Table of Content
Page
Chapter 1: System Introduction Guide
1.1. General Introduction
1.2. Block Diagram
1.3. System Layout and Description
2
3
4
Chapter 2: Field Calibration Guide
2.1. Introduction
2.2 Tools Required.
2.3. Technical Data
5
5
6
Chapter 3: Troubleshooting Guide
Appendix: 1. Wiring Diagram
2. Placement
3. Circuit Diagram
11
11
SERVICE
MANUAL
VESTA PLASTIC
VT-pro525/625
1
Chapter One: System Introduction Guide
1.1. General Introduction
The microprocessor built-in Vesta series are equipped with following
features to maximize its remarkale performance with less expansive price.
z Market leading light and compact design for modern OA environment
and OEM flexibility.
z Powerful CPU integrates all power stages, control and communication
Functions necessary for maximized UPS protection and functionality,
Including power management status.
z True RS232/USB serial communication interface allows full function remote
Control from any computer environment.
z Smart UPS Monitoring and Management Software bundled.
z Automatic Voltage Regulations(AVR) maximizes device productivity
And minimizing battery usage.
z Automatic Frequency Sensor reduces headache in frequency variation.
z Easy swappable batteries preserve vital protection at all times.
z Plug and Play function achieves ultimate user-friendliness for Windows application.
z Modem/10 Base-T Network protection eliminates deadly spikes and
Surge in network cables.
z Ground Fault Indicator detects improper wiring jobs, further terminating
Possible power problem sources.( 115V Type only)
z The UPS keeps charging normally while the utility is normal
z If the UPS turn off after discharged, the UPS will auto restart while the utility recover
1.2. Block Diagram
Schedule Relay
Outlet
Battery
Charger
AVR Relay
Control
Main Transformer
AC
Filter
Main Relay
Inverter
Current
Battery
Protector
Voltage
Battery
Sensor
Inverter
CPU
Input
Voltage
Sensor
Buzzer
Output
RS-232
Interface
Port
Panel
Current
LED
Sensor
1.3. System Layout and Description
1.3.1. Layout of Front Panel and Rear Panel
1) Front View
Type B
Type A
1
2
3
2) Rear View
Type A
1
6
2
1
6
1
6
Type B
2
1
6
3)Side View
Type A
Type B
1.3.2. Description
A. Front Panel Explanation
1) Line LED (
2) Battery LED(
3) Main Switch
Line:Green LED remains standstill when Utility is normal.
Green LED flashes every 3 seconds and simultaneously
buzzer alarms every 3 seconds when Utility failure.
Green LED flashes every 0.5 seconds when the UPS is in
battery charging mode.
Green LED remains standstill and simultaneously
buzzer alarms continuously when the UPS is in overload
condition.
Green LED flashes every 0.5 seconds and buzzer alarms
every 0.5 seconds when UPS is in battery low condition.
) Red LED remains standstill and simultaneously buzzer alarms
continuously when the UPS is in fault condition.
1. To Control on/off the UPS when Utility is normal.
B. Rear Panel Explanation
1) AC Inlet
2) Backup Outlets
3)Computer
Interface(DB9)
Interface(USB)
4) RJ11/45 Jack
5) Ground
Fault
6) Fuse Rating
This is to be connected with an AC power cord for plugging
into the wall Receptacle.
This is to be connected to the computer sockets, which will be
protected by the UPS. Both of 2 and 3pcs NEMA5-15R and
IEC320 Female sockets are provided.
VT-pro525/625: True RS232 Communication Protocol.
The true RS232 type offers bi-directional signals for smart
Monitor, remote on/off, etc.. Their Pin assignments of and
VT-pro525/625 are as below.
Description
VT-pro525/625
Tx
3
Rx
2
Ground
5
DTR
4&6
RTS
7
VT-pro525/625: True USB Communication Protocol.
The true USB type offers bi-directional signals for smart
Monitor, remote on/off, etc.. Their Pin assignments of and
VT-pro525/625 are as below.
Description
VT-pro525/625
TXD
4
RXD
3
USB-Ground
1
USB-Vcc
2
This is to offer you a modem/internet(RJ11/45) from line
interference.
For 115Vac system only. It detects improper wiring jobs,
further terminating possible power problem sources.
1)VT-pro525/115V: 6A/250V
2)VT-pro625/115V: 8A/250V
3)VT-pro525/220V: 4A/250V
4)VT-pro625/220V: 7A/250V
Chapter Two: Field Calibration Guide
2.1. Introduction
There are several variable resistors(SVR or potential-meter) on the
PCB. They are used for the adjustments of set points which vary
from different electrical applications.
2.2.Tools Required
Tools
Description
1. True RMS Multi-Meter : Digital type
2. Variable Transformer
: AC output range from 0-300V, 10-15A
adjustable
3. DC Power Supply
: DC output range from 0-60V, 3A
adjustable
4. True RMS Power Meter : Digital(including VA, W, PF, Hz,
Voltage, Current)
5. Screw Driver
: flat-type, cross-type
Note: Most of the multimeters are Average type, with which read a stepwave AC voltage will result in a
wrong readout. Therefore, a true RMS meter is definitely
required for reading stepwave output.
