Pumping machine control solutions

for Industry & Infrastructure

Catalogue
2012

Improve your pumping system

& business performance
Water & wastewater, commercial buildings, industry or irrigation - Whatever your
focus. In order to increase customer satisfaction you must supply machines which
are more safe, energy efficient, reliable, at a reduced cost and shorter lead-time.
Your choice of Control Solutions is now, more than ever, a determining factor in
distinguishing yourself at each stage, from the design and development to
implementation and maintenance of the machine
Your Pumping solutions must be:

>> Reliable
>> Energy efficient
>> Innovative and adaptable
>> Open
>> Environment compliant

The requirements of a competitive market:

>> Quicker time to market

>> Optimized machines
>> Reduce maintenance cost
>> Compliance with worldwide standards
>> Worldwide services and support

To meet this demand, Schneider Electric offers MachineStruxure, automation

solutions, which help Machine Builders to quickly design pumping machines that
are optimized regarding costs and energy efficiency, whilst maximising their
performance throughout the service life of the machine. MachineStruxure
solutions for pumping applications allow you to:
>> Reduce your machines time-to-market with predefined Tested, Validated, and
Documented Architectures and comprehensive pumping library

>> Improve machine performance with innovative automation technology and expert

pumping application functions, supplemented by advanced drive technology, in order to

increase energy efficiency while reducing maintenance and improving reliability

>> Gain a competitive advantage and optimize the global cost of your machine: from design
to maintenance, we are ready to help you wherever you are through our worldwide
network of training, solution design and delivery centres, after-sales services, and
pumping control experts

General contents

Contents

Pumping Control Solutions

Solution Overview. . . . . . . . . . . . . . . . . . . . . . . . . .

SoMachine software &

Application Function Blocks library. . . . . . . . .

Hardware control platform. . . . . . . . . . . . . . . . . . .

Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Associated offers. . . . . . . . . . . . . . . . . . . . . . . . . . .

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1
Pumping Control
Solutions

chapter

Solution overview

bb Pumping Control Solutions information are available on:

www.schneider-electric.com/pumping

Contents

Pumping Control Solutions

Solution Overview

bb Reduce your Pumping applications time-to-market

vv Reach 100 % of flexibility and optimisation using an innovative flexible

control system.................................................................................................. 1/2

vv Use the solid base of Tested, Validated and Documented Architectures

and function blocks dedicated to Pumping applications........................... 1/3

vv Reduce the complexity of your program design and implementation times

with SoMachine software suite...................................................................... 1/3

vv Customize your machines and upgrade them without increasing the

design phases or costs................................................................................... 1/3

bb Application solutions
vv Booster Multi-drive.......................................................................................... 1/4

vv Booster Single drive........................................................................................ 1/5

bb Application Function Blocks
vv Pump stage and De-Stage............................................................................... 1/6

vv Booster working mode.................................................................................... 1/7

vv Auxiliary Pump................................................................................................. 1/8
vv Cavitation protection....................................................................................... 1/9
vv Friction loss.................................................................................................... 1/10

vv PID.....................................................................................................................1/11

bb Energy Efficiency
vv 4 steps to ensure immediate results when optimizing the energy

consumption of your pumping machine..................................................... 1/12

vv Increase performance whilst reducing energy consumption b

of your pumping machine............................................................................. 1/13

bb Develop your business

vv Service and support that are behind you all the way................................. 1/14
vv Gain a competitive advantage in each stage of your machine.................. 1/15
vv A complete pumping setup to validate your Pumping application........... 1/15

vv World-class monitoring service for you and your customers.................. 1/16

vv Easy and hassle-free remote monitoring solution..................................... 1/17
vv Your one-stop shop from simple control systems to global automation

solutions......................................................................................................... 1/18

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Pumping Control Solutions

Presentation

Solution Overview

Reduce your Pumping applications time-to-market

How can you reduce the time-tomarket of your booster?

Pumping equipment today needs to be ever more efficient and reliable. To enjoy a
much more smart control, traditional relays and electronic boards solutions with
traditional controllers are being replaced with smart control systems with
integrated and functionalities for pumping and energy efficiency. As a consequence
the mix in development costs have changed, demanding an even greater emphasis
on design efficiency. Flexibility is the key in providing a control solution that meets
perfectly your requirements whilst reducing your costs.

Thats why MachineStruxure solution incorporates a Flexible Machine Control

Platform system that focuses on embedded intelligence in its products and a
unique software platform that provides a single, easy to use environment for
developing, programming and commissioning the machines.

3
4

Reach 100 % of flexibility and Optimization using an innovative

flexible control system

1 software environment + Pumping

application function blocks library

>> Simplify machine programming &

commissioning with SoMachine suite

5
SoMachine

Pumping Library

Multiple hardware control platforms

>> Embedded Intelligence where it is needed

HMI controllers

>> Compact

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9

Drive controller
>> Efficient

Logic controllers

>> Flexibility

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With MachineStruxureTM achieve
of your machines
1/2

100% flexibility and optimization

Pumping Control Solutions

Presentation

Solution Overview

Reduce your Pumping applications time-to-market

Use the solid base of Tested, Validated and Documented

Architectures and function blocks dedicated to pumping
applications

Based upon flexible and scalable hardware platforms and a comprehensive single
software suite, MachineStruxureTM proposes Tested, Validated and Documented
Architectures (TVDA) with pumping application function block (AFB) libraries.

2
>> Suggested equipment lists
>> Tested: to ensure that they function in each
possible configuration

>> Validated: full functional compatibility of devices

>> Documented: a complete System User Guide

3
4

Pumping solutions examples

Reduce the complexity of your program design and

implementation times with SoMachine software suite
Due to a rich set of templates and libraries:

>> Programming and template libraries

>> Graphical objects
>> Alarm management
>> Application Function Blocks (AFB) library
>> Application examples

Our pre-programmed function blocks offer speed in

development for your applications. they can be configured with
a simple copy and paste.
They can be quickly implemented in the machine programs,
reducing the effort required to create an application and
reducing the risk of errors.

6
7

Customize your machines and upgrade them without increasing

the design phases or costs
Simple customization and integration

>> With our existing function blocks you can simply modify, reuse or create your
own

>> Easily integrate your own systems into our architectures utilizing FDT/DTM

technology

Wi-Fi- Bluetooth
MachineStruxure solutions use open standards through IEC
languages, open networks and transparency through FDT/
DTM technology, providing you time savings.
TM

Compliance with global standards for maximum flexibility and durability

>> SoMachine and the control platforms support the 6 programming languages
(FBD, ST, SFC, LD, IL, CFC) and is compliant with IEC 61131-3
>> Integrated open and standard networks in devices
>> SoMachine software combined with our control platforms allow you simply
upgrade your architectures
Remote connection
>> Ethernet connection allows remote connection between the pump and the
ground with Wi-Fi
>> Bluetooth connection available as well on Controller port

Save up

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50% of design and implementation time

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Presentation

Pumping Control Solutions

Solution Overview
Application solutions

Application solutions

1
Booster Multi-drive

> Simplified cabling

> Phase control functionality integrated in the drive
> Monitor Energy Efficiency through a large range of Power Meter and easy-to-use Application function blocks
> Best Efficiency with the drive technology additional up to 20% Energy saving
> Advanced pumps protection performed by the drive
> All information available on HMI screen with ready to use pages matching application example
> Supports fixed speed pumps in addition to variable speed pumps

With logic controller Modicon M238

With HMI controller Magelis SCU

Powerful solution for machines requiring maximum flexibility

and scalability plus higher level of functionality

Higher level of functionality with an cost effective controller

with built-in HMI for scalable systems

Solution breakdown

Solution breakdown

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Safety module Preventa XPS (1)

Circuit breaker Compact NSX (1)
Phase sequence relay Zelio control (1)
Contactor TeSys D (1)
Modular Circuit breaker C60L-MA (1)
Switch mode power supply Phaseo (1)
DC Circuit breaker C60L-DC (1)
Logic controller Modicon M238 (See chapter 3)
Display Magelis HMI STU (1)
Circuit breaker TeSys GV2M (1)
Magnetic Circuit breaker TeSys GV2L (1)
Contactor TeSys D (1)
Variable speed drive Altivar 212 (1)
Control & Signalling units Harmony XB4/XB5 (1)
Flow meter (Third-party product)
Pressure sensor OsiSense XMLP (1)
Emergency stop push button Harmony XALK (1)
Enclosure Spacial 3D ACM & AP (1)

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Safety module Preventa XPS (1)

Circuit breaker Compact NSX (1)
Phase sequence relay Zelio control (1)
Contactor TeSys D (1)
Modular Circuit breaker C60L-MA (1)
Switch mode power supply Phaseo (1)
DC Circuit breaker C60L-DC (1)
HMI controller Magelis SCU (1)
Circuit breaker TeSys GV2M (1)
Magnetic Circuit breaker TeSys GV2L (1)
Contactor TeSys D (1)
Variable speed drive Altivar 212 (1)
Control & Signalling units Harmony XB4/XB5 (1)
Flow meter (Third-party product)
Pressure sensor OsiSense XMLP (1)
Emergency stop push button Harmony XALK (1)
Enclosure Spacial 3D ACM & AP (1)

(1) Please consult the chapter 5 - Associated offers, or our web site: www.schneider-electric.com

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Pumping Control Solutions

Solution Overview
Application solutions

1
>
>
>
>

Booster Single drive

> Drive connected to the same pump

> Cost effective & simple solution for small booster

Save 50% in design and

installation time
Modularity and flexibility
Energy efficiency
Openness Plug & play
connectivity

3
With drive controller Altivar IMC

With logic controller Modicon M238

An open and 30% less costly system than a PLC - based

solution: without any compromise on functionalities

Simple solution for machines requiring a minimum flexibility

and scalability with a good level of functionality

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Solution breakdown
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Safety module Preventa XPS (1)

Circuit breaker Compact NSX (1)
Phase sequence relay Zelio control (1)
Contactor TeSys D (1)
Modular Circuit breaker C60L-MA (1)
Switch mode power supply Phaseo (1)
DC Circuit breaker C60L-DC (1)
Circuit breaker TeSys GV2M (1)
Magnetic Circuit breaker TeSys GV2L (1)
Contactor TeSys D (1)
Drive controller Altivar IMC + Altivar 61 (See chapter 3)
Control & Signalling units Harmony XB4/XB5 (1)
Flow meter (Third-party product)
Pressure sensor OsiSense XMLP (1)
Emergency stop push button Harmony XALK (1)
Enclosure Spacial 3D ACM & AP (1)

Solution breakdown
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5
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PowerMeter (1)
Safety module Preventa XPS (1)
Circuit breaker Compact NSX (1)
Phase sequence relay Zelio control (1)
Contactor TeSys D (1)
Modular Circuit breaker C60L-MA (1)
Switch mode power supply Phaseo (1)
DC Circuit breaker C60L-DC (1)
Logic controller Modicon M238 (See chapter 3)
Display Magelis HMI STU (1)
Magnetic Circuit breaker TeSys GV2L (1)
Circuit breaker TeSys GV2M (1)
Variable speed drive Altivar 212 (1)
Contactor TeSys D (1)
Control & Signalling units Harmony XB4/XB5 (1)
Flow meter (Third-party product)
Pressure sensor OsiSense XMLP (1)
Emergency stop push button Harmony XALK (1)
Enclosure Spacial 3D ACM & AP (1)

(1) See chapter 5 - Associated offers. Or please consult on our web site: www.schneider-electric.com

Other possibility for Single drive, multi lead

> Energy efficient solution, flexible

> Drive is used to start successively all pumps

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Pumping Control Solutions

Presentation

Solution Overview

Application Function Blocks

Pump stage and De-Stage

To optimize booster system operation by switching pumps

The pump stage and De-Stage function switche a combination of fixed and
variable speed pumps to maintain a constant pressure in a booster system.

Benefits

>>Maintains the required pressure by performing switching between the pumps

available in the system.

>>Making the system energy efficient by making the operational combination of

ON

ON

pumps in such a way that the pumps operated by drives are given priority.

OFF

>>To ensure a smooth operation, checking the availability of the pumps and in case
of a faulted pump detected, change over to next available pump.

Operating principle
The main objective of the function is to perform switching of the multiple pumps to
maintain a pre-defined pressure in the booster system. The flow and pressure are
measured through sensors while the setpoints are entered from the HMI.
Using intelligent algorithms, the function is managing the switching by defining
priorities to the pumps by detecting availability and principle of energy optimization.

Characteristics

4
5

These AFBs are provided in the library to realize

this function
AFB

Function name in AFBs to perform

the Library
the function

Pump stage and

De-Stage

Pump stage
control

PumpPid

>>Capable of maintaining required pressure in the booster system using an energy

efficient algorithm selecting the optimized state of pumps operation.

>>Switching of pumps is based upon the principle to assign higher priority to

variable speed pumps and pumps with less number of operating hours.

>>With an intelligent algorithm, the function switches next available pump in

operation, in case of detection of a faulty pump.

PumpPidStag

Typical applications

>>Booster pumping system consisting of multiple pumps

Typical architecture

>>Optimized Pumping compact / Hardwired / Drive controller / Altivar IMC

>>Optimized Pumping compact / Modbus or Hardwired / Logic controller / Modicon

M238 and Magelis HMI

>>Optimized Pumping compact / Modbus or Hardwired / HMI controller / Magelis

SCU

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Pumping Control Solutions

Solution Overview

Application Function Blocks

Booster working mode

To operate the booster system in an optimized method by selecting

appropriate working mode of the pumps
The function is capable of selecting single drive or multi drive as
operating mode in a booster system.

Definition & Benefits

Multi-drive:

>>Definition: In this mode, each pump in the system is connected to an individual

drive.

>>Main advantages: This type of arrangement provides the best energy efficient

systems along with higher level of pump protection. Easy to maintain systems.

Single-drive, multi lead:

>>Definition: In this mode, a single drive is used to start the first pump in the
system. The selection of pump is based upon operating hours /fault status of the
pump or the user-defined priority.
>>Main advantages: These types of arrangements are cost effective and more
energy efficient.

This AFB is provided in the library to realize this

function
AFB

Function name in AFBs to perform

the Library
the function

Booster working Device Switching DevSwcCtrlB

mode
Control[Basic]

Single-drive, single lead:

>>Definition: In this mode, a single drive is used to start the only one pump in the
system and there is no switching of drives to other pump.
>>Main advantages: These types of arrangements are cost effective.

Operating principle
The main task of this function is to enable the pump packager to select the best
working mode for the booster system. By selecting multi lead systems, multiple
pumps, connected to drives or contactors, can be controlled to perform the
switching different pumps to operate them in most optimized manner. Switching is
based upon pressure, operating hours and available pumps in the system.
>>The single-drive, multi lead systems can select the pump to be connected and
started with the single drive present in the system. Subjected to the pressure
requirements, the other fixed speed pumps are started accordingly. In case of
fault and the stoppage of the system, the drive will be connected to the first
available pump based upon operating hours / fault status of the pump or the
user-defined priority.
>>In single-drive, single lead systems the single drive in the system is connected to
only one pump and there is no switching of the drive to other pumps in the
system. Subjected to the pressure requirements, the other fixed speed pumps
are started by DOL.

3
4
5
6

Characteristics

>>Switching of the pumps is performed to operate the pumps in most optimized and
energy efficient operating way.

>>The function detects the next available pump on the basis of operating hour, fault

condition and pressure requirement.

>>The function is capable of bypassing the drives in case of fault.

>>Switching value can be set from the HMI.

Typical applications

>>Booster pumping system consisting of multiple pumps

Typical architecture

>>Optimized Pumping compact / Hardwired / Drive controller / Altivar IMC

>>Optimized Pumping compact / Modbus or Hardwired / Logic controller / Modicon
M238 and Magelis HMI

>>Optimized Pumping compact / Modbus or Hardwired / HMI controller / Magelis

SCU

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Pumping Control Solutions

Presentation

Solution Overview

Application Function Blocks

Auxiliary Pump

Operating auxiliary speed pumps in a booster system

The auxiliary pump control function is controlling the auxiliary pump to
maintain the water pressure during sleep mode (night) with monitoring of
alarms.

Benefits

>>Detect condition where an auxiliary pump needs to be operated.

>>Ensure optimized pump efficiency by switching auxiliary pumps to maintain

pressure in the system.

>>Increase the energy efficiency of the system by operating smaller pumps to

AUX

maintain lower flow.

Operating principle
The main task of this function is to maintain the pressure during low flow situations,
like in the night (sleep-mode), in a water distribution system. The sleep mode is
detected by the PID-stage/de-stage function. By detecting a low pressure, the
system sends command to start the auxiliary pump. Similarly, the sleep modes
ends by detecting pressure dropping below the required limit.

Characteristics

This AFB is provided in the library to realize this

function
AFB

Function name in AFBs to perform

the Library
the function

Auxiliary Pump

Auxiliary Pump
Control

AuxPumpCtrl

>>With the setpoints and actual pressure values, the function activates the
auxiliary pump.

>>The function detects the end of the sleep mode with the help of the flow value or

the pressure value and limit set-points. If the flow overruns the limit, the function
resets the sleep mode state.
>>The function is capable of displaying the operating hour value.

Typical applications

>>Booster pumping system consisting of multiple pumps

Typical architecture

>>Optimized Pumping compact / Hardwired / Drive controller / Altivar IMC

>>Optimized Pumping compact / Modbus or Hardwired / Logic controller / Modicon

M238 and Magelis HMI

>>Optimized Pumping compact / Modbus or Hardwired / HMI controller / Magelis

SCU

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Pumping Control Solutions

Presentation

Solution Overview

Application Function Blocks

Cavitation protection

To monitor and protect the pump against cavitations

This function avoids the operation of the pump in the cavitation situation by
stopping the pump.

Benefits

>>Ensures a longer operating life of the pump by ensuring that the pump is not
operating in cavitation.

>>Generates alarms in case of detection of the cavitation in the system.

>>With the adaption of the setpoints, this function ensures that the pumps are
operating in optimized state.

Operating principle
The main task of this function is to avoid the operation of the pumps in a cavitation
situation. By detecting of a cavitation situation, the function immediately stops the
pumps. The function is accomplished by reducing the pressure set-point /flow of
the system. The function, after completing the cavitation task and resetting the
alarm, checks the suction pressure. If the suction pressure is within the permissible
limits than the function starts the operation of pump in normal mode.

Characteristics

This AFB is provided in the library to realize this

function
AFB

Function name in AFBs to perform

the Library
the function

Cavitation
protection

Cavitation
Protection

CavtProt

>>Detection of abnormality in pressure using the actual suction feedback pressure

value.

>>Activating algorithms to adjust setpoints to avoid a cavitation situation.

>>Using a limit switch function, the function avoids toggling of the cavitation mode.
>>Capable of generating alarms by detecting of a cavitation situation.

4
5

Typical applications

>>Booster Pumping system consisting of single or multiple pumps

Typical architecture

>>Optimized Pumping compact / Hardwired / Drive controller / Altivar IMC

>>Optimized Pumping compact / Modbus or Hardwired / Logic controller / Modicon
M238 and Magelis HMI
>>Optimized Pumping compact / Modbus or Hardwired / HMI controller / Magelis
SCU

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Pumping Control Solutions

Presentation

Solution Overview

Application Function Blocks

Friction loss

To ensure a linear pressure in the booster system

This function compensates the friction lost by adapting the pressure
setpoint according to the number of running pumps or the flow value
(optional) in the discharge side.

Benefits

>>Ensures a longer operating life of the pump by ensuring a linear pressure in the

system.

>>Generates alarms in case of detection of the abnormality in suction pressure

curve.

>>With the adaption of the pressure setpoints, this function ensures that the pumps
are operating in optimized state.

Operating principle

3
4

>>Ideal pressure can be maintained either on the basis of flow or setpoints of each

These AFBs are provided in the library to realize

this function
AFB

Function name in AFBs to perform

the Library
the function

Friction Loss

Setpoint handling CompSpB

CompSpFlow

pump in the system. For flow, the function adapts the set-point to the system
curve with the help of the actual flow value using actual flow value and setpoint.
Both absolute and percentage values can be used. The minimal setting (two
points) to use this function are:
>> 1. The raised value in percent (% to increase the standard set-point) or the
absolute value of the set-point to reach the set-point value on the highest and
farthest point of the system in case of minimal flow. The standard value of this
point is zero (relative) or equal to the set-point (absolute).
>> 2. The raised value in percent (% to increase the standard set-point) or
absolute value of the set-point to reach the set-point value on the highest and
farthest point of the system in case of maximal flow. The value of this point is
higher than zero (relative) or greater than the set-point (absolute.).
>>The results of this measurement are minimum two correction values in percent
or absolute values and its corresponding flow values.
In case of adaptation of the setpoints of the pumps, the function adapts the
set-point depending on the number of used pumps and the moment of the stage
change.

Characteristics

>>Detection of abnormality in pressure in the system.

>>Execution of algorithms to maintain the pressure using flow or setpoints
management of the pumps.

>>Capable of generating alarms by detecting abnormality in pressure in the system.

Typical applications

>>Booster Pumping system consisting of single or multiple Pumps

Typical architecture

>>Optimized Pumping compact / Hardwired / Drive controller / Altivar IMC

>>Optimized Pumping compact / Modbus or Hardwired / Logic controller / Modicon

M238 and Magelis HMI

>>Optimized Pumping compact / Modbus or Hardwired / HMI controller / Magelis

SCU

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Solution Overview

Application Function Blocks

PID

To maintain a constant pressure by adapting setpoints

The PID function adjusts the setpoint of the pumps to maintain a constant
pressure in a booster system on the basis of flow and pressure.

Benefits

>>Maintains the required pressure by adjusting the setpoint.

>>Generates alarms in case of deviation of limits.
>>To ensure a smooth operation, by maintaining the setpoints curve by avoiding
damping.

PID

Operating principle
The main objective of this function is to generate the set-point for the VSD in the
booster system. The flow and pressure are measured through sensors while the
setpoints are entered from the HMI. Using intelligent algorithms, the function
manages the setpoint using flow and pressure values as input and generating the
outputs values in percentage. Alarms are generated in case of deviation of values
with reference of defined limits.

Characteristics

This AFB is provided in the library to realize this

function
AFB

Function name in AFBs to perform

the Library
the function

PID

PumpPid

PumpPid

>>Capable of calculating the cycle time.

>>Capable of limiting different attributes with corresponding set of values like error
value for the I-part calculation, the control value.
>>Detection and display of alarms in HMI.

Typical applications

>>Booster Pumping system consisting of single or multiple Pumps

4
5

Typical architecture

>>Optimized Pumping compact / Hardwired / Drive controller / Altivar IMC

>>Optimized Pumping compact / Modbus or Hardwired / Logic controller / Modicon
M238 and Magelis HMI

>>Optimized Pumping compact / Modbus or Hardwired / HMI controller / Magelis

SCU

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Pumping Control Solutions

Solution Overview
Energy Efficiency

Boost the energy efficiency of

your pumping machines

4 steps to ensure immediate results when optimizing the energy

consumption of your pumping machines
Improve time to market, reducing the overall cost of pumping machines
whilst increasing their performances and adding innovations are everyday
challenges for you. On top of this, your customers are increasingly asking
you to design machines that require less energy.

For supporting energy savings and obtaining immediate results, we follow

the 4 Energy Efficient principles adapted to the machine life cycle.
The approach is compliant with the guidelines in European standard
EN16001 and with the ISO 50001 energy management system which
targets continuous improvement in the energy performance of every
organization.

Audit
& Measure

4
5

Model complies with EN16001 & ISO50001

Passive energy efficiency

Active energy efficiency

6
2

Fix the basics

Optimize

Monitor,
maintain,
improve

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Machine Builder benefits

>> Significant reductions in energy

>> Detection of the over-sized

>> Improved preventive

machines energy consumption

equipments as these consumes

more energy
>> Possible marketing argument to
your customers with a real
evidence of Energy savings

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End customer benefits

>> Improve the visibility of your

bills

maintenance for machines

>> Increased lifespan for motors

and electronic equipment

Pumping Control Solutions

Presentation

Solution Overview
Energy Efficiency

Increase performance whilst reducing energy consumption of your pumping machine

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4

3
2

5
1

Audit & Measure energy consumption with a

Schneider Electric expert. They will identify
devices with high energy consumption (pumps,
motors, compressors etc.) and recommend
potential savings.

Fix the basics by selecting the appropriate

motor,using servo-drives, improved cabinet
thermal management etc.

Optimize machines by using the energy efficiency function block libraries

available in the SoMachine software suite, specifically designed for the
various applications. Example: pumps, packaging, conveyors, etc

Monitor, maintain, improve. The SoMachine software suite contains

function blocks dedicated to collecting energy information from metering
units and electronic equipment (variable speed drive, servomotor etc.).
The information provided allows the dedicated function blocks to create
indicators that are used to monitor the relevant information by correlating
energy readings (active power, power, current etc.) with the machines
operational modes and production data. All of the indicators produced can
be manipulated on-screen via predefined graphic objects supplied with
SoMachine and Vijeo Designer.

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Pumping Control Solutions

Solution Overview

How can you develop your business?

How can you develop your

business?

Service and support that are behind you all the way

We find the best solution for your needs

>> Based on your needs, our Solution Application Experts and Application Design
Experts (SAE/ADE) work out innovative technical solutions including
>> co-engineering
>> tests
>> validation

We understand your pain points

>> Consulting
We execute the solution with a full service agreement

>> Our solution design and delivery centers (Flex-Centres) are committed to quality

3
Design

and results and provide:

>> Project and program management
>> Software and hardware engineering
>> Tests, validation, and commissioning

We improve your teams competencies

>> In class training and on site training
We ensure the delivery of your solution

>>Availability of components through a large worldwide network of distributors

>>Collaboration, management, and delivery through local partners
>>With Schneider Electric as your turnkey solution partner we include in our solutions:
>> Project management and responsibility
>> Engineered systems
>> Third-party components management

We provide on-site services and support

>>Secondment of qualified personnel to deliver on-site engineering and technical
services
We improve your service teams competencies

Build

We provide international sales and after-sales services for you and your
customers
>>Maintenance contracts
>>Spares parts
>>Repairs
>>Normal and express deliveries
>>Return of goods
>>Service expertise:
>> Error diagnosis and repair
>> Environmental measurements ( EMC, field bus, thermography, power quality
analyses, etc.)
>>Customer International Support (CIS) as a single point of contact:
>> A network of 190 dedicated local country experts
>> A web-based collaborative platform for efficient communication

7
8

>>Service and commissioning training

Operate

We improve your customers competencies

>>In-class customer training and on-site training
>>Customer service and commissioning training
Improve your machine ranges

>> Consulting

We improve your customers machines in their production line

>> Audits
>> Services Expertises:
>> Consultancy
>> Retrofitting

>> Migration and upgrade

>> Training

10
Improve
1/14

Pumping Control Solutions

Presentation

Solution Overview

How can you develop your business?

Gain a competitive advantage in each stage of your machine

Design

Build

MachineStruxureTM solutions offer more than just products and

architectures, you also get complete service and support at every stage of
the product life cycle. Our unparalleled Pumping and control experts will
help you minimise your global machine costs, increase sales and
profitability, and deliver total customer satisfaction.
From design to commissioning to maintenance, were ready to help you wherever
you are with our worldwide network of training, solution design centres, distribution,
and after-sales services.

Your
machine

1
2

Operate
Improve

A complete pumping setup to validate your Pumping application

Schneider Electric with its test units and
expertise is able to simulate your
installation as follows:

>> Select the architecture you want

3
4

>> DOL, Single drive, Multidrive

>> I/O control, Field-bus control
>> Controllers & HMI
>> Drives: Altivar 212 / Altivar 61

>> Select Hydraulic circuit

>> Apply to hydraulic system for test case
>> Run complete test and Monitor

>> Energy consumption

>> Pressure, Flow, etc

6
7
8
9

Connect with the experts

10

www.schneider-electric.com/pumping

Increase your efficiency and competitiveness

1/15

Presentation

Pumping Control Solutions

Solution Overview

How can you develop your business?

How can you develop your

business?

World-class monitoring service for you and your customers

The web-enabled capabilities of the controller offer associated with the

OptiM2MTM solution for remote monitoring of machines allow an unrivalled
quality of machine service for your customers, with reduced reaction times
and attractive maintenance plans.

2
3
4

>>Improved control of
remote equipment

>> Enhanced reaction time

and productivity: detailed

reports on equipment use
(usage statistics, machine
energy consumption, etc.)
>>New services for your
established customers

Get constant visibility into your machine data

>> With OptiM2M, a web-based machine-to-machine monitoring application, you

can remotely view and analyse incoming machine data. At any time, from
anywhere in the world, using only your smart phone, laptop or another webconnected device with a browser.
>> OptiM2M users can harvest detailed, real-time equipment usage statistics, such
as energy consumption of Pumping machines or usage statistics data access
can be configured according to user type (equipment manager/owner/user, etc)

Why chose OptiM2M?

