SENR6240
June 1994
HARNESS CONNECTOR LOCATION CHART
Connector
Machine
Location
40 Contacts
CONN1
*
RR - 105-9998
Controller
A-10
24Contacts
CONN2
*
RR - 105-9998
Controller
B-10
CONN9
1 E
A - 106-0025
RR - 105-9998
D-4
CONN10
2 E
A - 106-0025
RR - 105-9998
D-4
CONN11
3 E
A - 106-0025
RR - 105-9998
CONN8
4 E
A - 106-0025
RR - 105-9998
CONN13
4 A
10 Contacts
AREA A
9 Contacts
7 Contacts
A - 106-0025
J - 7Y-3921
E-9
RR - 105-9998
C - 105-9930
D-13
CONN6
4 D
RR - 105-9998
M - 111-4720
B-3
CONN5
3 D
RR - 105-9998
M - 111-4720
B-4
CONN4
2 D
RR - 105-9998
M - 111-4720
B-4
CONN43
6
RR - 105-9998
D - 7Y-8127
C-13
CONN67
5
T - 7Y-81 39
Tuner
E-11
CONN14
3 A
A - 105-0025
E - 111 -471 2
3
7
9 10
8
3
1
2
4 Contacts
CONN19
2 B
45
T - 7Y-8139
Speaker
D-11
UU - 7Y-8139
Speaker
D-11
CONN29 A - 106-00250
18
Aux Hydraulic Press Switch
CONN23
B-5
A - 105-0025
Heater Unit
A - 105-0025
J - 7Y-3921
2 Contacts
CONN53
1 F
F-10
CONN38
E-9
CONN58
5 D
RR - 105-9998
RR - 105-9998
A-10
CONN55
3 F
RR - 105-9998
Travel Speed Solenoid
A -12
CONN54
2 F
RR - 105-9998
Trenching Solenoid
A-12
CONN63
RR - 105-9998
V - 51-8284
C-6
20
RR - 105-9998
Boom Raise Press Switch
F-2
RR - 105-9998
Level Solenoid
RR - 105-99980
P - 7Y-3988
A - 106-0025
RR - 105-9998
D-3
CONN82
A - 106-0025
Travel Press Switch (Left)
F-2
W - 105-9934
Refueling Pump
F-14
W - 105-9934
Refueling Pump Switch
E-14
V - 51-8284
Fine Swing Solenoid
C-6
A - 106-0025
Seat With Seat Heater
F-10
CONN62
30
F-13
C - 105-9930
F-15
CONN72
6 F
RR - 105-9998
X - 51-8345
A-12
CONN73
X - 51-8345
Creeper Speed Control Solenoid
A-15
X - 51-8345
Creeper Speed Control Solenoid
A-15
A - 106-0025
PP - 106-0027
F-8
C - 105-9930
Start Aid Solenoid
F-14
C - 105-9930
Action Alarm
E-14
C - 105-9930
W - 105-9934
D - 7Y-8127
E-14
CONN80
9 C
E-15
CONN81 SS - 106-0026
10 C
Radio Control Switch
F-8
D - 7Y-8127
Speed Sensor
C-15
CONN75
5 C
L - 102-7902
Seat Heater Switch
F-7
E - 111-4712
Alarm Fault
E-2
CONN76
1 C
6
L - 102-7902
Creeper Speed Control Switch
F-7
F - 51-8216
N - 7Y-8245
E-1
CONN77
1C
8
LL - 51-8375
Fine Swing Control Switch
F-7
CONN35
32
1
F - 5l-8216
N - 7Y-8245
F-1
CONN78
38
1
LL - 5l-8375
MM - 51-8374
F-9
CONN26
1 B
4
H - 5l-8215
Start Aid Switch
E-5
CONN61
1B
6
H - 5l-8215
Fine Swing Control Switch
E-5
CONN22
1 B
7
J - 7V-3921
Lower Washer Switch
E-7
CONN61
1B
5
H - 5l-8215
Low Idle Switch
E-5
CONN20
1 B
9
J - 7Y-3921
Hammer Control Switch
E-7
CONN60
1C
3
K - 7Y-3868
Horn Switch
F-5
CONN42
CONN31
2 A
CONN68
27
1
A/C Compressor Clutch Sol
S - 7Y-5508
Hammer Control Sol
U - 7Y-8105
Converter
*=Connector is located at the component.
D-5
E-12
2 Contacts
Bullet
Terminal
1 Contacts
CONN74
42
CONN70
36
1
D
F
330 & 330L Excavators
Electrical System
46 28
44 5
RR - 105-9998
D - 7Y-8127
3
4
43
7
42
39
16
46
37
46 31
20
16
41
24
42
25
21 19
17
12 36
29
28
F
3
6 35
3 13
33
36
34
15
AREA F
AREA E
330L:
9ML1-UP
5YM1-UP
1 23
9 30
12
44
26
20
D
22
B
5
45 E
22 13 3 19
33 29 10 11
39
40 14 38
18 10
47 43 46
37
1
1
Machine Harness Connector And Component Locations
AREA G
AREA H
Printed in U.S.A.
