DRAWBAR EYE

Installation,operating and
maintenance instructions

OR L
S I S T E M I

D I

DI
T R A I N O

DRAWBAR EYE

INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS

PAG.
02/24
INDEX
REV. D

INDEX
0 INTRODUCTORY NOTES
0.1 WARRANTY
0.2 CARE OF THE MANUAL
0.3 HOW TO READ AND USE THE MANUAL

1 GENERAL INFORMATION
1.1 INSTALLATION PROVISIONS

2 WELDING
2.1
2.2
2.3
2.4

WELDABLE DRAWBAR EYES

WELDABLE BRACKETS
WELD-IN PLATES
SPECIAL DRAWBAR EYES

3 INSTALLATION
3.1 REMOVABLE DRAWBAR EYES
3.2 FLANGED DRAWBAR EYES

4 MAINTENANCE
4.1 PERIODICAL MAINTENANCE
4.2 WEAR CHECK

5 REPAIRING

3
3
3
4
5
5
6
7
8
9
10

11
12
13
14
14
16

5.1 BUSH REPLACEMENT

5.2 FLANGED DRAWBAR EYE SCREWS REPLACEMENT
5.3 REPAIRING OF SPECIAL DRAWBAR EYE

17
17
19
20

6 CLEANING

21

7 DISPOSAL

22

DRAWBAR EYE

INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS

PAG.
03/24
CAP. 0
REV. D

0 INTRODUCTORY NOTES
0.1 WARRANTY
V.Orlandi Spa shall not be liable for any damage whatsoever and howsoever
caused, including improper or incorrect use, modifications, alterations or abuse.
Use of not original spare parts of V.Orlandi Spa cancels any warranty rights
and invalidates any homologation.
V.Orlandi Spa reserves the right to make modifications any time.

0.2 CARE OF THE MANUAL

This manual is an integral part of the fifth wheel and must be kept together with it at
all times and under any circumstance, in resale or restitution under warranty. It has
to be available for quick consultation by all operators whenever necessary.
The end-user is responsible for keeping it in good condition.
The manual has to be replaced with an identical one if wear or other damage
makes it impossible to consult.
NOTE: THIS MANUAL HAS 24/24 PAGES.

Prima edizione: Gennaio 2007

Ristampa:

DRAWBAR EYE

INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS

PAG.
04/24
CAP. 0
REV. D

0.3 HOW TO READ AND USE THE MANUAL

As well as the descriptive title of each chapter, the following signs have been used
to indicate which measures are required during the different procedures.

Carefully read the following paragraph/sentence/chapter

Attention and caution

Warning! Limb injury hazards!

Strict prohibition

Wear safety shoes!

Wear safety glasses!

Wear safety mask!

Wear safety gloves!

N
O
T
E

Denotes attention and caution, precedes useful technical

directions for the different procedures.

DRAWBAR EYE

INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS

PAG.
05/24
CAP. 1
REV. D

1 GENERAL INFORMATION
1.1 INSTALLATION PROVISIONS
V.Orlandi drawbar eyes are designed and suitable for use on drawbars of
steering axle trailers or central axle trailer according to the following schema
(suggested applications):
Weldable drawbar eyes

40mm

Removable drawbar eyes

Flanged drawbar eyes

45mm

Removable drawbar eyes

Weldable drawbar eyes

50mm

Removable drawbar eyes

Flanged drawbar eyes
Special drawbar eyes

Weldable drawbar eyes

57,5mm

Removable drawbar eyes

Flanged drawbar eyes

Torici

Weldable drawbar eyes

Removable drawbar eyes

DRAWBAR EYE

INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS

PAG.
06/24
CAP. 2
REV. D

2 WELDING of DRAWBAR EYES, SOCKETS

and WELD-ON PLATES
This chapter refers to the figures on pages from10/24 to pag. 20/24.

N
O
T
E

Read the followwing instruction carefully before any operation.

Wear safety shoes!

Wear safety glasses!

Wear safety mask!

Wear safety gloves!

ATTENTION: Following operations has to be carried out by skilled

personnel.

N
O
T
E

Keep constantly clean the work table

avoiding that welding slag or other
dirt make the materials unstable.