>> Grow your business and profits

>> Develop sales with new customers and reach new markets
>> Generate additional business with existing customers
>> Develop your portfolio of smart services

>> Build your service provider image and customer satisfaction

>> Maximise machine uptime and minimise after-sales intervention costs on site
>> Achieve higher energy efficiency in true operating conditions
>> Add value to your product with quality machine lifecycle support

9
10

Unirivalled machine services for you and your customers

1/16

Pumping Control Solutions

Presentation

Solution Overview

How can you develop your business?

Easy and hassle-free remote monitoring solution

1
As a machine manufacturer you know that installing and deploying a
communication solution is often easier on paper than in real life. Thats
why at Schneider Electric we are commited to making our machine-tomachine cloud solution as easy to configure as it gets.
The OptiM2M system is an install-and-go solution that delivers secured
end-to-end wireless connectivity for machine-to-machine applications.

2
3

Internet
GSM

Just connect the

modem to the
power supply and
to the controller of
every machine in
your pool.

Operate

In case of machine
alert, you will receive
notifications with
additional diagnosis
information.

Server

Install

To manage and
monitor data, you will
need a device with a
browser and web
access.

4
5
6

Internet
GPRS
GSM

7
Configure
and deploy

8
Enter information of the new
monitored machine, modify
parameters of your monitoring
application, and easily copy the
configuration to all your
machines of the same type.

9
10

Improve pumping machine management through remote control

1/17

Presentation

Pumping Control Solutions

Solution Overview

How can you develop your business?

How can you develop your

business?

Your one-stop shop from simple control systems to global automation

solutions

Schneider Electric is a world leader in automation. We help you benefit

from the latest technologies that can turn your machines into a commercial
success. From actuators to control systems, we have the solution that is
suited to your specific needs

Motor control

>>Maximum productivity and

efficiency

3
4
5

>> wide range

>> simple to use
>> network opening
>> worldwide availability

HMI, control and dialog devices

>>Intuitive and ergonomic design

Innovation dedicated to
reduction of:
>> enclosure size
>> wiring time
>> installation time

Detection, communication, energy distribution, switching

>>Assembly and supply systems,

protection and control of LV power

circuits, power meters, HVAC & R
sensors, valves and actuators

7
8
9

Alliance Partners
Building on our open automation platforms and strategies, we work with strategic
partners who compliment our capabilities in order to provide you with solutions
that fully meet your business objectives. Within this collaboration partnership that
can deliver the most complete and effective solution for your applications.

10

1/18

Presentation

Pumping Control Solutions

Solution Overview

How can you develop your business?

Your one-stop shop from simple control systems to global automation

solutions

From machine to plant, Schneider Electric provides a single,

open and fully coherent system.

PlantStruxure architecture is Schneider Electrics comprehensive

solution for industrial process control, whereas MachineStruxureTM
architecture is dedicated to machine control.
Because both architectures are based on open standards and designed to be
fully compatible, your machines can easily be integrated into your customers
factory processes. In addition, open standards allow your machines to evolve
with your customers changing requirements.h

Process & machine managment

4
Ethernet TCP/IP

HMI
controller

Drive
controller

Modbus

Modbus

Modbus

Logic
controller

Logic
controller

5
6

Pumping machine control

MachineStruxureTM architecture, one of the mainstays of

EcoStruxure architecture
EcoStruxureTM system architecture enables
the convergence of five key domains of our
expertise: management of Power,
Processes and Machines, the IT Room,
Buildings, and Security.
EcoStruxureTM architecture takes multiple,
siloed systems and adapts them to an
integrated solution, reducing redundancy in
equipment, software, and personnel.

Power
Management

White Space
Management

Process &
Machine
Management

Building Comfort
Management

8
9

Security
Management

10
From machine to plant, Schneider Electric provides a single, fully coherent
system
1/19

2
SoMachine
software suite

chapter

All technical information about products listed in this chapter

are available on www.schneider-electric.com

Contents

SoMachine software suite

bb SoMachine software suite

vv Visual graphic user interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/2
vv Learning centre . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/2

vv Projects management. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/2

vv Project properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/3
vv Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/3

vv Programming and debug. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/3

vv Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/3
vv Documentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/3

vv Transparency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2/3
vv Dedicated OEM application libraries (AFB libraries). . . . . . . . . . . . . . . . . . 2/3
vv Tested Validated Documented Architectures (TVDA). . . . . . . . . . . . . . . . . 2/3
bb SoMachine characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . .

2/4

bb References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2/5

4
5
6
7
8
9
10

2/1

SoMachine software suite

Presentation

Simplify machine programming and

commissioning

Presentation

SoMachine is the Machine Builder solution software for developing, configuring and
commissioning the entire machine in a single software environment, including logic,
motion control, HMI and related network automation functions.

1
2

SoMachine allows you to program and commission all the elements in

SchneiderElectrics Flexible and Scalable Control platform, the comprehensive
solution-oriented offer for Machine Builders, which helps you achieve optimized
control solution for each machines requirements.
Flexible and Scalable Control platforms include:

SoMachine software platform

Controllers:
bb HMI controllers: XBTGC, XBTGT/GK CANopen,
bb Logic controllers for Solutions with AFB: Modicon M238S, Modicon M258S,
bb Drive Controller: Altivar IMC for Solutions with AFB,
bb I/Os range: Modicon TM2, Modicon TM5 and Modicon TM7 offers

HMI:
bb Small Panels MagelisTM STO/STU
bb Advanced Panels MagelisTM GH/GK/GT
bb Optimum Advanced Panels MagelisTM GTO
SoMachine is a professional, efficient, and open software solution integrating
Vijeo-Designer.
It integrates also the configuring and commissioning tool for motion control devices.
It features the IEC 61131-3 languages, integrated field bus configurators, expert
diagnostics and debugging, as well as outstanding capabilities for maintenance and
visualisation.

4
5

SoMachine integrates tested, validated, documented and supported expert

application libraries dedicated to applications in Pumping, Packaging, Hoisting and
Conveying.

PC + SoMachine
software

SoMachine provides you:

bb One software package
bb One project file
bb One cable connection
bb One download operation

Sensors

Variable
speed
drive

Drive
Controller

HMI

Modbus

Software solution

Visual graphic user interface

Navigation within SoMachine is intuitive and highly visual. Presentation is optimized

in such a way that selecting the development stage of the desired project makes the
appropriate tools available. The user interface ensures nothing is overlooked, and
suggests the tasks to be performed throughout the project development cycle. The
workspace has been streamlined, so that only that which is necessary and relevant
to the current task is featured, without any superfluous information.

Learning centre

From the home menu, the learning centre provides several tools to get started with
SoMachine. An animated file explains briefly the SoMachine interface and concept.
An e-learning allows to run a self-training about SoMachine. A third section gives
access to several documented examples of simple coding with SoMachine.
An intuitive and efficient online help is also available, guiding you to get the
appropriate answer.

Projects management

The implemented project management principle allows to browse quickly through

the existing projects getting the relevant information without the need to open
them before selection.
The user can create a new project, starting from several means: using Tested
Validated and Documented Architectures, using the provided examples, using an
existing project or start with an empty project. There is quick access to the most
recently-used projects.
There is as well a way to start a project from standard project taking advantages of
a pre-configured program (task, library, ....)

9
10
Project management

2/2

Presentation (continued)

SoMachine software suite

Simplify machine programming and
commissioning

Project properties

For each project, the user has the option to define additional information, through
simple forms. Its also possible to attach documents, a customer picture and
aconfiguration picture.

Configuration

From the graphic user interface, the user can easily build his architecture and
configure the devices of the architecture.
Description of the architecture
A graphic editor can be used to assemble the various elements easily by a simple
drag & drop. A devices catalogue is displayed on the left of the screen. It is split into
several sections: controllers, HMI, Miscellaneous and search.
Configuration of the device
Directly from the topologic view of the user interface, a simple click drives the user to
the configuration screen of the selected device.
Configuration

Programming and debug

Programming is an essential step, and the user has to carefully design it to be as

efficient as possible. Advanced control and HMI functions cover all the needs of an
engineer in terms of creating the control and visualisation system.
Powerful tools allow debug and functional tests such as simulation, step by step
execution, break points and trace.

Commissioning

For an easy and fast diagnostic, the menu commissioning allows the user to check
the online state of his architecture.Through the topologic view of the configuration,
the devices display if you are logged in or not, as well as if they are in run or stop
mode.

Documentation

Commissioning

Because a printed file of the project is an important element, it is possible to build

and customize the project report:
-- select the items to be included in the report,
-- organize the sections,
-- define the page layout
-- and then launch the printing.

Transparency

SoMachine supports Device Type manager (DTM) because it is a field device tool
(FDT) container.
With DTMs representing field device in SoMachine, direct communications are
possible to every single device via SoMachine, the controller and the field bus
(Modbus for all devices and CANopen for the I/Os).
From the SoMachine unique environment, the remote devices can be set-up off-line
and tuned on-line.

2
3
4
5
6
7

Dedicated application libraries (AFB libraries)

Transparency

SoMachine can be extended through its solution extension DVD. It integrates tested,
validated, documented and supported expert application libraries dedicated to many
Machine Builder applications. Their simple configuration speeds up design,
commissioning, installation and troubleshooting.
These libraries cover the following applications:
bb Packaging,
bb Hoisting,
bb Conveying
bb Pumping

Tested Validated Documented Architectures (TVDA)

SoMachine provides a variety of preset projects with ready-to-use architectures you

can adapt to individual requirements. Some of them are generic TVDA, they are
based on controllers configuration. The solution extension DVD brings specific
application solutions oriented TVDAs to SoMachine.

8
9
10

Application Function Blocks

2/3

Characteristics

SoMachine software suite

Simplify machine programming and
commissioning

SoMachine characteristics

Overview
IEC 61131-3 programming languages

Controller programming services

bb Multi-tasking: Mast, Fast, Event

bb Functions (Func) and Function Blocks (FBs)
bb Data Unit Type (DUTs)
bb On-line changes
bb Watch windows
bb Graphical monitoring of variables (trace)
bb Breakpoints, step-by-step execution
bb Simulation
bb Visualization for application and machine set-up

HMI-based services

bb Graphics libraries containing more than 4000 2D and 3D objects.

bb Simple drawing objects (points, line, rectangles, ellipses, etc )
bb Preconfigured objects (button, switch, bar graph, etc )
bb Recipes (32 groups of 256 recipes with max. 1024 ingredients)
bb Action tables
bb Alarms
bb Printing
bb Java scripts
bb Multimedia file support: wav, png, jpg, emf, bmp
bb Variable trending

Motion services

bb Embeded devices configuration and commissioning

bb CAM profile editor
bb Sample application trace
bb Motion and drive function blocks libraries for inverters, servos and steppers
bb Visualization screens
bb Logical encoder

Global services

bb User access and profile

bb Project documentation printing
bb Project comparison (control)
bb Variable sharing based on publish/subscribe mechanism
bb Library version management
bb Energy efficiency machine monitoring

Integrated fieldbus configurators

bb Control network:
vv Modbus Serial Line
vv Modbus TCP
bb Field bus:
vv CANopen
vv CANmotion
bb Connectivity:
vv Profibus-DP
vv Ethernet IP

Expert and solutions libraries

bb PLCopen function blocks for Motion control

vv Example: MC_MoveAbsolute, MC_CamIn, ServoDrive, ...
bb Packaging function blocks
vv Example: Analog film tension control, rotary knife, lateral film position control, ...
bb Conveying function blocks
vv Example: tracking, turntable, conveyor , ...
bb Hoisting functions
vv Hoisting function blocks: anti-sway, anti-crab, hoisting position
synchronisation, ...
vv Application template for industrial crane
bb Pumping application
vv Pumping function blocks
vv Application template for booster
bb Energy Efficiency library

3
4

7
8
9
10

2/4

bb IL (Instruction List)
bb LD (Ladder Diagram)
bb SFC (Sequential Function Chart)
bb ST (Structured Text)
bb FBD (Function Block Diagram)
bb + CFC (Continous Function Chart)

SoMachine software suite

References

Simplify machine programming and

commissioning

Product offer
SoMachine software is delivered on a DVD, it is a product oriented version that includes all SoMachine features
related to generic hardware (M238, M258, LMC058, XBTGC, Altivar IMC), as well as generic TVDA.

The solution features are added to SoMachine by installing its solution extension DVD. It includes all SoMachine
solutions hardware, plus all the dedicated application libraries and TVDA.

References
bb SoMachine is available in 6 languages:
vv English
vv French
vv German
vv Italian
vv Spanish
vv Simplified Chinese.
bb System Requirements:
vv Processor: Pentium4 - 1,8 GHz or higher , Pentium M 1.0 GHz or equivalent
vv RAM Memory: 2 GByte; recommended: 3 GByte
vv Hard Disk: 3.5 GB, recommended: 5 GB
vv OS: Windows XP Professional, Windows 7 Professional 32/64 bytes
vv Drive: DVD reader
vv Display: 1024 768 pixel resolution or higher
vv Peripherals: a Mouse or compatible pointing device
vv Peripherals: USB interface
vv Web Access: Web registration requires Internet access
bb The documentation is supplied in electronic format: complete on-line help plus complementary documentation
in pdf version.

bb M238S
bb M258S
bb LMC058S
bb XBT GC with CANopen
module type S
bb XBT GT/GK with control
function type S
bb Altivar IMC with control
function type S

Added TVDA

-- Optimized CANopen Altivar

IMC
-- Performance CANmotion
LMC058
-- Hoisting Optimized
CANopen M238
-- Conveying Performance
CANmotion LMC058

3
4
5

SoMachine solution extension for Solution controllers (1)

Added
controllers

Added
libraries

Reference (2)

Hoisting
Conveying
Packaging
Pumping

MSDCHLLMUV31S0 / 1 (Single)

DVDs and Licence / number & type

MSDCHLLMTV31S0 / 10 (Team)

MSDCHLLMFV31S0 /100 (Facility)

SoMachine software compatibility and hardware control platforms

Product type

Logic controller Modicon M238

Version

V1.0

HMI controller XBT GC

Logic controller Modicon M238S

V2.0

Logic controller Modicon M258

Logic controller Modicon M258S
Motion controller Modicon LMC058

V3.0

Motion controller Modicon LMC058S

V2.0

HMI controller XBT GT/GK with control function type S, XBT GC with CANopen module type S
Altivar IMC integrated controller card

V3.1

Altivar IMC integrated controller card with control function type S

V2.0

TM5 CANopen Interface

V3.0

TM7 CANopen Interface block

Altivar IMC integrated controller card (with patch)
(1) For this offer, please contact your Customer Care Centre.
(2) Each reference for SoMachine solution software contains: one generic trail DVD, one solution extension V3.1 DVD and one
licence.

9
10

2/5

3
Hardware control
platforms

chapter

All technical information about products listed in this chapter

are available on www.schneider-electric.com

Contents

Hardware control platforms

bb Drive controller for Solutions with AFB, HMIcontrollers,

Logic controllers compact base for Solutions with AFB
General selection guide................................................................................ 3/2

bb Drive controller for Solutions with AFB

vv Altivar IMC drive controller card type S solutions with AFB for Altivar 61
variable speed drive

Presentation................................................................................................. 3/4
Functions ..................................................................................................... 3/6
Description, References............................................................................... 3/7

bb HMI controllers
vv MagelisTM XBT GC HMI Controllers
Selection guide............................................................................................. 3/8
Presentation............................................................................................... 3/10
Functions.................................................................................................... 3/12
Description................................................................................................. 3/13
References................................................................................................. 3/14
Combination............................................................................................... 3/15

3
4

bb Logic compact bases for Solutions with AFB

vv ModiconM238 logic controller compact base for Solutions with AFB
Selection guide........................................................................................... 3/16
Presentation............................................................................................... 3/18
Description................................................................................................. 3/20
References................................................................................................. 3/21
Memory structure....................................................................................... 3/23

vv Modicon M258 logic controller compact base for Solutions with AFB
Selection guide........................................................................................... 3/24
Presentation............................................................................................... 3/26
Description................................................................................................. 3/31
References................................................................................................. 3/32

bb I/O expansion modules for Hardware platform control

vv Local and remote I/O expansion modules

Selection guide 3/34

vv Distributed I/O expansion modules

Selection guide 3/34

7
8
9
10

3/1

General selection guide

Hardware control platforms

Drivecontroller type S Solutions with AFB,

HMI controllers,
Logic controllers for Solutions with AFB

Applications

Control by integration of automation

functions on Altivar 61 variable speed
drive

Data control and parameter-setting

IEC1131-2 control function
Display of text messages, graphic objects and
mimics

Machines

Textile, hoisting, pumping, woodworking, All machine types, pumping

etc.

Configuration software

SoMachine

Power supply

24 V c

Embedded inputs
(depending on model)

vv 10 digital inputs including 4 available for 2 12 to 16 digital outputs

HSC inputs or 2 incremental encoders
vv 2 analog inputs

Embedded outputs
(depending on model)

vv 6 transistor outputs
vv 2 analog outputs

vv 6 to 16 transistor outputs

I/O expansion

With expansion card VW3A320p:

vv Digital, analog, relay, frequency control
and probe I/O (see page 3/4)

With Modicon TM2 expansion modules:

vv Digital I/O (see page 3/34)
vv Analog I/O (see page 3/34)

Integrated functions

vv HSC
vv Analog
vv Position control

vv Display of animated mimics and current date

and time
vv Control and modification of numeric or
alphanumeric variables
vv Real-time and trending curves with log
vv Multiwindow management
vv Page calls initiated by the operator
vv Multilingual application management
vv Recipe management
vv Data processing via Java script
vv Application support and external memory logs
vv Management of printers and barcode readers
vv Execution of programmed logic sequences
vv CANopen fieldbus device management
vv Management of digital/analog I/O on
expansion modules

Embedded

vv Protocols: Ethernet Modbus TCP, UDP,

TCP, SNMP
vv Web/FTP servers
vv CANopen master
vv Ethernet

vv Serial links: RS 232C/RS 422/485

vv Protocols: Uni-TE, Modbus, Modbus TCP/IP
vv Ethernet
vv Parallel printer

Option

vv ModbusPlus
vv Uni-Telway
vv InterBus-S
vv Profibus DP
vv DeviceNet
vv Ethernet Modbus/TCP
vv Fipio
vv EtherNet IP
vv CC-Link
vv Lonworks
vv METASYS N2
vv APOGEEFLN
vv BACnet

vv CANopen master

RAM

2 MB

512 KB (SRAM)

Flash

2 MB

16 to 32 MB (Flash EEPROM)

ATV IMC drive controller card

type S solutions with AFB

XBTGC controllers

3/4

3/8

2
3
4
5
6
7

Communication

8
9

User memory
Controller

10

24 V c

Control by integration of
automation functions on Altivar 61
variable speed drives
Pages

3/2

High speed counter control and simple position control

Speed control, high speed counter control and motion control

Packaging, conveying, hoisting, pumping, ...

Packaging, conveying, hoisting, pumping, ...

1
2

24V cand 100/240 V a

24 V c

vv 14 digital inputs, 8 of which can be configured as fast inputs

vv 26 to 38 digital inputs including 8 counter inputs (200 kHz)

vv 4 analog inputs

vv 4 transistor outputs + 6 relay outputs or 10 transistor outputs, 4 of which can

be configured as fast outputs

vv 16 to 28 transistor outputs including 4 reflex outputs

vv Up to 12 relay outputs

With Modicon TM2 modules:

vv Digital I/O (see page 3/34)
vv Analog I/O (see page 3/34)

With Modicon TM5 compact blocks:

vv Digital and analog I/O (see page 3/34)
With Modicon TM5 modules:
vv Digital (see page 3/34)
vv Digital/Analog (see page 3/34)
vv Analog (see page 3/34)

vv HSC
vv PTO
vv PWM
vv PID control
vv Event processing

vv HSC
vv Analog
vv Position control
vv PWM

3
4
5
6

vv Master/slave type isolated serial link

vv Protocols: Modbus master/slave RTU/ASCII, ASCII
vv CANopen master

vv Serial links: RS232/RS485

vv Web/FTP servers
vv Protocols: , Modbus master/slave RTU/ASCII, ASCII
vv CANopen master
vv Ethernet

vv Ethernet
vv Profibus
vv DeviceNet

vv Modbus RS232 serial link

vv Modbus RS485 serial link
vv Profibus DP (slave)

500 or 1000 KB (depending on model)

64 MB (program + data)

2 MB

128 MB

M238 logic controller type S,

M258 logic controllertype S,

compact base for solutions with AFB

3/16

7
8
9

compact base for solutions with AFB

10

3/24

3/3

Presentation

Hardware control platforms

Drive controller

Altivar IMC drive controller card type S solutions with

AFB, for Altivar 61 variable speed drive

Presentation

The Altivar IMC drive controller card type S Solutions with AFB forms a part of
Flexible Machine Control approach, a key component of MachineStruxureTM, which
brings you maximum flexibility and ensures the most optimised control solution.
The Altivar IMC drive controller card type S Solutions with AFB VW3 A3521S0 is a
compact optimised solution developed for Altivar 71 variable speed drives. When
equipped with the ATVIMC card type S Solutions with AFB, Altivar 61 drives become
controllers capable of meeting the needs of machine manufacturers in applications
such as textiles, hoisting, pumping or woodworking, etc.

The Altivar IMC drive controller card type S Solutions with AFB VW3A3521S0 is
configured and programmed using SoMachine software (see page 2/2).
Altivar IMC integrated controller card

The Altivar IMC card type S Solutions with AFB boosts the expansion capability of
machines and allows us to meet the Machine Builder markets requirements in terms
of performance, simplicity of use and openness.

Installation
The Altivar IMC card type S Solutions with AFB is designed for integration on Altivar
61 variable speed drives in conjunction with other Altivar 61-specific cards, such as
I/O expansion cards and communication cards.

1 Altivar 61 drive and graphic display

terminal
2 Altivar IMC card VW3A3521S0
3 I/O expansion card VW3A32pp or
communication card VW3A33pp

1
2

3
1

6
Note: Only one I/O expansion card or communication card can be mounted simultaneously with
the Altivar IMC card type S Solutions with AFB on anAltivar61 drive.

Special features

User memory

RAM

2 MB

Flash

2 MB

Data storage memory FRAM

(Ferroelectric RAM)

64 KB

Typical time (for 1000 Boolean instructions) 942 s

User program size

1 MB

Power supply

24V c

Inputs

Outputs
Built-in
communication
ports

10

Real-time clock

3/4

Digital

10 x 24 V c inputs, 4 of which can be used for

2high-speed counter inputs (100 kHz) or
2incremental encoders (A/B) (100 kHz)

Analog

2 x 020 mA inputs

Digital

6 transistor outputs (2 A) - source

Analog

2 x 020 mA outputs

RJ45 port

Ethernet Modbus TCP, Web/FTP Server

SUB-D connector
(male 9-way)

Master CANopen bus (16 slaves)

USB Mini-B port

SoMachine software programming

Integrated

Presentation

Hardware control platforms

Drive controller

Altivar IMC drive controller card type S solutions with

AFB, for Altivar 61 variable speed drive

Performance
Reduce the time it takes to develop your machines
bb The use of a single SoMachine programming software environment offers a number
of advantages:
vv A single project file
vv A single software program
vv A single download for the whole application
bb The ease of use of PLCopen function blocks significantly reduces the time needed
to program motion control and independent axis control on machines.
A more powerful machine
The Altivar IMC drive controller card type S Solutions with AFB has 8 tasks to suit
different machine requirements (cyclic, event-triggered, free).
A task can be synchronized with the task of the drive in which it is embedded. This
task manages the speed reference, the torque reference, the speed feedback, the
torque feedback, the number of encoder pulses feedback in order to increase
machine performance.
A more intelligent drive
vv Performs more complex operations (2 MB memory)
vv Reduces program loading time (Mini-B USB connectors)
vv Communication with all the other system devices (built-in Ethernet and CANopen
connection ports)
Transparency of your machines
Access to all the other devices in the system architecture via CANopen is totally
transparent due to FDT/DTM technology.

Development and technology

The Altivar IMC drive controller card type S Solutions with AFB has been developed
with two criteria in mind: low cost and practicality.
bb Low cost because the standard equipment for the Altivar IMC card type S Solutions
with AFB comprises:
vv Sixteen discrete I/O
vv A built-in Ethernet port
vv Two analog inputs
vv Two analog outputs
vv And a CANopen master
bb Practicality because the Altivar IMC card type S Solutions with AFB is ideal for
integration in Altivar 61 drives, and can therefore use:
vv Their inputs/outputs
vv Their communication cards
vv Their parameters: speed, current, torque, etc.
vv Their remote graphic display terminal
vv And also the inputs/outputs in their I/O expansion cards
vv Plus the speed feedback counter in the encoder interface cards

2
3
4
5
6
7

Software configuration

SoMachine software platform

Configuration and programming of the Altivar IMC drive controller card type S
Solutions with AFB and equipment in SchneiderElectrics Flexible Machine Control
concept are both designed to cut costs and optimize your machine performance.
Schneider Electrics SoMachine software platform can be used to program Altivar
IMC drive controller card type S Solutions with AFB using:
bb IEC61131-3programming languages: Instruction List (IL), Ladder Diagram (LD),
Function Block Diagram (FBD), Sequential Function Chart/Grafcet (SFC) and
Structured Text (ST)
bb CFC (Continuous Function Chart) language.
PLCopen function blocks are used for managing motion control and axis control on
your machines.
See page 2/2.

8
9

Integration in the Schneider Electric product offer

Combined with other dedicated products in the Schneider Electric offer, such as
Altivar variable speed drives, Lexium servo drives, Magelis HMI terminals, TeSys
motor starters and contactors, the Altivar IMC drive controller card type S Solutions
with AFB can be integrated transparently in a number of architectures.

3/5

10

Functions

Hardware control platforms

Drive controller

Altivar IMC drive controller card type S solutions with

AFB, for Altivar 61 variable speed drive

Functions

Analog functions
For machines that require functions to process data issued by analog sensors/
actuators (voltage or current), temperature sensors, pressure or PID control
sensors, the Altivar IMC drive controller card type S Solutions with AFB has, as
standard, 2 analog inputs (voltage or current) with 10-bit resolution and 2 analog
outputs (current) with 10-bit resolution.

1
2
3
4

Communication function
Ethernet
The Altivar IMC drive controller card type S Solutions with AFB has a built-in RJ45
Ethernet port (10/100Mbps, MDI/MDIX) with Ethernet TCP Modbus, SoMachine on
Ethernet, UDP, TCP and SNMP protocols.
In addition, the Altivar IMC card type S Solutions with AFB has an embedded Web
Server and FTP Server.
As well as the default address based on the MAC address, it is possible to assign a
controller IP address via a DHCP server or via a BOOTP server.

3
4

Altivar IMC drive controller card type S Solutions with AFB installed on Altivar 61
Pressure sensor
Variable speed pump
Fixed speed pumps

Analog functions

Customization function on the graphic display terminal

Menu 1.14
The remote graphic display terminal on Altivar 61 drive includes a menu dedicated to
the Altivar IMC drive controller card type S Solutions with AFB.
The user is offered a graphic display of 8 lines of 24 characters.
This menu can be customized simply and directly using the SoMachine software.
The user can define the language, name, unit, decimal point, and the type of
parameter he wishes to customize for his own application. The user can also define
alarms and error messages for his application.
Clock function
A time and date-stamping function combined with a clock backed up by a lithium
battery makes it possible to keep a log of events that have occurred. When the
Altivar IMC drive controller card type S Solutions with AFB is installed in the drive,
drive faults are automatically time and date-stamped without the need for any special
programming.

