PM-100 PLC control labeling machine

Instructions catalog
The main use and performance
Specification and parameter
Working conditions and applied environment
Main structure
PL Configuration of control system and working principle
Control System Description
Mechanical adjustment
Maintenance and lubrication of the mechanical structure
Common faults and exclusion method
label assembling sketch
Electrical diagrams
Optical fiber amplifier adjustment method
Main electrical appliances
tools and accessories

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PM-100All computer-controlled paging

separating labeling machine manual instruction
The main use and performance
Computer touch screen labeling machine configures with a very large scale integrated
circuit, microcomputer control and adopts Chinese characters touch screen, which realized the
man-machine dialogue. Microcomputer configuration is convenient it can not only complete a
variety of data input with the touch screen, but also can achieve a full range of control of labeling
machine operation after machine starts on.
PM - 100 sticker labeling machine is our company's upgraded products, This equipment
structure is simple and reasonable, also easy operating. It can adjust the capacity of production
according to the specifications and characteristics of bottles and labels. This labeling machine is
adaptable to many bottles, to various specifications of glass and plastic bottle of the food, drug
and cosmetics etc., whether you choose transparent or opaque sticker, it can stick satisfactory
labeling effect on the bottle or container.
Specification and parameter
1. Labeling capacity40100pcs/min (Related to the material and label size)
2. Material size50150mmH 60300mm
3 Label size: L20-200mm,H 20-130mm
4. Total power600W Power supply220V 5060HZ
5. Machine sizemm2000mm800mm1450mm weight: 150Kg
6. Conveying direction leftright or rightleft
Working conditions and applied environment
1Using standard label roll specificationsDiameter350mm adhesive label roll. The max
width:130mmRoll insidemm: 76mm.
2Operating temperature535
3Working humidity30%80% RH
4Working conditionNo flammable gases and dust
Main structure
Consist of conveying,rack, separating, labeling head and electronic control system five parts.
Configuration of the control system and working principle
1Configuration of the control system and contend
ConfigurationPM-100labeling machine PLC control system PM-100labeling machine PLC
control system is a update product which adopts maturate modern electronic technology such as
high-speed D / A conversion, photo-detectors, high dot matrix LCD, touch screen control and
developed by years of research experience in the labeling machine products.The controller
consists of a microcomputer control section (touch screen, the system control panel and signal
interface board), the signal sensing portion (Diffuse reflective photoelectric sensors and beam
photoelectric sensors), the stepper motor and drive section (stepper motors and stepper motor
drive),Regulated power supply part(power transformer and regulated supply board).System uses
a very large scale integrated circuit systemimported high quality componentshigh label-2-

sticking rate and reliabilitygood stability.The controller is developed on the basis of traditional
LCD controller, compared to previous LCD controller,it does not only enlarge the manmachine interface, also adds the function of graphical display and Chinese information
prompting, more easy to operate so that the control is more humane.In particular, we increase the
digital control of speed motor, which can achieve controlling the adjustment, starting, stopping of
sub-bottle speed, on the controller interface, label winding speed and bottle conveying speed,
also and stops, which finished the true sense of the realization of controlling the entire machine
operation by controller.
Control content
1.Cumulative production count can add up the quantity of labels stuck by machines long-term
work.
2.Each shift production count count sticking labels quantity every round, which is available to
company to effectively control the total production.
3.when labels use up, machine automatic stops It can automatic stop and alarm when a plate of
labels used up.
4.caution when lack labels Voice prompting when rest labels are insufficienturge operators
to prepare in advance to change the labels.
5.System test labeling speed per minuteproviding the basis for the operator to control
production at any time.
6.Speed motor centralized control The controller can directly control each speed motor speed,
starting and stopping.
7.Full Chinese menu prompt dynamic Chinese menu showed on Touch screen display different
content, dynamic display, all alarm, use Chinese visual instructions to prompt.
8.Power Shutdown Data ProtectionIf the machine loses power unexpectedly, the controller can
protect the setup parameters, and statistical data is not lost.
9.Troubleshooting tips and audible alarm monitoring a variety of fault when labeling, once
system fails, it will automatically shut down, and beeper, then beeper will ring..
2Work Principles
The controller detects the conveyor belt after the required labeling bottles through the bottle
detecting sensor,immediately start sending standard stepper motor,fast delivering the label,with
the pressure label wheel action,when the mark position detection sensor detects label gap,stop
stepping motor to send label,controllers have been labeled counts,meanwhile refresh the display
screen,analyzing each set value,timely alert alarm,effective control equipment normal operation.
3Controller
Max count 000000-999999
Displaying5.7-inch LCD touch controller
data inputLCD touch screen input directly
stepper motor85BYGH201
driverQ2HB888A
Control System Description
1Control Panel Figure and function

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Photo 1

System main interface

After the labeling machine on, first enter the main

interface Figure 1 .The upper left corner is the parameters when machine is
working.six buttons in the bottom line clickrun,then enter into running
interface(Figure 1) machine starts operating.Click "label test" when the machine
stops, it will be out a label.click the button that you need to change the value, it will
enter into the figure 2.

