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Epson Stylus Photo Rx560 580 590

Printer Manual

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0% found this document useful (0 votes)
677 views107 pages

Epson Stylus Photo Rx560 580 590

Printer Manual

Uploaded by

MultiMasky
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 107

SERVICE MANUAL

ScannerPrinterCopier

EPSON
Stylus PHOTO RX 560/580/590

SEMF06003

Notice
All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or by any means electronic, mechanical,
photocopying, or otherwise, without the prior written permission of SEIKO EPSON CORPORATION.

All efforts have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, SEIKO EPSON would greatly
appreciate being informed of them.

The contents of this manual are subject to change without notice.


The above not withstanding SEIKO EPSON CORPORATION can assume no responsibility for any errors in this manual or the consequences thereof.
EPSON is a registered trademark of SEIKO EPSON CORPORATION.
General Notice:

Other product names used herein are for identification purpose only and may be trademarks or registered trademarks of their
respective owners. EPSON disclaims any and all rights in those marks.

Copyright 2006 SEIKO EPSON CORPORATION.


I&I CS Quality Promotion Dept.
(Printer Technical Support Grp.)
Imaging & Information Products Div.

PRECAUTIONS
Precautionary notations throughout the text are categorized relative to 1)Personal injury and 2) damage to equipment.
DANGER

Signals a precaution which, if ignored, could result in serious or fatal personal injury. Great caution should be exercised in performing procedures preceded by
DANGER Headings.

WARNING

Signals a precaution which, if ignored, could result in damage to equipment.

The precautionary measures itemized below should always be observed when performing repair/maintenance procedures.

DANGER
1.

ALWAYS DISCONNECT THE PRODUCT FROM THE POWER SOURCE AND PERIPHERAL DEVICES PERFORMING ANY MAINTENANCE OR REPAIR PROCEDURES.

2.

NO WORK SHOULD BE PERFORMED ON THE UNIT BY PERSONS UNFAMILIAR WITH BASIC SAFETY MEASURES AS DICTATED FOR ALL ELECTRONICS
TECHNICIANS IN THEIR LINE OF WORK.

3.

WHEN PERFORMING TESTING AS DICTATED WITHIN THIS MANUAL, DO NOT CONNECT THE UNIT TO A POWER SOURCE UNTIL INSTRUCTED TO DO SO. WHEN
THE POWER SUPPLY CABLE MUST BE CONNECTED, USE EXTREME CAUTION IN WORKING ON POWER SUPPLY AND OTHER ELECTRONIC COMPONENTS.

4.

WHEN DISASSEMBLING OR ASSEMBLING A PRODUCT, MAKE SURE TO WEAR GLOVES TO AVOID INJURIES FROM METAL PARTS WITH SHARP EDGES.

5.

WHEN USING COMPRESSED AIR PRODUCTS; SUCH AS AIR DUSTER, FOR CLEANING DURING REPAIR AND MAINTENANCE, THE USE OF SUCH PRODUCTS
CONTAINING FLAMMABLE GAS IS PROHIBITED.

WARNING
1.

REPAIRS ON EPSON PRODUCT SHOULD BE PERFORMED ONLY BY AN EPSON CERTIFIED REPAIR TECHNICIAN.

2.

MAKE CERTAIN THAT THE SOURCE VOLTAGES IS THE SAME AS THE RATED VOLTAGE, LISTED ON THE SERIAL NUMBER/RATING PLATE. IF THE EPSON
PRODUCT HAS A PRIMARY AC RATING DIFFERENT FROM AVAILABLE POWER SOURCE, DO NOT CONNECT IT TO THE POWER SOURCE.

3.

ALWAYS VERIFY THAT THE EPSON PRODUCT HAS BEEN DISCONNECTED FROM THE POWER SOURCE BEFORE REMOVING OR REPLACING PRINTED CIRCUIT
BOARDS AND/OR INDIVIDUAL CHIPS.

4.

IN ORDER TO PROTECT SENSITIVE MICROPROCESSORS AND CIRCUITRY, USE STATIC DISCHARGE EQUIPMENT, SUCH AS ANTI-STATIC WRIST STRAPS, WHEN
ACCESSING INTERNAL COMPONENTS.

5.

DO NOT REPLACE IMPERFECTLY FUNCTIONING COMPONENTS WITH COMPONENTS WHICH ARE NOT MANUFACTURED BY EPSON. IF SECOND SOURCE IC OR
OTHER COMPONENTS WHICH HAVE NOT BEEN APPROVED ARE USED, THEY COULD CAUSE DAMAGE TO THE EPSON PRODUCT, OR COULD VOID THE
WARRANTY OFFERED BY EPSON.

About This Manual


This manual describes basic functions, theory of electrical and mechanical operations, maintenance and repair procedures of the printer. The instructions and procedures included
herein are intended for the experienced repair technicians, and attention should be given to the precautions on the preceding page.

Manual Configuration
This manual consists of six chapters and Appendix.
CHAPTER 1. PRODUCT DESCRIPTIONS
Provides a general overview and specifications of the product.
CHAPTER 2. OPERATING PRINCIPLES
Describes the theory of electrical and mechanical operations of
the product.
CHAPTER 3. TROUBLESHOOTING
Describes the step-by-step procedures for the troubleshooting.
CHAPTER 4. DISASSEMBLY / ASSEMBLY
Describes the step-by-step procedures for disassembling and
assembling the product.
CHAPTER 5. ADJUSTMENT
Provides Epson-approved methods for adjustment.
CHAPTER 6. MAINTENANCE
Provides preventive maintenance procedures and the lists of
Epson-approved lubricants and adhesives required for servicing
the product.
APPENDIX Provides the following additional information for reference:
Connection with Connectors
Circuit Boards Component Layout
Exploded diagram & Parts List

Symbols Used in this Manual


Various symbols are used throughout this manual either to provide additional
information on a specific topic or to warn of possible danger present during a
procedure or an action. Be aware of all symbols when they are used, and
always read NOTE, CAUTION, or WARNING messages.

A D J U S T M E N T
R E Q U IR E D

C A U T IO N

C H E C K
P O IN T

W A R N IN G

Indicates an operating or maintenance procedure, practice or


condition that is necessary to keep the products quality.

Indicates an operating or maintenance procedure, practice, or


condition that, if not strictly observed, could result in damage to, or
destruction of, equipment.
May indicate an operating or maintenance procedure, practice or
condition that is necessary to accomplish a task efficiently. It may
also provide additional information that is related to a specific
subject, or comment on the results achieved through a previous
action.
Indicates an operating or maintenance procedure, practice or
condition that, if not strictly observed, could result in injury or loss
of life.

Revision Status
Revision

Date of Issue

September 1, 2006

Description

First Release

EPSON Stylus PHOTO RX560/580/590

Revision A

CONTENTS
Chapter 1 Product Description

2.3 Banding Reduction System (BRS)/ Paper Feed Profile Correction (PFP) .. 19

1.1 Overview .............................................................................................................. 9


1.2 Basic Specifications ..........................................................................................
1.2.1 Printer and PC Printing .............................................................................
1.2.2 Scanner .....................................................................................................
1.2.3 Interfaces ...................................................................................................
1.2.3.1 USB Interface ....................................................................................
1.2.3.2 Infrared Communication Printing Function ......................................
1.2.3.3 Memory Card Slots ...........................................................................

10
10
10
11
11
11
12

1.3 Consumables and Options ............................................................................... 13


1.3.1 Ink Cartridges ........................................................................................... 13
1.4 Common Specifications ....................................................................................
1.4.1 Electrical Specifications ...........................................................................
1.4.2 Safety Standards/EMC ..............................................................................
1.4.3 Environment Resistance ...........................................................................
1.4.4 Lifetime .....................................................................................................
1.4.5 Noise .........................................................................................................
1.4.6 Weight / Physical Specifications ..............................................................
1.4.7 Special Operations ....................................................................................

13
13
14
14
14
14
14
14

Chapter 3 Troubleshooting
3.1 Overview ............................................................................................................
3.1.1 Specified Tools .........................................................................................
3.1.2 Preliminary Checks ...................................................................................
3.1.3 Procedure for Troubleshooting .................................................................

21
21
21
21

3.2 Troubleshooting When There is Error Display .............................................


3.2.1 Error List ...................................................................................................
3.2.2 Warning List .............................................................................................
3.2.3 FATAL Error ........................................................................................

22
22
23
27

3.3 Troubleshooting When There is No Error Display ....................................... 30


3.3.1 Troubleshooting for Printer ...................................................................... 30
3.3.2 Power Supply Related Troubleshooting ................................................... 34
3.3.3 Ink Supply Related Troubleshooting ........................................................ 34
3.3.4 I/F Related Troubleshooting ..................................................................... 36
3.3.5 Troubleshooting for Scanner .................................................................... 37
3.3.6 Troubleshooting for Motors and Sensors ....................................... 38

Chapter 4 Disassembly and Assembly


Chapter 2 Operating Principles
2.1 Overview ............................................................................................................ 16
2.1.1 Mechanical Components .......................................................................... 16
2.1.2 Motors and Sensors ................................................................................... 17
2.2 Operating Principles of Electric Circuitry .....................................................
2.2.1 Overview ...................................................................................................
2.2.2 Features .....................................................................................................
2.2.3 Circuit Board Constitution ........................................................................

18
18
18
18

4.1 Overview ............................................................................................................


4.1.1 Precautions ................................................................................................
4.1.2 Tools .........................................................................................................
4.1.3 Preparation before Disassembly ...............................................................
4.1.4 Disassembly and Reassembly Procedure .................................................

40
40
40
40
41

4.2 Removal of Exterior Parts ...............................................................................


4.2.1 Panel Assy ................................................................................................
4.2.2 Disassembly of Panel Assy .......................................................................
4.2.3 Scanner Unit .............................................................................................
4.2.4 Main Board ...............................................................................................

42
42
43
44
45

EPSON Stylus PHOTO RX560/580/590

Revision A

4.2.5 Middle Housing ........................................................................................


4.2.6 Waste Ink Tray Assy ................................................................................
4.2.7 Printhead ...................................................................................................
4.2.8 Linear Scale ..............................................................................................
4.2.9 Printer Mechanism ....................................................................................

48
51
52
54
55

4.3 Disassembly of Housing Lower Assy ..............................................................


4.3.1 Waste Ink Pads .........................................................................................
4.3.2 Power Supply Board .................................................................................
4.3.3 Stacker Assy .............................................................................................

56
56
56
57

4.4 Disassembly of Scanner Unit ...........................................................................


4.4.1 Scanner Housing .......................................................................................
4.4.2 CIS Unit ....................................................................................................
4.4.3 CR Motor Unit ..........................................................................................

59
59
60
61

4.5 Disassembly and Assembly of Major Parts of Printer ..................................


4.5.1 PF Motor, PF Encoder and PF Scale ........................................................
4.5.2 I/S Assy .....................................................................................................
4.5.3 ASF Assy ..................................................................................................
4.5.4 APG Assy .................................................................................................
4.5.5 CR Motor ..................................................................................................
4.5.6 Carriage Assy ............................................................................................
4.5.7 Eject Frame Assy ......................................................................................
4.5.8 Upper Paper Guides ..................................................................................
4.5.9 Paper Guide Front Assy ............................................................................

62
62
63
64
65
66
67
69
70
71

Chapter 6 Maintenance
6.1 Overview ............................................................................................................
6.1.1 Maintenance Error ....................................................................................
6.1.2 Cleaning ....................................................................................................
6.1.3 Lubrication ................................................................................................

Chapter 7 Appendix
7.1 Connectors ........................................................................................................ 95
7.2 Component Layout ........................................................................................... 98
7.3 Electric Circuit Diagrams ................................................................................ 99
7.4 Exploded Diagrams & ASP Reference List ................................................. 107

Chapter 5 Adjustment
5.1 Overview ............................................................................................................ 73
5.1.1 Adjustment by Use of Adjustment Program ............................................. 74
5.2 PG Adjustment ................................................................................................. 75
5.3 Banding Reduction System (BRS) Adjustment / Paper Feed Profile Correction
(PFP) ........................................................................................................................ 77
5.3.1 Overview ................................................................................................... 77
5.3.2 Adjustment Procedure .............................................................................. 79
5.3.2.1 BRS adjustment ................................................................................. 79
5.3.2.2 PFP adjustment .................................................................................. 81
5.4 Scanner Home Position Adjustment ...............................................................
5.4.1 Preparations for Use of the Adjustment Program .....................................
5.4.2 Home Position Adjustment Procedure ......................................................
5.4.3 Home Position Confirmation Procedure ...................................................

88
88
88
89

84
84
85
86

CHAPTER

1
PRODUCT DESCRIPTION

EPSON Stylus PHOTO RX560/580/590

Revision A
Memory card print functions

1.1 Overview
Realizing 4-in-1 functionality (computer-connected printer or scanner, stand-alone
copy machine, and stand-alone memory card printing), this unit is targeted for both
home/personal use and small office and home office (SOHO) use. Its main functions
are described below.
Printer Functions
As a printer, this unit realizes high-quality printing at a high speed on plain paper,
excellent light-, water-, and gas-resistance and rub fastness using new dye-based inks,
and features the following:

Maximum print resolution: 5760 (H) x 1440 (V) dpi

Six colors available with separate respective ink cartridges

Borderless printing available using EPSON special media paper.

Reduced noise level

CD-R Printing

ESC/P-R Level-1 commands supported, and printing of RGB data transmitted


from the host computer available

The printer is equipped with a memory card reader function and has a standalone memory card printing function.

Index Sheet printing supported (Images can be selected simply by marking the
desired images on the Index Sheet and scanning the sheet.)

In addition to photo selection methods, such as View and Print, Print All
Photos and Print by Date, which permit setting the number of copies of the
selected photos, photo editing functions, such as Cropping and enlarging a
photo is also available.

The P.I.F. print mode provided (Print Image Framer Ver.2 or 3 supported)

Scan functions
The Scan to Memory Card function facilitates the conversion of a reflective
document to digital form.
Specialty print functions

Photo Greeting Card (Only EAI) provided, which is helpful in printing


greeting cards or 4 x 6-inch photos with handwritten text superimposed.
Expanded from the functions existing in Stylus Photo RX700 are Watermark
printing - a function to facilitate alignment by printing a faint photo image on
the handwritten area - and character decoration.

High-quality scanning available with the newly employed 1200-dpi CIS sensor. In
addition, the scanner features the following:

Reprint/Restore Photos provided, which helps to reprint three 4 x 6-inch


photos or one 5 x 7-inch photo.

Maximum optical resolution 1200 x 2400 dpi

Scan pixel depth (for each color of RGB): Input 16 bits / Output 1 bit or 8 bits

CD/DVD Print (EAI/Euro/Asia) provided, by which the image of the


favorite is printed on CD/DVD.

Scanning to Memory Card function available (in stand-alone mode)

Scanner Functions

Simultaneous use of functions


Printer functions and scanner functions, which are independent of each other, can be
operated simultaneously from a computer. However, note that printing by ESC/P-R
commands cannot be operated simultaneously with scanner functions.

Stand-alone copy functions

3 mm bottom margin printing function

Borderless copying

Printing on CD/DVD labels and jackets

Repeated copying to provide various types of copying

2-up copying helpful in minimizing paper waste

Wallet Photo Copy to enable printing on Wallet Photo size (Only EAI)

Product Description

2.5-inch TFT LCD (240 x 480 dots)

Overview

EPSON Stylus PHOTO RX560/580/590

Revision A

1.2 Basic Specifications

1.2.2 Scanner
Basic Specifications

1.2.1 Printer and PC Printing

Table 1-3. Basic Specifications

Basic Specifications

Items

Table 1-1. Printer Basic Specifications


Items

Specifications

Specifications

Product type

Flatbed color image scanner

Scanning method

Fixed document and carriage movement

Sensor

CIS
A4, US Letter

Print method

On-demand ink jet

Document sizes
Max. effective pixels

10,200 x 14,040 pixels (1200 dpi)

Print heads

Black ink:
Color ink:

Resolution

Main scan: 1200 dpi


Sub scan: 2400 dpi
50 to 4800 dpi (selectable in 1-dpi steps), 7200 dpi, 9600 dpi

90 nozzles
90 nozzles x 5 colors
(cyan, magenta, yellow, light cyan, and light magenta)

Print direction

Bi-directional minimum distance printing (with logic seeking)

Scanning resolution

Print resolution

5760 x 1140 dpi (max)

Pixel depth

16-bit input and 1.8-bit output for each element of each color

256K Bytes

Light source

LED

Input buffer size

Scanning Area
Paper Feed Specifications

RW
OLM
RL
OTM
(readable width) (out-of-range left margin) (readable length) (out-of-range top margin)

Table 1-2. Paper Feed Specifications


Items

216 mm (8.5)

Specifications

1.5 mm 1 mm

297 mm (11.7)

Originals top left alignment


1st Pixel

Paper feed method

Friction feed using an ASF (Auto Sheet Feeder)

Paper path

Top feed, front out

Paper feed rates

584.2 mm/sec (23 inches/sec) (when 25.4-mm paper feeds)


296.64 mm/sec (11.6 inches/sec) (when paper feeds in high-speed
continuous mode)

CR interval

Programmable in 0.0176 mm (1/1440 inch) steps

1.5 mm 1 mm

Scan direction

Original
(Face down)

Scan bed
Printing using a borderless layout:

Platen print prevention

Top detection and PW detection implemented for platen print


prevention.
Printing using a layout with borders:
platen print prevention with the paper width of 1st page or 1st job
Economy printing mode:
no platen print prevention.

Scan area

Control panel side

Figure 1-1. Image Scanning Area

Product Description

Basic Specifications

10

EPSON Stylus PHOTO RX560/580/590

Revision A

1.2.3 Interfaces

Wireless printing is available by installing the optional Bluetooth adapter in the


External Storage Device Connection Port.

The interfaces this unit is equipped with are as follows:


Table 1-5. Bluetooth Communication Basic Specifications

USB I/F

Items

Specifications

Mounted on the printer (for connection to a PC)

Communication method

Bluetooth standard specification Ver. 2.0 + EDR

For printing of data from a USB storage (printing of data from an external
storage device, such as a DSC or CD-R disk or wireless printing by use of the
optional Bluetooth adapter)

Output

Bluetooth standard specification Power Class 2

Communication distance

Approx. 10 m (line-of-sight)

Frequency band used

2.4 GHz band (2.4 GHz to 2.4835 GHz)

Supported profiles

Basic Printing Profile (BPP)


Basic Imaging Profile (BIP)
Object Push Profile (OPP)
Hardcopy Cable Replacement Profile (HCRP)

Memory card slot (multi-slot)


IrDA (infrared communication with a mobile phone or the like)
C H E C K
P O IN T

Detailed information on above-mentioned external storage


devices, Bluetooth adapter and devices compatible with IrDA
(infrared data association) is available on EPSON web site.

Note :

Subject to conditions such as obstructions between communication devices, radio wave condition,
magnetic field, static electricity, locations where interferences occur, software or OS used, receiver
sensitivity of communication devices, and antenna performance.

1.2.3.2 Infrared Communication Printing Function


Stylus PHOTO RX560/580/590 incorporates an infrared communication port on the
Main Board.

1.2.3.1 USB Interface


Main specifications

Items

Table 1-4. Main Specifications


Items

Standards

Specifications

Standards

Compliant with the infrared data communication standards (IrDA Ver.1.3


[Low Power option], etc.)

Communication speed

9.6 kbits/s-115.2 kbits/s, 0.576 Mbits/s, 1.152 Mbits/s, 4.0 Mbits/s

Specifications
Universal Serial Bus Specifications Revision 2.0
Printer: Universal Serial Bus Device Class Definition for Printing
Devices Version 1.1
Storage:Universal Serial Bus Mass Storage Class Bulk-Only
Transport Revision 1.0

Transfer rate

480Mbps (High Speed Device)

Data format

NRZI

Compatible connector

USB Series B

Maximum cable length

Less than 2 m

Communication distance

0-20 cm (without obstruction), Infrared range is as shown below.

Object data

JPEG file
vNote file (including support for NTT Docomo image transfer format)
vCard file
vCalendar file
vMessage file

Infrared receiver

SD/MMC/MS/xD Slot

External Storage Device Connection Ports

CF Slot

Recommended cable length: 2 m

Product Description

Basic Specifications

11

EPSON Stylus PHOTO RX560/580/590

Revision A

1.2.3.3 Memory Card Slots


Priority

Slots

Support Memory Card

xD-Picture card xD-Picture card (Type-M/H)


Memory Stick

Standards

Remarks

xD-Picture Card Specification Version 1.20 compliant

Type M/H supported

MemoryStick Standard Version 1.42-00 compliant

Max: 128 MB, including versions with memory select function

MagicGate Memory Stick


Memory Stick

Memory Stick PRO

Max: 128 MB, copy protection function is not supported


MemoryStick Standard Memory Stick PRO Format Specifications Version 1.02-00 compliant

Copy protection function is not supported

Memory Stick Duo

Requires Memory Stick Duo adapter

Memory Stick Pro Duo


SD

SD/MMC

CF Type II

Requires Memory Stick Duo adapter


SD Memory Card Specifications / PART1. Physical Layer Specification Version 2.0 compliant

miniSD

Requires SD adapter

microSD

Requires SD adapter

SDHC

Speed class is not supported

miniSDHC

Requires SD adapter. Speed class is not supported

microSDHC

Requires SD adapter. Speed class is not supported

MMC

MultiMediaCard System Specifications Version 4.1 compliant

Compact Flash

CF+ and CompactFlash Specification ReVision 3.0 compliant

Only Memory card that supports True-IDE Mode

Microdrive

Note 1: For both PC connection and Directing printing, only one type of media is accessible at the same time.
Priority is assigned to each slot, so that if multiple media are inserted into multiple slots at the same time, an accessible slot is determined in the order of priority.
2: In order to select the medium inserted into an invalid slot, the medium in the valid slot needs to be removed.
For direct printing:
Only the image files in a valid slot are determined to be valid and assigned photo numbers. The number of images does not change even if media are inserted into unselected slots.
For PC connection (Windows): Only one removable disk drive is displayed; and only the medium in a valid slot can be accessed from the removable disk. Media inserted in unselected slots are not accessible.
For PC connection (Macintosh): Only the medium in a valid slot is mounted onto the desktop. Media inserted in unselected slots can not be mounted onto the desktop.
3: Selecting a slot when power is turned on: If media are inserted into multiple slots when power is turned on, an accessible slot is determined in accordance with the above order of priority.
4: Selecting a slot after power is turned on: When the medium is removed from the valid slot, the slot of the second highest priority becomes valid (if a medium is inserted there). It is not necessary to reinsert the
medium before it is accessed.

