Tio Films Synthesis Over Polypropylene by Sol-Gel Assisted With Hydrothermal Treatment For The Photocatalytic Propane Degradation
Tio Films Synthesis Over Polypropylene by Sol-Gel Assisted With Hydrothermal Treatment For The Photocatalytic Propane Degradation
Abstract
The present investigation shows experimental results obtained with TiO2 thin films synthesized
by the sol-gel method assisted with hydrothermal treatment over polypropylene, using the dip
coating technique. Obtained coatings were characterized through SEM, XRD, UV-Vis and the photocatalytic activity was monitored by GC. According to results, the hydrothermal treatment facilitates the crystallization of the TiO2 anatase phase, which is present in all synthesized films. Crystal
size formed from precursor solutions (estimated by the Scherrers equation) depends on the time
and temperature of the hydrothermal treatment, wherein solution exposed to a higher temperature treatment of 150C for 1.5 h (H150/1.5) exhibited a larger crystal size compared to those
synthesized at 80C for 1.5 h and 3 h (H80/1.5 and H80/3). Sample H150/1.5 over polypropylene
resulted in a uniform and crack free coating. This behavior was attributed to the precursor solution being denser than those synthesized at 80C. Additionally, the photocatalytic activity of the
coatings was evaluated through the degradation of propane. Coating H150/1.5 reached 100%
conversion after 3 h of UV light irradiation.
Keywords
TiO2 Coating, Polypropylene, Propane Photodegradation, Photocatalysis
Corresponding author.
How to cite this paper: Guzmn-Velderrain, V., Lpez, Y.O., Gutirrez, J.S., Ortiz, A.L. and Collins-Martnez, V.H. (2014) TiO2
Films Synthesis over Polypropylene by Sol-Gel Assisted with Hydrothermal Treatment for the Photocatalytic Propane Degradation. Green and Sustainable Chemistry, 4, 120-132. http://dx.doi.org/10.4236/gsc.2014.43017
V. Guzmn-Velderrain et al.
1. Introduction
Titanium dioxide is a semiconductor material, which exists in three crystalline phases: anatase, brookite and
rutile, with the latter being more stable at high temperatures. However, anatase obtained at temperatures near
400C [1], is mainly the phase used as a photocatalyst, which is due to its capacity to adsorb water and to generate hydroxyl groups (OH) [2] [3]. Nowadays, scientists are looking for paths to synthesize TiO2 at low temperatures for applications in solar cells, fuel cells and photocatalytic systems among others. Many photocatalytic applications are hydrogen production through the splitting of the water molecule, generation of anti-fogging surfaces and remediation treatment for water and air through decomposition of contaminants (mainly organic compounds) [4]. For such treatments, the TiO2 generally can be applied in a powder form, leading to the need of a
recovery process, which in most cases increases the cost of treatment; therefore a practical solution to this problem could be through immobilization of the photocatalyst [5] [6]. One method to immobilize this photocatalyst,
is by depositing thin films over suitable substrates such as glass, metals, ceramics or polymers [7]. Polymers are
materials, which are characterized by essential properties such as electric insulators, high corrosion, acid, alkaline and solvent resistance. Currently, they are good candidates for industrial applications, like building materials due to their lightness and low cost. However, they present low thermal stability.
Considering polymers as substrates for the TiO2 thin films and their poor thermal resistance, there is the need
to find a suitable synthesis for obtaining crystalline coatings with good adhesion to the substrate, thus avoiding
the exposure of these materials to a heat treatment that would eventually degrade the polymer.
There are several film synthesis techniques such as sputtering, pulsed laser deposition, molecular-beam epitaxy, chemical vapor deposition and sol-gel. However, one of the most widely used process is the sol-gel method due to its reproducibility, low temperature processing, small particle size and morphological control, better
homogeneity and phase purity compared to traditional ceramic methods, and high efficiency [8]-[10]. Among
some disadvantages of this technique, include long preparation times due to the number of processing steps (hydrolysis, polymerization, gelation, condensation, drying and densification); raw materials for this process are
expensive (in the case of metal alkoxides); products would present high carbon content when organic reagents
are used during the synthesis steps and this would inhibit densification [11].