1994 Caterpillar
All Rights Reserved
Harness And Wire Electrical Schematic Symbols
Electrical Schematic Symbols And Definitions
A
AA
Component
Schematic
Location
T
Schematic
Location
Machine
Location
Sensor - Speed
C-15
19
Solenoid - Air Conditioner Compress Clutch
E-15
20
Machine
Location
Component
C-10
Alarm - Action
E-2
3A
Alarm - Travel
E-14
Solenoid - Creeper Speed Control
B-15
46
Alternator
D-14
Solenoid - Engine Stop
B-14
21
Antenna
E-11,12
Solenoid - Fine Swing
C-6
22
Battery
A-2
Solenoid - Hammer Control
D-5
23
Block - Terminal
B-4
1D
Solenoid - Level
B-12
1F
Breaker
A-9
5D
Solenoid - Start Aid
F-14
25
Controller
B-10
Solenoid - Travel Speed
A-12
3F
Converter
E-12
Solenoid - Trenching
A-12
2F
Actuator - Governor
3B
Speaker
D-11
28
Fuse - Block
B-6, 7, 9
E-5
7D
Switch - Aux Hydraulic Press
E-2
29
Horn
C-2, D-2
Switch - Boom Raise Press
D-12
3G
Lamp - Boom
C-1, D-1
Switch - Creeper Speed Control
F-7
6C
Lamp - Cab
E-1, F-1
43
Switch - Disconnect
A-3
6D
C-2
10
Switch - Engine Oil Press
C-15
31
E-11
42
Switch - Fine Swing Control
F-7
4C
Lighter - Cigar
E-3
1A
Switch - Governor Backup
E-9
78
Meter - Service
E-2
2A
Switch - Hammer Control
E-7
10B
Monitor
E-2
4A
Switch - Horn
F-5
3C
Motor - Lower Wiper
E-2
11
Switch - Implement Swing Press
D-12
1G
Motor - Starter
A-14
12
Switch - Low Idle
E-5
2B
Motor - Washer
F-13
13
Switch - Lower Washer
E-7
8B
Motor - Wiper
F-2
14
Switch - Lower Wiper
E-7
9B
Pump - Refueling
F-15
15
Switch - Neutral Start
F-3
33
Relay - Boom Lamp
B-7
8D
Switch - Pump Backup
F-8
2C
Relay - Chassis/Cab Lamp
B-9
8D
Switch - Radio Control
F-7
7C
Relay - Fine Swing
A-9
8D
Switch - Refrigerant Low Press
F-15
34
Relay - Horn
B-6
8D
Switch - Refueling
E-13
35
Relay - Main
C-9
4D
Switch - Refueling Pump
E-15
36
Relay - Main
B-8
9D
Switch - Seat Heater
F-7
5C
Relay - Refueling Pump
A-6
8D
Switch - Speed Change
E-8
68
Relay - Starter
B-7
3D
Switch - Starter
E-6
1B
Relay - Washer
B-7
8D
Switch - Start Aid
E-5
4B
Relay - Wiper
B-9
8D
Switch - Start Aid Coolant Temperature
D-15
37
Resistor - Backup
F-9
1C
Switch - Travel Press
F-2
47
Seat With Seat Heater
F-10
45
Tuner
E-11
39
Sensor - Engine Coolant Temperature
D-15
16
Unit - Air Conditioner
F-10
40
Sensor - Fuel Level
F-13
17
Unit - Heater
F-10
44
Sensor - Hydraulic Oil Temperature
B-11
5F
Valve - Proportional Reducing
A-12
4F
Pressure
Symbol
Temperature
Symbol
Typical representation of a
Deutsch connector. The
plug contains all sockets
and the receptacle contains
all pins.
Receptacle
Plug
Level
Symbol
Flow
Symbol
1
2
1
2
Component Location
C-13
14
27
40
Lamp - Dome
330:
8RL1-UP
2ZM1-UP
32
35
Lamp - Chassis
31
17
45
Dial - Engine Speed
AREA C
CONN71
4 C
41
D-15
C - 105-9930
Fuel Level Sensor
Refrigerant Low Press SW
46 46 41 42
34 25
CONN83
6 E
29
10
D-2
F-2
CONN64
E
9
36
23
RR - 105-9998
Travel Press Switch (Right)
28
12
B-12
CONN51
CONN65
43
20
22
11
D - 7Y-81 27
Start Aid Coolant Temp Switch
43
30
D-12
CONN47
2 H
46
2
2
E-2
CONN59
3 G
A - 105-0025
Lower Wiper Motor
26
E-6
D-5
CONN33
10
CONN37
CONN25B H - 51-8215
40
MM - 5l-8374
CONN84
11
E-12
A - 106-0025
S - 7Y-5508
E-5
31
U - 7Y-81 05
Converter
E-6
44
CONN25A A - 106-0025
39
MM - 5l-8374
CONN79
19
CONN7
5 E
H - 51-821 5
Engine Speed Dial
CONN36
E-7
E-10
CONN27
3 B
25
J - 7Y-3921
Lower Wiper Switch
31
25
F-6
C-11
24
17
C-15
23
21
31
D - 7Y-81 27
Engine Oil Press Switch
D-15
A - 106-0025
K - 7Y-3868
RR - 105-9998
Governor Actuator
CONN40
CONN69
35
34
16
19
CONN44
9
35
CONN21
8 B
D - 7Y-8127
Engine Coolant Temp Sensor
24
44 19
46
47
40
33
40 45
18
5
42
13 3 14 38
29 47 10
28 7
39
43
11 17 27
B
46
A
4 45
35 37
3
12 32
43 14
13
39
17
16
44
46
20
D-12
CONN66
16
E-6
RR - 105-9998
Implement Swing Press Switch
34
10
CONN41
A - 106-0025
H - 51-8215
CONN52
1 G
CONN45
CONN46
3 H
F-4
F-11
33
14
13 36 15
29 28
25 33
37
A - 106-0025
C - 105-9930
