CS15-BPT-002-1
Parts & Components Manual
CS15
Publication: February,2012
Table of Content
Figure 1 Label ...............................................................................................................................1
Figure 2 Appearance ...................................................................................................................2
Figure 3 Battery Case..................................................................................................................3
Figure 4 Chassis System ...........................................................................................................4
Figure 5 Switchboard ..................................................................................................................5
Figure 6 Driving Wheel Carrier .................................................................................................6
Figure 7 Driving Wheel6ELDC-D ......................................................................................8
Figure 8 Driving wheel6ELDC- E.................................................................................... 11
Figure 9 Steering Wheel ...........................................................................................................13
Figure 10 Double load wheel...................................................................................................14
Figure 11 Single load wheel ....................................................................................................15
Figure 12 Noblelift Handle .......................................................................................................16
Figure 13 CANBUS Handle ......................................................................................................18
Figure 14 Handle spindle .........................................................................................................20
Figure 15 Swinging Handle Spindle (Optional) ..................................................................21
Figure 16 Exploded view of Master Line ..............................................................................22
Figure 17 Exploded view of Master Linewith pump function .................................23
Figure 18 Domestic Handle Control Harness .....................................................................24
Figure 19 CANBUS Handle Control Harness ......................................................................25
Figure 20 CANBUS Handle Control Harnesswith pump function..........................26
Figure 21 Universal Parts for Entire Unit .............................................................................27
Figure 22 CANBUS Handle Controller Assembly ..............................................................29
Figure 23 General Controller Assembly...............................................................................31
Figure 24 CANBUS handle Controller Assemblywith pump function ..................33
Figure 25 Pipeline System .......................................................................................................35
Figure 26 outer Cylinder Sealing Parts ................................................................................37
Figure 27 Inner cylinder sealing parts ..................................................................................38
Figure 28 Pump System ...........................................................................................................39
Figure 29 Main Frame system.................................................................................................41
Figure 30 chain system ............................................................................................................42
Figure 31 Other Accessories of Main Frame.......................................................................44
Figure 32 Pallet Bracket ...........................................................................................................45
Figure 33 Foot Pedal .................................................................................................................46
Figure 34 Protective Arm .........................................................................................................47
Figure 35 Load Back-rest .........................................................................................................48
Figure 1 Label
No.
Description
Quantity
Hook label
Warning label
Curve graph label
Nameplate label
Remarks
Figure 2 Appearance
No.
Part Number
Item
Quantity
1000423001
Screw
2000403002
Left electric box cover
1000423003
Screw
2000403003
Right electric box cover
2040603001
Protective shield
680X905
2040603003
Protective shield
680X1020
2040603004
Protective shield
680X1120
2040603005
Protective shield
680X1245
2040623001
Nylon Rivet
18X12X8
Remarks
Figure 3 Battery Case
No.
Part Number
Item
Quantity
2040403001
Battery case cover
0000023101
Bolt
0000025024
Spring washer
0000025032
Flat washer
1000423001
Screw
2040401006
Battery case
0000023107
Screw
0000025014
Flat washer
0000024007
Nut
Remarks
Figure 4 Chassis System
No.
Part Number
Item
Quantity
2040401002
Battery case
0000023082
Screw
0000025024
Spring washer
0000025025
Big washer
2040401003
Control board
0000025002
Flat washer
0000023006
Spring washer
0000023080
Screw
Remarks
Figure 5 Switchboard
No.
Part Number
Item
Quantity
0000023044
Screw
0000025001
Spring washer
0000025011
Flat washer
2000401012
Control panel
1000424001
Nut
1020118001
Protective cover
2040401001
External cover
2040418001
Rubber for external cover
0000023084
Screw
10
0000025036
Big washer
11
0000024003
Nut
12
2000423001
Screw
Remarks
Figure 6 Driving Wheel Carrier
No.