Sol-gel technique consists in the hydrolysis and condensation of an alkoxide to form a gel at room temperature. When a coating is needed, this gel can be applied to a substrate by several techniques such as spraying
(spray coating), rotation (spin coating) or immersion (dip coating) [12].
Moreover, the gel drying process may lead to an amorphous solid. In order to transform this amorphous solid
into a crystalline material, an additional step is required, which can be either an aging process or a thermal
treatment. On one hand, if aging is used then this step becomes a slow and time-consuming process [13]. On the
other hand, if a heat treatment is applied, a powder material can be obtained.
In the present work, in order to accelerate the crystallization process of the TiO2 gel a hydrothermal treatment
is proposed, which allows to obtain materials with a high degree of crystallinity at low temperatures, short times,
and with solid micro and macro-porosity. Nam et al., who obtained TiO2 in anatase phase at low temperatures
[14], reported this hydrothermal treatment.
Since, it is intended to obtain a TiO2 anatase phase film over polymeric substrates (polypropylene). The use of
a hydrothermal treatment of the gel before being applied to the substrate becomes of vital importance, because
this material cannot be exposed to a heat treatment, due to its low thermal resistance. Therefore, the aim of the
present research is to obtain photocatalytic films through sol-gel assisted by hydrothermal treatment on a polypropylene substrate for the degradation of propane as a model molecule under UV light. Additionally, to find
optimal conditions to which hydrothermal treatment provides a uniform and cracks free crystalline film with
photocatalytic properties.
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tubes were washed with commercial degreaser and rinsed several times with distilled water in order to remove
any contaminants. They were allowed to dry at room temperature to then be coated by the dipping (plaques and
tubes) technique.
2.3. Characterization
Synthesized coatings were peeled off and the loose films were analyzed using an X-ray diffractometer PANalytical with a 2 diffraction angle from 15 to 85, with a 0.05 step size to examine their crystal structure. Finally, data was analyzed using the Diffrac-Plus package (Bruker AX Systems), and PDF-2 (ICDD, 2002) ICDD
PDF-2 database. The crystal size was determined through the Scherrers equation using the characteristic peak
of the obtained diffractograms. The distribution of the film on the substrate was analyzed through the use of a
scanning electron microscope (SEM) JEOL, JSM-5800-LV, equipped with an energy dispersive spectroscopy
(EDS) system for the elemental analysis of the samples. The light absorption spectra were obtained with a UVVis spectrophotometer Perkin Elmer (lambda-10) using an electromagnetic radiation from the visible (Vis) to
the near ultraviolet (UV) region. Surface area and porous structure of the samples were evaluated through the
nitrogen adsorption isotherms by the Brunauer-Emmett-Teller (BET) technique using a Quantachrome Autosorb
1. Thermogravimetric analyses (TGA) were performed to determine the residual carbon content in the films using a TA Instruments Q500 Thermogravimetric Analyzer, under air atmosphere and heating rate of 10Cmin1
from 25C to 700C.
Time (h)
Temperature C
H80/1.5
1.5
80
H80/3.0
3.0
80
H150/1.5
1.5
150
H150/3.0
3.0
150
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Polypropylene
Tube
V. Guzmn-Velderrain et al.
Manual Sampling
UV Lamp
Photoreactor
Gas Chromatograph
PC
tor (TCD). The gas separation was performed using a column packed Porapak Q. Conditions used for GC analysis were: initial and final oven temperature of 100C and 240C, respectively under a heating rate of 20Cmin1,
with an injector and detector temperature of 250C. Helium was used as a carrier gas with a flow rate of 30
cm3min1.
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V. Guzmn-Velderrain et al.
25
21
H80/1.5
H80/3
6.5
H150/1.5
6.8
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V. Guzmn-Velderrain et al.
Figure 3. 100 SEM image of coatings interfaces with coated area (left) and uncoated area (right).
Sample
P25
General Analysis
Uncoated Area %W
Ti
Ti
2.43
1.36
96.12
0.00
0.65
99.35
H80/1.5
16.54
6.69
76.77
0.00
1.05
98.95
H80/3
17.37
23.65
58.98
0.00
1.59
98.41
H150/1.5
33.21
37.55
29.23
0.00
2.83
97.17
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V. Guzmn-Velderrain et al.
