CTU in Prague
ADVANCED DESIGN OF GLASS
STRUCTURES
Lecture L4_ME
Bolted connection in glass structures
Martina Eliov
European Erasmus Mundus Master Course
Sustainable Constructions
under Natural Hazards and Catastrophic Events
520121-1-2011-1-CZ-ERA MUNDUS-EMMC
Objectives of the lecture
CTU in Prague
Objectives
Introduction
Structural design of
bolted
connections
Structural design of bolted connections
Typology and
technology
Typology and technology
Behaviour under
loading
Behaviour under loading
Experimental
research
Experimental research
Design concepts
Introduction
Design concepts
CTU in Prague
Examples of bolted connections
Objectives
Introduction
Bolted Connection in horizontal Glass Beams
Structural design of
bolted
connections
Typology and
technology
Behaviour under
loading
Experimental
research
Design concepts
Allied Irish Banks, Bank centre, Dublin
Architect: RKD Architects
Facade:
Gartner Steel and Glass,
Germany
Structure Specialist Glazing, Curtain Wall,
Surface:
Steel- and Glass roof
20,000 m
Completion: 2008
Wellershoff F., Schreiter D., Schmitt F., 2008
3
CTU in Prague
Examples of bolted connections
Objectives
Bolted Connection in horizontal glass beams
Introduction
Structural design of
bolted
connections
Typology and
technology
F. Wellershoff
Behaviour under
loading
Experimental
research
Design concepts
Gartner Steel and Glass
Practical examples
Objectives
CTU in Prague
Bolted Connection in horizontal glass beams
Introduction
Structural design of
bolted
connections
Typology and
technology
Behaviour under
loading
Experimental
research
Design concepts
Glass roof for university of Glasgow, 2002
friction grip connection
soft interlayer replaced by aluminium alloy
prestressed M20 bolts
special friction layers
5
CTU in Prague
Examples of bolted connections
Objectives
Introduction
Bolted connection in vertical fins
Structural design of
bolted
connections
Typology and
technology
Behaviour under
loading
Experimental
research
Design concepts
River City - Danube house, Prague
6
CTU in Prague
Examples of bolted connections
Objectives
Introduction
Bolted connection in vertical fins
Structural design of
bolted
connections
Typology and
technology
Behaviour under
loading
Experimental
research
Design concepts
Gartner Steel and Glass
Trump Tower, Chicago (SOM Architects, 2008)
7
CTU in Prague
Examples of bolted connections
Objectives
Introduction
Bolted connection in vertical fins
Structural design of
bolted
connections
Typology and
technology
Behaviour under
loading
Experimental
research
Design concepts
Museum of history Luxembourg
Glass fins: height - 12 m, thickness 19 mm
8
CTU in Prague
Examples of bolted connections
Objectives
Introduction
Bolted connection in vertical fins
Structural design of
bolted
connections
Typology and
technology
Behaviour under
loading
Experimental
research
Design concepts
Museum of history Luxembourg
9
CTU in Prague
Examples of bolted connections
Introduction
Bolted connection in vertical fins
wind
Structural design of
bolted
connections
Typology and
technology
Behaviour under
loading
compression
A
tension in steel tie
glass fin divided into pieces of 4m and 2m
steel ties with nuts
Experimental
research
Design concepts
direct contact
Objectives
Detail A
Natural museum in Rotterdam, 1997
glass faade of 6m height is stabilized by
glass fins
depth of fin 400mm, distance 2.5m
10
CTU in Prague
Examples of bolted connections
Objectives
Introduction
Bolted connection in glass bridges
Structural design of
bolted
connections
Typology and
technology
Behaviour under
loading
Experimental
research
Design concepts
Glass footbridge, Rotterdam, 1994
beam: span 3,5 m, depth 300 mm, composition 3 x 10 mm float glass,
parabolic shape = architectural reasons
floor plates float glass 2 x 15 mm
walls: laminated glass - external:10 mm toughened glass, internal: 6 mm
heat-strengthened glass
11
CTU in Prague
Examples of bolted connections
Objectives
Introduction
Bolted connection in glass bridges
Structural design of
bolted
connections
Typology and
technology
Behaviour under
loading
Experimental
research
Design concepts
Glass footbridge, Rotterdam, 1994
beam: span 3,5 m, depth 300 mm, composition 3 x 10 mm float glass,
parabolic shape = architectural reasons
floor plates float glass 2 x 15 mm
walls: laminated glass - external:10 mm toughened glass, internal: 6 mm
heat-strengthened glass
11
CTU in Prague
Examples of bolted connections
Objectives
Introduction
Structural design of
bolted
connections
Typology and
technology
high modulus
structural silicone
sealant
4mm, 180mm
steel plate
15mm thick,
130mm
steel plate
Behaviour under
loading
M16 countersunk
screw
low modulus
silicone sealant
8mm heat
strengthened
glass
Experimental
research
Design concepts
round polished
edge hole
142mm
1,52mm thick
PVB interlayer
nylatron
bush
1mm thick vulcanised
cellulose fibre gaskets
15mm toughened
glass
ground and
arrissed hole
12mm, steel 28mm
plate, 180mm
12
CTU in Prague
Examples of bolted connections
Objectives
Introduction
Bolted connection in glass bridges
Structural design of
bolted
connections
Typology and
technology
Behaviour under
loading
Experimental
research
Design concepts
Eaton Center, Calgary (MMC International Architects, Toronto, 2010)
13
CTU in Prague
Examples of bolted connections
Objectives
Introduction
Bolted connection in glass bridges
Structural design of
bolted
connections
Typology and
technology
Behaviour under
loading
Experimental
research
Design concepts
14
CTU in Prague
Examples of bolted connections
Objectives
Introduction
Bolted connection in glass bridges
Structural design of
bolted
connections
Typology and
technology
Behaviour under
loading
Experimental
research
Design concepts
15
CTU in Prague
Structural design of bolted connections
Objectives
Introduction
Stress Analysis with FE-Methods
Structural design
of bolted
connections
Typology and
technology
Behaviour under
loading
Experimental
research
Design concepts
16
CTU in Prague
Structural design of bolted connections
Objectives
Kravis Center, LA (Gartner, 2011)
Introduction
Structural design
of bolted
connections
Typology and
technology
Behaviour under
loading
Experimental
research
Design concepts
Rafael Vinoly Architects
Client
Claremont MC Kenna College
Architect
Rafael Vinoly, NY
Faade
Gartner Steel and Glass, Germany
Structure
Structural glass columns, steel roof, glass walls
Completion
2011
17
CTU in Prague
Structural design of bolted connections
Objectives
Kravis Center, LA (Gartner, 2011)
Introduction
Structural design
of bolted
connections
Typology and
technology
Behaviour under
loading
Experimental
research
Design concepts
Gartner Steel and Glass
18
CTU in Prague
Structural design of bolted connections
Objectives
Introduction
Stress Analysis with FE-Methods
Structural design
of bolted
connections
0.9
X
Y
Z
Z
Typology and
technology
Spannungen
[kN /cm 2]
140.0
1,+
Behaviour under
loading
80.0
2.01
50.0
2.33
1.69
Experimental
research
1.37
1.04
0.72
Design concepts
0.40
0.08
-0.25
-0.57
-0.89
-1.21
10.1 6
10.66
1 0.6610 .16
10.16
10.16
10.66
10.66
7.51
8 .74
8.74 7.51
7.51
8.74
8.74 7.51
40.24
40.25
57.68
57.68
4040.2
.24 5
57.68
57.68
191.0
146.0
2.33
-1.21
50.0
Max :
Min :
80.0
34.25
3 4.26
34.25
34.26
8.74
8 .74
146.0
4 8.90
48.9 1
48.90
48.91
19
CTU in Prague
Structural design of bolted connections
Objectives
Introduction
Structural design
of bolted
connections
Detail tests of the connection force
resistance
Typology and
technology
Behaviour under
loading
Experimental
research
Design concepts
Sttzenkrfte
Lastkombination
nach ASCE-07
N [kN]
Kraftresultierende je Bolzenpaar
V [kN]
R druck [kN]
R zug [kN]
DL + LLR
34
DL + 0,7 EL
17
66,5
195
178
10,5
66,5
191,5
181
0,6 DL + 0,7 EL
DL (Dead Load), LLR (Life Load), EL (Earthquake Load)
20
CTU in Prague
Structural design of bolted connections
Objectives
Introduction
Structural design
of bolted
connections
Typology and
technology
Behaviour under
loading
Experimental
research
Design concepts
F. Wellershoff
F. Wellershoff
21
CTU in Prague
Structural design of bolted connections
Objectives
Introduction
Structural design
of bolted
connections
Detail tests of the connection
force resistance
Typology and
technology
Behaviour under
loading
Experimental
research
Test
sample
Breakage force of glass layer
First
layer
Design concepts
1)
Second
layer
Max. force
Safety coefficient
All
layer
719,5
755,0
4,17
682,0
682,0
3,77
733,2
800,0
4,42
476,7
578,9
3,20
798,0
801,4
4,43
742,8
742,8
4,10
775,9
449,2
578,9
1)
Global safety factor related to characteristic connection force (181 kN)
22
CTU in Prague
Structural design of bolted connections
Objectives
Introduction
Full scale test for overall behavior of the
column
Structural design
of bolted
connections
Typology and
technology
Behaviour under
loading
Experimental
research
Design concepts
F. Wellershoff
F. Wellershoff
23
Typology and technology
Objectives
Introduction
Structural design of
bolted
connections
Typology and
technology
Great number of point fittings on market
Glass connectors, cylindrical
flat shape, round-head
Behaviour under
loading
Experimental
research
CTU in Prague
Glass connectors, countersunk
flat-head, round-head
Slideable glass connectors,
countersunk
Glass connectors for round pipe mounting
Hinged glass connectors
3D-glass connectors
Countersunk glass connector, tapered
Design concepts
24
Typology and technology
CTU in Prague
Objectives
Introduction
Hole shapes
Structural design of
bolted
connections
Typology and
technology
Behaviour under
loading
Experimental
research
cylindrical hole
conical hole
undercut hole
no universally accepted rules for positioning or dimensioning of drilled holes
hole diameter at least glass thickness, preferable twice of the glass thickness
Design concepts
A 2T
DT
A edge distance
B distance between holes (from hole
edge to hole edge)
C distance to corner
D hole diameter
T glass thickness
DT
B 2T
C 6T
A 2T
recommended distances between holes and edges
25
Typology and technology
Objectives
Introduction
Structural design of
bolted
connections
Typology and
technology
Behaviour under
loading
CTU in Prague
Standard bolt - simplest type of fixing
load transfer by direct bearing of the glass on the shank of the bolt
small contact area limits capacity, liner between glass and bolt
increase bearing surface
little provision for rotation to the fixing under applied out-of plane
loads
Experimental
research
Design concepts
fibre
washers
steel
washer
steel
washer
liner
26
Typology and technology
Objectives
CTU in Prague
Simple countersunk bolt bolt head is flush with glazing
Introduction
Structural design of
bolted
connections
liners enhance the in-plane load capacity
little provision for rotation of the glass relative to the fixing under
applied out-of plane loads
Typology and
technology
Behaviour under
loading
Experimental
research
liner
Design concepts
steel
washer
fibre
washer
27
Typology and technology
Objectives
Introduction
Structural design of
bolted
connections
CTU in Prague
Bolted connection with steel splices
bearing or friction bolts (bolts are tightened to a specific torque in
order to achieve a friction connection)
increased contact area and wider load spread provide high load
carrying capacity
Typology and
technology
Behaviour under
loading
fibre
gasket
Experimental
research
steel
washer
Design concepts
steel
washer
plate
plate
28
Typology and technology
Objectives
Introduction
Structural design of
bolted
connections
Typology and
technology
Behaviour under
loading
Experimental
research
Design concepts
CTU in Prague
Bearing bolt connection with steel splices
stress concentrations around the bolt
hole necessity of tempered or heat
strengthened glass
ultimate breaking stress depends on the
number and diameter of bolts
maximum force about 30kN per bolt
load is transferred into the plane of glass
by contact between suitable interlayer
and bolt bearing surface
use of single splice plate avoided due to
load eccentricities
important is quality of edge treatment
29
Typology and technology
Objectives
CTU in Prague
Friction bolt connection with steel splices
Introduction
Structural design of
bolted
connections
Typology and
technology
Behaviour under
loading
Experimental
research
Design concepts
normally double shear connection
friction forces resist the shear forces
between the components of joint
elastomer
sleeve
spring
washer
magnitude of stresses, which friction
grip connection can carry, depends
on the contact pressure and friction
coefficient
special friction layers greater load
capacity in comparison to bearing
connection
friction
layer
steel splice
plate
normally used ONLY with monolithic
glass creep behaviour of PVB foil
laminated glass PVB foil can be
replaced in area of load transfer by
insert of stiffer material, i.e.
aluminium
30
Typology and technology
Objectives
CTU in Prague
Bolted connections with steel splices
Introduction
Structural design of
bolted
connections
Typology and
technology
Behaviour under
loading
Experimental
research
Design concepts
bolt groups and multiply bolt connection are typical
example of internal splice plate design of friction grip connection
friction grip connection with more than one individual splice plate
31
Behaviour under loading
Objectives
CTU in Prague
Basic Parameters in Bolted Connections
Introduction
Structural design of
bolted
connections
Typology and
technology
Behaviour under
loading
Experimental
research
Design concepts
Glass thickness
Glass type (pre stress)
Glass surface quality in the borehole
Borehole offset in laminated glass
Borehole diameter
Bolt diameter
Bushing diameter and tolerances to bolt diameter
Contact material (thickness and tolerances, Young's modulus,
viscosity, creeping performance, compression strength, adhesion to
glass surface, UV-stability, moisture-stability,..)
Load eccentricity (additional bending moment)
Distances (between boreholes and from boreholes to glass edges)
32
Behaviour under loading
Objectives
CTU in Prague
Stress distribution around the hole
Introduction
Structural design of
bolted
connections
Typology and
technology
1. bearing bolt connection with steel splices
2. compressive stress in the glass pane
3. tensile stress in the glass pane
Behaviour under
loading
Experimental
research
Design concepts
stress distribution around the bolt
33
Behaviour under loading
Objectives
Introduction
Structural design of
bolted
connections
CTU in Prague
Description of contact compression with Fourier formula
(Girkmann, 1978)
Centric Load
Typology and
technology
Behaviour under
loading
Experimental
research
Design concepts
34
Experimental research
Objectives
Introduction
Structural design of
bolted
connections
Typology and
technology
CTU in Prague
Research and concepts
Example of original beam with a splice connection and the
isolated detail
Ioad
Belastung
q
qd
Behaviour under
loading
Experimental
research
Design concepts
Isolated Beispiel
Detail fr
to be
tested bauteilhnlichen
in laboratory
Ausschnittsversuch
35
CTU in Prague
Experimental research
Introduction
Structural design of
bolted
connections
Bolted Connection Tests RWTH Aachen
Test set up
Centric Load
Behaviour under
loading
200
Typology and
technology
Steel plate
Objectives
Eccentric Load M = F e
Load F
Load F
Load introduction material
Experimental
research
Glass bore hole
35 (cylindrical)
Steel bolt
25
Steel plate
200
600
200
Design concepts
Side view:
[ mm ]
Glass sample
600 * 400
Steel bolt
e
e = 0 / 4 / 5 / 6 cm
400
200
200
36
Experimental research
Objectives
Introduction
Structural design of
bolted
connections
Typology and
technology
Behaviour under
loading
Experimental
research
Design concepts
CTU in Prague
Bolted Connection Tests RWTH Aachen
Tested Materials:
Polyamide 6 with 30% glass
fibers (PA6 GF30)
Polyethereethereketone
(PEEK)
PolySulfone (PSU)
Treatment:
Pre fabricated bushes
Fill out the gap between the bush and
the glass without compression
Fill out the gap between the bush and
the glass with compression
Rein Aluminum
AlMgSi (toughened)
POM
Hilti Hit Hy50
epple easy glass mortar
epple easy 5610
37
CTU in Prague
Experimental research
Objectives
Introduction
Structural design of
bolted
connections
Bolted Connection Tests RWTH Aachen
Test results centric load
Tests
with bolted connections;
Glass
Lochleibungsversuch,
ESG d = Tempered
10 mm und 15
mm
Typology and
technology
Experimental
research
Design concepts
gemessene
Bruchkraft
in [kN]
Maximal force
at failure
[kN]
Behaviour under
loading
100
PSU
Alu
(weichgeglht)
90
PEEK
PA6
GF30
POM
Hilti
nur Stahl
epple
5610
80
70
epple
Glasmrtel
60
50
40
30
20
d = 10 mm
d = 15 mm
10
0
0
10
20
30
40
50
60
70
80
90
100
110
Versuchsnummer
Number
of test
38
Experimental research
Objectives
Introduction
CTU in Prague
Application of photoelastic method - CTU in Prague
F
Structural design of
bolted
connections
Steel
splice
Typology and
technology
Behaviour under
loading
Glass
specimen
Experimental
research
Design concepts
Testing
machine
Nominal dimensions of the specimens: 680 x
300 x 12 mm, float glass
Insert from hard plastic between glass and bolts
M16, quality 8.8
Special steel hinge - from one side of the glass
specimen
39
Experimental research
Objectives
Introduction
F = 0 kN
F = 5 kN
CTU in Prague
F = 10 kN
Structural design of
bolted
connections
Typology and
technology
Behaviour under
loading
Experimental
research
Design concepts
Numerical study comparison with experiments
40
CTU in Prague
Design Concepts
Objectives
Design Formula
Introduction
Structural design of
bolted
connections
,max,d
Typology and
technology
K
k1 k 2 k 3 k 4 k 5 1,2 2,2 m
bm
Pd
d
d0 t
Behaviour under
loading
Experimental
research
Design concepts
Pd
d0
t
ki
bm
Km
design load at relevant bore hole
bore hole diameter
glass thickness (one layer for laminated glass)
factors for design and production parameters
relevant width in [d0]
factor to consider load balance at multiple bore holes
Baitinger M., 2009
41
Design Concepts
Objectives
Introduction
CTU in Prague
Definition of relevant pane width
Structural design of
bolted
connections
Typology and
technology
Behaviour under
loading
Experimental
research
Design concepts
Baitinger M., 2009
42
Design Concepts
CTU in Prague
Objectives
Introduction
Factor Km to consider load balance at multiple bore holes
Structural design of
bolted
connections
Typology and
technology
Behaviour under
loading
Experimental
research
Design concepts
Baitinger M., 2009
43
Design Concepts
CTU in Prague
Objectives
Introduction
Factor Km to consider load balance at multiple bore holes
Structural design of
bolted
connections
Typology and
technology
Behaviour under
loading
Experimental
research
Design concepts
Baitinger M., 2009
44
Design Concepts
Objectives
Introduction
Structural design of
bolted
connections
CTU in Prague
Factors for design and production parameters
Factor to consider unequal distribution of compression
Typology and
technology
Behaviour under
loading
Factor to consider little relevant width
Experimental
research
Design concepts
Design formula is not applicable for bm < 3 d0
Factor to consider little edge distances e1=e2
k3=1.0 for e1e2
Baitinger M., 2009
45
Design Concepts
Objectives
Introduction
Structural design of
bolted
connections
CTU in Prague
Factors for design and production parameters
Factor to consider little bore hole distances p1
Typology and
technology
Behaviour under
loading
Experimental
research
Factor to consider offset in laminated glass
Design concepts
The maximum allowed offset is 50% of the mortar thickness
Baitinger M., 2009
46
Design Concepts
Objectives
CTU in Prague
Example: Splice connection in the point of zero shear load
Introduction
Structural design of
bolted
connections
glass panels
Typology and
technology
Behaviour under
loading
steel
splices
Experimental
research
Design concepts
Characteristic bending moment
MEk = 2.3 kNm
Required glass thickness?
Bolted
connection
Baitinger M., 2009
47
CTU in Prague
Design Concepts
Objectives
Introduction
Structural design of
bolted
connections
geometric parameters
factors
Typology and
technology
Behaviour under
loading
centric load
Experimental
research
Design concepts
2 layers laminated glass
Baitinger M., 2009
48
Design Concepts
Objectives
Introduction
CTU in Prague
Determination of Pd:
Structural design of
bolted
connections
Typology and
technology
Behaviour under
loading
Determination of trequired:
Experimental
research
Design concepts
Baitinger M., 2009
49
References
CTU in Prague
Educational pack of COSTActin TU0905 Structural Glass - Novel design methods and next generation
products
TECHEN, H.
Fgetechnik fr den konstruktiven Glasbau, Institut fr Statik, TU Darmstadt, PhD 1997.
WELLERSHOFF, F.; SEDLACEK, G.
Glass Pavilion Rheinbach Stability of Glass Columns; Proceedings of the Glass Processing Days 2003,
page 316-318.
MOCIBOB, D.
Glass Panel under Shear Loading - Use of Glass Envelopes in Building Stabilization, EPFL Lausanne,
PhD 2008.
VENCL, R., ELIASOVA, M.
Bolted Connections of Glass Structures by means of Two Holes In-line. In: proceedings Challenging
Glass, Conference on Architectural and Structural Applications of Glass, Faculty of Architecture, Delft
University of Technology, May 2008, s. 279 284, IOS Press, ISBN 978-1-58603-866-3.
VENCL, R., ELIASOVA, M., NETUSIL, M.
Connections of Glass Structures by Used Shear Bolts in a Row. In: proceedings Eurosteel 2008
Volume A, 5th European Conference on Steel and Composite Structures, Graz, Austria, 3rd 5th
September 2008, ECCS, s. 923 -928, 2008, ISBN 92-0147-000-90.
BAITINGER, M.
Zur Bemessung von SL-belasteten Anschlssen im konstruktiven Glasbau, RWTH Aachen, PhD 2009.
WELLERSHOFF, F., SENDELBACH, M.; SCHMITT, F.
Glass Colunms and Glass Beams Projects of 2010, engineered transparency at glastec 2010.
Conference Proceedings, page 349- 357.
50
CTU in Prague
Thank you
for your kind attention
51
52