Table 1-6. Maximum Capacity of the Media


C H E C K
P O IN T

Stylus PHOTO RX560/580/590 does not support SmartMedia.


(No slot for SmartMedia)

Media

Operation-confirmed
Maximum Capacity

CompactFlash

Unknown

4GB

Memory Stick

128MB

128MB

Memory Stick PRO


SD Memory Card
SDHC Memory Card

Product Description

Maximum Capacity
Specified in the Standard

32GB

4GB

2GB

2GB

32GB

4GB

MultiMediaCard

4GB (Presumed)

64MB

xD-Picture Card

2GB

1GB

Basic Specifications

12

EPSON Stylus PHOTO RX560/580/590

Revision A

1.3 Consumables and Options

1.4 Common Specifications

1.3.1 Ink Cartridges

1.4.1 Electrical Specifications


Primary power input

Table 1-7. Ink Cartridges


Items

Specifications

Type

Each-color separate ink cartridge

Colors

Black, Cyan, Magenta, Yellow, Light Cyan, Light Magenta

Table 1-8. Primary Power Input


100-120 V model

220-240 V model

Rated power supply voltage

AC100 - 120 V

AC220 - 240 V

The term of 2 years (Total period of packed state and unpacked state)
validity
6 months after unpacking

Input voltage range

AC90 - 132 V

AC198 - 264 V

Rated current

0.6 A

0.3 A

Installed :
Storage
temperature Packing storage :

Maximum rated current

1.2 A

0.6 A

-20C ~ 40C (Within 1 month at 40C)


-30C ~ 40C (Within 1 month at 40C)

Rated frequency

Dimensions 12.7 mm (W) x 68.0 mm (D) x 47.0 mm (H)

Input frequency range

Note : Ink cartridges cannot be refilled. They are provided as consumable items.

49.5 - 60.5 Hz
Approx. 16 W (Standalone copying,
ISO10561 Letter Patter, Plain Paper - A4 Text)

Power consumption

C H E C K
P O IN T

50 - 60 Hz

Ink cartridges whose validity has expired should not be used.


The ink in cartridges freezes if left at a temperature of -16C or
below. To restore frozen ink to a usable condition, it takes
approximately 3 hours, for example, if it is moved from an
environment at -20C to an environment at 25C.
The ink cartridges for Stylus PHOTO RX560/580/590, which
are of a newly developed type, are not interchangeable with
those for Stylus PHOTO RX640/650.

Approx. 5.5 W (Low-power Mode)


Approx. 2.5 W (Sleep Mode)
Approx. 0.2 W (Power Off Mode)

Note 1: This product conforms to Energy Star.


2: If inactive condition of the printer continues for more than 3 minutes, the status shifts to
the standby status to reduce holding current to motor.
3: If inactive condition of the scanner continues for more than 3 minutes, power supply to
the scan lamp is stopped.

Dielectric strength
AC 1000 Vrms, 1 minute or AC 1200 Vrms, 1 second

Product Description

Consumables and Options

13

EPSON Stylus PHOTO RX560/580/590

Revision A

1.4.2 Safety Standards/EMC


100-120 V version

1.4.4 Lifetime
220-240 V version

Safety standards UL60950


Safety standards EN 60950
CSA C22.2 No.60950
EMC
EN 55022 (CISPR Pub.22)
class B
EMI
FCC part15 subpart B class B
CAN/CSA-CEI/IEC CISPR
EN61000-3-2
EN61000-3-3
22 Class B
EN55024
AS/NZS CISPR22 class B

Table 1-9. Environment Resistance


Operating
Temperature

10~35 C

*1,*2

16,000 pages (A4/Letter) or 5 years, whichever comes first

Print head lifetime

6 billion shots (per nozzle) or 5 years, whichever comes first

1.4.5 Noise
Noise level

: Max T.B.D. dB (During copy, ISO7779)

1.4.6 Weight / Physical Specifications

1.4.3 Environment Resistance

*2

Total print volume

Weight
Not operating

-20~40 C (1 month when at 40 C)

8.3 kg (Excluding the ink cartridges and power cable)

when closed 450 mm x 414 mm x 210 mm


External Dimensions
(Width x Depth x Height) in operation 450 mm x 534 mm x 281 mm

5~85% *1

Humidity

20~80%

Impact

1 G, 1x10-3 seconds

2 G, 2x10-3 seconds*1

Vibration

0.15G 10~55Hz

0.50G 10~55Hz *1

Note*1: No condensation
*2: Under the following conditions

1.4.7 Special Operations


With Stylus PHOTO RX560/580/590, the special operation modes described below are
available by pressing the specified buttons.
C A U T IO N

The functions described below, intended for use by service


personnel, must not be opened to users.

Table 1-10. Special Operations


Switches
Operation for Forced
Power Off

Displaying the fatal


error code

Function

[Power] + [Stop]
Turning the power off forcibly
(Press Power SW first, and press both (processing equivalent to
switches for more than seven seconds) power down)

[Stop] + [Print Setting] + [Display]

Displaying error type on the


LCD by pressing the buttons
specified at left together when
a printer error has occurred

Figure 1-2. Environmental Conditions

Product Description

Common Specifications

14

CHAPTER

2
OPERATING PRINCIPLES

EPSON Stylus PHOTO RX560/580/590

Revision A

2.1 Overview

PF Motor

This Chapter describes the operating principles of the mechanism and electric circuits
of Stylus PHOTO RX560/580/590.
PF Encoder

2.1.1 Mechanical Components


CD-R Guide
Sensor

The printer of Stylus PHOTO RX560/580/590 consists of the following major


mechanisms:
Table 2-1. Mechanical Components 1
Mechanism

CD-R Tray
Sensor
PW Sensor

Function/Description

CR Assy

Moves on the CR Guide Shaft right and left and performs printing on paper.
The Carriage Assy incorporates the Printhead, PW Sensor, and CR Encoder.
The drive source is the CR Motor.

APG Assy

Controls the platen gap in four stages.


Detects the current height of the carriage with the APG Sensor, and moves
the carriage up and down, driven by the PF Motor.

PF Assy

Driven by the PF Motor to turn the PF Roller Shaft for feeding paper.

ASF Assy

Driven by the PF Motor to load paper into the Printer Mechanism.

Eject Assy

Driven by the PF Motor to eject the paper (CD-R Tray).


As the Stacker is moved up and down (by manual operation), the paper eject
frame moves up and down so that its height can be adjusted to the media.

I/S Assy

Located in the right end of the mechanism, performs capping the Printhead,
while it is not used, and sucking waste ink. The waste ink is sent to the Waste
Ink Tray via the Waste Ink Tube.

PF Roller Shaft

CR Encoder

Printhead

The units and circuit boards constituting Stylus PHOTO RX560/580/590 are as
follows:
Table 2-2. Mechanical Components 2
Unit /Circuit Board

APG Sensor

LD Roller

PE Sensor
CR Assy

Eject Frame

CR Guide
Shaft
Eject Roller Shaft
CR Lock Lever

Function/Description

ASF Assy

Cap Assy

Main Board

Located on the Middle Housing, incorporating the USB I/F (x2), card
reader, and infrared communication function.

Power Supply Board

Located on the Lower Housing. The power cable can be plugged in and
unplugged.

Panel Board

Consists of two pieces located on the Middle Housing.

Scanner Unit

CIS consisting of 1200 dpi CCD for reflection (light source: LED)

I/S Assy

CR Motor
APG Assy

Figure 2-1. Schematic Printer Mechanism

Operating Principles

Overview

16

EPSON Stylus PHOTO RX560/580/590

Revision A

2.1.2 Motors and Sensors

APG Sensor

Table 2-3. Motors and Sensors (Printer Mechanism)


No.
1

Name
Printhead

F3-MACH head (6 colors x 90 nozzles)

CR Motor

Type:
DC motor
Voltage:
42V DC 5% (voltage applied to the driver)
Characteristics: Armature resistance
: 22.7 10%
Inductance
: 17.5 mH 25%
Drive system:
PWM system, constant-current chopping system

PF Motor

Type:
DC motor
Voltage:
42V DC 5% (voltage applied to the driver)
Characteristics: Armature resistance
: 21.2 10%
Inductance
: 17.2 mH (1kHz)
Drive system:
PWM system

PE detector

Ink Cartridge detector

CSIC board

PTS detector (CR)

Type:
Resolution:

Linear encoder
180 pulse/inch

PTS detector (PF)

Type:
Resolution:

Linear encoder
180 pulse/inch

Detection of the paper tail end, Paper leading edge


positioning control
Detection method:Transmissive-type photo-interrupter

CR Encoder
PW Sensor

CR Motor

CD-R Tray Sensor


CD-R Guide Sensor

Figure 2-2. Motors and Sensors (Front Side of Mechanism)

Function

Paper left and right edge


(before and during printing)
Paper top edge (before printing)
Paper bottom edge (during printing)
CD-R top, bottom, right and left edges
(before printing)
Detection method:Reflective photosensor

PW detector

APG detector

Function:
APG position detection
Detection method:Transmissive-type photo-interrupter

10

CD-R Guide detector

Function:
CD-R Guide up/down detection
Detection method:Mechanical contact detector

11

CD-R Tray detector

Function:
CD-R Tray presence detection
Detection method:Mechanical contact detector

CIS Unit
CR Motor

Table 2-4. Motors and Sensors (Scanner Unit)


No.

Name

CR Encoder

Function

CR Motor

Type:
Voltage:
Drive system:

Encoder sensor

Type:
Resolution

Operating Principles

CSIC board

PE Sensor

Function:

PF Motor

PF Encoder

Function

DC motor
42V DC 5% (voltage applied to the driver)
VrefPWM input constant-current chopping system
Linear encoder
180 pulse/inch

Figure 2-3. Motors and Sensors (Scanner Unit)

Overview

17

EPSON Stylus PHOTO RX560/580/590

Revision A

2.2 Operating Principles of Electric Circuitry

2.2.3 Circuit Board Constitution


Table 2-5. Circuit Board Constitution

2.2.1 Overview

Circuit Board

Oscillation circuit (48MHz 100 ppm)


SSCG setting circuit
ASIC incorporating CPU core (E01A73B*)
Package:
352-pin PBGA
Power voltage:
Internal 1.0 V 0.1V
External 3.3V 0.3V
CPU core:
V850E2
Operation frequency:
Inside of CPU core: F288MHz (SSCG)
SD-RAM controller: F96MHz (SSCG)
PT/ scanner section: F48MHz (SSCG)
Hardware JPEG decompression, AFP: F96MHz (SSCG)
Printer section: F48MHz (No SSCG)
Printer drive timer base clock: F48MHz (No SSCG)
Built-in command RAM: 40 kByte (iLB-RAM)
Built-in data RAM:
16 kByte (dLB-RAM)
Memory (FLASH ROM (64 Mbits), local SDRAM (256 Mbits), CPU
SDRAM (128 Mbits)
RTC (RTC/ power supply monitoring / FLASH ROM) circuit
USB interface (HOST = High-Speed, DEVICE = High-Speed)
Panel interface
Color LCD interface
SERIAL FLASH ROM for banding reduction system
IrDA circuit

Power Supply
section

Power supply control circuit (PSC/ESAVE)


DC-DC converter circuit
Overvoltage protection circuit
Power-saving controller

Printer
section

Head drive circuit


CSIC interface
CR Motor control/driving circuit
PF Motor control/driving circuit
Sensor circuit

Card I/F
section

Memory card control ASIC (USX2007-NW-**)


Memory card connector (CF connector, 4 in 1 connector)
Power supply control circuit for CF

Scanner
section

Scanner motor control/driving circuit


Scanner interface circuit
Sensor circuits

The major circuit boards of Stylus PHOTO RX560/580/590 are as follows:

Main Board:

C663MAIN

Power Supply Board:

C653PSB

Panel Board:

C663PNL + C663PNL-B

Description

2.2.2 Features
System
section

Control by one V850E2 core CPU.

Throughput improved by newly employed SOC, E01A73B*


Reduced cost of power supply for the core of SOC and of motor drive by a newly
employed motor driver with a built-in power supply
Realized circuit compatible with multi-common system
Reduced cost by employment of newly developed E09A7218A as the HEAD
DAC IC
Improved processing speed of memory card interface by newly developed
memory card control ASIC (USX2007-NW-**)
Equipped with a color LCD (2.5-inch alpha TFT LCD) as a standard feature
Power consumption reduced by executing the following actions at transition to the
power save mode
System control:

Printer control:

Stopping part of clock inside the ASIC


Motor drivers entering sleep mode
Head DAC IC entering standby mode
Turning off power to the LCD
Releasing the printer motor short brake
Cutting off the photo-electric current of the photo sensor

Scanner control: Stopping scanner motor chopping


Cutting off CIS & CIS LED current
Others:

Operating Principles

SDRAM entering self-refresh mode (automatic entering by ASIC


setting)

Main
Board

Panel Board

LED lighting circuit


Switch reading circuit

Power Supply section

42 V generation circuit (flyback converter)

LCD Board

Module made by SEID (2.5-inch alpha TFT)

Operating Principles of Electric Circuitry

18

EPSON Stylus PHOTO RX560/580/590

Revision A

2.3 Banding Reduction System (BRS)/ Paper Feed Profile Correction (PFP)
Overview
To ensure high-speed printing and high print quality, this printer is provided with the Banding Reduction System (BRS) and Paper Feed Profile Correction (PFP) function, which are
outlined below:

Table 2-6. Outline of Banding Reduction System and Paper Feed Profile Correction Function
Supported Printing Mode
Paper Type

Outline
EAI

Other than EAI

Ultra Premium Photo Paper Glossy


Premium Photo Paper Glossy
Photo Paper Glossy
Premium Photo Paper Semi-Gloss

Ultra Glossy Photo Paper


Premium Glossy Photo Paper
Glossy Photo Paper
Premium Semigloss Photo Paper

BRS

Conventional models perform overlapping printing (two-pass or fourpass printing) to reduce banding for ensuring high print quality.
However, the printer provided with the Banding Reduction System
corrects the dot generation rate (amount of settled ink) for each raster,
and performs one-pass printing. This function ensures both high print
quality (reduction of banding) and high-speed printing.

PFP

The conventional paper feed adjustment method is such that the


correction value calculated from the data based on a specific part of the
sheet is reflected to almost all over the sheet. Therefore, the
conventional method cannot cope with the fluctuating error in the paper Ultra Premium Photo Paper Glossy
feed rate during paper feeding. However, the Paper Feed Profile
Premium Photo Paper Glossy
Correction function measures the error in the paper feed rate at each of
Photo Paper Glossy
Premium Photo Paper Semi-Gloss
minutely distributed measuring points on the sheet and provides a
correction value for each point. Thus with this function, the printer
realizes high print quality and high-speed printing on a supported paper
type and in a supported printing resolution.

Ultra Glossy Photo Paper


Premium Glossy Photo Paper
Glossy Photo Paper
Premium Semigloss Photo Paper

Paper
Size

Printing
Resolution
(dpi)

Remarks

4x6

720x720

720x720

Borderless printing
with BRS

720x360

Borderless printing
without BRS

4x6

How to prepare correction data


For each of BRS and PFP, print the relevant pattern for correction data preparation and read the printed pattern through the scanner. Then calculate the correction data and store the data
in the serial flash ROM on the Main Board. The correction data are applied to printing in the supported printing mode.
C H E C K
P O IN T

Refer to Chapter 5 ADJUSTMENT for details of correction


data preparation for BRS and PFP.

Operating Principles

Banding Reduction System (BRS)/ Paper Feed Profile Correction (PFP)

19

CHAPTER

3
TROUBLESHOOTING

EPSON Stylus PHOTO RX560/580/590

Revision A

3.1 Overview

With Stylus PHOTO RX560/580/590, almost all troubles can be coped with by
following the instructions given on EPSON Status Monitor 3 (when connected to the
PC) or on the LCD.

There must be no vibration generating source placed in contact with this Unit.

The paper used must conform to the specification.

There must be no error in handling of the Unit.

Check the inside of the Unit, and remove foreign matters, if any, such as paper
clips, staples, bits of paper, paper dust or toner.

Clean the inside of the Unit and the rubber rolls.

Once an error occurs, the EPSON Status Monitor 3 will appear as a pop-up window
on the screen of the host PC. It will show details of how to cope with the trouble. In
almost all cases, the user can recover the unit from the error, provided that the user
follows the instructions indicated on the pop-up window.

The Unit must be placed on a strong and steady level table (without an
inclination larger than 5 degrees).

3.1.3 Procedure for Troubleshooting

In addition, the Users Manual for EPSON Stylus PHOTO RX560/580/590 describes
detailed steps to be taken for recovery from typical errors.

Perform troubleshooting according to the flowchart shown below.

3.1.1 Specified Tools

START

Stylus PHOTO RX560/580/590 does not require any specified tools for
troubleshooting.

Perform 3.1.2 Preliminary


Checks (p.21) .

3.1.2 Preliminary Checks


Before starting troubleshooting, be sure to verify that the following conditions are all
met:

Does the error recur?

The power supply voltage must be within the specification limits. (Measure
the voltage at the wall outlet.)

The POWER CORD must be free from damage, short circuit or breakage, or
miswiring in the POWER CORD.

The Unit must be grounded properly.

The Unit should not be located in a place where it can be exposed to too high
or low temperature, too high or low humidity, or abrupt temperature change.

Yes

Is there any error


display?
No

The Unit should not be located near waterworks, near humidifiers, near
heaters or near flames, in a dusty atmosphere or in a place where the Unit can
be exposed to blast from an air conditioner.

The Unit should not be located in a place where volatile or inflammable gases
are produced.

No

The Unit should not be located in a place where it can be exposed to direct
rays of the sun.

To Troubleshooting for
Individual Units

Yes

Problem solved
By referring to 3.2
Troubleshooting When There is
Error Display (p.22), identify
the error and repair it.
(Also refer to Solving Problems
in User's Guide)

Troubleshooting for Printer (p.30)


Power Supply Related Troubleshooting (p.34)
Ink Supply Related Troubleshooting (p.34)
I/F Related Troubleshooting (p.36)
Troubleshooting for Scanner (p.37)

Flowchart 3-1. Procedure for Troubleshooting

Troubleshooting

Overview

21

EPSON Stylus PHOTO RX560/580/590

Revision A

3.2 Troubleshooting When There is Error Display


3.2.1 Error List
Table 3-1. Error List
Error Name

Displayed Message

Occurrence Condition

Recovery Procedure

Maintenance Error

Waste ink pad in the printer is saturated. Contact your dealer


to replace it.

The printer requires maintenance due to waste liquid


overflow or elastomer tube replacement time, etc.

Replace the waste ink pads.


See 6.1.1 Maintenance Error (p.88)

Printer FATAL Error

A printer error has occurred. Please see your manual.

An irrecoverable error has occurred.

Turn off the power


See 3.2.3 FATAL Error (p.27)

Scanner Error

A scanner error has occurred. Please see your manual.

The error that was not able to be recovered with the


scanner occurred.

Turn off the power


See 6.1.1 Maintenance Error (p.88)

Message related to Ink (1)

Cannot recognize ink cartridges. Make sure the ink cartridges The ink cartridges have not been inserted or defective ink Install the normal ink cartridges correctly
are installed correctly.
cartridges have been inserted.
and press the OK button.

Message related to Ink (2)

Ink cartridge cover is open. Open the scanner unit and close
the ink cartridge cover.

Ink cartridges were replaced with new ones with the ink
cartridge fixation cover open.

Close the ink cartridge fixation cover and


press the OK button

Paper Detect Error

Paper jam. Load paper and press Start. If the error does not
clear, repeat the procedure.

A sheet was loaded in a wrong orientation and caused a


jam.

Follow the displayed message until the


sheet loaded in a wrong orientation is
ejected.

Paper Jam Error

Paper or CD/DVD jam or feed error. Press Start. If the error


does not clear, remove the media by hand.

The paper jam has occurred.

Turn power off, and remove the paper.

Message related to Ink (3)

Cannot recognize ink cartridges.

The ink cartridge had not been inserted at an initial filling Install the normal ink cartridges filled with
or the ink cartridge error occurred
ink correctly and press the OK button.

Message related to Ink (4)

Press the OK button to replace ink cartridges.

Ink end

Install the normal ink cartridges filled with


ink correctly and press the OK button.

Paper Empty Error

Paper out. Load paper and press the Start button.

There is no paper in the sheet feeder.

Press the start button to feed paper


correctly.

Multi-page Feed Error

Multi-page feed error. Remove and reload the paper, then


press the Start button.

Multi-page feed error has occurred.

Re-set paper and press the start button to


feed paper correctly.

C H E C K
P O IN T

The messages displayed on the LCD that are listed in the Error
List above and Warning List (p.23) on the next page and
subsequent pages are given only for information. In other words,
they are not exactly the same as the messages actually displayed.

Troubleshooting

Troubleshooting When There is Error Display

22

EPSON Stylus PHOTO RX560/580/590

Revision A

3.2.2 Warning List


Table 3-2. Warning List
Warning Name

Displayed Message

Occurrence Condition

Recovery Procedure

Waste fluid is near end

Waste ink pad in the printer is saturated. Contact your dealer to


replace it.

The waste ink pads have already absorbed waste ink nearly
to its full capacity.

Replace the waste ink pads.


