CONTROVAL

Edif. 446A, Calle San Rafael c/

Pressure Relief Valve Sizing & Selection Report

16-ene-2014

Venezuela
+58-212-9440966
[email protected]
Quote Number:

No

Prpd. Chk. Appr.

Date

Revision

Client: PDVSA GAS

Location: ESTACION FLUJO CHIMIRE 6 (CHEF-6)

End-User Ref. No.:

Project: FACILIDADES DE PRODUCCION CHIMIRE

1

Project Ref. No.: DB410901

41

Valve ID

SIZING DATA

Tag No. PSV-260230 / PSV-260231

42

Design Code

Service Alivio Separador Produccin V-02

43

Sizing Basis

44

Fluid State at Inlet

Gas / Vapor

45

Relieving Case

Pressure Relief

PID No. DB410901-EF1D3-PP03007

Line No. 3"-GG-011-AA1

Quantity

GENERAL

Valve Type Pilot-Op, Pop Acting, Non-Flowing Pilot

Safety / Relief Safety

10

Balanced Yes

Nozzle Semi

11

Bonnet Closed

CONNECTIONS

12

Inlet

3"

13

Outlet

4"

14

Flngd.

150#

RF

Flngd.

150#

RF

Standard

47

Fluid Name

Natural Gas (SG=0.6)

48

Molecular Weight, M

25.169

49

Compressibility, Z

0.973

50

Ratio of Sp. Heats, k (Cp / Cv)

1.251

51

Gas Constant, C

342.3

52
54

Body

CS SA216-WCB/WCC

16

Cap

CS SA516-70

56

Trim

Stainless Steel

57

18

55

Seat

Buna-N

58

19

Seals

Buna-N

59 Sizing Coefficients

20

Body

SS A479-316

21

Trim

Pilot
Valve

22
23
24
25

Tubing

26
28
29
30

Seals

Buna-N

Diaphragm

N/A

Fittings

K, Gas

Kd, Gas

0.627

0.697

61

Kb

Kc

0.969

Unit

lb/hr

62
63
64 Required Capacity

SS CPI

316 SST

Unit

60

NACE MR0175 (2002)

No

65

Total

15594.257

66
67 Pressures
MAWP

Operating

69

Set

CDTP

70
Valve Model No.

33

Brand
Calculated

35

(in)
Flow

73

Anderson Greenwood

Area

36

72

25305K34/S1
Selected

2.321

Data Set

Orifice

Unit

Required

Rated

Actual

97
124

Over Pressure
Back
Pressure

12.4

10%

Constant Superimposed

Variable Superimposed

50

3.043

74

ASME

75

Inlet Loss

lb/hr

15594.257

76

Atmospheric (Barometric)

20446.779

22718.643

77

Relieving (Flowing)

38

psig

Unit

68

71

SIZING / SELECTION SUMMARY

34

37

316 SST

Buna-N

Integral Sense

31
32

SST

Seat

Accessories

27

Spring

API 520

46 Fluid Properties

15
Main
Valve

Sizing Std.

Blocked Discharge

ASME B16.5 53

MATERIALS OF CONSTRUCTION

17

ASME Section VIII

Built-Up

Total

50
0

0%

14.696 psia
151.096 psia

78 Temperatures

Unit

39

Estimated Reaction Force

110.55 daN

79

Operating

Relieving

40

Estimated Noise Level (db)

99.2 at 100-ft

80

Design Min

Design Max

107

Printed On: 25-mar-2014

Pentair PRVSIZE Software Version pr5_20131223.1

in

B
6.38
C
17.55

lb

Tag Notes

Valve Dimensions

A
6.12

Weight
88
Page : 1

Pentair Valves & Controls and its parent, subsidiaries, and affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the application of this software. See terms of license
agreement. Not for resale. All rights reserved. All trademarks, trade names and/or registered trademarks referred to in this program are the property of their respective owners. Copyright 2014 Pentair Valves & Controls.

CONTROVAL
Edif. 446A, Calle San Rafael c/

Pressure Relief Valve Calculation Report

16-ene-2014

Venezuela
+58-212-9440966
[email protected]
Quote Number:

No

Prpd. Chk. Appr.

Date

Revision

Client: PDVSA GAS

Location: ESTACION FLUJO CHIMIRE 6 (CHEF-6)

End-User Ref. No.:

Project: FACILIDADES DE PRODUCCION CHIMIRE

1

Project Ref. No.: DB410901

11

VALVE ID

Tag No. PSV-260230 / PSV-260231

Valve Model No. 25305K34/S1

Qty. 2

Design Code

Fluid State at Inlet

ASME Section VIII

13
14

SIZING DATA

CALCULATION NOTES

12

Sizing Std.

API 520

Gas / Vapor

15
16

CALCULATION SUMMARY

Flow

9
10

Required

15594.257 lb/hr

18

Rated

20446.779 lb/hr

19

110.55 daN

20

Estimated Reaction Force

Area

2.321 in

Selected

3.043 in

Estimated Noise Level (db)

Variable Name

Fluid Properties

Molecular Weight

25.169

25.169

Ratio of Specific Heats

1.251

1.251

Compressibility

0.973

0.973

Wreq

15594.257 lb/hr

15594.257 lb/hr

Required Mass Flow

Set Pressure
Over Pressure

Equation Value

Pset

124 psig

124 psig

Pover

12.4 psig

12.4 psig

Inlet Line Loss

Ploss

0 psig

0 psig

Back Pressure

Pback

50 psig

50 psig

Atmospheric Pressure

Patm

14.696 psia

Relieving Temperature

107 F

Distance from Valve (noise)

Valve Data

Input Value

99.2 at 100 ft

Variable Type

Process Cond.

Symbol

Required

14.696 psia
566.670 R

100 ft

Rupture Disc CCF

Kc

Discharge Coefficient (actual)

Kd

0.697

0.697

Discharge Coefficient (derated)

0.627

0.627

Orifice Area

3.043 in

3.043 in

Back Pressure Correction Facto

Kb

0.969

0.969

Outlet Diameter

Do

3.83 in

100 ft

3.83 in

Calculate Inlet Relieving Pressure, Outlet Pressure, Absolute Pressure Ratio

P1 = Pset + Pover - Ploss + Patm

P1

151.096 psia

P2 = Pback + Patm

P2

64.696 psia

PR = P2 / P1

PR

0.428

342.3

Calculate Gas Constant

C = 520 * {k * [2 / (k + 1)]^[(k + 1) / (k - 1)] }^0.5
Calculate Mass Critical Flow

20446.779 lb/hr

20446.779 lb/hr

W = A * C * K * P1 * Kb * Kc * [M / (T * Z)]^0.5
Calculate Required Orifice Area

Areq

2.321 in

2.321 in

Areq = A * Wreq / W
Calculate Mass Critical Flow (for Noise Calc)

22718.643 lb/hr

W = A * C * Kd * P1 * Kb * Kc * [M / (T * Z)]^0.5
Calculate Noise Level at 100-ft (30-m)

L100

99.2 db

L100 = [87.75 * log( 1/PR ) + 14.09] + [10 * log(0.29354 * W * k * T / M)]

Printed On: 25-mar-2014

Pentair PRVSIZE Software Version pr5_20131223.1

Page : 2

Pentair Valves & Controls and its parent, subsidiaries, and affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the application of this software. See terms of license
agreement. Not for resale. All rights reserved. All trademarks, trade names and/or registered trademarks referred to in this program are the property of their respective owners. Copyright 2014 Pentair Valves & Controls.

CONTROVAL
Edif. 446A, Calle San Rafael c/

Pressure Relief Valve Calculation Report

16-ene-2014

Venezuela
+58-212-9440966
[email protected]
Quote Number:

No

Prpd. Chk. Appr.

Date

Revision

Client: PDVSA GAS

Location: ESTACION FLUJO CHIMIRE 6 (CHEF-6)

End-User Ref. No.:

Project: FACILIDADES DE PRODUCCION CHIMIRE

1

Project Ref. No.: DB410901

11

VALVE ID

Tag No. PSV-260230 / PSV-260231

Valve Model No. 25305K34/S1

Qty. 2

Design Code

Fluid State at Inlet

13
14

SIZING DATA

CALCULATION NOTES

12

ASME Section VIII

Sizing Std.

API 520

Gas / Vapor

15
16

CALCULATION SUMMARY

Flow

9
10

Required

15594.257 lb/hr

18

Rated

20446.779 lb/hr

19

110.55 daN

20

Estimated Reaction Force

Calculate Noise Level at Distance, r

Area

Required

2.321 in

Selected

3.043 in

Estimated Noise Level (db)

99.2 at 100 ft

Lp

99.2 db

Po

1.91 psig

Lp = L100 - 20 * log(r / 100)

Calculate Outlet Static Pressure

Po = [(0.00245 * A * C * Kd * P1 * Kc) / (Do^2 * (k * Z)^0.5)] - Patm

Calculate Reaction Force for Open Discharge

Fr

110.55 daN

248.5 lbf

Ao = ( * Do^2) / 4
Fr = (A * C * Kd * P1 * Kc / 366) * {k / [(k + 1) * Z]}^0.5 + (Ao * Po)

Printed On: 25-mar-2014

Pentair PRVSIZE Software Version pr5_20131223.1

Page : 3

Pentair Valves & Controls and its parent, subsidiaries, and affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the application of this software. See terms of license
agreement. Not for resale. All rights reserved. All trademarks, trade names and/or registered trademarks referred to in this program are the property of their respective owners. Copyright 2014 Pentair Valves & Controls.

CONTROVAL
Edif. 446A, Calle San Rafael c/

Pressure Relief Valve Dimensional Drawing

16-ene-2014

Venezuela
+58-212-9440966
[email protected]
Quote Number:

No

Prpd. Chk. Appr.

Date

Revision

Client: PDVSA GAS

Location: ESTACION FLUJO CHIMIRE 6 (CHEF-6)

End-User Ref. No.:

Project: FACILIDADES DE PRODUCCION CHIMIRE

1

Project Ref. No.: DB410901

7

Valve ID

SELECTION SUMMARY

Tag No. PSV-260230 / PSV-260231

Valve Model No.

25305K34/S1

Service Alivio Separador Produccin V-02

Brand

Anderson Greenwood

PID No. DB410901-EF1D3-PP03007

10

Line No. 3"-GG-011-AA1

Quantity

11

Inlet

3"

Flngd.

150#

RF

Standard

12

Outlet

4"

Flngd.

150#

RF

ASME B16.5

Wt.=

88 lb

39.92 kg

A=

6.12 in

155.45 mm

B=

6.38 in

162.05 mm

C=

17.55 in

445.77 mm

D=

E=

F=

G=

H=

Tag Notes

Dimension Notes

CONNECTIONS

Printed On: 25-mar-2014

Pentair PRVSIZE Software Version pr5_20131223.1

Accessories not shown.

Weight and dimensions shown
are approximate.
Actual valve may vary from.
image.

Page : 4

Pentair Valves & Controls and its parent, subsidiaries, and affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the application of this software. See terms of license
agreement. Not for resale. All rights reserved. All trademarks, trade names and/or registered trademarks referred to in this program are the property of their respective owners. Copyright 2014 Pentair Valves & Controls.

Pentair PRVSIZE Software

Summary Report
Project Information
Company:
Location:

PDVSA GAS
ESTACION FLUJO CHIMIRE 6 (CHEF-6)

Project:
Project Ref. No.:

FACILIDADES DE PRODUCCION CHIMIRE

DB410901

Tag Information
Tag Number:
Revision:
Prepared By:

PSV-260230 / PSV-260231
Last Modified:
Checked By:

16/01/2014 10:43:27 a.m.

Approved By:

Specific Tank Data

Sized Using User Defined Flow
Pressure Fluid:
Natural Gas (SG=0.6)
Pressure Set Point:
124 psig
Allowed Over Pressure:
12.4 psig
Pressure Flow Rate:
15594.257

Valve Sizing Information

Valve Type:
253, K
Part Number: 25305K34/S1
Max Pressure Flow Capacity:

Quantity to Order:

20446.779 lb/hr

Selected Valve Description

Code
XD
XJ
XF
XA
XE
XI
XC
JJ
LU
XH
XG
2
AB
AE
DE
BY
AH
AZ
CF
BZ
BK
AO
AM
DJ
DJ
DJ
FG
1

Category
Option
Backflow preventer
Spike Snubber
Supply Filter/Vaporizer
Lift Lever
Remote Sense
Remote Unloader
Field Test Connection
Pilot Spring
Set Pressure Range
Close Tee
Manual Blowdown
Model
Main Valve Lift
Main Valve Piston Type
Service
Orifice
Main Valve Materials
Valve Size
Inlet Connection
Inlet Connection Face Style
Outlet Connection
Main Valve Body Type
Nace
Main Valve Seat
Main Valve Soft Goods
Pilot Soft Goods
Fitting Type
Code Case 2203

Printed On: 25-mar-2014

Description
No Backflow Preventer
No Spike Snubber
No Supply Filter
No Lift Lever
Integral Sense
No PH7 Remote Unloader
No Field Test
121-182 psig set
1480 psig and below
No Close Tee
No Manual Blowdown
Pilot-Operated, Pop Acting, Non-Flowing Pilot
Restricted, API Orifice
Soft Seat/Seals
Gas (except Air and EDR)
K Orifice
CS Body & SST Trim (STD Valve)
3x4 inch
150#
Raised Face - RF
150# RF
Integral Flanged Inlet and Outlet
Standard (Nace not required)
Buna-N
Buna-N
Buna-N
SS CPI Fittings
No Code Case

Pentair PRVSIZE Software Version pr5_20131223.1

Page : 5

Pentair Valves & Controls and its parent, subsidiaries, and affiliates assume no liability in any way whatsoever for any direct or indirect loss or damage through the application of this software. See terms of license
agreement. Not for resale. All rights reserved. All trademarks, trade names and/or registered trademarks referred to in this program are the property of their respective owners. Copyright 2014 Pentair Valves & Controls.