictorial Diagram Schematic Diagram
Figure 1.3
Part D: Basic Hand Tools Common hand tools such as screwdrivers, pliers, long nose and soldering iron are required when working in the laboratories/project.
6 PROCEDURE
PART A: Safety Rules List down five safety rules when working with high voltage. a) ________________________________________________________ b) ________________________________________________________ c) ________________________________________________________ d) ________________________________________________________ e) ________________________________________________________
Part B: Basic Test Instruments Identify all the basic buttons on equipments below. a) Oscilloscope Figure 1.4 shows the front panel of an oscilloscope. Identify all the basic buttons on equipments listed in Table 1.1. Table 1.1 Function Button / Connector Displays the automated measurements menu. Automatically sets the oscilloscope controls to produce a usable display of the input signals.
Continuously acquires waveforms or stops the acquisition.
Input connectors for waveform display.
7
Figure 1.4 : Oscilloscope
8 b) Multimeter Figure 1.5 shows the front panel of a digital multimeter. Identify all the basic buttons on equipments listed in Table 1.2.
Figure 1.5:Digital multimeter
Table 1.2 Function Button To measure DC voltage To measure AC voltage To get to the shifted button.i.e: Period, dB,dBm
To measure DC current SHIFT + To measure AC current SHIFT +
9
Figure 1.6: Front/Rear input terminal switch of multimeter Referring to the Front/Rear Input Terminal Switch of a digital multimeter shown in Figure 1.6 above, indicate the connectors combination used for:
c) Function Generator Table 1.3 Function Button/Connector Switch between Pk-Pk and rms value Adjust the amplitude of the waveform Switch to Offset Voltage Adjust Offset Voltage Select the type of waveform Output terminals Adjust the frequency Select the range of frequency
Measuring voltage : Measuring resistance : Measuring current : Testing diode polarity : Testing breadboard connectivity :
10
Figure 1.7: Function Generator
d) Power Supply Figure 1.8 shows the front panel of a power supply. Identify all the basic buttons on equipments listed in Table 1.4. A B C D
Figure 1.8: Power Supply Table 1.4 Function Button/Connector Positive terminal Negative terminal Amplitude adjust button Power switch
11 Part C: Introduction to Electrical Symbols, Schematic Diagrams, Rules of Circuit Drawing and Pictorial Diagrams. a) Pictorial Diagram and Schematic Diagram Draw the appropriate schematic diagrams of the pictorial diagrams shown in Figure 1.9. Pictorial Diagram Schematic Diagram
Figure 1.9
12 b) Component and Electrical Symbol 1
Figure 1.10 Refer to Figure 1.10, list down all components used. i. Regulators LM317 and LM337 ii. ___________________________________ iii. ___________________________________ iv. ___________________________________ v. ___________________________________ vi. ___________________________________ vii. ___________________________________ viii. ___________________________________
13 c) Component and Electrical Symbol 2 Figure 1.11 shows a schematic circuit.
Determine the value of the following components including their units: R1 : _________________ R7 : _________________ C1 : _________________
14 Part D: Basic Hand Tools Identify the following tools and write their corresponding labels into Table 1.5 below. Refer to Farnell catalogue for their details.
A
B
C
D
E
F
G
H
I
Table 1.5 Basic Hand Tools Item Tools Label Cutting Pliers C Screwdriver Trimming Knife Wire Stripper Long Nose Pliers Basic Soldering Tools Soldering Iron Soldering Wire/ solder Desoldering Gun (Solder Sucker) Desoldering Braid
INSTRUCTIONS TO STUDENTS 1. All experimental results and answers must be recorded in the Lab Manual itself. 2. Show the completed Lab Manual to your instructor at the end of each lab session and get approval from your instructor. 3. Submit this Instructor Approval form to your instructor after the lab session. 4. Write a report to include: Title, objectives, results, questions, discussion, conclusion and references.
15 TO BE FILLED IN BY STUDENT
Experiment 1
Instructors Name :
Date : . . Instructor Signature Approval Stamping
FACULTY OF ELECTRICAL ENGINEERING UNIVERSITI TEKNOLOGI MARA
ELECTRO-TECHNOLOGY (EEE111)
INSTRUCTOR APPROVAL Experiment 1 : INTRODUCTION TO COURSE OUTLINE / OBJECTIVES, MOTIVATION, GENERAL SAFETY, COMPONENTS, SYMBOLS, SCHEMATIC DIAGRAMS, PICTORIAL DIAGRAMS, DATASHEETS, TOOLS AND TYPES OF EQUIPMENT Students Name : .. Group : .. Date : .. Signature : ..
Instructors Name : .. Date : ..
. Signature ... Approval Stamping
16
FACULTY OF ELECTRICAL ENGINEERING UNIVERSITI TEKNOLOGI MARA
ELECTRO-TECHNOLOGY (EEE111) 2 EXPERIMENT 2 INTRODUCTION TO RESISTOR COLOUR CODE, BASIC INSTRUMENT AND CIRCUIT CONNECTION
OBJECTIVES 1. To measure voltage and current using multimeter and to study the relationship between voltage and current. 2. To create waveform using the function generator 3. To understand the functionality and usage of an oscilloscope 4. To understand how electrical/electronic circuits can be prototyped on a breadboard 5. To construct resistive circuit (series, parallel, series parallel) on a breadboard and to be familiar with resistor colour code. 6. To identify the operating controls and the functions of various laboratories equipments and how to measure value of resistance, current and voltage by using test instruments.
EQUIPMENT AND MATERIALS 1. Power supply 2. Digital Multimeter (DMM) 3. Analog Multimeter (AMM) 4. Oscilloscope 5. Function generator 6. Breadboard 7. Resistors (at least 6 of any values) 8. Pliers/Long-nose pliers 9. Jumper wire
17 INTRODUCTION Part A : Resistor Colour Coding Scheme There are three types of resistor colour coding available. They have different number of colour bands and hence provide different information. This is illustrated in Figure 2.1.
Reading 4 band Resistor Colour Codes Table 2.1: Resistor band colour code Colour Black Brown Red Orange Yellow Green Blue Violet Gray White Code 0 1 2 3 4 5 6 7 8 9 Multiplier 10 0 10 1 10 2 10 3 10 4 10 5 10 6 10 7 - -
Table 2.2 : Tolerance band colour code Colour Gold Silver Brown Red Green Blue Purple Tolerance 5% 10% 1% 2% 0.5% 0.25% 0.1%
Figure 2.2 shows a common 1 k resistor. From left to right, a 1 k resistor will have brown-black- red-gold. This decodes respectively to 1 - 0 - 10 2 - 5%.
Figure 2.2: A 4-band colour code resistor Take the first and second significant digits together to be 10. Then multiply by the multiplier 10 2 . That gives you 1000 as the resistor value, which is 1 k . The tolerance band tells us that the measured resistance can be off by plus or minus 5%. So the actual measured resistor value could be anywhere from 950 to 1050 .
