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WWW.DMGECOLINE.COM
PRO.D4525/0109UK
Technical update rights reserved. The machines depicted here may include some options, equipment and CNC alternatives.
I THE BEST TECHNOLOGY AT AN UNBEATABLE PRICE I
CTX 310 eco CTX 510 eco
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Applications and Parts
Machine and Technology
Machine Design and Options
Control Technology
Floor Plans and Technical Data
Collet
For the spindle drive
Industry: Machine construction
Machine: CTX 310 V3 eco
Technology: Machining with
a C-axis and driven tools
02
Clamping cylinder
Industry: Automotive (wheel rim)
Machine: CTX 310 V3 eco
Material: 52 SiCrNi5
Technology: Machining with
a C-axis and driven tools
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DMGECOLINE APPLICATIONS AND PARTS
I DMG ECOLINE SIMPLY MORE SUCCESS I
THE BEST SELLER WITH STATE-OFTHE-ART COMPONENTS.
In economically-turbulent times, efficiency is key. This is why GILDEMEISTER developed the
DMG ECOLINE. The idea behind the design is to deliver DMGs usual high-quality standard
through consistent standardisation and a simple, reliable machine construction that has an
unbeatable price-performance ratio. With the CTX 310 eco and CTX 510 eco Top Sellers, DMG
sets new global standards in the entry-level machine sector. The DMG ECOLINE will accelerate your production and give you a renewed competitive edge.
Fitting
Industry: Machine construction
Machine: CTX 310 V3 eco
Material: Ck 45
Dimensions: 75 x 55 mm
Technology: Surface and longitudinal turning
03
Connector
Industry: Machine construction
Machine: CTX 310 V1 eco
Material: Ck x 55 mm
Dimensions: 75 x 55 mm
Technology: Surface and longitudinal turning
The CTX 310 eco and the larger CTX 510 eco CNC
Universal Turning Machines will impress you with
their high-tech comprehensive standard equipment
as well as with their performance in single and
serial production. Driven tools with up to six pockets,
the highly dynamic spindle drive and the continuously-adjustable rotational speed make challenging
turning operations possible. Whether in production
plants with that have a frequently- changing parts
spectrum (especially shafts, axes or spindles),
training workshops or custom production with the
DMG ECOLINE Universal Turning Machines, you will
maximise your production.
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Automatic traversable tailstock
ShopTurn software for the easiest
programming with 3D-simulation
04
CTX 310 / 510 eco
Universal turning with high dynamics
and precision.
With their high-tech equipment, the compact CNC Universal CTX 310 eco and CTX 510 eco
Turning Machines offer the best conditions for challenging turning operations. With numerous options available, this machine design can be individually adapted to your applications.
Visual sup
and diagno
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DMGECOLINE MACHINE AND TECHNOLOGY
Visual support for set-up
and diagnostics
CTX eco SANDVIK COROMANT
TOOL PACKAGE
Highly productive tool package (six tools) for turning,
drilling and thread turning
Six VDI 30 / 40 tool holders (Coro Drill 880 complete
drill, CoroTurn 107 boring bar, shaft fitting with
RC-clamp, CoroCut U-lock thread holder, CoroTurn
TR shaft holder)
70 spare cutting inserts
VDI 30 / VDI 40* turret with 12 tool stations
Linear guides
in all axes
05
MACHINE SPECIFICATIONS
CTX 310 V1 eco / CTX 510 V1 eco
The latest 3D-control software, VDI 30 / 40* turret with
12 tool stations, Automatic traversable tailstock, linear
guides, hollow clamping device with 51 / 76* mm bar
passage and hydraulic 3- jaw chuck in the standard version
CTX 310 V3 eco / CTX 510 V3 eco
with additional driven tools
(six stations) and a C-axis
TECHNOLOGICAL HIGHLIGHTS
VDI 30 / VDI 40* turret with 12 tool stations and
up to six driven tools
Digital drives and linear guides in all axes for
high dynamics and the highest precision
Automatic traversable tailstock for the highest production flexibility
Highly dynamic spindle drive with 16.5 / 33* kW (40% DC),
166.5 / 630* Nm (40% DC) and 5,000 / 3,250* rpm
* Data for the CTX 510 eco
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I MACHINE DESIGN AND OPTIONS I
POWERFUL STANDARD AND
INDIVIDUAL OPTIONS.