PAG.
07/24
CAP. 2
REV. D

DRAWBAR EYE

INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS

2.1 WELDING WELD-IN DRAWBAR EYES

1) Make sure that the drawbar eyes (1) and drawbar side-members to be
welded are perfectly clean;
2) Position the drawbar eye (1) perfectly within the axis of the drawbar and
make small welded spots along the perimeter of the parts in order to
prevent them from moving later;
3) Double check the perfect alignment of the parts and
proceed with the welding on four points (see table)
conform to the sizes and regulations ISO 4063
And UNI EN 22553, by utilising filler

90
metal ISO E51 5 B 120 20 H;

90

4)

Wait until reaching room temperature

before utilising the product.

90

90
N
O
T
E

Pay attention in positioning the

OC57W type of drawbar eye!
Turn the bevel upward

Dimensions to abide-by for the welding:

DRAWBAR EYE TYPE A min (mm) B min (mm)
OC40W
OC40W/P
OC50W/L
OC50W
OC50W-HD
TITANOVI
TITANOVII
57W
76W01

200
200
200
200
200
200
200
175
175

120
120
160
320
180
320
350
120
120

a7xB
a7xB

in
Bm

in

PAG.
08/24

DRAWBAR EYE

CAP. 2
REV. D

INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS

2.2 WELDING COUPLING SOCKETS

1)

Make sure that the coupling socket (13) and drawbar side-members parts
to be welded are perfectly clean;

2)

Position the coupling socket (13) perfectly within axis with the drawbar and
make small welded spots along the perimeter of the parts to join in order to
prevent them from moving later;

3)

Double check the perfect alignment of the parts

and proceed with the welding on four points (see table)
conform to the sizes and regulations ISO 4063
and UNI EN 22553, by utilising filler metal

90
ISO E51 5 B 120 20 H;

13

90

4)

Wait until reaching room temperature

before utilising the product.

90

90

N
O
T
E

Make four weld beads as shown on the table

SOCKET TYPE

A (mm)

B min (mm)

RO00001
RO00014
RO00036
RO00038
RO00039
RO00041

210
258
245
245
165
173

190
240
220
220
140
150

a7xB
a7xB

in
Bm

PAG.
09/24

DRAWBAR EYE

CAP. 2
REV. D

INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS

2.3 WELDING WELD-IN PLATE

1)

Make sure that the parts to be welded are perfectly clean;

2)

Position the plate to be welded (14) perfectly within axis with the drawbar
and make some weld spots along the perimeter of the parts to be joined in
order to prevent their movement later;

3)

Double check the perfect alignment of the parts

and proceed with the welding on four points (see table)
conform to the sizes and regulations ISO 4063
and UNI EN 22553, by utilising filler metal
ISO E51 5 B 120 20 H;

90

4)

Wait until reaching room

Temperature before utilising
the product.

90

14

90

90

a10
N
O
T
E

Weld all along the entire

perimeter of the plate

PAG.
10/24

DRAWBAR EYE

CAP. 2
REV. D

INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS

2.4 WELDING PLATE AND ASSEMBLING THE SPECIAL FLANGED DRAWBAR EYE
1) Disassemble from the support all the drawbar eye components;
2) Make sure that the parts to be welded are perfectly clean;
3) Proceed to welding the support (12) complying with points 2, 3, 4
of chapter 2.3 WELDING WELD-IN PLATE on page 09/24;
4) Insert the drawbar eye (11) in the
support (12) and fasten with the
special pins (7);

a10
12

5) Insert the washers (8) and screw-on

the castellated nut (9); tighten with
the torque wrench at 750-850Nm;

10
7
11

8
9
N
O
T
E
N
O
T
E

6)

12

Execute the tightening by following the numbered

sequences as in the figure of the side.
1
If the hole on the screw (7) is not aligned with
the slit on the castellated nut (9) do not loosen
the nut but tighten further until completing the
alignment of the hole with the slit.

4
2

Insert the split pin (10) in the hole on the screw thread (7) and open the
ends flat against the nut crown (9).

DRAWBAR EYE

INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS

PAG.
11/24
CAP. 3
REV. D

3 INSTALLATION
All the item references cited in this chapter can be consulted on the
figures at pages 10/24 to 20/24 herein.
N
O
T
E

Prior to proceeding with any operation whatsoever, read the following

instructions very carefully:

Warning! Limb injury hazards!

Wear safety shoes!

Wear safety gloves!

ATTENTION: Following operations has to be carried out by skilled

personnel.

N
O
T
E
N
O
T
E

Keep constantly clean the work table avoiding that welding slag or
other dirt make the materials unstable.