18
Part B : Multimeter Familiarity and Measurements a) Digital Multimeter (DMM) A digital multimeter will usually have the following key parts: digital display, function selector switch, on/off switch. i. The digital display will display the measured quantity (sometimes the units are given). The range of the measurement may also be displayed. ii. Use the function selector switch to make voltage, current, resistance, etc., measurements. Additional functions on a given DMM can be identified on the function selector switch (e.g., continuity, diode testing, etc.) iii. Make sure that the test leads are connected to the correct connectors. iv. Get in the habit of turning the hand-held meters off when lab is completed (these are battery-operated).
b) Analog Multimeter (AMM) Analog multimeters are instruments that are commonly used to measure electrical quantities such as voltage, current and resistance. Basic functionality includes measurement of potential in volts, resistance in ohms, and current in amps. Basic measurements made by analog multimeters include DC voltage, AC voltage, DC current and AC current. Analog multimeters that measure current may have a current clamp built-in or configured as a probe. A current clamp is a sensor that clamps around the wire. An analog multimeter displays measured values via a dial, typically a moving pointer or needle.
Part C: Connections on Breadboard a) Breadboard Connections Breadboards have many tiny sockets (called 'holes') arranged on a 0.1" grid. The leads of most components can be pushed straight into the holes. ICs are best inserted across the central gap with their notch or dot to the left.
Wire links can be made with single-core plastic-coated wire of 0.6 mm diameter (the standard size). Stranded wire is not suitable because it will crumple when pushed into a hole and it may damage the board if strands break off.
The top and bottom rows are linked horizontally all the way across as shown on the diagram. The other holes are linked vertically in blocks of 5 with normally no link across the centre as labelled on the diagram shown in Figure 2.3.
19
Figure 2.3 : The diagram shows the breadboard connections
b) Example of Circuit Construction on Breadboard Figure 2.4 shows how a schematic diagram on the left is realized on a breadboard. The connectors on a breadboard allow the formation of voltage nodes with multiple connector locations.
Parallel circuit
20
Series-parallel circuit
Common emitter amplifier R L R B
Figure 2.4 : Prototyping a resistive network on a breadboard
21
PROCEDURE
Part A: Resistor Colour Code Refer to the colour coded resistors given by your lab instructor. Determine the resistor value, the corresponding tolerance and minimum / maximum resistance for each resistor and record your results in Table 2.3. Table 2.3 Resistor Colour Codes Resistance and Tolerance Minimum resistances Maximum Resistance Examples Brown Black Orange Gold 10k +/- 5% 9.5 k 10.5 k R 1
R 2
R 3
Part B: Multimeter Familiarity and Measurement a) Resistance Measurement using DMM and AMM 1. Connect the analog multimeter (AMM) as shown in Figure 2.5 below and select the resistance function which is denoted by the unit symbol (). 2. Set your multimeter to the highest resistance range and measure the resistance. 3. If the measured value is very close to zero, you need to select a lower resistance range on the meter and measure the resistance again. 4. Record the results in Table 2.4 5. Repeat the procedure 1) and 2) using digital multimeter (DMM).
Figure 2.5
22 Table 2.4 Analog Multimeter Digital Multimeter Examples 9.8 k 9.83 k R 1
R 2
R 3
Reverse the multimeter probe and measure again. What do you observe?
Part C: Connection On Breadboard a) Breadboard Continuity Test 1. Set your multimeter to the highest resistance range available. The resistance function is usually denoted by the unit symbol (). Touch the two test probes of your multimeter together. What do you observe? ............................................................................................................................................... ............................................................................................................................................... 2. Test the continuity between the holes on a breadboard as shown in Figure 2.6. What is your meter-reading? Is there any continuity between the holes? ............................................................................................................................................... 3. Test the continuity between the holes on a breadboard as shown in Figure 2.7. What is your meter-reading? Is there any continuity between the holes? ...............................................................................................................................................
Figure 2.6
Figure 2.7
23 b) Construct a Series/Parallel Circuit Connection on Breadboard
Figure 2.8: Series connected resistors
Figure 2.9: Parallel connected resistors
1. Select any three resistors namely R1, R2 and R3. 2. Measure the value of each resistor using a multimeter and record the readings in Table 2.5. 3. Draw the construction of circuit shown in Figure 2.8 above on the virtual breadboard provided in Figure 2.10.
Figure 2.10: Breadboard
4. By using the resistors R1, R2 and R3, construct the circuit shown in Figure 2.8 on the real breadboard. 5. Using DMM, measure the total resistance at terminal A-B and record them in Table 2.5. 6. Repeat procedure 2) until 5) using the schematic diagram shown in Figure 2.9. Sketch your circuit connection in Figure 2.11 .
24
Figure 2.11
Table 2.5 Resistor Measured Resistance ( ) R 1
R 2
R 3
Total resistance of Figure 2.8 Total resistance of Figure 2.9
Part D: Application of Basic Lab Equipment a) Measuring Voltage by Using a Multimeter 1. Set the digital multimeter to measure the voltage. 2. Set the DC power supply to supply 10 V. 3. Connect the multimeter probe to the power supply as shown in Figure 2.12. 4. Observe the voltage reading. Answer: .. 5. Reverse the probe and measure again. What is the meter reading, including its sign? What can you conclude from the meter reading? Answer: .. .. .. ..
25
Figure 2.12 b) Measure Current by Using a Multimeter 1. Connect the circuit shown in Figure 2.13. Use 1 k resistor. Record the resistor value in Table 2.6.
Figure 2.13 2. Set the multimeter as Ammeter. 3. Observe the current reading with power supply set at 0 V, 10 V, 15 V and 20 V. 4. Record all the data in Table 2.6. Table 2.6 Resistor =
Voltage (V) Current (mA) 0 V 10 V 15 V 20 V
26 5. Reverse the leads wire connection. What is meter reading? Give your comment. Answer: .. .. 6. Using the results in Table 2.6, plot V vs. I on a graph paper given in Figure 2.14. 7. Calculate the resistance value from the graph. Answer:.... 8. From your observation in this experiment, how does the current vary with the voltage? Answer:....
Figure 2.14 : Graph paper to plot V vs I
27 c) Measuring Function Generator Parameters Using an Oscilloscope
Figure 2.15
1. Select sine waveform at frequency of 500 Hz on the function generator. Set peak to peak voltage at 10 V. Set offset voltage at 0 V. 2. Connect the oscilloscope to the function generator as shown in Figure 2.15. 3. Turn on the oscilloscope and select the following settings: ac coupling, 4. Push the CH1 MENU button and set the PROBE option to 1X. 5. Select the switch on the oscilloscope probe to 1X. 6. Push the Auto Set button on the oscilloscope for automatic display setting. 7. Adjust the setting to 2 V/div, 1 ms/div and measure: a. The rms voltage ( Vrms ). Answer:.. b. The period of the waveform ( T ) Answer:.. c. The frequency of the waveform ( f ) Answer:.. d. The number of cycle displayed? Answer:.. 8. Draw the waveform obtained into Figure 2.16.
28
Figure 2.16 : Oscilloscope display
INSTRUCTIONS TO STUDENTS 1. All experimental results and answers must be recorded in the Lab Manual itself. 2. Show the completed Lab Manual to your instructor at the end of each lab session and get approval from your instructor. 3. Submit this Instructor Approval form to your instructor after the lab session. 4. Write a report to include: Title, objectives, results, questions, discussion, conclusion and references.
29
TO BE FILLED IN BY STUDENT
Experiment 2
Instructors Name :
Date : . . Instructor Signature Approval Stamping
FACULTY OF ELECTRICAL ENGINEERING UNIVERSITI TEKNOLOGI MARA
ELECTRO-TECHNOLOGY (EEE111)
INSTRUCTOR APPROVAL Experiment 2 : INTRODUCTION TO RESISTOR COLOUR CODE, BASIC INSTRUMENT AND CIRCUIT CONNECTION Students Name : .. Group : .. Date : .. Signature : ..
