Cutes Corporation
CT-2000PLUS/PRO Series
AC MOTOR DRIVER
Instruction
Head Office : 2-22, Nan Yuan Road, Chung Li City, Taiwan
TEL: 886 3 4612333 or 886 3 4526161 ext. 275, 266, 512
FAX: 886 3 4526227 or 886 3 4511347
E-mail:
[email protected]URL: www.cutes.com.tw
- 2 -
Introduction / Table of Contents
Introduction
Thank you for choosing the CT-2000Plus/Pro inverter unit, this inverter unit is suitable for
operating squirrel cage induction motors. Please read this instruction manual carefully
before actual usage in order to ensure proper operation and suit your needs.
Table of Contents
1. Inspection upon receiving.............................................................................................4
2. Installation and Storage.................................................................................................4
A. Storage......................................................................................................................4
B. Installation place.....................................................................................................4
3. Application notes.............................................................................................................5
4. Block diagram and Wiring.............................................................................................5
A. Wiring of main and control circuit.......................................................................5
B. Signal circuit.............................................................................................................5
C. Connecting the power supply and the AC motor...........................................6
D. R.S.T. for Power source reactor.........................................................................7
E. Standard external connection diagram.............................................................8
F. Terminal specifications..........................................................................................9
5. Operation Test................................................................................................................10
6. Adjust and Function Specification.............................................................................12
A. Keypad operation..................................................................................................12
B. LCD Keypad Adjust Function Specification...................................................13
C. Display specification............................................................................................13
D. Keypad specification............................................................................................13
E. Function Code.......................................................................................................15
7. Description of alarm display indications...................................................................46
8. Troubleshooting..............................................................................................................48
9. Maintenance and Inspection.......................................................................................50
10. Standard Specification..................................................................................................51
A. CT2000PLUS/PRO 200Vseries........................................................................51
B. CT2000PLUS/PRO 400Vseries........................................................................51
C. Standard specification.........................................................................................51
D. Outline dimension.................................................................................................53
11. Function code Table......................................................................................................54
12. Modbus Address of Display Data...............................................................................65
13. Series Communication User Manual.........................................................................66
A. The physical link....................................................................................................66
B. Data structure in communication.......................................................................67
C. Function code in Modbus....................................................................................68
D. Error check generation........................................................................................69
E. Group & global broadcasting function.............................................................71
Inspection upon receiving / Installation and storage
1. Inspection upon receiving
A. Check that the model, the capacity and power voltage specifications are as
ordered.
B. Check that no damage has occurred during transportation.
C. Check that none of the internal parts have been damaged or have fallen off.
D. Check that none of the connectors have been damaged or have fallen off.
E. Check that there is no loosening of the terminals or screws of each of the parts.
2. Installation and Storage
A. Storage:
If the equipment is not to be installed immediately, it should be stored in a clean and
dry location at ambient temperatures from 20to 55. The surrounding air must
be free of corrosive contaminants.
B. Installation place:
Places where the peripheral temperature is from -10to 40, and where the
relative humidity is 90% or less. Avoid installing at places where there is dust, iron
particles, corrosive gas, water spray, direct sunlight or too much vibration. And
places where has good ventilation.
10cm
min.
10cm
min.
10cm
min.
10cm
min.
- 4 -
Block diagram, wiring
3. Application notes
A. Concerning the inverter unit
(1) Do not fit capacitors to the output side of the inverter in order to improve the
power ratio.
(2) In case of fitting MC between inverter and motor to control motor operation,
then the capacity of inverter must be 6 times the capacity of motor.
(3) Run a motor that is within the capacity of the inverter unit, light load current and
no-load current will cause the motor to develop ripple current.
(4) This unit is provided with a current limiting function. The starting torque is
assumed to be from 80% to 100%.
B. Concerning the AC motor
(1) When general-purpose motors are operated at low speeds, there is a reduced
cooling effect, please apply the special purpose motor.
(2) Operation at frequencies exceeding 60 Hz requires caution, as there is the
danger of the mechanical strength failure of the motor.
(3) When motors with brakes are being operated, the power for the brake and
inverter should be taken from the same power supply and the brake operation
must be in phase when the unit is started and stopped.
4. Block diagram and Wiring
A. Wiring of main and control circuit
Wire according to the standard connection diagram. On using the external sequence
control, please use small signal relay or double terminal relay to avoid relay terminal
malfunction.
B. Signal circuit
The signal circuit uses either shielded pairs or twisted pairs, should be wired either
using a wiring duct separated from that for the power circuit, or with the wiring conduit
isolated as much as possible.
Block diagram, wiring
C. Connecting the power supply and the AC motor
Connect the main circuit, by wiring according to the main circuit terminal connection
diagram. Care is required not to make a mistake when connecting the input and
output terminals, lest it will cause inverter damage. Specifications of main circuit path
and NFB are as follow:
Voltage (V)
220
380
|
440
Model
NFB (A)
2
3
5
7.5
10
15
20
30
40
50
60
75
100
125
2
3
5
7.5
10
15
20
30
40
50
60
75
100
125
150
10A
15A
20A
30A
40A
60A
80A
120A
150A
200A
250A
300A
400A
500A
5A
7.5A
10A
15A
20A
30A
40A
60A
80A
100A
120A
150A
200A
250A
300A
- 6 -
Wire size for
circuit (mm2)
2~5.5
3.5~5.5
5.5
5.5~8
5.5~8
22
30
38
38~100
38~100
60~100
100
100~200
100~200
2~5.5
2~5.5
3.5~5.5
3.5~5.5
5.5
8~14
8~14
22
22
30
50
38~100
38~100
60~100
100
Block diagram, wiring
D. R.S.T. for Power source reactor
Instantaneous current and to improve power ratio, it should be fitted the A.C.L. to
R.S.T. input side under the following circumstance:
a. Where power supply capacity is larger than 500 KVA.
b. Using thyrister, phase advance capacitor etc. from the same power supply.
A.C.L. Specifications table:
Voltage (V)
HP
Current (Ar.m.s)
Induction Value
2
10A
1.1mH
3
15A
0.71mH
5
20A
0.53mH
7.5
30A
0.35mH
10
40A
0.26mH
15
60A
0.18mH
220
20
80A
0.13mH
30
120A
0.09mH
40
150A
70uH
50
200A
50uH
60
250A
44uH
75
300A
35uH
100
400A
27uH
125
500A
21uH
2
5A
4.2mH
3
7.5A
3.6mH
5
10A
2.2mH
7.5
15A
1.42mH
10
20A
1.0mH
15
30A
0.7mH
380
20
40A
0.53mH
|
30
60A
0.36mH
440
40
80A
0.26mH
50
100A
0.21mH
60
120A
0.18mH
75
150A
0.14mH
100
200A
0.11mH
125
250A
0.10mH
150
300A
70uH
Notes: The A.C.L. for 220V and 380V/460V have different induction values, please does
not mix up.
Block diagram, wiring
E. Standard External Connection Diagram
DBR
NFB
A
DBU
PN
PR N
IM
Multi-function input(DI terminal)
COM
S1
Multi-step time 1
Multi-step time 2
FM
S2
S3
S4
Multi-step speed set 2
Fault reset
3-wire operation
S5
Free run stop
S6
REV
RR
FWD
FR
Analog output
0~10V
Max 5mA
AM
CC
MA
MB
MC
M1
M2
M3
COM
P1
PC
Extemal frequency references
Multi-function
Output terminals 1
AC 240V Max 1A
DC 28V Max 2A
Multi-function
Output terminals 2
Open collector
DC 48V
Max 50mA
10V
4~20mA
IN1 ( 4~20mA)
TA
IN2 (0~+10V)
TB
RA
IN3 (0~+10V)
RB
IG
2k
2k
CC
EG
Shield wirse
Twisted shield wirse
- 8 -
MODBUS
RS422/485
Block diagram, wiring
F. Terminal Specifications
Classification
Main Circuit
Terminal
symbol
Terminal name
R.S.T
AC power input terminal
U.V.W
E
10V
Inverter output terminal
Ground Terminal
Breaking unit connecting
terminal
Breaking resistor connecting
termial
+10V power outout
CC
Common of analog input/ output
IN1
IN2
IN3
FM
AM
Multi-function analog input 1
Multi-function analog input 2
Main speed analog input 3
Provide +10VDC 30mA power
Common of analog input/ output
terminal
4~20mA input
0~10V input
0~10V input
Multi-function analog output
0~10V
nd
Select 2 acceleration time mode by
shorting 1-COM, set CD10
nd
Select 2 deceleration time mode by
shorting 2-COM, set CD11
rd
Select 3 operation speed by shorting
3-COM, frequency is set by CD13
Shorting 4-COM, JOG/5DF is set by
CD59
nd
Select 2 operation speed by
shorting 5-COM, frequency is by
CD12
Shorting 6-COM, MBS/RST is set by
CD59
Contact and operation control
terminal COM common
ON: reverse , OFF: stop
ON: forward , OFF: stop
Multi-function input and Operation
control trminal common
PPR
PN
Analog input/
output terminal
S1
S2
Multi-function
analog input
terminal
MODBUS
Communication
terminal
Open-collector
output common
Grounding
terminal
Connected with brake unit (DBU)
Connected with brake unit DBU
2 acceleration input terminal
(AC2)
nd
2 deceleration input terminal
(DC2)
rd
3 speed input terminal (3DF)
S4
Jogging operation or 5 speed
(JOG/5DF)
S5
2 speed input terminal (2DF)
th
nd
RR
FR
Free-run operation or alarm
reset (MBS/RST)
Concurrent of multi-function
input terminal
reverse / stop terminal
forward / stop terminal
COM
Operation control trminal
COM
Multi-function
analog output
contact
3AC 200~240V 50/60HZ
3AC 380~460V 50/60HZ
3-phase induction motor
Ground Terminal of inverter
S3
S6
Operation
control trminal
Specification
MAM1
Multi-function output contact
MBM2
Multi-function output contact B
Multi-function output contact
concurrent
RS422 T+
RS422 T RS422 R+
RS422 R Shield grounding terminal
Multifunction output connector
Multifunction output connector
common
MCM3
TA
TB
RA
RB
IG
P1
PC
EG
Shield grounding terminal
5mA output
nd
A
240VAC
28VDC
Max 1A
Max 10A
RS422 T+ or RS485 + terminal
RS422 T - or RS485 - terminal
RS422 R+
RS422 R Provide shield grounding system 0V
Below DC 48V
50mA
Offer shield grounding, applied for
analog and input terminal
Operational Test
5. Operational Test
A. Check before test
Please check the following:
(1) Is wiring correct? Check especially the input and output terminals.
(2) Is there a short-circuit or ground connection on external wiring?
(3) Make sure there is no loosening of screws.
(4) Check external sequence control circuit.
(5) Check voltage of power supply.
B. Operation Method
CT-2000 series inverter unit has both operator panel and external operation methods.
(1) Operator panel
PANEL INPUT
FN-800
(2) External signal operation
MCB
SWITCH CONTROL
CT2000
series
FN-800
- 10 -
Block diagram, wiring
C. Operational test
Test according to the following procedure and be aware of indications.