The DMG ECOLINE CTX 310 eco and CTX 510 eco Universal Turning Machines are standard
equipped with high-level state-of-the-art components that can be expanded through numerous targeted options and options packages.
4
2
06
The standard CTX eco machines have a VDI 30 / 40*
turret with 12 tool stations 1 which can be additionally equipped with driven tools on six stations. In
connection with the driven tools, the main spindle
is available as a C-axis. Another component of the
standard equipment is the automatic traversable
tailstock 2 for shaft machining. Linear guides in the
X and Z-axis 3 ensure high machine dynamics. All
axes are equipped with digital drives that deliver
feed velocities of 24 m/min in the X-axis and 30m/min
in Z (X / Z = 30 / 30 m/min)*. The CTX 310 eco and
the CTX 510 eco offer the best conditions with their
highly dynamic spindle drive 4 featuring continuous
controllable speeds up to 5,000 / 3,250* rpm, with
an output of 16.5 / 33* kW (40% DC)and a torque of
166.5 / 630* Nm (40% DC) for challenging turning
operations in the diameter range up to 200 / 465* mm
for chuck parts (51 / 76* mm for bar machining).
Here direct measuring systems on the spindle in
connection with the latest CNC controls from Fanuc
or Siemens, provide the highest positioning accuracy. The four-track bed 5 is optimally-suited for
flexible production possibilities.
* Data for the CTX 510 eco
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DMGECOLINE MACHINE DESIGN AND OPTIONS
Reliability in daily continuous operation in challenging routine production, the two CTX eco machines offer
the best conditions for maximum machining flexibility. In the standard version, the DMG ECOLINE Universal
Turning Machines are equipped with the latest high-tech components. CE conformity, user-friendly handling
and a large, accessible work area, make this outstanding, all-purpose machines.
Your Standard for Service
Service-friendly fluid box (lubrication, hydraulics,
pneumatics)
Colour-coded description of the diverse media circuits
Large and easily accessible service and control
cabinet doors
07
1
Control cabinet with a cable guide
Processing with driven tools
Shaft parts machining with a tailstock and steady rest
PERFORMANCE THAT YOU DEFINE
Optional accessory packages ensure increased processing safety and minimise service complexity. With additional options such as a strengthened cooling agent pump, or freely available M-functions for the controls, the
machines can be optimally adapted to your production requirements.
OPTIONS
Bar package
With a hinged chip conveyor, cutting interface for a
bar feed system or a bar loading magazine, workpiece
pick-up equipment and 4-colour signal lamp
Pre-adjustment package
With a tool measuring device (manual), hinged chip
conveyor and a 4-colour signal lamp
Chip-removal package
With a hinged chip conveyor , one set of soft jaws
(three pieces) for the hydraulic 3-jaw chuck and
a 4-colour signal lamp
CTX 310 eco / CTX 510 eco options:
Coolant rinsing pistol, tool measurement device, strengthened cooling agent pump with 12 bar, clearly available
M-functions for Siemens and Fanuc controls, chuck feed,
one set of hard jaws
Additional CTX 510 eco options:
Hydraulic 3-jaw chuck 315 mm, for shaft operations:
steady-rest slide, hydraulic steady-rest with a clamping
range of 20 - 165 mm (not compatible with the bar
processing package)
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DMGECOLINE CONTROL TECHNOLOGY
I DMG CONTROL I
THE LATEST CONTROL
TECHNOLOGY AND 3D-SIMULATION.