See 6.1.1 Maintenance Error (p.88)

Set the CD-R/DVD tray


(Set correctly)

The CD/DVD tray is set incorrectly. Set the CD/DVD tray


correctly, then press the Start button.

At start of printing, the printer has not recognized the CD-R/ Set the CD-R/DVD tray correctly, and
DVD tray correctly.
press the Start button.

CD/DVD guide warning


(Open error)

When printing data is not for printing on CD/DVD, the tray


The front tray is in the CD/DVD position. Raise the tray lever to
Raise the lever to change the printing
is in the CD/DVD printing position. Or the tray is in the CD/
set the front tray to the paper position.
position to the lower position.
DVD printing position when the printer is started.

CD/DVD guide warning


(Close error)

The front tray is in the wrong position. Push down the tray lever When printing data is for printing on a CD/DVD, the CD-R/ Lower the lever to change the print
to set the front tray to the CD/DVD position.
DVD tray is not recognized correctly. .
position to the upper position.

BT File size error

The document is too large to print with Bluetooth.

Data size is too big.

BT Designation error

The document is too complex to print with Bluetooth.

Data quantity exceeded the range where it can be processed. Change or check the transmitted data.

BT structure error

Data error. The document cannot be printed.

There is an error in the contents of data.

A part of the reference object


is broken (BT-MIME)

Data error. The document may not be printed correctly.

While XHTML-Print data could be decoded, a part or all of


the reference object had a MIME encode error and could not
be obtained. The following two problems are considered
depending on the type of the un-obtained reference object.
Change or check the transmitted data.
For an image, an area where that image is to be printed
becomes blank.
For a CSS (style sheet) file, the background color, basic
character size or the like cannot be the same as specified
by the send side.

BT communications error

Bluetooth print adapter not recognized. Please remove and


reinstall the adapter.

An error has occurred in communication with the BT


adapter.

Remove the BT adapter. Press the OK


button to clear the message.

External device installment

Cannot recognize the device.

An unsupported device has been installed.

Remove the device.

Card insertion

Cannot recognize the memory card or disk.

Memory card recognition failed.

Remove the memory card

Memory card print

A memory card was inserted. No photos found.

No image is contained in the memory card.

Remove the memory card, and check


the image file.

Memory card is not inserted

No memory card or disk inserted.

Memory card Mode has been selected with no memory card


Insert the memory card.
inserted.

Screen translation and print


executions connecting DSC

A camera is connected. Disconnect the camera and try again.

Entering a menu screen for use of memory cards or starting


to print was attempted with a DSC connected.

Index sheet scan error


(no index sheet)

There is no index sheet or it is not positioned correctly. Check it


An index sheet was not set.
and try again.

Troubleshooting

Troubleshooting When There is Error Display

Change or check the transmitted data.

Change or check the transmitted data.

Disconnect the camera


Set the index sheet and press the OK
button.

23

EPSON Stylus PHOTO RX560/580/590

Revision A
Table 3-2. Warning List (continued)

Warning Name

Displayed Message

Occurrence Condition

Recovery Procedure

Index sheet scan error


(incorrect image selection
marking)

Photos are not selected or the ovals are marked incorrectly.


Please correct and try again.

The image selection marking on the index sheet is not


correct.

Correct image selection. And press


the OK button.

Index sheet scan error


(incorrect paper selection
marking)

The paper type is not selected or ovals are marked incorrectly.


Please correct and try again.

The paper selection marking on the index sheet is not


correct.

Correct paper selection. And press the


OK button.

Index sheet scan error


(Discrepancy between index
sheet and card)

The contents of the memory card have changed. Print a new


index sheet and try again.

After index sheet printing, a different memory card was


inserted or images were added or deleted.

Restore the same memory card


condition as was when the index sheet
was printed or print a new index sheet.

Combo print error 1 (Euro)


Photo Greeting card error 1
(EAI)

Error reading the template. Make sure the template is placed


correctly on the glass and try again.

No recognition mark could be found on the template sheet.

Set sheet and press the OK button

Combo print error 2 (Euro)

Selection of the text style is not correct. Select only one text
style and try again.

No mark is given for Paper Type or Text Style selection


area, or more than one mark is given.

Select a text style on the template and


press the OK button.

Combo print error 3 (Euro)


Photo Greeting card error 3
(EAI)

Error reading the template. Make sure the glass is clean and no
pen marks are outside the writing area.

Combo Area cannot be recognized.

Print the sheet again and make entry


again.

Combo print error 4 (Euro)


Photo Greeting card error 4
(EAI)

The layout is not selected or ovals are not marked correctly.


Only one layout may be selected.

No mark is given for compose layout, or more than one


mark is given.

Put a mark for compose layout or in


the case where there are two or more
marks, print the sheet again and put a
mark only for one layout.

Combo print error 5 (Euro)


Photo Greeting card error 5
(EAI)

The contents of the memory card have changed. Print a new


template and try again.

After template printing, a different memory card was


inserted or images were added or deleted.

Restore the same memory card


condition as was when the template
was printed or print a new template.

Combo print error 6 (Euro)


Photo Greeting card error 6
(EAI)

The paper type is not selected or ovals are marked incorrectly.


Please correct and try again.

The paper selection marking on the template is not correct.

Select a paper on the template and


press the OK button.

Select photos in CD label


print.

The selectable number of photos was exceeded.

More than the specified number of photos have been


selected.

Select not more than the specified


number of photos.

Select the number of copy.

Only 1 copy can be selected.

More than one copy has been selected.

Select only one copy.

Photo recognize Error

No photos could be recognized. Make sure the photos are


positioned correctly. For details, see your manual.

The photo could not be recognized.

Set the photo and try again

Scan to memory error


(no card)

No memory card or disk inserted. Save canceled.

Execution of scanning to a memory card function was


attempted with no memory card inserted.

Insert a memory card.

Troubleshooting

Troubleshooting When There is Error Display

24

EPSON Stylus PHOTO RX560/580/590

Revision A
Table 3-2. Warning List (continued)

Warning Name

Displayed Message

Occurrence Condition

Recovery Procedure

Scan to memory error


(insufficient card capacity)

The capacity of the memory card or disk is insufficient.


Operation canceled.

The memory card capacity is insufficient.

Insert a memory card that has a


sufficient capacity.

Scan to memory error


(card write-protect)

The memory card or disk is write-protected. Operation canceled.

As the memory card is write-protected, it is not possible to


save data.

Insert a memory card with WriteProtect canceled.

Scan to memory error


(folder not created)

Cannot create a folder on the memory card or disk. Operation


canceled.

A folder could not be created on the memory card.

Check the data on the memory card.

Scan to memory error


(card removed)

The memory card or disk was removed. Operation canceled.

Data saving was not executed, since the memory card had
been removed.

Insert a memory card.

Scan to memory error


(save error)

An error occurred while saving. Save canceled.

Data saving was not achieved for some reason.

Check the source data or media.

Format check (scan)

Cannot recognize the memory card or disk. Do you want to


format it?

The memory card cannot be recognized.

Execute or cancel formatting.

Format Warning
(Format error) (scan)

An error occurred during formatting. Formatting will be


discontinued.

An error has occurred in formatting the card. Or you pulled


out the media while formatting it.

Press the OK button and check the


media.

Format Warning
(card write-protect) (scan)

The memory card or disk is write-protected. Operation canceled. As the memory card was write-protected, formatting failed.

Insert a memory card with WriteProtect canceled and try again.

Format Warning
(card removed) (scan)

The memory card or disk was removed. Format canceled.

The media is removed when formatting is to be started.

Insert media and try again

No Image File

Insert a memory card that contains photos.

No image is contained in the memory card or no memory


card has been inserted.

Insert a memory card containing


image files.

Head Cleaning

Replace ink cartridge before cleaning print head.

Head cleaning was attempted in the Ink Low state.

Cancel the head cleaning, or replace


the ink cartridges.

Backup error
(no external connection)

External device is not connected or media is not inserted.


Backup canceled.

The external device was not connected when backup was


started.

Connect the external device.

Backup error
(insufficient external media
capacity)

Insufficient space on the backup device. Cannot back up files.

The capacity of the media on which the backup data is to be Insert media that has sufficient free
saved is insufficient.
space.

Backup error (no card)

No memory card in slot. Backup canceled.

No backup source exists.

Insert the memory card

Backup error
(connecting to PC)

Disconnect from PC before backing up files.

Backup was attempted with the PC left connected.

Disconnect the PC

Backup error
(File name and Folder levels
Error)

Backup canceled. File name is too long or there are too many
folder levels

The file name is too long, or the file is positioned in too deep
Check the file name and folder level.
a level in the holder hierarchy.

Troubleshooting

Troubleshooting When There is Error Display

25

EPSON Stylus PHOTO RX560/580/590

Revision A
Table 3-2. Warning List (continued)

Warning Name

Displayed Message

Occurrence Condition

Recovery Procedure

File clearness
(error has occurred)

An error occurred while deleting files. Operation canceled.

An error occurred during file deletion.

File clearness
(memory card has removed)

The memory card or disk was removed. Operation canceled.

The memory card was removed during file deletion.

File clearness
(write-protected)

The memory card or disk is write-protected. Operation canceled.

Because the memory card is write-protected, it is not


possible to delete the file.

Cancel Write-Protect.

File clearness
(no memory card)

No memory card in slot. Operation canceled.

Because the memory card was not inserted, it was not


possible to delete the file.

Insert the memory card.

In adjustment of borderless
expansion value

You can change the amount of image expansion, but a white


border may appear around your photo.

This message is always displayed during adjustment of the


Borderless Expansion Value.

Accept it.

Zoom

If you change the paper size, the crop area may change. Do you
Warning for changing the paper size.
want to continue?

Continue or cancel

Position of CD/DVD guide


(Re-set)

The CD/DVD guide is in the CD/DVD position. Close the CD/


DVD guide.

The CD-R Guide is in the extended position.

Return the CD-R Guide into the


withdrawn position.

CD/DVD guide close error

The CD/DVD guide is closed. Open the CD/DVD guide, then


press the Start button.

CD/DVD tray is not set correctly.

Set CD/DVD tray correctly.

Troubleshooting

Troubleshooting When There is Error Display

26

EPSON Stylus PHOTO RX560/580/590

3.2.3
C H E C K
P O IN T

Revision A

FATAL Error
The EEPROM stores the error code of the latest fatal error.
The latest fatal error can be identified using the adjustment
program.

C A U T IO N

As the printer motor drivers and the scanner motor driver are
built in one drive IC, the fatal error cord is stored as PF motor
error even if the scanner motor or scanner home sensor has
defective but the PF motor does not have any defective.

Table 3-3. Fatal Errors


Category

Error Code

Error

01H

CR PID speed over error

02H

CR load positioning lock error

08H

CR PID reverse rotation detection error

0AH

CR load positioning accumulation moving


distance error

0BH

CR load positioning speed over error

0CH

CR PID lock error

DC error
(CR motor)

CR PID aveTi max error

Remedy
Checking the operation of the Carriage Assy;

Move the Carriage Assy by hand, and check to see if it moves smoothly.
Making the following adjustments

An error occurred in the CR


motor operating sequence

0DH

Troubleshooting

Cause

Bi-D
Paper feed length with PF Assy
Paper feed length with Eject Assy
PW adjustment
Checking the following parts and replacing the defective one
Checking the head FFC (CN10/11/12) for disconnection or breakage
Checking the lead wires of the CR Motor (CN14) for disconnection or breakage
Checking the CR Encoder FFC (CN1) for disconnection or breakage
Checking the printer frame for adhesion of dirt or insufficient lubrication (p.90)
Checking the CR Guide Shaft for adhesion of dirt or insufficient lubrication (p.59)
Checking the Linear Scale for adhesion of dirt or damage (p.54)
Checking the CR Encoder for adhesion of dirt or damage (p.68)
Checking the PW Sensor for adhesion of dirt or damage (p.68)
Checking the CR Belt for damage or improper tension (p.66)
Checking the CR Motor and replacing it if necessary (p.66)
Main Board (p.45)
Power Supply Board (p.56)

Troubleshooting When There is Error Display

27

EPSON Stylus PHOTO RX560/580/590

Revision A
Table 3-3. Fatal Errors (continued)

Category

Error Code

Error
PF acceleration lock error

Checking the PF mechanism by visual inspection:

FEH

PF speed over error

FAH

Measurement value error in PF Duty


limiting control

EFH

Position error in PF BS control

F0H

DTY_max error in PF BS control

Check the PF mechanism for paper jam or adhesion of foreign matters by visual
inspection.
Checking the operation of the PF mechanism:
Operate the PF mechanism by hand, and check to see if it operates smoothly.
Making the following adjustments:
Bi-D
Paper feed length with PF Assy
Paper feed length with Eject Assy
PW adjustment
Checking the following parts and replace the defective one:
Checking the PF Encoder FFC (CN8) for disconnection or breakage
Checking the lead wires of the PF Motor (CN13) for disconnection or breakage
Checking the PF scale for adhesion of dirt or damage (p.62)
Checking the PF encoder for adhesion of dirt or damage (p.62)
Checking the Upper Paper Guides for improper installation (p.70)
Checking the PF Motor and replacing it if necessary (p.62)
Main Board (p.45)
Power Supply Board (p.56)

An error occurred in the PF


motor operating sequence

F3H

PF BS drive time-out judgment error

70H

APG error (normal drive error)

71H

APG home seek error

Checking the installation of the APG Sensor:

position of the sensor and connection of the connector (CN7)


Checking the drive of the APG Assy

72H

Error in APG drive by factory command

Installation of the composite gear of the ASF Assy ~APG Assy


Standalone operation of the APG Assy
Reinstallation of the APG Assy (phase)
Checking the following parts and replace the defective one:
APG Assy (p.65)
ASF Assy (p.64)
APG Sensor
PG Left Cam (p.68)
Main Board (p.45)
Power Supply Board (p.56)

D1H

CR (PID) drive time-out

Checking the mechanism and operation:

D2H

CR (load positioning) drive time-out

D3H

PF (PID) drive time-out

D4H

PF (BS) drive time-out

An error occurred in the APG


operating sequence

APG motor

Troubleshooting

Remedy

FBH

DC error
(PF motor)

Motor drive
time error

Cause

Check the mechanism and operation of the motor in question.


The motor kept operating for
more than the specified time.

Checking the connection of the connectors and routing of the lead wires
Checking the motor in question and the following parts and replacing the defective part:

Main Board (p.45)


Power Supply Board (p.56)

Troubleshooting When There is Error Display

28

EPSON Stylus PHOTO RX560/580/590

Revision A
Table 3-3. Fatal Errors (continued)

Category

Error Code

Factory
command
error

Head system
error

Sequence
error

Error

Cause

Remedy
Checking the following parts and replace the defective one:

30H

Error by EEPROM verify command

40H

Transistor ambient temperature abnormal

41H

Error in X-Hot detection before printing

42H

Error in X-Hot detection after flushing

43H

Head ambient temperature abnormal

50H

Home seek error

Main Board (p.45)


Power Supply Board (p.56)
Checking the following parts and replace the defective one:

The thermistor on the


printhead detected abnormal
temperature.

Printhead (p.52)
Main Board (p.45)
Power Supply Board (p.56)
Replace the Head FFC

51H

CR unlocking error

52H

CR locking error

53H

Paper detect error before initial charge


completion

60H

PW detection error (Hi check error)

Checking the PW Sensor (p.68)

61H

PW detection error (Low check error)

Checking the PW Sensor for adhesion of dirt and dust


Checking the connection of the FFC
Making the following adjustments:
PW adjustment
Checking the following parts and replace the defective one:
Head FFC
Carriage Assy (p.67)
Main Board (p.45)
Power Supply Board (p.56)

62H

Tray detection (CDR detector 2) error

An error occurred in the


carriage operating sequence.

PW detector trouble

Sensor error

See Remedy for DC error (CR motor)

Checking the operation of the actuator and the connection of the connector.
Checking the following parts and replace the defective one:

Maintenance
error

Troubleshooting

63H

Paper detection error

A0H

Waste ink overflow

Sensor trouble

Life expiration of maintenance


parts

Sensor
Main Board (p.45)
Power Supply Board (p.56)
Replace all the maintenance parts, and clear the maintenance counter.

Refer to 6.1.1 Maintenance Error (p.88)

Troubleshooting When There is Error Display

29

EPSON Stylus PHOTO RX560/580/590

Revision A

3.3 Troubleshooting When There is No Error Display


3.3.1 Troubleshooting for Printer
This section describes repair/service of the Printer Mechanism. Listed below are various problems which may occur, observations of such problems, check point and remedies.
Faulty paper loading
Table 3-4. Diagnostics when feeder is abnormal
Condition

Cause

Check Point

Remedy
Clean the rollers using a cleaning sheet.
1. Set a cleaning sheet upside down in the ASF Assy.
2. Start paper feed with the panel button.
3. Repeat steps above several times.

LD Roller and Retard Roller dirty or


worn

Check to see if no Micro Pearl or oily substance is adhering to


the paper loading roller.

Pick Up Roller and Idle Roller dirty or


worn

Check to see if no Micro Pearl or oily substance is adhering to


the rollers.

Operation of paper loading mechanism


is abnormal

Check to see if there is no abnormality in the paper loading


mechanism.

Adjust the phase of the paper loading mechanism.

Check to see if the PE Sensor connector has not been


disconnected from the sensor or Main Board.

Connect the PE Sensor connectors to the sensor and Main Board CN6
properly.

Paper is not
loaded.

PE Sensor/PE Lever not operating


properly

Several sheets of
paper are fed at
the same time

Troubleshooting

To remove oils from rollers, staple a cloth dampened with alcohol


to a postcard and follow the steps below.
1. Set the postcard in the tray with the alcohol dampened cloth side
facing the LD Roller (or Retard Roller).
2. Start paper feed while firmly holding the upper edge of the card.
3. Repeat the paper feed operation several times to clean the surface of
the LD Roller (or Retard Roller).
If these steps do not correct the problem, replace both the LD Roller
and Retard Roller.

Retard Roller operation is abnormal

Wipe the rollers with a cloth dampened with alcohol.

Remove the dust and dirt, if any.

Check to see if the Torsion Spring has been set on the PE Lever
Install the Torsion Spring on the PE Lever properly.
properly.
Check for damaged PE Sensor.

Replace the PE Sensor.

Check to see if the tension spring on the Retard Roller is


disengaged.

Install the tension spring properly.

Check to see if the Retard Roller is out of position.

Install the Retard Roller properly.

Troubleshooting When There is No Error Display

30

EPSON Stylus PHOTO RX560/580/590

Revision A

Faulty paper ejection


Table 3-5. Diagnostics when paper ejection is abnormal
Condition

Paper is jammed
on the way of
paper ejection.

Cause

Check Point

Remedy

Faulty PF-related operation

Turn the PF Roller, and check to see if the paper is transferred


to the Paper Eject Rollers properly.

Engage the PF-related gears properly.

PF degradation compensation counter

Check the PF degradation compensation counter and the


number of printed sheets using the adjustment program.

Initialize the PF degradation compensation counter and write the


maximum value.

Faulty operation of Paper Eject Roller

Check to see if Paper Eject Roller rotates correctly.

Properly engage the gears driving the Paper Eject Roller.

Faulty carriage operation


Table 3-6. Diagnostics when carriage action is abnormal
Condition

Cause

Check Point
Check to see if there is an obstacle in carriage route.

Abnormal
carriage operation Carriage does not move smoothly.
during printing

Troubleshooting

Remedy
Remove the obstacle.

Operate the carriage by hand and check to see if carriage moves


Clean the CR guide shaft and lubricate.
smoothly.
Check tension of timing belt.

Replace the Compression Spring of the Driven Pulley Holder.

Move the carriage to the right end and left end fully and check
to see if the length of the Head FFC is proper and the carriage
moves smoothly.

Remove the Head FFC once and reinstall it properly.

Troubleshooting When There is No Error Display

31

EPSON Stylus PHOTO RX560/580/590

Revision A

Printer stops during initialization


Table 3-7. Diagnostics when printer stops during format
Condition

Cause

Check Point

Check to see if the hook securing the Paper Eject Frame has
Paper Eject Frame not installed properly
been engaged.
CR Motor not operating properly

PF Motor not operating properly

Linear Scale not operating properly

CR Encoder not operating properly


Printer error is
indicated.

Remedy
Install the Paper Eject Frame properly.

Check for disconnected CR Motor connector.

Check the connector (CN14) of the CR Motor.

Check to see if CR Motor coil resistance is as specified.

Replace the CR Motor.

Check for disconnected PF Motor connector.

Check the connector (CN13) of the PF Motor.

Check to see if PF Motor coil resistance is as specified.

Replace the PF Motor.

Check to see if the Linear Scale is traveling through the CR


Encoder.

Enable the Linear Scale to pass through the CR Encoder.

Check for dirt on Linear Scale.

Completely clean the Linear Scale.

Check for damaged Linear Scale.

Replace the Linear Scale.

Check to see if Encoder FFC is connected to CR Encoder


Board.

Connect the Encoder FFC to the CR Encoder Board.

Check for paper bits and dust adhering to CR Encoder.

Remove paper bits and dust adhering to the CR Encoder.

Check for damaged Encoder FFC.

Replace the Encoder FFC (Carriage Assy).

Check for damaged CR Encoder.

Replace the Carriage Assy.

Check to see if the Rotary Scale is not traveling through the PF


Enable the Rotary Scale to pass through the PF Encoder.
Encoder.
Rotary Scale not operating properly

Check for dirt on Rotary Scale.

Completely clean the Rotary Scale.

Check for damaged Rotary Scale.

Replace the Rotary Scale.

Check to see if Encoder FFC is connected to PF Encoder Board. Connect the Encoder FFC to the PF Encoder Board.
PF Encoder not operating properly

Head FFC not operating properly


Head Hot Error generated

Troubleshooting

Check for paper bits and dust adhering to PF Encoder.

Remove paper bits and dust adhering to the PF Encoder.

Check for damaged Encoder FFC.

Replace the Encoder FFC.