(1) Basic operational test
-Operational procedure
I. Connect power supply
II. Monitor glittering indicates frequency
III. Press either FWD or REV key, motor starts running. It will stop accelerating
after reaching set frequency
IV. After pressing STOP key, motor stops and indicating frequency steps down.
The set frequency starts glittering after the motor stops.
V. Repeat procedures III and IV to test forward and reverse operations.
-Operation monitor display
I. STOP display, with reciprocal glittering indicated HZ LED and factory setting
10.00HZ.
II. Hz display, with FWD (or REV) LED lighted up steadily; indication goes up
according to frequency until reaching value 10.00 Hz
III. Indication goes down according to operation frequency, and returns to
situation I after stop
(2) Frequency change test
- Operational procedure
I. Exercise the above operation test procedures I, II, III
II. Adjust VR on the panel to change frequency command
III. Repeat procedures II to increase or decrease frequency
-Operation monitor display
I. The same as the above basic test of I, II
II. Monitor display indicates the current new setting value
Note:
1. Is motor operation direction correct? (Changing any two of U.V.W output
terminals to change motor operation direction)
2. Is there any noise or vibration on motor?
3. Is it run smoothly during acceleration and deceleration?
4. Is there any power failure?
11
Adjust and Function Specification
6. Adjust and Function Specification
A. Keypad operation
Operator panel parts
names and functions
READY
7-segement
monitor
Displays that the panel is
ready to accept key input
1.Displays frequency
Cd02=0
Displays current Cd02=1
Displays RPM NO2=2
Displays various readings
see Cd02
2. After indicates alarm,
ignore Cd02, directly
displays
failure status
Operation monitor
display
Monitor mode
display
Displays monitor status
Ten-key pad
Data input key
Cutes Corporation
READY
HZ
A
ALARM
Displays forward/reverse/stop status
Operation instruction
keys
Control from keyboard
External control operation, stop
mode by set Cd04=1
FWD
REV
STOP
PROG
PROG
SET
READ
SET
STOP key
1.
Stops inverter
1.Stops
inverteroperation
operation
2. Resets function
2.Resets
function
3. Resets alarm indication
3.Resets alarm indication
Step keys
Shift key
1. To change frequency
2. Select function items
Switch location of cursor
Function setting keys
These three keys offer selecting
The
two keys offer selecting read or
read or setting value of function
setting value of function
- 12 -
Adjust and Function Specification
B. LCD Keypad Adjust and Function Specification
7-seqement Monitor
LCD Monitor
Hz
A LED
STOP
FWD
SET
REV
PROG
READ
STEP KEY
C. Display specification
LED
Display specification
RDY
RDY LED means the Keyboard working normally.
HZ
Hz LED means of recent revolution frequency.
A LED means of recent revolution current.
FWD
FWD LED means motor operate at forward direction.
REV
REV LED means motor operate at reverse direction.
STOP
STOP LED means motor operate at stop.
D. Keyboard specification
Bottom
Function
MOTOR RUN
FWD
Bottom specification
Push keypad to control forward of motor, and screen
display main display content (Cd02 setting).
MOTOR RUN
Push keypad to control reverse of motor, and screen
display main display content (Cd02 setting).
STOP
Stop motor revolution when push STOP key, and on the
mean time screen flashing with commanding
instruction.
While failure occurred, press STOP key to re-start
inverter and save failure in failure memory.
REV
STOP
RESET
13
Adjust and Function Specification
SELECT
FUNCTION
In display mode, press PROG key and screen shows
Cd00 (General parameter input area). Press
PROG/SET key again and screen shows CE00 (failure
and engineering mode). If pressed PROG/SET key
now, screen would return to display mode.
READ
When display shows Cd
PROG
mode) or CE
Press READ to parameter input mode. Screen showing
previously parameter setting. Change of parameter can
be proceeding.
READ
CANCEL
Press READ at parameter input mode can escape from
parameter input mode and not save new parameter.
SET and SAVE
In parameter input mode, press SET key will save new
parameter just input.
Item of display
changing
Press, key at display mode, select required item.
Parameter
selection
Press , key to change
SET
shows Cd
value when screen
(General parameter input area) or CE
(Failure display and engineering mode). Press and hold
, key can progressively increase or decrease
Parameter
modification
(show as >)
(General parameter Input
(Failure display and engineering mode),
SHIFT
Input a number
value.
Press , key at parameter input mode can change
parameter. Using with SET key to modify parameter.
Press > key to switch location of cursor. If press > key
again when cursor is at right end side, it will return to
left side. Parameter can be changed by using this key
with key.
Input a number
0
9
- 14 -
Adjust and Function Specification
E. Function Code
If you see this symbol @ in each parameter descriptions which means that the LCD
display as an error, but the parameters are still this feature. (The next version of the
keyboards LCD will display the correct text.)
Cd00
Set frequency (setting range 0-400 HZ)
There are 5 methods to change set frequency. Items A~C are methods of panel key
operation, items D-E are methods of external terminal input.
A. Use PROG key to input data (Cd01=0)
B. Use key to input data (Cd01=0)
C.
D.
E.
Use Multi-Step function to setting (Refer to function CE05 to CE55.)
Set external voltage
Set external current
Note:
1. Set value should be in accordance with V/F slope (Cd05) and upper limit
frequency (Cd17).
Set by function key
A. Use PROG key to input data (Cd01=0)
PROG
READ
0.
0.
0
SET
C
READ
Note
0.
, Indicate 7 Segment LED flash.
15
Adjust and Function Specification
Cd01
Setting procedure of frequency (Setting range 0-7)
The function cannot be modified during operation.
Setting procedure of frequency is to select either panel key or external analog signal.
Cd01=0
Set frequency on operation panel, as the above items A-C.
Cd01=1
Set frequency by terminal In2 DC 0-10V/5KVR
Cd01=2
Set frequency by terminal In1 DC 4-20mA
Cd01=3
Set frequency by terminal In2+IN3 DC 0-10V/5KVR
Cd01=4
Setting from terminal In2, input DC010V/VR 5K hysteresis
Cd01=5
Setting from terminal In1, input DC420mA hysteresis
Cd01=6
Setting from terminal In2+IN3, input DC010V/VR 5K hysteresis
Cd01=7
Set frequency by Multi-step function mode
Cd02
Select Main monitor display (Setting range 0-15)
The monitor is consisted of four 7-segment LEDs, displays frequency, current and
various data by digital number and character.
Cd02=0
Display the frequency, LED HZ active
Cd02=1
Display the current, LED I active
Cd02=2
Display Ultimate speed, Hz and I LED de-active.
Cd02=3
Display DC current of DC BUS, showing d in front of value
Cd02=4
Display rms value of U.V.W. AC outputLED HZ, I active
Cd02=5
Cd02=6
Cd02=7
Cd02=8
Cd02=9
Cd02=10
Cd02=11
Cd02=12
Cd02=13
Cd02=14
Cd02=15
Display external control terminal status, showing E in front of value
Display temperature rising of PIM module, showing H in front of value
Display speed feedback. Check if MCK circuit working properly, then
the restart and free run start function (Cd28) will working normally.
Display average speed of multi-step function (rpm)
Display current step of multi-step function (step)
Display current time of multi-step function (minutes)
Display Yards counter value
Display power factor (cos )
Display instant power (KW)
Display KW-h
Display MW-h
- 16 -
Adjust and Function Specification
Cd03
Torque mode
(Setting range 0-1)
The function cannot be modified during operation.
Cd03=0
Automatic torque compensation de-active, set compensation by Cd07.
Cd03=1
Initial Torque boost active, Maximum boost is 1.5 * Cd07 setting value.
Start boost while operation frequency greater than 3 Hz.
Cd03=2
Initial Torque boost active, Maximum boost is 1.5 * Cd07 setting value.
Start boost while operation frequency greater than 1.5 Hz.
Cd04
Operation command mode
(Setting range 0-1)
The function cannot be modified during operation.
Cd04=0
Operation on operation panel
Cd04=1
Operation by external terminal, including FR, RR, common
terminal (1, 2, 3, 4, 5, 6)
Cd05
Set V/F pattern
(Setting range 1-11)
The function cannot be modified during operation.
There are 11 patterns of V/F slope, as follow:
V
V
V
1
V
50HZ
60HZ
50HZ 100HZ
6
F
60HZ 180HZ
60HZ
F
120HZ
8
F
50HZ 200HZ
60HZ
240HZ
10
F
87HZ 174HZ
7
F
50HZ 150HZ
5
V
11
F
Cd58
103HZ 206HZ
F
Cd57
When Cd05=11, V/F slope is determined by Cd57, Cd58.
Cd06
Motor current rate
(Setting range 25-100)
Set motor overload protective current, in order to avoid motor failure because of
overload. Set value=100, please calculate the following formula:
Set Value = Motor rated current / Inverter rated current 100
Ex. Use inverter with 3.7KW(5HP) to drive motor with 2.2KW(3HP)
Inverter rated current = 17.4A
Motor rated current = 8A
Set Value = 8 / 17.4 100 = 46%
17
Adjust and Function Specification
Cd07 Torque compensation Vb (Setting range 0-15)
The function cannot be modified during operation.
This function is to raise output voltage to increase torque of motor.
It can also be used to increase load slope of low voltage produced by long wiring
between inverter and motor, as well as fluid, fan and pump.
Output Voltage
100%
50%
VB
15%
FS
0%
Output Frequency (HZ)
Cd08, 09, 10, 11
Acceleration/deceleration time
(Setting range 0-6000)
The time needed for set frequency from 0Hz to 50Hz.
There are 2 selections for each of acceleration time and deceleration time.
To set acceleration/deceleration time
Set Value (T) = (50 - 0) / F T1
T1: time needed for accelerate / decelerate
F: frequency changed
Ex.: Frequency from 50Hz down to 30Hz, needed time 1 sec. Then:
Set Value (T) = 50 / 50 - 30 1 = 2.5
Cd08 = Acceleration time
Cd09 = Deceleration time
Cd10 = 2nd Acceleration time
Cd11 = 2nd Deceleration time
Note: The 2nd acceleration / deceleration time only available on external operation mode.
(e.g. Cd04=1)
Cd12, 13, 14
Speed setting (Setting range 0-400)
This function has 4 kinds of speed setting
The 2nd , 3rd, 4th speeds are set from external terminal FR (or RR) which accommodate
terminal 3, 5, the setting value cannot exceed the allowed range.
Cd12 = 2nd speed setting
Cd13 = 3rd speed setting
Cd14 = 4th speed setting
Note: When apply to multi-speed setting, use external control (e.g. Cd04=1) to start and
use panel to pre-input to set frequency.
- 18 -
Adjust and Function Specification
Cd15
Jogging frequency (Setting range 0-60)
To control jogging, use external terminal 4-FR or 4-RR with COM shorted.
Set running direction
FR or RR
2
Running
mode:
Jogging
Forward(Reverse)
Note: Jogging operation is valid only when operation command selects the
external operation signal mode (e.g. Cd04=1) and Cd59=0 or 1.
Jogging operation procedures:
1. First put in 4, and then FR (or RR).
2. Put in 4 and FR (or RR) simultaneously.
Be sure always to put in 4 before FR (or RR).