Instructors Name : .. Date : ..
. Signature ... Approval Stamping
30
FACULTY OF ELECTRICAL ENGINEERING UNIVERSITI TEKNOLOGI MARA
ELECTRO-TECHNOLOGY (EEE111) 3 EXPERIMENT 3 INTRODUCTION TO ELECTRONIC COMPONENTS AND DEVICES
OBJECTIVES 1. To identify electronics components such as resistor, capacitor, semiconductor devices and transformers 2. To understand the electronics devices characteristics.
EQUIPMENT AND MATERIALS 1. Multimeter ( analog and digital ) 2. Diode (any value) 3. Transistor NPN and PNP 4. Transformer voltage step-down. ( 12 0 12 )
INTRODUCTION Electronic Components And Devices An electrical circuit consists of various components or devices or elements, which may be active or passive.
Passive devices All electrical devices which consume energy are called passive devices, like resistors, inductors and capacitors.
Active devices Active devices produce energy that can be used to provide power gain in an electronic circuit . This means that the power of their output signal may be more than that of their input signal. The most common active components are transistors. Other active devices are OP-AMP, Transformer, voltage source and current source.
31
Figure 3.1: Electronics components and devices
a) Introduction to Diode Diodes are polarised, which means that they must be inserted into the breadboard or PCB the correct way round. This is because an electric current will only flow through them in one direction, from anode to cathode.
Diodes have two terminals, an anode and a cathode. The cathode is always identified by a dot, ring or some other mark.
Figure 3.2: Diode polarity marking
Diodes come in all shapes and sizes. They are often marked with a type number. Detailed characteristics of a diode can be found by looking up the type number in a data book.
The resistance of a diode can be measured by using a multimeter. A good one has low resistance in one direction and high in the other. There are also specialised types of diode available such as the varicap, light emitting diode (LED) and zener diode.
Figure 3.3 : Diode symbols
32 b) Introduction to Transistor
Figure 3.4: Assorted discrete transistors A transistor is a semiconductor device, commonly used as an amplifier or an electrically controlled switch. The transistor is the fundamental building block of the circuitry that governs the operation of computers, cellular phones, and all other modern electronics.
Modern transistors are divided into two main categories: bipolar junction transistors (BJTs) and field effect transistors (FETs). Injection of current in BJTs and voltage in FETs between the input and common terminals increases the conductivity between the common and output terminals, thereby controlling current flow between them.
The transistor characteristics depend on their type. In analog circuits, transistors are used in amplifiers, (direct current amplifiers, audio amplifiers, radio frequency amplifiers), and linear regulated power supplies. Transistors are also used in digital circuits where they act as electronic switches, but rarely as discrete devices, almost always being incorporated in monolithic Integrated Circuits. Digital circuits include logic gates, random access memory (RAM), microprocessors, and digital signal processors (DSPs). Figure 3.4 shows a few assorted discrete transistors.
This section will be mainly concerned with the bipolar junction transistor (BJT). Bipolar junction transistors are similar to junction diodes, but one more junction is included. As shown in Figure 3.5, the Ptype region is sandwiched between two N-type regions. When forward biased, the resistance is low. During reverse bias, the resistance is high.
Figure 3.5: NPN Junction Polarity
33
c) Introduction to Transformer A basic transformer consists of: i. A primary coil or winding. ii. A secondary coil or winding. iii. A core that supports the coils or windings.
Refer to the transformer circuit in Figure 3.6 the primary winding is connected to a 60 Hz ac voltage source. The magnetic field (flux) builds up (expands) and collapses (contracts) about the primary winding. The expanding and contracting magnetic field around the primary winding cuts the secondary winding and induces an alternating voltage into the winding. This voltage causes alternating current to flow through the load. The voltage may be stepped up or down depending on the design of the primary and secondary windings.
Figure 3.6: Basic transformer operation PROCEDURE
a) Diode Testing 1. Construct the circuit as shown in Figure 3.7 below, set the multimeter as ohmmeter. What is the meter-reading? Answer:
2. Reverse the leads and read the meter again. What is the meter-reading? Answer:
3. What can you conclude from procedure a)1 and a)2? Answer:
4. Draw the symbol of a diode and label the cathode and the anode. Answer:
34
Figure 3.7
b) Transistor Testing 1. Refer to Figure 3.8 and identify the pin B, C and E. The pin B is always assumed as the one in the middle. If you do not know the transistor connection, refer to the data book. 2. Set the multimeter as ohmmeter. Clip the positive meter lead to pin B. 3. Touch the other lead onto the collector pin (C) and read the resistance R BC . 4. With the positive meter probe still clipped to B, touch the other prob onto the emitter pin (E) to read the resistance R BE . The readings should both be the same, either both are high resistance or both are low resistance. Record your readings (either high or low) in Table 3.1. 5. Now reverse the probe and repeat the procedure to find the resistance R CB and R EB . The results should be the opposite of those obtained before. Record your readings in Table 3.1. 6. Measure the resistance R EC and R CE between emitter and collector. It should read high resistance in both directions. Record your readings in Table 3.1.
Note that NPN transistors have low R BE and R BC resistances where PNP have high R BE and R BC resistances.
35
Figure 3.8
Figure 3.9
Table 3.1 Ohmmeter Readings of Test Transistor R BE R EB R BC R CB R CE R EC
Resistance (high or low)
Table 3.2 Reference Ohmmeter Readings for Transistors Checking ... R BE R EB R BC R CB R CE R EC
pnp high low high low high high npn low* high** low high high high
* Between 1 and 10 . ** A thousand or more times the low impedance.
Indicate your Transistor type (NPN or PNP) by comparing your result with Table 3.2. Answer :
c) Testing a step-down Transformer. 1. Identify the primary and secondary terminals of the transformer.
2. Using an ohmmeter, measure the resistance of every primary and secondary lead to the chassis. This reading should be very high, hundreds of kilo ohms or preferably mega ohms. A low reading here indicates a short to the transformer core, meaning that the transformer is dead. What is your resistance reading? Answer: .
36 3. Measure the resistance of the primary winding. This reading should be low but not 0 . If it is not, the transformer is dead. i. Transformer is bad (short circuit) if resistance equal to zero ii. Transformer is bad (open circuit) if resistance is too high What is your resistance reading? Answer: .
4. Measure the resistance of the secondary winding. For step-down transformer, this resistance should be less than the resistance reading at primary winding. i. Transformer is bad (short circuit) if resistance is too low ii. Transformer is bad (open circuit) if resistance is too high What is your resistance reading? Answer: .
5. From your measurement, identify whether your transformer is good or bad. Answer: .
INSTRUCTIONS TO STUDENTS 1. All experimental results and answers must be recorded in the Lab Manual itself. 2. Show the completed Lab Manual to your instructor at the end of each lab session and get approval from your instructor. 3. Submit this Instructor Approval form to your instructor after the lab session. 4. Write a report to include: Title, objectives, results, questions, discussion, conclusion and references.
37
TO BE FILLED IN BY STUDENT
Experiment 3
Instructors Name :
Date : . . Instructor Signature Approval Stamping
FACULTY OF ELECTRICAL ENGINEERING UNIVERSITI TEKNOLOGI MARA
ELECTRO-TECHNOLOGY (EEE111)
INSTRUCTOR APPROVAL Experiment 3 : INTRODUCTION TO ELECTRONIC COMPONENTS AND DEVICES Students Name : .. Group : .. Date : .. Signature : ..
Instructors Name : .. Date : ..