Part Number
Item
Quantity
0000023042
Screw
0000025010
Spring washer
2000202006
End cover
2000231001
Spring
2000207001
Spring spindle
0000023099
Screw
0000023006
Spring washer
18
0000025002
Flat washer
18
2000202004
External V-block
10
2000202008
Roller
24
11
2000202005
Internal V-block
12
0000023025
Screw
13
0000023029
Screw
14
2000201005
Wheel carrier
15
2000202003
Cushion block
16
2000201004
Supporting carrier
17
0000023097
Screw
18
2000202002
Top plate
19
0000023095
Bolt
20
2000223001
Bolt
21
2000208001
Spring guide sleeve
22
2000231002
Spring
23
2000212001
Spring guide rod
24
0000025032
Flat washer
25
0000025024
Spring washer
26
0000023096
Bolt
27
0000023098
Screw
2000200003
Spring assembly
Remarks
Figure 7 Driving Wheel6ELDC-D
No.
Part Number
Item
Quantity
9000000247
Brake
0000023196
Bolt
0000025006
Washer
0000023202
Screw
Remarks
0000025004
Washer
1020237002
Bracket
0000026003
Retaining ring
0000036003
Flat pin
9000000246
Motor
10
0000022038
O-ring
11
0000023193
Screw
12
0000023195
Flat pin
13
1020237004
Small gear
14
0000026019
Retaining ring
15
1020237005
Rotation support
16
1020237006
Upper cover
17
0000023061
Screw
18
0000025004
Washer
19
1020237007
Paper washer
20
1020237008
Box body
21
0000023203
Screw
22
0000025065
Washer
23
1020237009
Driving wheel
24
1020237010
Screw
25
1020237011
Dust bushing
26
1020237012
Driving shaft
27
1020237026
Framework oil seal
FP-G-50X80X8
28
1020237013
Retaining ring
29
0000027032
Bearing
30
1020237014
Spacer bush
31
1020237015
Washer
32
1020237016
Adjusting washer
33
0000027031
Bearing
34
1020237017
Gear
35
0000028028
Cylindrical pin
36
1020237018
Retaining ring
37
0000025063
Washer
38
0000023190
Bolt
39
0000024034
Nut
40
0000025066
Washer
41
1020237019
Washer
42
1020237024
Big gear
43
1020237020
Lubricative ring
44
0000027030
Bearing
45
0000023204
Screw
10
46
0000025012
Washer
10
47
1020237021
Seat of bearing
48
0000027029
Bearing
49
1020237022
Gear
50
0000022037
O-ring
51
1020237023
Side cover
52
0000023189
Plug
53
0000022036
Washer
54
0000028027
Cylindrical pin
55
9000000248
Motor carbon brush
9000000231
Driving wheel
10
Homebred 1.85 KW
Figure 8 Driving wheel6ELDC- E
11
No.
Part Number
Item
Quantity
9000000247
Brake
0000023196
Bolt
0000025006
Washer
0000023202
Screw
0000025004
Washer
1020237002
Bracket
0000026003
Retaining ring
0000036003
Flat pin
9000000249
Motor
10
0000022038
O-ring
12
0000036004
Flat pin
13
1020237028
Small gear
14
0000026019
Retaining ring
15
1020237029
Rotation support
16
1020237030
Upper cover
17
0000023061
Screw
18
0000025004
Washer
19
1020237031
Paper washer
20
1020237032
Box body
21
0000023206
Plug
22
1020237009
Driving wheel
23
9000000241
Wheel nut
24
0000028027
Cylindrical pin
25
9000000248
Motor carbon brush
26
9000000242
Wheel bolts
27
9000000243
Spring clip
9000000232
Driving wheel
12
Remarks
Import 1.85kw
Figure 9 Steering Wheel
No.
Part Number
Item
Quantity
0000026008
Spring washer for shaft
2000405001
Bearing block
0000027013
Bearing
2000413001
Spacer washer
0000026010
Spring washer for hole
0000024015
Nut
2000401007
Wheel carrier
0000023111
Bolt
2000413002
Shaft sleeve
10
1000525001
Washer
11
0000027001
Bearing
12
2020416001
Wheel
13
0000023029
Screw
14
0000023006
Spring washer
15
0000025002
Flat washer
2040400001
Steering wheel assembly
13
Remarks
Figure 10 Double load wheel
No.
Part Number
Item
Quantity
2000405002
Connecting plate
0000028009
Spring shaft
2000407001
Pinion shaft
2000416002
Rollers
0000027001
Bearing
0000030001
Oil cup
2000600001
Double wheel assembly
14
Remarks
Figure 11 Single load wheel
No.
