FMEA System

Condenser air
ejector

Aux boiler

Equipment/ Ss Eq Tag
N

Equipment

614.009.021

Air Ejector Condenser Safety Valve

614.009.011

Air Ejector Condenser

614.009.031

Air Ejector Gate Valve

614.009.001

MT Air Ejector With Gland Condenser

611.001.031

MT Gland Steam Pressure Controller

611.001.041

MT Steam & Drain Piping Steam Trap

644.009.001

Aux Boiler No 1 Burner Unit

641.009.012/642.009.
012

641.009.001/2/3 &
642.006.001/2/3
641.200.007/642.200.
007

641.009.001/002/003
&
642.009.001/002/003
644.009.011
644.015.001

644.001.031
644.001.021
644.001.041

Aux Boiler No 1 DO Ignition Pp

Aux Boiler No 1 FD Fan

Aux Boiler No 1 Feed Water Control

Valve
Aux Boiler No 1 Level Gauge No 1
Aux Boiler No 1 Sampling Cooler

644.001.011
644.001.001
(641/642)
641/642

Aux Boiler No 1 Safety Valve No 1

Auxiliary Boiler No 1

641/642
641/642
641/642
641/642
641/642
641/642
641.001.021/022 &
642.001.021/022
641/642
641/642

Compress Air
system

646.200.001

Exh Gas Boiler Steam Dumping Valve

734.017.001

Control Air Dryer No 1

731.010.003

DG Starting Air Bottle

731.803.001

Emergency Air Compressor El Motor

731.003.001
734.010.001

Emergency Air Compressor Starter

Panel
Emergency Air Compressor
Emgcy Shut Off Valves Air Bottle

731.801.001

Main Air Compressor No 1 El Motor

731.703.001

731.001.001
731.010.001

Main Air Compressor No 1 Starter

Panel
Main Air Compressor No 1
Main Air Reservoir No 1

733.701.001

Service Air Compressor Control Panel

733.801.001
733.001.001
733.010.001

Service Air Compressor El Motor

Service Air Compressor
Service Air Reservoir

731.801.011

Topping Up Air Compressor El Motor

731.701.011

Topping Up Air Compressor Starter

Panel

731.701.001

731.001.011
Emergency Diesel
Generator

Topping Up Air Compressor

EDG Alternator
EDG Battery Charger
EDG Battery
EDG Control Panel

Exhaust gas
economiser

FO,LO tanks

Fuel oil system

646.719.001

EGE Soot Blower Control Panel

646.819.001
646.019.001
646.001.001
220.025.002
220.035.011
220.035.001
220.019.001
220.005.011
220.005.001
220.001.001
220.001.002
220.037.001
220.025.001
220.007.011
220.007.001
220.001.011
220.025.003
220.025.005
220.025.004
220.019.011
220.015.001
220.012.001
220.009.001
220.015.011
220.009.011
220.025.006

EGE Soot Blower No 1 El Motor

EGE Soot Blower No 1
Exhaust Gas Economizer LNG
Cylinder Oil Storage Tank
DG LO Settling Tank
DG LO Storage Tank
FO Overflow Drain Tank
HFO Service Tank
HFO Settling Tank
HFO Tank Center
HFO Tank Stbd
Hydraulic Oil Storage Tank
LO Sump Tank
Low Sulphur HFO Service Tank
Low Sulphur HFO Settling Tank
Low Sulphur HFO Tank
Low TBN Cyl Oil Storage Tank
Main LO Settling Tank
Main LO Storage Tank
MDO Overflow Tank
MDO Service Tank
MDO Settling Tank
MDO Storage Tank
MGO Service Tank
MGO Storage Tank
Stern Tube LO Sump Tank

703.007.011

Aux Boiler FO Heater No 1

703.060.012

Aux Boiler FO Heater Temp Control

Valve

703.703.011

Aux Boiler FO Pump Starter Panel

703.060.011

Aux Boiler FO Return Control Valve

703.803.011

Aux Boiler FO Supply Pump No 1 El

Motor

703.003.011
703.060.001

Aux Boiler FO Supply Pump No 1

Auxiliary Boiler FO System

703.200.031

DG DO Return Pressure Control Valve

703.200.021

DG DO Supply Pressure Control Valve

703.076.012
703.076.011
703.841.001

ME FO Line Heater No 1
DG FO Supply Flowmeter
Emergency MDO Pump El Motor

703.741.001

Emergency MDO Pump Starter Panel

703.041.001

Emergency MDO Pump

FO Supply Pump Disch Press Control
Valve

703.200.011
703.051.001

G/E MDO Flushing Pump

703.200.041

HFO/LSHFO Serv Tk No 1 Htr Temp

Ctrl Vv

703.200.051

HFO/LSHFO Sett Tk No 1 Htr Temp Ctrl

Vv

703.711.001

ME FO 2nd Auto Filter Control Panel

703.200.001
703.076.001

ME FO Pressure Control Valve

ME FO Supply Flowmeter

703.805.001

ME/DG FO Circ Pump No 1 El Motor

703.005.001

ME/DG FO Circ Pump No 1 Starter

Panel
ME/DG FO Circ Pump No 1

703.803.001

ME/DG FO Supply Pump No 1 El Motor

703.705.001

703.003.001

ME/DG FO Supply Pump No 1 Starter

Panel
ME/DG FO Supply Pump No 1

703.027.011

ME/DG Viscometer Steam Ctrl Valve

703.027.001
703.011.001
703.007.001
703.027.001
722.001.001
722.001.011

ME/DG Viscosity Controller

ME FO 2nd Auto Filter
ME FO Line Heater No 1
ME/DG Viscosity Controller
Central FW Cooler No 1
HT FW Cooler No 1

722.200.011

Low Temp Cool FW Temp Control Valve

722.803.011

LT CFW Pump No 1 El Motor

703.703.001

FW system

722.703.011
722.003.011
722.200.001
722.703.001

IGG system

Lifeboat & LSA

LT CFW Pump No 1 Starter Panel

LT CFW Pump No 1
ME Cool FW Temp Control Valve
ME Jacket Cooling Pp No 1 Starter
Panel

722.803.001

ME Jacket Cooling Pump No 1 El Motor

722.003.001

ME Jacket Cooling Pump No 1

376.758.001

IGG Fuel Oil Pump Unit Starter Panel

376.057.001
376.701.001
376.057.002
376.029.001

IGG
IGG
IGG
IGG

376.025.001

IGS Deck Main Line Non Return Valve

376.050.001
376.055.001
376.053.001
376.001.001
376.055.002
505.035.002
505.040.001
505.001.001

IGS Deck Water Seal

IGS Oxygen Analyzer
IGS Pressure Vacuum Valve
Inert Gas Generator
Portable O2 & HC Gas Detector
Air Breathing Apparatus
Breathing Air Compressor
Dry Powder Fire Extinguisher 6kg

505.035.001

Emergency Escape Breathing Device

504.058.001
505.045.001
505.001.011
505.001.012
505.001.013
502.005.005
502.005.001

Emergency Shower & Eye Wash

Fire Man's Outfit
Foam Fire Extinguisher 9L
Foam Fire Extinguisher 45L
Foam Fire Extinguisher 135L
Life Raft 6 Persons
Life Raft 20 Persons No 1

501.822.001

Lifeboat Port Davit Winch El Motor

501.722.001

Lifeboat Port Davit Winch Starter

Panel

501.022.002

Life/Rescue Boat Stbd Davit Winch

501.018.001
501.016.001
501.023.001
501.002.001
501.018.002
501.016.002

Lifeboat Port Davit

Lifeboat Port Engine
Lifeboat Port Hook Release Sys
Lifeboat Port
Life/Rescue Boat Stbd Davit
Life/Rescue Boat Stbd Engine

