Filtration
Applications in
Gas (Amine)
Sweetening Systems
The most common filtration problems in an amine
unit are foaming and fouling. Foaming will reduce
effective absorption in the contactor tower resulting
in high amine carryover rates and replacement costs.
Treatment of the gas extraction will dramatically
decrease resulting in reduced flow and the injection
of costly foaming inhibitors to regain control of the
amine system.
Gas Sweetening is a critical procedure in gas
processing facilities. To meet sales specifications and
maintain efficient operation, natural gas goes through
a sweetening process to remove contaminants;
primarily H2S because of its corrosiveness and C02
for its lack of heating value. Amine solvents are widely
used to remove these contaminants from natural gas
or lighter hydrocarbon products. Typical industries
that perform gas sweetening includes: gas production
sites, gas processing plants, refineries, LNG facilities,
petrochemicals, etc.
Fouling occurs from excessive particulate
concentrations and can lead to poor amine/feed gas
contacting and off-spec gas. Resulting problems
include: tray plugging in the absorber and regenerator
towers, heat exchanger/reboiler failure, carbon bed
fouling, etc. In addition, corrosive contaminants can
degrade amine strength, decrease gas treatment
capacity, increase energy usage, and lower
equipment life.
Because of its highly corrosive and contaminant laden
environment, amine processes require an optimum
filtration/separation system to operate properly. Seldom
is a single contaminant responsible for amine system
operating problems. These contaminants can include
fine solid particulates such as iron sulfides and liquid
hydrocarbons in aerosol form.
The Benefits of an
Optimum Filtration/Separation
System include:
Ability to meet sales gas specification
and maintain efficient operation
Reduction in absorber (contactor) plugging
Prevention of amine foaming
Reduces the use of costly
anti-foaming inhibitors
Reduction in equipment fouling
Increase carbon bed life
Reduced amine consumption
Lower operating and maintenance costs
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Jonell Filtration Solutions for Gas (Amine) Sweetening Process
9
Sweet Gas
Jonell Micro-DEP and
Micro-LOK Series
Liquid/Gas Coalescer Elements
TM
Acid Gas
TM
Cooler
TM
TM
Reflex Drum
AB SO RB ER
Rich Amine
Jonell LiquiPleat Series
Liquid Filter Elements
TM
REGEN ERAT O R
Sour Gas/
Acid Gas
Jonell CarboPUR
Activated Carbon
Canisters
TM
Jonell Micro-DEP
and Micro-LOK
Series Liquid/Gas
Coalescer Elements
TM
TM
Jonell LiquiPleat Series
Liquid Filter Elements
TM
6
Rich
Amine
Lean Amine
Slip Stream
Reflux Pump
Reflux
This schematic should be viewed as a general example of where
filtration systems could be located within a Gas Sweetening Process.
These processes will vary between companies and facilities. As such,
each application should be reviewed and considered individually in
order to choose the correct system technology.
Steam
Vapor
Fuel Gas
Jonell Micro-DEP
and Micro-LOK
Series Liquid/Gas
Coalescer Elements
Flash Tank
Reboiler
TM
TM
Lean Amine
3
Jonell LiquiPleat Series
Liquid Filter Elements
TM
L/R Heat
Exchanger
Jonell
CarboPUR
Activated Carbon
Canisters
TM
Lean Amine
Jonell LiquiPleat Series
Liquid Filter Elements
TM
Inlet gas enters the bottom of the absorber/contactor column flowing
upwards through a series of trays and is countercontacted
with the aqueous amine solution absorbing the acid gas in the amine.
Purified (sweet) gas exits at the top of the absorber/contactor column.
Rich amine solution, which has H2S and CO2 molecules attached,
leaves the absorber and flows to a flash tank then passes through a
Lean/Rich cross exchanger to the upper section of the regenerator/
stripper column.
The rich amine is heated in the regenerator/stripper column by
contacting hot vapors from the reboiler causing the acid gas molecules
to be stripped from the amine, thereby regenerating the solution.
Location
Jonell Micro-DEP
and Micro-LOK
Series Liquid/Gas
Coalescer Elements
Condenser
Make-Up
Water
10
Condensate
Lean Amine Pump
Steam and acid gases separated from the rich amine are condensed
and cooled.
The stripped acid gas typically flows to a sulfur plant for further
processing.
The condensed water is separated in the reflux accumulator and
returned to the still.
The hot lean amine from the reboiler is circulated back to the absorber/
contactor after passing through the lean/rich amine cross exchanger
and a lean solution cooler.
Jonell Filter Solution
Filter Purpose
Filter Benefit
Micro-DEP and Micro-LOK
Series Coalescer Elements
Removal of hydrocarbon, water, and other
liquids and solids from sour gas feed.
Reduces absorber foaming and fouling, increases
absorption and carbon bed efficiency.
Micro-DEP and Micro-LOK
Series Coalescer Elements
Removal of carried over amine, water,
and heavy hydrocarbons.
Maintains fuel gas quality and protects
downstream equipment.
LiquiPleat Series Liquid
Filter Elements
Removal of scale and solid contaminants
and protect the carbon filter system.
Prevents carbon bed plugging, fouling in the reboiler
and heat exchanger, and reduces foaming problems.
CarboPUR Series Activated
Carbon Canisters
Removal of of dissolved organic acids produced by
amine degradation and trace liquid hydrocarbons.
Reduces amine foam in the regenerator (stripper)
and degradation in the reboiler.
LiquiPleat Series Liquid
Filter Elements
Removal of carbon bed fines.
Protects downstream equipment. Prevents heat
exchanger and reboiler fouling.
LiquiPleat Series Liquid
Filter Elements
Removal of scale and solid contaminants including
iron sulfites and protect the carbon filter system.
Reduces foaming problems, prevents carbon bed
plugging, and prevents absorber fouling.
CarboPUR Series Activated
Carbon Canisters
Removal of dissolved organic acids produced by
amine degradation and trace liquid hydrocarbons.
Reduces system corrosion and foaming tendency,
and maintains solvent activity.
LiquiPleat Series Liquid
Filter Elements
Removal of carbon bed fines.
Protects downstream equipment and prevents fouling
in the absorber.
Micro-DEP and Micro-LOK
Series Coalescer Elements
Removal of carried over amine.
Protects downstream equipment and processes.
10
Micro-DEP and Micro-LOK
Series Coalescer Elements
Removal of water, amine, and liquid hydrocarbons.
Protects downstream equipment. Reduces maintenance
and downtime costs at sulfur recovery unit.
GasSweet 10/15