Lightly grease every part that wilbe connected to other parts

during the installation operation.l

PAG.
12/24

DRAWBAR EYE

CAP. 3
REV. D

INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS

42

3.1 ASSEMBLING REMOVABLE DRAWBAR EYES

3
2
22

Make sure that the parts to be assembled,

drawbar eye (5) and coupling sleeve (13), are
perfectly clean;
5
nsert the drawbar eye (5) in the
coupling socket (13) and make sure
they settle snug in their place;

1)

2)

3)

Spread a lot of grease on the drawbar eye (5)

threaded part, position the washer (2) (where
present), and screw the castellated nut (3):
N
O
T
E

4)

N
O
T
E

5)

N
O
T
E

13
5

Pay attention in positioning the

OC57R type of drawbar eye!
Turn the bevel upward
Tighten with the torque wrench
complying with the tightening torque
shown on the figure on the side;

If the hole on the drawbar eye (5)

is not aligned with the slit
on the castellated nut (3) do not
loosen the nut but tighten
further until completing the
alignment of the hole with the slit.
Insert the split pin (4) in the hole on the
drawbar eye thread (5) and open
the ends flat against the nut crown (3).
For a correct preservation we
suggest to protect
the parts properly, in order to
prevent rust and corrosion

DRAWBAR EYE
OC40R02
OC45R01
OC45R02
OC45R03
OC45R04
OC45R07
OC45T01
OC50R01
OC50R02
OC50R03
OC50R04
OC50R05
OC50R09
OC50R10
OC57R10
OC76R10
OC76T02

TORQUE WRENCH
(Nm)
410-480
480-550
410-480
410-480
418-480
450-650
410-480
410-480
480-550
410-480
410-480
410-480
460-650
500-600
500-600
500-600
480-550

PAG.
13/24

DRAWBAR EYE

INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS

CAP. 3
REV. D

3.2 ASSEMBLING FLANGED DRAWBAR EYE

1)

2)

Position the flanged drawbar eye (6)

within axis with the flanged plate (14);

3)

Screw-on the six/eight screws (15) with

their washers (16) without tightening
them;
N
O
T
E

N
O
T
E

4)

14

Make sure that the parts to be assembled,

flanged drawbar eye (6) and weld-in plate
(14), are perfectly clean;

OC40F6
OC50F6
OC50F8
OC51F8
OC52F8
OC57F60

16

The plates (17) present on the

drawbar eye type 51F8 are in
production until 2005

17

Pay attention in positioning the

OC57F type of drawbar eye!
Turn the bevel upward

Check and make sure that there is

a perfect alignment between the
drawbar eye (6) and weld-in plate
(14), then tighten with the torque
wrench by following the
sequences and tightening torque
shown on the table;

DRAWBAR EYE TYPE

15

WASHER TYPE
DIN 127 B16
DIN 127 B16
DIN 127 B16
DIN 127 B16
DIN 127 B20
DIN 127 B16

SCREW TYPE
M16x50
M16x50
M16x50
M16x50
M20x80
M16x50

10.9
10.9
10.9
10.9
10.9
10.9

Initial tightening
torque (Nm)

Final tightening
torque (Nm)

90-110
90-110
90-110
90-110
90-110
90-110

220-260
220-260
220-260
220-260
400-500
220-260

DRAWBAR EYE

INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS

PAG.
14/24
CAP. 4
REV. D

4 MAINTENANCE
All the item references cited in this chapter can be consulted on the
figures at pages 10/24 to 20/24 herein.
The drawbar eye is subject to wear and tear due to standard use. The
extent of the drawbar eye wear is however dependant on careful
coupling use and maintenance conditions.
N
O
T
E

Conduction of regular maintenance checks and lubricating will

therefore definitely contribute to increased coupling life and improved
safety conditions.

4.1 PERIODICAL CHECKS

After the first 3,000 Km from installation date:
1)

Check that the tightening torque of the castellated nut (3)

matches the value indicated on the table in chapter 3.1 ASSEMBLING REMOVABLE DRAWBAR EYES on page 11/24;
ATTENTION: every time the castellated nut is removed,
it is necessary to replace the split pin.