Main Burner
Main Control Panel
Pilot Burner
Scrubber

501.002.002

Life/Rescue Boat Stbd Hook Release

Sys
Life/Rescue Boat Stbd

501.822.002

L/R Boat Stbd Davit Winch El Motor

501.023.002

503.058.001
505.001.021
505.035.011
504.037.001

L/R Boat Stbd Davit Winch Starter

Panel
Personal Protective Equipment
Portable Foam Applicator
Portable Resuscitator
Respirator & Eye Protector

505.001.031

Sea Water Fire Fighting Appliance

601.026.001
601.001.012
601.079.011
792.001.002
792.001.007
792.001.005

ME Fuel system

501.722.002

ME

ME Control & Safety system

601.020.001
601.071.001
601.069.001
601.071.011
601.069.011
601.071.021
792.001.010
792.001.009
792.001.008
601.854.001
601.754.001
601.054.001
601.059.001
601.056.001
601.055.001
601.050.001
601.050.002
601.001.013
601.053.001

ME Air, exhaust & Air starting system

601.062.001
601.006.001
601.007.001
601.061.001
601.002.021
601.002.051
601.002.011
601.002.001
713.040.001
601.042.001
601.001.014
601.010.001
601.018.001
601.004.011
601.022.001

ME BEARINGS

ME Cyl cover & components

ME LO SYS

ME Major components

601.022.002
601.060.001
601.005.001
601.003.001
601.004.001
601.079.021

ME Tools

601.079.031

Nitrogen & IGS

Purifier system

601.079.001
601.864.001
601.764.001
601.064.001
601.001.011
376.001.001

ME Turning gear

Inert Gas Generator

376.042.001

N2 Generator Feed Air Compressor

376.044.001
376.040.001

N2 Generator Receiver
Nitrogen Generator

702.801.001

FO Purifier Feed Pump No 1 El Motor

702.001.001

HFO Purifier Feed Pump No 1

702.705.001

HFO Purifier No 1 Auto Control Panel

702.805.001

HFO Purifier No 1 El Motor

HFO Purifier No 1 Heater Temp Ctrl
Valve
HFO Purifier No 1 Heater

702.200.001
702.003.001

702.705.011
702.005.001
702.034.001
Air cond system

571.701.001

HFO Purifier No 1 Starter Panel

HFO Purifier No 1
Purifier Sludge Tank
VENT/AIRCOND SYS FOR
ACCOMMODATION

571.020.001
571.001.011
571.001.012
571.001.001
571.702.001
571.825.001
571.025.001
571.002.001
574.001.001
571.005.014
571.005.012
571.005.011
571.005.013
571.705.001
571.005.001
Shafting & Stern
tube system

SW System

631.029.001

Hydraulic Coupling Bolt

631.013.001
631.007.001
631.003.001
631001001
631.083.001
631.001.001
631.017.001
631.021.001
631.015.001
721.801.001

Intermediate Shaft Bearing

Intermediate Shaft
Propeller Shaft
Propulsion Propeller
Shaft Earthing Device
Propeller
Stern Tube Bearing Fwd
Stern Tube Seal Fwd
Stern Tube
Main CSW Pump No 1 El Motor

721.701.001

Main CSW Pump No 1 Starter Panel

721.001.001

Main CSW Pump No 1

Ventilation fan
system

571.811.009

Cargo Gear Locker Exh Fan El Motor

571.011.009

Cargo Gear Locker Exhaust Fan

571.811.002

CO2 Room Exhaust Fan El Motor

571.711.002

CO2 Room Exhaust Fan Starter Panel

571.011.002

CO2 Room Exhaust Fan

571.820.001

Cond Unit No 1 Compressor El Motor

571.811.008

Deck Store Exhaust Fan El Motor

571.711.008

Deck Store Exhaust Fan Starter Panel

571.011.008

Deck Store Exhaust Fan

571.011.007

Emergency DG Room Supply Fan

571.811.007

Emgcy DG Room Supply Fan El Motor

571.711.007

Emgcy DG Room Supply Fan Starter

Panel

574.817.001

Engine Room Closing Damper Control

Panel

574.017.001

Engine Room Supply Fan No 1 Damper

574.802.001

Engine Room Supply Fan No 1 El

Motor

574.002.001

Engine Room Supply Fan No 1

574.702.001

Engine Room Supply Fan No1 Starter

Panel

574.017.021

Engine Room Surplus Air Exh Damper

No 1

571.811.001

Galley Supply Fan El Motor

571.711.001

Galley Supply Fan Starter Panel

571.011.001

Galley Supply Fan

571.711.009

Cargo Gear Locker Exh Fan Starter

Panel

Slop Tk Vacuum
Valve
SUPERHEATED_ST
EAM_SYSTEM

571.811.003

Hospital Exhaust Fan El Motor

571.711.004

Hospital Exhaust Fan Starter Panel

571.011.003

Hospital Exhaust Fan

571.811.006

Paint Store Exhaust Fan El Motor

571.711.006

Paint Store Exhaust Fan Starter Panel

571.011.006

Paint Store Exhaust Fan

574.017.011

Purifier Room Exhaust Fan Damper

574.804.001

Purifier Room Exhaust Fan El Motor

574.704.001

Purifier Room Exhaust Fan Starter

Panel

574.004.001

Purifier Room Exhaust Fan

571.811.005

Sanitary Space Exhaust Fan El Motor

571.711.005

Sanitary Space Exhaust Fan Starter

Panel

571.011.005

Sanitary Space Exhaust Fan

571.811.004

Suez Crew Room Exhaust Fan El Motor

571.711.004

Suez Crew Room Exhaust Fan Starter

Panel

571.011.004

Suez Crew Room Exhaust Fan

574.804.011

Welding Area Exhaust Fan El Motor

574.704.011

Welding Area Exhaust Fan Starter

Panel

574.004.011

Welding Area Exhaust Fan

375.001.065
Boiler (Screen Tube, Riser, etc)
Steam Drum
Steam Drum Safety Valve

Water Drum
Membrane Wall
Primary Superheater & Secondary
Superheater
Superheated Headers
Superheater Drain & Vent Valve
Superheater Safety Valve
Water Wall Headers
Refractory
Furnace
Blowdown Valve
Boiler Sliding Feet
Steam Air Heaters
Economizers
Economizers Safety Valve
Soot Blower
Expansion Bellows
Sight Glass
Exhaust Trunking
Support (external) Stays
Isolation Valves
Control Valves
Shutdown Valves
EDS (External Desuperheater)
Gas Detector (as part of Gas
Detection System)
Burner
Boiler Hood Fan
Flame Detector Cooling Fan
BGB (Boiler Gauge Board)
Flame arrestor
Local Gauge

Sous equipment

Burner atomizer
Swirler
Igniter
Fuel Oil
Atomizing Steam
Flame eye UV and IR
Fuel Oil rail Accumulator
Air register
Sprayer carriage,Gas nozzle,gas
header
Burner Sprayer ( lance) ,Burner
carrier

Motor
Fan Casing
Fan Blade
Fan Bearing
Fan Coupling
Vibration Probe
Chemical tanker
Aux blower

Furnace
Refractory
Boiler Tubes (Front ,rear , side ,Screen
Tube, Riser, etc )
Membrane Wall
Boiler Sliding Feet
Support (external) Stays / Buckstay
Sight Glass for furnace ( peep holes)
Steam Drum
Steam Drum Safety Valve
Water Drum
Water Wall Headers

ME FO Injection Pump No 1
ME FO System
ME Indicator
M/E Bridge Source
M/E Control Source Fail
M/E Control System Abnormal
ME Crankcase Door w/Relief Valve
ME Emergency Console
ME Governor
ME Pneumatic Maneuvering System
ME Regulating Shaft/Linkages
ME Remote Control System
M/E Remote Ctrl Sys Emgcy DC
Source
M/E Remote Ctrl Sys Main AC Source
M/E Safety Source
ME Auxiliary Blower No 1 El Motor
ME Auxiliary Blower No 1 Starter Panel
ME Auxiliary Blower No 1
ME Exhaust Manifold/Pipes/Insulation
ME
ME
ME
ME
ME
ME