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c Photo 2

Running interface
Systems running interface is right the interface when machine works properly. Click
the "stop" means to that machine stops working. Click "bottle conveying stop",
bottle conveying motor will stop and click "bottle conveying on" bottle conveying
motor will run. Click on "coding pause", coders stop, click "coding on ",coder starts.

Running interface
monitor part:
Cumulative production It represents the cumulative labeling quantity every
round.cumulative production can automatic add up labeling quantity every round, the
total will not change because of turned off or power off, but always accumulated.
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Production in every round refers to labeling quantity every round.

The amount will be re-count each time you start the machine, so it will not be
affected by the previous round production.
Set balance it refers to set the remaining labeling qty. The initial value of the
balance automatically generated when set the parameter , and constantly decreasing
with the increase of production, it will automatically shut down until zero.when
product next time, if the parameter is not reset, the set value will automatically
restore the previous parameter settings.this value will not lose when power off.
Labeling speedrefers labeling quantity in one minute.it is the actual labeling speed
when machine works, that is to say how much labels can stick per minute (refreshed
every 15 seconds). This data is dynamic, the unit is l / m.
Adjustment part:
total labels qty clearFunction key.
Label out frequencyrefers to the stepper motor running speedthat is frequency
of control pulses sent out by controller.unit: Hz
set volume, refers to set labeling total volume :(10-999999).
Coding time-lapse, :(3-100).
parameter function Whenever changing varieties as long as the last ever
produced, the system will automatically saveadjust the parameters to the last saved
interface, no need to debug,it can directly produce.as photo 1save interfacethen
change products press the parameter set Will come out the parameter set
2After this interface set up, then produceWhen it needs to produce last product,
just press the parameter group, parameter set 1 screen displays, then you can
produce.
Downtime description
When the speed of conveyor and gripper motor is not match with label sending
speedor sensor failedThe controller will automatically send alarm information,
and automatically shut down, and show the information of device adjustment and
troubleshooting help. You can rule out mechanical failure in the Chinese prompt
display. Clicking (see Figure 1) "Alarm Clear"on the left of the screen when the
controller alarms.
2Operating sequence
.start on
Power switchOn the side door of crateYellow light when the main power is turned on.
power onScreen interface enter into operation, start button and "parameter" set is under the
display side, shown as photo (1)
.Adjustment:
General equipment before shipment,manufacturers already make general settings for
client,however, according to the actual production situation,you can adjust its parameters and
reset.
When you want to adjust certain parameters,just the touch of the button by hand,screen
immediately turned to user interface,like picture (2).Adjust parameters back to "running
interface",click the test button,the system will send a label,click the "Start" button,the machine
will start working.
The machine during normal operation,delivery pause button display in the screen,click this
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button,conveyor will stop,but other part can work,click the "Stop" button,the machine will stop
working.

note Effective range in the prompting line brackets, as shown in (2).

3.maintenance
1 No response when power onEnsure the power is turning on or notWiring section is
reliable connection.
2 The software displays disruption or buttons with no response when workingcut down the
power and tr again.
3 Do not scrub with an organic solvent so as to avoid sharp scratches.
Turn off the switch if the controller does not use for a long time.
Mechanical adjustments
1First take down the pressure plate,then put on paper plate and pressure plate.(NOTE:The inner
hole of the paper plate is closely matched with the center of the stainless steel plate,if not
matched,you can put some adhesive label paper in there let closely matched.) finally,tightening
screw.
Next step,you should check the rotation of drum paper plate is flexible.(Like figure 3)Checking
the bearing is flexible or not.And if the spring is too tight to cause the rocker arm is not
flexible,you should let the spring or green round- belt to relax,until it is flexible then you can stop
.
2Requirements of wearing label tapecheck whether the roller on the label wearing route is
flexible or notif notadjust it to be flexible.Threading method is based on the direction of the
arrow on the back page sketch,Special attention that label tape has to through from the
intermediate space of beam photoelectric sensorto ensure normal operation of Optical
signaling device.the up and down position of Optical signaling device can be adjusted to
ensure electric eye exposure to the label gap
3labeling testput materials on the conveyadjust rail bar left and right positionClose to the
material gripping mechanism to adjust the position of roller (Generally it has been adjusted
before delivery), put some materials. Then turn on the main switch, and observe whether the
material after quenching from a rear wheel is in a equidistant arrangement.(usually the distance
between material and the material 20-50mm), the material size related to the labeling speed. by
adjusting the wheel speed and controlling the distance between bottle and bottle to choose
labeling speed. Before the trial production,it needs to adjust the clamping force of label
assembling mechanism. when it shuts down, the distance between rubber band and the platen
sponge should be slightly less than the diameter of the bottle, so that the label winding
mechanism will give enough pressure to labels stick on the bottle. After the above finished, then
label test.
Maintenance and lubrication of the mechanical structure
1Need to lubricate rotating part:
rolling bearing use#calcium base greaseonce every three months
The other parts of the lubrication use#32Engine oilonce every three days
2Regularly observed that whether equipment is functioning properly, if there is abnormal sound.
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3Often fasten screws and nuts on the machine.

4To keep the conveyor belt, rack and labeling head clean.

Common faults and exclusion method

Trouble
reason analysis
Elimination method
1.label cant When bottles
adjust machine speed.if labels has come out when bottles
stick to
reach the
comeyou can speed up machine speed,in contrast,speed
bottles
labeling
down.
position,the
Adjust the radio photoelectric.adjust the photoelectricity
label didn't
support to the left. then turn on the machine. If label out speed is
come out
still incorrect, adjust it to the best condition according to the
above method.
2.label
Label out speed lower label out speed to make its speed matches with
wrinkling
is too fast
conveying speed,
3.body
the tape
check conveyorGreen circular conveyor). if it is too loose,
paper
between the
cut a part then melt, if the conveyor belt break off, it should be
collecting
label collecting replaced.
loose
roller and the
waste plate is
too loose or
broken.
4.labeling
Labeling head
Adjust labeling head up and down positionStepsrotate
position
position
(clockwise or counterclockwise) hand wheel so as to reach the
position you want.

label assembling sketch

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Wear the label base on the above photo when it is done, checking
whether the label tape is smooth and appropriate tight.

Electrical diagrams

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Optical fiber amplifier adjustment method

Optical fiber amplifier form as below
Adjustment method
1. bottle checking photoelectricity bottle checking photoelectricity press button[SET]
(Setup once with work piece then press it one more time without work piece.{Value will be
set to the midpoint of the light intensity.} If this------ on main screen glitter two seconds it
shows that light intensity is too small in case of the presence or absence of work piece, then set
value, but it may detect unstable.

2 Label checking photoelectricity Press the button for a few seconds two lights
flash simultaneously on screen release the button manually pulling a label in one
direction at a constant speed pull two or three photoelectricity will automatically
detectthen push this button again. Photoelectric adjustment is completed.
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Main electrical appliances

No.

Product name

Model

Pics

PLC controller

DVPI4SSIIT2

DELTA

Human-computer interface

DOP-B05S100

DELTA

Frequency converter

VFDOO2L21A

DELTA

Fiber Optic Amplifier

FS-N18N

keyence

Stepper motor

2PB5H-2

Shenzhen

Driver

SMD2P4L-8A

Shenzhen

DC power supply

DKM-PX01A-RO

Shanghai

Switching Power Supply

PMC-24V035W1AA

DELTA

Transformer

JBK100/55V

Shanghai Changcheng

10

Alarm lamp

LTA-205

Shanghai

11

XB2-BS542

Schneider

12

Power switch

XB2-BD21

13

Conveyor motor

5IK60GN-Y

Shanghai

14

Trough type sensor

GS 61/6.2

Leuze

tools and accessories

No
Product name
1
inner hexagon
2
Wrenches
3
4
5
6
Philips screwdrivers
7
Flathead screwdriver
8
synchronous belt
9
Fuse
10
Instructions
11
12

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Specifications and models

1-12
55-7
8-10
10-12
12-14

124XL
2A

Note

Schneider

Pecs
1set
1
1
1
1
1
1
1
3
1

Remark
Tool
Tool
Tool
Tool
Tool
Tool
Tool
accessory
accessory