Part Number
Item
Quantity
2000407004
Front wheel axle
0000028013
Spring shaft
1000525001
Washer
0000027001
Bearing
2000416003
Rollers
2000600002
Single wheel assembly
15
Remarks
Figure 12 Noblelift Handle
16
No.
Part Number
Item
Quantity
0000023008
Screw
0000025003
Spring washer
1000114004
Left driving knob
1000113002
Shaft sleeve
1000134002
Micro-switch
1000100015
Lowering button installation rack
1000114001
Horn button
1000131001
Horn button spring
1000100016
Lifting button installation rack
10
0000023009
Screw
11
1000103004
Circuit board
12
1000134003
accelerator
13
1000114003
Right driving knob
14
1000114002
Emergency changeover button
15
1000131002
Emergency changeover button spring
16
1000103001
Upper part of handle
17
1000103003
Lower part of handle
18
0000023053
Screw
19
0000023046
Bolt
20
0000025001
Spring washer
2240101001
Handle Bar
Short handle
2240101006
Handle Bar
Long handle
2240121001
Gas spring (250N)
Short handle
1000121001
Gas spring (450N)
Long handle
23
1000123001
Screw
24
1000107001
Handle spindle
25
0000028003
Elastic cylindrical pin
1000100008
Handle head assembly
21
22
17
Remarks
made in China
Figure 13 CANBUS Handle
No.
Part Number
Item
Quantity
1000114014
Left driving knob
1000114015
Horn button
1000131009
Horn button spring
18
Remarks
1000113004
Camshaft bush
1000137001
Magnetic body
1000131010
Emergency changeover button spring
0000023058
Screw
0000023057
Screw
0000025017
Flat washer 3
10
1000114016
Right driving knob
11
1000107002
Driving knob axle
12
1000137002
PCB board clip
13
1000134005
Sensor
14
1000103012
Upper part of handle
15
1000103013
Lower part of handle
16
1000114017
Left button
17
1000137003
Magnetic body retaining seat
18
1000131011
Torsion spring
19
1000114018
Emergency changeover button base
20
1000114020
External cover for emergency changeover button
21
1000114021
External cover for elector switch
22
1000114022
Right button
23
0000023060
Screw
24
1000134006
LED bi-colour light
25
1000103014
LED bi-colour light socket
26
1000131012
Right driving knob torsion spring
27
1000131013
Left driving knob torsion spring
28
1000134007
PCB
29
0000023047
Screw
30
0000025001
Spring washer 8
2240101002
Handle Bar
2240101003
Handle Bar
1000123001
Screw
1000121002
Gas spring
1000121001
Gas spring
2240102001
Cover plate
1000104013
Cover plate
35
1000123003
Screw
36
1000107001
Handle spindle
37
0000028003
Elastic cylindrical pin
1000100009
Canbus handle
2040100001
Canbus handle B
31
32
33
34
19
Short handle
Long handle
Short handle
Long handle
Short handle
Long handle
With pump function
Figure 14 Handle spindle
No.
Part Number
Item
Quantity
0000023044
Screw
1020119001
Shake proof pad
0000023042
Screw
1020137001
Handle coupling head
2000201003
Handle spindle
0000023172
Screw
10
0000025001
Spring washer
13
0000025011
Flat washer
13
2000202001
Stop block
10
1000113001
Shoulder harness
20
Remarks
Figure 15 Swinging Handle Spindle (Optional)
No.
Part Number
Item
Quantity
1020119001
Shake proof pad
0000023042
Screw
1020137003
Handle connector
1020137002
Handle spindle head
0000023173
Screw
1020102001
Sliding shaft
1020131001
Spring
1020114001
Button
0000023174
Screw
10
2000201001
Handle spindle
11
0000023172
Screw
10
12
0000025001
Spring washer
13
0000025011
Flat washer
14
2000202001
Stop block
15
1000113001
Shoulder harness
21
Remarks
Figure 16 Exploded view of Master Line
No.
