Part 8

SPECIFICATIONS

Dimensions and weight

TWO-WHEEL DRIVE MODELS
Normal cab models

Dimensions and weight

Engine
Fuel
Service specifications
Tires
Fuses

Overall length

mm (in.)

Xtra-cab models

4440 (174.8)*1

4910 (193.3)*1

4590 (180.7)*2

5055 (199.0)*2

Overall width

mm (in.)

1690 (66.5)

1690 (66.5)

Overall height

mm (in.)

1550 (61.0)*3, 5

1560 (61.4)*5

1555 (61.2)*4, 5

1575 (62.0)*6

1570 (61.8)*3, 6
1575 (62.0)*4, 6
Wheelbase

mm (in.)

2625 (103.3)

3095 (121.9)

Front tread

mm (in.)

1395 (54.9)*3

1425 (56.1)

1425 (56.1)*4
Rear tread

mm (in.)

1415 (55.7)*3

1440 (56.7)

1440 (56.7)*4
Cargo weight rating kg (lb.)

500 (1100)*7

500 (1100)*7

430 (950)*8

430 (950)*8
295 (650)*9

*1:
*2:
*3:
*4:
*5:
*6:
*7:
*8:
*9:

Without rear step bumper

With rear step bumper
With P195/75R 14 tires
With P215/70R 14 tires
Unladen vehicle plus two occupants
Unladen vehicle
With 1 or 2 occupants
With 3 occupants
With 5 occupants

177

Engine
FOUR-WHEEL DRIVE MODELS
Normal cab models
Overall length
Overall width
Overall height

Wheelbase
Front tread
Rear tread

Xtra-cab models

mm (in.)

4585 (180.5)

5055 (199.0)

mm (in.)

1690 (66.5)*1

1690 (66.5)*1

1720 (67.7)*2

1720 (67.7)*2

1690 (66.5)*1,3

1685 (66.3)*1,3

1720 (67.7)*2,3

1715 (67.5)*2,3

1710 (67.3)*1,4

1700 (66.9)*1,4

1740 (68.5)*2,4

1735 (68.3)*2,4

mm (in.)

2625 (103.3)

3095 (121.9)

mm (in.)

1460 (57.5)*5

1460 (57.5)*5

1500 (59.1)*6

1500 (59.1)*6

1455 (57.3)*5

1455 (57.3)*5

1495 (58.9)*6

1495 (58.9)*6

500 (1100)

500 (1100)*7

mm (in.)

mm (in.)

Cargo weight rating kg (lb.)

317 (700)*8
*1:
*2:
*3:
*4:
*5:
*6:
*7:
*8:

178

With P225/75R 15 tires

With 31 x 10.5R 15 LT tires
Unladen vehicle plus two occupants
Unladen vehicle
With steel wheels
With aluminum wheels
With 3 occupants
With 5 occupants

Model:
2RZ-FE, 3RZ-FE and 5VZ-FE
Type:
2RZ-FE and 3RZ-FE engine
4 cylinder in line, 4 cycle, gasoline
5VZ-FE engine
6 cylinder V type, 4 cycle, gasoline
Bore and stroke, mm (in.):
2RZ-FE engine
95.0 x 86.0 (3.74 x 3.39)
3RZ-FE engine
95.0 x 95.0 (3.74 x 3.74)
5VZ-FE engine
93.5 x 82.0 (3.68 x 3.23)
Displacement, cm3 (cu. in.):
2RZ-FE engine
2438 (148.8)
3RZ-FE engine
2694 (164.4)
5VZ-FE engine
3378 (206.1)

Fuel

Service specifications

Fuel type:
Unleaded gasoline, Research Octane
Number 91 (Octane Rating 87) or
higher
Fuel tank capacity, L (gal., Imp. gal.):
Two-wheel drive models
57 (15.1, 12.5)
Four-wheel drive models
68 (18.0, 15.0)

ENGINE
Valve clearance (engine cold), mm (in.)
2RZ-FE and 3RZ-FE engines
Intake
0.150.25 (0.0060.010)
Exhaust 0.250.35 (0.0100.014)
5VZ-FE engine
Intake
0.130.23 (0.0060.009)
Exhaust 0.270.37 (0.0110.014)
Spark plug type:
2RZ-FE and 3RZ-FE engines
NIPPONDENSO
K16R-U
NGK
BKR5EYA
5VZ-FE engine
NIPPONDENSO
K16TR11
NGK
BKR5EKB11
Spark plug gap, mm (in.):
2RZ-FE and 3RZ-FE engines
0.8 (0.031)
5VZ-FE engine
1.1 (0.043)

Drive belt tension measured with Borroughs drive belt tension gauge No.
BT-33-73F (used belt), Ibf:
2RZ-FE and 3RZ-FE engines
Generator belt
115 20
Air conditioning
compressor belt
100 20
+20
-15

Power steering pump belt

100
5VZ-FE engine
Generator belt
100 20
Air conditioning
compressor belt
100 20
Power steering pump belt

100

+20
-15

179

ENGINE LUBRICATION
Oil capacity (drain and refill),
L (qt., Imp. qt.):
Two-wheel drive models
2RZ-FE engine
With filter
5.5 (5.8, 4.8)
Without filter
4.8 (5.0, 4.2)
5VZ-FE engine
With filter
5.4 (5.7, 4.8)
Without filter
5.1 (5.4, 4.5)
Four-wheel drive models
3RZ-FE engine
With filter
5.4 (5.7, 4.8)
Without filter
4.7 (5.0, 4.1)
5VZ-FE engine
With filter
5.2 (5.5, 4.6)
Without filter
4.9 (5.2, 4.3)
Oil grade:
API SH, Energy-Conserving II multigrade engine oil or ILSAC multigrade
engine oil is recommended.

180

Recommended oil viscosity (SAE):

COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):
Two-wheel drive models
With manual transmission
2RZ-FE engine
8.0
(8.5, 7.0)
5VZ-FE engine
10.1 (10.7, 8.9)
With automatic transmission
2RZ-FE engine
7.8
(8.2, 6.9)
5VZ-FE engine
10.0 (10.5, 8.8)

Four-wheel drive models

With manual transmission
3RZ-FE engine
8.3
(8.8, 7.3)
5VZ-FE engine
10.1 (10.7, 8.9)
With automatic transmission
3RZ-FE engine
8.2
(8.7, 7.2)
5VZ-FE engine
10.0 (10.5, 8.8)
Coolant type:
With ethylene-glycol antifreeze
(Do not use alcohol type.)
BATTERY
Open voltage* at 20C (68F):
12.7 V Fully charged
12.3 V Half charged
11.9 V
Discharged
*Voltage that is checked 20 minutes after
the key is removed with all the lights
turned off
Charging rates:
5 A max.

CLUTCH
Pedal freeplay, mm (in.):
515 (0.20.6)
Fluid type:
SAE J1703 or FMVSS No. 116
DOT 3
MANUAL TRANSMISSION
Oil capacity, L (qt., Imp. qt.):
2RZ-FE engine
2.6 (2.7, 2.3)
3RZ-FE engine
2.5 (2.6, 2.2)
5VZ-FE engine
Two-wheel drive models
2.6 (2.7, 2.3)
Four-wheel drive models
2.2 (2.3, 1.9)
Oil type:
Multipurpose gear oil API GL-4 or
GL-5
Recommended oil viscosity:
SAE 75W-90

AUTOMATIC TRANSMISSION
Fluid capacity (drain and refill),
L (qt., Imp. qt.):
Two-wheel drive models
2RZ-FE engine
Up to 2.4 (2.5, 2.1)
5VZ-FE engine
Up to 1.6 (1.7, 1.4)
Four-wheel drive models
Up to 2.0 (2.1, 1.8)
Fluid type:
Automatic transmission fluid
DEXRON-II
TRANSFER
Oil capacity, L (qt., lmp. qt.):
1.0 (1.1, 0.9)
Oil type:
Multipurpose gear oil API GL-4 or
GL-5
Recommended oil viscosity:
SAE 75W-90
DIFFERENTIAL
Oil capacity, L (qt., lmp. qt.):
Two-wheel drive models
2RZ-FE engine
1.35 (1.4, 1.2)
5VZ-FE engine
2.55 (2.7, 2.2)
Four-wheel drive models
Front
A.D.D.
1.15 (1.2, 1.0)
Except A.D.D.
1.1 (1.2, 1.0)

Rear
Short wheel base
With rear differential lock system
2.65 (2.8, 2.3)
Without rear differential lock system
2.55 (2.7, 2.2)
Extra long wheel base
With rear differential lock system
2.95 (3.1, 2.6)
Without rear differential lock system
2.05 (2.2, 1.8)
Oil type:
Hypoid gear oil API GL-5
Recommended oil viscosity:
Front
A.D.D.
SAE 75W-90
Except A.D.D.
Above -18C (0F)
SAE 90
Below -18C (0F)
SAE 80W or 80W-90
Rear
Above -18C (0F)
SAE 90
Below -18C (0F)
SAE 80W or 80W-90

181

CHASSIS LUBRICATION
Wheel bearings:
Lithium base wheel bearing grease,
NLGI No. 2
Front drive shaft thrust bushings:
Synthetic oil and lithium soap base
chassis grease, NLGI No. 1
Propeller shafts:
Spiders
Lithium base chassis grease,
NLGI No. 2
Slide yoke and double cardan joint
Molybdenum-disulfide lithium base
chassis grease, NLGI No. 2

182

BRAKES
Minimum pedal clearance when depressed with the pressure of 490 N (50
kgf, 110 lbf) with the engine running, mm
(in.):
72 (2.8)
Pedal freeplay, mm (in.):
36 (0.120.24)
Pad wear limit, mm (in.):
1.0 (0.04)
Lining wear limit, mm (in.):
1.0 (0.04)
Parking brake adjustment when pulled
with the force of 196 N (20 kgf, 44 lbf):
1218 clicks
Fluid type:
SAE J1703 or FMVSS No.116 DOT 3
STEERING
Wheel freeplay:
Less than 30 mm (1.2 in.)
Power steering fluid type:
Automatic transmission fluid
DEXRON-II or -III

Tires

Tire size

Fuses
Tire pressure
kPa (kgf/cm2 or bar, psi)

Wheel size

Front

Rear

P195/75R14

200 (2.0, 29)

240 (2.4, 35)

14 x 5J

P215/70R14

200 (2.0, 29)

200 (2.0, 29)

14 x 6J
14 x 6JJ

P225/75R15

180 (1.8, 26)

200 (2.0, 29)

15 x 6J
15 x 7JJ

31x10.5R15LT

180 (1.8, 26)

200 (2.0, 29)

15 x 7JJ

Wheel nut torque, N
m (kgf
m, ft
lbf):

110 (11.5, 83)

Engine compartment (U.S.A.)

Fuses (type A)
1. STOP 15 A: Stop lights, highmounted stoplight, cruise control system
2. ALT-S 7.5 A: Charging system
3. STA 7.5 A: Multiport fuel injection system/sequential multiport fuel injection system, starting system, gauges and meters
4. OBD 10 A: On-board diagnosis system
5. EFI 15 A: Multiport fuel injection system/sequential multiport fuel injection
system
6. HORN 15 A: Emergency flashers,
horns

183

Engine compartment (Canada)

7. DOME 15 A: Car audio system, power
antenna, interior light, clock, ignition
switch light, personal lights, door courtesy
lights
8. TAIL 10 A: Tail lights, license plate
lights
9. PANEL 10 A: Emergency flashers,
heater control system, air conditioning
cooling system, gauges and meters,
clock, car audio system overdrive indicator light, glovebox light, cigarette lighter,
instrument panel lights
10. A.C 10 A: Air conditioning cooling
system
11. HEAD (RH) 10 A: Right-hand headlight

184

Instrument panel
12. HEAD (LH) 10 A: Left-hand headlight
13. HEAD (HI RH) 10 A: Right-hand
headlight (high beam), hi-beam indicator
light
14. HEAD (HI LH) 10 A: Left-hand headlight (high beam)
15. HEAD (LO RH) 10 A: Right-hand
headlight (low beam)
16. HEAD (LO LH) 10 A: Left-hand
headlight (low beam)
17. DRL 7.5 A: Daytime running light system
18. 4WD 15 A: A.D.D. control system,
four-wheel drive control system, rear differential lock system

19. GAUGE 10 A: Gauges and meters,

back-up lights, cruise control system,
power antenna, power door lock control
system, electronically controlled automatic
transmission system, starting system,
charging system, heater control system
20. TURN 10 A: Turn signal lights, emergency flashers
21. ECU-IG 15 A: Cruise control system,
anti-lock brake system, shift lock system
22. WIPER 20 A: Windshield wipers and
washer
23. IGN 7.5 A: Discharge warning light,
SRS airbag system
24. RADIO 7.5 A: Car audio system,
power antenna
25. CIG 15 A: Cigarette lighter, clock,
power rear view mirrors, back-up lights,
shift lock system
26. ECU-B 15 A: SRS airbag warning
light, daytime running light system, cruise
control system, anti-lock brake system

Fuses (type B)
27. HEATER 40 A: A.C fuse
28. AM1 40 A: All components in STA,
ECU-B, POWER RADIO, CIG,
GAUGE, TURN, ECU-IG, WIPER
and 4WD fuses
29. AM2 30 A: All components in IGN
fuse
30. POWER 30 A: Power windows, power door lock control system
Fuses (type C)
31. ABS 60 A: Anti-lock brake system
32. ALT 80 A: All components in ABS,
AM1, STA, ECU-B, POWER, RADIO, CIG, GAUGE, TURN, ECUIG, WIPER, 4WD, HEATER, A.C,
TAIL, PANEL, STOP and ALT-S
fuses

185

186