Analog Servo Drive S100A20

Description Power Range

Peak Current 100 A
Continuous Current 50 A
RMS

Supply Voltage 60 - 190 VDC
The S100A20 PWM servo drive is designed to drive
three phase brushless motors with sine wave current
at a high switching frequency. The drive requires two
sinusoidal command signals with a 120-degree phase
shift (external commutation). The phase angle must
correspond to the position of the motor rotor, while the
signal amplitude controls the motor torque. The
S100A20 interfaces directly with digital controllers. The
drive is fully protected against over-voltage, over-
current, over-heating, and short-circuits, and requires
only a single unregulated DC power supply (all logic
and control voltages are generated internally). A
red/green LED and two digital outputs indicate
operating status. All signal inputs and outputs are
optically isolated from the power section to eliminate
the need for a transformer coupled power supply.


Features

Optical Isolation Between High & Low Power
Signals
Four Quadrant Regenerative Operation
Adjustable Current Limits
Current Monitor Output
Differential Input Command
Selectable Inhibit/Enable Logic
Digital Fault Output Monitor
Sinusoidal Current Output
Adjustable Input Gain
DIP Switch Selectable Tuning
Drive Status LED
No Crossover Distortion



MODES OF OPERATION
Current
COMMAND SOURCE
120 Sine



COMPLIANCES & AGENCY APPROVALS
UL
cUL
CE Class A (LVD)
CE Class A (EMC)
RoHS
Release Date:
2/10/2010
Revision:
2.00
Advanced Motion Controls 3805 Calle Tecate, Camarillo, CA, 93012
ph# 805-389-1935 fx# 805-389-1165 www.a-m-c.com
Page 1 of 8

ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
[email protected]
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Analog Servo Drive S100A20



BLOCK DIAGRAM

Information on Approvals and Compliances

US and Canadian safety compliance with UL 508c, the industrial standard for power conversion electronics. UL
registered under file number E140173. Note that machine components compliant with UL are considered UL
registered as opposed to UL listed as would be the case for commercial products.

Compliant with European CE for both the Class A EMC Directive 89/336/EEC on Electromagnetic Compatibility
(specifically EN 61000-6-4:2001, EN 61000-6-2:2001, EN 61000-3-2:2000, and EN 61000-3-3:1995/A1:2001) and
LVD requirements of directive 73/23/EEC (specifically EN 60204-1), a low voltage directive to protect users from
electrical shock.

RoHS (Reduction of Hazardous Substances) is intended to prevent hazardous substances such as lead from being
manufactured in electrical and electronic equipment.
Release Date:
2/10/2010
Revision:
2.00
Advanced Motion Controls 3805 Calle Tecate, Camarillo, CA, 93012
ph# 805-389-1935 fx# 805-389-1165 www.a-m-c.com
Page 2 of 8

ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
[email protected]
Sold & Serviced By:

Analog Servo Drive S100A20



Release Date:
2/10/2010
Revision:
2.00
Advanced Motion Controls 3805 Calle Tecate, Camarillo, CA, 93012
ph# 805-389-1935 fx# 805-389-1165 www.a-m-c.com
Page 3 of 8

SPECIFICATIONS
Power Specifications
Description Units Value
DC Supply Voltage Range VDC 60 - 190
DC Bus Over Voltage Limit VDC 195
DC Bus Under Voltage Limit VDC 55
Maximum Peak Output Current
1
A 100
Maximum Continuous Sine Wave Current Arms 50
Maximum Power Dissipation at Continuous Current W 475
Minimum Load Inductance (Line-To-Line)
2
H 300
Switching Frequency kHz 15
Control Specifications
Description Units Value
Command Sources - 120 Sine
Commutation Methods - Sinusoidal
Modes of Operation - Current
Motors Supported - Three Phase (Brushless)
Hardware Protection -
Over Current, Over Temperature, Over Voltage, Short Circuit (Phase-Phase &
Phase-Ground)
Mechanical Specifications
Description Units Value
Agency Approvals - CE Class A (EMC), CE Class A (LVD), cUL, RoHS, UL
Size (H x W x D) mm (in) 270.5 x 234 x 92.4 (10.6 x 9.2 x 3.6)
Weight g (oz) 4990 (176)
Heatsink (Base) Temperature Range
3
C (F) 0 - 65 (32 - 149)
Storage Temperature Range C (F) -40 - 85 (-40 - 185)
Form Factor - Stand Alone
P1 Connector - 15-pin, female D-sub
P2 Connector - 5-contact, 16 mm spaced, dual-barrier terminal block
Notes
1. Maximum duration of peak current is ~2 seconds.
2. Lower inductance is acceptable for bus voltages well below maximum. Use external inductance to meet requirements.
3. Additional cooling and/or heatsink may be required to achieve rated performance.
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
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[email protected]
Sold & Serviced By:

Analog Servo Drive S100A20



Release Date:
2/10/2010
Revision:
2.00
Advanced Motion Controls 3805 Calle Tecate, Camarillo, CA, 93012
ph# 805-389-1935 fx# 805-389-1165 www.a-m-c.com
Page 4 of 8

PIN FUNCTIONS
P1 - Signal Connector
Pin Name Description / Notes I/O
1 SIGNAL GND Signal Ground SGND
2 +REF-IN-A I
3 -REF-IN-A
Differential reference input, maximum 10 V, 40K input resistance
I
4 SIGNAL GND Signal Ground SGND
5 +REF-IN-B I
6 -REF-IN-B
Differential reference input, maximum 10 V, 40K input resistance
I
7 FAULT OUT
TTL level (+5 V) output becomes high when power devices are disabled due to at least one
of the following conditions: inhibit, output short circuit, over voltage, over temperature,
power-up reset.
O
8 INHIBIT/ENABLE IN
TTL level (+5 V) inhibit/enable input. Leave open to enable drive. Pull to ground to inhibit
drive. Inhibit turns off all power devices.
I
9 CURR MONITOR A OUT O
10 CURR MONITOR B OUT O
11 CURR MONITOR C OUT
Phase Current Monitor. 7.25 V =amplifier peak rated current .
O
12 SIGNAL GND Signal Ground SGND
13 RMS CURRENT LIMIT
The RMS current limit can be controlled by an external voltage; 5 V =maximum RMS
current limit. This is referenced to Signal Ground. No input to this pin is necessary to obtain
maximum current.
I
14 OVER-CURRENT FAULT OUT
This transistor output becomes high if RMS current (in any phase) exceeds RMS current
limit. This creates a fault condition. Drive will re-enable when the RMS current returns to
values within the RMS current limit range.
O
15 NC Not Connected (Reserved) -

P2 - Power Connector
Pin Name Description / Notes I/O
1 MOTOR A Motor Phase A O
2 MOTOR B Motor Phase B O
3 MOTOR C Motor Phase C O
4 POWER GND Power Ground (Isolated From Signal Ground) PGND
5 HIGH VOLTAGE DC Power Input I
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
[email protected]
Sold & Serviced By:

Analog Servo Drive S100A20



Release Date:
2/10/2010
Revision:
2.00
Advanced Motion Controls 3805 Calle Tecate, Camarillo, CA, 93012
ph# 805-389-1935 fx# 805-389-1165 www.a-m-c.com
Page 5 of 8

HARDWARE SETTINGS
Switch Functions
Setting
Switch Description
On Off
1
Input range selection. Input range can be set to 5 V or 10 V.
Must be set the same as switch 2.
5 V 10 V
2
Input range selection. Input range can be set to 5 V or 10 V.
Must be set the same as switch 1.
5 V 10 V
3
Peak Current Limit. Sets the peak current limit to 50% or 100% of
the maximum peak current. Must be set the same as switches 4
and 5.
100% 50%
4
Peak Current Limit. Sets the peak current limit to 50% or 100% of
the maximum peak current. Must be set the same as switches 3
and 5.
100% 50%
5
Peak Current Limit. Sets the peak current limit to 50% or 100% of
the maximum peak current. Must be set the same as switches 3
and 4.
100% 50%
6
Bit 0 of binary value for RMS current limit setting. See details
below.
1 0
7
Bit 1 of binary value for RMS current limit setting. See details
below.
1 0
8 Current loop proportional gain adjustment. ON by default. Decrease Increase
9
Current loop integral gain. Activates or deactivates integration.
OFF by default.
Inactive Active
10 Inhibit logic. Sets the logic level of inhibit pins. Active Low Active High
Additional Details
Switches 1 & 2, and switches 3, 4, & 5 must be set the same. Switches 6 and 7 can be used to reduce the continuous current
limit to a percentage given in the table below. 100% means no reduction.

% Of Maximum Continuous Current Limit Switch 6 Switch 7
25 OFF OFF
50 ON OFF
OFF ON
100
ON ON

Through-hole Components

Location Description
C38*
C40*
C42*
Current Loop Integrator. Three identical through-hole capacitors that can be added for more precise current loop tuning.
See section below on Tuning with Through-hole components for more details.
R23*
R29*
R35*
Current Loop Proportional Gain. Three identical through-hole resistors that can be added for more precise current loop
tuning. See section below on Tuning with Through-hole components for more details.
Tuning With Through-hole Components
In general, the drive will not need to be further tuned with through-hole components. However, for applications requiring more
precise tuning than what is offered by the potentiometers and dipswitches, the drive can be manually modified with through-hole
resistors and capacitors as denoted in the above table. By default, the through-hole locations are not populated when the drive is
shipped. Before attempting to add through-hole components to the board, consult the section on loop tuning in the installation
notes on the manufacturers website. Some general rules of thumb to follow when adding through-hole components are:
A larger resistor value will increase the proportional gain, and therefore create a faster response time.
A larger capacitor value will increase the integration time, and therefore create a slower response time.
Proper tuning using the through-hole components will require careful observation of the loop response on a digital oscilloscope to
find the optimal through-hole component values for the specific application.