Part Number
Item
Quantity
2000433001
Pulling motor harness
2000433002
Fuel pump motor harness
2000433003
Main contactor harness
2000433004
Controller power harness
22
Remarks
Figure 17 Exploded view of Master Linewith pump function
No.
Part Number
Item
Quantity
2000433001
Pulling motor harness
2000433002
Fuel pump motor harness
2000433003
Main contactor harness
2000433004
Controller power harness
2040333001
Controller power harness
23
Remarks
with pump function
Figure 18 Domestic Handle Control Harness
No.
Part Number
Item
Quantity
2000433005
Control harness
2000433006
Handle harness
24
Remarks
Figure 19 CANBUS Handle Control Harness
No.
Part Number
Item
Quantity
2000433007
Control harness
25
Remarks
Figure 20 CANBUS Handle Control Harness with pump
function
No.
Part Number
Item
Quantity
Remarks
2000433008
Control harness
With pump function
26
Figure 21 Universal Parts for Entire Unit
27
No.
Part Number
Item
Quantity
Remarks
2040420001
Charger 24V/40A
Asian in Chinese
2040420002
Charger 24V/40A
Asian in English
2040420003
Charger 24V/40A
European
2040420004
Charger 24V/40A
American
2040420005
Charger 24V/40A
Australian
2040420006
Charger 24V/40A
British
2040432002
Battery
2000434001
Socket connector
2000434002
Socket connector
1000434025
Battery instrument
0000023055
Flat washer
0000023106
Screw
2000435001
Magnetic switch
2000435003
Magnetic switch
0000025026
Flat washer
10
0000023083
Screw
11
0000023081
Nut
12
1000434015
Horn
13
0000025005
Flat washer
14
0000025004
Spring washer
15
0000023061
Screw
16
0000023013
Screw
17
2000435002
Magnet steel
18
2000403001
Cable holder
19
0000023050
Screw
20
1000134001
Micro-switch
21
1010434002
Key switch(with key)
22
2240434001
DC power switch
23
0000023106
Screw
24
0000023126
Screw
25
2040634001
Micro-switch
26
0000023086
Screw
27
2040603002
Protective cover for Micro-switch
28
Figure 22 CANBUS Handle Controller Assembly
29
No.
Part Number
Item
Quantity
1000434007
Fuse holder
2210434004
Bolted fuse
0000023063
Screw
0000025006
Spring washer
0000025007
Flat washer
1000434010
Controller
0000023012
Screw
0000025004
Spring washer
0000025005
Flat washer
10
1000434040
Fuse
11
0000023019
Screw
12
1000434009
Two fuses holder for vehicle
13
1000434006
Pulling motor contactor
14
0000023016
Screw
15
0000025009
Spring washer
10
16
1000404022
Main contactor mounting bracket
17
0000023017
Screw
18
0000023023
Screw
19
0000025008
Flat washer
11
20
1000404005
Connector mounting bracket
21
0000023054
Screw
22
1000434014
Relay
23
1020404001
Aluminium plate
24
0000023018
Screw
25
0000023013
Screw
26
0000023052
Screw
27
1000434003
Protective module
28
1020434001
Fuse
29
1020434002
Binding Post
30
2000404004
Lifting logic board
31
0000023019
Screw
2000200001
Electric controller assembly
30
Remarks
Figure 23 General Controller Assembly
31
No.
Part Number
Item
Quantity
1000434007
Fuse holder
2210434004
Fuse
0000023063
Screw
0000025006
Spring washer
0000025007
Flat washer
1000434002
Controller
0000023012
Screw
0000025004
Spring washer
0000025005
Flat washer
10
1000434040
Fuse
11
0000023019
Screw
12
1000434009
Two position fuse seat for automobile
13
1000434006
Pulling motor contactor
14
0000023016
Screw
15
0000025009
Spring washer
11
16
1000404022
Main contactor fixing bracket
17
0000023017
Screw
18
0000023023
Screw
19
0000025008
Flat washer
11
20
1000404005
Connector fixing bracket
21
1020404001
Aluminium plate
22
0000023018
Screw
23
0000023013
Screw
24
0000023052
Screw
25
1000434003
Protective module
26
1000403004
Wire clip
27
1000403002
White column
28
0000023051
Screw
29
1000434005
Fuse tube
30
2210435001
Control panel
31
1020434001
Fuse
32
1020434002
Binding post
2040434001
Electric controller assembly
32
Remarks
Figure 24 CANBUS handle Controller Assemblywith pump
function
33
No.
