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Material Balance Pabrik Kelapa Sawit 30 Ton

The document summarizes material balances for a palm oil mill processing 30 tons of fresh fruit bunches. It details the mass balances and efficiency calculations for oil and kernel recovery from the milling process. Key steps include sterilization of fruit bunches, threshing, digestion, pressing to extract crude oil, clarification to obtain crude palm oil, and processing of palm kernels to recover dry kernels. The mill achieves 95.9% oil recovery efficiency and 94.5% kernel recovery efficiency. Byproducts include empty fruit bunches, fiber, sludge waste, and boiler shell/bunker.

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10K views27 pages

Material Balance Pabrik Kelapa Sawit 30 Ton

The document summarizes material balances for a palm oil mill processing 30 tons of fresh fruit bunches. It details the mass balances and efficiency calculations for oil and kernel recovery from the milling process. Key steps include sterilization of fruit bunches, threshing, digestion, pressing to extract crude oil, clarification to obtain crude palm oil, and processing of palm kernels to recover dry kernels. The mill achieves 95.9% oil recovery efficiency and 94.5% kernel recovery efficiency. Byproducts include empty fruit bunches, fiber, sludge waste, and boiler shell/bunker.

Uploaded by

AFIF
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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MATERIAL BALANCE OF PALM OIL MILL

TOTAL OIL
TOTAL OIL LOSS ABCDE
TOTAL RECOVERY OIL
TOTAL RECOVERY EFFISIENCY

7.50
0.36
7.13
95.90

TOTAL KERNEL WET


TOTAL KERNEL LOSS 123456
TOTAL KERNEL DRY
TOTAL KERNEL RECOVERY DRY
TOTAL KERNEL RECOVERY EFF.

1.51
0.08
1.432
1.429
94.49

OIL LOSSIS / FFB %


STIRILISER WASTE (ALL
CONDENSATE AT RECYCLE)
EMPTY BUNCH
SLUDGE WASTE
FIBRE
NUTS

A
B
C
D
E

Tons
Tons
Tons
%

FFB
30
Ton

STEAM INPUT
7.5
Ton

REBUSAN
EVAVORATION
3.5 Ton

Tons
Tons
Tons
Tons
%

%
%
%
%
%

STEAM
2.37 Tons

0.07
0.00
0.12
0.01
0.06

20%

EMPTY BUNCH

0.5%

ASH

17%

EVAVORATION

3.09%

SHELL

68%

FRUITLETS

2.62%

KERNEL

6%

NOS

8.5%

NOS

18%

WATER

22.4%

WATER

12%

NUTS

11.9%

OIL

54%

DEPERICARPER

%
%
%
%
%

WATER TO
ATMOSPHERE
0.006 Ton

TO STORAGE
TANK

PURE OIL
OIL
7.13 Tons
0.013 Tons
WATER
0.001 Tons
NOS
7.146 Tons
TOTAL

OIL DRYER

SCREEN REJECT
0.75 Tons
OIL
0.53 Tons
WATER
0.90 Tons
NOS
1.50 Tons
TOTAL

CRUDE OIL
9.17 Tons
OIL
7.47 Tons
WATER
1.06 Tons
NOS
17.70 Tons
TOTAL

DEPERICARPER
WATER TO
ATMOSPHERE
1.24 Tons

SHELL
KERNEL

2.98
0.05
0.04
0.67
0.02
0.02
3.79

Tons
Tons
Tons
Tons
Tons
Tons
Tons

Ton

WATER
LIGHT SHELL
DRY FIBRE
KERNEL LOSS

CRUDE OIL
9.32 Tons
7.535 Tons
1.789 Tons
22.20 Tons

OIL
WATER
NOS
TOTAL

WATER
SHELL
DRY FIBRE
KERNEL LOSS
TOTAL

RECLAIM OIL
1.02 Tons
1.23 Tons
0.14 Tons
2.40 Tons

OIL
WATER
NOS
TOTAL

CONTINUOUS
CLARIFIER TANK
25.38 Ton

SLUDGE OIL
OIL
1.05 Tons
15.69 Tons
WATER
0.72 Tons
NOS
17.45 Tons
TOTAL

SLUDGE
SEPARATOR

0.00
0.02
0.001
0.0003
0.02

Tons
Tons
Tons
Tons
Tons

0.13
0.95
0.03
0.02
1.13

Tons
Tons
Tons
Tons
Tons

RIPPLE MILL

CRACKET MIXTURE
1.79 Tons
1.34 Tons
WATER
0.54 Tons
DRY FIBRE
0.02 Tons
3.77 Tons
TOTAL

WET KERNEL HDC


0.01 Tons
0.32 Tons
0.17 Tons
0.38 Tons

SHELL
KERNEL
WATER
TOTAL

LTDS 1
SHELL
KERNEL
WATER
TOTAL

SHELL
KERNEL
WATER
TOTAL

SLUDGE TO DRAIN
OIL
0.24 Tons
11.20 Tons
WATER
3.61 Tons
NOS
15.05 Tons
TOTAL

WATER
SHELL
KERNEL
TOTAL

TTL WET KERNEL


0.05 Tons
1.37 Tons
0.72 Tons
1.65 Tons

SHELL
KERNEL
WATER
TOTAL

SHELL
KERNEL

KERNEL DRIER
BAGGING
1.43 Tons
0.04 Tons
0.11 Tons
1.57 Tons

KERNEL
SHELL
WATER
TOTAL

WATER TO
ATMOSPHERE
0.065 Ton

NUT SILO

TOTAL

OIL
PURIFIER

DUST CYCLONE
0.007 Tons
0.003 Tons

DILUTION

22.20 Ton

CLARIFIER OIL
OIL
7.62 Tons
0.36 Tons
WATER
0.02 Tons
NOS
7.93 Tons
TOTAL

DRY NUT
FREE SHELL
FREE KERNEL
WATER
DRY FIBRE
OIL
TOTAL

DUST
CYCLONE

VIBRATING SCREEN

CLARIFIER OIL
OIL
7.13 Tons
0.020 Tons
WATER
0.001 Tons
NOS
7.151 Tons
TOTAL

Tons
Tons
Tons
Tons
Tons
Tons

NUT
PRESS CAKE
0.27 Tons
OIL
1.44 Tons
WATER
2.72 Tons
NOS
4.34 Tons
NUTS
0.12 Tons
SHELL
0.07 Tons
KERNEL
8.94 Tons
TOTAL

6.00

WATER,NOS TO
DRAIN & SOME OIL
0.78 Ton

0.14
0.02
0.04
1.00
2.70
3.91

FIBRE OIL
FIBRE KERNEL
CYCLONE SHELL
WATER
NOS
TOTAL

EMPTY BUNCH
0.03 Tons
4.74 Tons
1.50 Tons
6.00 Tons

OIL
WATER
NOS
TOTAL

DIGESTER
24.27 Tons

PRESS
26.64 Tons

FIBRE CYCLONE
DUST CYCLONE
SHELL
KERNEL DUST CYCLONE
LTDS 1

5.94 Tons
0.06 Tons
6.00 Tons

THERESHER
26.40 Ton

KERNEL LOSS / FFB %


1
2
3
4
5

WATER & NOS


OIL
TOTAL

STERILIZER FRUIT
BUNCHES
26.40 Ton

FRUITLESS
21.90 Tons
0.00
0.10
0.80
0.46
0.06

STERILISER
CONDENSATE
6.00 Ton

1.77
1.51
0.49
3.77

LTDS 2
0.83
0.84
0.30
1.96

Tons
Tons
Tons
Tons
0.68

Tons
Tons
Tons
Tons

SHELL
KERNEL
WATER
TOTAL

HYDROCYCLONE

0.59

0.01
0.08
0.00
0.10

Tons
Tons
Tons
Tons

WATER
SHELL
KERNEL
TOTAL

0.15
0.61
0.45
1.27

WATER
0.36 Tons
Tons
Tons
Tons
Tons

SHELL
0.77
0.04
0.09
0.89

Tons
Tons
Tons
Tons

5
BOILER SHELL
BUNKER

WATER & NOS TO


DRAIN
0.14 Ton

TOTAL OIL
TOTAL OIL LOSS ABCDE
TOTAL RECOVERY OIL
TOTAL RECOVERY EFFISIENCY
TOTAL KERNEL WET
TOTAL KERNEL LOSS 123456
TOTAL KERNEL DRY
TOTAL KERNEL RECOVERY DRY
TOTAL KERNEL RECOVERY EFF.

OIL LOSSIS / FFB %


STIRILISER WASTE (ALL
CONDENSATE AT RECYCLE)
EMPTY BUNCH
SLUDGE WASTE
FIBRE
NUTS

A
B
C
D
E

KERNEL LOSS / FFB %


1
2
3
4
5

FIBRE CYCLONE
DUST CYCLONE
SHELL
KERNEL DUST CYCLONE
LTDS 1

20%

EMPTY BUNCH

17%

EVAVORATION

68%

FRUITLETS

6%

NOS

18%

WATER

12%

NUTS

54%

DEPERICARPER

54%

TO STORAGE TANK

DEPERICARPER

OIL
WATER
NOS
TOTAL

0.5%

ASH

3.09%

SHELL

2.62%

KERNEL

8.5%

NOS

22.4%

WATER

11.9%

OIL

7.50
0.36
7.13

Tons
Tons
Tons
95.90 %

1.51
0.08
1.432
1.429
94.49

Tons
Tons
Tons
Tons
%

0.00
0.10
0.80
0.46
0.06

%
%
%
%
%

0.07
0.00
0.12
0.01
0.06

%
%
%
%
%

WATER TO ATMOSPHERE
0.006
PURE OIL
7.13
0.013
0.001
7.146

Tons
Tons
Tons
Tons

OIL DRYER

STEAM INPUT
7.5

OIL
WATER
NOS
TOTAL

Ton

SCREEN REJECT
0.75
0.53
0.90
1.50

ATMOSPHERE

WATER,NOS TO DRAIN & SOME OIL

Ton

0.78

Ton

CLARIFIER OIL
OIL DRYER

OIL
WATER
NOS
TOTAL

7.13
0.020
0.001
7.151

Tons
Tons
Tons
Tons

EVAVORATION
3.5

STEAM
2.37

Tons
Tons
Tons
Tons

Ton

STER

Tons

OIL
WATER
NOS
TOTAL

OIL
WATER
NOS
TOTAL

CONTI

OIL PURIFIER

OIL
WATER
NOS
TOTAL

MATERIAL BALANCE O
FFB
30

Ton

STERILISER CONDENSAT
REBUSAN

6.00

STERILIZER FRUIT BUNCHES


26.40 Ton
THERESHER
26.40

Ton

FRUITLESS
21.90

Tons

DIGESTER
24.27

Tons

PRESS
26.64 Tons

CRUDE OIL
9.17
7.47
1.06
17.70

Tons
Tons
Tons
Tons

VIBRATING SCREEN
22.20

CRUDE OIL
9.32
7.535
1.789
22.20

Ton

Tons
Tons
Tons
Tons

CONTINUOUS CLARIFIER TANK


25.38

Ton

CLARIFIER OIL
7.62
0.36
0.02
7.93

Tons
Tons
Tons
Tons

OIL
WATER
NOS
TOTAL

ALANCE OF PALM OIL MILL

TERILISER CONDENSATE
6.00

WATER & NOS


OIL
TOTAL

Ton

B
EMPTY BUNCH
OIL
WATER
NOS
TOTAL

0.03
4.74
1.50
6.00

Tons
Tons
Tons
Tons

0.27
1.44
2.72
4.34
0.12
0.07
8.94

Tons
Tons
Tons
Tons
Tons
Tons
Tons

PRESS CAKE
OIL
WATER
NOS
NUTS
SHELL
KERNEL
TOTAL

DILUTION
6.00

Ton

2
3

RECLAIM OIL
OIL
WATER
NOS
TOTAL

SLUDGE OIL
1.05
15.69
0.72
17.45

Tons
Tons
Tons
Tons

SLUDGE SEPARATOR

5.94
0.06
6.00

Tons
Tons
Tons

FIBRE OIL
FIBRE KERNEL
CYCLONE SHELL
WATER
NOS
TOTAL

DEPERICARPER

WATER TO ATMOSPHERE
1.24

Tons
DUST CYCLONE

WATER
LIGHT SHELL
DRY FIBRE
KERNEL LOSS
TOTAL
WATER
SHELL
DRY FIBRE
KERNEL LOSS
TOTAL

0.00
0.02
0.001
0.0003
0.02
0.13
0.95
0.03
0.02
1.13

RECLAIM OIL
1.02
1.23
0.14
2.40

Tons
Tons
Tons
Tons

C
SLUDGE TO DRAIN

SLUDGE SEPARATOR

0.24
11.20
3.61

OIL
WATER
NOS
TOTAL

15.05

WATER
SHELL
KERNEL
TOTAL

0.14
0.02
0.04
1.00
2.70
3.91

Tons
Tons
Tons
Tons
Tons
Tons

D
1
NUT
2.98
0.05
0.04
0.67
0.02
0.02

DRY NUT
FREE SHELL
FREE KERNEL
WATER
DRY FIBRE
OIL
TOTAL

3.79
NUT SILO

ONE
RIPPLE MILL
Tons
Tons
Tons
Tons
Tons

CRACKET MIXTURE
1.79
1.34
0.54
0.02
3.77

SHELL
KERNEL
WATER

DRY FIBRE
Tons
Tons
Tons
Tons
Tons

TOTAL

LTDS 1
SHELL
KERNEL

1.77
1.51

0.49
3.77

WATER
TOTAL

LTDS 2
0.83
0.84
0.30
1.96

SHELL
KERNEL
WATER
TOTAL

Tons
Tons
Tons
Tons

0.01
0.08
0.00
0.10

Tons
Tons
Tons
Tons

WATER
SHELL
KERNEL
TOTAL

6
2.98
0.05
0.04
0.67
0.02
0.02
3.79

Tons
Tons
Tons
Tons
Tons
Tons
Tons

SHELL
KERNEL

KER

KERNEL
SHELL
WATER
TOTAL

WAT

TURE
1.79
1.34
0.54
0.02
3.77

Tons
Tons
Tons
Tons
Tons

1.77 Tons
1.51 Tons

SHELL
KERNEL
WATER
TOTAL

SHELL
KERNEL
WATER
TOTAL

0.49 Tons
3.77 Tons
0.68

DS 2
0.83
0.84
0.30
1.96

Tons
Tons
Tons
Tons

HYDROCYCLONE
0.59

WATER
0.36
0.15
0.61
0.45
1.27

Tons
Tons
Tons
Tons

Tons

DUST CYCLONE
0.007
0.003

Tons
Tons

KERNEL DRIER BAGGING


1.43
0.04
0.11
1.57

Tons
Tons
Tons
Tons

WATER TO ATMOSPHERE
0.065

Ton

TTL WET KERNEL


0.05
1.37
0.72
1.65

Tons
Tons
Tons
Tons

0.01
0.32
0.17
0.38

Tons
Tons
Tons
Tons

WET KERNEL HDC

SHELL
0.77
0.04
0.09
0.89

SHELL
KERNEL
WATER
TOTAL

Tons
Tons
Tons
Tons

ONE

BOILER SHELL BUNKER

WATER & NOS TO DRAIN


0.14

Ton

INPUT
1
2
3
4

TBS OLAH
STEAM UNTUK PEREBUSAN
STEAM UNTUK DIGESTER
WATER HYDROCYCLONE
TOTAL

OUTPUT
A
B
C
D
E
F
G
H

OIL PRODUKSI
KERNEL PRODUKSI
EVAVORATION
EMPTY BUNCH
FIBRE
SHELL
SLUDGE TO DRAIN
WATER TO ATMOSPHERE

TOTAL
SELISIH

-0.122

30
7.5
2.37
0.36
40.23

50%
12.50%
3.95%
0.60%
67.05%

7.146
1.57
3.5
6.00
3.91
1.85
15.05
1.312

11.91%
2.62%
5.85%
10.00%
6.51%
3.09%
25.08%
2.19%

40.352

67.25%
###

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