The CTX 310 eco, as well as the CTX 510 eco are equipped with the latest 3D-CNC controls from
Siemens and Fanuc. Up to a 15" large colour screen, a full keyboard and the electronic hand wheel,
constitute the basis for outstanding hardware performance.
Several software features support the operator in the ShopFloor area. This is the most important feature for the integrated ShopTurn software of the Siemens controls and for the Manual Guide i with the Fanuc CNC. Both systems
guarantee the user the fastest way from the drawing to the finished workpiece. Further distinguishing characteristics in the area of controls is the extensive tool administration, the visually-supported setup operation and the
comprehensive and visually- supported diagnostics function.
09
SIEMENS 810D POWERLINE
WITH SHOPTURN
FANUC Oi-TC WITH MANUAL GUIDE i
Highlights
Digital machining controls including NC and PLC
The easiest programming with 3D simulation
15"TFT-screen with a comprehensive screen design
Unique shop floor programming with ShopTurn for
a fast and secure path from the drawing to the
finished workpiece
Extensive tool management with visual representation
Visualisation of maintenance and diagnostics
Ethernet interface for fast data exchange, as well as
compatibility with CompactFlash memory cards
Full keyboard and electronic hand wheel
External programming with control-identical training
SinuTrain software
Highlights
User-friendly programming with 3D-simulation
Image and text support with Manual Guide i
Extensive tool management with visual representation
Tool durability administration for maximum machine
utilisation
Numerous machining cycles and a large program storage
Graphic support for fast setup
10.4" TFT-screen
NC guide training software
Ethernet interface (optional) as well as compatibility
to CompactFlash memory cards
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FLOOR PLANS WORK AREAS
CTX 310 eco floor plan, Side view
Top view
L1
L2
CTX 510 eco floor plan, Side view
Top view
L1
A
B
A
1,730
1,930
B
1,010
1,060
200
315
54
64
400 travel OPT. tailstock
465
40
27,5
65
393
581
250
220
30
10160
168
102
66
370
420
*11 PRAC.
200
66
L1
4,268
5,280
1199
Z TRAVEL = 1050
64 149
60
47
E
1,134
1,200
X TRAVEL = 300
482,5
542
450 travel
*39 PRAC.
X travel 160
92
D
1,504
1,770
CTX 510 eco work area
VDI30
CTX 310 eco work area
C
2,377
2,463
40
Machine
CTX 310 eco
CTX 510 eco
25
10
L2
624
95
35
90
150
150
1014
TRAVEL = 850
D.B.C. 1150
5
135,5
L2
2,500
4,145
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DMGECOLINE FLOOR PLANS AND TECHNICAL DATA
PERFORMANCE DIAGRAMS
CTX 310 eco main spindle(2)
CTX 510 eco main spindle(2)
Torque [Nm]
Torque [Nm]
Power [kW]
180
700
19
4
6 kW)
W
40% D
DC (16.5
160
17
140
Power [kW]
36
40%
DC (33
4
D
3 kW)
32
600
28
15
% DC (11 kW)
W
100%
120
500
13
100
400
10
4
6
N
40% D
DC (166.5
Nm)
80
8.5
60
40
100%
% DC (112
1N
(112.1
Nm))
20
16
300
40%
DC (630.6
Nm)
4
D
3
N
200
100
20
24
100%
% DC ((22 kW)
W
12
8
6
4
100%
% DC ((420.4
4 Nm)
1.5
3,250
3,000
2,750
2,500
2,250
2,000
1,750
1,500
1,000
1,250
750
500
5,000
4,500
4,188
4,000
3,438
3,000
2,500
2,000
1,500
950
1,000
938
0
Rotational
speed [rpm]
Rotational
speed [rpm]
TECHNICAL DATA
L2
2,500
4,145
Machine type
Work area
Max. swing diameter
Max. swing diameter aboove cross-guideway