2)

Make sure that the tightening torque of the six/eight screws (15) match the
value indicated on the table in chapter 3.2 - ASSEMBLING FLANGED
DRAWBAR EYES on page 12/24;
If such tightening torque value is not possible to achieve, proceed in
replacing screws and washers (see charter 5.2 REPLACEMENT OF
SCREWS FOR FLANGED DRAWBAR EYES page 19/24);

N
O
T
E

For the drawbar eye 50FS0 and 50FS1 type, make sure that the
tightening torque of the four screws (7) match the value
indicated on point 5 of chapter 2.4 - WELDING PLATE AND
ASSEMBLING THE SPECIAL FLANGED DRAWBAR EYE on page 10/24;
If such tightening torque value is not possible to achieve,
proceed in replacing the screws kit (see charter 5.3 REPLACING
SCREWS AND SPECIAL FLANGED DRAWBAR EYE on page 20/24);

DRAWBAR EYE

INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS

PAG.
15/24
CAP. 4
REV. D

3)

Check the welding status;

4)

Lubricate the contact area between the drawbar eye and drawbar coupling.

Every 15,000 Km:

1)

Check that the tightening torque of the castellated nut (3) matches the
value indicated on the table in chapter 3.1 - ASSEMBLING REMOVABLE
DRAWBAR EYES on page 12/24;
ATTENTION: every time the castellated nut is removed,
it is necessary to replace the split pin.

2)

Make sure that the tightening torque of the six/eight screws (15) match the
value indicated on the table in chapter 3.2 - ASSEMBLING FLANGED
DRAWBAR EYES on page 13/24;
If such tightening torque value is not possible to achieve, proceed in
replacing the screws kit (see charter 5.2 REPLACEMENT OF SCREWS
FOR FLANGED DRAWBAR EYES page 19/24);

N
O
T
E

For the drawbar eye 50FS0 and 50FS1 type, make sure that the
tightening torque of the four screws (7) match the value
indicated on point 5 of chapter 2.4 - WELDING PLATE AND
ASSEMBLING THE SPECIAL FLANGED DRAWBAR EYE on page 10/24;
If such tightening torque value is not possible to achieve,
proceed in replacing the screws kit (see charter 5.3 REPLACING
SCREWS AND SPECIAL FLANGED DRAWBAR EYE on page 20/24);

3) Check the welding status;

4) Lubricate the contact area between the drawbar eye and drawbar coupling.
N
O
T
E

Based on the use and anyway at least once a year, it is necessary

to have the wear and tear conditions of the drawbar eye checked
by qualified personnel. For that purpose, we suggest proceeding
to the following inspections and checks:

PAG.
16/24

DRAWBAR EYE

INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS

CAP. 4
REV. D

Checking the drawbar eye thread:

Remove the split pin (4), remove the castellated nut (3), check the thread status
of the drawbar eye (5) and of the castellated nut (3). In case you notice play or
grippage in the components, provide immediately to their replacement (see
chapter 7 DISPOSAL PAGE 22/24);

ATTENTION: every time the castellated nut (3) is removed,

it is necessary to replace the split pin (4).

2.2 CHECKING FOR WEARS AND TEARS

Checking wear and tear:Check that the drawbar eye wear and tear (1, 5, 6,
11) is within the limits shown on the figure; The wear and tear data reported
below, refer to the technical specification ISO TS 20825.
Cylindrical drawbar eyes
(mm)

40
45
50
57.5
N
O
T
E

41.5
46.5
51.5
59.5

A min
(mm)

28
67
41.5
19

Check the diameter inside the

bush (15) and make sure it
is within the allowed limit: if
not, proceed to its
replacement (see
replacement).

N
O
T
E

max

A min

int max
(mm)

NOMINAL SIZE

Make sure that the drawbar

eye thickness is within the
allowed limits (1, 5, 6, 11):
if not, proceed to its
replacement (see
replacement).

Toroidal drawbar eyes

32
37

45T
76T

mi

min
(mm)

DRAWBAR EYE

PAG.
17/24

DRAWBAR EYE

CAP. 5
REV. D

INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS

5 REPAIRS
All the item references cited in this chapter can be consulted on the
figures at pages 10/24 to 20/24 hereinand in the attached spare part
list
Prior to proceeding with any operation whatsoever, read the following
instructions very carefully:
Attention! Risk of a limb injury.

Wear appropriate accident prevention shoes and safety

work gloves.

5.1 REPLACING THE BUSH

N
O
T
E

1)

2)

Operations feasible with drawbar eyes

with an inner bush original of 40, 45, 50,

Utilising an appropriate tool, disassemble the

drawbar eye (1, 5, 6, 11), (in case of welded
eye disassemble the drawbar) and after
turning it upside down and positioned it
horizontally, proceed in expelling the bush (15)
(see chapter 7 DISPOSAL page 22/24);

Replace with new bush and by utilising

appropriate tools reassemble everything.