A - 105-0025
Air Conditioner Unit
CONN48
13
CONN25
23
34
CONN15
7 C
23
E-12
A-12
CONN39
F - 51-8216
U - 7Y-81 05
RR - 105-9998
Proportional Reducing Valve
37
F-2
CONN56
4 F
CONN49
2 Contacts
G - 51-8217
Wiper Motor
E-1
22
AREA B
D-10
F - 51-821 6
G - 51-821 7
5 Contacts
F - 51-8216
T - 7Y-8139
11
CONN34
7
CONN15
7 C
RR - 105-9998
M - 111 -4720
CONN12
CONN28
F-9
CONN50
1 H
E-2
11
3 Contacts
Location
E - 111-4712
Monitor
CONN12
E-10
Harness And/Or
Components
CONN30
1 A
12
D-5
CONN18
1 B
Machine
Location
CONN32
D-4
E-6
A - 106-0025
L - 102-7902
Connector
4 Contacts
A - 106-0025
H - 5l-8215
CONN3
1 D
6 Contacts
A - 106-0025
F - 51-8216
Schematic
Location
CONN24
3
CONN17
1 C
Harness And/Or
Components
Typical representation of a
Sure-Seal connector. The
plugand receptacle contain
both pins and sockets.
Pin or Socket
Number
Wire, Cable, or Harness
Assembly Identification
Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
Component
Part Number
Single Wire
Connector
Normally open switch that is closed due to an applied condition, and will open again with a
specific decrease in that condition.
A
325-PK-14
Pin
AA
1
9X-1123
325-PK-14
Wire
Color
Socket
Normally closed switch that will open with an increase of a specific condition.
2
Normally closed switch that is open due to an applied condition, and will close again
with a specific decrease in that condition.
200-BK-14
Circuit Number
Identification
Wire
Gauge
Electrical Schematic Symbols And Definitions
The circle indicates that the component has screw terminals and a wire can be disconnected
from it.
FUSE - A component in an electrical circuit that will open the circuit if too much current flows
through it.
No circle indicates that the wire cannot be disconnected from the component.
This indicates that the component has a wire connected to it that is connected to ground.
This indicates that the component does not have a wire connected to ground. It is grounded
by being fastened to the machine.
REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
SENDER - A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to the
gauge of the temperature or pressure.
RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
It has a coil that makes an electromagnet when current flows through it. The electromagnet
can open or close the switch part of the relay.
CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
that makes an electromagnet when current flows through it. The electromagnet can open or
close a valve or move a piece of metal that can do work.
AREA D
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
UU
L3
CONN 12
310-PU
308-YL
ATCH LOWER
WASHER SW
7X-6387
1
2
CONN 22
308-YL
308-YL
OFF C
ON S
ST B
326-PU
307-OR
105-BR
200-BK
A755-PK
A756-BU
A757-GY
A758-BR
WIRES THAT HAVE BATTERY VOLTAGE
WHEN THE KEY SWITCH IS OFF.
S
1
2
CONN 37
HEATER AND AIR CONDITIONER CIRCUIT.
GROUND CIRCUIT.
STARTING CIRCUIT.
ENGINE SHUTDOWN CIRCUIT.
GAUGE CIRCUIT.
START AID CIRCUIT.
L17
L17
L20
L19
L18
L18
L20
L20
L19
ATCH FINE
SWING SOL
7I-0124
(NOTE C)
GOV ACTR
7Y-5571 NOTE M
106-0097 NOTE K
RR
1
D761-GN
2
200-BK
CONN 63
V
1
D761-GN
2
200-BK
CONN 62
L14
L12
L15
L16
326-PU
ENGINE
SHUTDOWN SOL
3E-7985
142-BU-14
200-BK-14
301-BU-14
STARTER
MOTOR
6V-5227
RR
304-WH-8
RR
101-RD-6
AA
RD-00
FF
RD-00
304-WH-8
L19
101-RD-6
RD-00
RD-00
CONN 73
2
1
2
1
MOTOR
1
2
142-BU
B964-YL
CONN 53
HYD OIL TEMP
SENSOR
4I-5394
RR
RR
T
CONN 74
200-BK-14
200-BK-6
RR
D
TRENCHING
SOL
7I-1247
1
2
1
2
142-BU
763-BU
CONN 55
RR
PROPORTIONAL
REDUCING VALVE
5I-8368
1
2
A768-BU
A769-GY
CONN 56
B747-PU
200-BK
RR
1
2
B747-PU
200-BK
CONN 72
124-GN-14
306-GN
B734-GY
200-BK
B955-YL
B956-PK
615-YL
118-GY
200-BK
500-BR
501-GN
L6
RR
A
OPERATOR STATION
RR
CONN 83
RR
RR
L13
P
1
2
CONN 38
616-BU
616-BU
200-BK
200-BK
G/A SENSOR
ENG SPEED SENSOR SWING BRAKE SW
TRENCHING SOL.
