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Kawasaki ER500 ER5 ER 500 Electrical Wiring Harness Diagram Schematic PDF

The document provides wiring diagrams and precautions for working on the electrical systems of Kawasaki ER500 motorcycles. It includes wiring diagrams for different model years and regions, as well as important safety tips regarding working with motorcycle electrical components and batteries. Precautions include not reversing battery connections, checking the battery charge before testing electrical parts, avoiding sharp impacts or drops that could damage components, and taking care when disconnecting or reconnecting electrical connections.

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Awise Amri
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Download as PDF, TXT or read online on Scribd
11K views9 pages

Kawasaki ER500 ER5 ER 500 Electrical Wiring Harness Diagram Schematic PDF

The document provides wiring diagrams and precautions for working on the electrical systems of Kawasaki ER500 motorcycles. It includes wiring diagrams for different model years and regions, as well as important safety tips regarding working with motorcycle electrical components and batteries. Precautions include not reversing battery connections, checking the battery charge before testing electrical parts, avoiding sharp impacts or drops that could damage components, and taking care when disconnecting or reconnecting electrical connections.

Uploaded by

Awise Amri
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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www.ClassicCycles.

org

15-10 ELECTRICAL SYSTEM


ER500-C1 C2, D1 Wiring Diagram (other than Australia)

CycleTech

www.ClassicCycles.org

ELECTRICAL SYSTEM 15-11


ER500-C1 C2, D1 Wiring Diagram (other than Australia)

CycleTech

www.ClassicCycles.org

15-12 ELECTRICAL SYSTEM


ER500-C1 , D1 Wiring Diagram (Australia)

CycleTech

www.ClassicCycles.org

ELECTRICAL SYSTEM 15-13


ER500-C1 , D1 Wiring Diagram (Australia)

CycleTech

www.ClassicCycles.org

15-14 ELECTRICAL SYSTEM


ER500-C3 Wiring Diagram (other than Australia)

CycleTech

www.ClassicCycles.org

ELECTRICAL SYSTEM 15-15


ER500-C3 Wiring Diagram (other than Australia)

CycleTech

www.ClassicCycles.org

15-16 ELECTRICAL SYSTEM


Precautions
There are a number of important precautions that are
musts when servicing electrical systems. Learn and observe all the rules below.
Do not reverse the battery lead connections. This will
burn out the diodes in the electrical parts.
Always check battery condition before condemning other
parts of an electrical system. A fully charged battery is a
must for conducting accurate electrical system tests.
The electrical parts should never be struck sharply, as
with a hammer, or allowed to fall on a hard surface. Such
a shock to the parts can damage them.
To prevent damage to electrical parts, do not disconnect
the battery leads or any other electrical connections when
the ignition switch is on, or while the engine is running.
Because of the large amount of current, never keep the
starter button pushed when the starter motor will not turn
over, or the current may burn out the starter motor windings.
Do not use a meter illumination bulb rated for other than
voltage or wattage specified in the wiring diagram, as the
meter or gauge panel could be warped by excessive heat
radiated from the bulb.
Take care not to short the leads that are directly connected to the battery positive (+) terminal to the chassis
ground.
Troubles may involve one or in some cases all items.
Never replace a defective part without determining what
CAUSED the failure. If the failure was caused by some
other item or items, they too must be repaired or replaced,
or the new replacement will soon fail again.
Make sure all connectors in the circuit are clean and tight,
and examine wires for signs of burning, fraying, etc. Poor
wires and bad connections will affect electrical system operation.
Measure coil and winding resistance when the part is cold
(at room temperature).
Color Codes
BK: Black
BL: Blue
BR: Brown
CH: Chocolate
DG: Dark green

G: Green
GY: Gray
LB: Light blue
LG: Light green
O: Orange

P: Pink
PU: Purple
R: Red
W: White
Y: Yellow

Electrical Connectors

Female Connectors [A]

CycleTech

www.ClassicCycles.org

ELECTRICAL SYSTEM 15-17


Precautions
Male Connectors [B]

CycleTech

U5FB15E0.book Page 3 Tuesday, May 11, 2004 3:55 AM

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