Cd16
Start frequency (Setting range 0.5-60)
Set motor start frequency
Setting range of frequency from 0.5Hz to 30Hz, accuracy is 0.01Hz.
Frequency
Start
Frequency
Time
Note: The most appropriate range for start frequency is 0.5Hz to 10Hz.
Cd17
Upper limiter of frequency (Setting range 10-400)
This limiter is used to operate within upper limit frequency of motor
Avoid input errors caused by the panel keys and result in mechanical damage.
19
Adjust and Function Specification
Cd18
Lower limiter of frequency (Setting range 0-100)
This limiter is used to operate within lower limit frequency of motor
FH
Output
Frequency
Upper
Limiter
Lower
Limiter
Set Frequency Operation
Cd19
Acceleration / deceleration time of jogging (Setting range 0-600)
Time needed for set frequency from 0Hz to 50Hz.
Set Value (T) = (50 - 0) / F T1
T1: Time needed for acceleration/deceleration
F: Frequency changed
Cd20, 21
Jump frequency (Setting range 0-400)
This function is to avoid mechanical resonance frequency
Frequency operation automatically jumps to point / jump width (set by
Cd22)
This function is only available on constant speed operation, not influence
during acceleration/deceleration, it is settable at 2 points.
Output
Frequency
Cd21
Cd20
Cd22
Cd22
Time
Cd22 Jump frequency width (Setting range 0-6)
This function must accommodate Cd20 and Cd21
- 20 -
Adjust and Function Specification
Cd23
Braking mode
(Setting range 0-3)
This function must accommodate Cd24, Cd25, and Cd26.
Cd23=0 No DC braking
Cd23=1 Stop mode
Cd23=2 Start mode
Cd23=3 Stop and start mode
Cd24
DC braking frequency (Setting range 1-20)
This function must accommodate Cd23, Cd25, and Cd26.
Set frequency of DC brake starts at the time of inverter deceleration stops,
the DC brake is active when operates below the starting frequency.
Cd25
DC braking voltage
(Setting range 0-100)
This function must accommodate Cd23, CD24, and Cd26.
DC braking torque setting
When DC brake is active, monitor displays dCbr
Cd25=0-100, the higher value the higher output brake torque
Note: When DC brake voltage is high, be aware of over current.
Cd26
DC braking time
(Setting range 1-60)
Output Frequency
Adjust DC braking time
Start
Frequency
Braking
Frequency
Braking Voltage
Time
Braking
Rate
Time
Braking Time
Note:
1. DC braking time too long or too many times is possible to cause motor damage
because of overheating.
2. Set Cd23=0 when DC braking is not required.
21
Adjust and Function Specification
Cd27
Run direction
(Setting range 0-1)
Use operation control terminal to execute operation. No keypad stop (STOP)
Cd27=0 to execute reverse by keypad (REV)
Cd27=1 unable to execute reverse by keypad (REV)
Notice : Cd27 prohibits reverse selecting, only restricts keypad control.
Cd28@ Speed search selection (Setting range 0-3)
CE64@ Speed search current (Setting range 0-200)
CE65@ Speed search deceleration time (Setting range 0.1-10)
CE66@ Speed search waiting time (Setting range 0-20)
The speed search function finds the actual speed of motor that is Rotational using inertia,
and then starts smoothly from that speed. When restoring power after a temporary
power loss or Rotational using inertia fan is enable. There are two ways of speed search
by set Cd28.
Cd28= 0, invalid
= 1, valid, MCK feedback (above 3HP)
= 2, valid, current detection
= 3, valid, MCK disconnection start+ inertia start
Cd28=1
MCK feedback speed search: search motor rotation speed by MCK feedback signal,
then start operation by the speed.
Operation
command
Frequency command
Output
Start by frequency detection
frequency
CE66
Output
voltage
CE69
Voltage recovered time
Cd28=2
Current detect + MCK feedback speed searchStart searching motor speed by
frequency command or maximum output frequency, when output current is over 120%
rated current in searching and start by decreasing output frequency, after current is
lower than 120% rated current, then proceed regular operation.
- 22 -
Adjust and Function Specification
Operation
command
Frequency command
Output
frequency
CE66
CE65
CE64
Output
current
Cd28=3
MCK disconnection start + inertial start: PCB control circuit is unable to operate when
disconnection or power voltage is too low. This function is able to automatic search
speed and restore setting frequency to operate normal when power reconnection.
Cd29
Time
(Setting range 1-60000)
This function must accommodate Cd47=0 setting.
When motor starts operation, the time counter is active.
Cd30
Stop by panel key (Setting range 0-1)
Cd30=0 No function
Cd30=1 With function
Stop function: This function enables the inverter to be stopped by panel
key while the inverter is operated by external sequence.
Cd31
Initial factory setting (Setting range 0-1)
The function cannot be modified during operation.
Set data to original factory setting.
Cd31=0 No change
Cd31=1 Initial factory setting, refer to function code table.
Cd31=2 Reset PLC (reset CE05~CE36=0)
Note: After this function is active, content value returns to 0, readable value
is always 0.
23
Adjust and Function Specification
Cd36
Failure record clear (Setting range 0-1)
Clear the failure record content of code d1-00, 01, 02, and 03.
Cd36=0 No change
Cd36=1 All of the contents of data will be nOnE, display of LoAd after setting
Note: After this function is active, content value automatically returns to 0, thus
readable value is always 0.
Cd37 Frequency gain setting (Setting range 20-200)
Select ratio of frequency gain
Gain setting for external input signals are available using this function.
Output Frequency = Set Value Frequency Gain MAX. frequency
Ex. Under the mode of external voltage (0-10V) frequency setting,
frequency gain = 100%, set voltage to 2V,MAX. frequency (FH) is 120Hz:
Output Frequency = (2V/10V) 120Hz 100% = 24Hz
If change frequency gain to 150%, then
Output Frequency = (2V/10V) 120Hz 150% = 36H
200%
100%
200
20%
0V
100
20
4mA
Analog Setting Signal
10V
20mA
Note: If the maximum frequency ( FH ) exceeds more than 120Hz, gain setting of larger
than 100% is ignored and fixed at 100% and input data of Code 37 will not be
changed.
Cd38
Analog output calibration
(Setting range 90-110)
Set the ratio of frequency graduation calibration
Cd38=99 99% of initial factory
Cd38=101 101% of initial factory
Set Cd54 to select analog output
- 24 -
Adjust and Function Specification
Cd 39
Frequency command bias
(Setting range 0-250)
External analog frequency command bias setting
Frequency Output
Settable Range
Frequency Command
0V
Cd40, 41, 42, 43
10V
Multi-speed setting (Setting range 0-400)
This function has 8 kinds of speed operation
Use external terminal FR (or RR) accommodate 3, 4, 5 to select different
speeds. Refer to the following table:
Cd40= 5th speed setting
Cd41= 6th speed setting
Cd42= 7th speed setting
Cd43= 8th speed setting
Note: Apply to multi-speed setting external control is required for operation control mode
(e.g. Cd04=1), and it is also required to set Cd59 for activating common terminal 4.
External
terminal
Name
Selective speed
2
Terminal 5
Terminal 3
Terminal 4
: stands for external terminal to put in.
Cd44
Stop mode
Cd44=0
Cd44=1
Cd44=2
(Setting range 0-2)
Deceleration stop
Free run stop
Free run stop, but restart after the deceleration time is reached,
deceleration time is set by Cd11.
25
Adjust and Function Specification
Cd45
Frequency detect level (Setting range 0-400)
This function is only available when RELAY output terminal Cd47=6 or
Cd48=6, and Cd45 is assigned.
HZ OUTPUT
CD45
TIME
FA-FC
OPEN
CLOSE
Cd46
Speed multiplier
TIME
(Setting range 0-500)
The function shows revolution speed multiplied by a scaling factor on the Display.
Note:
1. HZ and A LED de-active.
2. RPM = Frequency Cd46
Cd47
Cd48
Relay 1 output select
Relay 2 output select
(Setting range 0-10)
(Setting range 0-10)
The function sets the mode of relay1, relay 2 to activate.
Cd47
Specification
Remark
Time counter
Fault
Stop
Acceleration
Speed reached
Deceleration
Frequency reached
Operation frequency content of Cd45
Current reached
Compare to CE73 and CE74 value
Over heating prediction action
CE70
OL fault action
10
No action
Accommodate Cd29
- 26 -
Adjust and Function Specification
Cd49
Function to lock data
(Setting range 0-1)
To lock data, prevent errors by none operator.
Cd49=0 Data change capable
Cd49=1 Data change not capable
Cd50
Software version
(Read only)
This function is to record software version, read only.
Cd51
Motor rated voltage setting Vr (Setting range 10-450)
Voltage Output
This function cannot be modified during operation.
RMS Setting
A. 220V Series: Value of Cd51 = Motor rated voltage / 1
B. 380V Series: Value of Cd51 = Motor rated voltage / 1.73
C. 460V Series: Value of Cd51 = Motor rated voltage / 2
Ex.
a. If the motor rated voltage 220Vrms. Power supply voltage 220Vrms, then setting
Cd51=220/1=220, then the inverter output Vrate=220Vrms.
b. If the motor rated voltage 380Vrms. Power supply voltage 380Vrms, then setting
Cd51=380/1.73=220, then the inverter output Vrate=380Vrms.
c. If the motor rated voltage 460Vrms. Power supply voltage 460Vrms, then setting
Cd51=460/2=230, then the inverter output Vrate=460Vrms.
V
Vr
(HZ)
Frequency Output
1. Vin Vrate
2. Vin Vrate
when Fr Fb Vout = Fr / Fb Vrate
when Fr Fb Vout = Vrate
when Vout Vin Vout = Fr / Fb Vrate
when Vout Vin Vout = Vin
Vin: Power supply voltage
Vout: Inverter output voltage
Vrate: Motor rated voltage
Fr: Inverter revolution frequency
Fb: base frequency
27
Adjust and Function Specification
Cd52
Motor no-load current setting (Setting range 5-60)
This function cannot be modified during operation.
The function is to compensate motor vibration during a light-load and fixed speed
revolution. This function must accommodate the content of Cd06.
Ex. Motor: 60Hz, 4-pole, 1 horsepower, 220V, no-load current 1.2Arms
Inverter: 1 horsepower, 220V, rated current 4.2Arms, Cd06=100
Cd52 = Motor no-load current / (Inverter rated current Motor rated
current ratio Cd06 ) 100%
= 1.2 / (4.2 100%) 100%
= 28.5%
Cd53
Motor slip differential compensation
(Setting range 0-10)
This function is to compensate speed variation produced by load variation.
This function must accommodate the content of Cd52.
Setting value 0-100 in relative slip differential 0.0-10.0%
Ex. 60HZ, 4-pole
1700 rpm
Synchronous speed = 1800 rpm
Full-load speed
= 1700 rpm
Slip differential speed = 1800-1700=100 rpm
Slip differential % = Slip differential speed / Synchronous speed 100%
= 100 / 1800 100%= 5.5%, Setting Cd52=55
Slip differential compensation
Load
variation
Time
Motor
speed
Without slip
differential
compensation
Motor
speed
With slip
differential
compensation
With slip
differential
compensation
Output
frequency
- 28 -
Adjust and Function Specification
Cd54 External analog output selection (Setting range 0-1)
Indicate analog output Vout terminal010V. Physical definition of output single.