CO2 generated as byproduct from the alcohol and alkoxide decomposition reactions, caused an increase of the
internal pressure and thus producing a reduction of the amount of organic impurities and an enhancement of the
material crystallinity. Presumably, these decomposition reactions are the ones that explain the cause to a decrease in the carbon content of the synthesized films, which were exposed to a greater hydrothermal treatment
time or temperature.
One of the main issues associated with coatings over polymer substrates is the coating bonding to the substrate. In the particular case of the synthetized coatings in this work, anchoring of these can be attributed to the
fact that OH-groups from TiO2 nanoparticles act as bonding sites via Hydrogen Bridge to polypropylene as
claimed by Cerrada et al. [22].
Figure 5 describes the synthesis mechanism of the sol-gel process followed by the hydrothermal treatment
[23] and finally, the proposed anchoring mechanism of the TiO2 to polypropylene. In this figure, it can be seen
that as a product of the sol-gel (hydrolysis and condensation) process an amorphous material is obtained. Once
the hydrothermal treatment is applied to the gel, a crystalline material is reached. In this step, OH groups surround the TiO2 anatase. Then oxygen atoms from these groups bridge to hydrogen atoms from polypropylene
achieving the film cleavage.
RO
OR
RO
H2O / H+
Ti
OR
RO
HO
H HO
OH
HO
RO
OH
OR
HO
Ti
HO
-ROH; H2O
Ti
Ti
OH
OH
Ti
Ti
Condensation
OR
OR
RO
OR
OR
OR
HO
OH
OH
Amorphe TiO2
RO
OR
Condensation
Ti
O
HO
HO
-ROH
Ti
Ti
OR
OR
OH
RO
Ti
RO
RO
Ti
Hydrolysis
RO
OH
Hydrothermal treatment
OR
HO
OR
OH
Anatase TiO2
OH
OH
OR
OH
CH2
CH2
CH
CH2
CH
n
Figure 5. Anchoring mechanism of the TiO2 on polypropylene and sol-gel mechanism and hydrothermal treatment.
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V. Guzmn-Velderrain et al.
The Brunauer, Emmett and Teller (BET) technique was used with the aim of determining the textural properties
of the synthesized coatings. These properties are essential for any catalytic material because their performance is
considered a surface phenomenon. For example, the greater the surface area the higher amount of active sites
available for the catalytic process (adsorption, chemical reaction and desorption).
Figure 6 shows nitrogen adsorption-desorption isotherms, where it can be observed that coatings H80/1.5,
H80/3 and H150/1.5 present a Type IV isotherm that according to the IUPAC classification it corresponds to a
multilayer adsorption which characteristic hysteresis is of mesoporous materials. This hysteresis also denotes a
type H2 with inkbottle shape porous [24].
In Table 4, it can be seen that coating surface areas are affected with an increase of both time as well as temperature of hydrothermal treatment. A greater temperature and time treatment is reflected in a decrease of surface area. This behavior can be attributed to a growth of crystal size due to the effect of dissolution-recrystallization process above described [18] [19].
25
50
H80/1.5
321
H80/3
261
H150/1.5
210
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V. Guzmn-Velderrain et al.
100
Weight (%)
95
90
H150/1.5
85
80
H80/3
H80/1.5
75
0
100
200
300
400
500
600
700
Temperature (C)
Figure 7. TGA analysis for the synthesized coatings.
( LNT )
(1)
where T is the value of the transmittance and d the film thickness. Band gap values for each precursor solution
12
are obtained by extrapolation of a straight line where = 0 in the graph ( h ) vs. hv (energy) [28].
Furthermore, it can be seen in Figure 8 that the hydrothermal treatment affects the values of the band gap energy (Eg) of the coatings. Results indicate that the lowest value of Eg corresponds to the H150/1.5 coating synthesized at 150C and 1.5 h of hydrothermal treatment with a 3.26 eV, followed by H80/3 (3.28 eV) and finally
with H80/1.5 (3.43 eV) sample coating. Here, it can be observed that the first two samples (H150/1.5 and H80/3)
present values close to those of the anatase, which is 3.2 eV as reported by Kim et al. [29] and Carp et al. [30].