Max. turning diameter
Cross travel (X)
Longitudinal travel (Z)
Main spindle
Spindle head (flat flange)
Bar capacity
Spindle diameter in the front bearing
Chucks
Power output (40% / 100% DC)
Max. torque (40% / 100% DC)
Max. rotational speed
Tool holder
Number of tool stations
Driven tool stations(1)
Shaft diameter (according to DIN 69880)
Power output (40% DC) at 4,000 rpm
Max. torque (40% DC)
Max. rotational speed
Tailstock
Tailstock hub (automatic traversable)
Centre punch receiver
Tailstock power
Machine weight with a chip conveyor
Controls
DMG panel with Siemens 810D powerline and ShopTurn
DMG panel with Fanuc 0i-TC and Manual Guide i
(1)
Options
(2)
Technical data for the Siemens 810D powerline
CTX 310 eco
CTX 510 eco
mm
mm
mm
mm
mm
330
260
200
160
450
680
465
465
300
1,050
mm
mm
mm
mm
kW (AC)
Nm
rpm
140h5
51
100
210
16.5(2) / 11(2)
166.5(2) / 112(2)
5,000
220h5
76
140
250
33(2) / 22(2)
630(2) / 420(2)
3,250
mm
kW
Nm
rpm
12
6
30
8.4(2)
20(2)
4,500
12
6
40
8.4(2)
20(2)
4,000
mm
MK
daN
kg
400
4
400
3,800
850
5
1,200
8,100
11
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Seite 1
WWW.DMGECOLINE.COM
SERVICE FROM DMG:
ANYWHERE, ANYTIME
DMG TRAINING
DMG COMPONENTS
Powerful service in every area
Ensure your competitive advantage
for optimal machine utilisation
Enhanced productivity and increased
know-how of your employees. We are your
reliable, expert partner for efficient training
in programming, setup and operation of
your DMG ECOLINE machine always at
a location near you.
Collets
DMG 24 / 7 Service Hotline
expert service around the clock:
Service support around the clock
Comprehensive, global service network
Shortest reaction time when service is
needed
Higher machine availability
SACO offers two versions of collets: MPT for
bar machining and MPF for clamping of
feed parts on the main spindle as well as
for rear-sided machining on the counter spindle. Fast and simple retooling is possible
no screws necessary while replaceing the
collets. The SACO collets are 100% replacing
with all the current models.
United Kingdom: +44 (0) 20 30 24 15 14
DMG Spare Parts we ensure the
productivity of your DMG machine:
Over 60,000 diverse parts in stock
Spare parts availability of up to 95%
Delivery of replacement parts within
24 hours
Immediate delivery at ordering
ECO TRAINING PACKAGE
Training for two participants
Free ECO workshop
60-day trial version DMG Programming /
Training Software*
* At the time, only available for Siemens controls
DMG ECOLINE GmbH: Oberes Ried 11, A-6833 Klaus, Tel.: +43 (0) 55 23 / 90 601 - 600
Fax: +43 (0) 55 23 / 90 601 - 650, [email protected], www.dmgecoline.com
DMG UK: Unitool House, 151 Camford Way, Sundon Park, GB Luton LU3 3AN
Tel.: +44 (0) 15 82 - 57 06 61, Fax: +44 (0) 15 82 - 59 37 00, Service Fax: +44 (0) 15 82 - 44 55 38
ECO CLAMPING KIT
Chucks MPT 65 / 140
(and MPT 65 / 220)*
Chuck 30 mm (and 65 mm)*
Manual changing device 65 mm
* Data for the CTX 510 eco
PRO.D4525/0109UK
DMG SERVICE SOLUTIONS
Technical update rights reserved. The machines depicted here may include some options, equipment and CNC alternatives.
DMG Service Solutions give you service support and product support worldwide with customised
service solutions and service products for the entire life of your machine tool.
IT