Communication
The Altivar IMC drive controller card type S Solutions with AFB has the following
built-in communication ports:

Communication ports

Use

1 x RJ45 (MDI/MDIX port)

vv FTP server
vv Web server
vv Modbus TCP server
vv Modbus TCP client
vv Manager SoMachine
vv SNMP
vv Modbus device

1 x mini-USB

Programming port (480 Mbps)

1 x 9-way male SUB-D

Master CANopen connection

Menu 1.14

Embedded Ethernet
The Altivar IMC drive controller card type S Solutions with AFB has an embedded
Ethernet link via a direct connection to its RJ45 port.
bb Speed: 10 BaseT and 100 BaseTX with auto-negotiation
bb RJ45 port (MDI/MDIX): automatic adaptation to a straight or crossed cable

9
10

3/6

Protocols

Number of connections

Modbus server

Modbus device

FTP server

Web server

10

Hardware control platforms

Description,
references

Drive controller

Altivar IMC integrated controller card for Altivar 61

variable speed drive

Description
The Altivar IMC drive controller card type S Solutions with AFB comprises:
1 Three spring connectors for:
vv 10 digital inputs
vv 6 digital outputs
vv 2 analog inputs
vv 2 analog outputs
vv 2commons
2 A connector with removable screw terminals, 3 contacts at intervals of 3.81 for the 24 V c power
supply
3 A mini USB-B connector for programming using SoMachine software
4 A 9-way SUB-D connector for connection to the CANopen machine bus
5 An RJ45 connector for connection of the SoMachine software workshop and/or connection to an
Ethernet Modbus TCP network
6 Five LEDs:
vv 1 green/yellow ETH LED for Ethernet activity
vv 1 green/red NS (Network status) LED
vv 1 green/red MS (Module status) LED
vv 1 green/red CAN (CANopen activity) LED
vv 1 green/red LED programmable by the user
7 Four configuration selector switches

Variable speed drives

Designation

Refer to the Altivar61 variable speed

drives catalogue or visit our website
www.schneider-electric.com

Altivar IMC drive controller card type S Solutions with AFB for Altivar 61

Altivar IMC drive

controller card
type S Solutions
with AFB

Voltage

Reference

Weight
kg
lb

24V c

VW3A3521S0

0.185 kg
0.408 lb

I/O expansion cards for Altivar 61(1)

Designation

VW3A3521S0

I/O expansion
cards (2)

Reference

Altivar 61 variable speed drives

Altivar61 variable speed drives

References

Designation

Type of I/O

Reference

Weight
kg
lb

Logic
input

Logic
output

Analog
input

Analog
output

PTC
Frequency
probe
control
input (2) input

VW3A3201

0.300
0.661

VW3A3202

0.300
0.661

For more information about digital I/O cards, visit our website www.schneider-electric.com.

5
6
7

Communication cards
Designation
VW3A3 202

VW3A33pp
communication
cards

Protocols available (depending on model)

Reference

vv Modbus Plus
vv Uni-Telway
vv InterBus-S
vv Profibus DP
vv DeviceNet
vv Ethernet Modbus TCP
vv Fipio

Refer to Altivar61 variable speed

drives catalogue, or visit our website
www.schneider-electric.com

vv EtherNetIP
vv CC-Link
vv Lonworks
vv METASYS N2
vv APOGEEFLN
vv BACnet

Connection cable
Designation
TCSXCNAMUM3P

Programming
cable

Use

Length

Reference

From the miniUSB-B port on the Altivar IMC

drive controller card type S to the type A USB
port on the PC terminal for programming and
updating firmware

3m
9.843 ft

TCSXCNAMUM3P

Weight
kg
lb
0.065
0.143

(1) Altivar61 variable speed drive can only take one I/O expansion card with the same reference.
(2) This PTC probe input must never be used to protect an ATEX motor in applications in explosive atmospheres.
Please refer to the ATEX guide which is available on our website www.schneider-electric.com.

8
9
10

3/7

Selection guide

Hardware control platforms

HMI Controllers

MagelisTM XBTGC HMI Controllers

Applications

Display of text messages, graphic objects and mimics

Control and configuration of data

IEC 1131-2 control function

Terminal type

HMI Controllers

2
3
4

Display

Functions

6
7
8

Back-lit monochrome (amber or red mode) STN LCD

(320 x 240 pixels)

Capacity

3.8 (monochrome)

Data entry

Memory capacity

Type

I/O

Communication

Via touch screen

Static function keys

Dynamic function keys

Service keys

Alphanumeric keys

Application

16 MB EPROM Flash

Extension

Maximum number of pages

and maximum number of
instructions

Limited by internal Flash EPROM memory capacity

Variables per page

Unlimited (8000 variables max.)

Programmed logic

5 languages according to IEC 1131-2 (LD, ST, FBD, SFC, IL)

Counting/positioning

4 x 100kHz fast counter inputs/4 x 65 kHz pulse train outputs

Control (PID)

Yes

Representation of variables

Alphanumeric, bitmap, bargraph, gauge, tank, tank level indicator, curves, polygon, button, indicator

Recipes

32 groups of 64 recipes comprising 1024 ingredients max.

Curves

Yes, with log

Alarm logs

Yes

Real-time clock

Built-in

Integrated

12 x 24V c digital inputs

6 sink or source
transistor outputs (1)

I/O modular extensions

Two M238 I/O modules max.

Downloadable protocols

Asynchronous serial link

USB ports

Buses and networks

1 CANopen master with optional module (XBTZGC CAN)

9
10

Printer link

USB port for parallel printer

Design software

SoMachine with WindowsXP Professional and Windows 7 Professional 32/64-bit, see page 2/5

Operating system

Magelis
(131 MHz RISC CPU)

Terminal type

XBTGC1100T/U

Pages

3/14

(1) Depending on model

3/8

1
2

Backlit monochrome STN LCD (320 x 240 pixels)

Colour STN LCD (320x240pixels)

5.7 (monochrome)

5.7 (colour)

3
4
5
6
7

16 x 24V c digital inputs

16 sink or source
transistor outputs (1)
Three M238 I/O modules max.

Uni-TE, Modbus, Modbus TCP/IP (1) and for PLC brands: Mitsubishi, Omron, Allen-Bradley and Siemens
RS 232C/RS 422/485 (COM1)

Ethernet TCP/IP (10BASE-T/100 BASE-TX)

9
XBTGC2120T/U

XBTGC2230T/U

3/14

3/14

10

3/9

Presentation

Hardware control platforms

HMI Controllers

MagelisTM XBTGC HMI Controllers

Presentation

Magelis HMI Controllers are part of Schneider's Flexible Machine Control concept, a
key element in MachineStruxureTM.

The Magelis HMI Controller offer brings together Human Machine Interface and
control functions within in a single product. This reduces the amount of equipment
required and the associated costs throughout the life cycle of the machine.

2
Magelis XBTGC HMI Controllers

Magelis XBTGC HMI Controllers

The compact design of Magelis XBTGC HMI Controllers optimizes setup.
This range comprises six touch screen terminals, with the following, depending on
the model:
bb 3.8 monochrome screen, 12 integrated inputs/6 integrated outputs (sink or source)
bb 5.7 monochrome or colour screen, 16 integrated inputs/16 integrated outputs (sink
or source)
bb A wide choice of communication interfaces (USB, serial link, CANopen and
Ethernet)

In order to adapt easily to different configurations, it is possible to add digital or

analog I/O expansion modules at the rear of the Controller.

Operation

With their fast, multitasking processors, the HMI Controllers combine HMI and
control functions and share the same screen and communication features and
dimensions.
The internal memory can be freely used by both the HMI function and the control
function.
Processing is split 75% on the HMI part and 25% on the control part. The processing
can be configured for 3 tasks, including 1 master task.

XBTGC HMI Controllers also share the same I/O modules, the same Telefast
pre-wired system and the same peripherals on the CANopen bus as the M238 logic
controller.

6
7
8
9
10

3/10

Presentation (continued)

Hardware control platforms

HMI Controllers

MagelisTM XBTGC HMI Controllers

Configuration

SoMachine

Communication

1
2

SoMachine:
WebGate function

Ethernet

XBTGC

ATV312

Modbus

Vijeo Designer
(included in SoMachine)

Magelis XBTGC HMI Controllers are configured using Schneider Electric's unique
machine automation software, SoMachine.
This software, combining both HMI and control functions, is based on Vijeo Designer
software in the Windows XP Professional and Windows 7 Professional 32/64-bit
environment.
SoMachine software boasts an advanced user interface with many configurable
windows, enabling unique projects to be developed quickly and easily.
See page 2/5.

TeSys U

5
ATV212

Examples of communication architectures

Depending on the model:

bb Magelis HMI Controllers communicate with automation devices via 1 or 2 integrated
serial links using the following communication protocol: Schneider Electric (Uni-TE,
Modbus)
bb Magelis HMI Controllers can be connected to Ethernet TCP/IP networks with the
Modbus TCP protocol or a third-party protocol. They also can be used as the CANopen
master to control the peripherals which can be connected on this bus.

7
8
9
10

3/11

Functions

Hardware control platforms

HMI Controllers

MagelisTM XBTGC HMI Controllers

Functions

Magelis HMI Controllers are part of Schneider's Flexible Machine Control concept, a
key element in MachineStruxureTM.
Magelis XBTGC HMI Controllers offer the following HMI functions:
bb Display of animated mimics with 8 types of animation (pressing the touch panel,
colour changes, filling, movement, rotation, size, visibility and value display)
bb Control, modification of numeric and alphanumeric values
bb Display of current date and time
bb Real-time curves and trend curves with log
bb Alarm display, alarm log and management of alarm groups
bb Multi-window management
bb Page calls initiated by the operator
bb Multilingual application management (10 languages simultaneously)
bb Recipe management
bb Data processing via Java script
bb Application support and USB key external memory logs
bb Management of serial printers and barcode readers

1
2
3

Magelis XBTGC HMI Controllers (1) have been designed for Transparent Ready
architectures and equipment (combination of Web and EthernetTCP/IP
technologies). With the WebGate function, it is possible to control or carry out
maintenance remotely.
Magelis XBTGC HMI Controllers offer the following functions for control:
bb Execution of programmed logic sequences with the five IEC1131-2 languages (LD,
ST, FBD, SFC, IL)
bb Management of equipment on the CANopen fieldbus
In addition to these functions, Magelis XBTGC HMI Controllers manage:
bb Integrated and remote I/O on expansion modules
bb Remote analog I/O on expansion modules

Operating modes for the terminals

The illustrations below show which equipment can be connected to XBT terminals
based on their two operating modes.

Edit mode
Ethernet network (1)

USB key

6
XBTGC

PC with software
SoMachine

Connection cable
XBTZG935

Run mode

Ethernet network (2)

USB port
duplicator

Barcode
reader (4)

Mouse

Keyboard

COM1

Barcode
reader (4)

COM2

Parallel printer
(5)

XBTGC
+ 3 I/O modules (3)

10

Modicon OTB

ATV 212

(1) Depending on model

(2) With XBTGC 2230T/U
(3) With XBTGCppppT/U, maximum 2/3 I/O modules according to model
(4) Should be a DataLogic Gryphon barcode reader
(5) Should be a Hewlett Packard printer via a USB/PIO converter

3/12

Hardware control platforms

Description

HMI Controllers

MagelisTM XBTGC HMI Controllers with 3.8 screen,

MagelisTM XBTGC HMI Controllers with 5.7 screen

Description

Magelis XBTGC1100T and XBTGC1100U HMI Controllers

The front panel comprises:

1 A touch screen for displaying mimics (3.8 amber or red mode monochrome)
2 A control indicator showing the terminal's operating mode

The rear panel comprises:

1
2
3
4
5
6

A removable screw terminal block for 24 V c power supply

A type A USB master connector for peripheral connection and application transfer
A removable terminal block for 12 digital inputs and 6 digital outputs
An interface for connecting M238 logic controller I/O expansion modules
An interface for connecting the CANopen bus master module
Digital (TM2Dpp) or analog (TM2App) I/O expansion module (to be ordered
separately, see page 3/34)
It is possible to combine a maximum of two I/O expansion modules, depending
on the module type (see page 3/34).

1
2
3

4
6

5
Magelis XBTGC2p20 and XBTGC2p30 HMI Controllers
The front panel comprises:

1 A touch screen for displaying mimics (5.7 monochrome or colour)

2 A multicolour indicator (green, orange and red) showing the terminal's operating
mode

The rear panel comprises:

1 A removable screw terminal block for 24 V c power supply

2 A type A USB master connector for peripheral connection and application transfer
3 A 9-way male SUB-Dconnector for RS232C or RS422/485 serial link to PLCs
(COM1)
4 An interface for connecting the M238 logic controller I/O expansion module
5 An interface for connecting the CANopen bus master module.
6 A removable terminal block for 16 digital inputs and 16 digital outputs
7 Digital (TM2Dpp) or analog (TM2App) I/O expansion module (to be ordered
separately, see page 3/34)
It is possible to combine a maximum of three I/O expansion modules, depending
on the module type (see page 3/34).
For XBTGC2230 only:
8 An RJ45 connector for EthernetTCP/IP 10BASE-T/100BASE-TX link

6
7
8
9

10
6

3/13

Hardware control platforms

References

HMI Controllers

MagelisTM XBTGC HMI Controllers

Magelis XBTGC HMI Controllers (1)

Type of screen

Application
memory
capacity

Compact
Flash
memory

Integrated I/O

No. of
Ethernet
ports

Reference

Weight
kg
lb

1 USB

16 MB

No

12 I/6 O source

XBTGC1100T

0.400
0.882

12 I/6 O sink

XBTGC1100U

0.400
0.882

16 I/16 O source

XBTGC2120T

1.000
2.205

16 I/16 O sink

XBTGC2120U

1.000
2.205

16 I/16 O source

XBTGC2230T

1.000
2.205

16 I/16 O sink

XBTGC2230U

1.000
2.205

3.8 screen
STN
amber or red

No. of
ports

XBTGC1100p

5.7 screen
STN
black and white
mode

1 COM 1

16 MB

No

1 USB

5.7 screen
STN
colour

1 COM 1

No

1 USB
XBTGC1100
XBTGC2pppp

Separate parts
Designation

Protective sheets
(5 peel-off sheets)

Designation

16 MB

Remote USB port location

for type A XBT terminal
XBTZGUSB

XBTGC 1100

XBTZG60

0.200
0.441

XBTGC2pp0

XBTZG62

0.200
0.441

Description

Length

Reference

Weight
kg
lb

Weight
kg

XBTZGUSB

XBTZGUSBB

Enables the USB port to be located remotely on 1 m

the rear of the XBT terminal on a panel or cabinet 3.281 ft
door (21mm / 826.772 in. mounting device)

Connection via card on bus extension

XBTZGCCAN

Cable for transferring

application to PC

USB TTL connector

2m
6.562 ft

XBTZG935

Used for

Reference

XBTGC1100

XBTZG51

0.030
0.066

XBTGT21p0

XBTZG52

0.030
0.066

XBTGC 1100

XBTZGCLP2

XBTGC 2pp0

XBTZGCLP4

Mounting kit

4 clips and screws (max. tightening torque: 0,5Nm),

included with XBTGC terminals

XBTZGFIX

0.100
0.220

Spring clip for expansion

modules on XBTGC

XBTGC2pp0 terminals

XBTZGCHOK

0.030
0.066

Power supply connector

XBTGC1ppp / GC2ppp

XBTZGPWS1

0.030
0.066

Dierct I/O connector

XBTGC1000

XBTZGDIO1

XBTGC2000

XBTZGDIO2

Joints dtanchit

Attache USB

Reference

XBTGC connection to
CANopen master fieldbus

Designation

Size

Remote USB port location

for mini type B XBT terminal

Replacement parts

Compatibility

Weight
kg
lb

(1) Terminals supplied with mounting kit (screw clips), locking device for USB connectors, spring clip for expansion modules
(except XBTGC1100) and instruction sheet. The setup documentation for XBTGC terminals is supplied in electronic format with
SoMachine software (see page 2/5).

10

3/14

Hardware control platforms

Combinations

HMI Controllers

MagelisTM XBTGC HMI Controllers

I/O expansion modules

XBTGC1ppp

Combinations of
2 I/O expansion
modules with
XBTGC1ppp

XBTGC1ppp

TM2Dpp
TM2App

XBTGC2ppp
Combinations of
2 I/O expansion
modules with
XBTGC2ppp

TM2Dpp
TM2App
XBTGC2ppp

XBTGC2ppp
Combinations of
3 I/O expansion
modules with
XBTGC2ppp

Combinations of two expansion modules

Type (1)

Type (1)

Total thickness
mm (in.)

35.2 (1.280)

41.1 (1.618)

47.0 (1.850)

47.3 (1.862)

53.2 (2.094)

56.7 (2.232)

59.4 (2.239)

62.6 (2.465)

68.8 (2.709)

78.2 (3.079)

Permitted
combinations

1
2

Prohibited
combinations

Combinations of two expansion modules

Type (1)

Type (1)

Total thickness
mm (in.)

35.2 (1.280)

41.1 (1.618)

47.0 (1.850)

47.3 (1.862)

53.2 (2.094)

56.7 (2.232)

59.4 (2.239)

62.6 (2.465)

68.8 (2.709)

78.2 (3.079)

Permitted
combinations

5
Prohibited
combinations

Combinations of three expansion modules

Type (1)

Type (1)

Type (1)

Total thickness
mm (in.)

52.8 (2.079)

58.7 (2.311)

64.6 (2.543)

70.5 (2.776)

All other combinations

(-)

Permitted
combinations
with hook
(2)

6
7

Prohibited

(1) For digital (TM2Dpp) and analog (TM2App) I/O expansion module types, see page 3/34:
- Type A: thickness 17.6 mm (0.693 in.)
- Type B: thickness 23.5 mm (1.169 in.)
- Type C: thickness 29.7 mm (0.693 in.)
- Type D: thickness 39.1 mm (1.539 in.)
(2) Hook included with product

8
9
10

3/15

Selection guide

Hardware control platforms

ModiconM238 logic controller,

Compact base for Solutions with Application function

Blocks (AFB)

Application

General control solutions for

vv Hoisting
vv Packaging
vv Conveying
vv Pumping
vv ...

Voltage

24 c (- 15% / + 20 %)

Certifications

e, UL, CSA, ACA (C-Tick), GOST (pending)

1
2
3

Digital I/O

I/O expansion

Embedded function

5
6

No. of 24 V c inputs

14, 8 of which can be configured as fast inputs

No. of outputs

10 transistor,
4 of which can be configured as fast outputs

Max. number of modules

7: digital, analog, high-speed counter, (3 high-speed counter TM200HSC060pp)

Max. number of digital I/O

136/192/248 (1)

HSC

8 x 100 kHz simple channels, 4 x 100 kHz simple channels and 1 x 100 kHz advanced channel
(2) or 2x 100 kHz advanced channels (2)

Motion or Reflex functions

4 channels,
frequency: 100 Hz

PID regulation

Yes

Event processing

Yes, up to 4 event tasks can be activated by the fast inputs or by the integrated counter channels
(on threshold)

Connection via
Embedded
communication

4 removable screw terminal blocks (supplied as standard)

4 removable spring terminal blocks with optional unit TM238RSSPT (ordered separately)
RS485/RS232 serial port

RJ45 port, marking on front panel SL1 :

1 channel
Protocols:
vv Default : Modbus slave,
vv Modbus master/slave RTU/ASCII, ASCII
RS485 serial port

Master/slave type isolated serial link

RJ45 port, marking on front panel SL2 :
1 channel
Protocols:
vv Default : Modbus slave,
vv Modbus master/slave RTU/ASCII, ASCII

Terminal port Prg.Port

1 USB 2.0 (Mini B USB connector): Programming port for SoMachine software

CANopen

Conformity class M10, limited to 16 slaves for 1 master

User zone in internal RAM Capacity

No. of instructions

Master/slave type isolated serial link

1000 KB
25 K instructions depending on the language and type of instruction used

Type of compact base

TM238 LFDC24DTS0

Page

3/21

(1) The 1st value corresponds to the maximum number of I/O (base and expansions) with expansion modules with screw terminals, the 2 nd to expansion modules with
spring terminals and the 3 rd to expansion modules with HE 10 connectors..
(2) Advanced channel with two-phase signal inputs for encoder, threshold detection function and reflex function.

10

3/16

1
2
100-240 V a (+ 10% / - 15 %)

e, UL, CSA, ACA (C-Tick), GOST (pending), CSA (Class 1, Division 2, Groups A, B, C, D)
14, 8 of which can be configured as fast inputs
4 transistor
+ 6 relay

7: digital, analog, high-speed counter, (3 high-speed counter TM200HSC060pp)

136/192/248 (1)
8 x 100 kHz simple channels, 4 x 100 kHz simple channels and 1 x 100 kHz advanced channel (2) or 2x 100 kHz advanced channels (2)

4 channels,
frequency: 100 Hz
Yes
Yes, up to 4 event tasks that can be activated by the base's fast inputs or by the integrated counter channels (threshold attained)
4 removable screw terminal blocks (supplied as standard)
4 removable spring terminal blocks with optional unit TM238RSSPT (ordered separately)

Master/slave type isolated serial link

RJ45 Port, marking on front panel SL1 : 1 channel
Protocols:
vv Default : Modbus slave,
vv Modbus master/slave RTU/ASCII, ASCII

Master/slave type isolated serial link

RJ45 port, marking on front panel SL2 : 1 channel
Protocols:
vv Default : Modbus slave,
vv Modbus master/slave RTU/ASCII, ASCII
1 USB 2.0 (Connecteur type USB mini-B): Programming port for SoMachine software

Conformity class M10, limited to 16 slaves for 1 master

1000 KB
25 K instructions depending on the language and type of instruction used

TM238 LFAC24DRS0
3/21

10

3/17

Presentation

Hardware control platforms

ModiconM238 logic controller

Compact base for Solutions with Application function

Blocks (AFB)

Presentation

The Modicon M238 logic controller is the compact base for solutions with AFB,
high-performance and fully expandable PLC. It forms a part of Flexible Machine
Control approach, a key component of MachineStruxureTM, which brings you
maximum flexibility and ensures the most optimised control solution.
Modicon M238 compact logic controllers offer an all-in-one solution in a compact
unit (157 x 118 x 86 mm excluding expansion modules).

Twomodels are available, with different embedded communications and supply

voltages.

TM238LFDC24DTS0

bb Model TM238LFDC24DTS0, powered with 24V c offers:

vv 14 x 24V cinputs, including 8 fast inputs, dedicated to special functions such as
high-speed counting (HSC)
vv 10 x 24V csolid state outputs, including 4 fast outputs, dedicated to special
functions such as PWM and PTO.
vv An RS232/RS485 serial link (SoMachine-Network, Modbus, ASCII protocols)
vv A CANopen bus master link
vv A second RS485 serial link (SoMachine-Network, Modbus, ASCII protocols)
bb Model TM238LFAC24DRS0, powered with 100-240 V a offers:
vv 14 x24V c inputs, including 8 fast inputs, dedicated to special functions such as
high-speed counting (HSC)
vv 4 x 24V csolid state outputs, dedicated to HSC reflex functions, and 6 relay outputs
(PMW and PTO functions not supported on these models)
vv An RS232/RS485 serial link (SoMachine-Network, Modbus, ASCII protocols)
vv A CANopen bus master link
vv A second RS485 serial link (SoMachine-Network, Modbus, ASCII protocols).
vv The number of I/O can be expanded on all four models by adding up to
7expansion modules (1) of the following type on the right-hand side of the base unit:
-- Digital TM2DDI/DDO/DMM/DRA
-- Analog TM2AMI/ALM/ARI/AMO/AVO/AMM
-- up to 3 High-speed counter TM200HSC206DT/DF

4
5
TM238LFAC24DRS0

Modems or communication gateways can be connected to the serial links in order to

expand the connectivity capability to include
vv Ethernet Modbus/TCP,
vv Profibus DP,
vv DeviceNet,
vv etc.

Note: A serial link on each controller delivers a 5V cvoltage dedicated primarily to powering a
Magelis display unit or Small panel terminal XBTNp00/R400/RT500 or the Ethernet gateway
499TWD01100.

The compact controller solution also has great flexibility in terms of wiring. With
digital I/O expansion modules, several connection options are available, including
removable screw terminals, spring terminals and HE10 connectors, providing
simple, quick, safe wiring. The ModiconTelefastABE7 prewiring system can be
used for easy connection of expansion modules with HE10 connectors.
(1) The addition of 7expansion modules allows a maximum number per configuration of
136/192/248 I/O (depending on whether expansion modules with screw terminals, spring
terminals or HE10 connectors are being used).

8
9
10

3/18

Presentation (continued)

Hardware control platforms

ModiconM238 logic controller

Compact base for Solutions with Application function

Blocks (AFB)

Presentation

Design and installation of Modicon M238 applications

Schneider Electrics SoMachine software platform is used to program
ModiconM238 logic controllers for Solutions with AFB using:
bb IEC61131-3programming languages: Instruction List (IL), Ladder Diagram (LD),
Function Block Diagram (FBD), Sequential Function Chart/Grafcet (SFC) and
Structured Text (ST)
bb CFC (Continuous Function Chart) language.
Access to the hoisting libraries including all the specialized AFB, see page 2/2..

SoMachine software platform

Program loader
1

The TM2USBABDEV1 program loader is an accessory which is designed to simplify

updating or duplication of applications on Modicon M238 logic controllers without the
need for a programming terminal.
3
4

1
2
3

bb For updating: an application generated by SoMachine, stored on a USB memory

stick, will be transferred by the program loader to an M238 controller.
bb For duplication: an application is transferred from an M238 controller to the program
loader. The application is stored on a USB memory stick, then transferred from the
program loader to another M238 controller.

The front panel of the TM2USBABDEV1 program loader features:

1. A USB port (marked PLC) for the connection cable to the mini-B USB port
(marked Prg. Port) on the Modicon M238 logic controller.
2. A USB port (marked key) for the USB memory stick (holding the application).
3. An On/Off button to start the transfer.
4. Four operation LED indicators (PWR, COM, ERR, STS).

Compact base configuration

mini B USB port dedicated to
the programming terminal /
program loader
CANopen integrated link

24 V c power supply:
TM238LFDC24DTS0
100-240 V a power supply:
TM238LFAC24DRS0

------------------------- I/O expansion modules (Up to 7) ------------------------------

TM238LFpC24DpS0

Digital I/O
TM2DpI
TM2DpO

Analog I/O
TM2AMI/ARI/ApO
TM2ApM

Counter with 2 x 60 kHz channels

TM200HSC206Dp

10 transistor outputs (including 4 PWM/PTO outputs) with TM238LFDC24DTS0

4 transistor outputs + 6 relay outputs with TM238LFAC24DRS0
14 digital inputs (including 8 fast inputs)

- 1 RS485/RS232 serial link, SoMachine-Network/Modbus/ASCII protocols

- 1 RS 485 serial link, SoMachine-Network/Modbus protocols

9
10

3/19

Hardware control platforms

Description

ModiconM238 logic controller

Compact base for Solutions with Application function

Blocks (AFB)

Description

2
6
7

3
10

The Modicon M238 logic controller base for Solutions with AFB TM238LFDC24DTS0
and TM238LFAC24DRS0 comprise:
1 A mini B USB connector, marked Prg. Port, for connecting a programming
terminal
2 A hinged access cover with 2 cable glands (1 removable for the terminal cordset
and 1 for the CANopen cable)
3 A removable screw terminal block (12 terminals) for connecting the sensors (24 V
c fast inputs)
4 A removable screw terminal block (7 terminals) for connecting the sensors (24 V
c inputs)
5 A connector for up to 7 digital TM2Dpp, analog TM2App and up to 3 counter
TM200HSC206Dp I/O expansion modules
6 A display unit showing:
-- The controller status by means of 4 LEDs (PWR, RUN, Batt and Err)
-- The integrated communication port status by means of 4 LEDs (SL1, SL2,
CANRun and CAN Err)
7 A display unit showing the I/O states (I0I13 and Q0Q9)
8 A removable screw terminal block (10 terminals) for connecting 6preactuators
9 A removable screw terminal block (6 terminals) for connecting 4preactuators
10 A removable screw terminal block (5 terminals marked CANopen) for connection
to the CANopen bus.
Accessible from the underside of the controller:
11 A removable screw terminal block (3 terminals):
vv +, -, t marked 24 VDC for connecting the 24 V cpower supply
vv L, N, t marked 100-240 VAC for connecting the 100-240 V apower supply
12 2 RJ45 connectors marked SL1 and SL2 for connecting the serial links
13 A hinged cover for accessing the RAM backup battery (optional) and the internal
real-time clock

The compact bases are mounted as standard on a symmetrical 5 rail or on a metal

plate (two 4.3 holes).

11

7
8
9
10

3/20

12

13

Hardware control platforms

References

ModiconM238 logic controller

Compact base for Solutions with Application function

Blocks (AFB)

References
Number
of I/O

Inputs

Outputs

No. of I/O Integrated

expansion serial port
modules

Integrated Reference
master
CANopen
port

Weight
kg
lb

Compact base for solutions with AFB, 24 V c power supply

24 I/O
(removable
battery
to be ordered
separately)

6 x 24 V c
inputs (sink/
source)
8 x 24 V
cfast inputs
(sink)

7 modules
10 transistor
outputs
max.
(source)
including 4fast

1RS232/485 (marked 1
SL1)
1 RS 485 (1)
(marked SL2)

TM238LFDC24DTS0

0.595
1.312

Compact base for solutions with AFB, 100-240 V a power supply

TM238LFDC24DT

24 I/O
(removable
battery
to be ordered
separately)

6 x 24 V c
inputs (sink/
source)
8 x 24 V
cfast inputs
(sink)

7 modules
4 transistor
outputs
max.
(source) and
6relay outputs

1RS232/485 (marked 1
SL1)
1 RS 485 (1)
(marked SL2)

TM238LFAC24DRS0

0.595
1.312

Separate parts
Designation

TM238LFAC24DR

Removable backup
batteries

Use

Length
Sold

Reference

Lithium thionyl chloride type for Modicon M238

compact bases

Individual

TSXPLP01

Pack of 10 TSXPLP101
Programming cable

TSXPLP101

TCSXCNAMUM3P

TM200RSRCEMC

RS232 serial link cordsets 1 RJ45 connector For DTE terminal (printer)
for DTE/DCE
and one 9-way
terminal device
SUB-D
For DCE terminal (modem,
connector
converter)

0.065
0.143

3m

TCSMCN3M4F3C2

0.150
0.331

3m

TCSMCN3M4M3S2

0.150
0.331

TM238RSSPT

0.048
0.106

Shielding connection
clamps

Attachment and earthing of the cable shielding

Pack of 25 TM200RSRCEMC
Pack of 25 clamps including 20 clamps for 4.8mm
cable and 5 for 7.9mm cable

Modbus communication
gateways

Connection of
ModiconM238
compact bases
to network/bus

Designation

Modbus cables
equipped with
2 RJ45 connectors

0.189
0.417

TCSXCNAMUM3P

Set of 5 removable spring connectors.

