V A C O N
C X / C X L / C X S
F R E Q U E N C Y
C O N V E R T E R S
I/O-expander board
installation manual
( Va c o n C X S - r a n g e )
Subject to changes without notice.
FOR SMOOTH CONTROL
Va c o n
I/O-expander board installation (Vacon CXS-range)
Page 1 (15)
CONTENTS
1 G E N E R A L .......................................... 2
1.1 Vacon CX100OPT ...................... 2
1.2 Vacon CX101OPT ...................... 2
1.3 Vacon CX102OPT ...................... 2
1.4 Vacon CX103OPT ...................... 2
1.5 Vacon CX104OPT ...................... 3
1.6 Vacon fieldbus boards ............... 3
2 S P E C I F I C AT I O N S ............................ 4
3 I N S TA L L AT I O N ................................. 5
3.1 General ..................................... 5
3.2 Installation ................................ 6
4 CONTROL
4.1 Vacon
4.2 Vacon
4.3 Vacon
4.4 Vacon
4.5 Vacon
Vacon Plc
Tel:
Service:
+358-201 2121
+358-40-8371 150
Fax:
E-mail:
CONNECTIONS ........ 1 1
CX100OPT .................... 11
CX101OPT .................... 12
CX102OPT .................... 13
CX103OPT .................... 14
CX104OPT .................... 15
+358-201 212 205
[email protected]http://www.vacon.com
I/O-expander board installation (Vacon CXS-range)
Page 2 (15)
1
Va c o n
GENERAL
Due to the compact frame size of the Vacon CXS series all I/O-expander boards need
to be installed in a separate box (Vacon CXSOPTBKIT), except the smaller, specifically
for Vacon CXS designed boards (Vacon CX104OPT, CX105OPT, CX107OPT,
CX108OPT). If ordered together with the option board these will be preinstalled.
1.1
Vacon CX100OPT
The available I/O can be increased by using the Vacon CX100OPT I/O-expander
board:
-
5 digital inputs (standard signals)
2 analogue inputs (standard signals)
3 relay outputs (standard signals)
analogue output (programmable)
thermistor input (can be directly connected to the motor
thermistors to monitor the motor temperature)
- encoder input
Typical use: Closed Loop Vector Control
1.2
Vacon CX101OPT
The available I/O can be increased by using the Vacon CX101OPT I/O-expander
board:
- 5 digital inputs (standard signals)
- relay output (standard signal)
- thermistor input (can be directly connected to the motor thermistors to monitor
the motor temperature)
Typical use: thermistor input required
1.3
Vacon CX102OPT
The available I/O can be increased by using the Vacon CX102OPT I/O-expander
board:
-
5 digital inputs (standard signals)
2 analogue inputs (standard signals)
3 relay outputs (standard signals)
analogue output (programmable)
thermistor input (can be directly connected to the motor thermistors to
monitor the motor temperature)
- encoder input
Typical use: Closed Loop Vector Control
1.4
Vacon CX103OPT
The available I/O can be increased by using the Vacon CX103OPT I/O-expander
board:
-
5 digital inputs (standard signals)
3 relay outputs (standard signals)
analogue output (programmable)
thermistor input (can be directly connected to the motor thermistors to monitor
the motor temperature)
Typical use: thermistor input and additional analogue output required
Vacon Plc
Tel:
Service:
+358-201 2121
+358-40-8371 150
Fax:
E-mail:
+358-201 212 205
[email protected]http://www.vacon.com
Va c o n
1.5
I/O-expander board installation (Vacon CXS-range)
Page 3 (15)
Vacon CX104OPT
The available I/O can be increased by using the Vacon CX104OPT I/O-expander
board:
- encoder input
Typical use: Closed Loop Vector Control
1.6
Fieldbus boards
Vacon fieldbus boards can be installed in the Vacon CXS range frequency converters
as I/O-expander boards. The needed information to install/commission fieldbus
boards can be found in the respective Vacon fieldbus manual.
-
Vacon Plc
Vacon
Vacon
Vacon
Vacon
Vacon
Vacon
CX
CX
CX
CX
CX
CX
200OPT
201OPT
202OPT
203OPT
204OPT
205OPT
Tel:
Service:
(Interbus-S)
(Modbus)
(Profibus-DP)
(LonWorks)
(C-bus)
(SDS-bus)
+358-201 2121
+358-40-8371 150
Fax:
E-mail:
+358-201 212 205
[email protected]http://www.vacon.com
I/O-expander board installation (Vacon CXS-range)
Page 4 (15)
2
Va c o n
SPECIFICATIONS
Safety
Fulfills EN50178, C-UL and EN60204-1 standards
Control
Analogue voltage, input
connections Analogue current, input
0 10 V, Ri 200 k
0(4)20 mA, Ri = 250
Digital input
24 V: "0" 10 V, "1" 18 V, Ri > 5 k
Aux. voltage
24 V (20%), max. 50 mA
Reference voltage
10 V 3 %, max. 10 mA
Analogue current, output 0(4)20 mA, RL = 500 , resolution 10 bit, accuracy 2%
Analogue voltage, output 0(2)10 V, RL 1 k , resolution 10 bit, accuracy 2%
Relay output
Max. switching voltage:
Max. switching load:
Max. continuous load:
300 V DC, 250 V AC
8A / 24 V DC
0,4 A / 300 V DC
2 kVA / 250 V AC
2 A rms
Thermistor input
Rtrip = 4.7 k
Encoder input
24 V: "0" 10 V, "1" 18 V, Ri = 2.2 k
5 V: "0" 2 V, "1" 3 V, Ri = 330
Table 2-1 Specifications. (All the control connections are not found on every I/O-expander board, for
specific information see Chapters 1 and 4.)
The control connections are isolated from the mains potential and the I/O ground is
connected to the frame of the inverter via a 1-M resistor and 4,7-nF capacitor*). The
control I/O ground can be connected directly to the frame by changing the position of the
jumper X4 (GND ON/OFF) to the ON-position. Digital inputs and relay outputs are also
isolated from the I/O ground.
*) Default value (X4 is GND OFF- position).
NOTE!
Internal components and circuit boards (except the isolated I/O terminals) are at
mains potential when the frequency converter is connected to the mains. This
voltage is extremely dangerous and may cause death or severe injury if you
come into contact with it.
The control I/O terminals are isolated from the mains potential, but the relay
outputs and other I/O's may have a dangerous voltage connected even if the
power is disconnected from the frequency converter.
Vacon Plc
Tel:
Service:
+358-201 2121
+358-40-8371 150
Fax:
E-mail:
+358-201 212 205
[email protected]http://www.vacon.com
Va c o n
I/O-expander board installation (Vacon CXS-range)
I N S TA L L AT I O N
3.1.
General
Page 5 (15)
Check that your have received all the required parts (Figure 3-1):
- I/O-repeater board (1) and I/O-pole shielded data cable (2)
- check that you have also received the jumper for I/O- repeater board
terminal X5 (3)
- 4-pole power cable (4)
- protection foil below (5) and above (6) the I/O-reapeater board
- stand sleeve (7)
- screw for fixing I/O-repeater board (8)
- 12-pole communication cable (9)
- opition box (10)
- I/O-expander board (11) (check that the typecode is corresponds to
your order)
- I/O-interface board (12)
- 10-pole data cable (13)
- 4-pole power cable (14)
- screws for I/O-expander board (15)
- screws for I/O-interface board (16)
16
12
13
14
1
3
8
7
11
4
5
10
15
Figure 3-1. I/O-expander board parts.
If the delivery does not match your order, please contact the supplier immediately. Only
a competent electrician should carry out the electrical installation.
Before doing any commissioning, carefully read the safety instructions in the "USER'S
MANUAL, VACON CX/CXL/CXS", Chapter 1, SAFETY.
Disconnect the frequency converter from the mains. NOTE: Also the control circuits!
Wait further 5 minutes before opening the cover of the frequency converter. Verify by
measuring that the frequency converter is safe to touch.
Vacon Plc
Tel:
Service:
+358-201 2121
+358-40-8371 150
Fax:
E-mail:
+358-201 212 205
[email protected]http://www.vacon.com
Page 6 (15)
3.2
I/O-expander board installation (Vacon CXS-range)
Va c o n
INSTALLATION
I/O-repeater board (1) should be installed above the control board inside the frequency converter. The I/O-expander board (10) and I/O-interface board (11) should be installed in the
option box. Follow the instructions below (see Table 3-2).
Check that the jumper for I/O-repeater board (1) is in the right position in terminal X5 (3).
The position of the jumper must be chosen according to the I/O-expander board (11)
:
X5
- If I/O-expander board CX101OPT or 103OPT
is in use, jumper must be in position A.
- If I/O-expander board CX100OPT or 102OPT
is in use, jumper must be in position B.
- If one of the following fielbus boards is in use:
CX200OPT, CX201OPT, CX202OPT or
CX203OPT, jumper must be in position C.
(Positon D is not in use).
Remove the control panel, control panel base (4 screws) and the jumper X4 from the
control board.
X4
Remove the fixing screw from the control board
and replace it with the stand sleeve (7).
7
Table 3-2.
Vacon Plc
Make sure that the cable of the control panel
cover is connected to the control board X1 terminal. Connect the 4-pole power cable (4) to
the control board X5 terminal (The power cable
can also be connected to the X6-terminal, if the
power cable from the power board is connected
to the X5-terminal.)
Set the protection foil (5) above the control
board as shown in the picture. Make sure that
the protection foil is correctly located, the hole
in the foil will must be located above the stand
sleeve.
X5
I/O-expander board installation (continues ...).
Tel:
Service:
+358-201 2121
+358-40-8371 150
Fax:
E-mail:
+358-201 212 205
[email protected]http://www.vacon.com
Va c o n
Page 7 (15)
I/O-expander board installation (Vacon CXS-range)
Connect the shielded data cable for I/
O-repeater board (2) to the control
board terminal X14.
X14
Install the control panel cover with 4
screws.
Set the protection foil (6) above the I/O-repeater board as shown in the picture. Make sure
that the protection foil is correctly located, push the "arms" of the protection foil under the
control panel cover. Fasten the I/O-repeater board and protection foil to the stand sleeve (7)
with the screw.
6
Connect the power cable (4) to the I/O-repeater terminal X1 and communication cable (9) to
the I/O-repeater terminal X3. Uncover carefully the shield of the communication cable (max.
1,5 cm), tighten up to the metal clamp (of the cable) and earth the cable to the frequency
converter ground as shown in the picture.
Table 3-2.
Vacon Plc
I/O-expander board installation (continues ...).
Tel:
Service:
+358-201 2121
+358-40-8371 150
Fax:
E-mail:
+358-201 212 205
[email protected]http://www.vacon.com
Page 8 (15)
I/O-expander board installation (Vacon CXS-range)
Va c o n
Check the connections and make sure that there are no foreign objects inside the frequency
converter.
Close the cover of the frequency converter.
10
Install the jumper removed from the control board X4 terminal into the I/O-expander board
terminal X9. Note: the jumper can be connected in ON or OFF position,see Vacon CX/CXL/
CXS User's manual, Chapter 6.2.2.
X9
11
If you have the option box with the I/O-expander (11) and I/
O-interface boards (12) pre-installed, jump to section 17.
Mount the I/O-expanderboard (11) and I/O-interface board
(12) in the option box (10) with the screws.
12
Connect data cable (13) between terminal X14 in
the I/O-interface board (12) and terminal X14 in
the I/O-expander board (11)).
13
X14
X14
Connect power cable (14) between terminal X6
in the I/O-interface board (12) and terminal
X6 in the I/O-expander board (11).
X6
Table 3-2.
Vacon Plc
X6
I/O-expander board installation (continues ...).
Tel:
Service:
+358-201 2121
+358-40-8371 150
Fax:
E-mail:
+358-201 212 205
[email protected]http://www.vacon.com
Va c o n
I/O-expander board installation (Vacon CXS-range)
Page 9 (15)
14
Connect the communication cable (9) to the I/O-expander board
X15 terminal (12). Earth the communication cable to the option box
ground.
15
16
Connect the necessary control signals. If a fieldbus board is in use, see separate manual for
more specific information.
If an encoder input (closed loop control) is to
be used and the encoder works at a 5V level,
move three jumpers from terminal X5 to terminal
X8. If the encoder works at 24V, then terminal
X8 should be left free.
X15
X8
17
Check the connections and make sure that there are no foreign objects inside the option box.
Before connecting the mains make sure that the cover of the option box and frequency converter are closed.
18
Set the parameters of I/O-expander board according to the Vacon "Five in One+" -application manual (parameter group 3).
Table 3-2.
Vacon Plc
I/O-expander board installation.
Tel:
Service:
+358-201 2121
+358-40-8371 150
Fax:
E-mail:
+358-201 212 205
[email protected]http://www.vacon.com
Page 10 (15)
I/O-expander board installation (Vacon CXS-range)
Va c o n
Figure 3-2. Frequency converter and external I/O-expander box installation (unit sizes M3 and M4B).
I/O-expander box can also be installed beside the frequency converter (unit sizes M3, M4B and M5B).
Vacon Plc
Tel:
Service:
+358-201 2121
+358-40-8371 150
Fax:
E-mail:
+358-201 212 205
[email protected]http://www.vacon.com
Va c o n
I/O-expander board installation (Vacon CXS-range)
CONTROL CONNECTIONS
4.1
Vacon CX100OPT
Terminal
Encoder
Signal from
motor thermistors *)
Signal
Description
Page 11 (15)
201
+10V ref
Reference output
Voltage for a potentiometer, etc.
202
U in+
Analogue input, voltage
range 010 V DC
Not in use
203
GND
I/O ground
Ground for reference and controls
204
I in+
Analogue input, current
Not in use
205
I in-
range 020 mA
206
+24V
Control voltage output
Voltage for switches, etc. max. 50 mA
207
GND
I/O ground
Ground for reference and controls
208
CMC
Common for DIC1-DIC5
Connect to GND or + 24 V
209
DIC1
External fault
(closing contact)
Contact open = no fault
Contact closed = fault
210
DIC2
Run disable
Cont. open = start of motor enabled
Cont. closed= start of motor disabled
211
DIC3
Acceler. / Decel. time
selection
Contact open = time 1 selected
Contact closed = time 2 selected
212
DIC4
Jogging speed selection
Contact open = no action
Contact closed = jogging speed
213
DIC5
Fault reset
Contact open = no action
Contact closed = fault reset
214
DI6A+
Pulse input A
215
DI6A-
(differential input)
216
217
DI7B+
DI7B-
Pulse input B
(differential input)
90 degrees phase shift compared
to pulse input A
218
219
DI8Z+
DI8Z-
Pulse input C
(differential input)
one pulse per one revolution
220
Iout+
Analogue output
020 mA/RL max. 500
Programmable
(Motor current as default value)
221
TI+
Thermistor input
222
TI-
223
RO3/1
224
RO3/2
225
RO4/1
226
RO4/2
227
RO5/1
228
RO5/2
Relay output 3
READY
Relay output 4
RUN
Relay output 5
FAULT
Figure 4-1 Control connections of Vacon CX100OPT.
*) NOTE!
Vacon Plc
Thermistor input (terminals 221 and 222) must be shorted if not used.
Tel:
Service:
+358-201 2121
+358-40-8371 150
Fax:
E-mail:
+358-201 212 205
[email protected]http://www.vacon.com
Page 12 (15)
4.2
I/O-expander board installation (Vacon CXS-range)
Vacon CX101OPT
Signal from
motor thermistors *)
Terminal
Signal
Description
206
+24V
Control voltage output
Voltage for switches, etc. max. 50 mA
207
GND
I/O ground
Ground for reference and controls
208
CMC
Common for DIC1-DIC5
Connect to GND or + 24 V
209
DIC1
External fault
(closing contact)
Contact open = no fault
Contact closed = fault
210
DIC2
Run disable
Cont. open = start of motor enabled
Cont. closed= start of motor disabled
211
DIC3
Acceler. / Decel. time
selection
Contact open = time 1 selected
Contact closed = time 2 selected
212
DIC4
Jogging speed selection
Contact open = no action
Contact closed = jogging speed
213
DIC5
Fault reset
Contact open = no action
Contact closed = fault reset
214
N.C.
Not connected
215
N.C.
Not connected
221
TI+
222
TI+
225
RO4/1
226
RO4/2
Thermistor input
Relay output 4
RUN
Figure 4-2 Control connections of Vacon CX101OPT.
*) NOTE!
Vacon Plc
Va c o n
Thermistor input (terminals 221 and 222) must be shorted if not used.
Tel:
Service:
+358-201 2121
+358-40-8371 150
Fax:
E-mail:
+358-201 212 205
[email protected]http://www.vacon.com
Va c o n
4.3
Page 13 (15)
I/O-expander board installation (Vacon CXS-range)
Vacon CX102OPT
Terminal
Encoder
Signal from
motor thermistors *)
Signal
Description
201
+10V ref
Reference output
Voltage for a potentiometer, etc.
202
U in+
Analogue input, voltage
range 010 V DC
Not in use
203
GND
I/O ground
Ground for reference and controls
204
U in+
Analogue input, voltage
Not in use
205
U in-
range 010 V DC
206
+24V
Control voltage output
Voltage for switches, etc. max. 50 mA
207
GND
I/O ground
Ground for reference and controls
208
CMC
Common for DIC1-DIC5
Connect to GND or + 24 V
209
DIC1
External fault
(closing contact)
Contact open = no fault
Contact closed = fault
210
DIC2
Run disable
Cont. open = start of motor enabled
Cont. closed= start of motor disabled
211
DIC3
Acceler. / Decel. time
selection
Contact open = time 1 selected
Contact closed = time 2 selected
212
DIC4
Jogging speed selection
Contact open = no action
Contact closed = jogging speed
213
DIC5
Fault reset
Contact open = no action
Contact closed = fault reset
214
DI6A+
Pulse input A
215
DI6A-
(differential input)
216
217
DI7B+
DI7B-
Pulse input B
(differential input)
218
DO1
Encoder direction output
219
DO2
Encoder divider 1/64 output
220
Uout+
Analogue output
010 V DC/RL 1 k
221
TI+
Thermistor input
222
TI-
223
RO3/1
224
RO3/2
225
RO4/1
226
RO4/2
227
RO5/1
228
RO5/2
90 degrees phase shift compared
to pulse input A
Programmable
(Motor voltage as default value)
Relay output 3
READY
Relay output 4
RUN
Relay output 5
FAULT
Figure 4-3 Control connections of Vacon CX102OPT.
*) NOTE!
Vacon Plc
Thermistor input (terminals 221 and 222) must be shorted if not used.
Tel:
Service:
+358-201 2121
+358-40-8371 150
Fax:
E-mail:
+358-201 212 205
[email protected]http://www.vacon.com
Page 14 (15)
4.4
I/O-expander board installation (Vacon CXS-range)
Vacon CX103OPT
Signal from
motor thermistors *)
Terminal
Signal
Description
206
+24V
Control voltage output
Voltage for switches, etc. max. 50 mA
207
GND
I/O ground
Ground for reference and controls
208
CMC
Common for DIC1-DIC5
Connect to GND or + 24 V
209
DIC1
External fault
(closing contact)
Contact open = no fault
Contact closed = fault
210
DIC2
Run disable Cont.
open = start of motor enabled
Cont. closed= start of motor disabled
211
DIC3
Acceler. / Decel. time
selection
Contact open = time 1 selected
Contact closed = time 2 selected
212
DIC4
Jogging speed selection
Contact open = no action
Contact closed = jogging speed
213
DIC5
Fault reset
Contact open = no action
Contact closed = fault reset
214
GND
I/O ground
215
I out+
Analogue output
020 mA/RL max. 500
221
TI+
Thermistor input
222
TI-
223
RO3/1
224
RO3/2
225
RO4/1
226
RO4/2
227
RO5/1
228
RO5/2
Programble
(Motor current as default value)
Relay output 3
READY
Relay output 4
RUN
Relay output 5
FAULT
Figure 4-4 Control connections of Vacon CX103OPT.
*) NOTE!
Vacon Plc
Va c o n
Thermistor input (terminals 221 and 222) must be shorted if not used.
Tel:
Service:
+358-201 2121
+358-40-8371 150
Fax:
E-mail:
+358-201 212 205
[email protected]http://www.vacon.com
Va c o n
4.5
I/O-expander board installation (Vacon CXS-range)
Page 15 (15)
Vacon CX104OPT
More information on the Vacon CX104OPT encoder option board you will find in a
separate manual (ud318). Ask your distributor for more information.
Encoder
Terminal
Signal
Description
201
+5V
Control voltage output
Voltage for switches, max load 100-150 mA
203
GND
I/O ground
Ground for controls
206
+24V
Control voltage output
207
GND
I/O ground
214
215
DI6A+
DI6A-
Pulse input A
(differential input)
216
217
DI7B+
DI7B-
Pulse input B
(differential input)
218
219
DIR
DIV
Encoder direction
Encoder divider 1/1024
Ground for controls
Figure 4-5 Control connections of Vacon CX104OPT.
Vacon Plc
Tel:
Service:
+358-201 2121
+358-40-8371 150
Fax:
E-mail:
+358-201 212 205
[email protected]http://www.vacon.com
UD 00244C1, 19.10.2000
VACON PLC
P.O. Box 25
Runsorintie 7
FIN-65381 VAASA
FINLAND
Phone: +358-201 2121
Distributor:
Fax: +358-201 212 205
Service: +358-40-8371 150
E-mail:
[email protected]http://www.vacon.com