Check for damaged PF Encoder.

Replace the PF Encoder.

Check for disconnected Head FFC.

Firmly connect the Head FFC to the Main Board CN10 ~12 and to the
Printhead.

Check for damaged Head FFC.

Replace the Head FFC.

Check to see if ink is emitted from all nozzles.

If condition does not improve after cleaning, replace the Printhead.

Troubleshooting When There is No Error Display

32

EPSON Stylus PHOTO RX560/580/590

Revision A

Faulty print
Table 3-8. Diagnostics when printing is abnormal
Condition

Cause
Printhead surface is dirty (Dot missing)

Check Point
Alternate cleaning and test printing several times.

Improper printing Capping absorbent material is in contact Check for deformed or damaged capping absorbent material.
occurs only with with Printhead surface
specific dots
Head FFC not operating properly
Check for damaged Head FFC.

Vertical lines are


not in alignment

Troubleshooting

Replace the Head FFC.

Alternate cleaning and nozzle check several times.

If condition does not improve after cleaning, replace the Printhead.

Printhead surface is dirty (Dot missing)

Alternate cleaning and nozzle check several times.

Clean the Printhead surface with a cotton swab.

Ink Cartridge not operating properly

Install a new ink cartridge and perform nozzle check.

Replace the ink cartridge.

Use a circuit tester to check the FFC.

Replace the Head FFC.

Printhead not operating properly

Repeat cleaning several times, and then perform nozzle check.

If condition does not improve after cleaning, replace the Printhead.

Head FFC is not connected

Check to see if FFC is firmly connected to each board and


Carriage Assy.

Connect the FFC firmly.

Printhead not operating properly

Check connection of Head FFC to Printhead.

If there is no problem with the Head FFC to Printhead connection,


replace the Printhead.

Bi-D adjustment is not made

Check to see if Bi-D adjustment has been done properly.

Perform Bi-D adjustment.

Dirt is adhering to CR Guide Shaft

Check for dirt adhering to surface of CR Guide Shaft.

Clean the surface of the CR Guide Shaft with a soft dry cloth.

Check for dirt on PF Roller.

Carefully clean the surface of the PF Roller with a soft brush.

Check for damaged PF Roller.

Replace the PF Roller.

Ink Cartridge not operating properly

Install a new ink cartridge and test printing.

Replace the ink cartridge.

Carriage Slide not moving properly

Check to see if sufficient grease is remaining on carriage slide


parts at back of main frame.

Clean the main frame carriage slide parts and lubricate with a specified
quantify of G-71.(p.90)

Platen Gap not set properly

Check to see if platen gap adjustment has been done properly.

Adjust platen gap. (p.75)

Gear is damaged

Check for abnormality in gears between PF mechanism and


ASF mechanism.

Replace the damaged parts.

PF Roller not operating properly

White lines
appear in output
data

Replace the Ink System Assy.

Printhead not operating properly

Dot missing
sometimes occurs Faulty connection inside the Head FFC

Print is not as
intended

Remedy
Clean the Printhead surface with a cotton swab.

Dot jet direction is angled due to dirt on Alternate cleaning and test printing several times.
Printhead surface
Check for dust and dirt on Cleaner Blade.

Clean with a cotton swab.

Printhead not operating properly

Repeat cleaning several times, and then perform test print.

Replace the Printhead.

CR Guide Shaft not operating properly

Check to see if CR Guide Shaft is firmly installed in specified


position.

Reassemble the CR Guide Shaft.

Check for damage to surface of CR Guide Shaft.

Replace the CR Guide Shaft.

Clean or replace the Cleaner Blade.

Troubleshooting When There is No Error Display

33

EPSON Stylus PHOTO RX560/580/590

Revision A

3.3.2 Power Supply Related Troubleshooting


If the printer does not operate at all (LED does not light up) even with the power turned ON, refer to the following table and perform troubleshooting.
Table 3-9. Power Supply Related Troubleshooting
Cause

Check Point

Remedy

Defective power cord

Connect the normal power cord.

Replace the power cord.

Abnormal AC power
voltage

Check the AC power voltage.

Supply the normal power.

Faulty connection of the


connector

Check the connection between the Power Supply Board


Correct the connection.
~ Main Board (CN3).

Fuse blown

Check the fuse (F1) on the Power Supply Board.

Abnormal output voltage of


Check the output voltage of the Power Supply Board.
Power Supply Board

Replace the Power Supply Board with a new one.


When the output voltage is normal: Replace the Main Board with a new one.
When the output voltage is abnormal: Replace the Power Supply Board with a new one.

3.3.3 Ink Supply Related Troubleshooting


Printer stops during initialization or printing.
Table 3-10. Troubleshooting for Printer Stop During Initialization or Printing
Condition
Ink End error is
displayed.

No Ink Cartridge error


is displayed.

Ink Cartridge Trouble


error is displayed.

Troubleshooting

Cause
Ink is out.

Not all the ink cartridges


have been installed.

Ink cartridge is damaged.

Check Point

Remedy

Check to see if ink is remaining in all the ink cartridges. Replace the ink cartridge.
Check to see if all the ink cartridges have been installed
Install all the ink cartridges.
in the I/C holders.
Check to see if no ink cartridge is in a raised position.

Install the ink cartridge properly.

The front or back hook of an ink cartridge is broken.

Replace the ink cartridge.

Check to see if the CSIC Board is not dislocated.

Replace the ink cartridge.

Check to see if no chip on the CSIC Board is chipping. Replace the ink cartridge.

Troubleshooting When There is No Error Display

34

EPSON Stylus PHOTO RX560/580/590

Revision A

Printing is not carried out correctly


Table 3-11. Diagnostics when printing is erratic
Condition

Cause

Check Point

Ink Cartridge not operating


Install a new ink cartridge and test printing.
properly
FFC not connected
properly

Remedy
Replace the ink cartridge.

Check the FFC connection between each CSIC Board ~


Connect the FFC firmly.
Main Board.

Cleaner Blade not


Carriage moves
Check for debris adhering to Cleaner Blade.
correctly but printing is operating properly
not normal.
FFC internal disconnection Check each FFC with a circuit tester.

Clean or replace the Cleaner Blade.


Replace the FFC.

Faulty Printhead

Alternate cleaning and test printing several times.

When the condition is not improved even after cleaning, replace the Printhead with a
new one.

Ink leakage or clogging


with ink

Check to see if there is ink leakage from the Printhead.

Install the ink cartridges properly.


If this does not improve the condition, replace ink cartridges and the Printhead.

Waste ink is not discharged properly


Table 3-12. Troubleshooting for Faulty Ink Supply or Faulty Waste Ink Discharge
Condition

Ink is not flowing from


Printhead to Cap or
from Cap to Ink Tube

Troubleshooting

Cause

Check Point

Remedy

Pump tube collapsed

Visually check tube.

Replace the Ink System Assy

Cap is dirty or damaged.

Check for foreign object adhering to Cap or damaged


Cap.

Remove foreign object from the Cap with cotton swab. If Cap is damaged, replace the
Ink System Assy.

Tube is disconnected from


Cap bottom

Visually check for disconnection of tube from Cap


bottom.

Connect the tube properly.

Cap does not slide up


properly

Check for installation of compression spring on tube


assembly.

Replace the Ink System Assy with a new one.

Tube between the Waste


Ink Tray Assy ~I/S Assy
collapsed

Check the tube connection on the bottom of the Waste


Ink Tray Assy and the tube route under the tray.

Connect the tube of the Waste Ink Tray Assy properly, and route the tube properly.

Troubleshooting When There is No Error Display

35

EPSON Stylus PHOTO RX560/580/590

Revision A

3.3.4 I/F Related Troubleshooting


This section describes the troubleshooting for the USB I/F and Memory Card Slot.
Troubleshooting for Memory Card Slot

USB I/F error

Table 3-14. Troubleshooting for Memory Card

Table 3-13. USB I/F Error


Cause

Check Point

Remedy

Host PC does not


support Windows
98 essentially.

On Windows, open My computer


Property
Device manager.
Universal serial bus controller is
effective?

Remove the USB driver, and


install it again.

Printer driver is
not installed
correctly.

On Windows, open My computer


Property
Device manager.
Printer driver is installed in Other
devices by mistake?

Delete the driver and install it


again according to operation
manual.

Defective USB
cable

Operation is normal if USB cable is


replaced?

Replace the USB cable.

Poor contact

Check to see if there is no adhesion of


foreign matters in the USB interface
connector.

Remove the foreign matters,


and clean the contact.

Check to see if main board is not


damaged.

Replace the main board.

Defective main
board

Troubleshooting

Cause

Check Point

Remedy

Driver has not


been installed
correctly.

Check to see if a memory card


Temporarily remove the driver, and then
is recognized in the single Assy
install it again.
mode.

Data has been


destroyed.

Data on card may be destroyed


owing to static electricity.

A memory card
other than those
specified is used.

Check the card to see if it is one


Use a memory card specified.
of the specified cards.

Memory Card is
faulty.

Check to see if another Memory


Use a new Memory Card.
Card can be recognized.

Poor contact.

Check to see if foreign matters


are not adhering to Memory
Card or slot.

Firmware has
abnormality.

Check to see if card data is read by a


PC. If not, format the card.

Remove the foreign matters, and clean


the contact.
Upload firmware.

Check to see if FFC is


Electric noise, etc.
connected correctly and Ferrite
has been
Core is positioned in place
generated.
inside the printer.

After the confirmation, if they have no


abnormality, replace the main board.

Defective main
board

Replace the main board.

Check to see if main board is


not damaged.

Troubleshooting When There is No Error Display

36

EPSON Stylus PHOTO RX560/580/590

Revision A
Scanner does not operate for initialization

3.3.5 Troubleshooting for Scanner


This section describes repair/service for the Scanner mechanism. In troubleshooting,
first identify the trouble at the Assy level based on the observation.
According to the observation as described in Table 3-16, perform the necessary
checking by referring to the appropriate table.
Scanner Errors at User Level

Table 3-17. Scanner does not operate for initialization


Cause

Check Point
Check each connector for
disconnection. Is there any
connector disconnected?

Connector is
disconnected.

Yes/No

Remedy

Yes

Connect the disconnected


connector.

No

Replace the main board.

Table 3-15. Scanner Errors at User Level


Error

Scanner error

Cause
Defective CIS unit
Defective scanner motor
The scanner carriage is
interfering with any other
part.

Carriage unit does not operate

Remedy
Replace the scanner carriage Assy.
Remove the obstacle.

Table 3-18. Carriage unit does not operate


Cause
Connector on the Main
Board is disconnected

When correct command is received, error


status is cancelled.
Command error Undefined command is detected.
Turn the power off once and then turn it
on again.
Scanner open

Scanner cover is open.

Observation of Trouble and Reference for Remedy


Table 3-16. Observation of Trouble and Reference for Remedy
Observation

Description of Trouble

Reference for
Remedy

Even with power turned on, the


machine does not operate.

The machine does not operate for


initialization.

Table 3-17

Fatal error occurred.


Indication error occurs and it is not
cleared even after power is turned off
once and then turned on again.

CR unit does not operate.

Table 3-18

CR unit operates but error is


indicated.

Table 3-19

The LED does not light up.

Table 3-20

Picture is not read clearly.

Picture is not read clearly.

Table 3-21

Communication error.
Indication error occurs and when
USB interface error
communication with the host is tried
again, Communication error recurs.

Troubleshooting

Yes/No

Remedy

Is any of the connectors

(CN17, 19 and 20) on the


Main Board disconnected?
Grease is applied

Faulty carriage moving


mechanism

Close the cover.

Check Point

properly?
1. Does CR motor operate
when power is turned ON
with upper case of Scanner
removed?
2. Does CR unit move with
CR motor removed?

Defective CR HP sensor Replace the CR HP sensor


board.
board.

Yes

Connect the connector.

No

Apply grease at designated


point

No

Check the carriage moving


mechanism, replace the
relevant parts or remove
and reinstall them.

No

Replace the CR HP sensor


board.

No

Replace the CR motor.

---

Replace the main board.

Disconnect the connector

Faulty CR motor

Defective main board

(CN17) of the CR Motor


from the Main Board, and
check continuity between
pin 1 and pin 2 on the
motor side, using a circuit
tester.
---

Table 3-13

Troubleshooting When There is No Error Display

37

EPSON Stylus PHOTO RX560/580/590

Revision A

Carriage operates but error indicated

3.3.6 Troubleshooting for Motors and Sensors

Table 3-19. Carriage operates but error indicated


Cause

Check Point

Yes/No

Motor

Remedy

Upper case of scanner is Upper case of scanner is


removed.
removed.?

Yes

Install the upper case.

Defective main board

---

---

Replace the main board

Defective CR HP sensor
board

---

---

Replace the CR HP sensor


board.

LED does not light up

Table 3-22. Motor Resistance and Check Points


Motor Name

Location

Check Point

CR motor

CN14 (White)

Pin 1 & 2

22.7 10%

PF motor

CN13 (Black)

Pin 1 & 2

21.2 10%

CR motor (Scanner Unit)

CN17 (White)

Pin 1 & 2

Sensor
Table 3-23. Sensor Check

Table 3-20. LED does not light up


Cause

Check Point

Yes/No

Connector on the Main


Board is disconnected

Connector CN19 on main


board is disconnected?

Yes

Defective CIS Unit

Does the lamp light up when


the CIS Unit is replaced?

Defective main board

---

Remedy

CN6 Pin 1&3

Yes

Replace the CIS Unit.

APG sensor
(3.3V DC 5% )

CN7 Pin 1&3

---

Replace the main board


CD-R Guide sensor
(3.3V DC 5% )

Check Point
Is the document table (glass)
free from dirt and wiping
mark?

CD-R Tray sensor


(3.3V DC 5% )

Yes/No

Remedy

No

Clean the document table.

CN11 Pin 1&2


Pin 3&4

Signal Level

Sensor Status

2.4V or over

Paper absent

Less than 0.4V

Paper present

2.4V or over

PG position

Less than 0.4V

Out of PG position

Open: 2.4V or over

CD-R Tray present

Close: Less than 0.4V

CD-R Tray absent

Open: 2.4V or over

CD-R Guide down

Close: Less than 0.4V

CD-R Guide up

Note : Refer to 2.1.2 Motors and Sensors (p.17) for the locations of the motors and sensors.

Defective CIS Unit

---

---

Replace the CIS Unit.

Defective main board

---

---

Replace the main board

Troubleshooting

Location

PE sensor
(3.3V DC 5% )

Table 3-21. Picture cannot be read clearly

Soiled document table

Sensor Name

Connect the connector


CN19 on the main board.

Picture cannot be read clearly

Cause

Resistance

Troubleshooting When There is No Error Display

38

CHAPTER

4
DISASSEMBLY AND ASSEMBLY

EPSON Stylus PHOTO RX560/580/590

Revision A

4.1 Overview

C A U T IO N

This section describes procedures for disassembling the main components of the
product.
Unless otherwise specified, disassembled units or components can be reassembled by
reversing the disassembly procedure.

4.1.1 Precautions

See the precautions given under the heading WARNING and CAUTION in the
following column when disassembling or assembling the product.

Things, if not strictly observed, that could result in injury or loss of life are described
under the heading Warning.
Precautions for any disassembly or assembly procedures are described under the
heading CAUTION.

When using compressed air products; such as air duster, for


cleaning during repair and maintenance, the use of such
products containing flammable gas is prohibited.
Use only recommended tools for disassembling, assembling or
adjusting the Stylus PHOTO RX560/580/590.
Observe the specified torque when tightening screws.
Make the specified adjustments when you disassemble the
Stylus PHOTO RX560/580/590.
Use the special package for transportation.
Prior to disassembly and reassembly, remove the accessories,
such as memory cards.
When removing or installing exterior parts, take great care
that no coated surface is scratched and no coating is peeled off.

4.1.2 Tools
Use only specified tools to avoid damaging the Stylus PHOTO RX560/580/590.
Table 4-1. Tools

Chips for disassembling procedures are described under the heading CHECK
POINT.

Name
Phillips precision screwdriver

If the assembling procedure is different from the reversed procedure of the


disassembling, the procedure is described under the heading REASSEMBLY.

Phillips precision screwdriver

Any adjustments required after disassembling the units are described under the heading
ADJUSTMENT REQUIRED.

Tweezers
Upper case removing tool
Note : { : available on the market

Availability

Tool Code

{
{
{

1080530

EPSON

1108202

1080532
1080561

EPSON : available from EPSON

When you have to remove any units or parts that are not described in this chapter, refer
to the exploded diagrams in the appendix.

4.1.3 Preparation before Disassembly

Read precautions described in the next section before starting.

Make the following preparations before disassembling the Stylus PHOTO RX560/580/
590:

W A R N IN G

Remove the batteries and unplug the AC adapter before


disassembling the Stylus PHOTO RX560/580/590.
Always wear gloves for disassembly and reassembly to avoid
injury from sharp metal edges.
To protect sensitive microprocessors and circuitry, use static
discharge equipment, such as anti-static wrist straps, when
accessing internal components.

Disassembly and Assembly

When the Main Board is to be replaced, make a copy of the EEPROM data.
When the Carriage Assy is to be moved out of its home position, locate it at a
position other than the home position before starting disassembly by turning the
power ON and turning it OFF timely.
As soon as the repaired product has been returned to the user, there may be a case
a maintenance call occurs because of the expiration of the life of a service part.
Avoid such a case, if possible, as follows: Check the maintenance counter for
regularly replaced parts before disassembly. If the life of any part is found almost
expired, communicate with the user to that effect. If the user's consent is obtained,
replace also the relevant service parts with new ones.

Overview

40

EPSON Stylus PHOTO RX560/580/590

Revision A

4.1.4 Disassembly and Reassembly Procedure


The flowchart below shows step-by-step disassembly procedure for Stylus PHOTO RX560/580/590. When disassembling each component, refer to the page indicated for the
relevant component.
*For replacement of the Printer Mechanism Assy, install not only the housings but also
the following parts when installing the new Printer Mechanism Assy.

START

Panel Assy
(p.42)
Disassembly of Panel
Assy

Scanner Unit
(p.44)

Disassembly of Scanner
Unit

Main Board
(p.45)

Printhead
(p.52)

Intermediate Gear (26.5) (p.62)


PF Encoder Scale (p.62)
PF Motor (p.62)
ASF Assy (p.64)
Printhead (p.52)
Head Harness Assy (p.69)

Middle Housing
(p.48)
Printhead
(p.52)

Linear Scale
(p.54)

Waste Ink Tray Assy


(p.51)

Power Supply Board


(p.56)

Stacker Assy
(p.57)

APG Assy
(p.65)

Eject Frame Assy


(p.69)

Printer Mechanism *
(p.55)

*Using the dedicated tool (upper case


removing tool), the Printhead can be removed
even without removing the Middle Housing.
(See p.52)

PF Scale and PF Encoder


(p.62)

I/S Assy
(p.63)

PF Motor
(p.62)

ASF Assy
(p.64)
Upper Paper Guides
(p.70)

Waste Ink Pads


(p.56)

CR Motor
(p.66)
Carriage Assy
(p.67)

Paper Guide Front Assy


(p.71)

Flowchart 4-1. Disassembly Procedure

Disassembly and Assembly

Overview

41

EPSON Stylus PHOTO RX560/580/590

Revision A

4.2 Removal of Exterior Parts


Hook (x4)

4.2.1 Panel Assy


C A U T IO N

Middle Cover Assy

After removing the decorative panel, take care that the LCD
surface is kept free from scratches or dust and dirt.

C.B.P-TITE 3x10 (x3)


Torque : 0.60.1Nm

1.

Open the Scanner Unit, and remove the screws (x3) securing the Middle Cover
Assy. (Fig. 4-1)

2.

Release the hooks (marked with : x4) on the side of the Printer Mechanism to let
the Middle Cover rise, insert a bamboo spatulas whose tip is soft into the cut
portion at the front center to release the hook, and remove the Middle Cover Assy.

3.

Release the hooks at the right and left ends from the direction of the back of the
panel to let the decorative panel rise, release all the hooks carefully and remove the
decorative panel.

4.

Remove the screws (x2) securing the Panel Assy. (Fig. 4-2)

5.

Lift the Panel Assy, and disconnect the FFCs x2 (CN23 and CN22) from the Main
Board. (Fig. 4-3)

Double-stick tape, 20 x 5

15 1 mm

Disassembly and Assembly

4 1 mm

When installing the decorative panel, observe the following


instructions:
Make certain that the back of the panel window and the LCD
face are free from dust and dirt.
Stick a new strip of double-stick tape in the position shown
below and after installing the decorative panel, make sure that
it is stuck securely and free from floating.

Hook (x3)

Figure 4-1. Removing the Middle Cover Assy


Unhook

Unhook
Decorative panel

C.B.P-TITE 3x10 (x2)


Torque : 0.60.1Nm

Before sticking the


double-stick tape, clean
with alcohol the surfaces
of the printer body and
the panel where the tape
is to be stuck.
After installing the panel,
press on it so that the tape
is stuck securely and the
panel does not float.

Removal of Exterior Parts

Figure 4-2. Removing the Decorative Panel and Panel Assy

CN23

CN22

Double-stick tape

Figure 4-3. Removing the Panel Assy 2

42

EPSON Stylus PHOTO RX560/580/590

Revision A

4.2.2 Disassembly of Panel Assy

C.B.P-TITE 3x10
Torque : 0.60.01Nm

2
C A U T IO N

Take great care that the LCD surface is kept free from scratches
or dust and dirt.
In installation, make sure that the inside of the LCD Cover is free
from dust and dirt.

C.B.P-TITE 3x8 (x5)


Torque : 0.60.1Nm

Ground Plate

4
Shield Plate

1.

Remove the Panel Assy (p.42)

2.

Remove the screws (x6) securing the Shield Plate, Panel Board and Ground Plate,
and remove the Shield Plate upward. (Fig. 4-4)

3.

Release the hooks, and remove the Panel Board. (Fig. 4-5)

4.