Replaces the 5 screw connectors supplied with
ModiconM238 compact bases

499TWD01100

0.012
0.026

3m

Removable spring
connectors for digital I/O

GSM/GPRS modem
(DCE terminal)

SR2MOD03

From the miniB USB port on the ModiconM238

compact bases to the type A USB port on the PC
terminal for programming and updating firmware

Weight
kg
lb

Ethernet Modbus/TCP

(2)

499TWD01100

0.200
0.441

Profibus DP

(3)

LUFP7

0.245
0540

DeviceNet

(3)

LUFP9

0.245
0.540

4-band 900/1800 MHz (Europe) and 850/1900MHz

(United States)
IP31 casing supplied with:
vv 1.5 m power cable
vv SMA-M magnetic GSM 4-band aerial with 2.5m
cable
vv Fixed on panel or 5
5.524V c supply voltage

SR2MOD03

0.335
0.739

Use
From

Length

Serial port
marked
SL1/SL2

To

4
5
6
7
8

Reference

Weight
kg
lb

Ethernet gateway 499TWD01100 2.5 m

XBTZ9980

Profibus DP LUF P7 or DeviceNet 1 m

LUF P9, TSX CUSB 485 converter

VW3A8306R10

0.050
0.110

3m

VW3A8306R30

0.150
0.331

0.3 m

VW3A8306R03

0.030
0.066

(1) RS 485 link delivering a 5V c/200 mA power supply.

(2) Connection to serial port SL1 on controller TM238LDA24DRS0 or to serial port SL2 on controller TM238LFAC24DRS0 via
Modbus cable XBTZ9980 (to be ordered separately).
(3) Connection to serial port SL1 on controller controller TM238LDA24DRS0, to serial port SL1 or SL2 on controllers
TM238LFAC24DRS0 via Modbus cable VW3A8306 Rpp (to be ordered separately). Requires a 24 V c external power
supply.
Gateway configurable via the ABC Config Tool software, downloadable from our website www.schneider-electric.com

3/21

9
10

References (continued)

Hardware control platforms

ModiconM238 logic controller

Compact base for Solutions with Application function

Blocks (AFB)

References
Accessories

Designation

HMIZSUSBB

2
3

Description

Length

Reference

Remote location of the

USB port for M238
controllers and
XBTGT2pp0GT7340,
GT1pp5, GKppp, GTWppp
terminals

Used to locate the USB

1m
port of M238 controllers 3.281 ft
(front) and XBTG
terminals (rear) remotely
on panel or enclosure
door ( 21 mm (3.281 in.)
mounting device)

HMIZSUSBB

Program loader
Kit consisting of the
program loader, a cable
(USB/mini-B USB), and
2batteries (type AA/LR6)

Used to update and

duplicate applications
Requires the use of a
USB memory stick (not
supplied)

TM2USBABDEV1

3m
9.843 ft
(cable)

Weight
kg
lb
0.100
0.220

0.250
0.551

TM2USBABDEV1

Connection elements for RS 485 OS download port for M238 version V1.0 (1)

Designation
USB/RS 485 converter

TSXCUSB485

Use

Length

Reference

Used to connect the

RS485 port (SL1) to the
USB port on the PC to
update the controller
operating system.
Requires Modbus cable
VW3 A8 306 Rpp for the
connection at the
controller end

0.4 m
1.312 ft

TSXCUSB485

(integrated
cable at
PC end)

Weight
kg
lb
0.144
0.317

Replacement parts
Designation

Removable screw
connectors, supplied with
ModiconM238 bases

Use

Reference

Set of 5 removable screw

connectors for digital I/O

TM238RSSCT

One 5-way connector with line

terminator for CANopen link

TM238CNTLSCT

(1) For later versions, use the USB port and cable.

8
9
10

3/22

Weight
kg
lb
0.055
0.121

0.010
0.022

Hardware control platforms

Memory structure

ModiconM238 logic controller

Compact base for Solutions with Application function

Blocks (AFB)

Protected internal
RAM and first 1000
%MW words

User zone

Internal RAM

Memory structure

10 KB

%MW located variables

System + system variables +

relocation table

Modicon M238 controllers offer great flexibility in

memory management. Depending on the model used,
they have a user memory zone of 1024KB with
TM238LFDC24DTS0 and TM238LFAC24DRS0
bases.

Symbols
3
(55 KB + 0.13 KB/symbols)
Program
(eg. 41 bytes per ST instruction) 4
Unlocated variables

Libraries

CANopen variables

This user memory zone is divided according to the

application program requirements and the volume
needed by the symbols, unlocated variables and
libraries required by the application.
The memory structure of Modicon M238 controllers is
shown opposite.
The table below lists the maximum memory capacities
depending on the model (values are given for
information only).

1
2
3

Retain and Retain

8
Persistent remanent variables

Internal RAM
1 Located variables
2 System + system variables +relocation table
User zone
3 Symbols

KB
KB
KB
KB
KB

4 Program (including online program modification)

5 Unlocated variables
6 Libraries
7 CANopen variables
Protected internal RAM
8 Retain variables
8 Retain Persistent variables
8 First 1000 %MW words

TM238LFDC24DTS0, TM238LFAC24DRS0
2048
120 (60,000 %MW)
900
1000
200 (max. 1000 symbols)
As required by the application, within the limits of the size
of the user zone

KB
KB
Bytes
Bytes
Bytes

115 + 10 per slave

10
8168
400
2000

Storing variables
Remanent variables can be one of two types depending on their declaration in the application:
vv Retain variables, 8168 bytes maximum
vv Retain Persistent variables, 400 bytes maximum.
The first 1000 located variables 1 (first 1000 %MW words) and all the unlocated variables 5 configured as Retain
and Retain Persistent type are backed up by the internal battery or by the optional external battery. They are
maintained when the power returns if the startup context allows this (see Restart context below).
In addition, Retain Persistent type variables are maintained on a change of application if the startup context
allows this (see Restart context below).
Restart context
The state of the remanent memory before disconnection is restored on the next power-up when the internal
battery and/or the optional external battery is/are capable of protecting the internal RAM (no memory checksum
error).
If the internal battery or optional external battery does not have enough charge to back up the internal RAM, the
values of the Retain and Retain Persistent remanent variables are reset to 0.
In SoMachine V3, a new option accessible by configuration allows the choice of 3 modes to restart after powering
off the controller; run / stop / original state when powered off. In this third case, the optional battery is required in
case of powering off more than three days (autonomy of the battery after an initial charge of 22 hours ). If there is
no optional battery, the controller will start in the stop mode after a three-day power off.
The external battery can be monitored by the GetBatteryLevel software function, and its charging status is visible
from the status of the Batt LED on the front of the controller.
Storing the program
Regardless of the context and status of the internal battery and/or optional external battery, the program is backed
up in the Flash RAM during the boot application creation procedure (SoMachine software procedure).

3/23

5
6
7
8
9
10

Selection guide

Hardware control platforms

ModiconM258 logic controller

Compact base for Solutions with Application function

Blocks (AFB)

Applications

Control solutions for

vv Packaging
vv Conveying
vv Hoisting
vv Pumping
vv ...

42 digital I/O

42 digital I/O
+ 4 analog inputs

2
3
4

User memory

128 Mbytes
22 ns

User program size

128 program K instructions

Power supply

24 V c

Channel connection

With removable spring terminal blocks (supplied)

Digital

26 x 24 V c inputs including 8 counter inputs (100 kHz)

Analog

Transistor

16 outputs (0.5 A) including 4 reflex outputs

Relay

USB-B mini-port

Programming port for SoMachine software

USB-A port

Connection of a USB memory stick for transferring programs, data files, firmware updates

RJ45 port (MBS)

RS232 serial link,

RS485 serial link (supplies 250 mA, 5 V for HMI power supply)
Protocols: Master/Slave Modbus ASCII/RTU, ASCII (character string)

SUB-D connector (male 9-way)

(CAN0)

Master CANopen bus (63 slaves)

RJ45 port (Ethernet)

Ethernet TCP IP, Web Server, FTP, Ethernet

Modbus TCP

Ethernet TCP IP Modbus slave, Web Server,

FTP

Optional communication ports

2 PCI slots available on controller for optional

communication modules TM5 PCppp (1):
vv Modbus or ASCII serial link
vv connection to Profibus DP bus (slave)

Logic controller type

TM258 LF42DTS0

TM258 LF42DT4LS0

Page

3/32

5
Digital outputs

Built-in communication
ports

7
8

64 MB (program + data)

Flash
Typical Boolean instruction time

Inputs

RAM

9
10
More technical information on www.schneider-electric.com
3/24

4 inputs
+ 10 V/- 10 V, 4-20 mA/0-20 mA,
12-bit resolution

1
42 digital I/O

66 digital I/O
+ 4 analog inputs

2
3

64 MB (program + data)
128 Mbytes
22 ns
128 program K instructions

24 V c
With removable spring terminal blocks (supplied)
26 x 24 V c inputs including 8 counter inputs (100 kHz)

38 x 24 V c inputs including 8 counter inputs (100 kHz)

4 inputs
+ 10 V/- 10 V, 4-20 mA/0-20 mA,
12-bit resolution

4 reflex outputs (0.5 A)

28 outputs (0.5 A) including 4 reflex outputs

12

5
6

Programming port for SoMachine software

Connection of a USB memory stick for transferring programs, data files, firmware updates
RS232 serial link,
RS485 serial link (supplies 250 mA, 5 V for HMI power supply)
Protocols: Master/Slave Modbus ASCII/RTU, ASCII (character string)
Master CANopen bus (63 slaves)

Ethernet TCP IP Modbus slave, Web Server, FTP

2 PCI slots available on controller for optional communication modules TM5 PCppp (1):
vv Modbus or ASCII serial link
vv connection to Profibus DP bus (slave)

TM258 LF42DRS0

TM258 LF66DT4LS0

3/32
(1) To be ordered separately, see page 4/8.

9
10

3/25

Presentation

Hardware control platforms

ModiconM258 logic controller

Compact base for Solutions with Application function

Blocks (AFB)

1
Modicon M258 logic controller for Solutions with AFB

The Modicon M258 logic controller is the compact base for Solutions with AFB using
pre-defined AFB libraries, high-performance and fully expandable PLC. It forms a part
of Flexible Machine Control approach, a key component of MachineStruxureTM, which
brings you maximum flexibility and ensures the most optimised control solution.
This PLC is designed for machine manufacturers focusing on applications such as
packaging, conveying and storage, textiles and woodworking, hoisting, etc. It offers
high-performance solutions for speed control, counting, axis control and
communication functions.

Performance

In terms of performance, the Modicon M258 logic controller has a Dual-Core

processor:
bb Core 1 is dedicated exclusively to managing program tasks and offers the maximum
resources for real-time execution of the application code.
bb Core 2 is dedicated to executing communication tasks, which then have no further
impact on the application execution performance.

With an execution speed of 22 ns for a Boolean instruction i.e. more than 45,000
Boolean instructions per ms, the capacity to manage up to 2400 I/O, a 64 MByte
RAM memory that can store data and programs as well as a 128 MByte Flash
memory for application and data backup, the Modicon M258 logic controller
eliminates any doubts about the machines limits.

In developing the Modicon M258 logic controller, the cost aspect was taken into
account, the CPUs are equipped as standard with:
bb 42 or 66 digital I/O
bb Embedded serial link and Ethernet port
bb 4 analog inputs (TM258p p p p4L references)

Development and technology

In all its characteristics, the Modicon M258 logic controller has been developed to
minimize the costs of assembly, cabling, commissioning and maintenance.
To this end:
bb All the modules have removable terminals.
bb All the electrical connections are made on spring terminals, speeding up the wiring
process and also avoiding the need for periodic retightening. In addition, each terminal
has a test point for a voltage sensing device.
bb The embedded serial link and Ethernet port on the Modicon M258 logic controller
have an RJ45 connection at 45 for quick visible connection of your communication
channels.
bb The modularity of the various bases and expansion modules has been optimized in
order to reduce significantly the number of references to be ordered and assembled,
while ensuring the minimum investment in your configuration is necessary, thanks to a
capacity of 2 to 42 channels per expansion module.
bb Mechanical assembly of the various parts has been designed to save a
considerable amount of time during assembly.

6
7

Software configuration

8
SoMachine software platform

Configuration and programming of all M258 logic controllers for Solutions with AFB
and equipment in SchneiderElectrics Flexible Machine Control concept are both
designed to cut costs and optimize machine performance.
Schneider Electrics SoMachine software platform can be used to program M258
logic controllers for Solutions with AFB using:
bb IEC61131-3programming languages: Instruction List (IL), Ladder Diagram (LD),
Function Block Diagram (FBD), Sequential Function Chart/Grafcet (SFC) and
Structured Text (ST)
bb CFC (Continuous Function Chart) language.
PLCopen function blocks are used for managing motion control and axis control on
your machines.
Access to the hoisting libraries including all the specialised AFB, see page 2/2.

Integration in the Schneider Electric product offer

Combined with other products dedicated to machine manufacturers in the Schneider
Electric offer, such as ATV variable speed drives, Lexium servo drives, Magelis HMI
terminals, TeSys motor starters and contactors, the Modicon M258 logic controller is
now a must-have element in machine architectures, with hitherto unrivalled ease and
speed of installation.

10

3/26

Presentation

Hardware control platforms

ModiconM258 logic controller

Compact base for Solutions with Application function

Blocks (AFB)

Functions

Analog functions

Pressure flow control >

Analog functions

For machines that require functions to process data issued by analog sensors/
actuators (voltage or current), temperature sensors or PID control sensors, a
complete range of expansion modules as well as advanced programming functions
are included in the Modicon M258 logic controller for Solutions with AFB offer.
In order to minimize the number of product references of your machines, optimize
assembly time and cut costs, all M258 logic controllers for Solutions with AFB with
the reference TM258LFppp4LS0 include as standard 4voltage or current analog
inputs with 12-bit resolution.
The different expansion modules are available in 2, 4, 6 or 8-channel versions and
with either 12 or 16-bit resolution.
The powerful performance of the M258 logic controller for Solutions with AFB enables
up to 200 analog I/O and/or temperature modules to be connected, thus extending the
limits of machine requirements.
High-speed counter function (HSC)
In order to meet requirements for machine productivity, the Modicon M258 logic
controller for Solutions with AFB has 8 embedded high-speed counters with a
counting frequency of 100kHz for each channel as well as 4 reflex outputs. The
availability of these embedded counters and also the presence of the Master
CANopen link in TM258LFppppS0 logic controllers for Solutions with AFB makes it
quick and easy to create low-cost, high-performance multi-axis functions that suit the
machines limitations.
With the availability of PLCopen function blocks specific to the motion control
functions in the SoMachine software, you can be sure that developing your
applications will be quick and reliable.
Moreover, a complete range of high-speed counter modules is available so you can
adapt your configuration to your machines specific requirements.

1
2
3
4
5

Communication functions
Ethernet

All M258 logic controller for Solutions with AFB references have an embedded RJ45
Ethernet port (10/100 Mbps, MDI/MDIX) with Ethernet TCP Modbus, Ethernet IP
Device, SoMachine on Ethernet, UDP, TCP and SNMP protocols.
In addition, all the M258 logic controllers for Solutions with AFB have an embedded
Web Server and FTP Server.
As well as the default address based on the MAC address, it is possible to assign a
controller IP address via a DHCP server or via a BOOTP server.

CANopen

Depending on the reference, M258 logic controllers for Solutions with AFB have an
embedded CANopen master.
The link can be configured between 125 Kbps and 1 Mbps and supports up to 63
slaves.
Architectures based on CANopen can be used to distribute I/O modules as close to
the sensors and actuators as possible, thus reducing wiring costs and times, and to
communicate with different devices such as variable speed drives, servo drives, etc.
The CANopen configurator is integrated in the SoMachine software and can also be
used to import standard description files in EDS format.
Modbus serial link

All M258 logic controllers for Solutions with AFB have as standard a serial link that
can be configured as either RS232/RS485 and incorporates the two most commonly
used protocols on the market:
vv Master or Slave Modbus ASCII/RTU
vv Character string (ASCII)
Profibus DP (Decentralized Peripherals)

The Modicon TM258LF42DT4LS0, TM258LF42DRS0 and TM258LF66DT4LS0 logic

controllers equipped with the TM5PCDPS communication module can be connected
to Profibus bus: for controlling decentralized sensors, actuators or PLCs via a central
master controller

7
8
9
10

3/27

Hardware control platforms

Presentation

ModiconM258 logic controller

Compact base for Solutions with Application function

Blocks (AFB)

Presentation

Range
The M258 logic controller for Solutions with AFB range is divided into two controller
sizes:
vv TM258LF42DTS0 is 175 mm wide.
vv TM258LF42DTS0, TM258LF42DT4LS0, TM258LF42DRS0 and
TM258LF66DT4LS0 are at least 237.5 mm wide as they have two free PCI slots for
optional Modicon TM5 communication modules (Modbus or ASCII serial link, and
connection to Profibus DP bus).

1
2
3

TM258LF42DTS0 logic controller

for Solutions with AFB

TM258LD42DT4LS0 logic controller

for Solutions with AFB

TM5PCpp
communication
modules

4
TM5C compact blocks

TM5SD digital modules

The M258 logic controller for Solutions with AFB range is completed by an expansion
module offer:
vv Modicon TM5 Compact blocks
vv Modicon TM5 Digital modules
vv Modicon TM5 Digital/Analog module
vv Modicon TM5 Analog modules
vv Modicon TM5 Expert modules
vv Modicon TM5 Common Distribution modules
vv Modicon TM5 Power Distribution modules
vv Modicon TM5 Transmitter and receiver modules
Functions
The main component in a system is the controller: 4 M258 logic controller for
Solutions with AFB models are offered to cover different control requirements
(pressure, temperature, counting, speed, position control, motion, etc.).
M258 logic controller for Solutions with AFB and I/O modules are programmed with
the SoMachine software.
Reference
TM258LF42DTS0,
TM258LF42DT4LS0,
TM258LF42DRS0,
TM258LF66DT4LS0

6
TM5SMM6D2L digital/Analog
module

TM5SA and TM5SEAISG

analog modules

Embedded functions
bb 42 or 66 digital I/O including 8 high-speed counters (100kHz)
bb Depending on the reference, 4 voltage/current analog inputs
can be added
bb Up to 16 independent axes
bb CANopen master

All M258 logic controllers for Solutions with AFB have two groups of high-speed I/O
with, for each group:
vv Four sink type high-speed inputs (up to 100 KHz), 2 standard inputs and 2 source
type high-speed outputs (up to 100 KHz) dedicated to HSC or PWM functions
vv A high-speed input which can be used as an Encoder capture input
vv Two commons for the inputs
vv One common for the outputs
vv A power supply (24 V c) consisting of 3 units:
-- One for the CPU
-- One for the high-speed I/O modules
-- One for other modules (internal I/O Bus)

Conformity to standards
Type

TM5SE Expert modules

8
9

Surge immunity 24 VDC circuit

EN/IEC 61000-4-5

Surge immunity 230 VAC circuit

EN/IEC 61000-4-5

Performance
1 kV in common mode
0.5 kV in differential mode
2 kV in common mode
1 kV in differential mode

TM5SPD Common
Distribution modules

TM5SPS Power Distribution

modules

Induced electromagnetic field

EN/IEC 61000-4-6

Conducted emission

EN 55011 (IEC/CISPR11) 150...500 kHz,

quasi peak 79 dBV

10 Veff (0.15...80 MHz)

500 kHz...30 MHz,

quasi peak 73 dBV
Radiated emission

EN 55011 (IEC/CISPR11) 30...230 MHz,

10 m @ 40 dBV/m
230 MHz...1 GHz,
10 m @ 47 dBV/m

10
TM5SBET1 transmitter
module

3/28

TM5SBER2 receiver module

Hardware control platforms

Presentation

ModiconM258 logic controller

Compact base for Solutions with Application function

Blocks (AFB)

Assembly and mounting

The components of this system have been designed for simple interlocking
mechanical assembly.
An 8-way expansion bus connection (2 for the power supply, 2 for the bus and 4 for
the data) is used to distribute data and the power supply when assembling the
components: the M258 controller with compact blocks and modules (digital, digital/
analog, analog, Expert, common distribution, power distribution, expansion bus).
All the elements which make up the system are mounted and dismounted on a
symmetrical rail using the locking levers located on top of each device.
1

Wiring and maintenance of devices is simplified since they are fitted with removable
spring terminals. The spring terminals are undone by pressing a locking tab.

Ethernet Modbus/TCP

The system is integrated into communication networks: all the connectors (RJ45,
USB, mini-USB and SUB-D type depending on the model) are accessible, as they
are located on the controller front panels.
2

Local or remote architecture

I/O
Embedded I/O
expansion expansion
I/O

bb Compact blocks represent a way of adding a large number of I/O with a single
reference. This possibility reduces both the cost per channel, and also assembly times.
These compact blocks are available in 4 references offering a high level of flexibility in
configurations.
bb I/O modules (a combination of a bus base, an electronic module and a terminal
block) complete this configuration and, being modular with between 2 and 12 channels,
make it possible to adjust the number of channels to exactly that required. Addition of
digital or analog modules, temperature or high-speed modules increases the
processing capabilities of applications.

Local I/O

Ethernet Modbus/TCP

Local I/O
A PLC configuration can be local or remote. It consists of an M258 controller with its
embedded input and output channels, used in conjunction with compact blocks and/
or modules which are used to increase the number of channels and/or Applicationspecific functions.

Configuration of local I/O

1 XBTGT supervision graphic touch screen terminal
2 M258 controller for Solutions with AFB
3 Compact blocks or I/O modules

1
2
3
4
5
6

I/O
I/O
Embedded
expansion expansion
I/O

6
Remote I/O

3 734

Remote I/O
expansion

6
Remote I/O

533737

Remote I/O
Because of its backplane bus management, the TM5 system can be used to control
I/O remotely.
The same modules can be used in either a local and/or remote configuration, linked
together with expansion bus cables.
The total maximum distance between 2 remote islands is 100 m and the maximum
number of islands is 25, i.e. a total distance of up to 2500 m.

7
8

This function ensures a high level of flexibility, while retaining synchronization of all
data acquisition, since all the expansion modules are on the same backplane bus.
Configuration of remote I/O
1 XBTGT supervision graphic touch screen terminal
2 M258 controller for Solutions with AFB
3 Compact blocks or I/O modules
4 Transmitter modules
5 Receiver modules
6 TM5 expansion bus cables
7 Common distribution modules

9
10

Remote I/O
expansion

3/29

Presentation

Hardware control platforms

ModiconM258 logic controller

Compact base for Solutions with Application function

Blocks (AFB)

Communication

M258 logic controllers for Solutions with AFB have the following built-in
communication ports:

References

Communication ports

Use

TM258LF42DTS0,
TM258LF42DT4LS0,
TM258LF42DRS0,
TM258LF66DT4LS0

1 x RJ45
Configurable as RS232 or RS485

ASCII or RTU exchange with

Modbus communication protocol

1 x RJ45 (MDI/MDIX port)

vv FTP server
vv Web server
vv Modbus TCP server
vv Modbus TCP client
vv Manager SoMachine
vv SNMP
vv Ethernet IP device
vv Modbus device

1 x USB-A

Connection of a USB memory stick

for transferring (uploading/
downloading) programs, data and/
or firmware

1 x mini-USB

Programming port (480 Mbps)

1 x 9-way male SUB-D

Master CANopen connection

2 PCI slots for communication

modules = 2 x 9-way male SUB-D

Addition of optional communication

modules for a serial link and a
connection on the bus Profibus DP
(1)

2
3
4

Embedded Ethernet

M258 logic controllers for Solutions with AFB have an embedded Ethernet link via a
direct connection to their RJ45 port.
vv Speed: 10 BaseT and 100 BaseTX with auto-negotiation
vv RJ45 port (MDI/MDIX): automatic adaptation to a straight or crossed cable

References

Protocols

Number of connections

TM258LF42DTS0,
TM258LF42DT4LS0,
TM258LF42DRS0,
TM258LF66DT4LS0

Modbus server

Modbus device

SoMachine

3 (2)

Ethernet IP device

16

FTP server

Web server

10

(1) Only on TM258LF42DT4LS0, TM258LF42DRS0 and TM258LF66DT4LS0.

(2) The Oscilloscope function uses one connection

7
8
9
10

3/30

Hardware control platforms

Description

ModiconM258 logic controller

Compact base for Solutions with Application function

Blocks (AFB)

Description

1 2

The TM258LF42DTS0 logic controller for Solution comprises:

1 A display block with:
-- 4 controller status LEDs (RUN/MS, BATTERY, APP0 and APP1)
-- 6 built-in communication port status LEDs (EthLA, EthST, EthNS, USBHost,
MBS COM, CAN0 STS)
2 Locking lever for mounting/dismounting on 5 symmetrical rail.
3 A 24 V c power supply module with removable terminal block and locking lever,
display block and slot for a label.
4 I/O modules, each one with: a removable terminal block with locking lever, a
display block showing the I/O states and a slot for a label-holder.
5 Removable terminal block with locking lever for locking/unlocking.
6 On the side, an expansion bus connection for the link with the next module.
7 A slot for the RTC (Real Time Clock) battery.
8 A USB-A connector (marked Host) for connection of a USB memory stick for
transferring programs, data or firmware updates.
9 A USB-B mini-connector (marked PgrPort) for connection to the programming
PC
10 An RJ45 connector (marked Ethernet) for connection to the Ethernet network
and/or connection to the Magelis XBTGT graphic terminal.
11 An RJ45 connector (marked MBS) for the RS232 or RS485 serial link.
12 A 9-way male SUB-D connector, marked CAN0, for connection to the CANopen
bus.

5
6

12

11 10 9 8 7

1 2

13

12 11 10 9

5 6

The TM258LF42DT4LS0 / LF42DRS0 / LF66DT4LS0 logic controllers for

Solutions with AFB comprise:
1 A display block with:
-- 4 controller status LEDs (RUN/MS, BATTERY, APP0 and APP1)
-- 6 built-in communication port status LEDs (EthLA, EthST, EthNS, USBHost,
MBS COM, CAN0 STS)
2 Locking lever for mounting/dismounting on 5 symmetrical rail.
3 Two free PCI slots for the communication module.
4 A 24 V c power supply module with removable terminal block and locking lever,
display block and slot for a label.
5 I/O modules, each one with: a removable terminal block with locking lever, a
display block showing the I/O states and a slot for a label-holder.
6 Removable terminal block with locking lever for locking/unlocking.
7 On the side, an expansion bus connection for the link with the next module.
8 A slot for the RTC (Real Time Clock) battery.
9 A USB-A connector (marked Host) for connection of a USB memory stick for
transferring programs, data or firmware updates.
10 A USB-B mini-connector (marked PgrPort) for connection to the programming
PC.
11 An RJ45 connector (marked Ethernet) for connection to the Ethernet network
and/or connection to the Magelis XBTGT graphic terminal.
12 An RJ45 connector (marked MBS) for the RS232 or RS485 serial link.
13 A 9-way male SUB-D connector, marked CAN0, for connection to the CANopen
bus.