This Eg lowering effect is attributed to a higher content of crystalline material within the coatings, which is obtained by the hydrothermal treatment at higher temperatures and times. At these conditions, condensation and
polymerization reactions are presumably accelerated and enhanced. These reactions can be considered as responsible for the greater crystallization of the samples [31]. Sample H80/1.5 shows the biggest value Eg, which
is related with a higher amount of amorphous material contained in this sample. This result agrees with reported
values by Prasai et al. [32].
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V. Guzmn-Velderrain et al.
Figure 9 shows photocatalytic activity results for coatings H80/1.5, H80/3 (synthesized at 80C for 1.5 and 3 h,
respectively) and H150/1.5 (synthesized at 150C for 1.5 h). In this figure it can be observed that the higher
temperature and time treatment, there is an enhancement in the photocatalytic activity, which is related to the
degree of crystallinity of the coatings and the amount of organic matter present on their surface. According to
the XRD and TGA analyses, the coating with higher crystallinity and less organic material on its surface was the
one synthesized at 150C for 1.5 h (H150/1.5) which was capable to degrade 100% propane in a period of 3 h.
Also in this figure it can be seen that this degradation capacity is smaller for coatings generated from precursor
solutions exposed at 80C, with 3 and 1.5 h of hydrothermal treatment with conversions of 95 (H80/3) and 89%
(H80/1.5), respectively.
Furthermore, in Figure 9 it is evident that P25 TiO2 coating exhibited a high and fast propane degradation and
this is attributed to the total available surface area being crystalline. However, this coating presents several irregularities as observed by the SEM images, which show that this coating is neither continuous nor homogeneous. Additionally, this discontinuity affects the ease of handling that is accompanied with an ease of detachment
(loss of material). Moreover, the coatings generated from the proposed synthesis are continuous and exhibit
small amounts of cracks, thereby improving their physical properties and allowing the easy handling of the
coated surfaces.
Conversion, X (%)
80
60
H80/1.5
H80/3
H150/1.5
P25
40
20
0
0.0
0.5
1.0
1.5
2.0
Time (h)
Figure 9. Degradation conversion as function of time for the studied samples.
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V. Guzmn-Velderrain et al.
4. Conclusions
TiO2 coatings were synthesized in anatase phase by the sol-gel technique assisted by hydrothermal treatment at
room temperature and deposited on polypropylene (PP) substrates through the dip-coating technique. The coating synthesized under hydrothermal treatment conditions at 150C for 1.5 h was the one that presented a bandgap energy (3.26 eV) closer to the value of pure anatase TiO2 (3.2 eV). This synthesized coating (H150/1.5) is
continuous, with minimal presence of cracks and with the least amount of remaining organic matter (12%), thus
allowing a higher photocatalytic activity toward the degradation of propane. The sol-gel followed by hydrothermal treatment provides a better distribution of the coating on the substrate compared to that obtained by the
dispersion of TiO2 P25 particles on the substrate.
Furthermore, the hydrothermal treatment promotes the crystallization of amorphous TiO2 at low temperatures,
while the acetic acid, acting as a catalyst, promotes the formation of the pure anatase phase. The hydrothermal
treatment temperature of 150C for 1.5 h produces optimal conditions for generating a dense solution that allows
coatings to achieve a better distribution over the polymer surface and to generate a uniform film with less cracks.
An increase in the hydrothermal treatment temperature and/or time promotes crystal growth that is attributed to
the dissolution-recrystallization effect, which results in a reduction of carbonaceous matter within the coating.
The coating with the highest crystallinity and less carbonaceous matter (H150/1.5) exhibited the greatest photocatalytic activity among synthesized materials.
Acknowledgements
The authors are grateful to Enrique Torres, Karla Campos and Luis de la Torre for their inputs on results for
XRD, SEM and UV-Vis spectroscopy, respectively. In addition, it has to be acknowledged the Centro de Investigacin en Materiales Avanzados, S. C. (CIMAV) and Consejo Nacional de Ciencia y Tecnologa (CONACYT)
for their support in funding and the use of their infrastructure.
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