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Pipeline Repair Types

The document is a table summarizing repair options for various types of pipeline defects. It lists different defect types down the left column and potential repair methods across the top row. The body of the table then indicates with "Permanent" or "No" whether each repair option is suitable for each defect type. Additional notes provide further details on some of the repair options and defect types.

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Mihail Busuioc
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0% found this document useful (0 votes)
369 views1 page

Pipeline Repair Types

The document is a table summarizing repair options for various types of pipeline defects. It lists different defect types down the left column and potential repair methods across the top row. The body of the table then indicates with "Permanent" or "No" whether each repair option is suitable for each defect type. Additional notes provide further details on some of the repair options and defect types.

Uploaded by

Mihail Busuioc
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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No

No
Permanent

Permanent
Permanent (d)

Permanent

Permanent (e)

No
No

Permanent

No

No

No
No

Permanent

No

Weld
Deposition

Permanent (e)

Permanent
Permanent (d)

Permanent

Permanent

Bolt-On
Clamp With
Seals

Permanent (g)

Permanent (f)

No
No
Permanent

No
No
Permanent

Permanent (f)
No
No

Permanent
Permanent
Permanent

Permanent (g)
Permanent (g)
No

Permanent (f)
Permanent (f)
No

Permanent

Permanent (g)

No

Permanent

No

Permanent (j)
Permanent (g)
(i) (j)

No

No

No
No

No

Permanent (g) Permanent (g)

Permanent (l)

Permanent
Permanent

Permanent

Permanent

Permanent

Permanent
Permanent (n)

No

No
No

Permanent
Permanent (g)
Permanent (d) Permanent (g)
Permanent (d)
No

Permanent
Permanent (d)
Permanent (d)

No

Permanent

Permanent (m) Permanent (l)


No
No

No
No
No

Permanent (d) Permanent (g) Permanent (g) Permanent (d)

Permanent (d) Permanent (g) Permanent (g) Permanent (d)

Permanent

Permanent (g)
(i) (j)

No

Permanent

Permanent (k)

Permanent

Permanent

Permanent
Permanent

Permanent

No

Permanent

No
Permanent (i) Permanent (i)
Permanent (k) Permanent (g) Permanent (g)
(i) (j)
(i) (j)

Permanent

Permanent (g) Permanent (g) Permanent (h) Permanent (g) Permanent (g) Permanent (h)

Permanent (f)

Permanent (f)

No
Permanent

Permanent

Permanent

Composite
Sleeve

No

No
No

No
No
No

No

No

No

No
No

No

No

No

No

No
No

No

Temporary (c)

Force Screw
Leak Clamp

No
No
No

No

CC Technologies, Inc.

Permanent
Permanent
No

Permanent

Permanent

No

No
Permanent

Permanent

Permanent

Permanent

No

Permanent
No

Permanent

Permanent

Hot Tapping
(b)

No
No

No
No
No

No

Temporary

No

No
No

No

No

No

No

No
Temporary

Temporary

No

(a) Replacement of the affected pipeline section can be used to repair any defect.
(b) Hot tapping can be applied only to defects that are small enough to be removed by the hot tap.
(c) A force screw leak clamp can be applied only to small leaks that can sealed by such a clamp.
(d) Make sure defect length is subcritical or pressurize sleeve.
(e) Make sure that internal defect or corrosion does not continue to grow beyond acceptable limits.
(f) Grinding alone up to 0.4t depth may be used, provided that defect and defective metal are removed and that local wall loss is acceptable.
(g) Repair may be used for defects less than 0.8t deep, provided that damaged material has been removed by grinding and removal has been verified by inspection.
(h) It is recommended that the damaged material be removed with removal verified by inspection or that the carrier pipe be tapped for this repair.
(i) Use of filler material in dent and engineering assessment of fatigue are recommended.
(j) Code and regulatory restrictions on maximum dent size should be followed.
(k) Code and regulatory limits on amount of permitted grinding should be satisfied.
(l) The split-sleeve clamp should be the type that transfers axial loads and provides full structural integrity.
(m) Defect should be removed by grinding and area inspected before and after welding.
(n) Sleeve should be designed and fabricated to special "pumpkin" configuration.

8b. Deep Crack ? 0.4t


and not more than 0.8t
9. Seam Weld Defect
9a. Volumetric Defect
9b. Linear Defect
9c. Defect In or Near an
ERW Seam
10. Girth Weld Defect
11. Wrinkle Bend,
Buckle, or Coupling
12. Blisters, HIC

No
No

No

No

Permanent (e) Permanent (e)

Permanent

No

1. Leak (from any


cause) or defect > 0.8t
2. External Corrosion
2a. Shallow to Moderate
Pitting < 0.8t
2b. Deep Pitting t 0.8t
2c. Selective Seam
Attack
3. Internal Defect or
Corrosion
4. Gouge or Other Metal
Loss on Pipe Body
5. Arc Burn, Inclusion, or
Lamination
6. Hard Spot
7. Dent
7a. Smooth Dent
7b. Dent With Stress
Concentrator on Seam
Weld or Pipe Body
7c. Dent With Stress
Concentrator on Girth
Weld
8. Crack or Cracking
8a. Shallow Crack < 0.4t
No

No

Grinding

Compression
Type A Sleeve
Sleeve
Type B Sleeve

Welded Patch
or Half Sole

53

Updated Pipeline Repair Manual PR 186-0324

Table 1. Summary of repair options for various types of defects.

Type of Defect (a)

Final Report R 2269-01R

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