REG 360 INDUSTRIALISED BUILDING SYSTEM
REG360: INDUSTRIALISED
BUILDING SYSTEM
LECTURE 3:
IBS TECHNOLOGY &
BEST PRACTICE
Sr Dr Md Azree Othuman Mydin
School of Housing, Building & Planning
Universiti Sains Malaysia
[email protected]1
Contents
Traditional Construction Methods
Problems with Traditional Construction
What is IBS?
IBS method of construction
IBS components 5 major components
IBS types 6 major types
Advantages and Disadvantages of IBS
IBS achievements
Best practice lesson learned from IBS
2
Traditional Construction Method?
Brick construction
Block walls construction
Tiles on a timber structure construction
Timber intermediate floors construction
Concrete ground floors construction
Steel sheeting construction
3
Difference between block and brick?
BRICK
BLOCK
8"x4"x4"
16"x8"x8"
interior of exterior finish
partitions in interior applications and structural
in exterior applications
clay product
concrete product
Traditional Construction Methods
Material
Completed Building
Concrete
Timber
Brick
Steel
SITE
Equipment
5
Problems with Traditional Construction
Problems with Traditional Construction
Problems with Traditional Construction
Problems with Traditional Construction
Problems with Traditional Construction
10
Problems with Traditional Construction
11
Problems with Traditional Construction
12
Problems with Traditional Construction
13
Problems with Traditional Construction
14
What do you understand by the
term IBS?
15
What is IBS?
Defination:IBS as a construction technique in which components are manufactured in
a controlled environment (on or off-site), transported, positioned and
assembled into a structure with minimal additional site works.
As such, components that are being pre-fabricated in a controlled
environment on-site are also considered as IBS (CIDB Malaysia, 2001).
Factory
Transport
Assembled
16
IBS Method of Construction
Material
Concrete
Construction Component
Completed Building
Timber
trusses
Timber
Wall Panel
Brick
Timber
frame
Block
Precast
stairs
OFF-SITE
ON-SITE
17
IBS CENTRE
18
Main IBS Components
Roof trusses
Column
Stairs
Beam
BUILDING
5 components of IBS
Floor
19
Comparison of Construction Methods
Conventional System
0 % IBS
IBS System
100 % IBS
20
Compare this? What your comments?
PRECAST GROUND BEAM
Conventional System
IBS System
21
Compare this? What your comments?
Conventional System
IBS System
22
Compare this? What your comments?
IBS System
Conventional System
23
24
IBS Types
Precast concrete
Formwork
Timber frame
Block
Steel frame
Other innovative system
24
25
1: PRECAST CONCRETE SYSTEM
PC columns, beams,
slabs, 3D-components
(balconies, staircases,
toilets, lift chambers, box
girders, etc)
25
Toilet assembly in factory
26
27
2: STEEL FORMWORK SYSTEM
Tunnel forms, beams
and column moulding
forms, permanent steel
formworks (metal decks),
etc.
27
28
3 : STEEL FRAME SYSTEM
Steel beams and
columns, portal
frames,roof trusses, etc
28
29
4: TIMBER FRAME
Timber frames, prefab timber roof
trusses, beams and
columns etc.
29
30
5 : BLOCK SYSTEM
Interlocking concrete
masonry unit (CMU),
lightweight concrete
blocks, etc.
30
31
6 : OTHER INNOVATIVE SYSTEMS
31
Advantages of IBS?
Less construction time
Cost savings
Saving in labour
Less labour at site
Optimised use of material
Higher quality and better finishes
Construction operation less affected by weather
Flexibility
Increase site safety and neatness
4
32
Labour efficient through IBS : Reduce 30% labour
33
Disadvantages IBS?
High initial capital cost
Problem of joints
Sophisticated plants and skilled operators
Site accessibility
Large working area
34
Some news on IBS
35
IBS ACHIEVEMENT
2003-2010
36
Government IBS projects (331 in total), Okc 2008-May 2010
Source: ICU JPM, and Study Analysis July 2010
Schools
Clinics, Hospitals, Colleges
Courts, Audit Offices, Training Centers
Polytechnics, Campuses
Bomba, Rumah Rakyat
Bridges, Laboratory
Depot, Children Housing
LHDN, Custom Offices
Training Institutes
LPP, LKIM, Seeds bank
Flyovers
MTC, Hotels
TLDM Complex, Campus, Technical Lab
Furniture Center, Timber Center
OSH, NIOSH Buildings
Offices
Asrama
37
IBS Projects: Distribution of projects by state
38
IBS Project in Malaysia
CASE STUDY
39
IBS IN MALAYSIA: Case Study 1
40
41
42
43
Completed Project
44
IBS SEK.
IN KEB.
MALAYSIA:
Case Study 2
BRICKFIELDS 1, KUALA LUMPUR
SEK. KEB. BRICKFIELDS 1, KUALA LUMPUR
45
46
47
48
IBS Project in Malaysia
THE LESSONS LEARNED
49
50
51
52
53
54
55
56
57
58
59
60
Best practise for precast concrete
structures throughout the world
THE LESSONS LEARNED
61
How beautiful is precast construction?
The Dream St Helens
62
63
64
The Dream When we dream, anything is possible
65
66
67
68
IBS CONSTRUCTION
PROCESS VARIES..
69
70
71
Shopping Centre, Finland
72
73
74
75
76
77
78
79
80
81
Thank you
82