. Signature ... Approval Stamping
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FACULTY OF ELECTRICAL ENGINEERING UNIVERSITI TEKNOLOGI MARA
ELECTRO-TECHNOLOGY (EEE111) 4 EXPERIMENT 4 INTRODUCTION TO OHMS LAW, KIRCHOFFS LAW AND CIRCUIT CONNECTION
OBJECTIVES 1. To understand the concepts of Ohms Law and Kirchoffs Law concepts and DC circuit analysis. 2. To understand the concepts of circuit connection in circuit analysis.
EQUIPMENT AND MATERIALS 1. DC power supply 2. Digital multimeter 3. Breadboard 4. Resistor : 1 k , 2.2 k and 6.8 k
INTRODUCTION In this laboratory session the experiment will be conducted to expose the students to Ohms Law, Kirchoffs Law and Circuit Connection.
Part A: Circuit Connection Figure 4.1 shows different type of circuit connections, series, parallel and series parallel combinations.
Series Parallel Series parallel combination
3 2 1 R R R R T + + =
R 1 R 2 R 3 + V -
3 2 1 1 1 1 1 R R R R T + + =
1 2 4 3 || || ) ( R R R R R T + = Figure 4.1
39 Part B: Ohms Law Ohm's Law deals with the relationship between voltage and current in an ideal conductor. This relationship states that: The potential difference (voltage) across an ideal conductor is proportional to the current through it. The constant of proportionality is called the "resistance", R. Ohm's Law is given by: IR V = where V is the potential difference between two points which include a resistance R and I is the current flowing through the resistance. Part C: Kirchoffs Law a) Kirchoff Voltage Law (KVL) The sum of the voltage drops around a closed loop is equal to the sum of the voltage sources of that loop.
b) Kirchoff Current Law (KCL) The total current arriving at any junction point in a circuit is equal to the total current leaving that junction.
c) Application : voltage divider and current divider The voltage divider and current divider are useful concepts in analyzing circuits, as illustrated in Figure 4.2 Voltage divider Current divider
The voltage divider formula is given by The current divider formula is given by S V R R R V 2 1 1 1 + =
S V R R R V 2 1 2 2 + =
S I R R R I 2 1 2 1 + =
S I R R R I 2 1 1 2 + =
Figure 4.2
40 PROCEDURE
Part A: Ohms Law Fixed Resistance and Variable Voltage 1. Measure the value of each resistor R 1 , R 2 and R 3 .Record their values in Table 4.1. Table 4.1 Nominal () Measured () R 1 1k R 2 2.2k R 3 6.8k
2. Refer to Figure 4.3. Draw a new circuit next to Figure 4.3 showing the connection of multimeters to measure the current I, the voltages V 1 and V 2 .
Figure 4.3
3. With power off, select R 1 and R 2 and assemble the circuit in Figure 4.3. 4. Set the source voltage to 8 V and measure the current I and voltage across R 1 and R 2 . Record these results in Table 4.2. 5. Repeat the step above by decreasing the value of voltage,V to 6 V, 4 V , 2 V and 0 V. 6. Record your readings in Table 4.2. 7. Calculate V 1 + V 2.. What can you conclude? Answer:..
41 Table 4.2 Measured Calculated V I ( mA ) Voltage V 1 across R 1
Voltage V 2 across R 2
V 1 + V 2
0V
2V
4V
6V
8V
Fixed Voltage and Variable Resistance 1. Construct the circuit shown in Figure 4.4. Refer to Table 4.3 for the resistance R.
Figure 4.4 2. Put R = R 1 . Set DC voltage V = 8 V and measure the current I. 3. Record your measurement in Table 4.3. 4. Put R = R 1 +R 2 . 5. Measure the current I and record your measurement in Table 4.3. 6. Repeat for R = R 1 +R 2 +R 3 and record the current, I.
Table 4.3 Resistance, R ( ) I ( mA ) R = R 1
R = R 1 + R 2
R = R 1 + R 2 + R 3
7. From your observation, how does the current vary with the resistance?
Answer:..
42 Part B: Kirchoffs Laws i) Kirchoffs Voltage Law
Figure 4.5: Voltage divider circuit 1. Connect all resistors as shown in Figure 4.5. 2. With the voltage supply unconnected, measure the total circuit resistance. Answer:. 3. Set the dc power supply to 15V. 4. Measure the voltages across R 1 , R 2 and R 3 and record in Table 4.4. 5. Measure the current flowing through each resistors and record in Table 4.4. Table 4.4 R1 R2 R3 Total V Volts I Amps R 6. Prove that V = V 1 + V 2 + V 3 Answer:. .
43 ii) Kirchoffs Current Law
Figure 4.6 : Current divider circuit 1. Connect the circuit as in Figure 4.6. With the source voltage unconnected, measure the resistance across terminal 1-8. Answer:.. 2. Connect the voltage source and set to 10V. 3. Measure I total , I R1 , I R2 and I R3 and record all readings in Table 4.5. 4. Measure the voltage between point 1-8, 2-7, 3-6 and 4-5. Record the readings in Table 4.5. Table 4.5 R1 R2 R3 Total V Volts I Amps R 5. Prove that I total = I R1 + I R2 + I R3
Answer:..
INSTRUCTIONS TO STUDENTS 1. All experimental results and answers must be recorded in the Lab Manual itself. 2. Show the completed Lab Manual to your instructor at the end of each lab session and get approval from your instructor. 3. Submit this Instructor Approval form to your instructor after the lab session. 4. Write a report to include: Title, objectives, results, questions, discussion, conclusion and references.
44
TO BE FILLED IN BY STUDENT
Experiment 4
Instructors Name :
Date : . . Instructor Signature Approval Stamping
FACULTY OF ELECTRICAL ENGINEERING UNIVERSITI TEKNOLOGI MARA
ELECTRO-TECHNOLOGY (EEE111)
INSTRUCTOR APPROVAL Experiment 4 : INTRODUCTION TO OHMS LAW, KIRCHOFFS LAW AND CIRCUIT CONNECTION Students Name : .. Group : .. Date : .. Signature : ..
Instructors Name : .. Date : ..
. Signature ... Approval Stamping
45
FACULTY OF ELECTRICAL ENGINEERING UNIVERSITI TEKNOLOGI MARA
ELECTRO-TECHNOLOGY (EEE111) 5 EXPERIMENT 5 INTRODUCTION TO AC CIRCUIT ANALYSIS
OBJECTIVES 1. To understand the basic concept of ac components in AC circuit analysis. 2. To familiarize the student with the basic functions of an oscilloscope and function generators. 3. To understand the basic concept of half-wave rectifier. 4. To understand the basic amplifier circuit using bipolar junction transistor (BJT).
EQUIPMENT AND MATERIALS 1. Function generator 2. DC power supply 3. Oscilloscope 4. Breadboard 5. Test leads 6. Resistor :2.2 k ,22 k,4.7 k,47 k,470 k,100 k and 6.8 k 7. Diode 8. Capacitors: 1F and 10 F (2 units) 9. NPN Transistor
INTRODUCTION An alternating current (AC) is an electric current whose direction reverses cyclically, as opposed to direct current, whose direction remains constant. The usual waveform of an AC power circuit is a sine wave, as this result in the most efficient transmission of energy. However in certain applications different waveforms are used, such as triangular or square waves. Used generically, AC refers to the form in which electricity is delivered to businesses and residences. However, audio and radio signals carried on electrical wires are also examples of alternating current. In these applications, an important goal is often the recovery of information encoded (or modulated) onto the AC signal.
