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HD9 6x4 Chassis Specifications

This document provides specifications for an EURO 3 6x4 chassis including: - Dimensions and weights for various wheelbase and cab options - Engine details including the IVECO Cursor 13 turbo diesel engine in different power ratings - Transmission options including ZF manual and automatic gearboxes - Suspension, brake, steering and electrical system details - Tire and wheel options - Service data for key components The document contains detailed technical specifications to inform the configuration and outfitting of this commercial vehicle chassis.

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Jimmy Bll
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0% found this document useful (0 votes)
441 views4 pages

HD9 6x4 Chassis Specifications

This document provides specifications for an EURO 3 6x4 chassis including: - Dimensions and weights for various wheelbase and cab options - Engine details including the IVECO Cursor 13 turbo diesel engine in different power ratings - Transmission options including ZF manual and automatic gearboxes - Suspension, brake, steering and electrical system details - Tire and wheel options - Service data for key components The document contains detailed technical specifications to inform the configuration and outfitting of this commercial vehicle chassis.

Uploaded by

Jimmy Bll
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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EURO 3

chassis 6x4

64.38 / 64.42 / 64.44 / 64.48 / 64.54


800

300

3391

3378

236

27.7

1525

23,4
X

1450

378

2031

K1

ON REQUEST
K2

RHD VERSION (opt. code 962)


LONG CAB VERSION (opt. code 200; opt. code 272)

wheelbase > 3800 mm

DIMENSIONS (mm) short cab (Tyres 13R22,5 156/150G)


X

K1

M max (*)

S
unloaded

loaded

TURNING
DIAMETER
(wall to wall)

3200

7375

5050

1200

15900

3500

7675

5350

1200

16800

3800

7975

5650

1200

4100

8275

5950

1200

4100
4500
4750

8975
8675
9625

6650
6350
7300

1900
1200

18700
20000

1900

20700

1193

1129

Chassis 6x4

433

17800
18700

(*) M max.: indicative value to be confirmed by bodybuilder.

WEIGHT (kg)
Max. technical weight

Distribution net weight (*)


Net
weight

3200

4857

2nd+3rd
axle
4733

3500

4890

4730

9620

3800

4929

4741

9670

4100

4952

4743

9695

4500

4985

4745

9730

4750

4965

4845

9810

1st axle

1st axle

2nd+3rd axle

Gross Vehicle weight

Gross Combination
weight

8000
8500(1)
9000(1)

32000

40000 (2)

104000

9590

(*)Weight including oil, fuel, spare wheel, driver Kg.75


(1) With tyres 1st axle 385/65R22,5160J or 365/85R20164G. Other tyres available, subject to the Astra technical office approval.
(2) HD9 64.48 and HD9 64.54 only at max speed 50 km/h. Michelin/Pirelli tyres. Higher speeds/loads are allowed with load/speed
reductions subject to the Astra Technical office approval.

Technical data and general specifications - validity to be checked according to each individual country.

ENGLISH

12-2011
ENGLISH

ENGINES
CURSOR 13 turbo intercooler euro 3 diesel injection/cycle with electronic unit injection pumps. Single block head, four
valves per cylinder, light alloy pistons. Total displacement: 12.882 cm3. Bore for stroke: 135 x 150 mm. 6 in-line cylinders.
Water cooling. Viscostatic cooling fan. Dry air filter with safety cartridge. Vertical muffler

Model
Max. power (EEC)

64.38

64.42

64.44

64.48

IVECO F3B

IVECO F3B

IVECO F3B

IVECO F3B

IVECO F3B

280 kW ( 380 HP)

309 kW (420 HP)

324 kW (440 HP)

353 kW (480 HP)

397 kW (540 HP)

2.200 Nm (224 kgm)

2.350 Nm (240 kgm)

1.900

Corresponding rpm
Max. torque (EEC)

64.54*

1.800 Nm (183 kgm)

1.900 Nm (194 kgm)

2.100 Nm (214 kgm)

1.000-1.440

Corresponding rpm
Turbine

1.000-1.690
VGT variable geometry

WG Waste Gate

*Requires additional engine radiator, for extremely hot climate (>42C).