Remove the screws (x2), and remove the LCD Module. (Fig. 4-6)

Figure 4-4. Removing the Screws (Shield Plate)

Hook (x2)

Tighten the screws for the LCD Module in the order specified.
(Fig. 4-6)
Install the Shield Plate under the board-to-board cable.
When installing the Shield Plate, tighten the screws in the order
specified. (Fig. 4-4)
After installing the Shield Plate, press each of the buttons and
check that a click is felt.

Figure 4-5. Removing the Panel Board


LCD Module

2
1
Ground Plate

C.B.P-TITE 2x8 (x2)


Torque : 0.40.1Nm

Figure 4-6. Removing the LCD Module

Disassembly and Assembly

Removal of Exterior Parts

43

EPSON Stylus PHOTO RX560/580/590

Revision A

4.2.3 Scanner Unit


1.

Remove the Panel Assy (p.42)

2.

Remove the Paper Support.

3.

Open the Scanner Unit, slide the Scanner Cable Cover toward the front and
remove it from the Middle Housing. (Fig. 4-7)

4.

C.B.P-TITE 3x10
Torque : 0.60.1Nm

Release the following FFCs and cables from the Middle Board, and disconnect
them from the Main Board. (Fig. 4-8)
CN No.

Color

CN17

White

CR Motor

CN19

(FFC)

CIS Unit

14-pin (With 2 ferrite cores)

CN20

White

CR Encoder

4-pin (With ferrite core)

Connected to

Remarks

Remove the screw securing the grand wire of the scanner.

6.

Close the Scanner Unit, and remove the screws (x2) in the rear. (Fig. 4-9)

7.

Remove the Scanner Unit, kept in the open position, from the printer body.

CN20
(White)

CN17
(White)

CN19

Figure 4-8. Disconnecting the cables (Scanner Unit)

2-pin

5.

Ferrite Core x2

Position the soldered joint up


and after tightening the screw,
bend the joint downward.

The harness for the Scanner CR Motor (CN17) and that for the
PF Motor (CN13) are provided with the same 2-pin white
connector. Take care not to confuse them when connecting the
connectors to the Main Board.
Route the FFCs and cables of the scanner as shown in the
figure. (Fig. 4-10)
When installing the scanner cable, take care that no part of the
cable is positioned outside the cover. (Fig. 4-7)

C.B.P-TITE 3x10 (x2)


Torque : 0.60.1Nm

Figure 4-9. Removing the Scanner Unit

Route the cables on the front side as viewed


from here, ensure the adequacy of the cable
length by pushing the cables into the space at
the bottom corner, and route them through
the grooves in the Middle Housing.
Scanner Unit

Double-stick
tape x3
CN17
(Left end, 2-pin)
Grounding wire
under CN19

No part of cable outside

Push them in

Scanner Cable Cover

Place the
ferrite cores
here
CN19

Slide it toward the front for removal

Middle Housing

Figure 4-10. Installing the Scanner Unit

Figure 4-7. Removing the Scanner Cable Cover

Disassembly and Assembly

Removal of Exterior Parts

44

EPSON Stylus PHOTO RX560/580/590

Revision A

4.2.4 Main Board


A D J U S T M E N T
R E Q U IR E D

C A U T IO N

Shield Plate M/B

When the Main Board is to be replaced, back up the data in


EEPROM before starting disassembly, if possible. After assembly,
make the following adjustment.
5.1.1 Adjustment by Use of Adjustment Program (p.74)
The Shield Plate may be burred. Be sure to wear gloves to avoid
injury from burrs.

C.B.S-TITE 3x8 (x3)


Torque : 0.60.1Nm

3
Shield Plate M/B
Support

1
2
4

1.

Remove the Panel Assy (p.42)

2.

Peel off the acetate tape (x4).

3.

Disconnect all the FFCs and connectors from the Main Board.

4.

Remove the screws (x5), and remove the Main Board Assy by lifting its rear side.
(Fig. 4-11)

5.

Remove the screw, and remove the Shield Plate M/B Support. (Fig. 4-12)

6.

Remove the screws (x2), and remove the Shield Plate. (Fig. 4-12)

7.

Remove the screws (x5), and remove the Main Board. (Fig. 4-13)

C.B. 3x8
Torque : 0.60.1Nm

Figure 4-12. Removing the Shield Plate

C.B 3x12
Torque : 0.80.1Nm

(Continued to next page)


4
5

C.B.S-TITE 3x8 (x2)


Torque : 0.80.1Nm

1
C.B.P-TITE 3x10 (x4)
Torque : 0.60.1Nm

C.B.S 3x6
Torque : 0.80.1Nm

C.B.S-TITE 2.5x 6
Torque : 0.40.1Nm

Figure 4-13. Removing the Main Board

2
4

Figure 4-11. Removing the Main Board Assy

Disassembly and Assembly

Removal of Exterior Parts

45

EPSON Stylus PHOTO RX560/580/590

Revision A

INSTALLATION PROCEDURE FOR THE MAIN BOARD ASSY

Tighten the screws in the order specified to secure the Main


Board and Main Board Assy. (Fig. 4-13, Fig. 4-11)
The harness for the Scanner CR Motor (CN17) and that for the
PF Motor (CN13) are provided with the same 2-pin white
connector. Take care not to confuse them when connecting the
connectors to the Main Board.

Torsion spring

Card Slot Cover

IRDA sheet

CLOSED

1.

Check the Middle Housing for the following conditions. (Fig. 4-14)

The Card Slot Cover can be opened and closed properly.

The IRDA sheet has been installed properly.

Figure 4-14. Checking the Middle Housing

2.

Install the Main Board Assy on the Middle Housing. (Seep.45)

3.

Separate the cables and FFCs into three groups, A, B and C. (Fig. 4-15)
Group

C H E C K
P O IN T

CN No.

Color

CN14
CN13
CN6
CN7
CN8
CN4
CN3
CN10
CN11
CN12
CN15
CN16
CN17
CN19
CN20
CN22
CN23

White
Black
White
Black
(FFC)
White
White

CR Motor
PF Motor
PE Sensor
APG Sensor
PF Encoder
CD-R Sensor (Guide & Tray)
Power Supply Board

Connected to

(FFC)

Printhead

CSIC Board
PW Sensor
White CR Motor (Scanner Unit)
(FFC) CIS Unit
White Scanner Encoder
(FFC) Panel Board
(FFC) LCD Module
(FFC)

Group C
(FFCs)

Group A
(With ferrite core)

Remarks
2-pin (With ferrite core)
2-pin (With ferrite core)
3-pin (With ferrite core)
3-pin (With ferrite core)
5-pin
4-pin
3-pin
13-pin
13-pin
9-pin
13-pin
6-pin
2-pin (With ferrite core)
14-pin (With 2 ferrite cores)
4-pin
8-pin
11-pin

See the figure at right (Fig. 4-16) for the connector layout of the
Main Board. For the connector assignment of the Scanner Unit,
see 4.2.3 Scanner Unit (p.44).

Group B

Figure 4-15. Separating the cables and FFCs

CN20

CN4

CN14
CN6

CN17

CN19

CN3
CN12

CN8
CN13
CN22

CN11
CN10
CN15

CN7
CN23

CN16

Figure 4-16. Connectors on the Main Board

(Continued to next page)

Disassembly and Assembly

OPEN

Removal of Exterior Parts

46

EPSON Stylus PHOTO RX560/580/590

Revision A

4.

Place the ferrite cores of group A as shown, and connect the connectors to the
Main Board. (Fig. 4-17)

5.

Fasten the ferrite cores with tape. (Fig. 4-18)

6.

Route the harnesses of group B in the order of the power supply harness (CN3)
PF Encoder (CN8) CD-R Sensor (CN4), and connect them to the circuit board.
(Fig. 4-18)

7.

Connect the FFCs of group C to the connectors. (Fig. 4-19)

8.

Stick acetate tape on the USB terminal (in the front). (Fig. 4-19)

Routing the harness of group B

Route the harness of CN4


as shown so that it holds
down the harness of CN3.

CN3 route

CN8

Harness treatment of CN8 (FFC)


Double-stick tape x2

CN4

The harness for the Scanner CR Motor (CN17) and that for the
PF Motor (CN13) are provided with the same 2-pin white
connector. Take care not to confuse them when connecting the
connectors to the Main Board.
Stick the acetate tape on the USB terminal (in the front) to
cover both the USB connector and Middle Housing.

Routing the harness of group A

CN3

Acetate Tape (18x60mm) x2

Figure 4-18. Routing the Harness of Group B

Route here

Routing the harness of group C


CN14

CN13

Connect with
attention paid to the
terminal surface.

Route here

FFC x5

CN6

CN7

Ferrite Core x4

Figure 4-17. Routing the Harness and Setting the Ferrite Cores

Acetate Tape (18x20mm)

Figure 4-19. Connection of Group C (FFCs)

Disassembly and Assembly

Removal of Exterior Parts

47

EPSON Stylus PHOTO RX560/580/590

Revision A

4.2.5 Middle Housing


C A U T IO N

After removing the Waste Ink Assy, take due care not to stain any
surrounding objects with waste ink.

1.

Remove the Panel Assy (p.42)

2.

Remove the Scanner Unit (p.44)

3.

Remove the Main Board (p.45)

4.

Release the Lock Lever of the Carriage Assy, and move it. (Figure below)

5.

Remove the screw, and remove the EMI Frame. (Fig. 4-20)

6.

Remove the screws (x2) securing the Waste Ink Assy. (Do not remove the tube)

7.

Remove the screw and remove the Hinge Assy (left and right).

8.

Remove the screws (3 in the front and 2 in the rear) securing the Middle Housing
Assy.

9.

Move the
carriage

Hinge Assy B (Longer): Left side

C.B.P-TITE 3x6
Torque : 0.80.1Nm

Hinge Assy (Shorter) :Right side


C.B.P-TITE 3x10 (x2)
Torque : 0.60.1Nm
Waste Ink Assy

EMI frame

C.B.P-TITE 3x8 (x2)


Torque : 0.60.1Nm

Figure 4-20. Removing the Waste Ink Assy and the Hinge Assy
4

Remove the Middle Housing Assy with care not to get any cables caught and with
attention paid to the Waste Ink Assy.
C H E C K
P O IN T

The methods for unlocking the carriage (moving the carriage from
its home position) are as follows:
While the printer is operating, turn power OFF by unplugging
the AC cable so that the carriage is shifted from its home
position.
Turn by hand the EJ roller gear at the left side of the printer.
(Take care not to get injured with any nearby sheet metal
part.)

C.B.P-TITE 3x10 (x5)


Torque : 0.60.1Nm

2
3

Carriage Lock Lever

Figure 4-21. Removing the Middle Housing Assy

(Continued to next page)

Disassembly and Assembly

Removal of Exterior Parts

48

EPSON Stylus PHOTO RX560/580/590

Revision A

INSTALLATION PROCEDURE FOR THE MIDDLE HOUSING ASSY


1.

Check the following before installing the Middle Housing Assy:

Stacker operates properly. (Seep.57)

The harness is routed properly. (Fig. 4-22), (Fig. 4-23)

Acetate Tape 18x20 (x4)

2.

Slide the Front Frame Ground Plate rearward and remove it from the Middle
Housing Assy.

3.

Lead out all the connectors and FFCs through the space shown in the figure and
install the Middle Housing on the printer. (Fig. 4-24)

~Rear right~

Hooks
PF Encoder FFC

~Rear left~

Figure 4-23. Routing the Harness 2


Hooks

~Front left~
Lead out all the connectors and FFCs

After setting the


ferrite cores in place,
stick the acetate tape.

Lead out the Head FFC

~Left side~

Figure 4-24. Leading out Connectors and FFCs

Figure 4-22. Routing the Harness 1


(Continued to next page)

Disassembly and Assembly

Removal of Exterior Parts

49

EPSON Stylus PHOTO RX560/580/590


4.

Revision A

After checking the following conditions, tighten the screws in the order specified.
(See Figure 4-21)

The right and left openings at the front bottom of the Middle Housing are properly
engaged with the projections of the Bottom Housing. (Fig. 4-25)

The power supply harnesses (black and yellow) are fastened properly. (Fig.
4-25)
(Held down with the Middle Housing and free from floating or dislocation)

5.

Install the Front Frame Ground Plate on the Middle Housing. (Fig. 4-26)

6.

(See p.48 for the subsequent steps.)

Front Frame Ground Plate

In contact with the


Front Frame

Slide toward the


front to fix it

Figure 4-26. Installing the Front Frame Ground Plate

Route the Waste Ink Tube with the red line always facing up so
that the tube is free from distortion. And with the tube passed
through the hook as shown in the figure, install the Waste Ink
Tray Assy. (Fig. 4-27)
In Stylus PHOTO RX560/580/590, there is a difference between
the Hinge Assy to be installed on the right side and that to be
installed on the left side. Be sure to install the Hinge ASSY B
(longer) on the left side. (Fig. 4-20)

Always with red line facing up

NG

Route here
~Front right~

~Front left~

Do not pass the tube


through this hook

Power supply harness


Projection

Projection

Hook

Pass the tube


through this hook

Figure 4-27. Notes on Installation of the Waste Ink Tray Assy


Figure 4-25. Checking the installation of the Middle Housing

Disassembly and Assembly

Removal of Exterior Parts

50

EPSON Stylus PHOTO RX560/580/590

Revision A

4.2.6 Waste Ink Tray Assy


C A U T IO N

Waste Ink Tray Assy

When removing the Waste Ink Tray Assy, take due care not to
stain any surrounding objects with waste ink.

1.

Remove the Panel Assy (p.42)

2.

Remove the Scanner Unit (p.44)

3.

Remove the Middle Housing (p.48)

4.

Remove the Waste Ink Tube from the Waste Ink Tray Assy. (Fig. 4-28)

A D J U S T M E N T
R E Q U IR E D

When connecting the Waste Ink Tube, wipe the ink, if any, off
the joint area of the tube. With ink left adhering to the joint
area, the tube cannot be connected firmly and thus may easily
come off.
In addition, the tube, which is to be routed with the red line
always facing up, must be connected with care that the tube is
free from distortion.
Route the Waste Ink Tube with the red line always facing up so
that the tube is free from distortion. And with the tube passed
through the hook as shown in the figure, install the Waste Ink
Tray Assy. (Fig. 4-29)

Waste Ink Tube (to the I/S Assy)

Figure 4-28. Removing the Waste Ink Tray Assy

Always with red line facing up

On the occasion of replacing a part with a new one, replace all the
specified parts with new ones and clear the counter value after
assembly.
5.1.1 Adjustment by Use of Adjustment Program (p.74)

NG

Route here

Do not pass the tube


through this hook

Pass the tube


through this hook

Figure 4-29. Notes on Installation of the Waste Ink Tray Assy

Disassembly and Assembly

Removal of Exterior Parts

51

EPSON Stylus PHOTO RX560/580/590

Revision A

4.2.7 Printhead
C A U T IO N

C H E C K
P O IN T

Take due care not to stain any surrounding objects with ink. In
addition, be careful not to clog the nozzles by, say, touching the
nozzle side with your bare hand.
When removing the Head FFC Cover, do not use any pointed
tool; otherwise, the FFC may be damaged.
Handle the CSIC board carefully; especially take care not to
touch it with your bare hand or not to bend it.
When releasing the hook of the CSIC Connector Holder Assy,
take care not to damage the FFC or cables.

Head FFC Cover


Head Cable
Cover

Pay attention
to the FFC

Hook

Using the upper case removing tool (1108202), the Printhead can
be replaced even without removing the Middle Housing. (The
description in this section is given on the assumption that the
upper case removing tool is not available.)

Figure 4-30. Removing the FFC Cover

CSIC Connector Holder Assy

1.

Open the cartridge cover, and remove all the ink cartridges.

2.

Release the carriage lock. (p.48)

3.

Remove the Panel Assy (p.42)

4.

Remove the Scanner Unit (p.44)

5.

Remove the Middle Housing (p.48)

6.

At the right side of the Carriage Assy, release the hook of the Head Cable Cover,
and remove the Head Cable Cover by sliding it downward.
(Fig. 4-30)

7.

Insert a slotted screwdriver under the hook of the Head FFC Cover, and move it
upward and remove the Head FFC Cover. (Fig. 4-30)

8.

Disconnect the FFC from the CSIC Connector Holder Assy. (Fig. 4-31)

9.

At the rear of the printer, release the hooks (x2) of the CSIC Connector Holder
Assy while moving the carriage to the right or left end, and remove the CSIC
Connector Holder Assy. (Fig. 4-31)

(Continued to next page)

Hook

Pay attention
to the contacts
Release the FFC

Rear HP side

Rear PF side

Hooks

Unhook

Unhook

Pay attention
to the FFC

Pay attention
to the cable

Figure 4-31. Removing the CSIC Connector Holder Assy

Disassembly and Assembly

Removal of Exterior Parts

52

EPSON Stylus PHOTO RX560/580/590

Revision A

10. Remove the screws (x3) securing the Printhead. (Fig. 4-32)
11. Lift the Printhead, and disconnect the FFCs (x2). (Fig. 4-33)

See Page 68 for how to remove the cartridge cover.


Connect the FFC with attention paid to the terminal surface.
When installing the Printhead, tighten the screws in the specified
order. (Fig. 4-32)
Install the Head FFC Cover and Head Cable Cover as shown
below.

C.B.P-TITE 2.6x8
Torque : 0.40.1Nm

Printhead

3
Head ID

Figure 4-32. Removing the Printhead

Do not touch nozzle surface

Head FFC Cover


The bottom projections (x2) and the
top sliding parts (x2) must be in
alignment.

A D J U S T M E N T
R E Q U IR E D

Head Cable Cover


Engage the projection in the rear with
the carriage first and then fit the cover
onto the top projections (x2).

For replacing the Printhead, note down the head ID before


installing the Printhead. After reassembly, refer to the following
section and perform the necessary adjustments:
5.1.1 Adjustment by Use of Adjustment Program (p.74)

Disassembly and Assembly

Removal of Exterior Parts

Head FFC

Figure 4-33. Releasing the Head FFCs

53

EPSON Stylus PHOTO RX560/580/590

Revision A

4.2.8 Linear Scale


C A U T IO N

When you hold the Linear Scale, hold its ends or two points of
the top and bottom surfaces with your hands; do not touch the
reading surface.
Take care that the reading surface is not soiled or scratched.
Especially when passing the Linear Scale through the CR
Encoder during reassembly work, take great care that grease of
the CR Guide Shafts does not adhere to the reading surface.
About 25mm

About 45mm
Hold here

3. Release it from the hook

Hold here
2. Remove the spring

Hold here

C H E C K
P O IN T

HoldCR_Scale02.eps
here

Stylus PHOTO RX560/580/590 does not have any mechanism that


permits the operator to unlock the carriage. Therefore, turn the
power ON and turn it OFF timely after seeing the movement of
the carriage to locate it at a position other than the home position.

1.

Remove the Scanner Unit (p.44)

2.

Remove the spring from the left frame of the printer. (Fig. 4-34)

3.

Release the Linear Scale from the hook at the right frame of the printer.

4.

Pull out the Linear Scale from the CR Encoder of the Carriage Assy.

5.

Turn the Linear Scale upward by 90 degrees and release it from the left hook.

Carriage Assy
5. Turn it by 90 degrees and release it

Install the Linear Scale with the cut portion toward upper left.
4. Pull it out from the CR Encoder

Cut portion

Figure 4-34. Removing the Linear Scale

Disassembly and Assembly

Removal of Exterior Parts

54

EPSON Stylus PHOTO RX560/580/590

Revision A

4.2.9 Printer Mechanism


C A U T IO N

Do not remove or install the Printer Mechanism Assy with the CDR Guide in the lower position; otherwise, CD-R Guide Sensor may
be damaged. (Fig. 4-36)
Before starting work, be sure to raise the CD-R Guide.
The PF Scale comes in contact with the floor if the Printer
Mechanism Assy is turned counterclockwise by about 15
degrees. In such a case, the PF Scale may be damaged. Take
great care not to damage the PF Scale when handling the
removed Printer Mechanism Assy. (Alternatively, remove the
PF Scale and PF Encoder. (p.62) )
er
Print ism
an
h
c
e
M

A D J U S T M E N T
R E Q U IR E D

Once the Printer Mechanism Assy has been replaced with a new
one, refer to the following section and perform the necessary
adjustments.
5.1.1 Adjustment by Use of Adjustment Program (p.74)
6

About
15

Do not incline it by 15
degrees or more and do not
drag it in an inclined
position.

Lubrication is necessary. Refer to the following section and


lubricate the specified points:
LUBRICATION OF PRINTER MECHANISM ASSY (p.91)
Tighten the screws in the specified order. (Fig. 4-35)

C.B.P-TITE(P2) 3x8 (x6)


Torque : 0.60.1Nm

Since the back of the CR Frame is lubricated, take care not to


stain your hand with grease when holding the Printer
Mechanism Assy.
(Do not touch any parts with a greasy hand.)

Figure 4-35. Removing the screws (Printer Mechanism Assy)


1.

Remove the Panel Assy (p.42)

2.

Remove the Scanner Unit (p.44)

3.

Remove the Middle Housing (p.48)

4.

At the rear of the printer, peel off the tape, and remove the ferrite core for the CR
Motor from the Housing Lower Assy.

5.

Remove the screws (x6) securing the Printer Mechanism Assy. (Fig. 4-35)

6.

Push the CD-R Guide Lever to raise the CD-R Guide.

7.

Remove the Printer Mechanism Assy from the Housing Lower Assy carefully.

OK (Guide lever in up position)

NG (Guide lever in down position)

CD-R Guide Lever

CD-R Guide Sensor

The sensor may be damaged if Printer


Mechanism is lifted under these conditions

Figure 4-36. CD-R Guide Lever and CD-R Guide Sensor

Disassembly and Assembly

Removal of Exterior Parts

55

EPSON Stylus PHOTO RX560/580/590

Revision A

4.3 Disassembly of Housing Lower Assy

Waste Ink Pad


Waste Ink Pad Tray
(Housing Lower)

4.3.1 Waste Ink Pads


C A U T IO N

When removing the Waste Ink Pads, take due care not to stain
any surrounding objects with waste ink.
Place the Waste Ink Pads (x2) by pushing them along the cut
portions until they are all the way seated and make sure that
they are free from floating.