Scavenge Air Receiver

Charged Air Cooler
Main Starting Valve
Starting Air Distributor
Starting Air System
Turbocharger

ME
ME
ME
ME
ME
ME
ME
ME
ME
ME
ME
ME
ME
ME
ME

Axial Vibration Damper

Crankpin Bearing No 1
Main Bearing No 1
Thrust Bearing
Cyl Exhaust Valve No 1
Cyl Indicator Valve No 1
Cyl Starting Valve No 1
Cylinder Cover No 1
Alpha Lubrication System
Cyl Lubricator Unit No 1
LO System
Bedplate, Frames and Bolts
Crankcase
Piston Rod Stuffing Box No 1
Camshaft

ME Chain, Chain Drive and Guide Bars

ME Cranckshaft
ME Crosshead with Conn Rod No 1
ME Cylinder Liner No 1
ME Piston with Rod No 1
ME Air Driven High Pressure Pump
ME Hand Operated Hydraulic Pump
ME
ME
ME
ME
ME

Special Tools
Turning Gear El Motor
Turning Gear Starter Panel
Turning Gear
Cooling System

AC Ref Plant Compressors Control

Panel
AC Ref Plant Cond Unit No 1
Compressor
AC Ref Plant Cond Unit No 1
Condenser
AC Ref Plant Cond Unit No 1 Ref Dryer
AC Ref Plant Condensing Unit No 1
Air Handling Unit Fans Control Panel
Air Handling Unit No 1 Fan El Motor
Air Handling Unit No 1 Fan
Air Handling Unit No 1
ER Control Room Package AC Unit
Galley Fan Coil Unit Air Filter
Galley Fan Coil Unit Electric Heater
Galley
Galley
Galley
Galley

Fan
Fan
Fan
Fan

Coil
Coil
Coil
Coil

Unit Evaporator
Unit Fan
Unit Starter Panel
Unit

Comments
The worksheet of FMEA Air Ejector Condenser Safety
Valve is empty
The worksheet of FMEA Air Ejector Condenser is empty
The worksheet of FMEA Air Ejector Gate Valve is empty
The worksheet of FMEA MT Air Ejector With Gland
Condenser is empty
The worksheet of FMEA MT Gland Steam Pressure
Controller is empty
The worksheet of FMEA MT Steam & Drain Piping Steam
Trap is empty

This equipment havn't been found in the ECA list

This equipment havn't been found in the ECA list

This equipment havn't been found in the ECA list

This equipment havn't been found in the ECA list

This equipment havn't been found in the ECA list

This equipment havn't been found in the ECA list

This equipment havn't been found in the ECA list
This equipment havn't been found in the ECA list

System check

In this equipment FMEA worksheet, it includs 2 "Aux

Boiler No 1 Safety Valve No 1" FMEA analysis. One for
LNG tanker, One for chemical tanker.

This equipment havn't been found in the ECA list

2 Main Air Compressor Starter Panel

2 Main Air Compressor
2 Main Air Reservoir

2 Service Air Compressor El Motor

Empty

2 Aux Boiler FO Pump Starter Panel

2 Aux Boiler FO Supply Pump El Motor

2 Aux Boiler FO Supply Pumps

The name in ECA list is "DG Emergency DO Pump No 1",

and there are 2 of them

Empty
2 ME/DG FO Circ Pump El Motor
2 ME/DG FO Circ Pump Starter Panel

2 ME/DG FO Supply Pump El Motor

2 ME/DG FO Supply Pump Starter Panel
2 ME/DG FO Supply Pump

2 ME FO Line Heaters
2 Central FW Cooler

2 LT CFW Pump El Motor

2 LT CFW Pump Starter Panel

2 LT CFW Pump
2 ME Jacket Cooling Pp Starter Panel
2 ME Jacket Cooling Pump El Motor

Belongs to Cargo. Not in the scope?

Belongs
Belongs
Belongs
Belongs

to
to
to
to

Cargo.
Cargo.
Cargo.
Cargo.

Not
Not
Not
Not

in
in
in
in

the
the
the
the

scope?
scope?
scope?
scope?

Belongs to Cargo. Not in the scope?

Belongs to Cargo. Not in the scope?
Belongs to Cargo. Not in the scope?
Belongs to Cargo. Not in the scope?
Belongs to Cargo. Not in the scope?
Belongs to Cargo. Not in the scope?
Belongs to Class(SOLAS). Not in the scope?
Belongs to Class(SOLAS). Not in the scope?
Belongs to Class(SOLAS). Not in the scope?
Belongs to Class(SOLAS). Not in the scope?
Belongs
Belongs
Belongs
Belongs
Belongs
Belongs
Belongs

to
to
to
to
to
to
to

Class(SOLAS).
Class(SOLAS).
Class(SOLAS).
Class(SOLAS).
Class(SOLAS).
Class(SOLAS).
Class(SOLAS).

Not
Not
Not
Not
Not
Not
Not

in
in
in
in
in
in
in

the
the
the
the
the
the
the

scope?
scope?
scope?
scope?
scope?
scope?
scope?

Belongs to Class(SOLAS). Not in the scope?

Belongs to Class(SOLAS). Not in the scope?
Belongs to Class(SOLAS). Not in the scope?
Belongs
Belongs
Belongs
Belongs
Belongs
Belongs

to
to
to
to
to
to

Class(SOLAS).
Class(SOLAS).
Class(SOLAS).
Class(SOLAS).
Class(SOLAS).
Class(SOLAS).

Not
Not
Not
Not
Not
Not

in
in
in
in
in
in

the
the
the
the
the
the

scope?
scope?
scope?
scope?
scope?
scope?

Belongs to Class(SOLAS). Not in the scope?

Belongs to Class(SOLAS). Not in the scope?
Belongs to Class(SOLAS). Not in the scope?
Belongs to Class(SOLAS). Not in the scope?
Belongs
Belongs
Belongs
Belongs

to
to
to
to

Class(SOLAS).
Class(SOLAS).
Class(SOLAS).
Class(SOLAS).

Not
Not
Not
Not

in
in
in
in

the
the
the
the

scope?
scope?
scope?
scope?

Belongs to Class(SOLAS). Not in the scope?

6 ME FO Injection Pump

2 El Motors of ME Auxiliary Blower

2 Starter Panels of ME Auxiliary Blower

6 ME Crankpin Bearing
6 ME Main Bearing
6 ME Cyl cover & components is equipped

6 ME Cylinder Cover is equipped

6 ME Cyl Lubricator Unit

6 ME Crosshead with Conn Rod

6 ME Cylinder Liner
6 ME Piston with Rod

Belongs to Cargo. Not in the scope?

Belongs to Cargo. Not in the scope?
Belongs to Cargo. Not in the scope?
Belongs to Cargo. Not in the scope?

2 HFO Purifier Feed Pumps

2 HFO Purifier Auto Control Panels
2 HFO Purifier El Motors
2 HFO Purifier Heater Temp Ctrl Valves
2 HFO Purifier Heaters

2 HFO Purifiers
Not in the scope?
Not in the scope?
Not in the scope?
Not in the scope?
Not in the scope?
Not in the scope?
Not in the scope?
Not in the scope?
Not in the scope?
Not in the scope?
Not in the scope?
Not in the scope?
Not
Not
Not
Not

2 Motor
2 Starter Panel
2 Main CSW Pump

in
in
in
in

the
the
the
the

scope?
scope?
scope?
scope?