GEARBOX
Manual ZF Ecosplit 4 technology gearbox with servoshift, 16 synchronised forward speeds + 2 reverse:
ZF16S2220TO: HD9 64.38/HD9 64.42 / HD9 64.44
ZF16S2520TO: HD9 64.48/HD9 64.54
On request:
ZF16S2320TD: HD9 64.38/HD9 64.42/ HD9 64.44/ HD9 64.48
ZF ASTRONIC 16AS2601OD: HD9 64.44/ HD9 64.48/ HD9 64.54

Speed [kph] calculated at maximum power rpm


Gears
1

Rear axle ratio

ZF 16S2220TO
ZF 16S2520TO

Gear ratios

Rear axle ratio

10

11

12

13

14

15

16

RM

RM

16.41 13.80 11.28 9.49 7.76 6.53 5.43 4.57 3.59 3.02 2.47 2.08 1.70 1.43 1.19 1.00 15.36 12.92

3.793

7.5

8.9

10.9 13.0 15.8 18.9 22.5 27.0 34.1 40.7 49.5 59.2 72.0* 85.9* 103* 122.7* 8.0

9.5

4.229

6.7

8.0

9.7 11.7 14.2 16.9 20.2 24.2 30.6 36.5 44.4 53.1 64.6 77.0* 92.4* 110.0* 7.2

8.6

5.009

5.7

6.8

8.2

9.8

11.9 14.3 17.1 20.4 25.8 30.8 37.5 44.8 54.6 65.0 78.0* 92.9* 6.0

7.2

5.558

5.1

6.1

7.4

8.9

10.8 12.9 15.4 18.4 23.3 27.8 33.8 40.4 49.2 58.6 70.3* 83.7* 5.4

6.5

6.095

4.6

5.6

6.8

8.1

9.8

11.7 14.0 16.8 21.2 25.3 30.8 36.8 44.8 53.4 64.1 76.3* 5.0

5.9

6.588

4.3

5.1

6.3

7.5

9.1

10.9 13.0 15.5 19.6 23.4 28.5 34.1 41.5 49.4 59.3 70.6* 4.6

5.5

Gear ratios

ZF16S2320TD

16.41 13.80 11.28 9.49 7.76 6.53 5.43 4.57 3.59 3.02 2.47 2.08 1.70 1.43 1.19 1.00 15.36 12.92

3,793

6,3

7,5

9,1 10,9 13,3 15,8

19

22,5 28,7 34,1 41,7 49,5 60,6 72* 86,6* 103* 6,7

4,229

5,6

6,7

8,2

9,7

11,9 14,2

17

20,2 25,7 30,6 37,4 44,4 54,4 64,6 77,7* 92,4*

5,009

4,8

5,7

6,9

8,2

10,1 11,9 14,4 17,1 21,7 25,8 31,6 37,5 45,9 54,6 65,6 78*

5,558

4,3

5,1

6,2

7,4

9,1

10,8 12,9 15,4 19,6 23,3 28,5 33,8 41,4 49,2 59,1 70,3* 4,6

6,095

3,9

4,6

5,7

6,8

8,3

9,8 11,8

14

17,9 21,2

26

30,8 37,7 44,8 53,9 64,1 4,2

6,588

3,6

4,3

5,3

6,3

7,6

9,1 10,9

13

16,5 19,6

24

28,5 34,9 41,5 49,8 59,3 3,9

4,6

(*) Max speed 90 km/h. Other speeds available, subject to the Astra technical office approval.

P.T.O.
On request:
Gearbox
P.T.O.
ZF NH/1b

ZF16S2220TO ZF16S2520TO

Ratio
0,91/1,09:1
0,91/1,09:1
ZF NH/1c
1,17/1,40:1
ZF NH/4c
ZFN221/10bpl+N353/1c 1,75/2,09:1+0,91/1,09:1

Max. torque
Nm.
1000
1000
430
560+600

Application
For tipping unit pumps, pumps for cranes, ecc..
For tipping unit pumps, unit pumps for concrete, pumps for cranes, ecc..
For tipping unit pumps, ecc..
double PTO for concrete pumps

ZF NMV 221 Power take-off (ratio 1,55:1) max available torque 1300 Nm for concrete pumps (only for 380, 420 and 440 HP).
ZF NMV 221 Power take-off (ratio 0,98:1) max available torque 2000 Nm for concrete pumps (only for 380, 420 and 440 HP).
Power take off at flywheel (ratio 1,29:1) max available torque 900 Nm for concrete mixers.