2.3.Technical Data
2.3.1.Battery Charging Voltage
set point
Model
1. VT-pro525
2. VT-pro625
Battery Charging Voltage
13.8VDC +/-0.5V
13.8VDC +/-0.5V
2.3.2. 1Boost/1Buck AVR Transfer Point
VT-pro525/VT-pro625
Nominal
115V System
220V System
Over Voltage
Under Voltage
AVR High
AVR High Rec AVR Low
AVR Low Rec
126V+/-5V
121V+/-5Vac
105V+/-5Vac
110V+/-5Vac
240V+/-10V
230V+/-10V
200V+/-10Vac 210V+/-10Vac
2.3.3. 1Boost/1Buck Setpoints for Over/Under Voltage Transfer
A. VT-pro525/625
Over Voltage
Nominal
AC to Inv.
Inv. To AC
115V System 143V+/-5.0Vac 138V+/-5.0Vac
220V System 275V+/-10.0Vac 265V+/-10.0Vac
Under Voltage
AC to Inv.
Inv. To AC
87V+/-5.0Vac
92V+/-5.0Vac
165V+/-10.0Vac 175V+/-10.0Vac
2.3.4. 2Boost/1Buck AVR Transfer Point
VT-pro525/VT-pro625
Nominal
220V System
Over Voltage
Under Voltage
AVR High
1st AVR Low
1st AVR Low Rec
2nd AVR Low
2nd AVR Low Rec
AVR High
Rec
240V+/-10V 230V+/-10V 200V+/-10Vac 210V+/-10Vac 170V+/-10Vac 180V+/-10Vac
2.3.5. 2Boost/1Buck Setpoints for Over/Under Voltage Transfer
A. VT-pro525/625
Over Voltage
Under Voltage
Nominal
AC to Inv.
Inv. To AC
AC to Inv.
Inv. To AC
220V System 275V+/-10.0Vac 265V+/-10.0Vac 140V+/-10.0Vac 150V+/-10.0Vac
2.3.6. Setpoints for Battery Low and Battery Cutoff
Model
Battery Low
Battery Cutoff
VT-pro525
11.0V +/-0.5VDC
10.1V +/-0.5VDC
VT-pro625
11.0V+/-0.5VDC
10.1V+/-0.5VDC
2.3.7. DC Fuse Rating
Model No.
VT-pro525
30A*2
VT-pro625
30A*2
Chapter Three: Troubleshooting Guide
3.1. Trouble-shooting Chart of VT-pro525/VT625
A
Inverter boost fail.
Yes
Yes
Battery out of order or
without power?
Replace the battery
a.VT-pro525:12V/7AH
b.VT-pro625:12V/7AH
No
DC fuse out of order?
Yes
Replace a 30A DC fuse.
No
Battery hardness loose?
Yes
Reconnect the hardness back to Battery
Terminals properly.
No
Q17Q18Q19Q20 MosFET are
Yes
Change the defective ones.
out of order ?
No
U7 PIC16F73 out of order?
Yes
Change the U7.
No
Q10DZ1D15
D16D18D19Main Transformer out
Yes
of order?
No
Return for repair.
10
Replace the defective one.
B
Battery can not be charged.
Yes
Battery voltage is raised when
charging?
Yes
Replace the battery
a.VT-pro525:12V/7AH
b.VT-pro625:12V/7AH
No
No
Is Input Source normal?
Correct input source
Yes
Yes
DC fuse out of order?
Replace 30A DC fuse.
No
Yes
Battery hardness loose?
Reconnect the battery hardness
back to the battery terminal.
No
D15D16D18D19U3
D13C13D20Q12D17
D21D39R39 out of order?
Yes
Replace the defective one.
No
Return for repair.
11
Can not to hear audio alarm.
Yes
Yes
Replace the buzzer
Buzzer out of order?
No
Yes
U7 PIC16F73 out of order?
Replace the U7.
No
Return for repair.
BAT-
BAT+
CN2
U7
F1
F2
U5
Q17
SINK3
P1
BZ1
U4
U3
DZ1
Q12 T3
R39
Q18 Q19
Q20
CN8
SINK4
1
SW1
D18
R24 D15
D16
D19
CN3
K5 K3 K2 K1
K4
CN1
12
R8
T4
CN9
12V
BATT
+
P1
CN2
BAT-
BAT+
CN8
SINK3
SINK4
SW1
CN3
PCB Top view
RS232/USB
Interface
CN9
RJ11 Interface
CN1
To inlet/outlet.
Front
Panel
LED
Front
Panel
switch
To the JST3.96 type of Main
transformer.
SINK3/SINK4. To the O type terminal
13