1
2
3
4
5
6
7
8
9
10

3/31

Hardware control platforms

References

ModiconM258 logic controller

Compact base for Solutions with Application function

Blocks (AFB)

References

Logic controllers, Compact base for solutions with AFB, 24 V c power supply (1)

1
2

Nbr.
of I/O

Outputs

Built-in communication ports

Reference

42 I/O

bb 26 x 24V c
digitalinputs
including 8 counter
inputs (100kHz)

bb 16 transistor
digitaloutputs
(0.5A)
including 4 reflex
outputs

vv 1 RJ45 port: Ethernet

vv 1 SUB-D port (9-way male):
CANopen master
vv 1 USB-A port: program transfer
vv 1 USB-B mini-port: software
programming
vv 1 RJ45 port: RS232/RS485 serial
link

TM258LF42DTS0

0.550
1.213

42 + 4
I/O

bb 26 x 24V c
digitalinputs
including 8 counter
inputs (100kHz)
bb 4 analog inputs
10 V/- 10 V,
4-20 mA/0-20 mA,
12-bit resolution

bb 16 digital
transistor outputs
(0.5A)
including 4 reflex
outputs

vv 1 RJ45 port: Ethernet

vv 1 SUB-D port (9-way male):
CANopen master
vv 1 USB-A port: program transfer
vv 1 USB-B mini-port: software
programming
vv 1 RJ45 port: RS232/RS485 serial
link

TM258LF42DT4LS0

0.770
1.698

TM258LF42DRS0

0.800
1.764

TM258LF66DT4LS0

0.800
1.764

TM258LF42DTS0

3
4

Inputs

TM258LF42DT4LS0

vv + 2 free PCI slots for optional

communication modules (2): RS232/
RS485 serial link and Profibus DP bus
42 I/O

bb 26 x 24V c
digitalinputs
including 8 counter
inputs (100kHz)

bb 4 digital
transistor (reflex)
outputs (0.5A)
bb 12 relay outputs

TM258LF42DRS0

vv 1 RJ45 port: Ethernet

vv 1 SUB-D port (9-way male):
CANopen master
vv 1 USB-A port: program transfer
vv 1 USB-B mini-port: software
programming
vv 1 RJ45 port: RS232/RS485 serial
link
vv + 2 free PCI slots for optional
communication modules (2): RS232/
RS485 serial link and Profibus DP bus

6
66 + 4
I/O

Weight
kg
lb

TM258LF66DT4LS0

bb 38 x 24V c
digitalinputs
including 8 counter
inputs (100kHz)
bb 4 analog inputs
+ 10 V/- 10 V,
4-20 mA/0-20 mA,
12-bit resolution

bb 28 digital
transistor outputs
(0.5A)
including 4 reflex
outputs

vv 1 RJ45 port: Ethernet

vv 1 SUB-D port (9-way male):
CANopen master
vv 1 USB-A port: program transfer
vv 1 USB-B mini-port: software
programming
vv 1 RJ45 port: RS232/RS485 serial
link
vv + 2 free PCI slots for optional
communication modules (2): RS232/
RS485 serial link and Profibus DP bus

(1) The Modicon M258 logic controllers type S Solutions with AFB require a power supply with a nominal voltage of 24 V c.
The 24 V c power supply must be rated Separated Extra Low Voltage (SELV-rated) according to IEC61140.
The SELV-rating means that SELV isolation is provided between the electrical input and output of the power supply.
(2) To be ordered separately see page 4/8.

9
10

3/32

References (continued)

Hardware control platforms

ModiconM258 logic controller

Compact base for Solutions with Application function

Blocks (AFB)

References
Accessories
Type
Plain text cover holder
(label-holder)
TM5ACTLC100

TM5ACTCH100

Used for

Colour

Marking the terminal blocks on the Transparent

I/O channels

Sold in
lots of

Unit
reference

Weight
kg
lb

100

TM5ACTCH100

0.002
0.004

Plain text cover holder locking Locking plain text cover holder
clip
TM5ACTCH100
(Order with plain text cover
holder TM5ACTCH100)

Transparent

100

TM5ACTLC100

0.001
0.002

Precut legend strips of paper Plain text cover holder

TM5ACTCH100

White

100

TM5ACTLS100

0.001
0.002

Coloured plastic
identifiers

White

TM5ACLITW1

0.015
0.033

Red

TM5ACLITR1

0.015
0.033

Blue

TM5ACLITB1

0.015
0.033

Black

TM5ACLT1

0.030
0.066

Length

Reference

3m
9.843 in.

TCSXCNAMUM3P

0.065
0.143

SUB-D port (25-way) on RJ45 port on M258

Small Panel compact
controllers
display units: XBTN401,
XBTN410, XBTR410,
XBTR411, XBTGT2...
GT7

1.8 m
5.906 in.

XBTZ938

0.230
0.507

RJ45 port on XBTGT

graphic touch screen
terminals

RJ45 port on M258

controllers

2.5 m
8.220 in.

XBT9980

0.230
0.507

SUB-D port (9-way

female) on DTE
equipment (1): printer,
hand-held bar code
reader, etc.

RJ45 port on M258

controllers

3m
9.843 in.

TCSMCN3M4F3C2

0.150
0.331

SUB-D port (9-way

female) on DCE
equipment (2): GSM
modem

RJ45 port on M258

controllers

3m
9.843 in.

TCSMCN3M4M3S2

0.150
0.331

Metal tool

Labelling 16 connection channel

terminals

Inserting/removing TM5ACLITp1
identifiers

1
2
3

Connection cables
Description

Use from

Software programming cable PC USB port

Baud rate: 480 Mbps max.
Protocol: Modbus, HTTP, FTP,
Codesys or virtual, non-isolated
TM5ACLITW1

RS485 serial link cables

Modbus protocol

TM5ACLT1

RS232 serial link cables

Character mode
TCSXCNAMUM3P

to
USB mini-port on M258
controllers

Weight
kg

4
5
6
7

(1) DTE: Data Terminal Equipment.

(2) DCE: Data Communication Equipment.

8
9
10

3/33

Selection guide

Hardware control platforms

I/O expansion modules for Hardware platform

control
Local and remote I/O expansion modules
Distributed I/O expansion modules

Local and remote I/O expansion modules

Applications

Local I/O (IP20)

Compatibility

bb ModiconM238 logic controller type S Solutions with AFB

bb XBTGC HMI controllers
bb Modicon OTB

I/O type
Remote I/O configuration

Digital

Analog

Bus type

Number (depending on
model)

4 to 32 inputs

2 to 8 inputs

Type (depending on model)

24V c
120V a

Voltage,
Current,
Temperature

Number (depending on
model)
Type (depending on model)

8 to 32 outputs

1 to 2 outputs

24V c transistor,
Relay

010 V,
10V,
420mA

Modicon TM2 digital module

Modicon TM2 analog module

Hardware

2
3
4
5

Inputs

Outputs

Type of expansion module

More information
Please consult on our web site www.schneider-electric.com
(1) Modicon TM5 transmitter/receiver modules, please consult our web site www.schneider-electric.com

Distributed I/O expansion modules

Applications

Optimum distributed I/O (IP20)

Compatibility

bb ModiconM238 logic controller type S Solutions with AFBs

bb XBTGC HMI controller
bb Altivar IMC drive controller card type S solutions with AFB

Available buses and networks

bb Ethernet Modbus TCP/IP

bb CANopen bus
bb Modbus serial link (RS 485)

7
8

Configuration with
I/O expansion modules

9
10

Integrated I/O

Module type

Modicon TM2:
vv Digital I/O modules
vv Analog I/O modules
vv Common distribution modules

Capacity

For 1 Modicon OTB interface module: 7 Modicon TM2 modules max. including:
vv Digital I/O modules:
- 132 I/O max. with modules with screw terminals
- 188 I/O max. with modules with spring terminals
- 244 I/O max. with modules with HE10 connector
vv Analog I/O modules with screw terminals: up to 7 x 8 inputs, or 7 x 2 outputs, or 7 x (4I/2O)
vv Common distribution module

Number and type

(depending on model)

12 x 24 V c digital inputs
2 x 24 V csolid state outputs
6 x 30 V c/240 V a relay outputs
2channels:5kHz/20kHz
2 PWM function channels

Type of distributed I/O expansion module

Modicon OTB interface modules

More information

Please consult on our web site www.schneider-electric.com

3/34

Local and/or remote I/O (IP20)

Remote I/O expansion bus (IP67)

bb Modicon M258 logic controller type S Solutions with AFB

bb Modicon M258 logic controller type S Solutions with AFBs

Digital

Analog

Digital/analog

Digital

Analog

Modicon TM5 transmitter/receiver:

For use with remote I/O (1)

Modicon TM5 transmitter/receiver:

Required (1)
TM7 expansion bus

TM5 expansion bus

3
4

2 to 12 inputs

2 to 6 inputs

Digital: 12 to 14 inputs
Analog: 4 inputs

8 to 16 inputs

2 to 4 inputs

24V c
100/120V a,
100/240V a

Voltage,
Current,
Temperature

Digital: 24V c
Analog: Voltage,
Current

24V c

2 to 12 outputs

2 to 4 outputs

8 to 16 outputs

24V c
30/230V a,
100/240V a

-10+10V,
020mA

Digital: 6 to 18 outputs
Analog: 2 outputs
Digital: 24V c
Analog: Voltage/Current

Voltage,
Current,
Temperature
Resistance
2 to 4 outputs

24V c
Transistor/Source

-10+10V,
020mA

Modicon TM5 digital module

Modicon TM5 analog module

Modicon TM5 compact block

Modicon TM7 digital block

Modicon TM7 analog block

Please consult on our web site www.schneider-electric.com

6
7
8
9
10

3/35

4
Communication

chapter

All technical information about products listed in this chapter

are available on www.schneider-electric.com

Contents

Communication

bb Modbus and Character mode serial link

vv Modicon TM5 communication modules for Modbus serial link dedicated to

Modicon M258 logic controller, compact base for Solutions with AFB
Presentation................................................................................................. 4/2
References................................................................................................... 4/3

vv Cabling system for Modicon M238 & M258 logic controllers,

compact bases for Solutions with AFB

Connection................................................................................................... 4/4
References................................................................................................... 4/5

bb Ethernet Modbus/TCP network

vv Cabling system for Hardware platform controllers
Connection................................................................................................... 4/6
References................................................................................................... 4/7

2
3

vv TwidoPort interface module for Modicon M238 logic controller, compact

base for Solutions with AFB

Presentation................................................................................................. 4/8
References................................................................................................... 4/9

4
5
6
7
8
9
10

4/1

Presentation,
description

Communication

Modicon TM5 communication modules .

for Modbus serial link

for Modicon M258 logic controller, compact base for Solutions with
Application function Blocks (AFB)
Presentation

TM5 PCRSp communication modules are designed for TM258LF42DTS0,

TM258LF42DT4LS0, TM258LF42DRS0, TM258LF66DT4LS0 logic controllers
for Solutions with AFB, and are installed in one of the two free PCI slots in.

TM5 PCppp communication modules can be used to configure one or two additional
Modbus or ASCII serial links as RS232 or RS485.
or

Nota: the maximum number of communication modules is 2.

3
TM5 PCRSp communication module: for mounting the two free
PCI slots in the M258 logic controller

Modbus and Character mode serial links

Cabling system: see page 4/4.

4
1

Description

5
2

TM5 PCRSp communication modules comprise:

1 A locking clip for mounting/dismounting on the controller
2 A channel and module diagnostics LED display block
3 A connector for linking to the controller
4 A SUB-D connector (male 9-way) for connection to the serial link

6
3
4

7
8
9
10

4/2

Serial link
LED

Colour

Status: on

Status

Green

Operation in progress

Red

Controller starting

RXD

Yellow

Reception on interface:
vv RS232 with TM258PCRS2
vv RS485 with TM258PCRS4

TXD

Yellow

Transmission on interface:
vv RS232 with TM258PCRS2
vv RS485 with TM258PCRS4

Communication

References

Modicon TM5 communication modules .

for Modbus serial link

for Modicon M258 logic controller, compact base for Solutions with
Application function Blocks (AFB)

References
Description

Modbus serial link

communication modules

Used for

Physical
layer/
protocols

Built-in port

Reference

Weight
kg
lb

Logic controllers type S:

vv TM258LF42DTS0
vv TM258LF42DT4LS0
vv TM258LF42DRS0
vv TM258LF66DT4LS0

RS232/.
Modbus/ASCII,
SoMachine

SUB-D connector
(male 9-way).
.

TM5PCRS2

0.064
0.141

RS485 /
Modbus/ASCII,
SoMachine

SUB-D connector
(male 9-way)

TM5PCRS4

0.064
0.141

TM5 PCRSp

1
2
3
4
5
6
7
8
9
10

4/3

Communication

Connections,
references

Modbus and character mode serial link

for Modicon M238 & Modicon M258 logic controllers,

compact bases for Solutions with Application function Blocks (AFB)

Modbus cabling system

1
Non isolated link (Modicon M238/M258 master)

Isolated link (Modicon M238/M258 master)

HMI

Modicon M238S

HMI

gb

c 24 V

or

or

Phaseo
Modular

Modicon M238S

HMI

TeSys U

ATV 212

ATV 212

Modicon M258S

TeSys U

Twido
slave

Modicon M258S

Length of cables between Modicon M238S/M258S and Altivar212:

y30m max. (98.425 ft max.)

Total length of cables between isolation boxes 1: y1000m (3280.840 ft)

Length of tap cables 4, 5or6: y10m (32.808 ft)

g Line polarization active

b Line termination

References
Tap-off and adapter components for RS 485 serial link

Description

7
TWDXCAISO

TWDXCAT3RJ

8
9
LU9 GC3

Application

TSX SCA 50

4/4

XGSZ24

Length

Reference

Weight
kg
lb

Tap isolation box

Screw terminal block .
for main cable
2 x RJ45 for tap-off

- RS485 line isolation (1)

- Line end adapter (RC 120, 1nF)
- Line pre-polarisation (2R 620)
c24V supply (screw terminal block)
or c5V (via RJ45)
Mounting on 35mm (1.378 in.) 5

TWDXCAISO

0.100
0.220

Tap junction box

1 x RJ45 for main cable
2 x RJ45 for tap-off

- Line end adapter (RC 120, 1nF)

- Line pre-polarisation (2R 620)
Mounting on 35mm (1.378 in.) 5

TWDXCAT3RJ

0.080
0.176

Modbus hub
Screw terminal block .
for main cable
10 x RJ45 for tap-off

Mounting on 35mm (1.378 in.) 5,

on mounting plate or panel (2 x 4 mm

(2 x 0.157 in.) screws)

LU9GC3

0.500
1.102

T-junction boxes
2 x RJ45
for main cable

1integrated cable with RJ45 .

connector for Altivar variable .
speed controller dedicated tap-off

0.3 m
0.984 ft

VW3A8306TF03

1m
3.281 ft

VW3A8306TF10

Passive tap
junction box

- Line extension and single-channel

tap-off on screw terminal block
- Line end adapter

TSXSCA50

0.520
1.146

RS232C/RS 485
line converter

- Flow rate 19.2Kbit/s max.

- Withoutmodem signals
c24V/20mA supply,
Mounting on 35mm (1.378 in.) 5

XGSZ24

0.100
0.220

(1) Line isolation recommended for distances > 10m (32.808 ft)

10

Item

References (continued)

Communication

Modbus and character mode serial link

for Modicon M238 & Modicon M258 logic controllers,

compact bases for Solutions with Application function Blocks (AFB)

References (continued)

Connection cables for RS 485 serial link

Description

Main cables
double shielded
twisted pair
RS485

Modbus cordsets
RS485

Application

Item

Length

Unit reference

Modbus serial link, .

supplied without connector

100 m
328.064 ft

TSXCSA100

5.680
12.522

200 m
656.168 ft

TSXCSA200

10.920
24.074

TSXCSA500
500 m
1640.420 ft

30.000
66.139

0.3 m
0.984 ft

VW3A8306R03

0.030
0.066

1m
3.281 ft

VW3A8306R10

0.050
0.110

3m

VW3A8306R30

0.150
0.331

1m
3.281 ft

TWDXCAFJ010

0.060
0.132

3m
9.843 ft

VW3A8306D30

0.150
0.331

0.3 m
0.984 ft

TWDXCARJ003

0.040
0.088

1m
3.281 ft

TWDXCARJ010

0.090
0.198

3m
9.843 ft

TWDXCARJ030

0.160
0.353

1 mini-DIN connector for Twido

5
controller and 1 RJ45 connector (1) (2)

0.3 m
0.984 ft

TWDXCARJP03

0.027
0.060

1 mini-DIN connector for Twido

controller and 1 RJ45 connector
Dedicated programming protocol (2) (3)

0.3 m
0.984 ft

TWDXCARJP03P

0.027
0.060

1m
3.281 ft

TWDXCAFD010

0.062
0.137

10m
32.806 ft

TSXCX100

0.517
1.140

2 x RJ45 connectors

1 x RJ45 connector and

1 end with free wires

1 mini-DIN connector for Twido

controller and 1 RJ45 connector

1 mini-DIN connector for Twido

controller and 1 end with free wires

Weight
kg
lb

2 x RJ45 connectors

2.5 m
8.202 ft

XBTZ9980

0.150
0.331

1 x RJ45 connector and .

1 x SUB-D 25-way connector

6, 7

2.5 m
8.202 ft

XBTZ938

0.210
0.463

1 x RJ45 connector and .

1 x SUB-D 9-way connector

2,5 m
8.202 ft

XBTZ9008

0.150
0.331

Cordsets for Magelis

STU

2 x RJ45 connectors

3m
9.843 ft

VW3A8306R30

0.150
0.331

Line end adapter

For RJ45 connector

R = 120, C = 1 nf

Order in
multiples
of2

VW3A8306RC

0.200
0.441

ModiconM238
cordsets (SL1, SL2) to
Magelis HMI terminal

1
2
3
4
5
6
7

Connection cables for RS 232 serial link

Description

Application

Length

Reference

Weight
kg
lb

Cordset for
DTE terminal
(printer)
(4)

Serial link for terminal device (DTE)

1 x RJ45 connector and .
1 x 9-way SUB-D female connector

3m
9.843 ft

TCSMCN3M4F3C2

0.150
0.331

Cordset for
DCE terminal
(modem, converter)

Serial link for point to point device (DCE)

1 x RJ45 connector and .
1 x 9-way SUB-D male connector

3m
9.843 ft

TCSMCN3M4M3S2

0.150
0.331

(1) Forcing the configuration of RS 485 integrated port with TwidoSuite programming protocol parameters.
(2) Carries c 5V voltage (supplied by RS 485 integrated port of Twido controller ) for TWDXCAISO tap isolation box (not
using the c 5V external power supply).
(3) Allows the using of RS 485 integrated port with the parameters defined in configuration.
(4) If the terminal is equipped with a 25-way SUB-Dconnector, Please order a SUB-D 25-way female/9-way male adapter
TSXCTC07 as well.

4/5

8
9
10

Communication

Connections,
references

Ethernet Modbus/TCP network

for hardware control platforms

Ethernet Modbus/TCP or Ethernet IP network architecture

Optical fibre

2
3

XBT GC

XBT GC

Altivar IMC drive

controller for
Solutions with
AFB
+ Altivar 61

M340

TwidoPort
Interface

M238S

M258S

Hub or no manageable switch

Manageable switch

References (1)

Shielded copper connection cables

ConneXium shielded copper connection cables are available in two versions to
comply with the different standards and approvals in force:
bb Shielded twisted pair copper cables to standard EIA/TIA568
These cables conform to:
vv standard EIA/TIA568, category CAT 5E,
vv standard IEC11801/EN 50173, class D.
Their flame resistance conforms to:
vv NFC 32070# classification C2
vv standards IEC 322/1,
vv Low Smoke Zero Halogen (LSZH).
bb Shielded twisted pair copper cables, UL and CSA 22.1 approved
These cables conform to:
vv standards UL and CSA22.1.
Their flame resistance conforms to NFPA 70.
Do It Yourself cable and connectors

6
7
8

The ConneXium Do It Yourself range allows the user to make up Ethernet copper
cables on site and to the required length. They are designed for cabling Ethernet
10/100 Mbit/s networks. The maximum length of cables made up in this way is 80 m.
They can be assembled quickly using a knife and cutting pliers (no special tools are
required).
Description

9
10

Characteristics

Length

Reference

Weight
kg

Ethernet copper cable

2 shielded twisted pairs
24AWG

Conforming to the .
300 m
above-mentioned
984.252 ft
standards and approvals

TCSECN300R2

RJ45 connector

Conforming to .

TCSEK3MDS

M12 connector

Conforming to .
IEC60176-2-101

TCSEK1MDRS

EIA/TIA-568-D

(1) For other versions (optical fibre, switches,), please consult our site www.schneider-electric.com

4/6

References (continued)

Communication

Ethernet Modbus/TCP network

for hardware control platforms

References (continued)

Shielded twisted pair cables to standard EIA/TIA568

490 NTp 000 pp

Description
Straight cables

Pre-formed at both ends Item

1
2 x RJ45 connectors
For connection to
terminal equipment
(DTE)

Crossover cables

2 x RJ45 connectors
2
For connection between
hubs, switches and
transceivers

Shielded twisted pair cables, UL and CSA 22.1 approved

Description
Straight cables

Pre-formed at both endsItem

2 x RJ45 connectors
1
For connection to
terminal equipment
(DTE)

Crossover cables

2
2 x RJ45 connectors
For connection between
hubs, switches and
transceivers

TCS ESU 043F1N0

Shielded twisted pair cable for IP67 switch

Description
Straight cables

TCSESM043F2Cp0

Twisted pair hub

10BASE-T copper ports, RJ45 shielded connectors

ConneXium switches
Description

499NMS/NSS25102

TCSESU051F0

Length
Reference
2 m (6.562 ft)
490NTW00002U
5 m (16.404 ft) 490NTW00005U
12 m (39.370 ft) 490NTW00012U
40 m (131.234 ft) 490NTW00040U
80 m (262.467 ft) 490NTW00080U
5 m (16.404 ft) 490NTC00005U

Weight

40 m (131.234 ft) 490NTC00040U

80 m (262.467 ft) 490NTC00080U

Length
1 m (3.281 ft)
3 m (9.843 ft)
5 m (16.404 ft)
10 m (32.808 ft)
25 m (82.021 ft)
40 m (131.234 ft)

Reference
TCSECL1M3M1S2
TCSECL1M3M3S2
TCSECL1M3M5S2
TCSECL1M3M10S2
TCSECL1M3M25S2
TCSECL1M3M40S2

Number of ports
Copper cable Fibre optic

Item

Reference

499NEH10410

Item Manag
-eable

Reference

Number of ports
Copper cable Fibre optic

Optimized twisted pair switch: 10BASE3

T/100BASE-TX copper ports, RJ45 shielded
connectors, 100BASE-FX optic port, SC connectors 4

No

TCSESU033FN0

No

TCSESU043FN0

No

TCSESU053FN0

No

499NES18100

Yes

TCSESM083F23F0

1, multimode

Yes

TCSESM043F1CU0

2, multimode

Yes

TCSESM043F2CU0

1, single-mode 4

Yes

TCSESM043F1CS0

2, single-mode 4

Yes

TCSESM043F2CS0

1, multimode

No

499NMS25101

2, multimode

No

499NMS25102

1, single-mode 3

No

499NSS25101

2, single-mode 3

No

499NSS25102

1, multimode

Yes

TCSESM083F1CU0

2, multimode

Yes

TCSESM083F2CU0

1, single-mode 4

Yes

TCSESM083F1CS0

2, single-mode 4

Yes

TCSESM083F2CS0

No

TCSESU051F0

Twisted pair switches: 10BASE-T/100BASE-TX

copper ports, RJ45 shielded connectors

Twisted pair and fibre optic switches

3
10BASE-T/100BASE-TX copper ports, .
RJ45 shielded connectors. 100BASE-FX optic ports, 2
SC connectors
3

TCSESM083F2Cp0

Weight

Pre-formed at both endsItem

1 x IP67.

4-way M12 connector .

and 1 x RJ45 connector

ConneXium hub
Description

Length
Reference
2 m (6.562 ft)
490NTW00002
5 m (16.404 ft) 490NTW00005
12 m (39.370 ft) 490NTW00012
40 m (131.234 ft) 490NTW00040
80 m (262.467 ft) 490NTW00080
5 m (16.404 ft) 490NTC00005
12 m (39.370 ft) 490NTC00015
40 m (131.234 ft) 490NTC00040
80 m (262.467 ft) 490NTC00080

IP67 twisted pair switch (1) 10BASE-T/100BASE- 5

TX copper ports, shielded M12 connectors (type D)

(1) Require special cables with M12 connectors for their c24V supply: XZCP1p64Lp.

Weight

Weight
kg
lb
0.530
1.168
Weight
kg
lb
0.113
0.249
0.120
0.265
0.113
0.249
0.230
0.507
0.410
0.904
0.400
0.882
0.400
0.882
0.400
0.882
0.400
0.882
0.330
0.728
0.335
0.739
0.330
0.728
0.335
0.739
0.410
0.904
0.410
0.904
0.410
0.904
0.410
0.904
0.210
0.463

4/7

1
2
3
4
5
6
7
8
9
10

Communication

Presentation,
description

Ethernet Modbus/TCP network

for Modicon M238 logic controller .

compact base for Solutions with Application function Blocks (AFB)

Presentation
TwidoPort module 499TWD01100 is an Ethernet interface that is easy to use and
dedicated to ModiconM238 logic controllers for Solutions with AFB and Twido
compact or modular programmable controllers. It allows incorporation of this
controllers into an Ethernet network as a passive device (slave). The TwidoPort
module is ready for use.
When connected to the integrated RS 485 serial port acts as a gateway between the
Ethernet network and the controllers Modbus serial link port.

1
2

Modicon M238 base for Solutions with AFB

The main characteristics of the TwidoPort module are as follows:

b Connects to the RS485 of the Modicon M238 controller for Solutions with AFB
(marked SL1 or SL2 depending on model) or the RS 485 port of the Twido controller;
no external auxiliary supply is necessary.
b Ethernet configuration:
v takes the Ethernet configuration from the Twido application configuration .
(normal mode),
v supports manual configuration using Telnet.
b Provides Ethernet statistics via a Telnet session.

TM238Lpppppp

Modbus

EthernetModbus/TCP
network

5
2

8
9
10

4/8

Description

The TwidoPort 499TWD01100 interface module comprises:

1 Five pilot lights indicating the status of the interface and of the TwidoPort module
links.
2 An RJ45 type connector for connection of the power supply and of the link to the
controllers integrated RS 485 port. This connection is made using connection
cable TWDXCARJP03P supplied with the TwidoPort interface module in case of
the Twido controller.
3 An RJ45 connector (accessed through the bottom of the module) for connection
to the Ethernet TCP/IP network.
4 An earthing screw (accessed through the bottom of the module).
The TwidoPort interface module can be mounted as standard on a symmetrical 5
rail.
Mounting kit TWDXMT5 (sold in lots of 5) allows plate or panel mounting: 2 x 4.3
mm (2 x 0.169 in.) holes.
To order separately
For connecting to the ModiconM238 controller, the cordset for connection Modbus
XBTZ9980, lenght 2.5 m (8.202 ft).

References

Communication

Ethernet Modbus/TCP network

for Modicon M238 logic controller .

compact base for Solutions with Application function Blocks (AFB)

References
Description
TwidoPort
interface
module

499 TWD 01100

Description
Modbus
RS485
cordsets

Controller bases
Modicon M238 for
Solutions with AFB .
24I/O

Use
Connection to Modicon
M238 for Solutions with
AFB
Equiped with 2 RJ45
connectors .
.
.

Function

Reference

10/100 Mbit/s.
Auto MDIX function .
Connection cordset to
Twido base controller
TWDXCARJP03P
included, length 0.3m
(0.984 ft)
.
.

499TWD01100

Length

Reference

2.5 m
8.202 ft

XBTZ9980

Weight
kg
lb
0.200
0.441

1
2

Weight
kg
lb
0.100
0.220

3
4
5
6
7
8
9
10

4/9

5
Associated offers

chapter

All technical information about products listed in this chapter

are available on www.schneider-electric.com

Contents

Associated offers

bb Altivar 212 and Altivar 61 variable speed drives

vv Presentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5/2

vv Selection guide  5/4

bb Altistart 01, Altistart 22 and Altistart 48 soft starters for

asynchronous motors
vv Selection guide  5/6
bb Protection components
vv Selecting motor starting mode. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5/8 to 5/10

vv TeSys Contactors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5/12

vv TeSys protection components: Thermal-magnetic motor circuit-breakers . . .

5/13

vv Protection relays and controllers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5/14

vv Feeder protection and circuit disconnection . . . . . . . . . . . . . . . . . . . . . . . . . .

5/16

vv Branch circuit and control circuit protection. . . . . . . . . . . . . . . . . . . . . . . . . . .

5/17

vv Power & Energy - Monitoring & Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5/18

bb Enclosures
vv Spacial enclosures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/20
vv Thalassa enclosures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5/21

bb Control and signalling units

vv Control and signalling units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/22
vv Control stations and enclosures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5/24

bb Power supplies Phaseo

vv Regulated switch mode power supplies: Selection guide . . . . . . . . . . . . . . . . 5/26
bb Magelis Operator dialogue terminals
vv MagelisTM Small Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/28
vv MagelisTM GT Advanced Panels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/30
vv MagelisTM GK, GH and GTW Advanced Panels. . . . . . . . . . . . . . . . . . . . . . . .
vv Magelis

TM

5/32

GTO Optimum Advanced Panels. . . . . . . . . . . . . . . . . . . . . . . . . . . 5/34

vv MagelisTM GTO Optimum Advanced Panels: Presentation. . . . . . . . . . . . . . . . 5/35

vv MagelisTM GTO Optimum Advanced Panels: Selection guide . . . . . . . . . . . . . 5/36
bb OsiSense XM pressure sensors
vv OsiSense XM pressure sensors for pumping application . . . . . . . . . . . . . . . . 5/38
bb Measurement & control relays - Zelio Control
vv Modular and industrial relays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5/40 to 5/43

bb Product reference index

vv index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5/44

5/1

2
3
4

Presentation

Altivar 212 variable speed drives

Associated offers

Altivar 212 variable speed drives

Orientated towards performance, intelligence and building

protection
The Altivar 212 is focused on Pumping machine as a dedicated variable speed
drive for pumps and compressors.

2
3
Drives

>>from 0.75 up to 75 kW (from 1 to 100 hp)

>>from 200 to 480 V
>>3 phases

Orientated towards performance, intelligence and pumping protection

>>Easy integration to building supervision network using embedded protocols

>>Instant detection of system failure: belt breakage, pump running dry, phase
failure, etc.

>>Preventive maintenance for reducing costs: fault alert, operating time, etc
>>Energy consumption monitoring

Focused on user-friendliness
>>Easy set-up, commissioning and diagnostics tools: remote graphic terminal v
(6 languages as standard), Multi-Loader, PC Software, Bluetooth capability and
SoMove Mobile software
>>Compact size for better integration

Focused on cost savings

>>Reduced investment costs (embedded functionalities)
>>Quick return on investment (energy saving)
Focused on protection & efficiency

>>Continuity of service
>>Functions designed for buildings: fire mode, damper monitoring, mechanical
protection, etc.

Pumping application

>>Integrated EMC filter

>>Antiharmonic technology (THDI
Selection guide: see page 5/4

8
9
10

5/2

30%)

Presentation

Altivar 61 variable speed drives

Associated offers

Altivar 61 variable speed drives

Energy savings and performance for your pumps

The Altivar 61 is a variable speed drive with variable torque and is designed
for exceptional versatility from the smallest application to the highest power
rating.

1
2
3
4

Drives

>>from 0.37 up to 2400 kW (from 0.49 to 3217 hp)

>>from 200 to 690 V
>>3 phases

Communication

>>Connectivity to all fieldbuses (integrated Modbus and CANopen)

>>Multi-language graphic display terminal

Flexibility
>>Option cards: programmable I/O

Powerful

>>Multi-pump management
>>Saves energy
>>Optimises automation solutions with its seamless integration into the
architecture

>>Suitable for a wide range of power ratings (0.37 to 2400 kW - 0.49 to 3217 hp)
>>Integrated safety function
Rugged in harsh environments

Multi-pump solution

>>3C2 reinforced version, standard IEC 721-3-3 (gas, liquids), IP20/IP54

>>Versions with water cooling
>>IP54/IP55 wall-mounted or floor-standing enclosures available
>>Complies with ATEX safety standards (explosive environments)
Selection guide: see page 5/5

7
8
9
10

5/3

Associated offers

Selection guide

Altivar 212 and Altivar 61 variable speed drives

Applications

bb Building pumps and fans

bb HVAC equipment

Types of control

Variable speed drives for asynchronous motors

Standards and certifications

IEC/EN61800-5-1, IEC/EN61800-3 (environments 1 and 2, categories C1 to C3)

EN 55011: Group 1, ClassA and ClassB with option. e, UL, CSA, C-Tick, NOM

Drive

Output frequency

0.5200 Hz

Type of
control

Asynchronous motor

Sensorless flux vector control

Voltage/frequency ratio (2points)
Energy saving ratio

Synchronous motor

2
3
Functions

4
5
6
7
8
9
10

Transient overtorque

120% of nominal motor torque

Number of functions

50

Number of preset speeds

Speed range

110

No. of I/O

Analog inputs

Digital inputs

Analog outputs

Digital outputs

Relay outputs

Reduction in harmonic currents

Communication

Integrated

Modbus, METASYS N2, APOGEE FLN, BACnet

Available as an option

LonWorks

Cards (optional)

Dialogue tools

IP54 or IP65 remote display terminal

Configuration tools

PCSoft setup software for ATV212

Multi-Loader configuration tools

Supply voltage

Three-phase 200240 V

Three-phase 380480 V

Motor power for 50...60 Hz line supply

0.7575 kW (110 hp)

0.7575 kW (110 hp)

References (without EMC filter)

References with integrated EMC filter,

categories C1, C2 or C3

Motor power
(kW-HP)

Line current (A)

200 V

240 V

380 V

480 V

0.37 - 0.5
6.9
5.8

0.75 - 1
12
9.9

1.5 - 2
18.2
15.7

2.2 - 3
25.9
22.1

3
25.9
22

4-5
34.9
29.9

5.5 - 7.5
47.3
40.1

0.75 - 1
3.3/6.1
2.7/5.3
1.7
1.4
ATV212H075M3X
ATV212H075N4
1.5 - 2
6.1/11.3
5.1/9.6
3.2
2.5
ATV212HU15M3X
ATV212HU15N4
2.2 - 3
8.7/15
7.3/12.8
4.6
3.6
ATV212HU22M3X
ATV212HU22N4
3
/19.3
10/16.4
6.2
4.9
ATV212HU30M3X
ATV212HU30N4
4-5
14.6/25.8 13/22.9
8.1
6.4
ATV212HU40M3X
ATV212HU40N4
5.5 - 7.5
20.8/35
17.3/30.8
10.9
8.6
ATV212HU55M3X
ATV212HU55N4
7.5 - 10
27.9/45
23.3/39.4
14.7
11.7
ATV212HU75M3X
ATV212HU75N4
11 - 15
42.1/53.3 34.4/45.8
21.1
16.8
ATV212HD11M3X
ATV212HD11N4
15 - 20
56.1/71.7 45.5/61.6
28.5
22.8
ATV212HD15M3X
ATV212HD15N4
18.5 - 25
67.3/77
55.8/69
34.8
27.8
ATV212HD18M3X
ATV212HD18N4
22 - 30
80.4/88
66.4/80
41.6
33.1
ATV212HD22M3X
ATV212HD22N4
30 - 40
113.3/124 89.5/110
56.7
44.7
ATV212HD30M3X
ATV212HD30N4
37 - 50
/141
/127
68.9
54.4

ATV212HD37N4
45 - 60
/167
/147
83.8
65.9

ATV212HD45N4
55 - 75
/200
/173
102.7
89

ATV212HD55N4
75 - 100
/271
/232
141.8
111.3

ATV212HD75N4
90 - 125
336
288

(1) Other voltages available (Three-phase 380480 V or three-phase 500690 V), please consult our Altivar 61 variable speed drives catalogue or our website
www.schneider-electric.com
(2) For motors with a higher rating than 90 kW (120 hp), please consult our Altivar 61 variable speed drives catalogue or our website www.schneider-electric.com

5/4

bb Industrial pumps and fans

bb HVAC equipment
bb Compressors

Variable speed drives for asynchronous motors

2
IEC/EN 61800-5-1, IEC/EN 61800-3 (environments 1 and 2, categories C1 to C3), IEC/EN 61000-4-2/4-3/4-4/4-5/4-6/4-11, e, UL, CSA, DNV, C-Tick, NOM,
GOST
0.1500Hz for the whole rangev
0.1599Hz up to 37kW(up to 50 hp) in 200240V aand 380480V a

Sensorless flux vector control

Voltage/frequency ratio (2 or 5points)
Energy saving ratio
Vector control without speed feedback
120% of nominal motor torque for 60seconds
> 100
8

1100 in open loop mode

24
620
13
08
24

DC choke integrated or supplied with the drive

Modbus and CANopen
ModbusTCP Daisy Chain, Modbus/Uni-Telway, EtherNet/IP, DeviceNet, PROFIBUSDP V0 and V1, Interbus, CC-Link, LonWorks, METASYSN2, APOGEEFLN,
BACnet
I/O expansion cards, Controller Inside programmable card, Altivar IMC integrated controller card, multi-pump cards, encoder interface cards (2)
IP54 or IP65 remote display terminal

SoMove setup software

Simple Loader and Multi-Loader configuration tools
Single-phase 200240 V

Three-phase 200240 V (1)

0.37630 kW (0.50845 hp) (2)

0.37630 kW (0.50845 hp) (2)

0.37630 kW (0.50845 hp) (2)

References with integrated EMC filter, categories C1, References with integrated EMC filter References (without EMC filter)
C2 or C3
(up to 7.5 W), category C2
ATV61H075M3
ATV61HU15M3
ATV61HU22M3
ATV61HU30M3
ATV61HU40M3
ATV61HU55M3
ATV61HU75M3

ATV61H075M3
ATV61HU15M3
ATV61HU22M3
ATV61HU30M3
ATV61HU40M3
ATV61HU55M3
ATV61HU75M3

ATV61HD11M3X
ATV61HD15M3X
ATV61HD18M3X
ATV61HD22M3X
ATV61HD30M3X
ATV61HD37M3X
ATV61HD45M3X
ATV61HD55M3X
ATV61HD75M3X
ATV61HD90M3X

8
9
10

5/5

Associated offers

Selection guide

Altistart 01, Altistart 22 and Altistart 48 soft

starters for asynchronous motors

Applications

bb Single-phase scroll or spiral refrigeration bb Compressors

compressors
bb Fans
bb Single-phase heat pumps
bb Pumps
bb Fans (1)

Type of control

Controlled starting of simple machines

Standards and certifications

IEC/EN 60947-4-2, e, UL, CSA, C-Tick, GOST and CCC

Drive

Functions
Number
of I/O

Dialogue tools

1
15 s
No: freewheel stop

Integrated

Configuration tools
Communication Integrated
Available as an option

Combined with TeSys U starter-controller:

Supply voltage
Motor power for 50...60 Hz line supply (kW-HP)

Single-phase 110230 V
0.372.2 kW (0.503 hp) (3)

230 V

References

Controlled starting and deceleration of simple

machines

5
6
7
8
9
10

Number of controlled phases

Adjustable starting time
Adjustable deceleration time
Type of control
Operating cycle
By-pass
Analog inputs
Digital inputs
Analog outputs
Digital outputs
Relay outputs

400 V

440 V

600 V

IcL nominal
current (A)

0.37

3
ATS01N103FT
0.75

6
ATS01N106FT
1.1

9
ATS01N109FT
1.5

12
ATS01N112FT
2.2

25
ATS01N125FT
0.75/1.1 - 1/1.5 2.2/3

2/3
6

1.5 - 2
4

5
9

2.2/3, 3/55
5.5

7.5
12

4/5.5, 5/7.5
7.5/11

10/15
22

7.5 -10
15

20
32

4
7.5
7.5

17

5.5
11

22

7.5
15
15

32

9
18.5

38

11
22
22

47

15
30
30

62

18.5
37
37

75

22
45
45

88

30
55
55

110

37
75
75

140

45
90
90

170

55
110
110

210

75
132
132

250

90
160
160

320

110
220
220

410

132
250
250

480

160
315
355

590

355

660

220
400

790

250
500

1000

355
630

1200

(1) For optimum fan control, use of a variable speed drive is recommended.
(2) Other voltages available: Three-phase 208600 V, please consult our website www.schneider-electric.com
(3) For other motor ratings, please consult our website www.schneider-electric.com

5/6

2
110 s
Yes: 110 s

3 : start, stop and startup boost

Three-phase 200240 V
0.7515 kW (0.5020 hp) (3)

ATS01N206LU
ATS01N209LU
ATS01N212LU
ATS01N222LU
ATS01N232LU

Controlled starting and deceleration of simple and complex machines

2
IEC/EN 60947-4-2, EMC class A, e, UL,
CSA, C-Tick, GOST, CCC

IEC/EN 60947-4-2, EMC classes A and B, e, UL, CSA,

DNV, C-Tick, GOST, CCC, NOM117, SEPRO and TCF

Configurable voltage ramp

Standard
Integrated
1 PTC probe
3 programmable

2 programmable (N/C or N/O)

Integrated display terminal

TCS (Torque Control System)

Standard and severe
Available as an option
1 PTC probe
4
1
2
3
Integrated display terminal, optional remote display terminal

SoMove Lite software workshop

PowerSuite software workshop

Modbus

Modbus
Fipio, PROFIBUSDP, DeviceNet, Modbus TCP

Three-phase 380415 V
Three-phase 440480 V
Three-phase 230440 V (2)
0.7515 kW (0.5020 hp) 0.7515 kW (0.5020 hp) 4355 kW (5.4476 hp) (3)

Three-phase 230415 V (2)

3630 kW (4845 hp) (3)

ATS01N206QN
ATS01N209QN
ATS01N212QN
ATS01N222QN
ATS01N232QN

ATS48D17Q
ATS48D22Q
ATS48D32Q
ATS48D38Q
ATS48D47Q
ATS48D62Q
ATS48D75Q
ATS48D88Q
ATS48C11Q
ATS48C14Q
ATS48C17Q
ATS48C21Q
ATS48C25Q
ATS48C32Q
ATS48C41Q
ATS48C48Q
ATS48C59Q
ATS48C66Q
ATS48C79Q
ATS48M10Q
ATS48M12Q

ATS01N206RT
ATS01N209RT
ATS01N212RT
ATS01N222RT
ATS01N232RT

ATS22D17Q

ATS22D32Q

ATS22D47Q
ATS22D62Q
ATS22D75Q
ATS22D88Q
ATS22C11Q
ATS22C14Q
ATS22C17Q
ATS22C21Q
ATS22C25Q
ATS22C32Q
ATS22C41Q
ATS22C48Q
ATS22C59Q

3
4
5
6
7
8
9
10

5/7

Presentation

Selecting motor starting mode

Associated offers

Selecting motor starting mode

Selecting devices
The starter mode is closely linked to the load carried by the motor. The table
below presents several typical applications in process control, part of which
are used in processes such as water treatment or cement production.
The examples illustrate how the selection is made.

2
Type of actuator

3
4
5
6
7
8
9

Centrifugal
Pump

Dosing pump

Screw pump

Mixer

Moving devices

Air blower and

fan

Mill and
crusher

10

5/8

Description/ comment

Power range

Torque

>>Centrifugal pumps are used to

1 kW to 10 Kw

Quadratic

cover a wide range of volume

and pressure conditions
>>The flow can be controlled by
using valves on the pump
discharge manifold or by
changing the rotation speed
>>Dosing pumps are frequently
used to inject fluids that may
be difficult to mix efficiently in
batch-tank systems because
of their low volume
>>Screw pumps are also known
as Archimedes screw
>>They are used for lifting large
volumes of fluid or material to
a limited height
>>They are driven through a
speed reduction gear
>>Mixers are used to give
homogeneity to fluids
>>Agitation is also used to speed
up chemical process
>>Mixing is performed by a
propeller rotating in the fluid
driven by a speed reduction
gear
>>Moving devices drive various
types of mechanical systems
such as: rotators, scrapers,
shields, compressors,
conveyors
>>Air blowers or fans are used to
provide air or oxygen for
ventilation or aeration tank
>>Flow can be adjusted using a
mechanical system (fixed
speed) or variable speed drive.
Energy savings are possible
by operating at reduced speed
>>Mills and crushers are used to
grind materials
>>They are typically high torque

Direct On
Soft starter
Line (D.O.L.)

10kW to > 1MW Quadratic

Speed Drive

< 10 kW

Constant

1 to 50 kW

Constant

1 to 50 kW

Constant

1 to 10kW

Constant

10 kW to 1 MW

Quadratic or constant

50 kW to 2 MW

Variable

Presentation

Selecting motor starting mode

Associated offers

Selecting motor starting mode

Control starter functions

Depending on needs, it is necessary to control some or all functions of a starter.
The principal function groups are:

Motor control performance

>>Control on power, torque, speed, reversing, start time, and risk of jamming are
required.. Next table summarizes the main characteristics of pumps found in
process applications.

Motor protection

>>Its purpose is to avoid operating motors in abnormal conditions which could

result in negative events such as:
>> overheating
>> premature ageing
>> destruction of electrical windings
>> damage to coupling or gearbox
>> etc.

Motor metering and monitoring functions

>>The purpose of implementing measurement devices is to ensure continuous
supervision of motor operating conditions. The collected data can be used with
great benefit on improving energy efficiency and extending motor lifetime
>>Monitoring functions allow you to control costs, schedule maintenance
operations and keep historical information for legal requirements
The table on the next page presents a synthesis of different device functions.

2
3
4
5
6
7
8
9
10

5/9

Presentation

Associated offers

Selecting motor starting mode (continued)

Selecting motor starting mode

D.O.L. starter
Motor circuit
breaker +
Contactor
LCpD or F

Starter controller TeSys U

Standard
control unit

Advanced
control unit

Multifunction
control unit

b
b
b

b
b
b

b
b
b
b
b
b

b
b
b
b
b
b

>>Indication of motor load

>>Current on 3 phases (rms value)
>>Average current
>>Thermal capacity level
>>Motor temperature
>>Voltages on 3 phases
>>Frequency
>>Active power, power factor
>>Earth current
>>Motor torque

b
b
b

>>Fault differentiation
>>Remote or automatic thermal reset
>>Local control, with I/O on product
>>Local control, with HMI terminal
>>Acceleration, decelerating torque control
>>Linear, S, U or customized acceleration and deceleration ramps
>>Bypass by contactor at starting end
>>Brake sequence
>>Automatic catching a spinning load, speed detection and automatic restart
>>Energy saving ratio, 2-point or 5-point quadratic ratio
>>Preset speed
>>Adaptation of current limiting according to speed
>>Noise and resonance suppression by switching frequency
>>Electricity and service hours meter
>>Detection of absence of fluid, detection of zero flow rate, limiting flow rate
>>Sleep function, wake-up function
>>Customer settings with display of physical values: bar, I/s, C, etc.
>>Safety function, integrated power removal SIL2
>>PI regulator and reference
>>Fault statistics: counters and history per type of protection
>>Motor statistics: storage of motor statistics values
>>Diagnosis of faults affecting correct operation of the product
>>Download and save configuration

b
b

b
b
b
b

2
Motor protection functions

3
4
5
6

>>Short circuit
>>Overload
>>Locked rotor
>>No load running
>>Earth fault
>>Supply phases failure and imbalance
>>Ventilation fault
>>Abnormal temperature rise
>>Shaft bearing seizure
>>Insulation fault
>>Long starting time
>>Current phase reversal
>>Load fluctuations (I, U, P)
>>Overtorque
Metering functions

Monitoring functions

7
8
9
10

5/10

b
b

Presentation

Associated offers

Selecting motor starting mode

Selecting motor starting mode

D.O.L.
Motor
management
system
TeSys T

Soft
starter
ATS48

VSD
ATV212

ATV61

1
2

Motor protection functions

>>Short circuit
>>Overload
>>Locked rotor
>>No load running
>>Earth fault
>>Supply phases failure and imbalance
>>Ventilation fault
>>Abnormal temperature rise
>>Shaft bearing seizure
>>Insulation fault
>>Long starting time
>>Current phase reversal
>>Load fluctuations (I, U, P)
>>Overtorque
Metering functions
>>Indication of motor load
>>Current on 3 phases (rms value)
>>Average current
>>Thermal capacity level
>>Motor temperature
>>Voltages on 3 phases
>>Frequency

>>Active power, power factor

>>Earth current
>>Motor torque

Monitoring functions
>>Fault differentiation
>>Remote or automatic thermal reset
>>Local control, with I/O on product
>>Local control, with HMI terminal
>>Acceleration, decelerating torque control
>>Linear, S, U or customized acceleration and deceleration ramps
>>Bypass by contactor at starting end
>>Brake sequence
>>Automatic catching a spinning load, speed detection and automatic restart
>>Energy saving ratio, 2-point or 5-point quadratic ratio
>>Preset speed
>>Adaptation of current limiting according to speed
>>Noise and resonance suppression by switching frequency
>>Electricity and service hours meter
>>Detection of absence of fluid, detection of zero flow rate, limiting flow rate
>>Sleep function, wake-up function
>>Customer settings with display of physical values: bar, I/s, C, etc.
>>Safety function, integrated power removal SIL2
>>PI regulator and reference
>>Fault statistics: counters and history per type of protection
>>Motor statistics: storage of motor statistics values
>>Diagnosis of faults affecting correct operation of the product
>>Download and save configuration

b
b
b
b
b
b
b
b
b
b
b
b

b
b
b
b
b
b
b
b
b

by upstream CB

b
b
b

b
b
b
b

b
b
b
b
b

b
b
b
b

b
b

b
b

b
b
b
b
b
b
b

4
5

b
b
b
b
b

b
b
b
b
b
b

b
b
b
b
b
b

b
b

b
b
b
b
b
b
b
b
b
b
b
b

b
b
b

b
b
b

b
b
b
b

b
b
b
b

b
b
b

b
b
b
b
b

b
b
b
b
b
b
b
b
b
b
b
b
b

7
8
9
10

b With external probes

5/11

Associated offers

Selection guide

Applications

TeSys Contactors

Equipment based on standard contactors

Equipment requiring low

consumption contactors
which can be switched
directly from solid state
outputs

1
2

tion
Protec
ing to
d
r
o
c
c
a
d
47-2 an
9
0
6
IEC
8
UL50

AC-3

6A

6..0.16 A

9150 A

115800 A

7501800 A

6...12 A

925 A

AC-1

12 A

20 A

25200 A

2002100 A

8002750 A

20 A

2040 A

Rated operational
voltage

690 V

690 V

690 V

1000 V

1000 V

690 V

690 V

Number of poles

2 or 3

3 or 4

3 or 4

2, 3 or 4

14

3 or 4

Contactor type
references

LC1 SK
LP1 SK

LC1 K
LC7 K
LP1 K

LC1 D

LC1 F

LC1 B

LP4 K

LC1 D

More information

Details and technical datasheets available on www.schneider-electric.com

3
4
5
6

Rated
operational
current

7
8
9
10

5/12

Associated offers

Selection guide

Applications

TeSys protection components: Thermal-magnetic

motor circuit-breakers

Protection of motors against short-circuits and overloads

1
tion
Protec
ing to
d
r
o
c
c
a
d
47-2 an
9
0
6
IEC
8
UL50

2
3

Tripping threshold on
short-circuit

13 In

Standard motor power

ratings in AC-3, 415 V

Up to 15 kW (up to 20 hp)

Up to 30 kW
(up to 40 hp)

37 kW
(up to 50 hp)

7.5110 kW (10147 hp)

Operational current at
415V

0.132 A

965 A

5680 A

12220 A

Breaking capacity at
415V (Icu) to IEC 60947-2

10100 kA

35100 kA

50100 kA

15 kA

35 and 36 kA

Door interlock mechanism

Without

With

With

Without

With

Circuit-breaker type

GV2 ME

GV2 P

GV3P

GV3 ME80

GV7 RE

More information

Details and technical datasheets available on www.schneider-electric.com

4
5
6
7
8
9
10

5/13

Selection guide

Applications

1
2

TeSys protection components

Protection relays and controllers

Motor protection
Thermal motor protection

tion
Protec
ing to
d
r
acco
d
47-2 an
9
0
6
C
IE
UL508

3
Protection

- Motor overload
- Stalling
- Phase failure

Tripping class

Class 10 A

Communication

Used with contactor type

4
5
6
7

Classes 10 A and 20

Classes 10 and 20

LC1 K, LP1 K

LC1 D

LC1 F

Motor current (In)

0.1116 A

0.1150 A

30630 A

Relay or controller type

LR2 K

LRD, LR2 D and

LR9 D

LR9 F

More information

Details and technical datasheets available on www.schneider-electric.com

8
9
10

5/14

Protection of resistors,
bearings, capacitors

Machine protection

Motor and machine protection

Specific motor protection

Protection and control

1
2
3

- Thermal overload
- Phase imbalance and
phase failure
- Motor stalling
- Long starting times
- Earth fault

- Thermal overload
- Phase imbalance and
phase failure
- Locked rotor
- Long starting times
- Phase reversal
- Earth fault

Classes 5 to 30

Classes 5 to 30

Modbus, CANopen,
DeviceNet, ProfibusDP,
AdvantysSTB,
AS-Interface

Modbus, CANopen,
DeviceNet, ProfibusDP,
EthernetTCP/IP

- Frequent starting
- Harsh environments

- Overtorque
- Mechanical shocks
- Locked rotor
- Phase failure

- Overtorque
- Mechanical shocks

4
5
6

All contactors
Unlimited

0.338 A

0.360 A

0.35800 A

0.4810 A

LT3 S

LR97D

LT47

LUTM p0BL

LTM R

Details and technical datasheets available on www.schneider-electric.com

8
9
10

5/15

Associated offers

Presentation

Feeder protection and circuit disconnection

Feeder protection and circuit

disconnection
tion
Protec
ing to
d
r
o
c
c
a
47-2
9
0
6
IEC
489
L
and U

PowerPact multistandard molded case circuit breakers

Proven performance

>>Industry-leading circuit breaker innovation and protection for heavy-duty

commercial and industrial applications

Flexible
>>Full range of molded case circuit breakers from 15 A to 3,000 A deliver the
ratings, configurations, and operations for your unique application
Simple
>>Common catalogue numbers, standardized ratings, and a full-range of fieldinstallable accessories make product selection, installation, and maintenance
easier than ever

Direct access to energy efficiency

>>Micrologic electronic trip units enable power and energy management

Powerpact
HD

HG

HJ

JD

JG

JJ

LD

LG

LJ

4
Number of poles
Current range

Interrupting ratings
UL/CSA/NOM rating
(kA RMS) (50/60 Hz AC)

240 VAC
480Y/277 VAC
480 VAC
600 Y/347 VAC
600 VAC

DC ratings

250 VDC
500 VDC

IEC 60947-2 kA RMS

(50/60 Hz AC) Icu/Ics

220/240 VAC
380/415 VAC

3
3
3
3
3
3
3
3
3
15-150 15-150 15-250 60-250 60-250 60-250 250-600 250-600 250-600
25

18

14
20

25/25
18/18

65

35

18
20

65/65
35/35

100

65

25
20

100/100
65/65

25

18

14
20

25/25
18/18

65

35

18
20
20
65/65
35/35

100

65

25
20

100/100
65/65

25

18

14

25/25
18/18

65

35

18

65/65
35/35

100

65

25

100/100
65/65

Accessories
Shunt Trip

Undervoltage Trip
Auxiliary Switches
Handle Operators
Mechanical Interlocks
Handle Padlock Attachment

Trip system type

Thermal magnetic
Electronic
Enclosure
Dimensions

(3-pole unit mount)

Height mm (in.)
Width mm (in.)
Depht mm (in.)

163 (6.4)
104 (4.1)
111 (4.4)

191 (7.5)
104 (4.1)
127 (5.0)

340 (13.38)
140 (5.51)
168 (6.61)

TeSys Vario load break switch according to IEC947-3 / UL508

10

>>This switch is marked Suitable as Motor Disconnect allowing installation on

the load side of the motor branch circuit, short-circuit, and ground-fault
protection
>>TeSys Vario rotary switch disconnectors from 10 to 115A UL (12 to 175 A IEC)
are suitable for the on-load making and breaking of resistive or mixed resistive
and inductive circuits where frequent operation is required
5/16

Associated offers

Presentation

Branch circuit and control circuit protection

Branch circuit
and control circuit protection
tion
Protec
ing to
d
r
o
c
c
a
47-2,
9
0
6
IEC
and
9
UL 4 8
7
UL107

Multi 9TM miniature circuit breakers

>>In addition to the PowerPact molded case circuit breakers offer, IEC 947-2/

UL 489 miniature circuit breakers and UL 248 fuses should be used to protect
loads like power transformers, the power supply, appliances, and heating and
lighting
>>Multi 9 C60 miniature circuit breakers are the first extensive range of DIN
rail-mounted miniature circuit breakers to be UL 489 listed for branch circuit
protection
>>Other Multi 9 devices are UL recognized as supplementary protectors suitable
for applications where branch circuit protection is already provided or not
required. Multi 9 C60 products also have IEC ratings. Other IEC-rated products
complement the UL line up to 125 A at up to 440 VAC

Breaker type

Number of poles
Current range

Interrupting ratings
UL/CSA rating
(kA RMS) (50/60 Hz AC)

DC ratings

IEC 60947-2
(50/60 Hz AC)

120 VAC
240 VAC
277 VAC
480Y/277 VAC
48 VDC
60 VDC
65 VDC
125 VDC
250 VDC
500 VDC
240 V
415 V
440 V

Accessories
Shunt Trip
Undervoltage Trip
Auxiliary Switches
Handle Operators
Handle Padlock Attachment
GF Protection (GFP)
Enclosure
Dimensions
Height mm (in.)
(3-pole unit mount)
Width mm (in.)
Depht mm (in.)