Cd54=0
Cd54=1
Cd56
Indicate output frequency.
Indicate output current
Over current stall preventive mode
(Setting range 30-200%)
Normal
Status
Stall
preventive
mode
Frequency
Frequency
This function is to prevent when motor current exceeds stall current from stall.
There are 2 kinds of acceleration time slopes when motor acceleration current
exceeding stall current occurs:
Instantaneous load increase during steady operation and current exceeding over current
stall, revolution frequency will drop till current dropped to within stall current level.
Stall
preventive
mode
Stall
current
level
Time
During
acceleration
Time
Inverter current
Inverter current
Time
Stall
current
level
Druing speed Time
reached
Cd57 Maximum frequency setting FH (Setting range 10-240)
This function cannot be modified during operation.
When Cd05=11, the maximum frequency V/F slope FH
Setting range 10Hz-240Hz
Please refer to function code table.
Cd58
Base frequency setting Fb
(Setting range 10-240)
This function cannot be modified during operation.
When Cd05=11, the base frequency V/F slope Fb
Setting range 10Hz-240Hz (Fb FH)
Please refer to function code table.
29
Adjust and Function Specification
External terminal 4/6,3/5 function selection (Setting range 0-7)
Cd59
This function is to select setting common terminal 3,4,5 and 6.
Common input terminal setting
CD59
S4
S6
S3
S5
JOG
MBS
3DF
2DF
JOG/
RST
3DF/
2DF/
Down speed %
UP speed %
Yards counter
2
5DF
MBS
3DF
2DF
5DF
RST
3DF
2DF
JOG
MBS
DOWN
UP
JOG
RST
DOWN
UP
5DF
MBS
DOWN
UP
5DF
RST
DOWN
UP
Terminal specification:
JOG: Jogging operation, accommodating with Cd15.
5DF: Multi-speed, accommodating with Cd40, 41, 42, 43 speed setting.
MBS: Free run stop, operates both panel key and external signal.
RST: Reset, operates both panel key and external signal
2DF: Second term operation, accommodating with Cd12 speed setting.
3DF: Third term operation, accommodating with Cd13 speed setting.
UP: Using external terminal control on frequency increasing. Max. frequency is
setting of Cd00
DOWN: Using external terminal control on frequency decreasing. Min. frequency is
setting of Cd16
Note: when use multi-steps function, and Cd59=1, functions of external terminal 3,4,5
are listed as below
Terminal 3: Down Speed %, means the speed will be decreased, according to
function CE37~CE45.
Terminal 4: Yards counter
Terminal 5: Up Speed %, means the speed will be decreased, according to
function CE37~CE45.
- 30 -
Adjust and Function Specification
Cd60
V / F frequency FC (Setting range 0.5-240)
Output Voltage
This function cannot be modified during operation.
To set V/F slope frequency FC when Cd05=11.
Setting range 10Hz-240Hz (FC Fb)
15%
Cd7 VB
150
0
0%
FC
Cd60
Fb
Cd58
(HZ)
FH
Output Frequency
Cd57
Cd61 PWM frequency (Setting range 0-4)
This function cannot be modified during operation.
This function is to set PWM frequency.
The higher pitch of PWM & the lower noise of motor, however motor might be shave.
The lower pitch of PMM & the higher noise of motor, however motor should be more
stable.
Cd61
0
PWM Frequency
Setting by Cd62 (1.5 4.0 Hz)
4 KHZ
6 KHZ
8 KHZ
10 KHZ
Cd62 PWM Frequency2 (Setting range 15-40)
This function cannot be adjusted during operation.
Ex: Cd62 = 15, PWN Frequency = 1.5KHz
Ex: Cd62 = 30, PWN Frequency = 3.0KHz
Cd63@ Switch point for 3rd phase PWM and 2nd phase PWM (Setting range 5-17)
This function is adjustable during revolution
Ex. Cd63 = 5 when output voltage of inverter exceed rated voltage 5%+3%=8%, inverter
output shift from 3rd phase PWM to 2nd phase PWM. When output voltage lower than
5% of rated voltage, inverter output shift from 2nd phase PWM to 3rd phase PWM.
Ex. Cd63 = 17 when inverter output voltage exceed rated voltage 17%+3% =20%,
inverter output shift from 3rd phase PWM to 2nd phase PWM. When output voltage
lower than 17% of rated voltage, inverter output shift from 2nd phase PWM to 3rd
phase PWM.
31
Adjust and Function Specification
Cd64 Dynamic braking mode (Setting range 0-1)
This function cannot be adjusted during operation.
Cd64 = 0 Dynamic braking can be active during acceleration, deceleration and
constant speed.
Cd64 = 1 Dynamic braking can be active during acceleration and deceleration, but
not active during constant speed operation.
Cd65@ Instant initial field time (Setting range 0-20)
This function is to adjust instant initial field current of motor.
Shorter of the time, higher of the field current .
Output frequency
DC braking frequency
Set frequency
In stopping
Cd24
Start frequency
Cd 16
DC branking frequency
time in starting
Time
Instant initial fiend time
DC braking frequency
Cd 65
time in stopping
Cd23 ,Cd26
Cd23,Cd26
Output voltage
Output voltage of set
frequency
Output voltage of start
frequency
DC braking voltage
Time
Cd25
- 32 -
Adjust and Function Specification
Cd66 Analog input filter time (Setting range 4-64)
This function is adjustable during operation.
Set filter time by Cd66. Set filter time longer. The ability of reject noise is stronger. But
reaction of input will be corresponsive slower. Please set suitable time by request.
Cd67 DC Bus fine tune (Setting range 15)
This function is adjustable during operation
This function is to adjust the calibration of voltage positioning on DC BUS between
detected and actual position. The display value of Cd02=3 will be lower when Cd67 set
at bigger figure. Cd02=3 display will be higher when Cd67 setting at smaller figure.
Cd68
Dead Time compensation adjustment (Setting range 0-10)
This function cannot be adjusted during operation.
This function is to compensate characteristic differential of IC. Therefore, it should be
adjusted in accordance with individual power IC. Motor would be vibrating if this function
did not adjust properly. This function has been properly adjusted before ex-factory.
Recommend customer not to adjust. If adjustment required, start from 5, either
increase or decrease to a figure that motor operation at the most stable operation.
Cd70 Dynamic Braking active level (Setting range 120~140)
This function cannot be modified during revolution
This function is to adjust active point of dynamic braking.
Note:
220V series: protection point voltage (VDC)= Cd70 200V % 2
400V series: protection point voltage (VDC)= Cd70 400V % 2
Cd71 Over Voltage prevention function active point (Setting range 130~150)
This function cannot be modified during revolution
This is to adjust the over voltage protection active point when over voltage occurred.
Note
220Vseriesactive voltage (VDC)= setting value 200V % 2
400Vseriesactive voltage (VDC)= setting value 400V % 2
33
Adjust and Function Specification
Cd77 KW-Hour and MW-Hour reset memory (setting range 0-1)
When set Cd77=1, KW-Hour and MW-Hour will be recorded automatically when the
power off. When set up successfully, CLr will showed, and the record will be cleared to
zero.
Cd79
Auto saving function setting (setting range 0-1)
This function cant be modified during operation.
Cd79=0 Disable auto saving
Cd79=1 Enable auto saving. When power off KW-Hour, MW-Hour, Hanks counter,
Current time of PLC and current step PLC will be recorded automatically.
Cd80 Modbus Protocol and communication mode setting (setting range 0-3)
This function cant be modified during operation.
Selection of operation method on RS485 communication port. Supporting Modbus
Protocol.
Cd80=0 RS485 shut down communication interface.
Cd80=1 Active RTU Mode. Parameter change is not allowed.
Cd80=2 Active RTU Mode. Allow changes on general parameter.
Cd80=3 Active RTU Mode. Allow changes on operation instruction and general
parameter.
Cd81
RS485 communication address setting (setting range 1-240)
This function can not be modified during operation.
Corresponding communication address should be set in advance when active RS485
communication function. Inverter is at slave side.
Note: Communication function refers to manuals of interface.
Cd82 Series communication baud rate setting (setting range 0-2)
This function cant be modified during operation.
Setting of Baud rate during communication
Cd82=0 2400 bps
Cd82=1 4800 bps
Cd82=2 9600 bps
Note: Re-start inverter after setting Baud rate.
Cd83 Series communication response time setting (setting range 0-15)
This function cannot be modified during revolution.
Setting waiting time for response when inverter receive correction data.
MODBUS RESPONE TIME=(0 ~ 8ms) + (8ms * CD83)
- 34 -
Adjust and Function Specification
Cd84 Series communication broadcasting function setting (setting range 0-1)
This function cant be modified during operation.
When setting communication, wither active group broadcasting (MODBUS Function
241~255) or global broadcasting (MODBUS Function 0) function.
Cd84=0 Active group broadcasting, de-active global broadcasting.
Cd84=1 De-active both group and global broadcasting.
Cd85
LCD Display Setting (Setting range 0-2)
Initial Factory Setting: 0
Cd85=0 Display 2 parameter in LCD
Cd85=1 Display 4 parameter in LCD
Cd85=2 Display 8 parameter in LCD
Cd87
Display Group of LCD monitor (Setting range 0-3)
Initial Factory Setting: 0
Example: Cd85=2, Display 8 parameter in LCD, Groups as below.
Group 1
Frequency
Speed
Amp
KW-H
Power
Temp.
AvqSp
AC V
Group 2
Frequency
Temp
Amp
COS
Vdc
Poewr
AC V
KW-H
Group 3
Speed
Step
Amp
Time
Vdc
Yards
AC V
AvqSp
- 35 -
Adjust and Function Specification
Group 4
Frequency
Ext
Amp
MCK
Vdc
Temp.
AC V
KW-H
d1-29,30,31,32 Failure record
Record cause of failure, in order to solve failure.
Note:1.Cannot record failure Err, Ero, Erc.
2.Only memorize 4 records.
3.Cannot record inverter stopped by low voltage.
4.Read only d1-29,30,31,32 or delete all (Cd36), cannot put in failure record by
operator.
CE05 - CE20
Multi-step function control frequency setting (setting range 0-400HZ)
Maximum 16 steps.
CE05 1st step speed setting
CE06 2nd step speed setting
CE07 3rd step speed setting
CE08 4th step speed setting
CE09 5th step speed setting
CE10 6th step speed setting
CE11 7th step speed setting
CE12 8th step speed setting
CE13 9th step speed setting
CE14 10th step speed setting
CE15 11th step speed setting
CE16 12th step speed setting
CE17 13th step speed setting
CE18 14th step speed setting
CE19 15th step speed setting
CE20 16th step speed setting
- 36 -
Adjust and Function Specification
CE21 - CE36
Multi-step process control time setting (setting range 0-255Min)
Maximum 16 steps. End of entire procedure if time setting = 0.
CE21 1st step time setting
CE22 2nd step time setting
CE23 3rd step time setting
CE24 4th step time setting
CE25 5th step time setting
CE26 6th step time setting
CE27 7th step time setting
CE28 8th step time setting
CE29 9th step time setting
CE30 10th step time setting
CE31 11th step time setting
CE32 12th step time setting
CE33 13th step time setting
CE34 14th step time setting
CE35 15th step time setting
CE36 16th step time setting
CE37 1st frequency increase setting (setting range 0.0-10.0%)
(1st Bob up speed %)
Set the 1st frequency increase percentage. The setting is related with current working
speed of inverter.
When Inverter working under multi-step function mode(Cd01=7), and CE47=2, or 3,
Cd59=1, short terminal 5(UP) and COM, then the speed will be
Operation frequency = current steps frequency + ( current steps frequency CE37)
CE38 2nd frequency increase setting (setting range 0.0-10.0%)
(2nd Bob up speed %)
Set the 2nd frequency increase percentage.
CE39 3rd frequency increase setting (setting range 0.0-10.0%)
(3rd Bob up speed %)
Set the 3rd frequency increase percentage.
CE40 Setting Times of 1st frequency increase (setting range 0-200min )
(1st Bob up speed % time)
Set the time of 1st frequency increase percentage.
When multi-step operation time shorter than CE40, CE37 will be the current frequency
increase order. If CE40=0 it will use CE37 as frequency increase order, no matter what
is the perform time in multi-step function.
- 37 -
Adjust and Function Specification
CE41 Setting Times of 2nd frequency increase (setting range 0-200min )
(2nd Bob up speed % time)
Set the time of 2nd frequency increase percentage.
When multi-step function operation time longer than CE40 and shorter than CE41, the
frequency will increased as CE38. If CE41=0 it will use CE38 as frequency increase
order, no matter what is the perform time in multi-step function.
When multi-step operation time is longer or equal to CE41, it will use CE39 as current
frequency increase order.
CE42 1st frequency decrease setting (Setting range 0.0-10.0%)
(1st Bob down speed %)
Set the 1st frequency decrease percentage. The setting is related with current working
speed of inverter. When inverter working under multi-steps function mode(Cd01=7), and
CE47=2, or 3Cd59=1, short external terminal 3(DOWN) and COM, then the speed will
be Operation frequency = current steps frequency (current steps frequency CE42)
CE43
2nd frequency decrease setting (Setting range 0.0-10.0%)
(2nd Bob down speed %)
Set the second frequency decrease percentage.
CE44
3rd frequency decrease setting (Setting range 0.0-10.0%)
(3rd Bob down speed %)
Set the third step frequency decrease percentage.
CE45 Setting Times of 1st frequency decrease (setting range 0-200min)
(1st Bob down speed % time)
Set the time of 1st frequency decrease percentage.
When multi-steps operation time shorter than CE45, CE42 will be the current frequency
decrease order.
If CE45=0 it will use CE42 as frequency decrease order, no matter what is the time of
the perform time in multi-step function.
- 38 -
Adjust and Function Specification
CE46 Setting Times of 2nd frequency decrease (setting range 0-200min)
(2nd Bob down speed % time)
Set the time of 2nd frequency decrease percentage.
When multi-steps operation time longer than CE45 and shorter than CE46, the
frequency will decrease as CE43.
If CE46=0 it will use CE43 as frequency decrease order, no matter what is the perform
time in multi-step function. When multi- steps operation time longer or equal to CE46, it
will use CE44 as current frequency decrease order.
CE47 Multi steps function modes selection (setting range 0-3)
The function cannot be modified during operation.
Select operation modes on speed variation when process control switch from previous
step to next step.
CE47=0 Liner operation
CE47=1 Gradually operation. (Perform time can set to zero, when perform time set
to 0, perform time will according to CD08, CD09 increase or decrease. If
the step frequency set to 0, the step will be ended.)
CE47=2 Liner operation use Up/Down Speed % function.
CE47=3 Gradually operation use Up/Down Speed % function. (Perform time can set
to zero, when perform time set to 0, acceleration/deceleration time will
according to CD08, CD09. If the steps frequency set to 0, the step will be
ended.)
- 39 -
Adjust and Function Specification
Liner operation
Output frequency
C E08
C E09
C E 13
C E 12
C E 11
C E 10
C E 09
C E 08
C E14
C E15
C E16
CE36
CE35
CE34
CE33
CE32
CE31
CE29
CE28
CE27
CE26
CE25
CE24
CE23
CE22
CE21
C E 07
C E 06
C E05
CE30
C E17
C E18
C E19
C E20
Gradually operation
Output frequency
C E 13
C E 12
C E 11
C E14
C E15
C E16
Up/Down Speed %
function
CE35
CE34
CE33
CE29
CE28
CE27
CE26
CE25
CE24
CE23
CE22
CE21
C E 06
C E05
C E09
CE32
C E 07
CE31
C E17
C E18
C E19
C E20
CE30
C E 08
CE36
C E 10
C E 09
CE08
CE09
Frequency
CE38
CE39
CE37
Output freq.
CE44
CE42
CE43
CE40
CE45
CE46
CE41
UP
DOWN
CE48 Multi steps function operation reset (setting range 0-1)
The function cannot be modified during operation.
Memorized of current operation step and time (in sec) while shut down or power failure.
Step and time reset to 0 when set CE48=1.
Note: External terminal 6 set to RST function, when RST connect with COM, it will reset
the records and steps time to 0.
- 40 -
Adjust and Function Specification
CE49 Multi steps process control continuous operation (setting range 0-2)
The function cannot be modified during operation.
Selection of shut down or start from 1st step while entire operation procedure finished.
CE49=0 Not continuous operation.
CE49=1 Continuous operation. From 1st steps speed continuous operation.
CE49=2 Continuous operation, perform speed as the last speed in the step, till the
RST or CE48 set to1, then change to first steps speed.
Not continuous
operation
Frequency
last step
First step
t
Continuous
operation
frequency
F rom 1st step speed
continuous operation.
last step
First step
Continuous
operation, perform
speed as the last
speed in the step,
till the RST or
CE48 set to1
Perform speed as the last speed in the step,
till the RST or CE48 set to 1, then change
to first steps speed to continuous operation
frequency
Last step
First step
CE50@ Multi-step function time error adjust (setting range 0-256Hz)
CE52 Choice of multi-speed record file (setting range 1-6)
The function cannot be modified during operation.
The setting cannot be changed while the machine is working.
According to the needs of the user, choose different file for the current step, the data
CE05~CE46 are stored in the files.
- 41 -
Adjust and Function Specification
CE53
Multi-steps all files set to default (setting range 0-1)
The function cannot be modified during operation.
The setting can not be changed while the machine is working.
CE53=0 Data remain unchanged.
CE53=1 Reset data in files 1-6 to default.
CE54
Multi-steps memory duplicate function (setting range 1-6)
The function cannot be modified during operation.
The setting cannot be changed while the machine is working.
Duplicate current using file (CE05~CE46) to CE54 .
CE55
Yards counter clear (setting range 0-1)
Set CE55=1 to clear Yards counter.
CE56
Stall prevention selection during acceleration (setting range 0-1)
CE57 Stall prevention level during acceleration (setting range 30-200)
When a heavy load is placed on the motor or acceleration time is too short during
acceleration. Due to current output too much to lead inverter to over current, it can
prevent from motor stall. The inverter will stop accelerating when output current exceeds
CE57 during acceleration.
CE56= 0, invalid
= 1, valid
CE57: Setting method, set inverter rated current to 100%
CE57
Time
Output frequency
Pause acceleration to avoid stall
occurred
Time
- 42 -
Description of alarm display indications
CE58 Stall prevention limit during acceleration (setting range 30-100)
If using the motor in the constant output range, and automatically lowered to prevent
stalling, Disable to prevent the stall prevention level in the constant output range from
being reduced more than necessary.
Stall prevention level during acceleration
CE57
CE58 x CE57
.
Cd58
Base Frequency
Output frequency
CE59@ Stall prevention limit during deceleration (setting range 0-1)
CE61@ Stall prevention selection during constant speed operation (setting range 0-1)
CE62@ Stall prevention level during constant speed operation (setting range 3-200)
A heavy load is placed on the motor when constant operation and makes inverter output
current exceed CE62 setting value. The inverter will automatically reduce output
frequency to prevent the motor from stall (OC/OL). When a load disappeared or
lightened and makes inverter output current be smaller than CE62 setting value. The
inverter will automatically accelerate to work frequency.
CE61= 0, invalid
= 1, valid, decelerated by Cd11 deceleration time.
CE62 setting method: Set 100% as inverter rated current.
Output current
CE62
Time
Output frequency
Time
- 43 -
Description of alarm display indications
CE63@ Low voltage prevention active point (setting range 155-500)
The function is to set input voltage.
CE63=220 : The working voltage is 220*0.85=187 Vac
CE63=380 : The working voltage is 380*0.85=323 Vac (cant lower than 310Vac)
CE63=415 : The working voltage is 415*0.85=352 Vac (cant lower than 340Vac)
CE63=440 : The working voltage is 440*0.85=374 Vac (cant lower than 360Vac)
CE63=460 : The working voltage is 460*0.85=391 Vac (cant lower than 376Vac)
CE67@ Momentary power loss direction (setting range 0-2)
CE68@ Momentary power loss compensation time (setting range 0-2)
CE69@ Voltage recovery time (setting range 0-20)
If a temporary power loss occurs, user can restart the inverter automatically after power
restored to continue motor operation. To restart the inverter after power restored, set
CE67= 1 or 2.
If CE67= 1, when power is restored within the time set in CE68, the inverter will restart.
If the time is over, UV (under voltage) will be detected.
If CE67= 2, when power is restored while the control power supply is kept CPU to work,
the inverter will resart UV (under voltage) will be cleared automatically. Speed search
setting is collocated when use momentary stop and restart.
AC power
Time
Power restored in CE68
Inverter
output
Time
Momentary power
Loss,compensation
time CE68
Speed search
Speed search
waiting time
when reset
- 44 -
CE69
Description of alarm display indications
CE70@ Inverter overheating forecast detection level (setting range 50-100)
CE71@ Active when inverter overheating forecast detection(setting range 0-3)
CE72@ Temperature protection level (setting range 50-130)
Set action when inverter detects action point and overheating.
Set CE72 to Inverter overheating detection level. OH1 is displayed and inverter will stop
free run when it is detected.
CE70 set Inverter overheating forecast level, set CE72 to 100%. Select operation by
CE71 when overheating forecast occurred.
CE71
Description
Deceleration stop (Inverter is stopped by deceleration time)
Free run stop
Emergency stop (Inverter is stopped by Cd11)
Continuous operation, OH b displays overheating forecast
When motor operation exceeds motor rated current, it is overload operation, and it might
damage motor if under overload operation for long time.
CE73@ Current arrearage range (setting range 2-20)
CE74@ Current detect level (setting range 30-150)
Set the action range of current detect.
Current arrearage range: RELAY will jump when Cd47, 48, 49=7, current is lower than
rated current (CE73CE74) value
Current detect level: RELAY will start when Cd47, 48, 49=7,
current is over rated current CE74 value.