Part Number
Item
Quantity
1000434007
Fuse holder
2210434004
Fuse
0000023063
Screw
0000025006
Spring washer
0000025007
Flat washer
1000434010
Controller
0000023012
Screw
0000025004
Spring washer
0000025005
Flat washer
10
1000434040
Fuse
11
0000023019
Screw
12
1000434009
Two position fuse seat for automobile
13
1000434006
Pulling motor contactor
14
0000023016
Screw
15
0000025009
Spring washer
10
16
1000404022
Main contactor fixing bracket
17
0000023017
Screw
18
0000023023
Screw
19
0000025008
Flat washer
11
20
1000404005
Connector fixing bracket
21
0000023054
Screw
22
1000434014
Relay
23
1020404001
Aluminium plate
24
0000023018
Screw
25
0000023013
Screw
26
0000023052
Screw
27
1000434003
Protective module
28
1020434001
Fuse
29
1020434002
Binding post
30
2000404004
Lifting logic board
31
0000023019
Screw
32
0000023166
Screw
33
2010435001
Pump controller
2000200002
controller assembly
34
Remarks
Figure 25 Pipeline System
35
No.
Part Number
Item
Quantity
0000017004
Joint
0000018002
O-ring
2050317004
High pressure fuel tube
2000317003
0000022011
O-ring
2040317014
High pressure rubber tube
2040315001
Connecting part of the oil pipe
0000023025
Screw
0000022051
Seal kit assembly
10
2040317002
High pressure rubber tube
11
2000317002
Straight joint
2040300001
Outer cylinder
CS1543
2040300003
Outer cylinder
CS1546
2040300004
Outer cylinder
CS1550
2040300005
Outer cylinder
CS1555
2040302002
Transition joint
2040300002
Inner cylinder
CS1543
2040300008
Inner cylinder
CS1546
2040300006
Inner cylinder
CS1550
2040300007
Inner cylinder
CS1555
15
2040304001
Pressure pad
16
0000025010
Spring washer
17
0000023040
Screw
18
0000025001
Spring washer
19
0000023044
Screw
2040317004
High pressure rubber tube
CS1543
2040317005
High pressure rubber tube
CS1546
2040317006
High pressure rubber tube
CS1550
2040317007
High pressure rubber tube
CS1555
0000023094
Screw
2040317010
High pressure steel tube
CS1543
2040317011
High pressure steel tube
CS1546
2040317012
High pressure steel tube
CS1550
2040317013
High pressure steel tube
CS1555
23
0000023030
Screw
24
2040302001
Oil pipe clip
25
0000022005
Seal kit assembly
26
0000023112
Bolt
27
2040317001
High pressure rubber tube
12
13
14
20
21
22
Straight joint
36
Remarks
Figure 26 outer Cylinder Sealing Parts
No.
Part Number
Item
Quantity
2040322001
Dust-ring
2040322004
Supporting ring for hole
0000022017
O-ring
2040322002
Seal ring
2040322003
Seal ring
0000022018
O-ring
2000337001
Safety explosion proof valve assembly
2270322001
Supporting ring for hole
2040322006
Supporting ring for hole
37
Remarks
Figure 27 Inner cylinder sealing parts
No.
Part Number
Item
Quantity
2040322007
Dust ring
2040322005
Supporting ring for axle
2040322008
Supporting ring for hole
0000022039
O-ring
2040322009
Seal ring
2000337001
Safety explosion proof valve assembly
38
Remarks
Figure 28 Pump System
39
No.
Part Number
Item
Quantity
2040334001
Starter relay
2040335001
Carbon brush (assembly)
2040337001
Motor
2000323001
Screw plug
2000300002
Valve body
2000335003
Solenoid valve
2000335004
Check valve
2000323002
Screw
2040315002
Flow control valve
10
2000323003
Bolt
11
2040315003
Overflow valve
12
2000322004
O-ring
13
2000317008
Fuel return tube
14
2040317008
Fuel return tube
15
2040337002
Gear pump
16
2040317009
Fuel suction tube
17
2000300004
Filter screen
18
2040301001
Fuel tank
19
2000303001
Ventilation screw plug
20
0000025011
Flat washer
21
0000025001
Spring washer
22
0000023089
Screw
2230300001
Pump
40
Remarks
3.0KW
Figure 29 Main Frame system
No.