No need to
replace

Figure 4-37. Removing the Waste Ink Pads

1.

Remove the Printer Mechanism (p.55)

2.

Remove Waste Ink Pads (x2) from the Housing Lower. (Fig. 4-37)
P/S Assy

A D J U S T M E N T
R E Q U IR E D

On the occasion of replacing a part with a new one, replace all the
specified parts with new ones and clear the counter value after
assembly.
5.1.1 Adjustment by Use of Adjustment Program (p.74)

C.B.P-TITE 3x10
Torque : 0.60.1Nm

4.3.2 Power Supply Board


Lead out the connector here

1.

Remove the Printer Mechanism (p.55)

1.

Remove the screw securing the P/S Assy, and remove it from the Housing Lower.
(Fig. 4-38)

2.

Remove the screw, and remove the P/S Cover. (Fig. 4-39)

3.

Disconnect the connector, and remove the Power Supply Board.

After installing the ferrite core, stick the acetate tape (50 mm long).

Figure 4-38. Removing the P/S Assy


P/S Cover

A D J U S T M E N T
R E Q U IR E D

Power Supply Board

Before installing the P/S Cover, route the connector harness so


that it is lead out through the position shown in the figure.
Install the P/S Assy in the Housing Lower by installing the AC
connector side first and set the ferrite core.

When the Power Supply Board has been replaced with a new one,
refer to the following section and perform the necessary
adjustments.
5.1.1 Adjustment by Use of Adjustment Program (p.74)

Disassembly and Assembly

C.B.P-TITE 3x10
Torque : 0.60.1Nm

Disassembly of Housing Lower Assy

Disconnect the connector

Figure 4-39. Removing the Power Supply Board

56

EPSON Stylus PHOTO RX560/580/590

Revision A

4.3.3 Stacker Assy


Stacker

1.

Remove the Printer Mechanism (p.55)

2.

Push the CD-R Guide Lever to raise the CD-R Guide.

3.

Release the hook, and remove the CD-R Guide Lever. (Fig. 4-40)

4.

Lower the CD-R Guide, slide the shaft side of the CD-R Guide Lever Spring,
release its hook side end, and remove the spring. (Fig. 4-41)

5.

Remove the screws (x4) securing the Stacker Assy. (Fig. 4-42)

6.

Holding the right and left Stacker Guide areas, remove the Stacker Assy from the
Housing Lower.

2
C.B.P-TITE 3x8 (x4)
Torque : 0.60.1Nm

7.

Release the hook, and remove the gear from the CD-R Shaft. (Both right and left)

8.

Remove the CD-R Shaft from the Stacker.

Left Stacker
Guide

Right Stacker
Guide

Figure 4-42. Removing the Stacker Assy

(Continued to next page)

Gear

Lower the lever


Hook
CD-R Shaft
CD-R Guide Lever

Hook

Figure 4-40. Removing the CD-R Guide Lever

CD-R Guide Lever Spring

Figure 4-43. Removing the Gear and the CD-R Shaft

Figure 4-41. Removing the CD-R Guide Lever Spring

Disassembly and Assembly

Disassembly of Housing Lower Assy

57

EPSON Stylus PHOTO RX560/580/590

C H E C K
P O IN T

Revision A

When installing the CD-R Shaft, orient it so that the side where the
distance from the shaft end to the hole for the hook of the gear is
larger is positioned left (on the spring side), and pass it through the
Stacker. (Fig. 4-44)
Before tightening the screws, confirm the following conditions:
Right and Left Stacker Guides have been installed properly.
(Check the 2 locating holes and 1 projection)
Stacker has been installed properly. (Check the following
positions with the Stacker in the down position.) (Fig. 4-45)
Projections (x2) in the rear (under the Stacker Guides)
Protrusions at right and left sides (inserted in guide groove)
Tighten the screws in the specified order. (Fig. 4-42)
See Fig.4-46 for installation of the CD-R Guide Lever Spring.

Insert the projection under the guide

Insert the protrusion


into the guide groove
Stacker is in the down position

Figure 4-45. Installing the Stacker


2.Insert the hook end into the guide

If the Stacker is not horizontal in the right and left direction,


remove the right gear, and install the gear again with the Stacker
in the highest position.

3.Push the ring onto the gear

1.Put the ring on the shaft


After installing the spring, move Stacker up and down and check the installation of the spring.
~Down~

~Up~

Install the gear with the shaft


in the highest position

Longer side positioned left

CD-R Shaft

Hook hole

Hook hole

Figure 4-44. Installing the CD-R Shaft


Figure 4-46. Installing the CD-R Guide Lever Spring

Disassembly and Assembly

Disassembly of Housing Lower Assy

58

EPSON Stylus PHOTO RX560/580/590

Revision A

4.4 Disassembly of Scanner Unit


Remove the hinge side first

4.4.1 Scanner Housing


C A U T IO N

Once the Scanner Housing is removed, there is a possibility that


dust and dirt may enter the inside of the scanner body. Perform
disassembly and assembly of the Scanner Unit in an
environment that minimizes intrusion of dust and dirt.
Disassembly and assembly on a clean bench is ideal.
Perform disassembly and assembly with care not to damage the
document table (glass). In addition, never forget that a very
troublesome cleaning is required if dirt sticks to the inside of
the document table.
Take care in handling the Housing Lower, remembering that
grease is applied to the CR guide area of the Housing Lower.
Do not touch any parts with a greasy hand or part.
(Fig. 4-48)
Take care not to soil or scratch the Encoder Scale or the lens of
the ICS Unit.

C.B.P-TITE 2.5x10 (x6)


Torque : 0.50.1Nm

Hook (x3)

Figure 4-47. Removing the Scanner Housing


1.

Remove the Scanner Unit (p.44)

2.

Remove the screws (x6) on the bottom of the Scanner Unit. (Fig. 4-47)

3.

Remove the Scanner Housing, the hinge area in the rear of the Scanner Unit first.

A D J U S T M E N T
R E Q U IR E D

Lubrication Point

When installing the Scanner Housing, engage the hooks (x3) in


the front properly first and then engage the hinge area in the
rear.
Tighten the screws in the specified order. (Fig. 4-47)

When, in subsequent work, the Carriage Assy is removed, or for


some other reason, the scanner origin can be shifted from the
correct position. After reinstallation, therefore, adjust the origin
location.
Refer to 5.4 Scanner Home Position Adjustment (p.84)

Do not soil or
scratch the scale

Do not soil or
scratch the lens

Figure 4-48. Lubrication Point on CR Guide

Disassembly and Assembly

Disassembly of Scanner Unit

59

EPSON Stylus PHOTO RX560/580/590

Revision A

4.4.2 CIS Unit


C A U T IO N

Take care in handling the Housing Lower, remembering that


grease is applied to the CR guide area of the Housing Lower.
Do not touch any parts with a greasy hand or part.

FFC

CIS Unit

1.

Remove the Scanner Housing (p.59)

2.

Pull out the FFC from the connector of the CIS unit. (Fig. 4-49)

3.

Turn the CIS Unit by 90 degrees upward, and remove the CIS Unit from the right
and left shaft holes of the carriage.

Remove by turning it by 90 degrees.

CIS Carriage

C H E C K
P O IN T

Lubrication is necessary. Refer to the following section and


lubricate the specified points:
LUBRICATION OF SCANNER UNIT (p.93)
When replacing the CIS Unit, check the sticker on the Bottom
Board, and use the Spacers (x2) of the same specification (A ~
C) as the marking on the sticker, placing them at the right and
left positions. (Fig. 4-50)
Install the Timing Belt on the carriage with care not to confuse
the toothed areas of the inside and outside of the belt.

Install the CIS Spring as follows: Engage the end of the spring
with the cut portion in the spring catch area of the CIS Carriage
first. Then turn the spring to install it.

Figure 4-49. Removing the CIS Unit


Bottom of CIS

Sticker (x2)
Install the Spacers (x2) of the same
specification (A ~ C) as the marking
on the sticker, placing them at the
right and left positions.
A: Spacer, CIS, A17 (black)
B: Spacer, CIS, B19 (white)
C: Spacer, CIS, C21 (gray)

Spacer, CIS, B

Figure 4-50. Installing Spacers CIS


Bottom of CIS

Timing Belt

No tooth
(outside)
Toothed
(inside)
Both inside and
outside toothed

CIS Spring

Figure 4-51.

Disassembly and Assembly

Disassembly of Scanner Unit

60

EPSON Stylus PHOTO RX560/580/590

Revision A

4.4.3 CR Motor Unit


C A U T IO N

Take care in handling the Housing Lower, remembering that


grease is applied to the CR guide area of the Housing Lower.
Do not touch any parts with a greasy hand or part.
(Especially take great care in handling the Encoder Scale.)
Do not remove or loosen the screw marked with X for the CR
Motor Unit shown at right. Remember that the CR Motor Unit
must be replaced with a new one if the encoder is shifted from
the correct position. (Fig. 4-53)

Grounding wire
C.B.(P2) 3x6 F/Zn-3C
Torque : 0.50.1Nm

1.

Remove the Scanner Housing (p.59)

2.

Remove the screw fastening the grounding wire. (Fig. 4-52)

3.

Disconnect the harnesses of the CR Encoder, CR Motor and grounding wire from
the Housing Lower.

4.

Remove the screw and washers (x4) securing the CR Motor Unit.

Figure 4-52. CR Motor Unit 1

When installing the CR Motor Unit on the Housing Lower,


push it adequately so that the insulators are compressed to such
thickness as shown below.

Do not remove or loosen

CR Motor Unit
Push the unit until the
thickness of the insulator
A becomes smaller than
that of the insulator B,
and tighten the screw.

Here is grease

A<B
C.B.P-TITE 3x8 (x4)
Torque : 0.50.1Nm

A
B

Route the harnesses as shown.


( Fig.4-52 , Fig.4-53 )
Figure 4-53. CR Motor Unit 2

Disassembly and Assembly

Disassembly of Scanner Unit

61

EPSON Stylus PHOTO RX560/580/590

Revision A

4.5 Disassembly and Assembly of Major Parts of


Printer
4.5.1 PF Motor, PF Encoder and PF Scale
C A U T IO N

FFC

PF Scale

Handle the PF Scale with care not to scratch or stain it. Do not
touch it with your bare hand.

PF Encoder
C.B.P-TITE 2.6x8
Torque : 0.40.1Nm

1.

Remove the Printer Mechanism (p.55)

2.

Disconnect the FFC of the PF Encoder, remove the screw, and remove the PF
Encoder. (Fig. 4-54)

3.

Remove the PF Scale. (Tape is stuck in the center circle area)

4.

Release the lead wires of the PF Motor. (Fig. 4-60)

5.

Remove the Harness Holder. (Fig. 4-55)

6.

Remove the screws (x2) securing the PF Motor, and remove the PF Motor in the
lateral direction. (Fig. 4-56)

Intermediate gear (26.5)

Peel off the tape


PF Scale and PF Encoder

Figure 4-54. Removing the PF Encoder / PF Scale

Hooks

Install the PF Motor with its labeled area facing outward.


(Fig. 4-56)
When installing the PF Encoder, confirm that the reading area
does not come in contact with the PF Scale.

Harness Holder

Figure 4-55. Removing the Harness Holder


C.P.S-TITE 3x6 (x2)
Torque : 0.40.1Nm

A D J U S T M E N T
R E Q U IR E D

Once the PF Motor has been reinstalled, refer to the following


section and perform the necessary adjustments.
5.1.1 Adjustment by Use of Adjustment Program (p.74)

PF Motor

With the labeled area outward

Figure 4-56. Removing the PF Motor

Disassembly and Assembly

Disassembly and Assembly of Major Parts of Printer

62

EPSON Stylus PHOTO RX560/580/590

Revision A

4.5.2 I/S Assy


C A U T IO N

I/S Assy

Take due care not to stain any surrounding objects with ink. In
addition, when removing the Waste Ink Tube, take care not to
splash ink.
Do not touch the head cleaner (wiper) with your bare hand, and
make sure that it is free from grease. Touching with your bare
hand or adhering grease can cause nozzle clogging.

Do not remove

2
C.B.S-TITE 3x6 (x2)
Torque : 0.80.1Nm

1.

Remove the Printer Mechanism (p.55)

2.

Remove the tube from the Waste Ink Assy (as required).

3.

Remove the screws (x2), and remove the I/S Assy. (Fig. 4-57)

Remove the
lower one

Figure 4-57. Removing the I/S Assy

Lubrication is necessary. Refer to the following section and


lubricate the specified points:
LUBRICATION AT INSTALLATION OF I/S ASSY (p.91)
After installing the I/S Assy to the printer frame, make sure that
its position is adjusted as shown in Fig.4-58 .
Tighten the screws in the specified order. (Fig. 4-57)
Catch the Waste Ink Tube in the groove shown in the figure on the
bottom of the I/S Assy. (Fig. 4-59)
When connecting the Waste Ink Tube, wipe the ink, if any, off
the joint area of the tube. With ink left adhering to the joint
area, the tube cannot be connected firmly and thus may easily
come off.
Figure 4-58. Installing the I/S Assy
~Bottom~
Catch it in here

Waste Ink Tube

Figure 4-59. Installing the Waste Ink Tube (I/S Assy)

Disassembly and Assembly

Disassembly and Assembly of Major Parts of Printer

63

EPSON Stylus PHOTO RX560/580/590

Revision A

4.5.3 ASF Assy

C.B.S-TITE(P4) 3x6
Torque : 0.80.1Nm

1.

Remove the Printer Mechanism (p.55)

2.

Remove the I/S Assy (p.63)

3.

At the left side of the ASF Assy, peel off tape, and disconnect the lead wires of the
PF Motor from the ASF Assy. (Fig. 4-60)

Linear Scale

4.

Remove the screw securing the LD Roller Guide. (Fig. 4-61)

5.

With care not to damage the Linear Scale, push the right and left protrusions, lift
the LD Roller Guide and release the hooks (x5), and remove the LD Roller.

6.

Remove the right and left screws (x2) securing the ASF Assy. (Fig. 4-62)

7.

On the front side, release the right and left hooks (x2) fastening the ASF Assy and
the tip of the Change Lever from the printer frame.

8.

LD Roller Guide

Hook (x5)
Push the protrusions

Figure 4-61. LD Roller Guide


C.B.S-TITE(P4) 3x6 (x2)
Torque : 0.80.1Nm

Remove the composite gear (10, 15.2), and remove the ASF Assy.

Lubrication is necessary. Refer to the following section and


lubricate the specified points:
LUBRICATION OF ASF ASSY (p.92)
LUBRICATION AT INSTALLATION OF ASF ASSY (p.91)
When installing the ASF Assy, make sure that the composite
gear, the chip of Change Lever and the hooks (x2) are engaged
properly.
Tighten the screws in the specified order. (Fig. 4-62)

Figure 4-62. Removing the screw (ASF Assy)


~Front left~

~Front right~

~Right side~

Tip of Change Lever

Ferrite Core

Composite Gear
(10, 15.2)

Acetate Tape

Hook

Gear engagement

Hook

Figure 4-60. Lead Wires on the ASF Assy


Figure 4-63. Removing the ASF Assy

Disassembly and Assembly

Disassembly and Assembly of Major Parts of Printer

64

EPSON Stylus PHOTO RX560/580/590

Revision A

4.5.4 APG Assy

C.B.S-TITE 3x6 (x2)


Torque : 0.80.1Nm

1.

Remove the Printer Mechanism (p.55)

2.

At the right side of the printer, remove the screws (x2) securing the APG Assy.
(Fig. 4-64)

3.

Release the hook at the top, and remove the APG Assy while taking care not to
lose gears or springs.

4.

Remove the composite gear (10, 15.2).


C H E C K
P O IN T

Hook

Composite gear (10, 15.2)

APG Assy

ASF Gear Train

The gears of the APG Assy are arranged as shown below:

Figure 4-64. Removing the APG Assy


Locating hole
1. Install the composite gear
3. Pass a pin or the like

With the pin left


in the hole

Spur gear 28.8


Right PG Cam
2. Pass a pin or the like

Install the APG Assy by the following procedure: (Fig. 4-65)


1. Install the composite gear (10, 15.5).
2. Pass a pin (o2mm) or the like through the locating hole in the
Right PG Cam on the CR Guide Shaft and that in the printer
frame.
3. Pass a pin or the like through the locating hole in the spur gear
28.8 and that in the APG Assy. With the pins left inserted in
the holes, install the APG Assy on the printer frame.
4. Make sure that all the hooks are engaged properly and the
protrusions fit in the printer frame, and tighten the screws in the
order shown in Fig.4-63 .

4. Check engagement
of the hooks

Pin

4. Install the
composite gear
Pin

Figure 4-65. Installing the APG Assy

Disassembly and Assembly

Disassembly and Assembly of Major Parts of Printer

65

EPSON Stylus PHOTO RX560/580/590

Revision A

4.5.5 CR Motor
Acetate Tape (18x30mm)

1.

Remove the Printer Mechanism (p.55)

2.

Remove the I/S Assy (p.63)

3.

Remove the ASF Assy (p.64)

4.

At the rear of the printer, disconnect the harness of the CR Motor from the frame.

5.

At the rear of the printer, remove the tension spring of the Driven Pulley Assy.
(Fig. 4-67)

6.

Acetate Tape (18x20mm) x4

Remove the screws (x2), and remove the CR Motor. (Fig. 4-68)

Lubrication is necessary. Refer to the following section and


lubricate the specified points:
LUBRICATION OF DRIVEN PULLEY (p.91)
Install the CR Motor with its printed area facing upward.

10 mm
Hook (x3)
1 cm away from the end of the tape wound around the harness

Figure 4-66. Removing the CR Motor Harness

Driven Pulley Assy

Tension Spring

Figure 4-67. Removing the Tension Spring

A D J U S T M E N T
R E Q U IR E D

Install the Timing Belt with the tooth side facing inside and
without torsion.
When the CR Motor has been replaced with a new one, wind
acetate tape (18x20 mm) x4 around the harness as shown. (Fig.
4-66)

C.P 3x4 (x2)


Torque : 0.40.1Nm

Once the CR Motor has been reinstalled, refer to the following


section and perform the necessary adjustments.
5.1.1 Adjustment by Use of Adjustment Program (p.74)
Figure 4-68. Removing the CR Motor

Disassembly and Assembly

Disassembly and Assembly of Major Parts of Printer

66

EPSON Stylus PHOTO RX560/580/590

Revision A

4.5.6 Carriage Assy

Mark

1.

Remove the Printer Mechanism (p.55)

2.

Remove the Linear Scale (p.54)

3.

Remove the PF Scale and PF Encoder (p.62)

4.

Remove the APG Assy (p.65)

5.

Remove the I/S Assy (p.63)

6.

Remove the ASF Assy (p.64)

7.

Remove the Driven Pulley Assy (p.66)

8.

Release the Head FFC from the front frame. (Fig. 4-74)

9.

Remove the screw, and remove the Cable Holder Frame. (Fig. 4-69)

Left Parallelism Bush


Spring

C.B.S TITE(P4)3x6
Torque : 0.80.1Nm

Loosen the screw and turn

Figure 4-70. Removing the Carriage Assy (at left side)

10. At the left side of the printer, remove the spring, and mark the indicated graduation
position of the Parallelism Bush. Then loosen the screw, and turn the Parallelism
Bush toward the front. (Fig. 4-70)
11. At the right side of the printer, remove the spring, remove the washer, and the
Right PG Cam. (Fig. 4-71)
12. Remove the Carriage Assy together with the CR Guide Shaft from the left side of
the printer frame.

Washer

Right PG
Cam

Spring

CR Guide Shaft

(Continued to next page)


Figure 4-71. Removing the Carriage Assy (at right side)
Cable Holder Frame

Hook

Lift the left shaft slightly and shift it to the right


to release it from the frame, and remove the
Carriage Assy together with the shaft.

Projection

C.B.S-TITE 3x6
Torque : 0.80.1Nm

Figure 4-69. Removing the Cable Holder Frame


Figure 4-72. Removing the Carriage Assy

Disassembly and Assembly

Disassembly and Assembly of Major Parts of Printer

67

EPSON Stylus PHOTO RX560/580/590

Revision A

Lubrication is necessary. Refer to the following section and


lubricate the specified points:
LUBRICATION OF CARRIAGE ASSY AND CR GUIDE
SHAFT (p.90)
LUBRICATION AT INSTALLATION OF CARRIAGE
ASSY (p.90)
Install the Timing Belt on the carriage with care not to confuse
the toothed areas of the inside and outside of the belt.

A D J U S T M E N T
R E Q U IR E D

When installing the Carriage Assy, refer to the following sections


and perform the necessary adjustments:
5.2 PG Adjustment (p.75)
5.1.1 Adjustment by Use of Adjustment Program (p.74)
PW Sensor

Up
Toothed
(inside)
No tooth
(outside)

Timing Belt

Both inside and


outside toothed

Install the PG Left Cam by mating the D cut surfaces and with
the cam positioned outside so that it does not come in contact
with sensing area of the APG Sensor.
CR Encoder

Must not touch


the sensing area

Figure 4-73. Carriage Assy (rear)


C H E C K
P O IN T

APG Sensor
With the cam
positioned outside

PG Left Cam

Install the Carriage Assy so that the guide is engaged with the
frame.

To remove the Cartridge Cover, it is necessary to remove the


Cartridge Cover Hinge. However, there is no special means of
releasing the hook. Therefore, insert a slotted screwdriver as
shown below and break the hook. (In installation, replace it with a
new one)
Cartridge Cover

~Rear~

Hook
Insert here

Carriage guide

When installing the Cable Holder Frame, ensure that it is


positioned correctly in the front and back direction. (Fig. 4-69)

Disassembly and Assembly

Disassembly and Assembly of Major Parts of Printer

Cartridge Cover Hinge

68

EPSON Stylus PHOTO RX560/580/590

Revision A

4.5.7 Eject Frame Assy

Head FFC

1.