To be defined if this equipment belongs to ours' scope

To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope

To be defined if this equipment belongs to ours' scope

To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope
To be defined if this equipment belongs to ours' scope

Equiment check

Sous equipment check

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

644.009.001
Err:512

Aux Boiler Burner Unit

Err:512

Err:512

Err:512

Err:512
Err:512

Err:512
Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512
644.009.011
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512

Err:512
Aux Boiler DO Ignition Pp
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512

Err:512

Err:512

Err:512
Err:512

Err:512
Err:512

Result of check
Manual check

644.001.011

Aux Boiler Control Valve

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512
Err:512

Err:512
Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512
Err:512

Err:512
Err:512

Err:512

Err:512

734.017.001

Control Air Dryer

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512
Err:512

Err:512
Err:512

731.801.001

Main Air Compressor No 1 El Motor

731.701.001

Main Air Compressor No 1 Starter Panel

731.001.001
731.010.001

Main Air Compressor No 1

Main Air Reservoir No 1

Y
Y

733.701.001

Deck Serv Air Compressor Starter Panel

733.801.001
733.001.001
733.010.001

Deck Service Air Compressor El Motor

Deck Service Air Compressor
Deck Service Air Reservoir

Y
Y
Y

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512
Err:512
Err:512

Err:512
Err:512
Err:512

646.719.001

EGE Soot Blower Control Panel

Err:512
646.019.001
646.001.001
220.025.002
Err:512
Err:512
Err:512
Err:512
220.005.001
220.001.001
220.001.002
220.037.001
220.025.001
Err:512
220.007.001
Err:512
220.025.003
Err:512
220.025.004
Err:512
220.015.001
220.012.001
220.009.001
Err:512
Err:512
Err:512

Err:512
EGE Soot Blower
Exhaust Gas Economizer
GE LO Storage Tank
Err:512
Err:512
Err:512
Err:512
HFO Settling Tank
HFO Tank No 1 Port
HFO Tank No 1 Stbd
Hydraulic Oil Storage Tank
ME LO Storage Tank
Err:512
Low Sulphur HFO Settling Tank
Err:512
Cylinder Oil Storage Tank
Err:512
Low TBN Cyl Oil Storage Tank
Err:512
MDO Service Tank
MDO Settling Tank
MDO Storage Tank Port
Err:512
Err:512
Err:512

703.007.011

Aux Boiler FO Heater

Err:512

Err:512

703.703.011

Aux Boiler FO Supply Pp No 1 Start Panel

Err:512

Err:512

703.803.011

Aux Boiler FO Supply Pp No 1 El Motor

Y
Y
Y
Y

Y
Y
Y
Y
Y
Y
Y
Y
Y
Y
Y

703.003.011
Err:512

Aux Boiler FO Supply Pump No 1

Err:512

Err:512

Err:512

Err:512

Err:512

703.076.012
703.076.011
Err:512

DG FO Flowmeter No 2
DG FO Flowmeter No 1
Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

703.051.001

DG Emergency DO Pump No 1

Err:512

Err:512

Err:512

Err:512

703.711.001

ME FO Auto Filter Control Panel

Err:512
703.076.001

Err:512
ME FO Flowmeter

703.805.001

ME/DG FO Circ Pump No 1 El Motor

703.705.001

ME/DG FO Circ Pump No 1 Starter Panel

703.005.001

ME/DG FO Circulating Pump No 1

703.803.001

ME/DG FO Supply Pump No 1 El Motor

703.703.001

ME/DG FO Supply Pump No 1 Starter Panel

703.003.001

ME/DG FO Supply Pump No 1

Err:512

Err:512

703.027.001
703.011.001
703.007.001
703.027.001
722.001.001
722.001.011

Viscosity Control System

ME FO Auto Backflushing Filter
ME/DG FO Heater No 1
Viscosity Control System
ME Jacket FW Cooler
LT FW Cooler No 1

Y
Y
Y
Y
Y
Y

722.200.011

LT FW Cooler Temp Control Valve

722.803.011

LT CFW Pump No 1 El Motor

Y
Y

722.703.011
722.003.011
Err:512

LT CFW Pump No 1 Starter Panel

LT CFW Pump No 1
Err:512

Y
Y

722.703.001

ME Jacket Cooling Pump No 1 Start Panel

722.803.001

ME Jacket Cooling Pump No 1 El Motor

722.003.001

ME Jacket Cooling Pump No 1

Err:512

Err:512

376.057.001
376.701.001
Err:512
376.029.001

IG Main Burner
IG Main Control Panel
Err:512
IG Scrubber Unit

Y
Y

376.025.001

IG Deck Non Return Valve

376.050.001
376.055.001
376.053.001
376.001.001
Err:512
505.035.002
505.040.001
505.001.001

IG Deck Water Seal

IG O2 Analyzer
IG Pressure/Vacuum Breaker
Inert Gas Generator
Err:512
Air Breathing Apparatus
Breathing Air Compressor
CO2 Fire Extinguisher 5kg

Y
Y
Y
Y

505.035.001

Emergency Escape Breathing Device

Err:512
505.045.001
505.001.011
505.001.012
505.001.013
Err:512
Err:512

Err:512
Fire Suit
Foam Fire Extinguisher 9L
Foam Fire Extinguisher 45L
Foam Fire Extinguisher 135L
Err:512
Err:512

501.822.001

Life Boat Stbd Davit Winch El Motor

Err:512

Err:512

501.022.002

Life/Rescue Boat Port Davit Winch

501.018.001
Err:512
Err:512
501.002.001
501.018.002
Err:512

Life Boat Stbd Davit

Err:512
Err:512
Life Boat Stbd
Life/Rescue Boat Port Davit
Err:512

Y
Y
Y

Y
Y
Y
Y

Y
Y

Err:512

Err:512

501.002.002

Life Boat Port

501.822.002

L/R Boat Port Davit Winch El Motor

Err:512

Err:512

Err:512
505.001.021
505.035.011
Err:512

Err:512
Portable Foam Applicator
SCBA Resuscitator - SCA 900
Err:512

Y
Y

505.001.031

Sea Water Fire Fighting Appliance

601.026.001
601.001.012
Err:512
792.001.002
792.001.007
792.001.005

ME FO Injection Pump No 1
ME LO System
Err:512
Bilge Holding Tk Level High
ME Bilge Hat Level High
ER FWD Bilge Well(P) Level High

Y
Y

601.020.001

ME Crankcase Door w/ Relief Valve

601.071.001
601.069.001

ME Engine Side Control Console

ME Governor

Y
Y

601.071.011

ME Pneumatic Maneouvering System

601.069.011
Err:512

ME Regulating Shaft/Linkages
Err:512

792.001.010

EmgcyFire Pump RM Bilge Lvl High

792.001.009

OW Separator Abnornal

Err:512

Err:512

601.854.001

ME Auxiliary Blower No 1 El Motor

601.754.001

ME Auxiliary Blower No 1 Starter Panel

601.054.001

ME Auxiliary Blower No 1

601.059.001

ME Exhaust Manifold/Pipes/Insulation

601.056.001
601.055.001
601.050.001
601.050.002
601.001.013
601.053.001

ME Scavenge Air Receiver

ME Air Cooler
ME Main Starting Valve
ME Starting Air Distributor
ME FO System
ME Turbocharger

Y
Y
Y
Y
Y
Y

Y
Y
Y

601.062.001
601.006.001
601.007.001
601.061.001
601.002.021
Err:512
Err:512
601.002.001
713.040.001
601.042.001
601.001.014
601.010.001
Err:512
Err:512
601.022.001

ME Axial Vibration Damper

ME Crankpin Bearing No 1
ME Main Bearing No 1
ME Thrust and Journal Bearing
ME Cyl Exhaust Valve No 1
Err:512
Err:512
ME Cylinder Cover No 1
ME Alpha Lubrication System
ME Cyl Lubricator Unit No 1
ME Starting Air System
ME Bedplate, Frames and Bolts
Err:512
Err:512
ME Camshaft

