Test 1 Underground Mining: Question 1a
Test 1 Underground Mining: Question 1a
MINING
UNDERGROUND
Question 1a
for trackless mining, some of the development is reduced (see Fig. 2.14 in the
textbook)
- block sizes depend on ore characteristics
when ore is weak or highly fractured, small blocks are preferred as a large block
may not be able to take the undercutting
when ore is of medium strength, panel caving is best
for strong ore, mass caving is used as a large undercut is necessary to get caving
started
- the height of the block should be as high as possible as i) development per unit
height gets reduced and ii) ratio of capping to ore reduced
the height also depends on ore geometry and strength
- the following should be considered in deciding the draw point spacing:
ore breakage sizes. The area affected by a draw point or its zone of disturbance is
small when ore pieces are small. Therefore, draw points should be close when
small ore pieces are anticipated. The opposite is true for large pieces
the zone of disturbance for adjacent draw points should overlap so that no ore is
left behind
to ensure quick loading of trains, the spacing should be adjusted so that multiple
cars can be loaded at the same time
Production
- a balance should be maintained between draw and caving
this is to ensure that uniform contact is maintained between broken ore and
ore/cap above
it also reduces dilution
- if a stable arch forms, making caving difficult, widen to re-start caving
in rectangular openings, widening the length may not help if the arch formed
over the breadth
- draw rapidly following an undercut to ensure no pillar is left as support
- control draw to control dilution
Caving
- initial caving area about the same as undercut area in weak rock. For strong rocks, it
is smaller than the undercut area
- eventually, the caving area extends beyond the undercut area, following a 45 degree line
from the undercut area
- most secondary blasting is done during the first 30% of caving
- sometimes the boundary is weakened to limit spreading of caving
Equipment
- designed for high production
multi-boom drill jumbos
high tonnage mucking
Advantages
- cheap, as little drilling and blasting
- drilling and blasting may be higher if the fragmentation is bad. In Palabora, 70%
of the ore may require secondary breakage in the first year. Depending on
layout, mines can also use rock-breaker type equipment for breaking large
fragments rather than blasting. In Palabora, a special remote controlled high
reach (21m) drill rig is used to d&b high hang-ups.
- centralized production leads to easy supervision and safe working area
- easy ventilation
- If diesel LHDs are used, ventilation requirements get stringent
- high production rates
- Some mines cites 317 tons/hr from their LHDs
- good for low grades undercut caving limits
Disadvantages
- narrow range of applicability
- high initial (development) cost
- difficult to maintain drifts in production area
- sudden increase in demand difficult to accommodate
- stoppage of drawing may close ore block due to weighting. Stoppage typically
happens when product prices go down (example: Henderson mine and price of
molybdenum)
- ore recovery could be low in adverse situations.
- bad draw practices may lead to high dilution.
- difficult to switch method of mining once started
Question 1(b)
Locating Water: When the shaft is reached to the water table or beyond it, water inflows
inside it, to remove this water usually face or sinking pumps are used.
Dewatering: Removing water can also be done by driving deep wells or well point systems
around the shaft, that results in lowering the water table around the shaft.
Shaft centering: Using the reference points, which are fixed before, to fix the shaft center.
The shaft center is checked from time to time by the use of centering device installed at the
surface.
Exploration: the hole will be used to explore what is below
Question 2 a
The freezing method is considered the most reliable means to support a collar excavation in
deep overburden. The method may be used for ramp entries; however, ground freezing is
unusual for deep entries due to the large number of pipes required and because of the
difficulty in arranging the piping to obtain a freeze in the overburden above and beneath the
proposed excavation.
Shaft collars have been sunk employing ground freezing for over a century and so today the
procedure is well understood and straightforward. Normal practice is to engage a contractor
that specializes in ground freezing. A number of vertical freeze holes will be drilled around
the perimeter of the proposed excavation to form the freeze circle. The spacing between the
freeze holes varies from 2 feet (0.8m) for shallow excavations with small freeze pipes and
to 6 feet (2m) for very deep excavations with larger freeze pipes. Each freeze column
extends into the bedrock. Two pipes are installed in each freeze hole, one inside the other.
The larger pipe is sealed at the bottom so that chilled brine directed in a continuous flow
down the inner pipe will return to surface in the annular space between the pipes. Having
taken up heat in the ground, it is then recooled in a refrigeration plant. Traditionally, the brine
velocity in the annular space was designed high enough to obtain turbulent flow and assure
good heat transfer.
Question 2 b
- weak walls and strong ore preferred though weak ore can be mined too
- steep dip
a vertical dip is best, while dip>60 is fine too. Loss of ore minor in non-vertical
steep dips
considerable loss of reserves in flat dips
- preferably, the ore and the rock should be easily separable
- surface should be amenable to caving (not an inhabited or the watershed area etc)