Remove the Printer Mechanism (p.55)

2.

Remove the Head FFC from the Front Frame. (Fig. 4-74)

3.

Release the harness of the CD-R sensor from the hook of the Eject Frame.
(Fig. 4-75)

4.

Remove the screw securing the Cable Holder Frame.

5.

Remove the right and left screws (x2) securing the Front Frame, and remove the
Front Frame from the printer body.

6.

Acetate Tape (18x50mm)


Front Frame

Acetate Tape (30x40mm)

Locate it on the folded part

Figure 4-74. Removing the Head FFC

Remove the Eject Frame Assy from the printer body. (Fig. 4-76)

Cable Holder Frame

Before installing the Eject Frame, install the Left EJ Frame


Spring (longer), and the Right EJ Frame Spring (shorter)
temporarily, in the respective positions shown below on the
Eject Frame. After installing the Front Frame, move the Right
EJ Frame Spring to the spring support.
~Left side~
~Right side~
Right EJ Frame Spring

11 mm

C.B.S-TITE 3x6
Torque : 0.80.1Nm
Projection
C.B.S-TITE 3x6 (x2)
Torque : 0.80.1Nm
Projection

2
Front Frame

Projection

Release the harness


Left EJ Frame Spring

~Temporarily~

Fit the shaft holders (left and right) on the underside of the Eject
Frame onto the Paper Eject Roller Shaft. (Fig. 4-76)
After installing the Front Frame, confirm the engagement of the
projections (x2), and then tighten the screws in the specified order.
(Fig. 4-75)
Lubrication is necessary. Refer to the following section and
lubricate the specified points:
Lubrication of Front Frame (p.90)
After installing the Cable Holder Frame, confirm the engagement
of the projection, and then tighten the screw. (Fig. 4-75)
After installing the Head FFC as shown, move the carriage several
times and confirm that the FFC is free from undue tension or
excessive allowance. (Fig. 4-74)

Disassembly and Assembly

Figure 4-75. Removing the Front Frame

Shaft holder

Eject Frame Assy


Shaft holder

Figure 4-76. Removing the Eject Frame Assy

Disassembly and Assembly of Major Parts of Printer

69

EPSON Stylus PHOTO RX560/580/590

Revision A

4.5.8 Upper Paper Guides


C A U T IO N

~Rear~

Spring (x3)

Upper Paper Guides

1.

Remove the Printer Mechanism (p.55)

2.

Remove the I/S Assy (p.63)

3.

Remove the ASF Assy (p.64)

4.

Remove torsion springs (x3) at the rear of the printer. (Fig. 4-78)

5.

Release the hooks (x3), release the Upper Paper Guides from the shaft holders of
the printer frame, lower the actuator of the PE Sensor, and remove the Upper
Paper Guides. (Fig. 4-79)
C H E C K
P O IN T

Hooks

When removing the Upper Paper Guides, bring down the


actuator of the PE Sensor toward the front to avoid damaging
it.
Do not touch any of the rollers; otherwise, the print quality
may drop.

PE Sensor

Figure 4-77. Upper Paper Guides Layout (rear of the printer)


~Rear~

~Front~

Spring (x3)

The Upper Paper Guides are connected as a single unit with thin
fragile bridges as shown with arrows below. However, these parts
are not to be placed on the shaft holders of the printer frame.
Therefore, it is not necessary to replace the Upper Paper Guides
even if the bridges are broken.
Thin

Tip of spring

Figure 4-78. Removing the Springs

Thin

Bring down the actuator

Do not touch

Install the springs properly, while paying attention to the tip


position of each spring. (Fig. 4-78)

Release the hooks and lift


the Upper Paper Guides

Figure 4-79. Removing the Upper Paper Guides

Disassembly and Assembly

Disassembly and Assembly of Major Parts of Printer

70

EPSON Stylus PHOTO RX560/580/590

Revision A

4.5.9 Paper Guide Front Assy


C A U T IO N

~Printer rear~

Right Parallelism Bush


PF EJ Ground Spring

Do not touch any of the rubber rollers of the Paper Eject Roller
Assy or coated surface of the PF Roller Assy; otherwise, the print
quality may drop.

1.

Remove the Printer Mechanism (p.55)

2.

Remove the PF Scale and PF Encoder (p.62)

3.

Remove the Linear Scale (p.54)

4.

Remove the APG Assy (p.65)

5.

Remove the I/S Assy (p.63)

6.

Remove the ASF Assy (p.64)

7.

Remove the Driven Pulley Assy (p.66)

8.

Remove the Eject Frame Assy (p.69)

9.

Remove the Carriage Assy (p.67)

Remove through
the shaft hole
PE Sensor
C.B.S-TITE 3x6 Torque : 0.80.1Nm

Figure 4-80. Removing the Paper Guide Front Assy 1


Hold the PF Roller
Lift and pull out

Pass it through the


hole (Above picture)

10. Remove the Upper Paper Guides (p.70)


11. Remove the Right Parallelism Bush from the Left Frame.
12. In the left area of the printer, remove the screw securing the Paper Guide Front
Assy.

Pass it under the frame

13. Disconnect the connector of the PE Sensor at the rear of the printer.

Figure 4-81. Removing the PF EJ Ground Spring

14. Pull out the PF EJ Ground Spring frontward.


15. Lift the left side of the Paper Guide Front Assy slightly, undo the engagement with
the printer frame, pull the Paper Guide Front Assy frontward, and then undo the
engagement at the right side and remove it.

Release it from the frame

Lift and pull

Lubrication is necessary. Refer to the following section and


lubricate the specified points:
LUBRICATION OF PAPER GUIDE FRONT ASSY (p.89)
Lead out the harness of the CD-R Sensor as shown below.

Pull
obliquely

~Printer front bottom left~

Lead out from here

Release it from the frame

Release it from the frame


Release it from the frame

See Fig.4-81 and install the Ground Spring.

Disassembly and Assembly

Figure 4-82. Removing the Paper Guide Front Assy 2

Disassembly and Assembly of Major Parts of Printer

71

CHAPTER

5
ADJUSTMENT

EPSON Stylus PHOTO RX560/580/590

Revision A

5.1 Overview
The adjustments of Stylus PHOTO RX560/580/590 are roughly classified to the following types.
Table 5-1. Adjustment Items
Priority order
Parts

\
Unit
Removal
Replacement
Removal
CR motor
Replacement
Removal
Paper guide
upper
Replacement
Removal
Front frame
Replacement
Removal
Printhead
Replacement
Removal
Replacement
Main board
Replacement
(EEPROM Copy NG)
Removal
Holder shaft
unit
Replacement
Removal
EJ roller ASSY
Replacement
Removal
PS board
Replacement
Removal
Paper guide
ASSY
Replacement
Removal
PF motor
Replacement
Removal
Waste ink pad
Replacement
Removal
CR unit
Replacement
Removal
CR guide shaft
Replacement
Removal
Star wheel
ASSY
Replacement
Removal
PF roller ASSY
Replacement
Removal
Printer
Mechanism
Replacement
Removal
Scanner
Replacement
ASF

Adjustment

EEPROM
data copy

Market
setting

USB ID Waste ink pad


Ink charge
input
counter

O
(Replace pads)

Head ID
input

7
8
9
10
11
12
13
14
TOP
Head
CR heat
Scanner
Bi-D
PW sensor
PF EJ
BRS/PFP
margin
Angular
protection
origin
adjustment adjustment
adjustment adjustment
adjustment adjustment
control
adjustment
O

O
O

O
O

O
O
O

O
O

O
O

O
O

O
O

O
O

O
O

O
O
O
O

O
O

O
O
O
O

O
O

O
O

O
O
O
O
O
O

O
O
O
O

O
O
O
O

O
O
O
O

O
O
O
O

O
O

O
O
O
O
O
O

O
O
O
O
O
O

O
O

O
O
O
O
O
O

O
O
O
O

O
O

O
O

O
O
O
O

O
O

O
O
O
O
O
O
O
O

O
O
O
O
O
O
O
O
O
O

O
O
O
O
O
O
O
O

O
O
O
O
O
O
O
O
O
O

Overview

73

EPSON Stylus PHOTO RX560/580/590

C H E C K
P O IN T

Revision A

If the disassembly process includes the removal of any


components/parts specified, make the adjustments specified.
If it is impossible to back up the EEPROM data when replacing
the Main Board, replace all the maintenance parts with new
ones and clear the counter. In addition, make 5.4 Scanner Home
Position Adjustment (p.84).
Make the mechanical adjustments before making adjustments
that use the adjustment program.

5.1.1 Adjustment by Use of Adjustment Program


Description:
For the adjustment by use of the adjustment program, the details are described in the
window and help of the program. Therefore, this manual does not describe the details
of the adjustment by use of the adjustment program.
OS:

Preparations for use of the program:


Copy the supplied folder containing the adjustment program onto the HDD of a
PC.
C H E C K
P O IN T

Adjustment

Windows 98/Me/2000/XP

Overview

Connect the printer to the PC with the USB cable before running
the adjustment program.

74

EPSON Stylus PHOTO RX560/580/590

Revision A

5.2 PG Adjustment

C H E C K
P O IN T

Described below is the platen gap (PG) adjustment.


Purpose:
Adjust the distance between the head surface and the Paper Guide Front Assy
(platen) properly and adjust the parallelism on the 0th column side and on the 80th
columns side to ensure reliable print quality.
Once the Carriage Assy and/or Adjustment Bushes have been removed or
whenever necessary for any other reason, make this adjustment to correct the
deviation of the platen gap.

Make this adjustment after installing the mechanism unit in the


Housing Lower. (Install the Linear Scale after adjustment.)
Refer to 4.2.9 Printer Mechanism (p.55)
With Stylus PHOTO RX560/580/590, four stages of PG setting
are available by means of the APG Mechanism. However, make
this adjustment with the mechanism in the minimum PG
position (PG-: 1.2 mm).
(Refer to 4.5.4 APG Assy (p.65) and below.)
Locating hole

Table 5-2. PG Positions


Application for Printing
(selected from PG flag list for
normal/head rubbing)

PG Size
(mm)

Position

PG<APGHome>

1.2

EPSON special thick paper


PGPP, Postcards, Matte, etc.

PGtype
<Mechanical default>

1.7

Plain paper
EPSON special thin paper, SF, etc.
Rubbing with PG1.2 is avoided

PG+

2.35

Envelopes
Rubbing with PG1.2 and 1.7 is
avoided

PG++

4.2

CD-R printing

Sequence Application
Locating hole
Cleaning
CR measurement, VH detection
CR home position seek

At ink replacement

Figure 5-1. PG Position at PG Adjustment

Things to be used

Thickness gauge:

Phillips screwdriver

Dummy ink cartridge

C A U T IO N

Adjustment

1.1 mm (x2)
1.3 mm (x2)

The thickness gauge to be used must be free from dust and dirt
and from deformation. Be sure to clean it before use.
Take care that the Print Head is not soiled or scratched.
To ensure high accuracy of adjustment, install dummy ink
cartridges in the carriage, and move the carriage right and left
by pulling the belt without holding the carriage.

PG Adjustment

CR passes

Gauge is
dropped

Gauge is
dropped

CR passes

Figure 5-2. PG Criteria

75

EPSON Stylus PHOTO RX560/580/590

Revision A

Adjustment procedure

Align with the 7th rib from the left

Specified PG value: 1.2 0.1 mm

1.

Install the ink cartridges in the carriage.

2.

Remove the Cable Holder Frame. (Fig. 4-69)

3.

Check that the APG Assy and the carriage are in the PG-position. (Fig. 5-1)

4.

Move the carriage to the middle area of the platen, and place 1.1 mm thickness
gauges at positions shown in the figure. (Fig. 5-3)

5.

Pull the Timing Belt to move the carriage to the left end.

6.

If the carriage comes in contact with the gauge, adjust the Left Parallelism Bush to
raise the carriage to a position where the Printhead does not come in contact with
gauge.

Align with the sixth rib from the right

Gauge (1.1 or 1.3mm)

7.

Pull the Timing Belt to move the carriage to the right end.

8.

If the carriage comes in contact with the gauge, adjust the Right Parallelism Bush
to raise the carriage to a position where the Printhead does not come in contact
with gauge.

9.

Move the carriage to the middle area of the platen, and place 1.3 mm thickness
gauges at positions shown in the figure. (Fig. 5-3)

Gauge (1.1 or 1.3mm)

Pull the belt to move


the carriage

Figure 5-3. PG Adjustment 1

10. Pull the Timing Belt to move the carriage to the left end.
~Left side~

11. If the carriage does not come in contact with the gauge, make the adjustment
again.

~Right side~

CR
Guide
Shaft
UP

12. Pull the Timing Belt to move the carriage to the right end.
13. If the carriage does not come in contact with the gauge, make the adjustment
again.
14. Mark the indicated graduation position of the right and left Parallelism Bush, and
tighten the screws. (Screw tightening torque: 0.8 0.1 Nm)
C A U T IO N

CR Guide Shaft

CR
Guide
Shaft
DOWN

The Printhead must come in contact with the 1.3 mm thickness


gauges but must not come in contact with the 1.1 mm thickness
gauges.
CR Guide Shaft UP

CR Guide
Shaft DOWN

Figure 5-4. PG Adjustment 2

Adjustment

PG Adjustment

76

EPSON Stylus PHOTO RX560/580/590

Revision A

5.3 Banding Reduction System (BRS) Adjustment / Paper Feed Profile Correction (PFP)
5.3.1 Overview

For the BRS/PFP adjustment, any of the scanners listed in Table 5-4 can be used to
read the pattern.
At the start of the adjustment program, select the scanner to be used.

This section describes the BRS/PFP adjustment.


C H E C K
P O IN T

For outline of BRS/PFP, refer to 2.3 Banding Reduction System


(BRS)/ Paper Feed Profile Correction (PFP) (p.19) in Chapter 2
Operating Principles.
Be sure to make 5.4 Scanner Home Position Adjustment (p.84)
before performing the BRS/PFP adjustment.
In each adjustment described here, a printed adjustment
pattern is to be read with a scanner, and a correction value is to
be calculated from the scanned data. Therefore, a specified
scanner must be prepared. For scanning, make sure that the
document table of the scanner is free from dust and dirt.

Table 5-4. Specified Scanner for BRS/PFP Adjustment


Model

CCD

Perfection V700 Photo

CCD

Stylus Photo RX520/RX530/


Stylus CX7700/CX7800

CIS

Use the built-in scanner

Stylus PHOTO RX560/580/590

CIS

Use the built-in scanner

Note : When the BRS/PFP adjustment for Stylus PHOTO RX560/580/590 is to be performed,
use its built-in scanner.

Table 5-3. Tools and Papers for BRS/PFP Adjustment


Tool / Paper

Tool Code

Common

PFP Base Scale

BRS

Matte Paper-Heavyweight (A4)

PFP

Premium Photo Paper Glossy (EAI) /


Premium Glossy Photo Paper (Other)
(Size: 4x6)

Remarks

Perfection 4990Photo

C H E C K
P O IN T

Tools and papers for the adjustment

Sensor System

Remarks

1453980

The drying time necessary after the printing of the BRS


adjustment pattern varies with the sensor system of the scanner
used for the adjustment. No drying is required for the PFP
adjustment pattern or PFP confirmation pattern.
When scanner with CCD is used
Scanning just after printing is possible. (Drying for two
minutes or so is recommended if it can be afforded.)
When scanner with CIS is used
Drying for five minutes or more is needed after the printing of
the BRS adjustment pattern.
Calculate
correction
value

Specified scanner for the adjustment


C A U T IO N

Adjustment

Before starting adjustment, install onto the personal computer


the driver for the scanner to be used for the adjustment.
No scanner other than those specified below can be used for the
adjustments described here, since the profiles necessary for the
adjustments are not available with any scanner other than
those specified.

Test pattern

Scanner

PC

Printer

Figure 5-5. System Configuration

Banding Reduction System (BRS) Adjustment / Paper Feed Profile Correction (PFP)

77

EPSON Stylus PHOTO RX560/580/590

Revision A

Adjustment flow
Make the adjustment according to the following adjustment flow:
START
Printing the BRS
adjustment pattern (p.79)
Reading the BRS
adjustment pattern (p.80)

Has error occurred?

Yes

No

Printing the PFP


adjustment pattern (p.81)

C H E C K
P O IN T

If an error has been displayed on the adjustment program,


confirm the following points and perform the adjustment again.
If an error occurs even after confirmation of the following points,
the error is attributable to any problem with the scanner.
Therefore, perform the adjustment again using another scanner.
1. Make sure that the printer for which the correction value is
registered is the same one that was used to print the
adjustment pattern.
2. Make sure that the printed pattern is located on the document
table properly along the scale.
3. Make sure that there is no clearance between the reference
scale and the printed pattern.
4. Make sure that the scanner glass surface and the reference
scale are free from dust and dirt.

Reading the PFP


adjustment pattern (p.82)

Has error occurred?

Yes

No

Printing the PFP


confirmation patterns (p.83)
Confirmation pattern
judgment

NG

c
cde

OK

END

Figure 5-6. BRS/PFP Adjustment Flow

Adjustment

Banding Reduction System (BRS) Adjustment / Paper Feed Profile Correction (PFP)

78

EPSON Stylus PHOTO RX560/580/590

Revision A

5.3.2 Adjustment Procedure


5.3.2.1 BRS adjustment
Printing the BRS adjustment pattern

1. Set an A4 sheet of Matte Paper-Heavyweight on the paper support.


2. Select BRS adjustment on the adjustment program.
3. Print the adjustment pattern by clicking the [Print] button of 1. Print the

Unit identification code

adjustment pattern.

4. Wait for more than five minutes to dry the printed pattern.

C H E C K
P O IN T

The adjustment program, using the unit identification code,


judges whether the printer for which the correction value is
registered is the same one that was used to print the adjustment
pattern.
When a scanner with a CIS system is to be used to read the
adjustment pattern, wait for more than five minutes to dry the
printed pattern and then start scanning.
When a scanner with a CCD system is to be used, the printed
pattern can be read without waiting for drying after printing.
(See Table 5-4. Specified Scanner for BRS/PFP Adjustment (p.
77))

Figure 5-7. BRS Adjustment Pattern

Adjustment

Banding Reduction System (BRS) Adjustment / Paper Feed Profile Correction (PFP)

79

EPSON Stylus PHOTO RX560/580/590

Revision A

Reading the BRS adjustment pattern

5. Set the reference scale and the printed BRS adjustment pattern on the scanner,

Scanner origin

and press the [Read] button of 3. Read the adjustment pattern.

6. The BRS correction value will be automatically calculated based on the read
adjustment pattern and be written on the serial flash ROM.
In case an error has occurred, check and make sure that the document table
glass and the reference scale are free from dust and dirt and the reference scale
and adjustment pattern are not on a slant. Then repeat the procedure from step
5 above.

C A U T IO N

When setting the reference scale and adjustment pattern on the


scanner, observe the following instructions:
Position the top right corner of the reference scale at the
scanner origin and set the reference scale in such a position
that its right side is in close contact with the document table
glass end.
Place the adjustment pattern along the reference scale as
shown at right. In doing so, position the adjustment pattern so
that it is in parallel with the reference scale and there is no
clearance between them.

PFP reference scale

BRS adjustment pattern (A4)


Scanner document table

Figure 5-8. Positioning the Reference Scale and BRS Adjustment Pattern
(View from Back of Document Table Glass)

Adjustment

Banding Reduction System (BRS) Adjustment / Paper Feed Profile Correction (PFP)

80

EPSON Stylus PHOTO RX560/580/590

Revision A

5.3.2.2 PFP adjustment


Printing the PFP adjustment pattern

1. Set Premium Photo Paper Glossy (EAI) or Premium Glossy Photo Paper
(Other) of 4x6 in size on the paper support.

2. Select PFP adjustment on the adjustment program.


3. Print the adjustment pattern by clicking the [Print] button of 1. Print the
adjustment pattern.

C H E C K
P O IN T

The adjustment program, using the unit identification code,


judges whether the printer for which the correction value is
registered is the same one that was used to print the adjustment
pattern.

Unit identification code

Unit identification code

Figure 5-9. PFP Adjustment Pattern

Adjustment

Banding Reduction System (BRS) Adjustment / Paper Feed Profile Correction (PFP)

81

EPSON Stylus PHOTO RX560/580/590

Revision A

Reading the PFP adjustment pattern

4. Set the reference scale and the printed BRS adjustment pattern, which must be

Scanner origin

dried for more than five minutes beforehand, on the scanner and press the
[Read] button of 3. Read the adjustment pattern.
5. The PFP correction value will be automatically calculated based on the read
adjustment pattern and be written on the serial flash ROM.
In case an error has occurred, check and make sure that the document table
glass and the reference scale are free from dust and dirt and the reference scale
and adjustment pattern are not on a slant. Then repeat the procedure from step
4 above.

C A U T IO N

When setting the reference scale and adjustment pattern on the


scanner, observe the following instructions:
Position the top right corner of the reference scale at the
scanner origin and set the reference scale in such a position
that its right side is in close contact with the document table
glass end.
Place the adjustment pattern along the reference scale as
shown at right. In doing so, position the adjustment pattern so
that it is in parallel with the reference scale and there is no
clearance between them.

PFP adjustment pattern (Size 4x6)

PFP reference scale


Scanner document table

Figure 5-10. Positioning the Reference Scale and PFP Adjustment Pattern
(View from Back of Document Table Glass)

Adjustment

Banding Reduction System (BRS) Adjustment / Paper Feed Profile Correction (PFP)

82

EPSON Stylus PHOTO RX560/580/590

Revision A
Judging the confirmation patterns

Printing the PFP confirmation patterns

6. Set Premium Photo Paper Glossy (EAI) or Premium Glossy Photo Paper
(Other) of 4x6 in size on the paper support, and click the [Print] button of 4.
Print the confirmation patterns.