LEVEL FINISH SOL.
BOOM RAISE PRESS SW
OPTION SW 1
OPTION SENSOR
ENGINE OIL LEVEL SW
COOLANT LEVEL SW
SWING POWER CHANGE SOLENOID
OPTION SOLENOID
HYD OIL TEMP SENSOR (PWM)
TRAVEL SW (RIGHT)
ATTACHMENT
21
12
17
8
7
15
9
16
4
5
13
2
24
19
20
KEY SW
MONITOR ALARM
ACCELERATOR 2
ACCELERATOR 3
ACCELERATOR 4
ACCELERATOR 5
EPR SOLENOID EPR SOLENOID +
G/A +
G/A LOW IDOL SW
TRVEL SW (LEFT)
BACKUP SW3
BACKUP SW2
BACKUP SW1
RS485 +
RS485 HARNESS CODE 1
HARNESS CODE 2
13
27
37
38
39
29
9
8
6
7
36
34
28
20
19
30
40
12
22
308-YL
410-WH
A755-PK
A756-BU
A757-GY
A758-BR
B730-OR
B731-WH
B740-OR
B739-WH
B786-BU
828-WH
A768-BU
B789-BR
B790-OR
B955-YL
B956-PK
HARNESS CODE 3
HARNESS CODE 4
32
33
10
2
1
5
24
14
35
25
17
18
21
31
23
15
16
26
3
4
11
266-BK
321-BR
403-GN
405-GY
491-PK
492-GY
495-GN
763-BU
788-YL
109-OR-6
109-OR-8
L14
112-PU-6
HORN
7Y-3919 NOTE M
7T-0970 NOTE K
L10
200-BK
616-BU
322-GY
200-BK
200-BK
322-GY
322-GY
200-BK
200-BK
HORN
7Y-3920 NOTE M
7T-0969 NOTE K
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION
TO VEHICLE STRUCTURE
RR
CHASSIS
LAMP
5I-8251
200-BK
607-PK
INTERNAL ELECTRICAL
CONNECTION TO SURFACE
OF COMPONENT
CONNECTOR
109-OR-8
XX
VV
10A
10A
10A
10A
10A
10A
10A
112-PU-14
115-PK
149-PU
120-YL
113-OR
142-BU-14
CHASSIS/CAB LAMP
BOOM LAMP
RADIO
MONITOR
SOLENOID
101-RD-14
112-PU-14
10A
10A
15A
10A
10A
10A
15A
RR
RR
304-WH-8
114-GN
103-YL
184-BU
121-YL
118-GY
152-BU
M
TT
HORN
DOME LAMP
E/P CONT
TRAVEL ALARM
WIPER/WASHER
ATCH WIPER/WASHER
112-PU-14
112-PU-14
830-OR
B734-GY
265-BK
500-BR
L12
115-PK
791-PK
115-PK
607-PK
615-YL
CONN 58
RR
3
4
CHASSIS/CAB LIGHT
RELAY
7Y-5490
L15
147-PU
235-BK
184-BU
235-BK
786-GN
791-PK
792-OR
A983-BU
118-GY
118-GY
A983-BU
506-PU
TT
101-RD-6
101-RD-14
101-RD-14
RR RR RR
BACK UP
CIGAR LIGHTER
A/C /HEATER
HAMMER
FINE SWING
A
A
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
W
X
Y
Z
LL
MM
RR
TT
UU
PP
SS
YY
BLOCK AS.
RR
7Y-5499
RR
RR
CONN 6
CONN 4
XX
M M
TT TT
M
TT
M
TT
M
TT
L27
L27
L28
L28
320-OR
ATCH
MAIN RELAY
3T-0376
(NOTE G)
114-GN
322-GY
14
13
12
11
10
149-PU
786-GN
149-PU
616-BU
365-YL
(NOTE G)
B957-GN
(NOTE G)
168-GN-14
(NOTE G)
ATCH REFUELING
PUMP RELAY
7Y-5490
(NOTE G)
BOOM LAMP RELAY
7Y-5490
147-PU
D761-GN
184-BU
792-OR
A983-BU
786-GN
791-PK
BK-00
L26
HH
BK-OO
L29
L29
L26
L26
L30
GG
AA
BB
CC
DD
EE
FF
GG
HH
NOTE
D-4
D-4
D-12
C-15
E-10
E-10
E-1
E-6
E-9
F-6
F-9
B-4
E-1
D-3
C-2
D-5
E-11
E-12
C-6
E-12
A-12
D-5
F-4
F-7
E-6
D-3
B-4
D-11
F-8
F-8
F-15
(NOTE K)
(NOTE M)
(NOTE C)
(NOTE G)
(NOTE B)
(NOTE B)
(NOTE C)
(NOTE C)
(NOTE G)
(NOTE J)
(NOTE K)
B-7
B-9
B-4
322-GY
616-BU
607-PK
101-RD-14
101-RD-14
101-RD-6
L25
BK-00
CC
ATCH
BATTERY
3T-5760
(NOTE A)
BK-00
AA
L25
DD
200-BK-6
TT
M
UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE
NOTE A: USE WITH COLD WEATHER
NOTE B: USE WITH CAB RISER
NOTE C: USE WITH MODEL X220,X221
HH
109-OR-6
COMPONENTS ARE SHOWN INSTALLED ON A FULLY
OPERABLE MACHINE WITH THE KEY AND ENGINE OFF
NEG POS
BB
DISCONNECT
SWITCH
7N-0718
7N-0719 (NOTE A)
NOTE F: USE 20A AT ATCH-REFUELING PUMP
NEG POS
BATTERY
3T-5760
NEG POS
NOTE G: USE WITH ATCH-REFUELING PUMP
NOTE H: USE WITH WIDE WIDTH CAB
NOTE J: USE WITH AM/FM RADIO
NOTE K: USE WITH SERIAL NUMBERS 2ZM1-UP AND 5YM1-UP
RELAY PANEL
7Y-8131
A-2
7Y-3946
A-2
105-9940 A-3
105-9947 A-3
7Y-8132
B-14
111-4737 A-2 (NOTE A)
7Y-3946
A-2 (NOTE A)
7Y-5507
A-3 (NOTE A)
THIS SCHEMATIC IS FOR THE 330 EXCAVATOR
FF
NEG POS
CC
LOC
CABLE AS.
168-GN-14
(NOTE G)
168-GN-14
(NOTE G)
NOTE M: USE WITH SERIAL NUMBERS 8RL1-UP AND 9ML1-UP
CHASSIS
15
114-5518
106-0025
105-9930
7Y-8127
111-4712
5I-8216
5I-8217
5I-8215
7Y-3921
7Y-3868
102-7902
111-4720
7Y-8245
7Y-3988
7Y-8106
7Y-5508
7Y-8139
7Y-8105
5I-8284
105-9934
5I-8345
111-4724
7Y-8123
5I-8375
5I-8374
105-9998
111-4744
5I-8376
106-0027
106-0026
116-8179
VV 111-4711
WW 111-4709
XX 111-4710
HORN RELAY
7Y-5490
147-PU
D761-GN
118-GY
501-GN
615-YL
D760-YL
500-BR
120-YL
PART NO.
WIRE AS.
323-WH-14
(NOTE G)
B957-GN
(NOTE G)
168-GN-14
(NOTE G)
ATCH WIRE, CABLE,
COMPONENT
CIRCUIT GROUPING
DESIGNATION
HARNESS AS.
CONN 5
L27
ALT BREAKER
9S-0174
CONN 1 RR
KEY SWITCH
REFUELING PUMP
L28
L30
L30
185-YL
129-BU
124-GN-14
147-PU
147-PU
15A
10A
20A
10A
20A
WASHER RELAY
7Y-5490
D761-GN
ATCH FINE
SWING RELAY
7Y-5490
(NOTE C)
105-BR
168-GN-14
(NOTE G)
10A
10A
(NOTE F)
121-YL
113-OR
142-BU-14
506-PU
114-GN
D760-YL
147-PU
L16
501-GN
118-GY
118-GY
501-GN
WIPER RELAY
7Y-5490
WW
1
2
792-OR
118-GY
118-GY
ATCH
BOOM LAMP
5I-8250
L#
IDENT
START RELAY
9X-8124
WW
DESCRIPTION
BLADE, SPADE, RING,
OR SCREW TERMINAL
RR
L14
RELAY PANEL
200-BK
306-GN
COLOR
RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE
L15
101-RD-14
112-PU-14
RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU
SYMBOL
CONN 3
VV
A761-PU
A762-PU
A771-PU
B965-GY
B964-YL
D764-GN
ABBREV
P
R
109-OR-6
L14
L12
L15
L16
200-BK
(NOTE G)
200-BK
200-BK
308-YL
MAIN RELAY
3T-0376
BOOM LAMP
5I-8250
RR
322-GY
200-BK
2
1
5
6
7
4
3
11
14
3
18
10
23
22
1
6
GND
+B (24V)
GND
BOOM LAMP RELAY
CHASISS LAMP RELAY
WIPER MOTOR RELAY
WASHER RELAY
PWM OUT +
PWM OUT RS232C TxD
RS232C RxD
GLOW
OPTION RELAY 1
OPTION RELAY 2
OPTION RELAY 3
CHASSIS
HYD OIL LEVEL SW
TRAVEL ALARM
ALTERNATOR (R TERM)
ENGIN OIL SW
HYD OIL TEMP SENSOR (ANLG)
COOLANT SENSOR
FUEL LEVEL SENSOR
TRAVEL SOLENOID
ENG SPEED SENSOR +
RR
TRAVEL SPEED
SOL
7I-1245
EE
142-BU
B965-GY
CONN 54
BK-00
200-BK
B747-PU
X
200-BK
B747-PU
RR
LEVEL FINISH
SOL
7I-1246
B964-YL
B965-GY
763-BU
A768-BU
A769-GY
B747-PU
200-BK
491-PK
ATCH
STARTER
MOTOR
3T-8946
(NOTE A)
ATCH
CREEPER SPEED
CONT SOL
7I-8190
142-BU
142-BU
142-BU
ATCH
CREEPER SPEED
CONT SOL
7I-8190
ENGINE/PUMP
CONTROLLER
102-8010 NOTE M
106-0134 NOTE K
L21
RR
616-BU
200-BK
184-BU
786-GN
791-PK
792-OR
A983-BU
235-BK
235-BK
CONN 70
RR
200-BK
(NOTE G)
CONN 2
109-OR-6
112-PU-6
112-PU-14
112-PU-14
112-PU-14
112-PU-14
112-PU-14
RR
616-BU
200-BK
L15
L16
L21
1
2
CONN 42
ENGINE SPEED
SENSOR
3E-7886
CONN 11
A761-PU
A762-PU
A771-PU
B965-GY
B964-YL
D764-GN
YL
L14
L12
200-BK
B964-YL
B965-GY
763-BU
A768-BU
A769-GY
B747-PU
491-PK
788-YL