Technical data and general specifications - validity to be checked according to each individual country.

7,2

5,1

6
5,4

FRONT:
13R22,5 156/150 G Single tubeless
REAR:
13R22,5 156/150 G Twin tubeless
Spare wheel on the chassis.
Other Possible combinations:
TYRES

AXLES

SUSPENSIONS
FRONT
1st axle, parabolic springs, n 4 leaves 24x90 mm, with shock
absorbers and stabilizer bar.
On request:
Reinforced conventional springs, n 10 leaves 15x90 mm.
Reinforced parabolic springs, n 5 leaves 24x90 mm.
REAR
Parabolic springs, swivelling on central pin: n 4 leaves 40x100
mm, supplemented by torque bars and stiffening brackets.
On request:
Stabilizer bar on 2nd axle.
Stabilizer bar on 3rd axle.
Extra-reinforced conventional springs, n 10 leaves 25x100mm.

CHASSIS
Special steel with high elasticity limit, two flat and parallel
side members width 820 mm., C section 320x90x10mm,
cross members riveted to the frame.
Steel front bumpers with headlamp protection grids, front
manoeuvring hook, rear underrun bar, steel fuel tank capacity
300 litres.
On request:
Extra long underrun bar for concrete mixer.
Front bumper climbing step.
Rapid attachment for compressed air for tyresinflation.
Rear underrun bar in set back position.
Rear manoeuvring hook.
Rear automatic towing hook.
Rubber mudguards on 2nd and 3rd axle.
Side windlass for spare wheel

PNEUMATIC SYSTEM
Two-cylinder 630 cc compressor , APU (Air Processing Unit)
that includes: regulation valve set at 10.3 bar, drier, 4-way
safety valve, pressure reduction valve for parking circuit and
services. 3 air tanks, capacity 30 litres + 2 with 20 litres.
ABS system and EBL (Electronic Brake Limiter)

FRONT
12 00 R 20 156/150G

REAR
D

315/80 R 22,5 156/150K


385/65 R 22,5 160J

315/80 R 22,5 156/150K

S single
D double
Other tyres available, subject to the Astra technical office
approval.

BRAKES
Front and rear "duo-duplex" self-adjusting wedge type brakes
with automatic play take-up.
Total net braking surface 9.276 cm2.
ABS system.
Service brake: Pedal controlled air brake, acting on all
wheels.
Solo vehicles, two independent circuits, one for 1st axle,
one for 2nd and 3rd axle.
Towing vehicles, three independent circuits, one for 1st axle,
one for 2nd and 3rd axle and another for the trailer.
Emergency brake: Incorporated in service brake.
Parking brake: Mechanical spring-type with pneumatic
control acting on 2nd and 3rd axle wheels.
IVECO BRAKE TURBO engine brake:
HD9 380/420 HP braking power 200 kW (272 HP)
HD9 440/480/540 HP braking power 255 kW (347 HP)
On request:
Hydraulic intarder (HD9 64.38 and HD9 64.42 excluded).
1st axle immobiliser system.
OFF/ROAD button for excluding ABS for speed < 15 kph.
HD9 380/420 cv - Front and rear "simplex" self-adjusting
brakes system.
No ABS system.
No hydraulic intarder.