7. By consulting Fig. 5-12, check that all the printed confirmation patterns are
free from banding.
If there is banding, follow the procedure below:

c Print the confirmation patterns again and check if there is banding.


d If there is banding recognized by cheking at c, repeat the above procedure
from printing the PFP adjustment patterns.

e If there is still banding recognized by cheking at d, the banding is


attributable to a defective mechanism.In such a case, remove the defective
mechanism, check and install the new mechanism.
Normal area
confirmation pattern

Bottom end area


confirmation pattern

OK
No banding

NG
With white banding

Normal area confirmation pattern


Bottom end area confirmation pattern

NG
With black banding

Figure 5-12. Judging the PFP Confirmation Patterns

Figure 5-11. PFP Confirmation Patterns

Adjustment

Banding Reduction System (BRS) Adjustment / Paper Feed Profile Correction (PFP)

83

EPSON Stylus PHOTO RX560/580/590

Revision A

5.4 Scanner Home Position Adjustment

5.4.1 Preparations for Use of the Adjustment Program

The home position of the Scanner Unit deviates when the CCD Unit, Scanner CR
Motor Assy or any other scanner carriage-related component has been replaced or
reassembled. Make this adjustment to enhance scanning accuracy.
C H E C K
P O IN T

The EEPROM stores the data on scanner home position


adjustment. If you can not download all the EEPROM data, you
should also perform this adjustment.

1.

Execute the supplied file and install (overwrite) the adjustment program onto the
PC.

2.

Start the adjustment program by one of the following methods:

C H E C K
P O IN T

Execute FT.exe in the folder that has been installed as described above.
The scanner driver must have been installed on the PC (scanner
must be recognized). If the PC does not recognize the scanner, the
following error window will appear at the start of adjustment.

Table 5-5. Tools


Tool Name
PC (OS: Windows 98/XP)
Scanner origin adjustment program
EPSON Scanner Function Test-Guinness
USB cable (Printer ~ PC)
Origin Adjustment tool

Availability

Tool Code

EPSON

EPSON

1401646

Note : {: available on the market, EPSON: available from EPSON

C H E C K
P O IN T

This adjustment program has not only the home position


adjustment function but also other various functions. However,
this manual describes only the functions and procedure necessary
for home position adjustment.

Figure 5-13. Installing the Adjustment Program (Scanner Home Position)

Adjustment

Scanner Home Position Adjustment

84

EPSON Stylus PHOTO RX560/580/590

Revision A

5.4.2 Home Position Adjustment Procedure


1.

Connect the Stylus PHOTO RX560/580/590 to the PC with the USB cable, turn
the power on, and set the home position adjustment tool.
C H E C K
P O IN T

Select the model name


(Guinness) and click
the [OK] button

Place the home position adjustment tool in close contact with the
upper left corner of the document table. Leave the top cover of the
scanner open.
Figure 5-14. Parameter Setting

In close contact
with the upper
left corner

(Selection from here is also possible)

SGL icon

Figure 5-15. Single Test Dialog Display


Select Guinness and click
[Execute]

Home position
adjustment tool

2.

Run the adjustment program. Upon start, the Select Parameter Set window will
open. (See Figure 5-14)
Select Guinness and click [OK].

3.

When the window shown in the figure is displayed, click the SGL icon on the
toolbar. (See Figure 5-15)

4.

When the window shown in the figure is displayed, click the [Execute] button to
run the program. (See Figure 5-16)

5.

On completion of writing, the check screen appears. Confirm that TEST OK is


displayed on the top line. If TEST OK is not displayed, make the adjustment
again. (See Figure 5-17)

Figure 5-16. Execution of Home Position Adjustment

TEST OK

C H E C K
P O IN T

Adjustment

After adjustment, perform Home Position Confirmation and


make certain that the adjusted values have been written in
EEPROM.

Scanner Home Position Adjustment

Figure 5-17. OK Screen

85

EPSON Stylus PHOTO RX560/580/590

Revision A

5.4.3 Home Position Confirmation Procedure

Select Guinness

By the following procedure, confirm that the adjusted values have been written in
EEPROM:
SGL icon

Figure 5-18. Writing Result Confirmation 1


1.

Select the following item in the combobox at the upper left of the program
window.
Guinness (See Figure 5-18)

2.

Click the SGL icon on the tool bar of the adjustment program to display the
Single Test dialog.

3.

On the Single Test dialog screen, select Origin Detection Test and click the
[Execute] button. (See Figure 5-19)

4.

The window will shows the results. Then check that the following results are OK.
(See Figure 5-20)

Origin Detection Test [FT587]


Origin Correction Flag
Main Scan Correction Value
Sub Scan Correction Value

Figure 5-19. Writing Result Confirmation 2

Figure 5-20. Writing Check Results

Adjustment

Scanner Home Position Adjustment

86

CHAPTER

6
MAINTENANCE

EPSON Stylus PHOTO RX560/580/590

Revision A

6.1 Overview

6.1.2 Cleaning

This section describes maintenance work to maintain the functions and performance of
Stylus PHOTO RX560/580/590.
C A U T IO N

C A U T IO N

For cleaning, do not use such a solvent as thinner.

When using compressed air products; such as air duster, for


cleaning during repair and maintenance, the use of such products
containing flammable gas is prohibited.

Table 6-2. Cleaning


Part to be Cleaned

Cleaning Method

Exterior parts

Wipe with a cloth soaked into water once and squeezed


strongly.

6.1.1 Maintenance Error

Rubber rollers

Wipe the rollers with a cloth that is soaked with alcohol


diluted with pure water.

Once a maintenance error has occurred, replace all the maintenance parts listed below,
and clear the counter.

LCD surface

Blow off the dust with a blower.

Scanner document table (Glass side)

Table 6-1. Parts to be Replaced at Maintenance Error


Part Name

Location

Refer to for
Disassembly/
Assembly

Waste Ink Tray Assy

In front of carriage home position

p.51

Waste Ink Pads (x2)

Under the platen (on the Lower Case Assy)

p.56

C H E C K
P O IN T

Maintenance

In maintenance work, check the value of the overflow counter.


If the value of the counter is close to its upper limit, notify the
user and recommend that the waste ink pads are to be replaced.
(If the waste ink pads are not replaced at that time, there is a
possibility that Maintenance Error can occur just after the
printer is returned to the customer.)
After replacement, reset the overflow counter (protection
counter) by the adjustment program.

Overview

88

EPSON Stylus PHOTO RX560/580/590

Revision A

6.1.3 Lubrication

LUBRICATION OF PAPER GUIDE FRONT ASSY

The types and amount of grease to be applied have been determined based on the
evaluation at factory. Accordingly, definitely use a suitable volume of designated
grease to the designated points for repair and maintenance of the product. Designated
types of grease and application points are as shown below.

Roller Shaft and the


Lubrication PF
shaft holders (2
Points
positions: right and left)

C A U T IO N

Never use any grease other than those specified, since such
grease can affect adversely the mechanical life and functions of
this product or result in damage to this equipment.
As the suitable volume is also designated based on evaluation
result, avoid applying any undesignated volume.
Do not lubricate any part other than those specified. Take care
that no grease adheres to any paper transport parts, such as
rollers, or the Printhead; otherwise, the print quality may drop.

Table 6-3. Specified Lubricant, etc.

Grease

Insulating Tape

Maintenance

Name

Parts Code

G-71

1304682

G-74

1409257

G-45

1033657

Acetate Tape

1003963

Available

Right side of PF
Roller Shaft

G-71

Amount of 1x3 mm
Application
Applying
Tool

Injector

Make sure that the


surface of the PF
Precautions coated
Roller Shaft is free
from grease.
Paper Eject Roller
Lubrication Shaft and shaft holders
Points
(2 positions: right and
left)

Specified lubricant, etc.

Type

Type

Left side of PF
Roller Shaft

Type

G-71

Coated surface must


be free from grease
G-71

Left side of Paper


Eject Roller Shaft

Right side of Paper


Eject Roller Shaft

G-71

Amount of 1x3 mm
Application
EPSON

Applying
Tool

Injector

Make sure that the


rubber rollers on the
Precautions Paper Eject Roller
Shaft are free from
grease.

Overview

G-71

Rubber rollers
must be free
from grease
G-71

89

EPSON Stylus PHOTO RX560/580/590

Revision A

LUBRICATION AT INSTALLATION OF CARRIAGE ASSY

LUBRICATION OF CARRIAGE ASSY AND CR GUIDE SHAFT

Shaft holder hole in the


Lubrication printer frame (for CR
Points
Guide Shaft) (2
positions: right and left)

Lubrication CR Guide Shaft and


Points
Carriage Assy

Left side of
printer frame

Right side of
printer frame

Type

G-71

Amount of
1x Half periphery
Application

Area A:
Amount of 21020 mg (x2)
Application Area B:
21020 mg (x2)

Applying
Tool

Applying
Tool

Type

G-71

Injector
G-71

Precautions
Lubrication Right and Left PG
Points
Cams (Cam Contour)
Type

Left side of
printer frame

G-71

Right side of
printer frame

G-71

Injector

Precautions

CR Guide Shaft
Lubrication
(Grooves for pressure
Points
springs)
Type

Applying
Tool

Left side of
printer frame

Right side of
printer frame

G-71

Amount of
1x 5 mm (x2)
Application

Injector
Area A

Make sure that the belt


and any parts other than
Precautions
those specified are free
from grease.

Area A

Area A: Inject 210 20 mg of G-71


into the hole

G-71

Amount of
1x One round
Application
Applying
Tool

G-71

Area B: Apply 210 20 mg of G-21


to the CR Guide Shaft in its
middle area.

G-71
G-71

LUBRICATION OF FRONT FRAME


Sliding surface and
Lubrication spring catch area on the
Points
front frame (2 positions
each: right and left)

Left side of
front frame

Type

1x3

G-71

1x7

Right side of
front frame
1x7

Amount of 1x3 mm x2
Application 1x7 mm x2
Applying
Tool

1x3

Injector

Make sure that the


Frame Assy
Precautions Eject
moves up and down
smoothly.

Injector

Precautions

Maintenance

Overview

90

EPSON Stylus PHOTO RX560/580/590

Revision A

LUBRICATION OF DRIVEN PULLEY


Surfaces which come in
Lubrication
contact with the printer
Points
frame (4 points)
Type

LUBRICATION AT INSTALLATION OF I/S ASSY


G-71 (x4)

G-71

Printer frame: Surface


Lubrication
which comes in contact
Points
with the Clutch Gear
Type

G-71

Amount of
1x 2 mm
Application

Amount of
One round
Application

Applying
Tool

Applying
Tool

Injector

Injector

G-71

Precautions
Precautions

LUBRICATION OF PRINTER MECHANISM ASSY


LUBRICATION AT INSTALLATION OF ASF ASSY
LD Roller Guide
Lubrication (Surfaces which come
Points
in contact with the LD
Roller) (6 points)
Type

Type

G-71

Applying
Tool

Injector

Precautions

Maintenance

G-71 (x6)

Top 5mm

G-71

Amount of 5 mm : Top
Application 10 mm : Bottom

Amount of
1x 2 mm
Application
Applying
Tool

Surfaces which come in


Lubrication contact with the
Points
carriage (rear of printer
frame)

Injector

40 mm

G-71

40 mm
Bottom 10mm

Move the Carriage


Assy to the center and
Precautions apply grease to the top
and bottom surfaces of
the right and left areas.

Overview

91

EPSON Stylus PHOTO RX560/580/590

Revision A

LUBRICATION OF ASF ASSY


Described below are the lubrication points of the ASF Assy for the case where the LD Roller Shaft is locked and those for the case where the Hopper has been released.
When LD Roller Shaft is locked

When Hopper has been released

Lubrication Points LD Roller Assy

Lubrication Points LD Roller Assy

Type

G-71

Type

G-71

Amount of
Application

Left side of the LD Roller Shaft:


Vicinity of the LD Roller:
Right side of the LD Roller Shaft:

Amount of
Application

Left side of the LD Roller Shaft : 1x20 mm


Vicinity of the LD Roller:
On the rib (x4)
Right side of the LD Roller Shaft: 1x10 (x2)

Applying Tool

Injector

Applying Tool

Injector

Precautions

When Hopper has been released

Precautions

When LD Roller Shaft is locked

1x5 mm
On the rib (x4)
1x5 (x2)
1x10

1x5 mm

1x20 mm

1x10 mm

1x10 mm (x2)

x4
x4

Left side of LD Roller


Shaft

Vicinity of LD Roller

1x5 mm (x2)

Left side of LD
Roller Shaft

Vicinity of LD
Roller

Right side of LD
Roller Shaft

Right side of LD Roller Shaft

Maintenance

Overview

92

EPSON Stylus PHOTO RX560/580/590

Revision A

LUBRICATION OF SCANNER UNIT


Lubrication
CR CIS
Points
Type

G-74

G-74

Amount of
Application
G-74

Applying
Tool

G-74

Precautions

Apply grease at three


points shown.

Lubrication CR shaft of Housing


Points
Lower
Type

G-45

G-45 (x2)

Amount of
Application
Applying
Tool

Injector and brush

After applying grease at


a point shown, spread it
Precautions
with a brush evenly
over the whole shaft.

Maintenance

After applying grease, spread


it evenly with a brush

Overview

93

CHAPTER

7
APPENDIX

EPSON Stylus PHOTO RX560/580/590

Revision A

7.1 Connectors
Table 7-1. Connectors on the Main Board
CN No.

Color

Connected to

Remarks

CN1

(USB2.0 interface connector)

For connection to PC

CN2

(USB interface connector)

For connection in the


front

CN3

White

Power Supply Board

3-pin

CN4

White

CD-R Sensor (Guide & Tray)

4-pin

CN6

White

PE Sensor

3-pin

CN7

Black

APG Sensor

3-pin

CN8

(FFC)

PF Encoder

5-pin

CN10
CN11

13-pin
13-pin

(FFC)

CN12

9-pin

CN13

Black

PF Motor

2-pin

CN14

White

CR Motor

2-pin

CSIC Board

13-pin

PW Sensor

6-pin

CN15
CN16

(FFC)

CN17

White

CR Motor (Scanner Unit)

2-pin

CN19

(FFC)

CIS Unit

14-pin

CN20

White

Scanner Encoder

4-pin

CN22

(FFC)

Panel Board

8-pin

CN23

(FFC)

LCD Module

11-pin

CN101

(CF Slot)

CN102

(MS/SD/xD/MMC Slot)

Appendix

Figure 7-1. Connector Assignments

Connectors

95

EPSON Stylus PHOTO RX560/580/590

Revision A

Printhead FFC
Main Board Side
CN10
CN11
CN12
Pin No. Signal Pin No. Signal Pin No. Signal
13 COMA_1
13 XHOT
9 VHV
12 GND2_2
12 GND
8 GND
11 COMA_3
11 SCK
7 VDD
10 GND2_1
10 GND
6 CH_A
9 COMB_2
9 CH_B
5 GND
8 GND2_3
8 VDD2
4 NCHG
7 GND
7 GND
3 GND
6 S11
6 COMB_3
2 LAT
5 GND
5 GND2_2
1 GND
4 S12
4 COMB_1
3 GND
3 GND2_3
2 S13
2 COMA_2
1 TH
1 GND2_1

Mechanism FFC
Head PCB Side
CN2
CN1
Pin No. Signal Pin No. Signal
1
XHOT
1 VHV
2
GND
2 GND
3
SCK
3 VDD
4
GND
4 CH_A
5
CH_B
5 GND
6
VDD2
6 NCHG
7
GND
7 GND
8
COMB_3
8 LAT
9
GND2_2
9 GND
10
COMB_1
11
GND2_3
12
COMA_2
13
GND2_1
14
ANODE
15
COMA_1
16
GND2_2
17
COMA_3
18
GND2_1
19
COMB_2
20
GND2_3
21
GND
22
S11
23
GND
24
S12
25
GND
26
S13
27
TH

Main Board Side


CN15
Pin No.
Signal
13 VHV
12 GND
11 COM
10 GND
9 VDD
8 ENABLE
7 CH_A
6 CVDD
5 CRST
4 GND
3 CSCK
2 COO
1 SDA1

CSIC Board side


CNPin No.
Signal
1 VHV
2 GND
3 COM
4 GND
5 VDD
6 ENABLE
7 CH_A
8 CVDD
9 CRST
10 GND
11 CSCK
12 COO
13 SDA1

Main Board Side


CN16
Pin No.
Signal
6 ENA
5 VDD
4 ENB
3 GND
2 PW
1 LEDON

Encoder Board side


CNPin No.
Signal
1 ENA
2 VDD
3 ENB
4 GND
5 PW
6 LEDON

CR Motor
Pin No. Signal on Main Board
Signal on Motor Side
1 PRN-CR A
A (+)
2 PRN-CR B
B (-)

Remarks
CR Motor wire A
CR Motor wire B

PF Motor
Pin No. Signal on Main Board
Signal on Motor Side
1 PRN-PF B
B
2 PRN-PF A
A

Remarks
PF Motor wire B
PF Motor wire A

PE Sensor
Pin No. Signal on Main Board
1 PRN-PE
2 PRN-PE
3 PRN-PE

Signal on Mechanism Side


Remarks
SIG
PE Sensor signal
GND
Grounding
VCC
Power to PE Sensor (+3.3V_SN)

APG HP Sensor
Pin No. Signal on Main Board
1 APG-HP
2 APG-HP
3 APG-HP

Appendix

Connectors

Signal on Mechanism Side


Remarks
SIG
APG Sensor signal
GND
Grounding
VCC
Power to APG Sensor (+3.3V_SN)

96

EPSON Stylus PHOTO RX560/580/590

Revision A

CD-R Tray / Mode Sensor


Pin No. Signal on Main Board
1 CDR-MD
2 CDR-MD
3 CDR-TRY
4 CDR-TRY

SCANNER UNIT
Signal on Mechanism Side
SIG
GND
SIG
GND

Remarks
CD-R Guide Sensor signal
Grounding
CD-R Tray Sensor signal
Grounding

Signal on Mechanism Side


GND
ENCB
EVDD
ENCA
GND

Remarks
Grounding
PF Encoder B signal
Power to PF Encoder (+3.3V_SN)
PF Encoder A signal
Grounding

CIS Unit
Pin No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14

PF Encoder
Pin No. Signal on Main Board
1 PF-ENC
2 PF-ENC
3 PF-ENC
4 PF-ENC
5 PF-ENC

Power cable connector


Pin No.
1
2
3

Signal

Connected to
-

+42V
GND
PSC

Function
+42V
Grounding
Power supply control

Appendix

Signal
PSW
GND
+3.3V
SDI
SCLK
SLAT
SENB
SDO

DESCRIPRION
PSW of E01A73B*
Grounding
+3.3V
PNLSDI of E01A73B*
PNLCLK of E01A73B*
PNLLAT of E01A73B*
PNLLEDEN of E01A73B*
PNLSDO of E01A73B*

I/O
--I
I
I
----I
I
I
I
I
----O

DESCRIPRION
LED COMMON (Anode)
LED PULSE BLUE
LED PULSE GREEN
LED PULSE REG
DIGITAL POWER SUPPLY
GROUND
START PULSE
RESOLUTION SELECT 1
RESOLUTION SELECT 2
RESET PULSE
MASTER CLOCK
GROUND
ANALOG POWER SUPPLY
ANALOG OUTPUT SIGNAL

Scanner Encoder Board

Switch panel connector


Pin No.
1
2
3
4
5
6
7
8

SYMBOL
LEDCA
LEDB
LEDG
LEDR
VDD
GND
TR
RES1
RES2
XRST
MCK
GND
VAD
VOS

Pin No.
1
2
3
4

GND
ChA
Vcc

Signal

Connected to
GND
ENC_A
Vcc

ChB

ENC_B

Function
Grounding
Scanner encoder A signal
Power to scanner encoder
(+3.3V_SN)
Scanner encoder B signal

Scanner motor connector


Pin No. Signal on Main Board
Signal on Motor Side
1 SCN_B
B
2 SCN_A
A

Connectors

Remarks
Scanner motor wire B
Scanner motor wire A

97

EPSON Stylus PHOTO RX560/580/590

Revision A

7.2 Component Layout

Figure 7-2. C663MAIN Component Layout (Back)

Appendix

Figure 7-3. C663MAIN Component Layout (Front)

Component Layout

98

EPSON Stylus PHOTO RX560/580/590

Revision A

7.3 Electric Circuit Diagrams


This section shows electric circuit diagrams of Stylus PHOTO RX560/580/590.
Table 7-2. Circuit Diagrams List
Circuit Board
Main Board
Panel Board

Power Supply Board

Appendix

Circuit Board Name

Number of
Pages

C663Main

C663PNL

C663PNL-B

C653PSB

C653PSE

Electric Circuit Diagrams

99

Model : PM-A820
Stylus PHOTO RX560/580/590
Board : C663Main
Sheet : 1/3
Rev. : E

Model : PM-A820
Stylus PHOTO RX560/580/590
Board : C663Main
Sheet : 2/3
Rev. : F

Model : PM-A820
Stylus PHOTO RX560/580/590
Board : C663Main
Sheet : 3/3
Rev. : D

Model : PM-A820
Stylus PHOTO RX560/580/590
Board : C663PNL
Sheet : 1/1
Rev. : B

Model : PM-A820
Stylus PHOTO RX560/580/590
Board : C663PNL-B
Sheet : 1/1
Rev. : A

Model : PM-A820
Stylus PHOTO RX560/580/590
Board : C653PSB
Sheet : 1/1
Rev. : B

Model : Stylus PHOTO RX560/580/590


Board : C653PSE
Sheet : 1/1
Rev. : C

EPSON Stylus PHOTO RX560/580/590

Revision A

7.4 Exploded Diagrams & ASP Reference List


Refer to SPI (Service Parts information) for exploded diagrams and ASP reference list.

Appendix

Exploded Diagrams & ASP Reference List

107

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