46
Figure 5.1: Direct vs. alternating current
PROCEDURE PART A: Measuring Voltage Using Oscilloscope 1. Construct the circuit as shown in Figure 5.2. 2. Turn on the function generator and set the controls for an 8 V peak to peak, 500 Hz sine wave. 3. Turn on the oscilloscope and select the following settings: ac coupling, 2 V/div, 1 ms/div. 4. Attach an oscilloscope ground to point C and probe to point A. 5. Measure and record the period and peak to peak amplitude in Table 5.1 6. Repeat procedure 4) and 5) for point B.
Figure 5.2 7. Measure and record the period (T) and peak to peak amplitude (Vp-p) of one cycle. Table 5.1 Waveform at point A Waveform at point B Period ,T V p-p
47
8. What is the voltage drop across resistor 2.2 k. Answer: V 2.2K = V A -V B = .. Part B: Diode as a clipper (Half Wave Rectifier) 1. Figure 5.3 shows a simple circuit of half-wave rectifier. Draw the construction of circuit shown in Figure 5.3 on the virtual breadboard provided below including the lead or probe connections from the function generator and to the oscilloscope. 2. Construct the circuit as shown above on the real breadboard. 3. Turn on the oscilloscope and select the following settings: ac coupling, 2 V/div, 1 ms/div 4. Turn on the function generator and set the controls for an 8 V peak to peak, 500 Hz sine wave. 5. Connect the oscilloscope ground to point B and probe to point A. Sketch the waveform produced in Figure 5.5.
Figure 5.3: Series clipper
48
Figure 5.4
Figure 5.5 6. Using the oscilloscope menu, measure the peak to peak voltage (Vpk-pk) of the waveform. Answer: 7. Now reverse the direction of the diode. Sketch the waveform produced in Figure 5.6.
49
Figure 5.6 8. Measure the peak to peak voltage (Vpk-pk) Answer: 9. What can be concluded about the diode from the output waveforms? Answer:...
Part C : Common Emitter Amplifier 1. Construct the circuit as shown in Figure 5.7. Be careful with the polarity of the capacitors.
Figure 5.7 2. Adjust the function generator for a signal source of Sine Wave, 1 kHz at 500 mV peak to peak. 3. Connect the function generator to terminal Vin.
50 4. Set the dc power supply to +9V. Consider the negative side of the source as common mode. 5. Connect one channel of the oscilloscope to Vin and connect the second channel of the oscilloscope to Vout. 6. Minimize Vin (adjust the amplitude) until Vout is a perfect sine wave. 7. Measure dc voltages V E ,V C ,and V B using multimeter. Record your observation in the Table 5.2. 8. Remove the 22 k collector resistor and replace it with 47 k resistor and repeat procedure 5 to 7. Table 5.2 Measured Voltage R 3 = 22k R 3 = 47k V E ( voltage from emitter to common ) V C ( voltage from collector to common )
V B ( voltage from base to common)
V in (p-p)
V out (p-p)
9. Using the readings obtained for Vin and Vout , determine the voltage gain (Av) of the circuit. R 3 = 22k = = in out v V V A R 3 = 47k = = in out v V V A
10. Is it true that the voltage gain of a common emitter amplifier can be greater than 1? Answer: :....
11. What happen to the voltage gain when the value of R3 is increased? Answer:..
12. Write your conclusion Answer:.. ..... INSTRUCTIONS TO STUDENTS 1. All experimental results and answers must be recorded in the Lab Manual itself. 2. Show the completed Lab Manual to your instructor at the end of each lab session and get approval from your instructor. 3. Submit this Instructor Approval form to your instructor after the lab session. 4. Write a report to include: Title, objectives, results, questions, discussion, conclusion and references.
51
TO BE FILLED IN BY STUDENT
Experiment 5
Instructors Name :
Date : . . Instructor Signature Approval Stamping
FACULTY OF ELECTRICAL ENGINEERING UNIVERSITI TEKNOLOGI MARA
ELECTRO-TECHNOLOGY (EEE111)
INSTRUCTOR APPROVAL Experiment 5 : INTRODUCTION TO AC CIRCUIT ANALYSIS Students Name : .. Group : .. Date : .. Signature : ..
Instructors Name : .. Date : ..
. Signature ... Approval Stamping
52
FACULTY OF ELECTRICAL ENGINEERING UNIVERSITI TEKNOLOGI MARA
ELECTRO-TECHNOLOGY (EEE111) 6 EXPERIMENT 6 INTRODUCTION TO WIRING INSTALLATION SYSTEM
OBJECTIVES 1. To understand the basic concepts of electrical power, earthing, distribution systems and wiring. 2. To understand the wiring diagram and wiring installation method for a lighting circuit. 3. To understand trunking system (Connected from distribution fuse box, DFB) 4. To understand the wiring of a one-way switch and two-way switch. 5. To understand the inspection and testing method for a wiring circuit. 6. To understand the steps and safety to power up the lighting circuit.
EQUIPMENT AND MATERIALS 1. Main switch 2. Residual Current Circuit Breakers (RCCB) 3. Miniature circuit breakers (MCB) 4. 3 Bulbs 5. Single pole, single throw (SPST) switch 6. Single pole, double throw (SPDT) switches 7. Insulation tester
53 INTRODUCTION Wiring System is an installation system that consists of conductor, insulator, mechanical protection and electrical accessories. A wiring system has to be planned to prevent loss to consumer. The systems control efficiency and safety. Things that have to be considered as a choosing factor are described as follows: 1. Cost for the installation. 2. Types of building (wooden house / bricks). 3. Types of loads to be installed. 4. Neatness of wiring (aesthetic) 5. Environment (eg. temperature etc) 6. Time to finish the installation. 7. Changes / additions of circuits whenever needed. 8. Types of supply voltage. 9. Consumers / installation safety
Types of Installation Methods Types of installation methods depend on the types of cable or installation systems and mechanical protection required.
The basic wiring symbols for Wiring System are shown in Figure 6.1.
54
Figure 6.1
Final Circuit Final circuit is divided into two types: 1. Lighting circuit. 2. Power circuit.
Lighting Circuit Lighting circuit is a circuit that is used to provide lighting and is normally distributed to filament or discharge lamps (fluorescent). Other than lighting points, other loads may also be connected to the final lighting circuit, for example, ceiling fan, wall fan etc. as long as the maximum load current is less than the rated current for that circuit.
Figure 6.2 shows a simple lighting circuit. This circuit consists of a voltage supply, a control switch and a load.
55
Figure 6.2: A simple lighting circuit
Parallel circuits are found in most household electrical wiring. In a parallel circuit, the connections are made so that every load will receive the same amount of voltage. For every load, the current is shared. This is done so that when one appliance is switched off, the other appliances can continue to operate.
Figure 6.3: A parallel circuit Figure 6.3 shows three lamps/loads connected in parallel. It is widely used because: i. Easy to control the circuit individually, without disturbing other loads in that circuit. ii. Every load receives the same amount of voltage but the current is divided.
The lighting circuit can be connected in several ways:
1. Looping In System i. Looping in to ceiling rose 3 pin. ii. Looping in to switches. 2. Single Way Control Switch 3. Two Way Control Switch
56 Looping In System Looping in system is a common method used for lighting system, as shown in Figure 6.4.
Figure 6.4: Looping in system connection
Single-Way Control Switch One-way switch is commonly used to control lighting or other loads from a location as shown in Figure 6.5. It can control few lighting points provided that maximum load current must not exceed the switch can take, and must be connected in parallel.