A762-PU
109-OR-6
586-BR
200-BK
403-GN
321-BR
405-GY
491-PK
492-GY
495-GN
763-BU
788-YL
RELAY PANEL
D
CONN 31
RD-00
L22
4
5
3
1
2
CONN 44
ACTION ALARM
3E-6328
RD
BK
RD-00
L22
A763-GY
B751-YL
A761-PU
113-OR
200-BK
1
2
BK-00
113-OR
491-PK
763-BU
A768-BU
A769-GY
B964-YL
B965-GY
B747-PU
A761-PU
A763-GY
B751-YL
321-BR
495-GN
506-PU
304-WH-8
101-RD-6
142-BU-14
109-OR-6
403-GN
326-PU
405-GY
492-GY
788-YL
A762-PU
323-WH-14
365-YL
121-YL
D764-GN
A771-PU
L18
5V+
GND
SIG
RR
311-WH
513-OR
200-BK
403-GN
326-PU
405-GY
492-GY
788-YL
A762-PU
113-OR
RR
L16
405-GY
200-BK
492-GY
113-OR
311-WH
513-OR
A762-PU
788-YL
113-OR
410-WH
101-RD-6
304-WH-8
ALL DASHED LINES ARE ATTACHMENTS.
BU
CONN 10
CONN 9
L29
CONN 43
D
RR
403-GN
5
405-GY
2
200-BK
4
492-GY
3
113-OR
1
311-WH
9
513-OR
6
788-YL
7
A762-PU
10
326-PU
8
CONN 8
A768-BU
B747-PU
326-PU
B751-YL
A763-GY
A769-GY
323-WH-14
365-YL
121-YL
142-BU-14
506-PU
113-OR
WIPER/WASHER CIRCUIT.
WIRES THAT HAVE BATTERY VOLTAGE
WHEN THE KEY SWITCH IS ON.
L17
OPERATOR STATION
ATCH HAMMER
CONT SOL
7Y-5005
L19
3
2
1
CONN 41
200-BK
405-GY
ENG OIL
PRESS SW
9X-4276
CAB
CHASSIS
ATCH
CAB LAMP
5I-8250
L1
OPERATOR STATION
24V+
GND
SIG
129-BU
B955-YL
B956-PK
113-OR
403-GN
200-BK
410-WH
L2
615-YL
200-BK
CONN 36
L2
CAB
OR
BK
PU
SERVICE
METER
6T-7337
N
1
2
L1
L17
200-BK
L2
ENGINE/PUMP CONTROLLER CIRCUIT.
200-BK
200-BK
200-BK
200-BK
200-BK
ENGINE
SPEED DIAL
7Y-5465
200-BK
129-BU
L10
CONN 59
COM
SIG 1
SIG 2
SIG 3
SIG 4
F
615-YL
200-BK
E
403-GN
E
H CONN 27
1
2
3
4
5
CONN 30
607-PK
1
2
ATCH START
AID SW
7X-6387
H CONN 26
2
1
INSTRUMENT
PANEL
7Y-5500
+BATTERY
GND
L25
321-BR
495-GN
506-PU
OPERATOR STATION
CONN 84
UU
BOOM RAISE
PRESS SW
102-8042 NOTE M
106-0096 NOTE K
L18
311-WH
513-OR
365-YL
323-WH-14
121-YL
STARTER
KEY SWITCH
9G-7641
J
152-BU
578-BU
MM
ATCH LOWER
WIPER SW
7X-6388
CONN 21
1
5
4
3
2
CONN 19
MM
508-PU
509-WH
RR
D764-GN
200-BK
1
2
3
L1
SPEAKER 7Y-5505(NOTE J)
RR
576-PK
152-BU
575-YL
1
3
2
3
4
7
8
9
6
1
2
10
5
C
CONN 50
1
2
CONN 52
B786-BU
D760-YL
200-BK
3
4
1
2
118-GY
120-YL
500-BR
501-GN
D760-YL
615-YL
200-BK
322-GY
616-BU
607-PK
A771-PU
200-BK
COOLANT TEMP
SENSOR
3E-5370
1
3
2
B955-YL
B956-PK
113-OR
201-BK
CIGAR
LIGHTER
9W-0335
L26
+B
SIGNAL
GROUND
3
5
10
9
8
1
4
6
2
7
A
C
B
CONN 46
L27
CONN 20
A
H
CONN 25
CONN 34
CONN 7
3
1
4
2
511-BR
512-GN
SPEAKER 7Y-5505
CONN 79
IMPLEMENT
PRESS SW
102-8041
ATCH HAMMER
CONT SW
7X-6386
1
2
PLATFORM
B786-BU
D760-YL
200-BK
L1
109-OR-6
200-BK-6
403-GN
L24
L2
J
147-PU
586-BR
CONN 29
828-WH
830-OR
UU T
615-YL
122-BU
103-YL
200-BK
T UU
CONN 61
B790-OR
B790-OR
1
3
2
ATCH
AUX HYD
PRESS SW
4I-5387
1
2
2
1
AM/FM RADIO
7Y-5437
152-BU
152-BU
578-BU
576-PK
575-YL
B789-BR
B789-BR
B786-BU
D760-YL
200-BK
200-BK
200-BK
200-BK
L11
AM RADIO
7Y-5433
RR
113-OR
492-GY
200-BK
1
5
6
7
3
4
2
B734-GY
200-BK
L11
GROUND
+12 VOLT
L8
200-BK
3
1
6
L11
2
WH/BK-18
1
WH/RD-18
3
U CONN 69
ATCH
START AID
COOLANT TEMP SW
8C-3569
CONN 14
ONE TOUCH
LOW IDLE SW
6I-5088
ATCH LOWER
WIPER MOTOR
4I-5019
+
S +1
MOTOR
-
A
A
A
A
4
5
2
7
8
9
3
6
1
10
+ BATTERY
GROUND
SPEAKER (-)
SPEAKER (+)
GND
BACK UP
ACC (+)
ILLUMI (+)
L2
U CONN 68
1
RD-18
2
BK-18
ATCH
ANTENNA
106-0036
CONN 13
E
CONVERTER
7T-8000
4
J
CONN 18
A
J
200-BK
3
A763-GY
7
B751-YL
6
B789-BR
9
B739-WH
8
B790-OR
10
B740-OR
5
185-YL
2
147-PU
1
586-BR
4
185-YL
L9
B790-OR
B789-BR
B789-BR
B789-BR
3
1
4
2
576-PK
152-BU
575-YL
200-BK
CONN 33
306-GN
308-YL
105-BR
124-GN-14
129-BU
147-PU
185-YL
320-OR
103-YL
152-BU
SPEAKER (-)
SPEAKER (+)
B751-YL
3
1
6
CONN 24
A
H
4
6
3
2
7
8
9
1
10
5
113-OR
118-GY
120-YL
410-WH
500-BR
501-GN
D760-YL
615-YL
B955-YL
B956-PK
ALT
+
B740-OR
B790-OR
B790-OR
B739-WH
307-OR
310-PU
200-BK
A755-PK
A756-BU
A757-GY
A758-BR
105-BR
326-PU
308-YL
586-BR
200-BK
RADIO FOR JAPAN
T
CONN 12
ALTERNATOR
100-5047
200-BK
200-BK
L9
L1
1
2
CONN 40
L24
ATCH
A/C COMPR
CLUTCH SOL
7T-8600 NOTE M
102-0347 NOTE K
200-BK
122-BU
121-YL
321-BR
321-BR
121-YL
365-YL
323-WH-14
513-OR
506-PU
311-WH
495-GN
4
3
2
1
113-OR
129-BU
403-GN
410-WH
B955-YL
B956-PK
200-BK
E
1
2
CONN 45
200-BK
122-BU
103-YL
615-YL
500-BR
501-GN
118-GY
TO RADIO
135-BU
210-BK
ATCH
TRAVEL ALARM
3T-1444
A763-GY
U
TRAVEL
PRESS SW
(RIGHT)
4I-5387
1
2
578-BU
152-BU
575-YL
576-PK
200-BK
L3
L8
200-BK
615-YL
500-BR
501-GN
118-GY
CONN 64
SPEED
CHANGE SW
7N-8008
L6
L3
L9
ATCH
REFUELING SW
5C-6108
323-WH-14
365-YL
L6
L3
L8
PLATFORM
BACKUP
GOV SW
3T-4405
830-OR
200-BK
3
4
5
6
1
2
7
10
8
9
ANTENNA
106-0036
9
10
3
7
1
8
4
5
2
6
C
1
2
CONN 66
L6
L8
DOME LAMP
096-0721
L28
ATCH RADIO FOR OUTSIDE JAPAN
519-PK
124-GN-14
615-YL
103-YL
L5
L7
103-YL
113-OR
118-GY
129-BU
403-GN
410-WH
500-BR
501-GN
L8
ATCH
CAB LAMP
5I-8250
TRAVEL
PRESS SW
(LEFT)
4I-5387
1
2
CONN 51
L3
200-BK
200-BK
200-BK
CONN 82
L5
L7
200-BK
L3
CAB RISER
FRAME
(NOTE B)
828-WH
200-BK
PLATFORM
L6
N
N
1
615-YL
2
200-BK
CONN 35
CONN 23
L5
200-BK
200-BK-14
200-BK
200-BK
320-OR
615-YL
200-BK
CONN 32
308-YL
306-GN
105-BR
124-GN-14
129-BU
147-PU
185-YL
320-OR
103-YL
152-BU
118-GY
120-YL
500-BR
501-GN
D760-YL
615-YL
113-OR
L6
ATCH
FINE SWING
CONT SW
7X-6386
(NOTE C)
L7
PLATFORM
L6
CONN 77
2
1
501-GN
118-GY
500-BR
200-BK
+1
CONN 60
L13
CHASSIS
103-YL
200-BK
325-PK
365-YL
1
2
200-BK
320-OR
306-GN
MOTOR
L13
CHASSIS
325-PK
LL
D760-YL
200-BK
10