UL489 C60

UL489 C60

(120/240 V)

(480Y 277 Vac)

UL 1077 C60N

3.4

UL 1077

10

10

10

20
10
6

10

20
10
6

10
10
10

10
10

10
10
10

10
10
6

10
10
10

10
10
6

10
10
5

10

10
3

10

10

20
10
6

10

20
10
6

C60H-DC

0.5-35 0.5-35 0.5-35 0.5-20 1-20 0.5-20 0.5-63 0.5-63 0.5-63 0.5-40
10
10

10

10
10

5
5
5
5
5

15
4

2
0.5-40

5
5
5
5
5
5
30
15
10

5
6
7

107 (4.21) (box lug)

54 (2.13)
76 (3.00)

141 (5.55)
54 (2.13)
76 (3.00)

81.02 (3.19)
54 (2.13)
76 (3.00)

81 (3.19)
18 (.71) 36 (1.42)
65 (2.56)

TeSys DF fuse holders according to IEC947- 3 / UL248

TeSys DF10

UL512
IEC

UL (UL recognized)

TeSys DFCC

IEC
UL (UL listed)

TeSys DF14

IEC
UL (UL recognized)

TeSys DF22

IEC
UL (UL recognized)

>>These devices are rated 690 Volts AC, maximum:

>> 32 amperes
>> 200 kA current withstand

>>These devices are rated 600 Volts AC, maximum:

>> 30 amperes
>> 200 kA current withstand

>>These devices are rated 690 Volts AC, maximum:

10

>> 50 amperes
>> 200 kA current withstand

>>These devices are rated 690 Volts AC, maximum:

>> 125 amperes
>> 200 kA current withstand

5/17

Panorama

Associated offers

Power & Energy - Monitoring & Control

Basic Monitoring

Advanced Monitoring

1
Power Logic System

Name

AMP / VLT

DM6000
/ DM6200

Function

Ammete r, Voltmeter

Digital panel Meter

Panel instrumentation

I/U

I, V, F, PF

4
5
6

Integrated in Compact NSX circuit

breaker

Name

Micrologic A trip unit

Function

Ammeter, Voltmeter

Panel instrumentation

I/U

7
8

Reading easiness
Essential parameters
Single-phase

Common accessories

9
10

all-in-one informations
U and I (three-phase)
Panel Front

Name

CT

CMA / CMV

Function

Current Transformers

Ammeter & Voltmeter selector

5/18

Power & Energy Monitoring

Energy Management & Control

Monitoring
software

1
2

PM9 PM1000 IEM3110

/ PM700 / PM1200

PM750 PM3210
/ PM820

PowerView

Power Meter

Power Meter

Power Monitoring

I, U, F, P, Q, S, PF, E

I, U, F, P, Q, S, PF, E, THD, v
(Min/Max, I/O, alarm)
and remote monitoring

Real time viewing

of data

Historical tabular

data into Microsoft

Excel
Historical trending
Reporting

4
5

Micrologic E trip unit

Power Meter
I, U, F, P, Q, S, PF, E

U and I (three-phase)
Energy values
Back-up

U and I (three-phase)
Energy values
Communication with supervision
systems

Remote Monitoring
Remote monitoring
software

Remote Monitoring (control, loading/

7
8

unloading, alarms and alerts)

9
10

5/19

Associated offers

Presentation

Spacial enclosures

Steel enclosures

Wall-mounting

Description

Most common pumping architectures can be protected by Wall Mounting enclosures Spacial
S3D, especially in indoor applications.

Dimensions

From 300 x 200 mm to 1400 x 1000 mm

Ingress protection rating

Up to IP66

Mechanical protection rating

Up to IK10
S3D Wall-mounting enclosures
S3DEX Potentially explosive atmospheres
S3DM Distribution modular enclosures

Options

Large choice of enclosure versions and accessories.

Why should I choose it?

Durable, with high UV resistance, coated hinges, aluminium hinge pins and folded gutters that avoids
the entry of water, oil and other liquids .

8
9

Floor-standing

Dimensions

From 500 x 500 mm to 2200 x 1800 mm

Ingress protection rating

IP55

Mechanical protection rating

Up to IK10

Options

Large choice of enclosure versions and accessories.

Thermal
management

For more equipment and heavy loads, pumping solutions can be installed in robust sheet metal
compact enclosures (Spacial SM) or modular enclosures (Spacial SF). Up to 600 different
possible configurations. Spacial SF is also available in kit version.

Why should I choose it?

SM Floor-standing compact
SF Floor-standing modular

ClimaSys

Accessories

Description

High level of modularity and flexibility. Save up 25 % of time in assembly.

CV-CA
Ventilation/Airing

Mounting

CE Exchangers

Power
distribution

Project & Services

10

Configured offer
Adapted services: cut-outs,
painting, assemblies

5/20

Specific offer
The co-development service
tailor-made for you

CU Cooling Units

Cable
management

Associated offers

Presentation

Thalassa enclosures

Insulating material enclosures

Details and technical datasheets available on

www.schneider-electric.com

Description

Wall-mounting Thalassa insulating enclosures are made v

of Polyester which avoids any electrical contact risks. v
They resist to harsh conditions and outdoor environments
(corrosion-free).

Offline
software

Dimensions

From 430 x 330 mm to 1050 x 850 mm

Ingress protection rating

Up to IP66

PLM Wall-mounting polyester

PLMEX Potentially explosive atmospheres

Mechanical protection rating

Up to IK10

Options:

Plinths, cable entries, mounting accessories and thermal

management devices, as for other enclosures.

Why should I choose it?

Thalassa PLM are suitable for indoor or outdoor use and ensure
a long-life lasting without maintenance.

Spacial.prov
Graphic
configurator

Description

Thalassa PLA are floor-standing enclosures with a large choice

of dimensions and combinations, for pumping solution in harsh
environments where corrosion has to be taken in account.

Dimensions

Digital Rules
Enclosures selector

From 500 x 500 mm to 1500 x 1250 mm

Ingress protection rating

Up to IP65

Mechanical protection rating

PLA Floor-standing polyester enclosures

PLD Floor-standing DIN polyester enclosures

Up to IK10

Options

A variety of versions (completely sealed, open bottom, v

with or without canopy), mounting accessories and thermal
management devices.

Why should I choose it?

Thalassa PLA protect large and heavy control equipment

in harsh and corrosive environments for indoors and outdoors.

Spacial.conf
Services
configurator

CR Resistance
Heaters

ProClima
Thermal
calculation
software

CC Thermal
Control

8
Lighting v
& sockets

Door v
accessories

Earthing

9
Spare Parts

10
Cable gland plate

Doors

Door accessories

Fixing hardware

Roof accessories

5/21

Associated offers

Selection guide

Control and signalling units

Applications

Pilot lights

Pushbuttons, selector switches and pilot lights

Biometric switches

Description of range

b LED pilot lights

b Pushbuttons
b Multiple-headed pushbuttons
b Emergency Stop buttons
b Emergency switching off pushbuttons
b Selector switches and key switches
b Illuminated pushbuttons
b Pilot lights

Fingerprint readers
biometric switches
24V c

Features

Products

Monolithic,
compact, low
consumption

Complete units or sub-assemblies (body+ head)

Monolithic

Bezel

Double insulated

Shape of head

Circular

Drilling or cut-out for mounting

Degree of
protection

1
2
3
4
5
6
7
8

Conforming to
IEC60529

Cabling

9
10

Mounting

Panel thickness

Metal, chromium plated or

black

Double insulated

Double insulated,
dark grey

Circular, square v
or rectangular

Circular

Circular or square

8 mm v
( 0.315 in.) v
and 12 mm
( 0.472 in.)

16 ( 0.630 in.)

22 mm ( 0.866 in.)

IP 40
IP 65 with seal

IP 65

IP 66

IP 65

Tags for
2.8x0.5mm
(0.110 x 0.020 in.)
connectors, v
or threaded
connector

Faston connectors
Solder pins for printed
circuit boards

Spring clamp terminal connections

Screw clamp terminal connections
Faston connectors
Connector
With adaptor for printed circuit board

Cable or connectors

XB4

XB5S

18 mm
16 mm
(0.039 0.315 in.) (0.039 0.236 in.)

Type references

XVLA

XB6

Pages

Please consult our web site www.schneider-electric.com

(1) Wireless and batteryless pushbutton and receiver ready-paired at the factory.

5/22

XB5

v
v

Wireless and batteryless Pushbuttons, selector

pushbuttons
switches and pilot lights

Joystick controllers

Pushbuttons, selector
switches and pilot lights

Cam switches

2
3
4
Wireless and batteryless
and pushbuttons
24 V c or
24... 240 V a / c

b Pushbuttons
b Emergency switching off
pushbuttons
b Selector switches and key
switches
b Illuminated pushbuttons
b Pilot lights

b 2 or 4 direction
b Stay put or spring return

Monolithic

b Pushbuttons
b Emergency Stop buttons
b Emergency switching off
pushbuttons
b Selector switches and
key switches
b Illuminated pushbuttons
b Pilot lights

b Switches
b Stepping switches
b Reversing and changeover
switches
b Ammeter switches
b Voltmeter switches
b Reversing switches
b Star-delta and reversing
star-delta switches
b Pole change switches

Complete units or sub-assemblies

(body + head with lever)

Complete units or
sub-assembliesv
(body + head)

Complete units or subassemblies (body + front panel +

head)

Metal, chromium plated or Double insulated, black

double insulated, black

Metal, chromium plated

Metal, chromium plated or double insulated, black

Transmitter with circular

head

Circular

Ready-to-use packs (1)

and components range

Circular

Double
insulated,
black

22 mm ( 0.866 in.)

IP 66

IP 65

Hexagonal

Square

30 mm ( 1.181 in.)

16 mm ( 0.630 in.) or
22mm ( 0.866 in.) : series
K10
22mm ( 0.866 in.) and
multifixing: series K1/K2
4 holes, 48 or 68 centres:
series K30K150

IP 65

IP65: series K10

IP 40, IP 65 with seal: series K1/
K2
IP 40: series K30K150

IP 65

IP 65 (pushbuttons, pilot lights, IP 65

selector switches)
IP 54 (Emergency switching off
pushbuttons)

Wireless (transmitter)
Through cable (receiver)

Screw and captive clamp

Screw and captive clamp terminal connections
terminal connections
Forked U type tag connections
Faston clip connections (pilot
lights)

16 mm
(0.039 0.236 in.)

XB5R, XB4R

XD4PA XD2GA XD5PA 9001K,9001SK

6
7
8
9

0.56 mm
16 mm
(0.020 0.236 in.)
Depending on model

XB7

K10, K1, K2, K30, K50,

K63, K115, K150

Please consult our web site www.schneider-electric.com

5/23

10

Selection guide

Associated offers

Control stations and enclosures

Type of applications

All applications

Enclosures

Plastic

Glass-reinforced
polyester

Complete stations and separate components for customer

assembly

Empty insulated
enclosures

Main feature

Pre-drilled control stations

Pre-drilled or undrilled
enclosures

Associated control and signalling units

Harmony XB5 with plastic bezel

Harmony XB7,
monolithic, plastic

Harmony XB4 with

metal bezel
Harmony XB5 with
plastic bezel

Number of cut-outs for 22 mm ( 0.866 in.) control and

signalling units

1, 2, 3, 4 or 5

1, 2 or 3

1, 2, 4, 8 or 16

Material

Polycarbonate

ABS

Glass-reinforced
polyester

Colour

Yellow lid
Lightgreybase

Degree of protection

IP 66

IP 54

Function

Emergency Stop push Start or Stop

button
Start-Stop with pilot
light
Movement control

According to equipment fitted:

vv Start or Stop
vv Start-Stop with pilot light
vv Movement control
vv Emergency stop push button

Cable entries

Knock-outs

Type references

XALK

Page(s)

Please consult our web site www.schneider-electric.com

2
3
4
5
6
7
8
9
10

5/24

1, 2 or 3 (complete
stations)
1, 2, 3, 4 or 5 (empty
enclosures)

Dark grey lid

Lightgreybase

Light grey or yellow lid Coloured grey

Light grey base
throughout

IP 65

Tapped for cable

gland

XALD

XAL E

XAPA

Specific applications
Metal

Metal front plate,

insulated protective
rear cover

Plastic

Empty enclosures

Empty, flush mounting

enclosures: front plate
+ rear cover

Control stations for

severe environments

Metal

Lift inspection stations

Key operated
control stations

3
4
Pre-drilled enclosures

Pre-drilled or undrilled
enclosures

Pre-drilled front plates &

rear covers

Harmony XB4 with metal bezel

Harmony XB5 with plastic bezel

8, 16, 24, 30 or 40

1, 2, 3, 4, 6, 8 or 12

Aluminium alloy or sheet Zinc or aluminium alloy

steel

Blue lid and base

XAP M:
Blue lid
Blue base
XAP J:
Yellow lid
Blue base

IP 54

IP 65

Pre-drilled empty control Pre-drilled empty enclosures or

stations
fitted stations

XB2SL

XAPM, XAPJ

Harmony XB5 with

plastic bezel

Harmony XB5 or XB7 with plastic With key lock

bezel

1, 2, 3, 4 or 5

1, 2, 3, 4 or 5

1, 2, 3, 4, 5 or 6 with or without
power socket

Front plate: brushed

aluminium
Rear cover:polystyrene

Mineral reinforced
polyamide

Polycarbonate

Zinc alloy

Unpainted aluminium

Black lid
Black base

Yellow lid
Light grey base

Grey

IP 66
IP 69K

IP 44, IP 55 or IP 66 depending on IP 54
model

According to equipment fitted:

vv Start or Stop
vv Start-Stop with pilot light
vv Movement control
vv Emergency stop push button
Drilled

Fitted stations

Start-Stop

Knock-outs

ISO 20

Knock-outs

Tapped for cable

gland

XAPE

XAL G

XAL F

XAP S

Please consult our web site www.schneider-electric.com

10

5/25

Selection guide

Associated offers
Power supplies Phaseo

Regulated switch mode power supplies

Power supplies

Regulated switch mode power supplies

ABL8MEM, ABL7RM: 7 to 60 W - Rail mounting
ABL8REM, ABL7RP: 60 to 144 W - Rail mounting

1
2
Nominal input voltage

Connection to
worldwide line
supplies

4
5
6

a 100...240V
c 120...250V
United States
- 120V (phase-to-neutral)
- 240V (phase-to-phase)

Single-phase (N-L1) connection

or
2-phase (L1-L2) connection

Europe
- 230 V (phase-to-neutral)
- 400 V (phase-to-phase)

Single-phase (N-L1) connection

United States
- 277 V (phase-to-neutral)
- 480 V (phase-to-phase)

Undervoltage control

Yes

Protection against overloads and short-circuits

Yes, voltage detection.

Automatic reset on elimination of the fault

Diagnostics relay

Compatibility with function modules

Power reserve (Boost)

1.25 to 1.4 In for 1 minute, depending on model (for ABL8MEM)

No

Output voltage

c5V

c 48 V

Output current

c 24 V

0.3 A

ABL8MEM24003

0.6 A

ABL8MEM24006

1.2 A

ABL8MEM24012
ABL8MEM12020

2A

c 12 V

2.5 A

ABL7RM24025

3A

ABL8REM24030

3.5 A
4A

5A

ABL8MEM05040
ABL7RP1205

ABL8REM24050

6A
10 A
20 A

30 A
40 A
Pages

10

5/26

Please consult our web site www.schneider-electric.com

ABL7RP4803

ABL4: 85 to 960W - Compact - Rail mounting

Function modules ABL8DCC: converters c/c

1
2

a 100230 V

a 120 V or a 230 V

a 400500 V

c 24V

Single-phase (N-L1) v
connection v

Single-phase (N-L1) v
connection v
or
2-phase (L1-L2) connection

Single-phase (N-L1) v
connection v

3-phase (L1-L2-L3) v
connection

3-phase (L1-L2-L3) v
connection

No

No

No

Yes, current limitation

Automatic reset on elimination of the fault
Yes

Yes

3
4

Yes, current limitation

Yes

Yes, depending on model

Yes with buffer module, battery and battery check modules, redundancy module and discriminating downstream protection module
Depending on model: 1.5 to 1.7 In for 5 to 30 seconds

No

c 24 V

c5V

c 7...12 V

6
ABL8DCC12020 (1)

7
ABL4RSM24035

ABL4RSM24050
ABL8DCC05060 (1)
ABL4RSM24100
ABL4RSM24200

ABL4WSR24200

ABL4WSR24300
ABL4WSR24400
Please consult our web site www.schneider-electric.com (2)
(1) Converter module c/c, must be used with a Phaseo power supply.
(2) Certain offers can not be marketed in certain countries, please consult your Customer Care Centre.

10

5/27

Selection guide

Associated offers

Operator dialogue terminals

MagelisTM Small Panels

Applications

Display of graphic pages

Type of terminal

Small Panels with touch screen

2
3

Display

Type

Monochrome STN LCD

(200 x 80 pixels),
backlit
- Green, orange and red, or
- White, pink and red

Colour QVGA TFT LCD

(320 x 240 pixels)

Capacity

3.4" (monochrome)

3.5" (colour)

Data entry

Application

16 MB Flash

Expansion

Functions

Maximum number of pages

Limited by internal FLASH EPROM memory capacity

7
Communication

8
9

Via touch screen

Memory
capacity

Variables per page

Unlimited

Representation of variables

Alphanumeric, bitmap, bargraph, gauge, curves, buttons, LEDs

Recipes

32 groups of 64 recipes

Curves

Yes, with log

Alarm logs

Yes

Real-time clock

Access to the PLC real-time clock

Alarm relay

Buzzer

Yes

Asynchronous serial link

RS 232C/RS485 (1)
RS 232C using Zelio protocol (2)

Downloadable protocols

Uni-TE, Modbus and for PLC brands: Allen-Bradley, Omron, Mitsubishi, Siemens

Printer link

USB for serial or parallel printer

USB ports

1 host type A and 1 device type mini-B

Networks

1 Ethernet TCP/IP port

(10BASE-T/100BASE-TX) (3)

RS 232C/RS485

1 Ethernet TCP/IP port (10BASE-T/100BASE-TX)

Development software

VijeoDesigner (on Windows XP, Windows Vista and Windows 7)

Operating system

Magelis

References

HMI STO 5pp

Page

Please consult our web site www.schneider-electric.com

(1) Only HMI STO 511/512.
(2) Only HMI STO 501.
(3) Only HMI STO 531/532.

10

5/28

5.7" (colour)

HMI STU 655

HMI STU 855

Display of text messages and/or semi-graphic

pages

Display of text messages and/or semi-graphic pages

Control and configuration of data

Small Panels with keypad

Small Panels with keypad

Small Panels with touch screen and keypad

Green backlit monochrome LCD,v

height 5.5mm (0.217 in.)v
orv
Green, orange or red backlit monochrome LCD,
height 4.3417.36mm (0.1710.683 in.)

Green, orange or red backlit monochrome LCD,v

height 4.3417.36mm (0.1710.683 in.)

Green, orange or red backlit monochrome matrix

LCD (198 x 80 pixels),v
height 416 mm (0.1570.630 in.)

2 lines of 20 characters or v
1 to 4 lines of 5 to 20 characters
(monochrome)

1 to 4 lines of 5 to 20 characters (monochrome)

2 to 10 lines of 5 to 33 characters (monochrome)

Via keypad withv

8 keys (4 customizable)

Via keypad with

bb 12 function keys or numeric entry v
(depending on context)
bb 8 service keys

Via keypad with

bb 4 function keys
bb 8 service keys

512 KB Flash

Via touch screen and

keypad with
bb 10 function keys
bb 2 service keys

512 KB Flash EPROM

3
4
5

128/200 application pages

256 alarm pages

128/200 application pagesv

256 alarm pages

4050

4050, bargraph, buttons, LEDs

Alphanumeric

200 application pagesv

256 alarm pages

50
Alphanumeric, bargraph, buttons, LEDs

Yes
Yes (5)

Yes

Access to the PLC real-time clock

Access to the PLC real-time clock

Yes (4)

RS 232C/RS485
Uni-TE, Modbus and for PLC brands: Allen-Bradley, Omron, Mitsubishi, Siemens

RS 232C serial link (5)

VijeoDesignerLite (on Windows 2000, Windows XP and Windows Vista)

Magelis

XBTN pppp

XBTR ppp

XBTRT ppp

Please consult our web site www.schneider-electric.com

(4) Only XBT RT511.
(5) Depending on model.

10

5/29

Selection guide

Associated offers

Operator dialogue terminals

MagelisTM GT Advanced Panels

Applications

Display of text messages, graphic objects and synoptic views

Control and configuration of data

Type of terminal

Touch screen Advanced Panels

2
3

Display

Type

Capacity

Backlit monochrome (amber or Backlit monochrome or colour

red mode) STN LCD v
STN LCD or backlit colour
(320 x 240 pixels) or TFT LCD TFTLCD (320x240pixels) or
(640 x 480 pixels) (3)
3.8" (monochrome or colour)
5.7" (monochrome or colour)

Static function keys

Via touch screen

Dynamic function keys

Data entry

4
Memory capacity

Service keys

Alphanumeric keys

Applications

32 MB Flash EPROM

Expansion

Functions

Maximum number of pages

Variables per page
Representation of variables

6
7

Communication

8
9

Backlit colour STN LCD or

colour TFTLCD
(640x480pixels)
7.5" (colour)

16 MB Flash EPROM (3)

32 MB Flash EPROM
By means of 128, 256, 512 MB, 1, 2 or 4 GB CF card (except
XBTGT2110)

Limited by internal Flash

Limited by capacity of internal Flash EPROM memory or CF
EPROM memory capacity
card memory
Unlimited (8000 variables max.)

Recipes

Alphanumeric, bitmap, bargraph, gauge, tank, tank level indicator, curves, polygon, button,
LED
32 groups of 64 recipes comprising 1024 ingredients max.

Curves

Yes, with log

Alarm logs

Yes

Real-time clock

Built-in

Discrete I/O

Multimedia I/O

Downloadable protocols
Asynchronous serial link

Uni-TE (2), Modbus, Modbus TCP/IP (1) and for PLC brands: Mitsubishi, Omron, Allen-Bradley
and Siemens
RS 232C/485 (COM1)
RS 232C/RS 422/485 (COM1) and RS 485 (COM2)

USB ports

Bus and networks

Modbus Plus and Fipway with USB gateway, PROFIBUS DP

and Device Net with optional card
Ethernet TCP/IP (10BASE-T/100BASE-TX) (1)

Printer link

USB port for parallel printer

(3)

1 (3)

1 input (reset) and 3 outputs

(alarm, buzzer, run)
1 audio input (microphone),
1 composite video input
(digital or analogue video
camera), 1 audio output
(loudspeaker) (1)

RS 232C (COM1) serial link, USB port for parallel printer

Development software

VijeoDesigner (on Windows XP, Windows Vista and Windows 7)

Operating system

Magelis
(200 MHz RISC CPU)

Magelis v
(133 MHz RISC CPU) (3)

Magelis
(266 MHz RIS CPU)

Type of terminal

XBTGT11/13

XBTGT21/22/23/24/29

XBTGT42/43

Page

Please consult our web site www.schneider-electric.com

(1) Depending on model.
(2) Uni-TE version V2 for Twido controller and TSX Micro/Premium platform.
(3) For XBTGT 2430, 32 MB Flash EPROM, 1 sound output, 2 USB ports, 266 MHz RISC CPU.
(4) For XBT GT 5430.

10

5/30

Display of text messages, graphic objects and synoptic views

Control and configuration of data

Touch screen Advanced Panels

2
Backlit colour STN LCD or colour TFTLCD
(640x480pixels or 800 x 600 pixels) (4)

Backlit colour TFTLCD (800x600pixels)

Backlit colour TFTLCD (1024x768pixels)

10.4" (colour)

12.1" (colour)

15" (colour)

Via touch screen

32 MB Flash EPROM
By means of 128, 256, 512 MB, 1, 2 or 4 GB CF card

Limited by capacity of internal Flash EPROM memory or CF card memory

Unlimited (8000 variables max.)
Alphanumeric, bitmap, bargraph, gauge, tank, tank level indicator, curves, polygon, button, LED
32 groups of 64 recipes comprising 1024 ingredients max.
Yes, with log

Yes
Built-in
1 input (reset) and 3 outputs (alarm, buzzer, run)
1 audio input (microphone), 1 composite video input (digital or analogue video camera), 1 audio output (loudspeaker) (1)

Uni-TE (2), Modbus, Modbus TCP/IP (1) and for PLC brands: Mitsubishi, Omron, Allen-Bradley and Siemens
RS 232C/RS 422/485 (COM1) and RS 485 (COM2)
2
Modbus Plus with USB gateway

Ethernet TCP/IP (10BASE-T/100BASE-TX)

RS 232C (COM1) serial link, USB port for parallel printer
Vijeo Designer (on WindowsXP, Windows Vista and Windows 7)
Magelis
(266 MHz RIS CPU)

XBTGT52/53/54

XBTGT63

XBTGT73

Please consult our web site www.schneider-electric.com

10

5/31

Selection guide (continued)

Associated offers

Operator dialogue terminals

MagelisTM GK, GH and GTW Advanced Panels

Applications

Display of text messages, graphic objects and synoptic views

Control and configuration of data

Type of terminal

Advanced Panels with keypad

2
3

Display

Type

Colour TFT LCDv

(320 x 240 pixels) or monochrome STN

Colour TFT LCD

(640 x 480 pixels)

Capacity

5.7" (monochrome or colour)

10.4" (colour)

Data entry

4
Memory capacity

Functions

6
Communication

Via keypad and/or touch screen (configurable) and/or by industrial pointer

Static function keys

10

12

Dynamic function keys

14

18

Service keys

Alphanumeric keys

12

Application

16 MB Flash EPROM

Expansion

By means of 128, 256, 512 MB, 1, 2 or 4 GB CF card

32 MB Flash EPROM

Maximum number of pages

Limited by capacity of internal Flash EPROM memory or CF card memory

Variables per page

Unlimited (8000 variables max.)

Representation of variables
Recipes

Alphanumeric, bitmap, bargraph, gauge, tank, tank level indicator, curves, polygon, button,
LED
32 groups of 64 recipes comprising 1024 ingredients max.

Curves

Yes, with log

Alarm logs

Yes

Real-time clock

Built-in

Discrete I/O

1 input - 3 outputs

Multimedia I/O

Downloadable protocols

Uni-TE (2), Modbus, Modbus TCP/IP (1) and for PLC brands: Mitsubishi, Omron,
Allen-Bradley and Siemens

Asynchronous serial link

RS 232C/RS 422/485 (COM1)

RS 485 (COM2)

USB ports

Bus and networks

Modbus Plus, Fipway with USB gateway, PROFIBUS DP and Device Net with optional card

Ethernet TCP/IP (10BASE-T/100BASE-TX)

8
9

Printer link

RS 232C (COM1) serial link, USB port for parallel printer

Development software

Vijeo Designer (on WindowsXP, Windows Vista and Windows 7)

Operating system

Magelis
(CPU 266 MHz RISC)

Type of terminal

XBTGK 21/23

Page

XBTGK 53

Please consult our web site www.schneider-electric.com

(1) Depending on model.
(2) Uni-TE version V2 for Twido controller and TSX Micro/Premium platform.

10

5/32

Display of text messages, graphic objects and synoptic views

Control and configuration of data
Portable Advanced Panels

Open touch screen Advanced Panels

2
Colour TFT LCDv
(640 x 480 pixels)

Colour TFT LCDv

(800 x 600 pixels)

Colour TFT LCDv

(800 x 600 pixels)

Colour TFT LCDv

(1024 x 768 pixels)

5.7" (colour)

8.4" (colour)

12" (colour)

15" (colour)

Via touch screen

Via touch screen

11

32 MB Flash EPROM

1 GB CF system card included with

terminal, expandable to 4 GB

3
4

2 GB CF system card included with terminal,

expandable to 4 GB

By means of 128, 256, 512 MB, 1, 2 or 4 GB CF card

Limited by capacity of internal Flash EPROM memory or CF card memory

Unlimited (8000 variables max.)
Alphanumeric, bitmap, bargraph, gauge, tank, tank level indicator, curves, polygon, button, LED
32 groups of 64 recipes comprising 1024 ingredients max.
Yes, with log
Yes

Built-in

1 audio output
Uni-TE (2), Modbus, Modbus TCP/IP
and for PLC brands: Mitsubishi,
Omron, Rockwell
Automation and Siemens

Uni-TE (2), Modbus, Modbus TCP/IP (1) and for PLC brands: Mitsubishi, Omron, Allen-Bradley and Siemens

RS 232C/RS 422-485 (COM1)

RS 232C (COM1)
RS 232C (COM2)

RS 232C (COM1)

4 + 1 on front

Modbus Plus with USB gateway

1 Ethernet port (10BASE-T/100BASETX)

1 TCP/IP Ethernet port (10BASE-T/100BASE-TX) and 1 Ethernet port (10BASE-T/100BASE-TX/1 GB)

RS 232C (COM1 or COM2) serial link, USB port for parallel printer

RS 232C (COM1)
RS 232C (COM2)

Vijeo Designer (on WindowsXP, Windows Vista and Windows 7)

Magelis
(266 MHz RISC CPU)

Windows XP Embedded

XBTGH 2460

XBTGTW 450

XBTGTW 652

HMI GTW 7353

Please consult our web site www.schneider-electric.com

(1) Depending on model.
(2) Uni-TE version V2 for Twido controller and TSX Micro/Premium platform.

10

5/33

Presentation

Associated offers

Operator dialogue terminals

MagelisTM GTO Optimum Advanced Panels

MagelisTM GTO Optimum Advanced

Panels

The new operator terminal standard for Machine Builders

State of the art display

>>The 5 screen size range consists a 65 Kcolour

TFT screen and provides a better visualisation

>>The design of the panel, with its LED backlight,

allows energy saving and dimming functionality

3
4
5
>>The 7 wide screen

provides a 40% increase in

the available screen area.
>>The external keypad, also
available with the 3,5
screen, allows the screen
area to provide maximum
information.

Optimized communication

>>Magelis GTO offers remote control access and

embedded Ethernet provides easy integration
in your IT structure
>>The up to date peripheral links enable easy
operating use as well as an easy maintenance

8
9
10

5/34

Presentation

Associated offers

Operator dialogue terminals

MagelisTM GTO Optimum Advanced Panels

1
Easy to install and sustainable offer

With Magelis GTO, you can rely on a long term investment

>>The existing cut-out is the same size for the

new range, enabling you an immediate

installation when your current panel needs to
be replaced
>>The configuration tool (Vijeo Designer
software) is also the same to enable an
immediate restart of the operations

3
4

The installation is made easy with:

>>only 4 installation fasteners for the whole range

>>unique fast connection power plug for the
whole range

>>the connectors located in the same place on

the panel for a better wiring

5
6
7
Magelis GTO is part of Machine solution

>>Included in SoMachine V3.1

8
9
10
Selection guide: see page 5/42

5/35

Selection guide

Associated offers

Operator dialogue terminals

MagelisTM GTO Optimum Advanced Panels

Applications

Display of text messages, graphic objects and synoptic views

Control and configuration of data

Type of terminal

Optimum Advanced Panels, touch screen

Degree of protection (according to IEC60529)

IP 65 (IP 67 with addition of a cover)

Display

Type

Colour TFTLCD,
backlit
320 x 240 pixels (QVGA)

Capacity

3.5

2
3
4

Data entry

Memory capacity
Functions

6
7
8
9

Communication

5.7
Via touch screen

Via touch screen

Dynamic function keys

6 function keys
(static or dynamic)

8 function keys v
(static or dynamic)

Service keys

Alphanumeric keys

Applications

64/96 MB Flash EPROM (1)

Expansion

By 4 GB SD card (except HMI GTO2300)

96 MB Flash EPROM

Maximum number of pages

Limited by internal Flash

EPROM memory capacity

Limited by capacity of internal Flash EPROM memory v

or of SD card

Variables per page

Unlimited (8000 variables max.)

Representation of variables

Alphanumeric, bitmap, bargraph, gauge, tank, tank level indicator, curves, polygon, button, LED

Recipes

32 groups of 64 recipes comprising 1024 ingredients max.

Curves

Yes, with log

Alarm logs

Yes

Real-time clock

Built-in

Discrete I/O

Multimedia I/O

Downloadable protocols

Uni-TE (2), Modbus, Modbus TCP/IP (1) and for PLC brands: Mitsubishi, Omron,
Allen-Bradley and Siemens

Asynchronous serial link

RS 232C (COM1) and RS 485 (COM2) except HMI GTO1310: RS 232C/485 (COM1)

USB ports

1 type A host connector + 1 mini-B connector

Buses and networks

Ethernet TCP/IP (10BASE-T/100BASE-TX) (3), Modbus Plus and Fipway via USB gateway

Printer link

RS 232C (COM1) serial link (4) and USB port for parallel printer

Development software

VijeoDesigner (on Windows XP and Windows 7)

Operating system

Magelis (333 MHz RISC CPU)

Type of terminal

HMI GTO1300
HMI GTO1310

Page

Please consult our web site www.schneider-electric.com

(1) Depending on model.

(2) Uni-TE version V2 for Twido controller and TSX Micro/Premium platform.
(3) Except HMI GTO1300 and GTO2300 (Modbus Plus and Fipway via USB gateway only).
(4) Except HMI GTO1310 (USB port for parallel printer only).

10

5/36

7.0 Wide

Via touch screen

Static function keys

Colour TFTLCD,
backlit
800 x 480 pixels (WVGA)

HMI GTO2300
HMI GTO2310

HMI GTO3510

Display of text messages, graphic objects and synoptic views

Control and configuration of data
Optimum Advanced Panels, touch screen

Optimum Advanced Panels, touch screen, Stainless Steel version

IP 65 (IP 67 with addition of a cover)

IP 66K (Front panel with stainless steel frame) for food & beverage
environment

1
2
3

Colour TFTLCD,
backlit
640x480pixels (VGA)

Colour TFTLCD,
backlit
640 x 480 pixels (VGA)

Colour TFTLCD,
backlit
800 x 600 pixels (SVGA)

Colour TFTLCD,
Colour TFTLCD,
backlit
backlit
320 x 240 pixels (QVGA) 640 x 480 pixels (VGA)

Colour TFTLCD,
backlit
800 x 600 pixels (SVGA)

7.5

10.4

12.1

5.7

12.1

10.4

Via touch screen

96 MB Flash EPROM
By 4 GB SD card
Limited by capacity of internal Flash EPROM memory or of SD card
Unlimited (8000 variables max.)

Alphanumeric, bitmap, bargraph, gauge, tank, tank level indicator, curves, polygon, button, LED
32 groups of 64 recipes comprising 1024 ingredients max.
Yes, with log
Yes
Built-in

Uni-TE (2), Modbus, Modbus TCP/IP (1) and for PLC brands: Mitsubishi, Omron, Allen-Bradley and Siemens
RS 232C (COM1) and RS 485 (COM2)
1 type A host connector + 1 mini-B connector
Ethernet TCP/IP (10BASE-T/100BASE-TX), Modbus Plus and Fipway via USB gateway

RS 232C (COM1) serial link and USB port for parallel printer
VijeoDesigner (on WindowsXP and Windows 7)
Magelis (333 MHz RISC CPU)

HMI GTO4310

HMI GTO5310

HMI GTO6310

HMI GTO2315

HMI GTO5315

HMI GTO6315

Please consult our web site www.schneider-electric.com

10

5/37

Presentation

Associated offers

OsiSense for pumping applications

OsiSense XM pressure sensors

OsiSense XM pressure sensors

Select OsiSense XM sensor in terms of pumping

applications

>>Medium duty from 0 to 25 bar

2
Electronic pressure
transmitters for control
circuit type XMLA, with
fixed differential:
detection of a single
threshold

Electronic pressure
transmitters for control
circuit type XMLB with
adjustable differential:
regulation between 2
thresholds

Electromechanical
pressure switches
for control circuit
type XMX

Electromechanical
pressure switches
for control circuit
type XMA

>>Over 25 bar & high end

4
Electronic pressure
transmitters for control
circuit type XMLK

Electronic pressure
transmitters for control
circuit type XMLP

>>Light duty from 0 to 8 bar: Small pumps up to 3 HP

6
Electromechanical
pressure switches for
power circuit type FTG
with fixed differential:
detection of a single
threshold

Electromechanical
pressure switches for
power circuit type FSG
with adjustable
differential: regulation
between 2 thresholds

>>Medium duty from 0 to 25 bar : Mid-power pumps up to 4 HP

8
Electromechanical
pressure switches for
power circuit type FYG
with adjustable
differential: regulation
between 2 thresholds,
2contacts

9
10

5/38

Electromechanical
pressure switches for
power circuit type XMP
with adjustable
differential: regulation
between 2 thresholds,
2or 3 contacts

Presentation

Associated offers

OsiSense for pumping applications

OsiSense XM pressure sensors

How to choose a pressure sensor in 4 steps?

1

2
3
4

Choose a product line according to application

>>Need to follow a pressure: electronic product with analogue output
(0-10v / 4-20mA / 0,5-4,5v)
>>Need to manage threshold with quick response time: electronic product
with solid state output
>>Need to manage threshold without constraint of response time:
electromechanical product with contact is a good choice

1
2

Choose a product according to the pressure

>>6, 10, 16 or 25 bar are common for water booster, more for fire booster
Choose the fluid connection according habits (geographical use)

>> BSP, NPT, G A,

Choose the electrical connection according habits

>>Cable, connector (M12, DIN, Packard, ), screw clamp terminals

OsiSense XMLK optimum pressure transmitter for
pumps

>>Complete pressure solution with bar/psi and with XMX, XMP or

FSG power pressure switches

>> International range
>> 6, 10, 16 bar
>> gaz fluid connection
>> DIN43650A, M12 & Metripack electrical connections
>> 420 mA or 010 V analog output
>> 56 new references in catalog
>> EAC customization capabilities
>>Advanced control solution with ATV32 and ATV61 variable speed
drives, M238 and M258 Modicon controllers

OsiSense XMLP optimum pressure transmitter for

Hydraulics & HVAC

>>Compact full metal pressure transmitter for hydraulic and HVAC

machinery
>> 0600 bar product range
>> M12, DIN, GDS207 electrical connections
>> G1/4A, 7/16-20 UNF-2A, 7/16-20 UNF-2B pressure connections
>> 4-20 mA, 0-10 V, 0-5 V, 0.5-4.5 V outputs
>> - 30+100 C (-22+ 212 F) temperature range

4
5
6
7
8

Connect with the experts

>>A dedicated Sales team: trained and

experienced sales professionals are

available to help you with any sensing
application.
>>Telemecanique Sensors teams: v
are available for pre and post sales
support. We become an extension of
your team and we share our expertise
with you.

http://www.tesensors.com
5/39

9
10

Selection guide

Associated offers

Measurement & control relays - Zelio Control

Modular and industrial relays

Application

Control of 3-phase supplies

Functions

- Phase sequence
- Phase failure
- Asymmetry

- Phase sequence
- Phase failure
- Undervoltage

- Phase sequence
- Phase failure
- Asymmetry
- Overvoltage and
undervoltage

- Phase sequence
- Phase failure
- Motor temperature

Values controlled

a 208480 V
a 208440 V

a 208480 V

a 208480 V
a 220480 V

a 208480 V

Output

1 or 2 C/O contacts

1 C/O

1 or 2 C/O contacts

2 N/O contacts

Size

17.5 mm

17.5 mm

17.5 or 35 mm

35 mm

Modular relay type

TGp0
RM17TT00
RM17TA00

RM17TU00

RM17TE00
RM35TF30

RM35TMp50
MW

More information

Please consult on our web site www.schneider-electric.com

2
Modular type

(17.5 or 35 mm width)

3
4
5
6
7

Industrial type

(22.5 ou 45 width)

8
9
10

Values controlled

a 220440 V
a 220240 V
a 380440 V

a 220440 V
a 220240 V
a 380440 V

Output

1 or 2 C/O contacts

1 or 2 C/O contacts

Size

22.5 mm

22.5 mm

Industrial relay type

RM4TG20
RM4TApp

RM4TUpp
RM4TRpp

More information

Please consult on our web site www.schneider-electric.com

More technical information on www.schneider-electric.com . . . please consult the end pages of this catalogue
5/40

Voltage control

3-phase
- Overvoltage and
undervoltage between
phases
- Overvoltage and
undervoltage between
phases and neutral
- Absence ofv
neutral/phase

Current control

Single-phase and d.c.

- Overvoltage or
undervoltage
- Self-powered

- Overvoltage and
undervoltage in window
mode
- Self-powered

- Overvoltage or
undervoltage

Integrated current
transformer

- Overcurrent

- Overcurrent or
undercurrent

1
2
3
4

a 220480 V
a 208480 V
a 120277 V

c 915 V
a/c 2080 V
a/c 65260 V

a/c 2080 V
a/c 65260 V

a/c 0.055 V
a/c 1100 V
a/c 15600 V

220 A

2500 mA
0,1515 A

1 C/O contact
or
1 C/O contact
+ 1 C/O contact

1 C/O contact

1 C/O contact

2 C/O contacts

1 C/O contact

2 C/O contacts

17.5 or 35 mm

17.5 mm

17.5 mm

35 mm

17.5 mm

35 mm

RM17UB310
RM35UB3ppp

RM17UAS1p

RM17UBE1p

RM35UA1pMW

RM17JC00MW

RM35JA3pMW

5
6

Please consult on our web site www.schneider-electric.com

7
8

a/c 80220 V
a/c 160300 V

0.055 V
1100 V
30500 V

3 mA...1 A
0.315 A

2 C/O contacts

2 C/O contacts

1 or 2 C/O contacts

22.5 mm

22.5 mm

22.5 or 45 mm

RM4UB3p

RM4UA3p
RM4UA1p

RM4JA01
RM4JA3p

9
10

Please consult on our web site www.schneider-electric.com

5/41

Selection guide

Associated offers

Measurement & control relays - Zelio Control

Modular and industrial relays

Application

Level control

Pump control

Functions

By resistive probes

By discrete sensor

3-phase and single-phase

- Empty or fill

- Empty or fill
- Input for discrete sensor
AON: Contact/PNP/NPN

- Overcurrent and undercurrent

- Phase sequence on 3-phase
supply
- Phase failure on 3-phase
supply

Values controlled

0.255 kW
5100 kW
0.051 MW

Current: 110 A
3-phase a208480 V
Single-phase a230V

Output

2 C/O contacts

1 C/O contact

1 C/O contact

Size

35 mm

35 mm

35 mm

Modular relay type

RM35LM33MW

RM35LV14MW

RM35BA10

More information

Please consult on our web site www.schneider-electric.com

2
Modular type

(17.5 or 35 mm width)

3
4
5
6

Industrial type

(22.5 or 45 mm width)

Industrial type

Values controlled

2,550 kW
5100 kW
25500 kW

5100 kW

Output

1 or 2 C/O contacts

1 or 2 C/O contacts

Size

22.5 mm

39 mm (plug-in 8 or 11-pin)

Industrial relay type

RM4L

RM84

More information

Please consult on our web site www.schneider-electric.com

7
8
9
10

More technical information on www.schneider-electric.com . . . please consult the end pages of this catalogue
5/42

Frequency control

Speed control

Temperature control for elevator machine rooms and 3-phase supplies

- Over-frequency and under-frequency

- Over or under operating rate / speed

- Machine room temperature

- Machine room temperature

- Phase failure and phase sequence

1
2
3

Mains supply: 50 or 60 Hz
High threshold: - 2+ 10 Hz
Low threshold: - 10+ 2 Hz

Time controlled between pulses:

0.050.5 s, 0.11 s,
0.55 s, 110 s
0.11 min, 0.55 min,110 min

Temperature
Low threshold: - 111 C
High threshold: 3446 C

Temperature
Low threshold: - 111 C
High threshold: 3446 C
3-phase supplies a 208480V

1 C/O contact
+ 1 C/O contact

1 C/O contact

1 C/O contact or 2 N/O contacts

2 N/O contacts

35 mm

35 mm

35 mm

35 mm

RM35HZ21FM

RM35S0MW

RM35ATL0MW
RM35ATR5MW

RM35ATW5MW

4
5
6

Please consult on our web site www.schneider-electric.com

8
9
10

5/43

Appendices

Index

Product reference index

490

1
2
3

ATS01N232RT

5/7

ATV61HD15M3X

5/5

LTMR

490NTC00005

4/7

ATS22C11Q

5/7

ATV61HD18M3X

5/5

LU9GC3

490NTC00005U

4/7

ATS22C14Q

5/7

ATV61HD22M3X

5/5

LUFP7

3/21

490NTC00015

4/7

ATS22C17Q

5/7

ATV61HD30M3X

5/5

LUFP9

3/21

490NTC00040

4/7

ATS22C21Q

5/7

ATV61HD37M3X

5/5

LUTMp0BL

5/15

490NTC00040U

4/7

ATS22C25Q

5/7

ATV61HD45M3X

5/5

490NTC00080

4/7

ATS22C32Q

5/7

ATV61HD55M3X

5/5

Micrologic A trip unit

490NTC00080U

4/7

ATS22C41Q

5/7

ATV61HD75M3X

5/5

490NTW00002

4/7

ATS22C48Q

5/7

ATV61HD90M3X

5/5

490NTW00002U

4/7

ATS22C59Q

5/7

ATV61HU15M3

5/5

490NTW00005

4/7

ATS22D17Q

5/7

ATV61HU15M3

5/5

490NTW00005U

4/7

ATS22D32Q

5/7

ATV61HU22M3

5/5

490NTW00012

4/7

ATS22D47Q

5/7

ATV61HU22M3

5/5

490NTW00012U

4/7

ATS22D62Q

5/7

ATV61HU30M3

5/5

490NTW00040

4/7

ATS22D75Q

5/7

ATV61HU30M3

5/5

490NTW00040U

4/7

ATS22D88Q

5/7

ATV61HU40M3

5/5

490NTW00080

4/7

ATS48C11Q

5/7

ATV61HU40M3

5/5

490NTW00080U

4/7

ATS48C14Q

5/7

ATV61HU55M3

5/5

ATS48C17Q

5/7

ATV61HU55M3

5/5

499

7
8
9
10

RM84

5/42

S
SR2MOD03

3/21

T
TCSECL1M3M10S2

4/7

TCSECL1M3M1S2

4/7

5/18

TCSECL1M3M25S2

4/7

Micrologic E trip unit

5/18

TCSECL1M3M3S2

4/7

Modicon OTB
interface modules

3/34

TCSECL1M3M40S2

4/7

Modicon TM2 analog

module

3/34

TCSECL1M3M5S2

4/7

TCSECN300R2

4/6

Modicon TM2 digital

module

3/34

TCSEK1MDRS

4/6

TCSEK3MDS

4/6

Modicon TM5 analog

module

3/35

TCSESM043F1CS0

4/7

TCSESM043F1CU0

4/7

Modicon TM5
compact block

3/35

TCSESM043F2CS0

4/7

Modicon TM5 digital

module

3/35

TCSESM043F2CU0

4/7

TCSESM083F1CS0

4/7

Modicon TM7 analog

block

3/35

TCSESM083F1CU0

4/7

TCSESM083F23F0

4/7

Modicon TM7 digital

block

3/35

TCSESM083F2CS0

4/7

MSDCHLLMUV31S0
Single

2/5

TCSESM083F2CU0

4/7

TCSESU033FN0

4/7

MSDCHLLMTV31S0
Team

2/5

TCSESU043FN0

4/7

TCSESU051F0

4/7

MSDCHLLMFV31S0
Facility

2/5

4/7

ATS48C21Q

5/7

ATV61HU75M3

5/5

499NES18100

4/7

ATS48C25Q

5/7

ATV61HU75M3

5/5

499NMS25101

4/7

ATS48C32Q

5/7

499NMS25102

4/7

ATS48C41Q

5/7

DM6000

5/18

499NSS25101

4/7

ATS48C48Q

5/7

DM6200

5/18

499NSS25102

4/7

ATS48C59Q

5/7

499TWD01100

4/9

ATS48C66Q

5/7

GV2ME

5/13

ATS48C79Q

5/7

GV2P

5/13

ATS48D17Q

5/7

GV3ME80

5/13

ATS48D22Q

5/7

GV3P

5/13

PM1200

5/19

TCSMCN3M4F3C2

4/5

GV7RE

5/13

PM3210

5/19

TCSMCN3M4M3S2

3/21
3/33

9001K, 9001SK

4/4

499NEH10410

9001

5/15

5/23

TCSESU053FN0

4/7

TCSMCN3M4F3C2

3/21

TCSMCN3M4F3C2

3/33

ABL4RSM24035

5/27

ATS48D32Q

5/7

ABL4RSM24050

5/27

ATS48D38Q

5/7

PM700

5/19

TCSMCN3M4M3S2

ABL4RSM24100

5/27

ATS48D47Q

5/7

HMIGTO1300

5/36

PM750

5/19

TCSMCN3M4M3S2

4/5

ABL4RSM24200

5/27

ATS48D62Q

5/7

HMIGTO1310

5/36

PM820

5/19

TCSXCNAMUM3P

3/21

ABL4WSR24200

5/27

ATS48D75Q

5/7

HMIGTO2300

5/36

PM9

5/19

TCSXCNAMUM3P

3/33

ABL4WSR24300

5/27

ATS48D88Q

5/7

HMIGTO2310

5/36

PM1000

5/19

TCSXCNAMUM3P

ABL4WSR24400

5/27

ATS48M10Q

5/7

HMIGTO2315

5/36

PowerView

5/19

TGp0

5/40

ABL7RM24025

5/26

ATS48M12Q

5/7

HMIGTO3510

5/36

TM200RSRCEMC

3/21

ABL7RP1205

5/26

ATV212H075M3X

5/4

HMIGTO4310

5/37

RM17JC00MW

5/41

TM238CNTLSCT

3/22

ABL7RP4803

5/26

ATV212H075N4

5/4

HMIGTO5310

5/37

RM17TA00

5/40

TM238LFAC24DRS0

3/21

ABL8DCC05060

5/27

ATV212HD11M3X

5/4

HMIGTO5315

5/37

RM17TE00

5/40

TM238LFDC24DTS0

3/21

ABL8DCC12020

5/27

ATV212HD11N4

5/4

HMIGTO6310

5/37

RM17TT00

5/40

TM238RSSCT

3/22

ABL8MEM05040

5/26

ATV212HD15M3X

5/4

HMIGTO6315

5/37

RM17TU00

5/40

TM238RSSPT

3/21

ABL8MEM12020

5/26

ATV212HD15N4

5/4

HMIGTW7353

5/33

RM17UAS1p

5/41

TM258LF42DTS0

3/32

ABL8MEM24003

5/26

ATV212HD18M3X

5/4

HMISTO5pp

5/28

RM17UB310

5/41

TM258LF42DT4LS0

3/32

ABL8MEM24006

5/26

ATV212HD18N4

5/4

HMISTU655

5/28

RM17UBE1p

5/41

TM258LF42DRS0

3/32

ABL8MEM24012

5/26

ATV212HD22M3X

5/4

HMISTU855

5/28

RM35ATL0MW

5/43

TM258LF66DT4LS0

3/32

ABL8REM24030

5/26

ATV212HD22N4

5/4

HMIZSUSBB

3/22

RM35ATR5MW

5/43

TM2USBABDEV1

3/22

ABL8REM24050

5/26

ATV212HD30M3X

5/4

RM35ATW5MW

5/43

TM5ACLITB1

3/33

AMP

5/18

ATV212HD30N4

5/4

RM35BA10

5/42

TM5ACLITR1

3/33

ATS01N103FT

5/5

ATV212HD37N4

5/4

RM35HZ21FM

5/43

TM5ACLITW1

3/33

ATS01N106FT

5/5

ATV212HD45N4

5/4

RM35JA3pMW

5/41

TM5ACLT1

3/33

ATS01N109FT

5/5

ATV212HD55N4

5/4

RM35LM33MW

5/42

TM5ACTCH100

3/33

ATS01N112FT

5/5

ATV212HD75N4

5/4

RM35LV14MW

5/42

TM5ACTLC100

3/33

ATS01N125FT

5/5

ATV212HU15M3X

5/4

3/33

ATS01N206LU

5/5

ATV212HU15N4

5/4

ATS01N206QN

5/6

ATV212HU22M3X

5/4

ATS01N206RT

5/6

ATV212HU22N4

5/4

ATS01N209LU

5/6

ATV212HU30M3X

5/4

ATS01N209QN

5/6

ATV212HU30N4

5/4

ATS01N209RT

5/6

ATV212HU40M3X

5/4

ATS01N212LU

5/5

ATV212HU40N4

5/4

ATS01N212QN

5/6

ATV212HU55M3X

5/4

ATS01N212RT

5/6

ATV212HU55N4

5/4

ATS01N222LU

5/5

ATV212HU75M3X

5/4

ATS01N222QN

5/6

ATV212HU75N4

5/4

ATS01N222RT

5/6

ATV61H075M3

5/5

ATS01N232LU

5/5

ATV61H075M3

5/5

ATS01N232QN

5/6

ATV61HD11M3X

5/5

5/44

I
IEM3110

5/19

K
K1, K2, K10, K30, K50,
K63, K115, K150

5/23

3/7

LC1B

5/12

5/43

LC1D

RM35S0MW

5/12

TM5ACTLS100

5/40

LC1F

RM35TF30

5/12

TM5PCRS2

4/3

5/40

LC1K

RM35TMp50MW

5/12

TM5PCRS4

4/3

5/41

LC1SK

RM35UA1pMW

5/12

TSXCSA100

4/5

5/41

LC7K

RM35UB3ppp

5/12

TSXCSA200

4/5

5/41

LP1K

RM4JA01

5/12

TSXCSA500

4/5

5/41

LP1SK

RM4JA3p

5/12

TSXCX100

4/5

5/42

LP4K

RM4L

5/12

TSXPLP01

3/21

RM4TApp

5/40

LR2K

5/14

TSXPLP101

3/21

5/40

LR9F

RM4TG20

5/14

TSXSCA50

4/4

5/40

LR97D

RM4TRpp

5/14

TWDXCARJ003

4/5

5/40

LRD, LR2D, LR9D

RM4TUpp

5/14

TWDXCARJ010

4/5

5/41

LT3S

RM4UA1p

5/15

TWDXCARJ030

4/5

5/41

LT47

RM4UA3p

5/15

TWDXCARJP03

4/5

RM4UB3p

5/41

TWDXCARJP03P

4/5

Appendices

Index

Product reference index

TWDXCAFD010

4/5

XBTZG935

3/14

TWDXCAFJ010

4/5

XBTZGCCAN

3/14

TWDXCAISO

4/4

XBTZGCHOK

3/14

TWDXCAT3RJ

4/4

XBTZGCLP2

3/14

XBTZGCLP4

3/14

V
5/18

XBTZGDIO1

3/14

VW3A8306D30

4/5

XBTZGDIO2

3/14

VW3A8306R03

4/5

XBTZGFIX

3/14

VW3A8306R10

4/5

XBTZGPWS1

3/14

VW3A8306R30

4/5

XBTZGUSB

3/14

VW3A8306RC

4/5

XBTZGUSBB

3/14

VW3A3521S0

3/7

XD2GA

5/23

VW3A3201

3/7

XD4PA

5/23

VW3A3202

3/7

XD5PA

5/23

VW3A8306TF03

4/4

XGSZ24

VW3A8306TF10

4/4

XVLA

VW3A8306R03

3/21

VW3A8306R10

3/21

VW3A8306R30

3/21

VLT

1
2

4/4

5/22

X
XALE

5/24

XALF

5/25

XALG

5/25

XALD

5/24

XALK

5/24

XAPA

5/25

XAPE

5/25

XAPJ

5/25

XAPM

5/25

XAPS

5/25

XB2SL

5/25

XB4

5/22

XB5R,XB4R

5/22

XB5S

5/22

XB5

5/22

XB6

5/22

XB7

5/23

XBTZ9008

4/5

XBTZ938

4/5

XBTZ9980

4/5

XBTZG60

3/14

XBT9980

3/33

XBTGC1100T

3/14

XBTGC1100U

3/14

XBTGC2120T

3/14

XBTGC2120U

3/14

XBTGC2230T

3/14

XBTGC2230U

3/14

XBTGH2460

5/33

XBTGK21/23

5/32

XBTGK53

5/32

XBTGT11/13

5/30

XBTGT21/22/23/24/29

5/30

XBTGT42/43

5/30

XBTGT52/53/54

5/31

XBTGT63

5/31

XBTGT73

5/31

XBTGTW450

5/32

XBTGTW652

5/32

XBTNpppp

5/29

XBTRppp

5/29

XBTRTppp

5/29

XBTZ938

3/33

XBTZ9980

4/9

XBTZ9980

3/21

XBTZG51

3/14

XBTZG52

3/14

XBTZG62

3/14

4
5
6
7
8
9
10

5/45

Head Office
35, rue Joseph Monier
F-92500 Rueil-Malmaison
France

www.schneider-electric.com/pumping
The information provided in this documentation contains general descriptions and/or technical
characteristics of the performance of the products contained herein. This documentation is not
intended as a substitute for and is not to be used for determining suitability or reliability of these
products for specific user applications. It is the duty of any such user or integrator to perform the
appropriate and complete risk analysis, evaluation and testing of the products with respect to the
relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or
subsidiaries shall be responsible or liable for misuse of the information contained herein.
Design: Schneider Electric
Photos: Schneider Electric
Printed by:

ART. 057170

November 2012

MKTED2121001EN

Schneider Electric Industries SAS