6 11

15

PAG.
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DRAWBAR EYE

CAP. 5
REV. D

INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS

N
O
T
E

Operation feasible with drawbar eyes with 57.5

Wear eye protection

Wear spray-rated mask.

1

1)

Disassemble the drawbar eye (1, 5, 6) (in case

of welded eye disassemble the drawbar), turn
it upside down and position it horizontally;

2)

By utilising a proper cutting torch, make

4-5 cuts at the centre of the bush (15) in a
radial direction in order to free-up the existing
pressure;

3)

Then beat on the bush (15) from the down

side in order to prevent damaging its seat in
the drawbar eye;

N
O
T
E

Attention! Do not hit violently

in order not to cause any spraying of
residual metal fragments from the previous
Operation.

4)

Heat the drawbar eye around its bush seat, up to

about 400C;

5)

Insert the new bush (15).

15

DRAWBAR EYE

INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS

PAG.
19/24
CAP. 5
REV. D

5.2 REPLACING THE SCREWS FOR THE FLANGED DRAWBAR EYES

1)

Position the drawbar on a solid and secure surface and block it;

2)

Remove from the drawbar eye (6) the six/eight screws

and save the washers (see charter 7 DISPOSAL page 22/24);

3)

Clean thoroughly all contact parts and proceed in mounting the drawbar
eye by screwing the six/eight screws (15) with their washers (16, 17);

N
O
T
E

4)

The plates (17) present on the drawbar eye type 51F8 are in
production until 2005
Tighten with the torque wrench by following the tightening torque values
indicated in the table and sequences reported on page 13/24.

14
15

16

17

PAG.
20/24

DRAWBAR EYE

INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS

CAP. 5
REV. D

5.3 REPLACING THE SCREWS FOR THE SPECIAL FLANGED DRAWBAR EYES

1)

Position the drawbar on a solid and secure surface and block it;

2)

Remove the split pins (10), loosen the castellated nuts (9) and remove the
screws (7) (see chapter 7 DISPOSAL page 22/24);

3)

Remove the drawbar eye (11) (see chapter 7 DISPOSAL page 22/24);

4)

Clean thoroughly all contact parts and proceed in mounting the new
drawbar eye (11), insert the screws (7) and tightening with the
castellated nuts (9);

5)

Tighten with the torque wrench by complying with the tightening torque
values indicated in point 6 of chapter 2.4 - WELDING PLATE AND ASSEMBLING
THE SPECIAL FLANGED DRAWBAR EYE page 10/24;

N
O
T
E

6)

If the hole on the drawbar eye (11) is not aligned with the slit on the
castellated nut (9) do not loosen the nut, but tighten further
until completing the alignment of the hole with the slit.
Insert the split pin (10) in the hole on the screw thread (7) and open the
ends flat against the nut crown (9).

12
10
7
11

8
9

DRAWBAR EYE

INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS

PAG.
21/24
CAP. 6
REV. D

6 CLEANING
1) Clean the drawbar eye after each journey or trip, possibly by carrying
out an accurate cleaning session.

2) The drawbar eye must also be cleaned prior to use after a long period
of disuse;;
3) Sganciare locchione di traino dal gancio di traino della motrice e
pulire prima con uno straccio indirizzando poi il getto daria verso il
foro della boccola e intorno allocchione di traino.

N
O
T
E

Use of high pressure water jet machines is allowed.

DRAWBAR EYE

INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS

PAG.
22/24
CAP. 7
REV. D

7 DISPOSAL

Read the following instructions carefully:

No part of the drawbar eye shall be disposed of in the enviroment

Every part , component or assembly of components must be grouped according
to material type.
What concerns the actions and the measures to adopt the local regulations
governing at the time of dismantling shall be observed.

DRAWBAR EYE

INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS

NOTE:

PAG.
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NOTE
REV. D

www.orlandi.it

PRODUCT IDENTIFICATION
DATA

V. Orlandi S.p.A.
Via Quinzano, 3
25020 Flero -BS- Italy
tel. +39-0303582722
fax +39-0303582262
e-mail: [email protected]
http: www.orlandi.it

OR L
S I S T E M I

D I

DI
T R A I N O

codice: 19900075-D
Subject to technical changes without prior notice

The company V.Orlandi thanks the customers for choosing this

product.
Visit our internet site for information of the official distributors or of the
nearest workshop: