PANX decanters for crude palm oil
High-performance three-phase decanters
The Alfa Laval PANX decanter
Applications
When developing the range of PANX three-phase decanters
for processing crude palm oil Alfa Laval focused on efficient,
reliable separation of liquid, dry solids (cake) and oil for maximum oil recovery with minimum oil losses. The PANX range
includes decanters suitable for every size of oil mill, from 30
to approximately 90 tons of fresh fruit bunches (FFB) per hour,
and for a variety of crude palm oil applications including:
Combined clarification and purification of pressed oil as
part of the Alfa Laval D3 PRO all-in-one process (no need
for settling tanks and dilution water), providing high oil
recovery with low water consumption and effluent level.
Sludge treatment after separation of diluted palm oil in
settling tanks, using the three-phase decanter as an
alternative to a nozzle separator. The decanter efficiently
separates the slurry into oil, water and solid cake phases.
Oil recovery from empty fruit bunch liquor (EFBL) immediately
after pressing. After separation and removal of impurities
with a decenter, the recovered high quality palm oil can be
mixed with the freshly pressed oil.
Design features and benefits
Low, medium and high capacity PANX three-phase decanter
centrifuges are designed for efficiency, simple installation, easy
maintenance and ease of operation. Special features include:
High performance combined with low energy consumption
Critical parts made from wear resistant material
New control system, Basic Core Controller*, that makes
operation simple with easy control and optimization of the
dryness level of the solids phases
Compact, modular design that saves space.
Benefits
The design of the PANX decanters provides a number of
tangible benefits:
Improved separation of palm oil in a cost-efficient way
Low power consumption thanks to an innovative liquid outlet
design (up to 30% lower than with conventional outlet design)
Improved solids dryness, leading to lower costs for drying
or disposal
Increased capacity with same or less space requirement,
for a smaller investment.
For efficient dewatering of palm oil mill effluent (POME), with
high solids removal and low energy consumption, Alfa Laval
offers the Aldec G2 two-phase decanter.
* available for most models
PANX decanters for crude palm oil - page 1/4
Feed
Solids/
Cake
Heavy
Phase
Light
Phase
Fig. 1: Cross section view of the PANX Decanter
Working principle
Whatever the application, Alfa Laval PANX decanters work
according to the same basic principles. The separation of
either pressed palm oil, sludge from settling tanks or empty
fruit bunch liquor into dry solids (cake), mill effluent (water) and
recovered oil fractions takes place in a horizontal cylindrical
bowl equipped with a screw conveyor. The palm oil product
is fed into the bowl via a new inlet feed zone which provides
effective and gentle acceleration resulting in less emulsions
created and no tendency for plug up. Centrifugal force causes
instant sedimentation of the dry solids on the wall of the bowl,
and the liquid phases heavy phase (water) and light phase
(oil) separate in layers.
The conveyor, rotating in the same direction as the bowl but
at a different speed, moves the solids to the conical end of the
decanter. Here, the solids are lifted clear of the liquid and centrifugally dewatered before discharge into the collecting vessel.
The clarified liquids overflow into the decanters casing through
an opening in the cylindrical end of the bowl. Both phases
leave the collecting compartments in the hood by gravity flow
through outlets under the machine.
PANX decanters for crude palm oil - page 2/4
Design
The Alfa Laval PANX decanter centrifuge series is designed
with focus on easy access, reliability and low maintenance
cost. The rotating assembly is held at both ends by bearings
mounted on a welded box beam frame. It is enclosed in a
casing comprising a semi-cylindrical hood and a bottom section welded to the frame. The cover is hinged to ensure easy
access. The bottom section incorporates the solids discharge
funnel and the liquid outlet.
Materials
The bowl, conveyor, inlet tube, outlets, cover and other parts
in direct contact with the process media are all made of
stainless steel or duplex steel. The discharge ports, conveyor
flights and feed zone are protected with materials that are
highly resistant to abrasive solid particles. The frame is made
of mild steel with an epoxy enamel finish.
Drive system
In all Alfa Laval PANX three-phase decanters the bowl is
driven towards the conical end piece by an electric motor and
V-belt transmission. Power is transferred to the conveyor via
a planetary gearbox.
The speed difference is controlled in different ways, depending on the
decanter type:
PANX CS decanters feature a countershaft transmission, where
pulleys can be changed manually to optimize the differential speed
PANX BCC decanters are equipped with an automatic back drive
system for the main motor. By measuring torque the VFD system
optimizes the differential speed without changing belts or pulleys for
an overall reduction of the power consumption.
Control systems process optimization
with Basic Core Controller (BCC)
PANX decanters with variable frequency drive (VFD) are delivered with the
Basic Core Controller (BCC) system. This control package is capable of
fully controlling the decanter operation, including liquid clarification, solid
dryness level, adjustment of process differential speed, automatic solid
load and feed of incoming material. The BCC control system ensures
efficient performance and keeps the cost for installation, commissioning,
operation and maintenance to a minimum. It is also designed to measure
bearing temperature and to monitor the vibration levels.
PANX decanters with Basic Core Controller can be adjusted to suit specific process requirements by varying:
Bowl speed to obtain the G-force required for the most efficient
separation
Pond depth in the bowl for optimum balance between liquid and oil
clarification, while at the same time optimizing the solids dryness
Conveyor speed for most efficient balance to ensure minimum wear
from abrasive solids
Feed rate to handle a wide range of different flows when operating
on various types of solids and oil contents.
Tungsten Carbide welded Tiles
No protection Low grade
hardfacing
High grade
hardfacing
Tungsten
carbide tiles
Fig. 4:
2: Relative
Relativeprotection
protection
with
different
Fig.
with
different
material
material
Fig. 3: Close-up of the tungsten carbide tiles
welded on the flight of the conveyor
PANX CS decanters that have countershaft transmission are equipped
with the Star-delta start-up system as standard.
Flushing system
All PANX decanter models (except PANX 350) are delivered with a flush
system, set-up for automatic flushing at start and stop of the decanter.
This makes the installation less dependent on operator intervention.
Feed Zone
The new inlet feed zone provides effective and gentle acceleration resulting in less emulsions created and no tendency for plug up.
It is available with replaceable tungsten carbide inserts where all parts of
the whole inlet is fully protected with tungsten carbide.
Fig. 4: Feed zone
Wear protection
Wear is a fact of life for decanters used in palm oil mills. The rotating
parts are exposed to abrasion by hard particles in the palm oil, slurry
and empty fruit bunch liquor, especially at the inlets, outlets and, most
of all, on the leading flanks and the tips of the conveyor. The following
features are standard for all PANX models:
Sintered tungsten carbide tiles mounted as tips on the flight of the
conveyor prolong conveyor lifetime by a factor of five compared to
other industrial grade hard surfacing systems. This, in turn, reduces
downtime and maintenance costs.
Solids discharge bushings protect the solids discharge area. These are
replaceable sintered tungsten carbide bushings. Abrasion is heaviest on
the trailing edge and, with the specially designed 360 solids outlet with
tungsten carbide bushings, wear is significantly reduced.
Fig. 5: Good sealing design to prevent
mixing of the two phases.
PANX decanters for crude palm oil - page 3/4
Longitudinal strips of stainless steel provide optimum
protection of the bowl wall. The strips trap a thin stationary
layer of dry solids (cake) that shields the bare steel wall
from impact and abrasion from suspended particles in the
palm oil, sludge or empty fruit bunch liquor.
Solids collecting cover wear liner protects the casing from
impact of ejected solids, at the same time helping to
reduce the noise level.
Dimensions
Model
A
(mm)
B
(mm)
C
(mm)
Weight
(kg)
PANX 350 CS
3,540
PANX 550 CS
4,185
1,304
990
2,300
1,376
1,060
PANX 650 CS
3,200
4,185
1,376
1,060
3,200
PANX 650 BCC
4,890
1,376
1,060
3,200
PANX 750 CS
4,883
1,601
1,150
4,500
PANX 750 BCC
5,597
1,601
1,150
4,500
Technical specifications
Model
Running up time
(min)
Stopping Time
(min)
Bowl (mm) BackDrive System
Capacity
Motor (kw)
PANX 350 CS
up to 30 mt FFB/hr
18.5
3 to 5
20
360
Countershaft Transmission
PANX 550 CS
up to 45 mt FFB/hr
37
3 to 5
20
440
Countershaft Transmission
PANX 650 CS
up to 60 mt FFB/hr
37
3 to 5
20
440
Countershaft Transmission
PANX 650 BCC
up to 60 mt FFB/hr
37
3 to 5
20
440
Variable Frequency Drive
PANX 750 CS
up to 80 mt FFB/hr
55
3 to 5
20
510
Countershaft Transmission
PANX 750 BCC
up to 80 mt FFB/hr
55
3 to 5
20
510
Variable Frequency Drive
PFT00001EN 1404
How to contact Alfa Laval
Up-to-date Alfa Laval contact details for
all countries are always available on our
website at www.alfalaval.com
PANX decanters for crude palm oil - page 4/4