Chassis 6x4

FRONT
Steering, hot moulding in high tensile steel.
Wheel stud protection.
REAR
Two tandem drive axles. Double reduction: central with crown
wheel and pinion and final in wheel hubs by means of epicyclical
group 2nd axle with torque distributor to the two rear axles.
Lockable differentials by pneumatic control from driver seat.
Tandem assembled to the chassis by reaction rods with
silentblock.
On request:
Rear-axle ratio 1:3,793
Rear-axle ratio 1:4,229
Rear-axle ratio 1:5,009
Rear-axle ratio 1:5,558
Rear-axle ratio 1:6,095
Rear-axle ratio 1:6,588

ASSEMBLY

ELECTRICAL SYSTEM
Voltage: 24 V
Alternator generator 90 A - 28 V (2520 W).
Accumulators: 2 in series, 160 Ah.
Starter motor 24 V 5,5 kW.
Mechanically controlled electrical circuit breaker.
1 electrical joint 7-pole(ISO 7638) for trailer ABS(if applicable).
1 electrical joints 15-pole(ISO 12089-4091) for trailer lighting
(if applicable).
Electrical provision for bodybuilders.
Provision for diagnostics.
Provision for radio/cb (without speakers)
Glow plug for cold start.
On request:
170 Ah accumulators;
160 Ah tropicalised accumulators;
170 Ah tropicalised accumulators;
Reverse alarm.

STEERING
ZF 8098 quadrilateral power steering on front axle wheels
with variable ratio 1:22.2/1:26.2.
Steering rods with self-lubricating joints.
Height and inclination mechanical adjustable steering wheel.
Technical data and general specifications - validity to be checked according to each individual country.

ENGLISH

Single dry plate, diameter 17.


Pull type engagement with diaphragm spring.
Hydro-pneumatic power steering engagement control, with
driven disc wear recovery slave cylinder.
On request: Ceramic clutch 17

TYRES

ENGLISH 6X4

CLUTCH

INSTRUMENTATION

SERVICE DATA(l)
Engine oil sump and filters
........................................
Gearbox oil ZF16S2220TO/ZF16S2520TO: ................
Power steering oil ........................................................
Cab tipping oil ................................................................
Clutch circuit oil
........................................................
Integral PTO oil
........................................................
Intermediate axle with final red. oil ................................
Rear axle with final red. oil
........................................
Cooling system water ................................................
Diesel
........................................................................

28
13
8,5
1
0,5
3
27
16
33
300

Dashboard and ergonomic instrument board contain the


function buttons and the identification commands.
Indicator lights: engine oil low pressure, alternator charging
low, main beam lights, side lights, engine warm-up, rear fog
light, hazard lights, tractor turn indicators, trailer turn indicators
(if applicable), rotating lights,cab lifted, axles differential locked,
differential lock, front brakes air pressure low, rear brakes air
pressure low, trailer brakes air pressure low (if applicable),
parking brake engaged, splitter (reduction on), slow speeds
(1-4/9-12),power take-off on (if applicable) air filters clogged,
power steering oil level low, rear view mirrors heated (if
applicable), ABS, trailer ABS (if applicable), main
steering circuit failure, steering auxiliary circuit failure.

CAB
White cab built in galvanized pressed steel with hydraulic
tilting up to 60. Cab suspension with 4 helicoidal springs with
coaxial shock absorbers and integrated dampers, anti-roll bar
and end-of-stroke pads. Tinted electric door windows.
Mechanical rear view mirrors, wide angle mirrors and front
view mirror. Internal panels completely washable and fireproof.
Compressed air quick coupling for cab cleaning. 4-speed
ventilation and heating system with air recirculation system.
Air suspended 3-way adjustable driver seat with seat belts.
Mechanical passenger seat with seat belts.
On request:
Air conditioning with anti-pollen filter
Cab rear window.
Car radio RDS, CD.
Car radio RDS, CD, MP3 Bluetooth technology.
External sun visor.
Extra colour cab: to be specified in the order.
Heated and electric powered rear view mirrors.
Long cab for wheelbase >3800mm with interior equipment
(seats and beds) on request.
Remote controlled and centralized closing of doors.
Roof hatch.
Rotating lights on top of the cab.
White engine hood with central mask in IC575 colour

DEALER

Characteristics and equipment are subject to changes without prior notice.

Technical data and general specifications - validity to be checked according to each individual country.

12 - 2011 A3502171

ASTRA Veicoli Industriali


Via Caorsana, 79
29122 Piacenza (Italy)
Tel. ++39-523/5431
Fax ++39-523/59.17.73
www.astraspa.com

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