Figure 6.5: Schematic, circuit and wiring diagram
57 Two-Way Control Switch Two-way switches are used to control lighting points from two different locations as shown in Figure 6.6. For example long corridor and staircases etc. Two two-way switches must be used for this control system.
Two-way switch has three terminals. One of it is called common. The first common is for the life conductor from distribution fuse box (DFB), or from other switches. The second common is at the second switch to be connected to the lamp/load. Other two terminals from first switch are connected to the other two terminals of the second switch.
Figure 6.6 : Schematic, circuit and wiring diagram of one lamp controlled by two-way switch.
Wiring Inspection Visual observations should be firstly done before other tests are performed. The visual observations are to: 1. Check the wiring is carried out in compliance with the IEE regulation. 2. Check for the visual faults/defects to the installations/equipments connected in the circuit.
Lists of visual observations recommended by IEE regulations: 1. Every connection at the conductor must be correct and mechanically strong.
58 2. Every conductor must be labeled in the installation system. 3. Every conductor and device installed must not be exposed which might invite danger. 4. Conductor size selection, insulator, current carrying capacity and voltage drop must be taken into consideration. 5. Correct connection to lamp holders and other controlling devices. 6. All equipments must be approved by SIRIM. 7. Circuit Protective Conductor (CPC) comply with IEE regulation.
Wiring Testing Tests must be done to avoid danger to the installations. Below are lists of tests to be done: 1. Polarity test. 2. Continuity test. 3. Insulation test.
Polarity test is to ensure that the following requirement must be satisfied: 1. All fuses, switches and controlling devices connected to phase conductors only. 2. Outer contacts of Edison Screw type lamp holders must be connected to neutral conductors only. 3. All connections to socket outlet must be correct (Phase, Neutral and Earth).
Polarity test may be done with the supply connected/energized. Devices used to do polarity test in unconnected condition are Ohmmeter or Test Bell. Devices used to do polarity test in connected condition are Test Lamp or Voltmeter. If the Ohmmeter gives a low resistance reading @ less than 1 , or the Test Bell rings, or the Test Lamp lights up, shows that the connections are correct.
Steps used for polarity testing in CONNECTED condition: 1. OFF the Main Switch, ON the RCCB, Fuse must be installed, and Switch in OFF position. 2. All loads must be disconnected. 3. Use Ohmmeter or Test Bell. i. If the Ohmmeter gives low resistance value @ less than 1 , or the Test Bell rings, the connections is correct. ii. This test must be done to ensure every conductor have the continuity along the circuit.
59
Figure 6.7: Testing a switch on PHASE conductor
Figure 6.8: Testing an Edison Screw type lamp holder
Figure 6.9: Testing a Socket Outlet for PHASE, NEUTRAL and EARTH conductor
60 IEE regulations suggest two types of insulation test to be done: 1. Test between PHASE conductors. a) For a single-phase system: Between PHASE and NEUTRAL. b) For a three-phase system: i. Between PHASE conductors. ii. Between PHASE and NEUTRAL conductors. This test is done to ensure that there are no short circuits in the installations. 2. Test between Circuit Protective Conductor (CPC) and all current carrying conductors. This test is done to ensure that there are no faults to EARTH.
Steps to perform Test 1: 1. OFF the Main Switch. 2. Switch ON the RCCB. 3. Switch ON all switches that controls the circuit. 4. Disconnect all loads, if impossible, OFF the switch that controls it.
Figure 6.10: Test between PHASE and NEUTRAL Steps to perform Test 2: 1. OFF the Main Switch (with fuse inserted). 2. Switch ON the RCCB. 3. Switch ON all switches that controls the circuit. 4. Disconnect all loads, if impossible, OFF the switch that controls it.
Figure 6.11: Test between PHASE, NEUTRAL and CPC (E) NOTE : The resistance reading must be more than 1 M
61 PROCEDURE Installation Method (Trunking) for a Lighting Circuit 1. From the schematic diagram shown in Figure 6.12 , draw the necessary wiring on the diagram provided in Figure 6.14 to produce a complete wiring diagram for the following wiring task : i. Switch S1 and S3 controlling lamp B ii. Switch S2 controlling both lamp A and C 2. Carry out the wiring as needed referring to the circuit. 3. By referring to Table 6.1, carry out the insulation, continuity and polarity test for the lighting circuit in Figure 6.14. 4. Energize the lighting circuit of Figure 6.14 with a single phase 240 V,50 Hz supply for circuit functionality THIS MUST BE DONE BY THE SUPERVISOR / TECHNICIAN IN CHARGE
Figure 6.12: Schematic diagram
Figure 6.13: Trunking layout for lighting circuit
62 E N S1 S2 S3 20A 6A L 6A 20A DB C C A B C Red Wire = Live , L Black Wire = Neutral, N Green Wire = Earth, E
Figure 6.14: Wiring diagram for lighting circuit in trunking
63
Table 6.1: Test Result
Insulation test
Phase & Neutral
Phase & CPC
Neutral & CPC
..
..
.
Continuity test
Phase
Neutral
CPC
.
Polarity test
Phase
Neutral
CPC
X
X
X
INSTRUCTIONS TO STUDENTS 1. All experimental results and answers must be recorded in the Lab Manual itself. 2. Show the completed Lab Manual to your instructor at the end of each lab session and get approval from your instructor. 3. Submit this Instructor Approval form to your instructor after the lab session.
64
TO BE FILLED IN BY STUDENT
Experiment 6
Instructors Name :
Date : . . Instructor Signature Approval Stamping
FACULTY OF ELECTRICAL ENGINEERING UNIVERSITI TEKNOLOGI MARA
ELECTRO-TECHNOLOGY (EEE111)
INSTRUCTOR APPROVAL Experiment 6 : INTRODUCTION TO WIRING INSTALLATION SYSTEM Students Name : .. Group : .. Date : .. Signature : ..
Instructors Name : .. Date : ..
. Signature ... Approval Stamping
65
FACULTY OF ELECTRICAL ENGINEERING UNIVERSITI TEKNOLOGI MARA
ELECTRO-TECHNOLOGY (EEE111) 7 EXPERIMENT 7 INSTALLATION METHOD (CONDUIT) FOR A LIGHTING AND SOCKET OUTLET CIRCUIT OBJECTIVES 1. To understand the installation method (conduit) for a light and socket-outlet circuit. 2. To understand the wiring diagram and the wiring installation for a lighting and socket-outlet circuit. 3. To understand the inspection and testing method for the wiring installations. 4. To understand the steps and safety to power up the lighting and socket-outlet circuit to ensure the circuit work. 5. To practice the wiring of one-way switch and two socket outlets
EQUIPMENT AND MATERIALS 1. Main switch 2. Residual Current Circuit Breakers (RCCB) 3. Miniature circuit breakers (MCB) 4. 1 Bulb 5. 1 Single pole, single throw (SPST) switch 6. 2 Socket-outlets 7. Insulation tester
66 INTRODUCTION Introduction to Conduit Wiring System Conduit is a protective cover for cables. It may be made of metal, plastic, fibre, or fired clay. Conduit wiring system provides mechanical protection and electrical safety to people and property as it protects the enclosed conductors from impact, moisture, and chemical vapours.
PROCEDURE 1. Based on the schematic diagram shown in Figure 7.1, draw your wiring diagram in Figure 7.3 for the following wiring task: i. To wire a one-way switch (S) controlling lamp B. ii. To wire two socket outlets (A & C) 2. Carry out the wiring for lighting and socket-outlet circuit based on Figure 7.3. 3. By referring to Table 7.1, carry out the insulation, continuity and polarity test for the lighting and socket-outlet circuit of Figure 7.3 and complete Table 7.1. 4. Energize the lighting and socket-outlet circuit of Figure 7.3 with a single-phase 240V,50Hz supply for circuit functionality.- THIS MUST BE DONE BY THE SUPERVISOR/TECHNICIAN IN CHARGE
Figure 7.1: Schematic diagram for lighting and socket-outlet circuit
Figure 7.2: Conduit layout for lighting and socket-outlet circuit
67
Figure 7.3: Wiring diagram for lighting and socket-outlet circuit in conduit
68 Table 7.1: Test Result
Insulation test
Phase & Neutral
Phase & CPC
Neutral & CPC
..
Continuity test
Phase
Neutral
CPC
.
.
Polarity test
Phase
Neutral
CPC
X
X
X
INSTRUCTIONS TO STUDENTS 1. All experimental results and answers must be recorded in the Lab Manual itself. 2. Show the completed Lab Manual to your instructor at the end of each lab session and get approval from your instructor. 3. Submit this Instructor Approval form to your instructor after the lab session.
69
TO BE FILLED IN BY STUDENT
Experiment 7
Instructors Name :
Date : . . Instructor Signature Approval Stamping
FACULTY OF ELECTRICAL ENGINEERING UNIVERSITI TEKNOLOGI MARA
ELECTRO-TECHNOLOGY (EEE111)
INSTRUCTOR APPROVAL Experiment 7 : INSTALLATION METHOD (CONDUIT) FOR A LIGHTING AND SOCKET OUTLET CIRCUIT Students Name : .. Group : .. Date : .. Signature : ..
Instructors Name : .. Date : ..
. Signature ... Approval Stamping
70
FACULTY OF ELECTRICAL ENGINEERING UNIVERSITI TEKNOLOGI MARA
ELECTRO-TECHNOLOGY (EEE111) 8 EXPERIMENT 8 DIRECT-ON-LINE (D.O.L) STARTER OBJECTIVES 1. To understand the function of contactor, push button, switches and overload protective devices used in direct-on-line starter. 2. To understand the wiring diagram, the inspection and the testing method of the D.O.L starter. 3. To understand the steps and safety to power up the single-phase motor by the D.O.L starter.
INTRODUCTION Introduction to D.O.L Starter D.O.L starter is a widely-used starting method of electric motors. There are many types of motor starters, the simplest of which is the DOL starter.
The D.O.L starter comprises a switch and an overload protection relay. The switch may be a manually operated load break switch or circuit breaker, but more commonly it would be an electromagnetic contactor which can be opened by the thermal overload relay under fault conditions.
Typically, the contactor will be controlled by separate start and stop buttons. An auxiliary contact on the contactor is used across the start button, as a hold in contact. i.e. the contactor is electrically latched closed while the motor is operating.
71 PROCEDURE 1. Draw the wiring diagram for the D.O.L starter in Figure 8.2 based on schematic diagram of Figure 8.1. 2. Carry out the wiring for the D.O.L starter as done in Figure 8.2. 3. Carry out the insulation, continuity and polarity test for D.O.L starter system, and complete Table 8.1. 4. Energize the D.O.L starter with a single-phase 240 V, 50 Hz supply for the circuit functionality. THIS MUST BE DONE BY THE SUPERVISOR /TECHNICIAN IN CHARGE.
Table 8.1:Test result
Insulation test
Phase & Neutral
Phase & CPC
Neutral & CPC
...
..
..
Continuity test
Phase
Neutral
CPC
..
Polarity test
Phase
Neutral
CPC
X
X
X
72 M 5A stop start Main control (Relay C, contact 1) Overload device Single-phase motor L1 U1 L2 U2 L N C Relay coil Main control (Relay C, contact 2 & 3) TOR TRIP light RUN light
Figure 8.1: Schematic diagram for a Direct-On-Line (D.O.L) starter
73
Figure 8.2: Wiring diagram for a Direct-On-Line (D.O.L) starter.
74 INSTRUCTIONS TO STUDENTS 1. All experimental results and answers must be recorded in the Lab Manual itself. 2. Show the completed Lab Manual to your instructor at the end of each lab session and get approval from your instructor. 3. Submit this Instructor Approval form to your instructor after the lab session.
75
TO BE FILLED IN BY STUDENT
Experiment 8
Instructors Name :
Date : . . Instructor Signature Approval Stamping
FACULTY OF ELECTRICAL ENGINEERING UNIVERSITI TEKNOLOGI MARA
ELECTRO-TECHNOLOGY (EEE111)
INSTRUCTOR APPROVAL Experiment 8 : DIRECT-ON-LINE (D.O.L) STARTER Students Name : .. Group : .. Date : .. Signature : ..
Instructors Name : .. Date : ..
. Signature ... Approval Stamping
76
FACULTY OF ELECTRICAL ENGINEERING UNIVERSITI TEKNOLOGI MARA
ELECTRO-TECHNOLOGY (EEE111) 9 EXPERIMENT 9 INTRODUCTION TO SIMULATION SOFTWARE (MINI PROJECT PART A)
OBJECTIVES 1. To understand the basic concept of simulation and circuit design using TINA Software. 2. To introduce the fundamentals of TINA software to be used in DC and AC analysis.
EQUIPMENT AND MATERIALS Personal computer workstation installed with TINA Software.
INTRODUCTION TINA Software TINA is a software package for designing, simulating and analyzing analog, digital and mixed electronics circuits. Analysis result can be displayed as sophisticated diagrams or on a range of virtual instruments. Any circuit can be designed easily using schematic editor. The components can be chosen from the large library. The parameters of each component can be changed by double clicking on the component itself. The ready circuit can be exported to Printed Circuit Board package.
Drawing schematic diagram using TINA Start TINA by double - clicking on TINA icon. Then follow the descriptions below to draw a schematic diagram: 1. Select the desired component from the listed icons or search the component 2. Place the component on the drawing area 3. Repeat a) and b) until all necessary parts are placed on the drawing area 4. Connect each component with wire (Select WIRE icon) 5. Save the circuit 6. Select desired analysis and set the options ( ANALYSIS-AC,DC) 7. Run the schematic (ANALYSIS-ERC)
77 PROCEDURE Part A: Voltage Divider Rule 1. Using TINA draw the circuit shown in Figure 9.1 below. The components that will be used are: a) Resistors b) Voltage generator c) Voltmeter d) Ground + Vcc R1 1k R2 3.3k R3 4.7k ( 9V ) V1 V2 V3
Figure 9.1 2. Make sure all components in the circuit are connected correctly. 3. Analyse the voltage across all resistors. 4. Record all the readings in Table 9.1. Table 9.1 Voltage Value (V) V 1
V 2
V 3
Part B: Current Divider Rule 1. Using TINA Software, draw the circuit as shown in Figure 9.2.The components that will be used are: a) Resistors b) Voltage generator c) Ammeter d) Ground 2. Make sure all components in the circuit are connected correctly. 3. Analyse the currents across all resistors. 4. Record all the readings in Table 9.2. 5. Convert the circuit shown in Figure 9.2 into Printed Circuit Board (PCB) layout (ToolsPCB Design). 6. Rotate the component (if necessary) for a better layout. 7. Consult your instructor for assistance when necessary.