Note: Damage done to the drive while performing these modifications will void the warranty.

ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
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[email protected]
Sold & Serviced By:

Analog Servo Drive S100A20



MECHANICAL INFORMATION
P1 - Signal Connector
Connector Information 15-pin, female D-sub
Details
Tyco: Plug P/N 205206-3; Housing P/N 5745172-1; Terminals P/N 1658540-5 (loose) or
1658540-4 (strip)
Mating Connector
Included with Drive No
CURR MONITOR A OUT 9
CURR MONITOR B OUT 10
CURR MONITOR C OUT 11
RMS CURRENT LIMIT 13
SIGNAL GND 12
INHIBIT/ENABLE IN 8
FAULT OUT 7
-REF-IN-B 6
+REF-IN-B 5
SIGNAL GND 4
-REF-IN-A 3
+REF-IN-A 2
SIGNAL GND 1
OVER-CURRENT FALUT OUT 14
NC 15


P2 - Power Connector
Connector Information 5-contact, 16 mm spaced, dual-barrier terminal block
Details Not applicable
Mating Connector
Included with Drive Not applicable
HIGH VOLTAGE
1 PIN 1
2 PIN 2
3 PIN 3
4 PIN 4
5

Release Date:
2/10/2010
Revision:
2.00
Advanced Motion Controls 3805 Calle Tecate, Camarillo, CA, 93012
ph# 805-389-1935 fx# 805-389-1165 www.a-m-c.com
Page 6 of 8

ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
[email protected]
Sold & Serviced By:

Analog Servo Drive S100A20



MOUNTING DIMENSIONS

Release Date:
2/10/2010
Revision:
2.00
Advanced Motion Controls 3805 Calle Tecate, Camarillo, CA, 93012
ph# 805-389-1935 fx# 805-389-1165 www.a-m-c.com
Page 7 of 8

ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
[email protected]
Sold & Serviced By:

Analog Servo Drive S100A20



PART NUMBERING INFORMATION
A
Peak Voltage
Peak Current
20 -
Additional Options
B or BX: Brushless drive.
Maximumpeak current rating in Amps.
Peak voltage rating scaled 1:10 in Volts.
Power Supply
: DC Power Supply
Drive Type
BE: Encoder Velocity Mode Available
BD: PWM Command
BDC: PWM Command, Closed Current Loop
S or SX: Commutated Sine Command
Revision
Assigned a letter (A through Z) by manufacturer.
AC: AC Power Supply
FAC: AC Power Connecter Relocated to the
Front
I: Optical Isolation
Isolation Option
100 S

ADVANCED Motion Controls servo drives are available in many configurations. All models listed in the selection tables of the
website are readily available, standard product offerings.

ADVANCED Motion Controls also has the capability to promptly develop and deliver specified products for OEMs with volume
requests. Our Applications and Engineering Departments will work closely with your design team through all stages of
development in order to provide the best servo drive solution for your system. Equipped with on-site manufacturing for quick-
turn customs capabilities, ADVANCED Motion Controls utilizes our years of engineering and manufacturing expertise to decrease
your costs and time-to-market while increasing system quality and reliability.

Examples of Customized Products
Integration of Drive into Motor Housing Integrate OEM Circuitry onto Drive PCB
Mount OEM PCB onto Drive Without Cables Custom Control Loop Tuned to Motor Characteristics
Multi-axis Configuration for Compact System Custom I/O Interface for System Compatibility
Custom PCB and Baseplate for Optimized Footprint Preset Switches and Pots to Reduce User Setup
RTV/Epoxy Components for High Vibration Optimized Switching Frequency
OEM Specified Connectors for Instant Compatibility Ramped Velocity Command for Smooth Acceleration
OEM Specified Silkscreen for Custom Appearance Remove Unused Features to Reduce OEM Cost
Increased Thermal Limits for High Temp. Operation Application Specific Current and Voltage Limits

Feel free to contact Applications Engineering for further information and details.

Available Accessories
ADVANCED Motion Controls offers a variety of accessories designed to facilitate drive integration into a servo system.
Visit www.a-m-c.com to see which accessories will assist with your application design and implementation.

Power Supplies

Shunt Regulators
Release Date:
2/10/2010
Revision:
2.00
Advanced Motion Controls 3805 Calle Tecate, Camarillo, CA, 93012
ph# 805-389-1935 fx# 805-389-1165 www.a-m-c.com
Page 8 of 8








Drive
(Single or Multiple)


To Motor



All specifications in this document are subject to change without written notice. Actual product may differ from pictures provided
in this document.
ELECTROMATE
Toll Free Phone (877) SERVO98
Toll Free Fax (877) SERV099
www.electromate.com
[email protected]
Sold & Serviced By: