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Kiln Pre Heater Fan Power Calculation

This document contains calculations for determining the power requirements of a fan for a cement plant producing 7500 tons per day of clinker. It lists input values like plant elevation, air flow rates, pressure, and temperature and calculates the fan motor power needed without and with dust present, finding it increases from 1875 kW to 1996.6 kW with dust. It then adds margins and losses to get a minimum motor requirement of 2096.43 kW and expected power consumption of 6.73 kWh/ton of clinker produced.

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Vijay Bhan
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2K views4 pages

Kiln Pre Heater Fan Power Calculation

This document contains calculations for determining the power requirements of a fan for a cement plant producing 7500 tons per day of clinker. It lists input values like plant elevation, air flow rates, pressure, and temperature and calculates the fan motor power needed without and with dust present, finding it increases from 1875 kW to 1996.6 kW with dust. It then adds margins and losses to get a minimum motor requirement of 2096.43 kW and expected power consumption of 6.73 kWh/ton of clinker produced.

Uploaded by

Vijay Bhan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Fan Power Calculator

Height above MSL :

Description

300

Preheater
Fan

Plant TPD :

7500

Am3/Hr

1000000

Nm3/Hr

434333

Nm3/Kg Clinker

1.39

Mbar

54

Temp. oC

300

Fan Efficiency %

80

Dust load gm/m3

40

Air Density Kg/m3


(of the mediam handled)

1.42

Air Density Kg/m3

0.617

Air Density Kg/m3- with dust

0.657

Kw - without dust

1875.00

Kw - with dust

1996.60

Margin on shaft power


Min. Motor Kw

5%
2096.43

Motor loss + Cable Losses

0.95

Power Consumption

6.73

( At Meters )

kwh/t

lculator

Elevation Factor :

1.036

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