- 45 -
Description of alarm display indications
7. Description of alarm display indications
Error
Description of
indication
fault operation
Err
Operation error
ErO
ErC
OCPA
OCPd
OCPn
OC
OCS
OU
LU
LU A
Item for inspection
Processing
Was the unit operated as
Use the correct procedure
indicated in the manual
Operation error of Switch off the power and then Replace the unit
internal ROM,
apply again
RAM
Error of internal Is there a large amount of
Check the contact
CPU
external noise
absorber. Install a noise
filter
Over current
Was there rapid acceleration Lengthen the acceleration
(180% rated
time
current)
Over current
Was there rapid deceleration Lengthen the deceleration
(180% rated
time
current)
Over current
Was there any variation in the Lengthen the time for the
(180% rated
load
load variations
current)
Over current
Was there rapid acceleration Lengthen the acceleration
(200% rated
/ deceleration and variation in and deceleration time and
current)
the load
reduce the load
Output short
Is there a short circuit for the Perform a megger check
circuit or ground output or grounding for the
for the motor
detected
motor
DC link over
Was there fast deceleration, Lengthen the deceleration
voltage
or fast voltage
time. Investigate the use of
the optional DBR
Insufficient
Is there a low voltage at
Improve the voltage
voltage detected power, or internal inverter
condition and confirm
due to power
wiring error
inverter model
failure or
instantaneous
power loss.
Insufficient
Is there a low voltage at
Improve the voltage
voltage detected power, or internal inverter
condition and confirm
due to power
wiring error
inverter model
failure or
instantaneous
power loss. And
the auto save
function is
working
- 46 -
Description of alarm display indications
Error
Description of
indication
fault operation
OH
Overheating of
the cooling fan
detected
OL
OL A
bUOH
ES
Fb
PLU
Item for inspection
Processing
1. Cooling fan stops
1. Exchange the cooling
2. Ambient temperature too
fan
hot
2. Lower the ambient
3. Motor being overload
temperature
3. Check the load
conditions
Overload
Is the motor being overloaded Increase the capacity of the
detected for more
inverter and motor
than one minute
Is the motor being overloaded Increase the capacity of the
Overload
inverter and motor
warning, the
motor is nearly
1min, 150%
overload.
DBR overheat
Is the braking ratio
detected
appropriate
Emergency
Check if DI6 and COM are
switch active
open.
Fuse blown
Is the fuse blown
Power voltage too Is power voltage too low
low
- 47 -
Reduce GD2 of load or
lengthen deceleration time
Short DI6 and COM
Change a fuse
Improve power supply
condition
Troubleshooting
8. Troubleshooting
Description of
trouble
The motor does
not run at all
OCPA is
indicated as soon
as the motor is
started.
(Overcurrent
protects
operation during
acceleration.)
Possible cause
Solution
1. Wiring error
Refer to the wiring diagram
1. Check the power input wiring
2. Is there a voltage for U.V.W
output
2. Wrong settings at operator
panel
The function code No.04 is as
follows
0: Panel key operation
1: External signals
3. Inverter displays fault
indication
Refer to Protect Function
4. Motor cannot start due to
overload
Exchange a higher capacity one
5. Motor breaks down
Repair motor
6. Inverter breaks down
Please contact us
1. Motor wiring error
Refer to the wiring diagram
2. Overload
Reduce the load or increase inverter
capacity
3. Is V/F slope appropriate
Check Code 05 V/F slope is
appropriate with motor specification
4. Is start torque appropriate
Adjust Code 07 torque boost to over
come steady friction but not over
current trip.
5. Is the acceleration time too Lengthen acceleration time by apply
short when compared to load Code 08 and Code 10 or increase
GD2
inverter capacity
6. The inverter is starting during Refers to Code 28, change the
motor free-run
value from 0 to 1
OCPd is
1. Deceleration time too short, Apply Code 09 and Code 11 to
indicated as the
unable to be loaded
lengthen deceleration time or
motor is
increase inverter capacity
decelerating.
(Over current
protects
operation during
deceleration).
- 48 -
Troubleshooting
Description of
trouble
Possible cause
Solution
OC or OCS is 1. Short circuit on U.V.W or
Exclude short circuit or grounding
indicated during
grounding for motor
operation. (Over 2. Instantaneously mechanical Reduce load or increase inverter
current)
load on motor
capacity
3. Motor breaks down
Repair motor
4. Inverter breaks down
Please contact us
OU is displayed 1. Is power voltage with the
specification
during inverter
operation
2. Braking resistor not applied
Improve power voltage condition
Apply braking resistor, increase
braking ratio
3. Deceleration time too short, Apply Code 09 and Code 11 to
unable to be loaded
lengthen deceleration time
PLU is
1. Is power voltage with the
Improve power voltage condition
displayed during
specification
inverter operation 2. Instantaneous power voltage Check the capacity of the power
failure
facilities
3. Power dropped and the
protector function has
operated
Check the capacity of the power
facilities
OL is displayed 1. Overload
Reduce load or increase inverter
during inverter
capacity
operation
2. Is inverter over current limiter Apply Code 06 to re-set motor rated
appropriate
current
OH is displayed 1. Check if the cooling fan is
during inverter
still working
operation
2. Is ambient temperature too
hot
No any
1. Power failure
indication, the
output frequency 2. Is there loosen part on
displayed 0
external control terminal
- 49 -
Change cooling fan and clean dirt
Improve ambient temperature
condition
Check the capacity of the power
facilities
Check external control terminal
Maintenance and inspection
9. Maintenance and Inspection
Maintenance and inspection must be taken under power off.
Cautions on maintenance and inspection:
(1) Capacitor is charged at high voltage for a while after turning off the power.
(Accordingly, start the inspection work at least 5 minutes after turning off the
power)
(2) Do the work with operator.
Inspection items:
(1) Please check the following items
A. Motor runs as expected.
B. Avoid installing on circumstances like acid, alkaloid.
C. No trouble is recognized in the cooling system and irregular vibration or
noise.
D. No parts is overheated or burned.
(2) Periodic inspection
Interval
Inspection item
Every 6 months 1. Terminal plates and mounting bolts.
2. Corrosion and breaks in the terminal clips for
the wiring.
3. Condition for the connector fixing.
Once a year
1. Use clean, dry air to remove dust buildup from
the guards, the stack and the cooling fan.
2. Check for parts burns or damage and make
any exchanges necessary.
- 50 -
Function Code Table
10. Standard Specification
A. CT2000PLUS/PRO 200Vseries
Motor rating (KW)
Model
CT2000PLUSCT2000PRORated current (A)
Rated capacity
(KVA)
Power supply
Output voltage
2.2
3.7
5.5
7.5
11
15
22
30
37
45
55
75
93
2A2 3A7 5A5 7A5 011 015 022 030 037 045 055 075 093
11.1
18
23
33
48
61
86
4.4
7.1
9.2 13.1 19.1 24.3 34.3 49
3 200~230V 10%
50HZ 5%
3 200~230V 10%
60HZ 5%
125 150 170 210 278 330
60
68
84
111 131
or
3 200V220V230V
Cooling system
Forced air-cooling
Outline dimension Fig1 Fig1 Fig1 Fig2 Fig2 Fig2 Fig2 Fig2 Fig2 Fig2 Fig2 Fig2 Fig2
Weight (Kg)
8
8
9
14 14 20 30 45 60 60 65 70 70
B. CT2000PLUS/PRO 400Vseries
Motor rating (KW) 2.2 3.7 5.5 7.5 11 15
Model
CT2000PLUS- 2A2 3A7 5A5 7A5 011 015
CT2000PRORated current (A) 6.2 9
13 17.3 24 31
Rated capacity
4.9 7.1 10.4 13.8 19.1 24.7
(KVA)
Power supply
3 380~460V 10%
50HZ
3 380~460V 10%
Output voltage
22
30
37
45
55
75
93 112
022 030 037 045 055 075 093 112
52
65
71
93 110 156 180 225
41.4 51.8 56.6 74 87.6 124 143 180
5%
or
60HZ 5%
3 380V400V440V460V
Cooling system
Forced air-cooling
Outline dimension Fig1 Fig1 Fig1 Fig2 Fig2 Fig2 Fig2 Fig2 Fig2 Fig2 Fig2 Fig2 Fig2 Fig2
Weight (Kg)
8
9
9
14 14 18 35 38 40 46 50 65 70 70
- 51 -
Standard Specification
C.Standard specification
Control method
Sine P.W.M control
Frequency
Digital setting: 0.1% Analog setting: 0.5% (35)
accuracy
Frequency
Digital setting: 0.5100Hz0.01Hz
100Hz240Hz0.1Hz
resolution
Analog setting: (setting value/1000)Hz
Frequency range 0.5240HZInitial frequency 0.530Hz
V/F ratio
Torque boost
10 patterns, or any V/F patterns.
015.0 voltage boost, automatic voltage boost
Acceleration /
0.16000 seclinear, two-step setting
Deceleration time
Motor Braking
100% DB. Under 20% DB. Connect extra braking resister to reach
3.7KW Including
100% DB.
braking resister.
DC Braking
DC Injection BrakingSetting mode, torque, time, active frequency
Standard feature
Free run restart, jogging speed, upper/lower frequency limit setting,
jump frequency setting, 8-step speed setting, frequency
increase/decrease (UP/DOWN) function, BIAS, frequency indicated
output (DC010V), operation direction setting, forward/reverse
prohibit, voltage/current limit, data lock, multi-step function, auto record
when power off, 6 memory pattern of multi-step function.
Frequency setting Digital setting by keypad, or external analog signalDC010VDC4
20mA
Display
7-segment LED display: Frequency, current, voltage, setting value,
function, fault status, Temperature of PIM module, status of multi-step
function, average speed of multi-step function, instant power, power
factor, Kwh, Mwh.
Protection
Low voltage, over voltage, instantaneous power failure, over voltage
stall, overload, over current stall, instantaneous over current,
acceleration over current, deceleration over current, over heat.
Overload capacity 150% for 1 min, anti-time limit function, adjustable ( 25100)
Altitude
Ambient
Temperature
Vibration
Humidity
Altitude 1,000m or lower, keep from corrosive gasses, liquid and dust
-1050 (Non-condensing and not frozen)
Below 0.6G
Relative between 45 to 90% (No condensing)
- 52 -
Standard Specification
D. Outline dimension (unit: mm)
Fig1
Fig2
220V Series
KW
7.5/11
430
414
401
244
190
215
H
7
15/22
3045
492
477
466
283
200
254
699
679
668
408
270
314
10
10
5593
912
892
872
530
350
313
10
10
KW
7.5/15
430
414
401
244
190
215
H
7
22/30
3755
492
477
466
283
200
254
699
679
668
408
270
314
10
10
75112
912
892
872
530
350
313
10
10
400V Series
- 53 -
Function Code Table
11.
Code
No.
Function Code Table
Function
Cd00 Set frequency
Detail of Data
Initial factory MODBUS
setting
Address
0-400Hz
10
128
Cd01 Setting procedure 0: Operation panel Cd00
of frequency
1: External IN2 (0-10V)
2: External IN1 (4-20mA)
3: External IN2+IN3 (0-10V)
4: External IN2 (0-10V)hysteresis
5: External IN1 (4-20mA)hysteresis
6: External IN2+IN3 (0-10V)
hysteresis
7: Multi-steps control
129
Cd02 Select monitor
display
0: Frequency (HZ)
1: Current (A)
2: Ultimate speed
3: DC Voltage(d)
4: Output AC Voltage(V)
5: External I/O status(E)
6: Temperature of PIM module(b)
7: operation frequency feedback
8: average speed of multi-step
function.
9: current step of multi-step function
10: current time of multi-step
function (min)
11: Yards counter
12: power factor
13: instant power (Kw)
14: KWh
15: MWh
130
Cd03 Torque mode
0: Without auto boost
1: 3Hz above with auto boost
2: 1.5Hz above with auto boost and
frequency compensation
3Hz above without frequency
131
Cd04 Operation
command mode
0: Operation panel
1: External signal
132
- 54 -
Function Code Table
Code
No.
Function
Cd05 Set V/F pattern
Detail of Data
1-7 fixed Modes
11: Set by CD57, CD58
Initial factory MODBUS
setting
Address
3
133
100
134
0-15.0 (0-15.0%)
135
Cd08 1 acceleration
time
0-6000 (S/50HZ)
136
Cd09 1st deceleration
time
0-6000 (S/50HZ)
137
Cd10 2nd acceleration
time
0-6000 (S/50HZ)
10
138
Cd11 2nd deceleration
time
0-6000 (S/50HZ)
10
139
Cd12 No.2 frequency
0-400HZ
20
140
Cd13 No.3 frequency
0-400HZ
30
141
Cd14 No.4 frequency
0-400HZ
40
142
Cd15 Jogging frequency 0-60HZ
143
Cd16 Start frequency
0.5HZ-60HZ
144
Cd17 Upper limiter
frequency
10-400HZ
60
145
Cd18 Lower limiter
frequency
0-100HZ
146
Cd19 Jogging
0-600(S/50HZ)
acceleration /
deceleration time
147
Cd20 Jump frequency 1 0-400HZ
148
Cd21 Jump frequency 2 0-400HZ
149
Cd22 Jump frequency
width
0-6HZ
150
Cd23 Braking mode
0: de-active
1: Active when stop
2: Active when start
3: Active both stop and start
151
Cd06 Motor current rate 25-100%
Cd07 Torque boost
st
- 55 -
Function Code Table
Code
No.
Function
Detail of Data
Initial factory MODBUS
setting
Address
Cd24 DC braking
frequency
0-20HZ
152
Cd25 DC braking
voltage
0-100
50
153
Cd26 DC braking time
1-60 Sec.
0: Reverse
1: Prohibited reverse
0: Invalid
1: MCK feedback
2: Detected current +MCK feedback
3: MCK disconnection start + coast
start
154
155
0~3
156
157
Cd30 Stop by panel key 0: Impossible
1: Possible
158
Cd31 Initial factory
setting
159
164
Cd27 Run direction
Cd28
Speed search
selecting
Cd29 Time
1-60000 (Sec.)
0: No change
1: Initial factory setting
2:Reset CE05~CE36=0
Cd36 Memory clear for 0: No change
fault annunciation 1: Memory clear
Cd37 Frequency gain
setting
20-200%
100
165
Cd38 Analog output
calibrate
90-110%
100
166
Cd39 Frequency
command bias
0-250
125
167
Cd40 No.5 Frequency
0-400HZ
45
168
Cd41 No.6 Frequency
0-400HZ
50
169
Cd42 No.7 Frequency
0-400HZ
55
170
Cd43 No.8 Frequency
0-400HZ
60
171
- 56 -
Function Code Table
Code
No.
Function
Cd44 Stop mode
Detail of Data
0: Decelerate stop
1: Free run stop
2: Free run stop after
deceleration time is reached
Cd45 Frequency detect 0-400HZ
level
Initial factory MODBUS
setting
Address
0
172
0.5
173
Cd46 Speed multiplier
0-500
174
Cd47 Relay 1 output
select
0-10
175
Cd48 Relay 2 output
select
0-10
176
Cd49 Lock data
0: Data change capable
1: Data change not capable
177
Cd50 Software version
Read only
178
Cd51 Motor rated
voltage
Each factory value of each model
10-450
179
Cd52 Motor no-load
current
5-60%
30
180
Cd53 Motor slip
differential boost
0.0-10.0%
181
Cd54 External analog
output select
0: Display output frequency
1: Display output current
182
Cd55 Field select
0~60%
20
183
Cd56 Current stall
preventive
30-200%
180
184
Cd57 Max. frequency
setting FH
10-240HZ (FH)
240
185
Cd58 Base frequency
setting Fb
10-240HZ (Fb)
FH Fb
240
186
- 57 -
Function Code Table
Code
No.
Function
Cd59 External terminal
4/6,3/5 function
selection
Detail of Data
Set
0
1
187
Cd60 V/F Frequency FC 0.5-240HZ
20
188
Cd61 PWM
0: 2k 1: 4k 2: 6k 3: 8k 4: 10k
Frequency
Cd62 PWM Frequency2 15~40
Cd64 Dynamic braking 0~1
mode
Cd65 Instant initial field Instant initial field time when start
time
motor.
4-64
Cd66 Analog input filter
time
DC Bus fine tune
Adjust the standard score of DC Bus
Cd67
189
30
1
190
192
00~
20.00
32
193
2
3
4
5
6
7
Cd68 Dead Time
compensation
adjustment
Cd70 Dynamic Braking
active level
Cd71 Over Voltage
prevention
function active
point
Cd77 Kwh, Mwh
memory clear
DI4
JOG
JOG/
yards
5DF
5DF
JOG
JOG
5DF
5DF
DI6
MBS
RST
MBS
RST
MBS
RST
MBS
RST
DI3
DI5
3DF
2DF
3DF/
2DF/
Down% Up%
3DF
2DF
3DF
2DF
DOWN UP
DOWN UP
DOWN UP
DOWN UP
Initial factory MODBUS
setting
Address
15.0
194
195
0~10
10
196
120~140%
130
198
130~150%
140
199
1: clear
- 58 -
Function Code Table
Code
Function
No.
Cd79 Auto saving
function setting
Cd80 Modbus Protocol
and
communication
mode setting
Cd81 RS485
communication
address setting
Cd82 Series
communication
baud rate setting
Series
communication
Cd83
response time
setting
Cd84 Series
Communication
broadcasting
function setting
Cd85 LCD Display
Setting
Cd87 Display Group of
LCD monitor
Detail of Data
0: Disable
1: Enable
0: De-active
1: Active with RTU mode, only for
monitoring.(8,n,1)
2: Active with RTU mode, change
general parameter.(8,n,1)
3: Active with RTU mode, change of
general parameter. Operational
command by remote control.(8,n,1)
1240
0:2400 bps
1:4800 bps
2:9600 bps
Initial factory MODBUS
setting
Address
1
X
3
208
209
210
211
015
0:Active group broadcasting,
de-active global broadcasting.
1:De-active both group and global
broadcasting.
Cd85=0 Display 2 parameter in LCD
Cd85=1 Display 4 parameter in LCD
Cd85=2 Display 8 parameter in LCD
Setting 0~3
- 59 -
Function Code Table
Code
No.
Function
Detail of Data
CE00 Fault annunciation D1-29
(The last)
CE01 Fault annunciation D1-30
(Before the last)
CE02 Fault annunciation
D1-31
(The 2nd before
the last)
CE03 Fault annunciation D1-32
(The 3rd before the
last)
CE04 Reserved
1st step speed
0240Hz
CE05
setting
2nd step speed
0240Hz
CE06
setting
3rd step speed
0240Hz
CE07
setting
4th step speed
0240Hz
CE08
setting
5th step speed
0240Hz
CE09
setting
6th step speed
0240Hz
CE10
setting
7th step speed
0240Hz
CE11
setting
8th step speed
0240Hz
CE12
setting
9th step speed
0240Hz
CE13
setting
10th step speed
0240Hz
CE14
setting
11th step speed
0240Hz
CE15
setting
12th step speed
0240Hz
CE16
setting
13th step speed
0240Hz
CE17
setting
14th step speed
0240Hz
CE18
setting
15th step speed
0240Hz
CE19
setting
16th step speed
0240Hz
CE20
setting
1st step time
0100Min
CE21
setting
- 60 -
Initial factory MODBUS
setting
Address
nOnE
nOnE
nOnE
nOnE
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
Function Code Table
Code
No.
CE22
CE23
CE24
CE25
CE26
CE27
CE28
CE29
CE30
CE31
CE32
CE33
CE34
CE35
CE36
CE37
CE38
CE39
CE40
CE41
CE42
CE43
Function
2nd step time
setting
3rd step time
setting
4th step time
setting
5th step time
setting
6th step time
setting
7th step time
setting
8th step time
setting
9th step time
setting
10th step time
setting
11th step time
setting
12th step time
setting
13th step time
setting
14th step time
setting
15th step time
setting
16th step time
setting
1st frequency
increase setting
2nd frequency
increase setting
3rd frequency
increase setting
Setting Times of
1st frequency
increase
Setting Times of
2nd frequency
increase
1st frequency
decrease setting
2nd frequency
decrease setting
Detail of Data
Initial factory MODBUS
setting
Address
0100Min
250
0100Min
251
0100Min
252
0100Min
253
0100Min
254
0100Min
255
0100Min
256
0100Min
257
0100Min
258
0100Min
259
0100Min
260
0100Min
261
0100Min
262
0100Min
263
0100Min
264
0~10.0%
265
0~10.0%
266
0~10.0%
267
0~200 min
268
0~200 min
269
0~10.0%
270
0~10.0%
271
- 61 -
Function Code Table
Code
Function
Detail of Data
No.
3rd frequency
CE44
0~10.0%
decrease setting
Setting Times of
CE45 1st frequency
0~200 min
decrease
Setting Times of
CE46 2nd frequency
0~200 min
decrease
Multi-step function
03
CE47
mode selection
Multi steps
CE48 function operation 01
reset
Multi steps
process control
02
CE49
continuous
operation
Multi-step function
0256
CE50
time error adjust
Choice of
16
CE52 multi-speed
record file
Multi-steps all files
01
CE53
set to default
Multi-steps
CE54 memory duplicate 16
function
Yards counter
CE55
0~1
clear
Stall prevention
0: Invalid
CE56 selection during
1: Valid
acceleration
Stall prevention
Set rated current as 100% for stall
CE57 level during
preventive leveling acceleration
acceleration
Initial factory MODBUS
setting
Address
0
272
273
274
275
277
100
0~1
284
30~
200
285
Stall prevention
CE58 limit during
acceleration
In accordance with Cd70 setting
value when inverter operation is over
motor rated frequency to reduce stall
prevention limit during accleration
30~
100
286
Stall prevention
CE59 limit during
deceleration
0: Invalid
1: Valid
0~1
287
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Function Code Table
Code
Function
No.
