Berg Propulsion International Pte Ltd
85 Tuas South Avenue 1
SGP - 637419 Singapore
Technical Description
Your Order - No. 6676
REINTJES Order - No. GE108481 Gearbox - No. K79746 K79747
LAF 2346 K41A 4,350:1
Please forward this document to the technical department or the person bearing the
system responsibility for the propulsion plant.
This document contains
Technical Description of the above stated gearboxes.
Important information about the interfaces of the gearbox.
A listing of drawings and technical documents.
Your contact for technical matters:
Carsten Juhl
Telefon
: +49 5151 104 251
Fax
: +49 5151 104 417
E-mail
:
[email protected]Your contact for commercial matters:
Klaudia Meist
phone
: +49 5151 104 225
fax
: +49 5151 104 416
e-mail
:
[email protected]Please confirm any telephone communication by letter, fax or e-mail.
Document history:
Original Version:
1st amendment:
Version 1
Version 2
Date: 2013-03-25
Date:
Your Order No.: 6676; Our Order No.: GE108481
Version 1
Page: 2
Description of Gearbox Series.................................................................................... 3
Performance Data ...................................................................................................... 3
Sense of Rotation ....................................................................................................... 4
Engaging Speed ......................................................................................................... 5
Gearbox Connections ................................................................................................. 5
Oil Cooling .................................................................................................................. 6
Lubricant..................................................................................................................... 6
Gearbox Control ......................................................................................................... 7
Power Take Off (PTO) K 12A ..................................................................................... 7
Power Take Off (PTO) K 41A ..................................................................................... 7
PTO Coupling ............................................................................................................. 8
Supervision................................................................................................................. 8
Spare Parts................................................................................................................. 8
Drawings..................................................................................................................... 8
Classification .............................................................................................................. 8
Packing....................................................................................................................... 9
Alignment / Whirling Calculation ................................................................................. 9
Installation Instructions ............................................................................................. 10
Paint Coating ............................................................................................................ 11
List of Drawings / Documents .................................................................................. 12
Missing information and latest modifications are marked Italic + bold + underlined.
Your Order No.: 6676; Our Order No.: GE108481
Version 1
Page: 3
Description of Gearbox Series
REINTJES marine reduction gearbox with hydraulically operated clutch
series: LAF 2346 K41A 4,350:1
Hydraulically operated with built-in thrust bearing, the spur wheels are helically
toothed, case hardened, and tooth flank ground, with oil pump, control valve, oil filter
and heat exchanger. The gearbox shafts are supported in roller bearings.
The disengaged disc clutch is supplied with lube oil. This results in an idling torque.
With disengaged clutch the output shaft may rotate provided the idling torque is
higher than the initial friction torque of the driven parts.
The idling torque depends on the present operating conditions.
Design of the power transmission system
The gear size was designed under the condition that a highly flexible coupling is fitted
between engine and gearbox.
When selecting a torsionally flexible coupling we recommend to keep the operating
speed range of the plant free from torsionally critical speeds.
The alternating torque in the toothing of the loaded gears is limited to max.30% of the
respective nominal torque.
If the above mentioned limiting value is exceeded it is necessary to check back with
REINTJES.
Shaft lines
For shaft lines coupled to the input shaft or output shaft of the gearbox we strongly
recommend to carry out a whirling calculation. For propeller shafts additional a axial
vibration calculation is recommended.
The results of whirling calculation and torsional vibration calculation are carefully to
be counterchecked for possible interference in order to prevent the mutual excitation
of torsional and whirling vibration
Performance Data
Gearbox Design
Vertically offset shafts
Your Order No.: 6676; Our Order No.: GE108481
Version 1
Gearbox Dimensions and Weight
K79746
According to drawing of installation
: 0-104-92502
and torsional vibration scheme data sheet : 0-111-89996
diagram
: 0-111-55788
K79747
According to drawing of installation
: 0-104-92503
and torsional vibration scheme data sheet : 0-111-89999
diagram
: 0-111-80524
Performance Data
Engine make
Engine type
Engine output
ISO-standard rating
ISO 3046/DIN 6271
Engine speed
Power/speed ratio
Reduction ratio
Propeller speed
: NIIGATA
:
: 2206 kW
: 800 1/min
: 2,758 kW/n
: 4,350 : 1
: 184 1/min
Sense of Rotation
work no.
position
in ship
sense of rotation
input side
output side
K79746
port side
cw
ccw
K79747
starboard
cw
cw
Seen from the propeller to engine in direction of travel AHEAD.
The gears must run in the above mentioned direction of rotation only.
In case of alteration of rotation please consult REINTJES.
Page: 4
Your Order No.: 6676; Our Order No.: GE108481
Version 1
Page: 5
Engaging Speed
Engaging speed of the gearbox:
min. 400 rpm, max. 560 rpm
It must be ensured that an interlock is built into the cpp-control system which allows
engagement at zero pitch only. It is not allowed to engage the clutch if the propeller
shaft turns in the non-specified direction. This must be ensured by technical
provisions.
Gearbox engagement will principally be effected at engine idle speed. If engagement
at a higher speed is requested, we require specific instruction and the following data
which are necessary for checking the clutch:
- Mass Moment of inertia J (kgm) of propeller shaft system and propeller (in water).
- Break-away torque of the propeller shaft system
- Propeller torque at engaging speed.
Gearbox Connections
Engine side Connection
Free-standing design, free tapered shaft end on engine side
according to drawing: 0-406-47311 D
Attention !
The data about the min. hub outer diameter, yield point of the hub material and the
push-up distance, which are all stated on the drawing, must be maintained.
Mounting of the finish machined flexible coupling on the input shaft. The coupling is
to be delivered to us 1 week prior to gearbox delivery latest free-of-charge quoting
our work no K79746 K79747.
Coupling manufacturer
Type
: not known
: not known
No warranty can be accepted for damages that may be caused by incorrect selection
of coupling or by incorrect measurements.
The assembled coupling parts will not be checked by Reintjes.
We need to have the drawing of the coupling (including push up distance)
5 weeks before scheduled gearbox delivery latest.
This is necessary so that we can check the free space to the gearbox and
machine the tools for fitting of the coupling.
Your Order No.: 6676; Our Order No.: GE108481
Version 1
Page: 6
Propeller-side Connection
Forged-on flange
Axial bore of output shaft, diameter: 50 mm
Foundation Connection
Seating provided on the gearbox.
Oil Cooling
Water Cooling
With sea water resistant oil cooler, including connecting flanges.
Tube bundle
: CuNi 10 FE
heat to be
dissipated
work-no. K79746 work-no. K79747
41 kW
58 kW
Cooling water inlet temperature: max. 38 C
cooling water quantity
pressure loss
on water side
min.
9000 L/h
0,19 bar
max. 12000 L/h
0,30 bar
The cooling water sockets can reciprocally be used for inlet, outlet respectively.
For connection of the cooling water sockets we recommend using compensators to
avoid damages to the cooler and the piping system. Compensators are not part of
the REINTJES standard scope of supply.
Lubricant
We recommend using lubrication oil (type SAE 40 / ISO VG150) listed in our
lubrication chart BV1597/3.
REINTJES does not accept responsibility for any damages due to use of unsuitable
oils.
Your Order No.: 6676; Our Order No.: GE108481
Version 1
Page: 7
Gearbox Control
Electrically actuated control valve, axial slide execution with detent.
Operating voltage : 24 V DC
Capacity
: 35 W
Actuation duration : impulse actuated (100 % permissible)
In the event of power failure the valve does remain in the engaged position. It is
equipped with a manual emergency control.
Power Take Off (PTO) K12A
Configuration
Design
Ratio
Speed
Direction of rotation
: A primary direct connected to the engine. PTO rotates
even if the main clutch is disengaged
(propeller shaft standstill).
: twin pump drive, without clutch, for mounting a
hydraulic pump type: Parker PD60
: 0,492:1
: 1628 rpm (at nominal speed of the engine)
: L (left, counter-clockwise) seen on PTO journal
Pump rotation looking onto pump input shaft: R (right, clockwise)
The PTO is designed for mounting the above mentioned pump only. In the case
of change of the pump type or the connection dimensions REINTJES must be
informed immediately.
Power Take Off (PTO) K 41A
Configuration
Design
Speed
Direction of rotation
PTO connection
Ratio
Speed
: A primary direct connected to the engine. PTO rotates
even if the main clutch is disengaged
(propeller shaft standstill).
: without clutch
: variable n (PTO) = n (engine) : i (PTO)
: L (left counter-clockwise) seen on PTO journal
: free cylindrical shaft end with fitted key
: 0,532:1
: 1505 rpm (at nominal speed of the engine)
Capacity according to order
: 1000 kW at 1500 rpm
Power speed ratio according to order
: 0,667 kW/n
Maximum admissible power speed ratio
: 0,67kW/n
Radial loading: please contact REINTJES for details
Your Order No.: 6676; Our Order No.: GE108481
Version 1
Page: 8
The alternating torque in the toothing of the loaded PTO is limited to max. 30% of the
respective nominal torque.
For the unloaded PTO gears the admissible alternating torque in the toothing is 20%
of the respective nominal torque.
If the above mentioned limiting values are exceeded it is necessary to check with
REINTJES.
PTO Coupling
Mounting of the finish machined flexible coupling hub on the PTO shaft. The coupling
is to be delivered to us 1 week prior to gearbox delivery latest free-of-charge quoting
our work no K79746 K79747.
Coupling manufacturer
Type
: not known
: not known
No warranty can be accepted for damages that may be caused by incorrect selection
of coupling or by incorrect measurements.
We need to have the drawing of the coupling (including push up distance if
applicable) 5 weeks before scheduled gearbox delivery latest. This is
necessary to check the free space to other gearbox components.
Supervision
The gearbox is fitted with supervision equipment to fulfil the requirements of
respective classification society mentioned under classification according to
supervision plan no. 0-211-90160
All electrical connections are brought together in a junction box.
Spare Parts
One oil pump as mounted on gearbox
Two set of filter elements
Drawings
4 set of drawings + 1 CD-ROM according to separate list of drawings
Classification
Classification of gearbox by ABS for manned machinery space
Your Order No.: 6676; Our Order No.: GE108481
Version 1
Page: 9
Packing
The Gearbox will be shipped on a wooden transport frame with additional timber
frame and in a collecting container. All wooden parts have been treated according to
ISPM-Standard 15.
Container packing is intended for overseas transportation and short-term storage in
dry rooms without large temperature changes, for up to 12 months (Climate B: 38 C
/ 90% rel. humidity).
Preservation of the gearbox
The gearbox will be painted according to REINTJES standard.
External unpainted parts will be coated with a waxy long-term preservation agent.
After the test run, a VCI preservation oil will be put inside and the gearbox will be
tightly sealed. The venting filter will be replaced by a plug.
In addition, the gearbox will be hermetically sealed in a steam-proofed foil and
provided with a drying agent for 12 months protection.
Preservation of the spare parts
The spare parts will be painted or coated with a waxy long-term preservation agent
as necessary. Parts supplied from other manufacturers remain supplied in their
original packing.
All spare parts are either packed together with the gearbox inside the protective
covering or packed in a separate case, shrink-wrapped in steam-proofed foil and
provided with a drying agent.
A sufficient preservation is only guaranteed, if specifications and notes in BV1945 are
observed.
We accept no warranty for damages caused by improper storage.
Alignment / Whirling Calculation
Gearbox shaft displacement by heat expansion drawing no.:
K79746: 0-429-89930
K79747: 0-429-89931
Technical information to perform the gearbox alignment and propeller shaft whirling
calculation
Your Order No.: 6676; Our Order No.: GE108481
Version 1
Page: 10
Installation Instructions
When installing the gearbox it is essential to ensure that sufficient free space is
provided for subsequent maintenance work.
Inclination
Athwartships
Fore-and-aft
static
dynamic
static
dynamic
15
22.5
13
For higher inclination angles it is necessary to check back with REINTJES.
Arrangement of the Propulsion System
The propulsion system components associated with the gearbox must be arranged
so that the gearbox is subject to minimal additional forces which may occur due to
operating conditions or flexing of the ship's hull.
Fitting Bolts or Collision Chocks
The gearbox must be prevented from moving on its foundation by the use of fitting
bolts or collision chocks.
Cast Resin - Foundation Connections
Collision chocks must be provided if cast resin is to be poured under the gearbox
support. (Load values for the layout of foundation bolts can be supplied by
REINTJES.)
Before tightening the gearbox foundation bolts the alignment bolts must be screwed
back out of contact with the top plate.
Alignment using cast resin must only be undertaken by recognised companies who
specialise in this work and can carry out the necessary technical calculations.
Such alignment using cast resin is subject to the approval procedures of the
classification societies.
Some gearboxes with transverse foundation must not have collision chocks fitted on
mounting brackets to absorb the propeller thrust.
Further Guidelines and Instructions
For the installation and alignment of the gearbox it is necessary to observe the
guidelines and instructions given in the gearbox installation drawing and the
operating manual attached to consignment.
We cannot be held responsible for costs arising from non-compliance with our
recommendations.
Your Order No.: 6676; Our Order No.: GE108481
Version 1
Operating Manual
No.
: BV2248 (K79746)
BV2311 (K79747)
Language : English
Quantity
:4
Name Plate
Inscription of the name plate: English
Paint Coating
Paint coating will be as standard using synthetic resin varnish,
colour: concrete grey, RAL 7023.
If it is subsequently necessary to respray the gearbox the type of paint must
be compatible with the original.
Page: 11
Your Order No.: 6676; Our Order No.: GE108481
Version 1
Page: 12
List of Drawings / Documents LAF 2346 K41A 4,350:1
Work - no.: K79746 K79747
Order no.: GE108481
Designation
Drawing-no.
Drawing of installation
0-104-92502
0-104-92503
Engine side shaft end
0-406-47311 D
TV data sheet
0-111-89996
0-111-89999
TV diagram
0-111-55788
0-111-80524
Supervision plan
0-210-90160
Lubrication chart
BV1597/3
Heat expansion
Gearbox shaft displacement
0-429-89930
0-429-89931
Gearbox preservation
BV 1945
Installation and alignment
BV2122 BV2123
Manual
BV2248
BV2311
revision
sent on
Drawings/Descriptions will be delivered later
Date: 2013-03-25