1
3
4
5
7
9
6
1
2
CONN 49
2
1
A
PP
CONN 80
CONN 78
D760-YL
1
200-BK
2
LL
MM
L5
1
2
CONN 76
L7
FUEL
LEVEL
SENSOR
7Y-3848 NOTE M
105-9993 NOTE K
ATCH
REFUELING
PUMP SW
7Y-8263
122-BU
WIPER MOTOR
4I-6838
323-WH-14
(NOTE G)
113-OR
121-YL
142-BU-14
506-PU
D761-GN
CHASSIS
2
1
ATCH
CREEPER SPEED
CONT SW
7X-6386
L7
200-BK-14
323-WH-14
147-PU
B747-PU
120-YL
122-BU
HORN SW
6I-5088
8
2
2
1
CONN 65
495-GN
235-BK
B730-OR
200-BK
365-YL
(NOTE G)
200-BK
WASHER
MOTOR
7T-8890
307-OR
103-YL
105-BR
124-GN-14
129-BU
147-PU
185-YL
306-GN
308-YL
320-OR
152-BU
506-PU
1
A537-PK
2
200-BK
CONN 71
A768-BU
A769-GY
B730-OR
A770-PK
B731-WH
185-YL
124-GN
A537-PK
147-PU
B747-PU
1
2
7
8
9
3
4
5
6
10
MOTOR
A769-GY
CONN 75
B789-BR
B790-OR
B955-YL
B956-PK
ATCH
SEAT WITH
SEAT HEATER
100-7729
100-7678 (NOTE H)
5
124-GN
8
A537-PK
6
147-PU
9
B747-PU
10
185-YL
1
A768-BU
3
A769-GY
4
B730-OR
2
B731-WH
7
CONN 17
120-YL
122-BU
B731-WH
A770-PK
L12
GROUND STRAP
7G-1060
MOTOR
1
2
CONN 47
A768-BU
L12
ATCH
GROUND STRAP
7G-1060 (NOTE B)
NOTE K
311-WH
200-BK
A770-PK
L5
L7
CONN 39
513-OR
200-BK
124-GN-14
519-PK
615-YL
103-YL
200-BK-14
NEUTRAL START
AID SWITCH
9W-2150
C
A
Z CONN 28
109-OR-6
ATCH
LOWER
WASHER
MOTOR
7T-8890
ATCH REFRIGERANT SW
114-5334
1
2
YY
NOTE M
200-BK
200-BK
200-BK
200-BK
200-BK
200-BK
ATCH
REFUELING
PUMP
6C-5572
1
4
3
5
2
CONN 15
CONN 15
2
1
YY
NOTE M
HEATER
UNIT
4I-1275
200-BK
F
519-PK
513-OR
1
4
3
5
2
ATCH
SEAT HEATER SW
7X-6386
109-OR-6
109-OR-6
ATCH
START AID SOL
9G-4365
NOTE K
ATCH
A/C UNIT
4I-0470
1
2
A755-PK
A756-BU
A757-GY
A758-BR
B730-OR
B731-WH
B734-GY
B739-WH
B740-OR
B786-BU
CONN 48
578-BU
1
4
3
5
2
124-GN
A537-PK
3
4
5
6
1
2
7
8
9
10
MOTOR
NOTE K
HEATER
UNIT
107-1995
185-YL
101-RD-6
1
4
3
5
2
3
1
6
2
3
1
304-WH-8
CONN 39
ATCH
A/C UNIT
107-1994
PUMP
BACKUP SW
3T-4405
519-PK
578-BU
310-PU
L4
101-RD-6
ATCH NOTE M
REFRIGERANT
LOW PRESS. SW
5I-3959
1
2
2
1
200-BK-14
513-OR
519-PK
311-WH
310-PU
200-BK
304-WH-8
C
C
BACKUP
RESISTOR
102-8016
A768-BU
828-WH
830-OR
410-WH
A755-PK
A756-BU
A757-GY
A758-BR
B730-OR
B731-WH
B734-GY
B739-WH
B740-OR
B786-BU
L4
L
118-GY
200-BK
500-BR
501-GN
615-YL
200-BK
L4
A
3
OPERATOR STATION
B789-BR
B790-OR
L4
L9
L4
5
OPERATOR STATION
403-GN
326-PU
A763-GY
A768-BU
A769-GY
B747-PU
B751-YL
519-PK
578-BU
310-PU
OPERATOR STATION
A768-BU
A769-GY
B730-OR
B731-WH
B747-PU
120-YL
OPERATOR STATION
L1
L8
10
D760-YL
105-BR
308-YL
326-PU
A755-PK
A756-BU
A757-GY
A758-BR
B786-BU
320-OR
152-BU
B790-OR
586-BR
A763-GY
B739-WH
B740-OR
B751-YL
B789-BR
147-PU
185-YL
11
1
3
2
4
7
5
6
8
9
10
12
235-BK
266-BK
265-BK
13
1
2
14
235-BK
235-BK
200-BK
200-BK-6
200-BK
200-BK
15