Part Number
Item
Quantity
Remarks
2040601001
Standard external lifting main frame
CS1543(W575)
2040601002
Standard external lifting main frame
CS1546(W575)
2040601003
Standard external lifting main frame
CS1550(W575)
2040601004
Standard external lifting main frame
CS1543(W685)
2040601005
Standard external lifting main frame
CS1546(W685)
2040601006
Standard external lifting main frame
CS1550(W685)
2040601007
Standard external lifting main frame
CS1555(W685)
2040601008
Standard internal lifting main frame
CS1543
2040601009
Standard internal lifting main frame
CS1546
2040601010
Standard internal lifting main frame
CS1550
2040601011
Standard internal lifting main frame
CS1555
2040601012
Standard middle lifting main frame
CS1543
2040601013
Standard middle lifting main frame
CS1546
2040601014
Standard middle lifting main frame
CS1550
2040601015
Standard middle lifting main frame
CS1555
2040511001
Integral roller (assembly)
41
Figure 30 chain system
42
No.
Part Number
Item
Quantity
0000024011
Nut
0000025029
Flat washer
0000028011
Cotter pin
2220312001
Chain tie rod
0000028012
shaft
0000028010
Cotter pin
0000025014
Flat washer
0000029002
Chain
CS1543
0000029009
Chain
CS1546
0000029010
Chain
CS1550
0000029011
Chain
CS1555
0000027012
Bearing
10
2040610001
Chain wheel B
11
2040601017
Chain wheel assembly
12
0000023091
Screw
13
0000026003
Elastic retaining ring for shaft
14
2040625001
Adjusting washer
15
0000026009
Elastic retaining ring for hole
16
2040610003
Sliding wheel
17
0000027001
Bearing
18
2040607002
Sliding wheel shaft
19
2230305002
Side cover
20
2000302002
Adjusting washer
21
0000027012
Bearing
22
2040610004
Chain wheel
23
0000026008
Elastic retaining ring for shaft
24
2230307001
Chain wheel shaft
25
2230305001
Chain wheel seat
26
0000023094
Screw
27
0000023088
Screw
0000029003
Chain
CS1543
0000029006
Chain
CS1546
0000029007
Chain
CS1550
0000029008
Chain
CS1555
28
43
Remarks
Figure 31 Other Accessories of Main Frame
No.
Part Number
Item
Quantity
2040605003
Cylinder support
0000023067
Screw
2040602001
limit switch installation plate
0000023040
Screw
0000025010
Spring washer
0000023055
Flat washer
44
Remarks
Figure 32 Pallet Bracket
No.
1
2
Part Number
Item
Quantity
2040501001
Fork W=575 L=1150
2040501002
Fork W=685 L=1150
2220511001
Integral roller (assembly)
45
Remarks
Figure 33 Foot Pedal
No.
Part Number
Item
Quantity
2000401013
Pedal
0000023117
Bolt
0000031001
Disc spring
46
0000023425
Bolt
2000413003
Bush
0000024011
Nut
2000401014
Connecting plate
2000421001
Gas spring
2000418003
Shake proof jacket
10
2000407003
Rotating shaft
11
0000028016
Elastic cylindrical pin
12
2000418002
Rubber pad
13
0000023082
Screw
14
0000024006
Nut
46
Remarks
Figure 34 Protective Arm
No.
Part Number
Item
Quantity
1020400001
Protective arm
1020402002
Cap nut
1020401001
Left protective arm bracket
1020401002
Right protective arm bracket
0000023044
Screw
0000025001
Spring washer
0000025011
Flat washer
47
Remarks
Figure 35 Load Back-rest
No.
Part Number
Item
Quantity
2000501006
Load back-rest
0000023088
Bolt
0000023006
Spring washer
0000025002
Flat washer
Remarks
Manufacturer maintains the rights of modifying this manual
without notice!
48