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R1 1k R2 3.3k R3 4.7k + Vcc ( 9V ) I1 I2 I3
Figure 9.2
Table 9.2 Current Value (A) I 1
I 2
I 3
INSTRUCTIONS TO STUDENTS 1. All experimental results and answers must be recorded in the Lab Manual itself. 2. Show the completed Lab Manual to your instructor at the end of each lab session and get approval from your instructor. 3. Submit this Instructor Approval form to your instructor after the lab session.
79
TO BE FILLED IN BY STUDENT
Experiment 9
Instructors Name :
Date : . . Instructor Signature Approval Stamping
FACULTY OF ELECTRICAL ENGINEERING UNIVERSITI TEKNOLOGI MARA
ELECTRO-TECHNOLOGY (EEE111)
INSTRUCTOR APPROVAL Experiment 9 : INTRODUCTION TO SIMULATION SOFTWARE (MINI PROJECT PART A) Students Name : .. Group : .. Date : .. Signature : ..
Instructors Name : .. Date : ..
. Signature ... Approval Stamping
80
FACULTY OF ELECTRICAL ENGINEERING UNIVERSITI TEKNOLOGI MARA
ELECTRO-TECHNOLOGY (EEE111) 10 EXPERIMENT 10 INTRODUCTION TO PRINTED CIRCUIT BOARD (PCB) FABRICATION AND COMPONENTS ASSEMBLY (MINI PROJECT PART B)
OBJECTIVES 1. To understand the process of PCB fabrication. 2. To know the proper tools used in PCB making.
INTRODUCTION The process of PCB fabrication is illustrated in Figure 10.1. It consists of 6 major tasks namely : 1. Transferring Artwork to Copper Board 2. Rota-spray Developer 3. Etching Process 4. Photoresist Stripper 5. Acid cleaner 6. Micro Etch
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Figure 10.1 : PCB fabrication process flow
Transferring Artwork to Copper Board The first step in the circuit board production process is to design the layout of the circuit board. But before begin to lay out the PCB; one must have a complete and accurate schematic diagram. If the schematic is neat, logical and clearly laid out, then it really makes the PCB design job a lot easier.
There are a lot of methods of transferring the layout or artwork onto copper board. One of them is by using UV exposure. Rota-spray Developer In this machine, the unexposed photoresist is removed chemically using developer, leaving the layout in photoresist on copper. This process will take for about 3 minutes. When finished, remove the board and rinse away the excess chemical with water. The parts that are to be etched should look like completely clean copper, no residue. A well developed board should have solid traces and a clean copper background.
Etching Process In this step, the board is placed in an etcher, which is a machine that washes warm ferric chloride (or another etchant) over the board, eating away any exposed copper. For this step you will need to make sure the etchant is warm enough to use. This step takes 2 minutes.
After etched, only solid traces left. A photoresist stripper will be needed to reveal the copper covered by the photoresist.
82 Photoresist Stripper In the first tank of the PCB bench line, immerse the etched circuit board for about 3 minutes. This process will remove all the photoresist from the etched circuit board revealing the copper that makes the circuit on the board. After 3 minutes, rinse the circuit board with water.
Acid cleaner In the second tank of the PCB bench, immerse the board for 4 minutes. This process cleans the board and designed to prepare the copper for plating. After 4 minutes, rinse the circuit board with water.
Micro Etch In the third tank of the PCB bench, immerse the board for 5 minutes. This process cleans the board to have perfectly clean copper.
Drilling Process Drilling process is a process of making holes on PCB by using suitable drill bit. Always hold the drill straight and do not bend it or move the PCB when the hole has started. Putting a soft block of wood under the PCB provides a good base to drill into. Hold the board tightly while drilling, but not to move it. Follow the following step for the drilling process: a) Using drill bit, drill out all of the component holes (for components 0.7mm). b) Some 1mm holes may need to be made for connectors, 3mm for corner fixings. c) Finally use a PCB rubber to clean the copper. d) The PCB is now ready for soldering.
Assembling Component and Soldering Process a) Board must be clean to begin with, especially if they are not previously tinned with solder. Clean the copper tracks using e.g. an abrasive rubber block. b) Clean the solder iron bit(tip) using a damp sponge. c) Insert components and splay the leads so that the part is held in place. d) Apply a clean solder iron tip to the copper and the lead, in order to heat both items at the same time. e) Continue heating and apply a few millimeter of solder. Remove the solder iron and allow the solder joint to cool naturally. It takes a second or two to make the perfect joint.
Figure 10.2 illustrates good and bad soldering.
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Good Soldering
Bad Soldering that happens a lot when no quick movement upright with the iron solder, or when the component terminal is not sufficiently warmed
Bad Soldering that happens when the copper track is not sufficiently warmed Figure 10.2: Good and bad soldering results
Testing and troubleshooting The main purpose of testing and troubleshooting is to check the functionality of the circuit. Any problem on the circuit can be identified or analyzed; the proper adjustment can be made as soon as possible. Basically most of the problems occurred in PCB fabrication are wrong connection and bad soldering.
Casing The purpose of this process is to make sure no electric shock occurred when handling the circuit. Besides it also enhances the presentation of the project.
INSTRUCTIONS TO STUDENTS 1. Show the completed PCB to your instructor and get approval from your instructor. 2. Submit the approval form to your instructor. 3. Keep this PCB for component assembly. Once completed submit the project hardware together with Mini Project Report to your respective instructor.
84
TO BE FILLED IN BY STUDENT
Experiment 10
Instructors Name :
Date : . . Instructor Signature Approval Stamping
FACULTY OF ELECTRICAL ENGINEERING UNIVERSITI TEKNOLOGI MARA
ELECTRO-TECHNOLOGY (EEE111)
INSTRUCTOR APPROVAL Experiment 10 : INTRODUCTION TO PCB FABRICATION AND COMPONENTS ASSEMBLY (MINI PROJECT PART B) Students Name : .. Group : .. Date : .. Signature : ..
Instructors Name : .. Date : ..
. Signature ... Approval Stamping
85
APPENDIX A TEMPLATE FOR LAB REPORT COVER PAGE
APPENDIX B TEMPLATE FOR MINI PROJECT REPORT COVER PAGE
86 FACULTY OF ELECTRICAL ENGINEERING UNIVERSITI TEKNOLOGI MARA (Arial 16,bold,capital)
EEE111 (Arial 24,bold,capital)
INTRODUCTION TO AC CIRCUIT ANALYSIS (Arial 16,bold,capital)
DATE OF EXPERIMENT PERFORMED: (Arial 16,bold,capital)
14 JANUARY 2008
LECTURER:
PROF. MADYA RUSNANI MOHD ZAKI APPENDIX A
87 UNIVERSITI TEKNOLOGI MARA FACULTY OF ELECTRICAL ENGINEERING
ELECTRO-TECHNOLOGY LABORATORY EEE111 [TITLE OF THE MINI PROJECT]
PREPARED BY: NAME UITM NO. GROUP
Criteria Max Score General Requirements of Report Cover Page (exactly as attached in Appendix A) /10 General Presentation Page Numbering /10 Headings and subheadings /5 Table of Contents /5 List of Figures /5 Font: Arial - size 11 /5 Spacing -1.5, Justified paragraphs /5 Technical Presentation Background materials
/5 Schematic Diagrams and PCB Layout /10 Results /10 Discussion /10 Conclusion /5 References /5 Dateline On time submission /10 TOTAL /100