Stall prevention
selection during
CE61
constant speed
operation
Stall prevention
level during
CE62
constant speed
operation
Low voltage
CE63 prevention active
point
CE64
Speed search
current
Detail of Data
Initial factory MODBUS
setting
Address
0: Invalid
1: Decelerate by deceleration time 2
(Cd11)
0~1
289
Set rated current as 100% for
constant speed stall preventive level
30~
200
290
Set input voltage (RST)
155~
500
291
When Cd28=2 is valid (please
reduce setting value when unable to
restart
0~
200
292
Speed search
When Cd28=2 is valid
deceleration time
Speed search
CE66
When Cd28=2 is valid
waiting time
0: Invalid
1: Valid, restart when power
recovered in time of (Cd80), detect
low voltage of master power when
Momentary power
CE67
oss direction
exceeded.
2: Movement of CPU is valid, restart
when power recovered (Cd80 will
not be considered)
Momentary power
Restart valid time limit when set
CE68 loss compensation
Cd79=1
time
From 0V to recover is time of
Voltage recovery
CE69
maximum output voltage when set
time
restart
Inverter
Set Cd84 as 100% for level of
overheating
CE70
detecting overheating forecast for
forecast detection
inverter
level
Active when
0: Deceleration stop
inverter
1: Coast stop
CE71
overheating
2: Emergency stop
forecast detection 3: Continuous operation
Set 50 as unit for detecting level
of inverter overheating
Software protection is invalid when
Temperature
CE72
set 130
protection level
(OH is only hardare protection)
CE65
- 63 -
0.1~
10.0
0.0~
20.0
293
294
0~2
295
0~2.0
296
0.1~
20.0
297
50~
100
298
0~3
299
50~
130
300
Function Code Table
Code
Function
No.
Detail of Data
Set hysteresis range when relay
Current arrearage
(Cd47Cd48)and DO (Cd49)
CE73
range
current detected
Current detect
Set current detect level when current
CE74
level
detected
- 64 -
Initial factory MODBUS
setting
Address
2~20
301
30~
150
302
Modbus Address of Display Data
12. Modbus Address of Display Data
Description
Notes
Range
Unit
MODBUS
Address
0.01HZ
328
Operation frequency
024000
Current feedback
09999
0.1A
329
Operation command
024000
0.01HZ
330
DC voltage
09999
0.1V
331
09999
0.1
332
Output voltage
Vac=Output voltage / 2
0255
External terminal
mode
1121130
Module Temperature
333
0.1
Bit2: 0=Stop, 1=RUN
Operation status
Bit14: 0=FR, 1=RR
Operation command MASTER changes:
Bit0: FWD command
Bit1: REV command
Clear Bit0 Bit1: Stop command
Bit2: Reset after failure
command
Bit 4,3,2,1,0 = 10:OH
Failure
0:None
12:OL
4:OCPA
14:OC
5:OCPd
15:PLU
6:OCPn
16:OL2
8:OV
17:BuOH
335
336
337
Power factor
Instant power
KW-H
0~100
0~65535
0~9999
MW-H
Current time of
multi-step function
Yards counters low 0~7 bit: Current step of
8bits & Current step
multi-step function
of multi-step function 8~15 bit : Yards counters low
8bits
Yards counters high
16bits
- 65 -
334
0~65535
0~999
0.01
0.01KW
0.01KW
H
0.1MWH
1min
341
342
016
1step
343
0255
0.01 yard
065535 2.56 yard
338
339
340
344
Serial Communications User Manual
13. Serial Communications User Manual
This product built in with standard RS422/RS485 communicate port, support
international standard MODBUS protocol, user can monitor single or many inverters
by using PLC, PC, industrial computer or other equipment which support MODBUS
protocol
A. The physical link
The wiring of this product can use either RS422(4 wires) or RS485(2wires).
RS422
INVERTER
INVERTER
..
A+ A- B+ B-
A+ A- B+ B-
1/2W 150
R
R+
RT+
T-
Master
R
1/2W 150
R
R
1/2W 150
Fig 13-1
RS485
INVERTER
INVERTER
..
A+ A- B+ B-
A+ A- B+ B-
1/2W 150
R
Data+
Data-
Master
1/2W 150
Fig13-2
- 66 -
Serial Communications User Manual
Note
a. When use REMOTE Keyboard and second set RS485 at the same timeplease
notice that external terminal Vout will be disabled.
b. When use RS422 (4wires), The REMOTE socket cannot connect to any device.
c. Single transaction can read up to 10 continuous data from slave device.
d. It can connect up to 32 devices in single net.
e. The R in wiring diagram is terminal resister, only used on the device in the end of
communication line.
B. Data structure in communication
This product support MODBUS RTU and MODBUS ASCII protocol. In ASCII mode,
every byte of the data will transfer to two ASCII code. Ex. If byte data is 63H, it will be
36H, 33H in ASCII code.
(1) Hex to ASCII code transfer table
Char
ASCII code
30H
31H
32H
33H
34H
35H
36H
37H
Char
ASCII code
38H
39H
41H
42H
43H
44H
45H
46H
Char
CR
LF
ASCII code
3AH
0DH
0AH
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Serial Communications User Manual
C. Function code
This product support Function code 03H and 06H in MODBUS protocol.
(1) Function 03HRead holding register
Read the binary contents of holding registers (4 x references) in the slave.
Broadcast is not supported. The maximum parameters supported by various
controller models are listed on page.
Ex: Read data from 3 continuous addresses in register. The beginning address is
0080H, the data frame are listed as follow.
Query
Field Name
Example (hex)
ASCII code
RTU 8-Bit Field
Header
: (colon)
None
Slave Address
F0
F0
1111 0110
Function
03
03
0000 0011
Start Address Hi
00
00
0000 0000
Start Address Lo
80
80
1000 0000
No. of Register Hi
00
00
0000 0000
No. of Register Lo
03
03
0000 0011
Error Check
LRC (2 chars)
CRC (16 bits)
Trailer
CR LF
None
Total Bytes
17
8
Response
Field Name
Header
Slave Address
Function
Byte Count
1st Data Hi
1st Data Lo
2nd Data Hi
2nd Data Lo
3rd Data Hi
3rd Data Lo
Error Check
Trailer
Total Bytes
Example (hex)
F0
03
06
03
E8
00
07
00
00
- 68 -
ASCII code
: (colon)
F0
03
06
03
E8
00
07
00
00
LRC (2 chars)
CR LF
23
RTU 8-Bit Field
None
1111 0000
0000 0011
0000 0110
0000 0011
1110 1000
0000 0000
0000 0111
0000 0000
0000 0000
CRC (16 bits)
None
11
Serial Communications User Manual
(2) Function 06H preset signal register
Presets a value into a single holding register (4 x reference). When broadcast, the
function presets the same register reference in all attached slaves. The maximum
parameters supported by various controller models are listed on page.
Ex. To inverter in F0H address protocol, pre set data 6000(1770H) into 0080H register,
the protocol frame will listed as below.
Query
Field Name
Header
Slave Address
Function
Register Address Hi
Register Address Lo
Preset Data Hi
Preset Data Lo
Error Check
Trailer
Total Bytes
Response
Field Name
Header
Slave Address
Function
Register Address Hi
Register Address Lo
Preset Data Hi
Preset Data Lo
Error Check
Trailer
Total Bytes
Example (hex)
F0
06
00
80
17
70
Example (hex)
F0
06
00
80
17
70
ASCII code
: (colon)
F0
06
00
80
17
70
LRC (2 chars)
CR LF
17
RTU 8-Bit Field
None
1111 0110
0000 0110
0000 0000
1000 0000
0001 0111
0777 0000
CRC (16 bits)
None
8
ASCII code
: (colon)
F0
06
00
80
17
70
LRC (2 chars)
CR LF
17
RTU 8-Bit Field
None
1111 0110
0000 0110
0000 0000
1000 0000
0001 0111
0777 0000
CRC (16 bits)
None
8
D. Error check Generation
(1) LRC Generation
Add all bytes in the message, excluding the starting colon and ending CRLF. Add
them into an eight-bit field, so that carries will be discarded.
Subtract the final field value from FF hex (all 1's), to produce the ones complement.
Add 1 to produce the two's-complement. Ex. The query data is F0H + 06H + 00H +
80H + 17H + 70H = FDH, the twos complement is 02H. The 0 & 2 will be the
LRC.
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Serial Communications User Manual
(2) CRC Generation
Generating a CRC
Load a 16-bit register with FFFF hex (all 1's). Call this the CRC register.
Step 1
Exclusive OR the first eight-bit byte of the message with the low order byte
Step 2
of the 16-bit CRC register, putting the result in the CRC register.
Shift the CRC register one bit to the right (toward the LSB), zero filling the
Step 3
MSB. Extract and examine the LSB.
If the LSB is 0, repeat Step 3 (another shift). If the LSB is 1, Exclusive OR
Step 4
the CRC register with the polynomial value A001 hex (1010 0000 0000
0001).
Repeat Steps 3 and 4 until eight shifts have been performed. When this is
Step 5
done, a complete eight-bit byte will have been processed.
Repeat Steps 2 ... 5 for the next eight-bit byte of the message. Continue
Step 6
doing this until all bytes have been processed.
The final contents of the CRC register is the CRC value.
When the CRC is placed into the message, its upper and lower bytes must
Step 7
be swapped as described below.
Pseudo code for generating a CRC-16
CONST ARRAY BUFFER
/* data, ex: F0h, 06h, 00h, 80h, 17h, 70h */
CONST WORD POLYNOMIAL = 0A001h
/* X16 = X15 + X2 + X1 */
/* SUBROTINUE OF CRC CACULATE START */
CRC_CAL(LENGTH)
VAR INTEGER LENGTH;
{
VAR WORD CRC16 = 0FFFFH;
/* CRC16 initial */
VAR INTEGER = i,j;
/* LOOP COUNTER */
VAR BYTE DATA;
/* DATA BUFFER */
FOR (i=1;i=LENGTH;i++)
{
/* BYTE LOOP */
DATA == BUFFER[i];
CRC16 == CRC16 XOR DATA
FOR (j=1;j=8;J++)
{
/* BIT LOOP */
IF (CRC16 AND 0001H) = 1 THEN
CRC16 == (CRC16 SHR 1) XOR POLYNOMIAL;
ELSE
CRC16 == CRC16 SHR 1;
DATA == DATA SHR 1;
};
};
RETURN(CRC16);
};
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Serial Communications User Manual
E. Group and Global Broadcast function
(1) Group Broadcast
User can use this function to control certain group of inverter at the same time.
When master send out group address data, the slave inverters will react when receive
order, but will not send any signal back to master.
(2) Global Broadcast
User can use this function to control all inverters at the same time. When master
global broadcast, all slaves inverters will react after receive order, but will not send any
signal back to master.
Group and Global broadcast address should be recognized refer to table as
below, when the group and global broadcast address is in use.
There are 240 addresses in total for inverter setting, which means it can
connect up to 240 inverters at the same time, and provide 1 Global Broadcast
address 15-group address. Each group address can control up to 16 inverters, and
user can set it.
Group
Individual
Address
Group address
Global address
Group1
116
241
Group 2
1732
242
Group 3
3348
243
Group 4
49...64
244
Group 5
65...80
245
Group 6
8196
246
Group 7
97112
247
Group 8
113...128
248
Group 9
129...144
249
Group 10
145...160
250
Group 11
161...176
251
Group 12
177...192
252
Group 13
193...208
253
Group 14
209...224
254
Group 15
225...240
255
- 71 -