Y
Y
Y
Y
Y

601.022.002

ME Chain, Chain Drive and Guide Bars

601.060.001

ME Crankshaft

601.005.001

ME Crosshead w/Conn Rod No 1

601.003.001
601.004.001

ME Cylinder Liner No 1
ME Piston with Rod No 1

Y
Y

Err:512

Err:512

Err:512

Err:512

601.079.001
601.864.001
601.764.001
601.064.001
601.001.011
376.001.001

ME Special Tools
ME Turning Gear El Motor
ME Turning Gear Starter Panel
ME Turning Gear
ME Cooling System
Inert Gas Generator

Err:512

Err:512

Err:512
Err:512

Err:512
Err:512

Err:512

Err:512

702.001.001

HFO Purifier No 1 Feed Pump

702.705.001

HFO Purifier No 1 Auto Control Panel

702.805.001

HFO Purifier No 1 El Motor

702.200.001

HFO Purifier No 1 Heater Temp Ctrl Valve

702.003.001

HFO Purifier No 1 Heater

Y
Y
Y
Y
Y

Y
Y
Y
Y
Y
Y

Err:512
702.005.001
Err:512

Err:512
HFO Purifier No 1
Err:512

571.701.001

Accom AC Condensing Unit Control Panel

571.020.001

AC Condensing Unit No 1 Compressor

571.001.011

Accommodation Air Handling Unit

Err:512

Err:512

571.001.001

AC Condensing Unit No 1

Err:512

Err:512

Err:512

Err:512

Err:512
Err:512

Err:512
Err:512

574.001.001

ER Control Room Packaged AC Unit

Err:512

Err:512

Err:512

Err:512

Err:512
Err:512
Err:512
Err:512

Err:512
Err:512
Err:512
Err:512

Err:512

Err:512

631.013.001
631.007.001
631.003.001
Err:512
631.083.001
631.001.001
631.017.001
631.021.001
Err:512
721.801.001

Intermediate Shaft Bearing

Intermediate Shaft
Propeller Shaft
Err:512
Shaft Earthing Device
Fixed Pitch Propeller
Stern Tube Bush Fwd
Stern Tube Seal Fwd
Err:512
Main CSW Pump No 1 El Motor

Y
Y
Y

721.701.001

Main CSW Pump No 1 Starter Panel

721.001.001

Main CSW Pump No 1

Y
Y
Y
Y
Y

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

571.820.001

AC Cond Unit No 1 Compressor El Motor

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

574.017.001

Engine Room Vent Fan No 1 Damper

574.802.001

Engine Room Vent Fan No 1 El Motor

574.002.001

Engine Room Vent Fan No 1

574.702.001

Engine Room Vent Fan No 1 Starter Panel

Err:512

Err:512

571.811.001

Accom Air Handling Unit Fan El Motor

Err:512

Err:512

571.011.001

Accom Air Handling Unit Fan

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

574.017.011

Purifier Space Exhaust Fan Damper

574.804.001

Purifier Space Exhaust Fan El Motor

574.704.001

Purifier Space Exhaust Fan Starter Panel

574.004.001

Purifier Space Exhaust Fan

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

Err:512

574.804.011

Welding Area Exhaust Fan El Motor

574.704.011

Welding Area Exhaust Fan Starter Panel

574.004.011

Welding Area Exhaust Fan

Err:512

Err:512

Err:512

Err:512

Err:512
Err:512

Err:512
Err:512

Err:512
Err:512

Err:512
Err:512

Err:512

Err:512

Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512

Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512
Err:512

Err:512

Err:512

Err:512
Err:512
Err:512
Err:512
Err:512
Err:512

Err:512
Err:512
Err:512
Err:512
Err:512
Err:512

nual check

Function
Functional Failure

Item Identification
Item Name

Pump

Project
System
Sub system
Issued
Sheet

: 1. To export fluid with any set pressure to desired loc

: 1.1 Unable to export fluid to the desired location.

fication
Tag No.

Failure Mode

No output/ Low
output

Motor cannot start

High vibration/
noise

High temperature

Driver free run

Support
misalingment

Leakage

Rotor assembly
jammed

:
:
:
:
:

of

ure to desired location.

red location.

Caused by

Driven motor
deficiency
Low voltage to
control box/ starter
Discharge pipe
leaked
Casing leakage

Pump cavitation

Internal part (rotating)

imbalance or loose

Air lock

Intake screen
plugged

Coupling motor to
pump disengaged

No voltage
Fuse blow or
overload protector
trip
Open circuit
Cable splice/ motor
winding shorted or
not grounded

Pump support
misalignment

Mechanical defects
such as shaft bent,
misalignment,
rotating parts loose or
out of balance, etc.

Bearing damage

Insufficient lubrication

Seal (gland packing) /

mechanical seal
damage

Coupling driver
parted
Mounting base
bolting loose

Casing crack

Mechanical seal/ seal

(gland packing)
damage

Internal part (rotating)

damage

Bearing damage

Failure Effect
Local Effect

Abnormal sound/ vibration

Motor trip
Intermittent operation
Motor trip
Insufficient discharge pressure
Insufficient discharge and
delivery pressure
Content release

Low suction/ discharge

pressure/ flow
Abnornal sound/ vibration
Power demand excessive

Abnormal sound/ vibration

Insufficient discharge pressure

Insufficient discharge pressure

Parts worn out/ erosion

Insufficient discharge pressure

Abnormal sound/ vibration

Power demand excessive

Motor trip

Motor trip

Motor trip

Motor trip

Abnormal sound/ vibration

Insufficient discharge pressure

Abnormal sound/ vibration

Insufficient discharge pressure

Abnormal sound/ vibration

Short bearing life

No liquid in pump housing

Leakage at seal and pump

housing
Insufficient lubrication

Related fitting damage

Misalignment

Abnormal sound/ vibration

Leakage at seal and pump

housing

Leakage at seal and pump

housing

Abnormal sound/ vibration

Abnormal sound/ vibration

Short bearing life

Date
Prepared by
Checked by
Approved by

Failure Effect
End Effect

Motor damage
Pump stop

Pump stop
Low liquid delivery
Content release
Pump run dry
Shorten pump lifespan
Pump damage

Failure of pump housing

Impeller damage
Heavy vibration and noise, bearing failure and
consequently pump trip
Shorten pump lifespan
Overheated pump bearings
Heavy vibration, bearing failure and consequently
pump trip
Shorten pump lifespan
Pump damage
Insufficient delivery
Pump run dry
No liquid delivery
Pump cavitation
Pump run dry

Pump stop
Shorten pump lifespan

Pump stop

Pump stop

Pump stop

Pump stop

Overheated pump bearings

Heavy vibration, bearing failure and consequently
pump trip
Shorten pump lifespan
Pump damage

Overheated pump bearings

Heavy vibration, bearing failure and consequently
pump trip
Shorten pump lifespan
Pump damage
Overheated pump bearings
Heavy vibration, bearing failure and consequently
pump trip
Shorten pump lifespan
Pump damage
Overheated pump bearings
Heavy vibration, bearing failure and consequently
pump trip
Shorten pump lifespan
Pump damage

Lube oil degraded

Overheated pump bearings
Heavy vibration, bearing failure and consequently
pump trip
Shorten pump lifespan
Pump damage
Internal part damage
Shorten pump lifespan
Internal part damage
Shorten pump lifespan
Insufficient discharge pressure
Insufficient capacity
No liquid delivery
Pump poor performance
Pump run dry

Insufficient discharge pressure

Insufficient capacity
No liquid delivery
Pump poor performance
Pump run dry
Internal part damage
Pump damage
Heavy vibration, bearing failure and consequently
pump trip
Overheated pump bearings
Heavy vibration, bearing failure and consequently
pump trip
Shorten pump lifespan
Pump damage
:
: Khairul Ikhwan Basri
:
:

Criticality

3
3
3

Detection

Low differential/ discharge pressure

Low differential/ discharge pressure

Low differential/ discharge pressure
Low differential/ discharge pressure

Vibration reading higher than normal

Low differential pressure/ discharge pressure
Low motor amphere

Vibration reading higher than normal

Low suction and discharge pressure

Low suction and discharge pressure

Vibration higher than normal

Pump stop
Pump seized/ damage
No power source or low voltage when measure
Pump seized/ damage
No power source or low voltage when measure
Pump seized/ damage
No power source or low voltage when measure
Pump seized/ damage
No power source or low voltage when measure

Vibration reading higher than normal

Vibration reading higher than normal

Vibration reading higher than normal

High temperature alarm
Lube oil low pressure alarm

Vibration reading higher than normal

High temperature alarm
Lube oil low pressure alarm

Vibration reading higher than normal

High temperature alarm
Lube oil low pressure alarm

Low discharge/ differential pressure

Pump seized

Vibration reading higher than normal

Low discharge pressure/ differential pressure

Leaking at seal or pump housing

Low discharge pressure/ differential pressure

Leaking at seal or pump housing

Vibration reading higher than normal

Low discharge/ differential pressure
Pump seized/ damage

Vibration reading higher than normal

Low discharge/ differential pressure
Pump seized/ damage

Remark

Perform continuity check

Perform amp./ resistance check
Check all wire connection in control box
Perform amp./ resistance check
Check discharge pipe integrity
Check mechanical seal gland
Check casing integrity
Check mechanical seal gland

Check filter and strainers

Check pump curve

Check abnormal noise and vibration

Overhaul pump

Check air relief valve

Monitor pump operating parameters to check for

abnormality
Clean strainer if plug

Reconnect coupling
Pull out the pump and repair
Perform amp./resistance check
Perform continuity check
Perform amp./resistance check
Check all wire connection
Perform continuity check

Perform ground check

Check abnormal noise and vibration

Check and tigthen foundation bolts and pump
alignment

Check abnormal noise and vibration

Overhaul pump

Check abnormal noise and vibration

Overhaul pump

Check abnormal noise and vibration

Check for excessive leakage

Check abnormal noise and vibration

Check for excessive leakage

Perform rectification by attaching the coupling

and perform alignment
Visually check of pump structure condition
Perform rectification on a damage part

Check for excessive leakage

Visually check on pump structure condition

Check for excessive leakage

Check for excessive vibration

Check for unusual noise
Overhaul pump

Check for excessive vibration

Check for unusual noise
Overhaul pump (replace bearing)

INFORMATION REFE
F
Furnace
Boiler furnace

Refractory

FF

Refractory

Boiler Tubes (Front ,rear , side ,Screen Tube, Riser, e

Boiler tubes

Membrane Wall
Boiler Tubes

Boiler Sliding Feet

Support (external) Stays / Buckstay

Sight Glass for furnace ( peep holes)

Drum and Header

Steam Drum

Steam Drum Safety Valve

Water Drum

Water Wall Headers

Boiler Superheater
Primary Superheater & Secondary Superheater

EDS (External Desuperheater)/ Attemperator

Superheater Safety Valve

Superheater and economiser Headers

Heat Recovery
Economizers

Economizers Safety Valve

Steam Air Heaters

Tubes

Steam trap

Boiler Mounting
Check Valves
Flangesless check valve

Fuel gas and Accessories

Uniflow butterfly valve

Filter regulator, speed

controller, quick exhaust valve
Actuator
Steam, Water and other valve body
Filling, Drain & Vent,blowdown
Valve

Steam Trap

Piston Valve and accessories

Piston valve body

Actuator
Filter regulator, speed
controller, quick exhaust valve
4-way solenoid valve / 3 way
solenoid valve limit switch
Piston valve Isolation/ Shutdown Valves Bo
Valve body

Valve actuator

Quick Exhaust valve

Speed controller
Long stroke and rotary sootblower
Soot Blower
Motor and electrical fault

Control system
Lance tube

Roller bracket

Valve/ Valve head/ valve

mechanism
Wall box
Funnel, Trunking and bellows
Exhaust Trunking/ Funnel

Expansion Bellows

Burner & combustion equipment

Burner atomizer

Swirler
Igniter
Fuel Oil
Atomizing Steam
Flame eye UV and IR
Fuel Oil rail Accumulator
Air register
Sprayer carriage,Gas
nozzle,gas header

Burner Sprayer ( lance)

,Burner carrier
Flame arrestor
Flame arrestor

Motor and Fan

FD Fan motor and fan
Motor and fan

Vibration sensor

Vanes control
Boiler Hood Fan/motor
Damper

Flame Detector Cooling Fan

Cooling Motor and fan

Monitoring and control equipment

BGB (Boiler Gauge Board Panel)
BGB (Boiler Gauge Board
Panel)

Isolator Module
Monitor Switch Module
Control Valves
Control Valves
Booster relay, valve
body,diaphragm
Valve Gland
Control valve stem,seat plug
Control valve stem,seat plug
EP positioner

Analogue gauge(Bourdon tube Pressure gauge and m

Analogue gauge(Bourdon tube

Pressure gauge and mercury
temperature gauge)

Analogue thermometer/
pressure
Oxygen sensor
Flow Meter
Level sensor
Smoke meter
Transmitter

Transmitter
Transmitter
Analogue indicator for system
signal
Temp and pressure switch
Boiler water level gauge glass
Boiler water level gauge glass
Associate Valves
Gas Detector (as part of Gas Detection System)
Gas Detector (as part of Gas
Detection System)
Others
Insulation and Cladding

Insulation and Cladding

Silencer for Dump Steam Piping

System
Sub System
Sub Sub System
Issued

RMATION REFERENCE
FM

Poor combustion

Overloaded/ overpressure

Detachment/ crack from the tube or surface

Thinning refractory
Crack refractory
Damp

n Tube, Riser, etc )

Tube failure

Tube deterioration

Overheating

Cyclic thermal failure

Tube failure

Tube deterioration

Overheating

Cyclic thermal failure

Excessive tube expansion or restricted tube
expansion/contraction

Seizure

Seizure
Deteriorated

Broken glass
Protection flap
Leaking joints
Dirty

Drum wall deteriorating / failure

Internal drum fitting failure

Man hole cover leak

External Downcomer failure

Joint leaking

Internal leaking
Spring tension
Failure to operate
Jammed valve

Drum wall deteriorated/failure

Block outlet/drain line

Man hole cover leak

Leaking hand hole

perheater
Tube failure

Tube deterioration

Burnout Support

Tube deterioration/distort due to overheated

Seizure of expansion arrangement

perator
Crack
Crack/Desuperheater failure
Leak/Passing internal
External leaks
Low temperature desuperheater output
High temperature, no control of desuperheater
output

Joint leaking
Internal leaking
Spring
Failure to operate
Jammed valve
Defective seat

Header leaking

Tube failure/ deterioration

Tube deterioration and block of hot gas flow

Joint leaking
Internal leaking
Spring tension
Failure to operate
Valve jammed
Internal leaks

Tube failure
external Leaking of steam
Insufficient rise of air temperature
Increase of draft loss
Steam trap failure
Insufficient of fluid flow

Mechanical Welding failure

Leaking
Faulty flow

Welding failure
Valve teflon seat leak
Plug failure
Gland leak
Insufficient flow
Failure actuator

Welding failure
Valve seat leak
Plug failure
Gland leak

Steam trap failure

External and internal Leak

Seizure
Failure actuator
Insufficient flow

Malfunction
Leak
Crack
Seizure

Leak, failure to close, seizure

Air leaking even unit been though the air is flowed
in the shutdown direction,air leaks outside
Poor performance

Motor failure/ overload

Power failure

PLC failure
Lance failure/
Accumulation of soot
Roller bracket failure
Bearing and sprocket failure

Roller bracket failure

Valve failure
Wall box failure

Exhaust trunk leak

Gasket leak
Exhaust trunking failure ( collapse)

Bellows leak
Gasket leak

Fouling

Eroded burner atomizer

Poor flame quality such as fire flake and smoke
Swirlers failure
Igniter failure
fuel cracking Insufficient/ excess of FO supply/
leakage /
Atomizing Steam supply failure / Poor burner
flame
Flame eye failure UV and IR
Fuel rail accumulator failure
Defective air register
Poor quality of gas flame

Leaking sprayer/ oil/atomizing steam

Blockage / fouling
Damage arrestor
Leak

Insufficient capacity
Overload prime mover

Abnormal bearing temperature

High vibration

Incorrect supply of combustion air

Fail to extract air from gas valve room

Damper failure

Fail to supply cooling air

Unable to operate boiler manually

Failure of isolator module

Lost of signal/Alam

Leak
Crack
Seizure
Leak, failure to close, seizure
Air leaking even unit been though the air is flowed
in the shutdown direction,air leaks outside
Poor performance

ure gauge and mercury temperature gauge)

Faulty / inaccurate readings of analogue pressure

gauge

Faulty /inaccurate readings of temperature/

pressure
Faulty /inaccurate readings of Oxygen
Faulty /inaccurate readings of flow
Faulty /inaccurate readings of level
Faulty readings of smoke intensity meter
Faulty of combustion air ratio

Leaking connection of sensor, transmitter or

gauges
Incorrect /abnormal reading of transmitter
Faulty reading of Moving coil type current/ voltage
signal indicator
Malfunction of Temp & pressure switch

Leaking of steam/water
gauge glass's valve seizure

on System)
Fail to detect gas/ trip the associate equipment

Defective insulation

Silencer running noisy

System

Sub System

CONSEQUENCE
EVALUATION

H1
S1
E1
O1

H2
S2
E2
O2

N1

N2

:
:
:
:

H3
S3
E3
O3

DEFAULT ACTION

N3

H4

H5

S4/E4 S5/H5

PROPO

EBC.Daily inspection during round,peep hole, O2 ana

Calibration of O2 analyzer
Clean and Calibration of FD fan vanes
Overhaul and Cleaning of burner
Alarm and tripping system test / calibration
Calibration of combustion control equipment

Visual inspection during the 6-month.Repair as neces

6 Monthly inspection
6 Monthly inspection

UTS inspection, visual external inspection during dryd

Scheduled general inspection every 6-month & cleani

Internal tube measure and inspection
Greasing of sliding feet

Scheduled general inspection every 6-month & cleani

Condition assessment every drydocking & detailed ND

Monthly submission boiler water test result to head of

Sootblow boiler ( Depending amount of fuel oil used

Boiler burner cleaning and overhaul
Calibration of combustion equipment
Boiler support and buckstay check
Combustion equipment calibration

Conduct EBC for checking the thermal load cycle dur

Scheduled general inspection every 6-month & cleani

Internal tube measure and inspection
Greasing of sliding feet

Scheduled general inspection every 6-month & cleani

Condition assessment every drydocking & detailed ND

Monthly submission boiler water test result to head of

Sootblow boiler ( Depending amount of fuel oil used

Boiler burner cleaning and overhaul
Calibration of combustion equipment
Boiler support and buckstay check
Boiler support and buckstay check

Monthly greasing

Condition assessment by specialist during drydocking

Visual inspection
Visual inspection

EBC.Daily round check for sign of leakage

EBC.Daily round check for sign of leakage
EBC.Daily round check for cleanliness.
Cleaning

Condition assessment every drydocking & detailed ND

Internal drum inspection

Condition assessment every drydocking & detailed ND

Replacement covered on drydocking during drum insp

ops

Condition assessment every drydocking & detailed ND

Visual inspection
Renew every overhaul
Overhaul and check during 30M overhaul
Overhaul and check during 30M overhaul
Annual test during Annual survey
Annual test during Annual survey

Condition assessment every drydocking

Internal boiler inspection
Visual inspection and overhaul at 30M

Replacement covered on drydocking during drum insp

ops

Scheduled general inspection every 6-month & cleani

Scheduled general inspection & cleaningevery 6-mon

Calibrate combustion equipment and associated instr

Sootblow boiler ( Depending amount of fuel oil used

Cleaning and overhaul burner
Condition assessment every drydocking, cleaning

EBC.Condition assessment every drydocking.6 month

EBC.Condition assessment every drydocking.6 month

Calibrate combustion equipment and associated instr

6 monthly inspection

Conditional assessment during drydocking.Daily roun

Conditional assessment during drydocking.Daily roun

Conditional assessment during drydocking.Daily roun

Conditional assessment during drydocking.Daily roun

Conditional assessment during drydocking.Daily roun

Conditional assessment during drydocking.Daily roun

EBC Daily inspection during rounds.Restoration durin

Overhaul and replace parts during docking, (Pressure

Overhaul and replace parts during docking, (Pressure

Annual test during Annual survey
Annual test during Annual survey

Overhaul and replace parts during docking, (Pressure

EBC Daily inspection during rounds.Renew and inspe

Scheduled general inspection and cleaning every 6-m

Mechanical and water wash /cleaning boiler economiz

Combustion equipment calibration

Mechanical and water wash /cleaning boiler economiz

Effective sootblowing

EBC Daily inspection during rounds.Restoration durin

Overhaul and internal parts check/replace during doc

Pressure Test - 6 month. Overhaul and internal parts
Annual test during Annual survey
Annual test during Annual survey

Overhaul and replace parts during docking, (Pressure

Scheduled general inspection every 6-month

Conditional assessment during drydocking.Daily roun

Inspection and cleaning of air heater
Inspection and cleaning of air heater
Inspection and cleaning of steam trap
Inspection and cleaning of steam trap

6M Boiler inspection. Condition assessment every dry

6M Boiler inspection. Condition assessment every dry

6M Boiler inspection. Condition assessment every dry

6M Boiler inspection. Condition assessment every dry

6M Boiler inspection. Condition assessment every dry

6M Boiler inspection. Condition assessment every dry

6M Boiler inspection. Condition assessment every dry

6M Boiler inspection. Condition assessment every dry

6M Boiler inspection. Condition assessment every dry

6M Boiler inspection. Condition assessment every dry

6M Boiler inspection. Condition assessment every dry

6M Boiler inspection. Condition assessment every dry

6M Boiler inspection. Condition assessment every dry

6M Boiler inspection. Condition assessment every dry

6M Boiler inspection. Condition assessment every dry

6M Boiler inspection. Condition assessment every dry

6M Boiler inspection. Condition assessment every dry

6M Boiler inspection. Condition assessment every dry

6M Boiler inspection. Condition assessment every dry

6M Boiler inspection. Condition assessment every dry

6M Boiler inspection. Condition assessment every dry

6M Boiler inspection. Condition assessment every dry

6M Boiler inspection. Condition assessment every dry

6M Boiler inspection. Condition assessment every dry

6M Boiler inspection. Condition assessment every dry

6M Boiler inspection. Condition assessment every dry

Megger test motor

6M Boiler inspection. Condition assessment every dry

6M Boiler inspection. Condition assessment every dry

6M Boiler inspection. Condition assessment every dry

6M Boiler inspection. Condition assessment every dry

6M Boiler inspection. Condition assessment every dry

6M Boiler inspection. Condition assessment every dry

6M Boiler inspection. Condition assessment every dry

6M Boiler inspection. Condition assessment every dry

EBC.Daily round check for sign of leakage.Cleaning o

EBC.Daily round check for sign of leakage.Cleaning o

EBC.Daily round check for sign of leakage.Cleaning o

EBC.Daily round check for sign of leakage

EBC.Daily round check for sign of leakage

Visual check through sight glass and funnel (EBC).6 m

Overhaul burner atomizer

Visual check through sight glass and funnel (EBC).6 m

Visual check through sight glass and funnel (EBC).6

Visual check through sight glass and funnel (EBC).6 m

Visual check through sight glass and funnel (EBC).6 m

Visual check through sight glass and funnel (EBC).6 m

Visual check on daily basis and cleaning on 6M
Pressure check every 3 month

Visual check through sight glass and funnel (EBC).6 m

Visual check through sight glass and funnel (EBC).6 m

Visual check through sight glass and funnel (EBC).6 m

Cleaning every 6 mont .Will be conducted every 30-m

Will be conducted every 30-month
Will be conducted every 30-month

Check , motor,fan and vanes control equipment

Monthly greasing on motor .
Cleaning of fan, alignment check
Monthly greasing on motor, bearing and foundation
Motor greasing and securing foundation

Calibration and vanes equipment greasing

Main: Periodic maintenance & EBC.

Standby system: Functional Test of auto cut-in and ru

Fan motor and dampe check and cleaning.Megger te

Main: Periodic maintenance & EBC.

Standby system: Functional Test of auto cut-in and ru

Fan motor and dampe check and cleaning.Megger te

Test during 6M and 30M.

Inspection of panel wiring, cable and PCB

Inspection of panel wiring, cable and PCB
Inspection of panel wiring, cable and PCB

Check,calibration, overhaul
Check,calibration, overhaul
Check,calibration, overhaul
Check,calibration, overhaul
Check,calibration, overhaul
Check,calibration, overhaul

Annual calibration by ship staff, 30M 3rd party calibra

Annual calibration by ship staff, 30M 3rd party calibra

Annual calibration by ship staff, 30M 3rd party calibra

Annual calibration by ship staff, 30M 3rd party calibra

Annual calibration by ship staff, 30M 3rd party calibra

Annual calibration by ship staff, 30M 3rd party calibra

Annual calibration by ship staff, 30M 3rd party calibra

Annual calibration by ship staff, 30M 3rd party calibra

Annual calibration by ship staff, 30M 3rd party calibra

Annual calibration by ship staff, 30M 3rd party calibra

Annual calibration by ship staff, 30M 3rd party calibra

Visual inspection. Repair only leaking or found deterio

Regular maintenance/operate unit during trip test and

Conduct functional test (covered under gas detection

Visual check and external check during boiler survey

Daily inspection

INITIAL
INTERVAL
(MONTH)

D
3
6
0.5
3
6

DONE BY

6
6
6
30

6
30
1
6
30
1

0.5
6
6
6

30
6
30

0.5
6
6
6

1
30

3
3

D
D
D
W

30
30
30
30

D
30
30
30
12
12

30
6

30

30
30

30

30
6
D
0.5
30

30

30

6
6

30

30

30

30

30

30

30
12

30

12

30

12
12
12

30

30

6
30
6
30
D

D
30
6

30

12
12
12

30

6
6
6
6
30
30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

6
6
6
6
6
6
6
6

6
6
6

30

30

D
D

0.5

6
6

6
6

30

30

30
30

30

12

1
6
1

6
6

30

1
1
3

1
1
30

30

6
6
6

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

30

D
30

12

30

Date

Date

Date

Failure of
lubricating
system

Wear of internal parts / pump seize

Abnormal sound/ vibration, insufficient pressure

Leaking pass of pressure relief valve

Generation of heat

Filter chocked

Overheat to main engine bearings, insufficient

lubrication to gearing

Air inhalation from suction pipe

Pump cavitation,low suction pressure, excessive

noise and vibration

Excessive leakage

No discharge

Overheat to main engine bearings, insufficient

lubrication to gearing

Delivery valve closed

No suction

Suction valve closed

No suction

Blocked suction strainer

No suction

Water level beyong maximum lift of pump

No suction

Priming device failure

No suction

Pump starts and

diacharges oil,
Oil is not poured sufficiently
but soon ceases
to discharge oil

Pump is air lock

Valves are not opened

Valves shut

Air is not pushed out sufficiently

Pump air lock

Pump is sucking air

Pump air lock

Suction pipe strainer clogged

Poor suction

Pump starts and

diacharges oil,
but specified
Pump is sucking air
capacity and
pressure are not
reached.

Pump air lock

Pump speed too low

RPM too low

Safety valve is opened

Oil flowing out from safety valve

Suction pipe strainer clogged

Poor suction

Liquid viscosity too low

Liquid flow slow

Gears are worn

Noise and vibration

Suction pressure too high

High vacuum at suction side

Gauges showing wrong readings

Wrong readings

Heavy vibration, bearing failure and

consequently main engine trip

High vibration alarm, lub oil low pressure alarm, differential pressure alarm

Heavy vibration, bearing failure and

consequently main engine trip

High temperature alarm, lub oil low pressure alarm, sump low level alarm, differential
pressure alarm

Heavy vibration, bearing failure and

consequently main engine trip

High temperature alarm, lub oil low pressure alarm, differential pressure alarm

Heavy vibration, bearing failure and

consequently main engine trip

High temperature alarm, lub oil low pressure alarm

Heavy vibration, bearing failure and

consequently main engine trip

High temperature alarm, lub oil low pressure alarm, differential pressure alarm

CSW pump unable to deliver water for cooling

purpose

No discharge, high suction vacuum created, zero delivery pressure

CSW pump unable to deliver water for cooling

purpose

No discharge, high suction vacuum created, zero delivery pressure

CSW pump unable to deliver water for cooling

purpose

No discharge, high suction vacuum created, zero delivery pressure

CSW pump unable to deliver water for cooling

purpose

No discharge, high suction vacuum created, zero delivery pressure

CSW pump unable to deliver water for cooling

purpose

No discharge, high suction vacuum created, zero delivery pressure

Suction and delivery pressure gauges and low motor amphere

Low discharge pressure and low quantity of oil

delivered

Low / high discharge pressure and low quantity

of oil delivered

Suction and delivery pressure gauges and low motor amphere

Low discharge pressure and low quantity of oil

delivered

Suction and delivery pressure gauges and low motor amphere

Low discharge pressure and low quantity of oil

delivered

Suction and delivery pressure gauges and low motor amphere

Low discharge pressure and low quantity of oil

delivered

Suction and delivery pressure gauges and low motor amphere

Suction and delivery pressure gauges and low motor amphere

Low discharge pressure and low quantity of oil

delivered

Low discharge pressure and low quantity of oil

delivered

Suction and delivery pressure gauges and low motor amphere

Low discharge pressure and low quantity of oil

delivered

Suction and delivery pressure gauges and low motor amphere

Low discharge pressure and low quantity of oil

delivered

Suction and delivery pressure gauges and low motor amphere

Low discharge pressure and low quantity of oil

delivered

Suction and delivery pressure gauges and low motor amphere

Low discharge pressure and low quantity of oil

delivered

Suction and delivery pressure gauges and low motor amphere

Low discharge pressure and low quantity of oil

delivered

Suction and delivery pressure gauges and low motor amphere

Low discharge pressure and low quantity of oil

delivered

Suction and delivery pressure gauges and low motor amphere

Open delivery valve

Open suction valve
Clean strainer
Change the set up to improve suction head
Overhaul and rectify defects in priming devices

Throttle discharge valve to prevent suction pipe partially filled

Open closed suction or discharge valves

Throttle discharge valve to prevent suction pipe partially filled
Throttle discharge valve to prevent suction pipe partially filled
Open up and clean suction strainer
Retify leakages at suction side

Check voltage supply

Retify defects in safety valve
Open up and clean suction strainer
Heat up the oil in settling tank

Renew the gears

Check for restriction in suction side or chocked filters
Renew or calibrate the pressure gauges